TECHNICAL SUBMITTAL

COOLPIPETM PRE-INSULATED PIPES AND

FITTINGS-PETROMAR

PROJECT
BURJ AL FARDAN
OFFICE TOWER

LOCATION
LUSIAL

DESIGN CONSULTANT
M/S. AEB

SUPPLIER
AERODYNE COOLING SYSTEMS
P.O. BOX 22349, DOHA, QATAR.
TEL :+974-40052955, FAX: +974-40059960
E-mail : info@aerodyneqatar.com
AERODYNE COOLING SYSTEMS

INDEX
1.

Company Profile-Aerodyne Cooling Systems(Acs)

2.

Cr Copy- Aerodyne Cooling Systems(Acs)

3.

Manufacturer Company Profile

4.

Manufacturing Facility

5.

Organization Chart

6.

Company Trade Documents

7.

Compliance Statement

8.

ISO Accreditation

9.

EN 253 Certification

10. Wras Certification

11. Test Certificates
12. Leak Detection System
13. Method Statements & Schematic Drawing With Leak Detection Systems
14. Project By Pps & Approvals
15. Product Specification & Technical Details
16. Quality Statements & Sustainability
17. Product Handiling, Transport, Storage & Embedment
18. Material Safety Data Sheet
19. Product Photographs
20. Catalogues

AERODYNE COOLING SYSTEMS

Company Profile-Aerodyne Cooling Systems(Acs)

AERODYNE COOLING SYSTEMS

Aerodyne Cooling Systems

P.O. Box 22349, Doha, Qatar
Tel: +974 40052955, Fax: +974 40059960
Email: info@aerodyneqatar.com

An Associate of CMS Group

Company Profile
Aerodyne Cooling Systems W.L.L was established in the year 2000, in Doha,
Qatar with the Objective to provide complete HVAC, and Electromechanical
Products for Major Projects. The Company has expertise and the ability to supply all
electro-mechanical needs for Projects to International Contractors, Consultants,
OEM Manufacturers and end-users.
Aerodyne Cooling Systems recognizes the need of providing an Organized, Full
range of Supports to Clients, Contractors and Consultants, from Job take-off,
selections, technical submittal, and quotation proposals through financing,
purchasing, delivery, and after-sale services and support.

GENERAL:
We have through the last couple of years been expanding our business operation in
Qatar. We have successfully established mutual beneficial business relationship with
companies all over the world and especially from United States, Europe and Asia to
supply HVAC Products for Companies and Contractors in Doha.

EXPERIENCE:We are a Company, that since our inception have specialized in Industrial Services
and Trading having representation from Reputed Manufacturers to supply HVAC
Products.
Our Product Line consist of Air Handling Units, Roof and Extract Fans, Hot and Cold
Insulation, Pipes, Pipe Fittings, Pipe Supports, Air Intake and Exhaust Products Fire
Stopping Material, Anti Vibration Products, Valves and Fittings, etc. A copy of our
product List is here with enclosed for your ready reference Appendix A. We also
specialize in Hospital Supplies.

ENGINEERING:The Company has the expertise and the ability to supply all electromechanical needs
for Major Projects. The Engineering and Support Staff of our division brings you a
broad base of scientific and technical knowledge to draw on, coupled with years of
Practical experience in the Electro Mechanical and Insulation Field.
Aerodyne Cooling Systems is an Authorized Agent for Armaflex for Qatar and we
also represent Luxo Medical Lighting, Durodyne, Mez Technik, Foster, Henco, Excel
Air Filtration products etc. We recognize the need for providing organized and full
range of support to contractors and consultants, from Job take off, selections,
technical submittal and quotation proposal through financing, purchasing, delivery
and after sales services.

Page 1 of 2

BIDDING:
Quotations and Proposals are carefully prepared by our Engineering Team after
review of Engineering Drawings and Equipment take-off, and with the Co-Ordination
of our suppliers and manufacturers to submit competitive pricing and technical
submittal for the Proposed Product within their Time Period.

PURCHASING:
We provide excellent Co-Ordination with the Manufacturers and Suppliers to Process
the in house orders and to expedite and commit early delivery. Having a good
management team to handle the sourcing of manufacturers, order follow up and
entry product inspection, shipping, insurance and documentation, we are very much
confident to handle any type of industrial and commercial projects. Furthermore, we
will assist you with any sample requirements from our Manufacturers or suppliers
that might be needed for submittal and product approval.

AFTER SALE SERVICE:

We are committed to provide the after sales services that will ultimately leave you
maximum satisfaction on the Product supplied.

OUR ASSOCIATE COMPANIES:

Century Mechanical Systems Factory L.L.C., Dubai
C.M.S. Manufacturing Co. L.L.C., Dubai
C.M.S. Trading Establishment, Abu Dhabi
C.M.S. Manufacturing Co. L.L.C., Ras Al Khaimah
C.M.S. Exports (India) Pvt. Ltd., Mumbai
Technoflow L.L.C., Dubai
BAC MEEC Middle East L.L.C.
M.M.Seiary East., Riyadh, Jeddah, Al Khobar
Seiary Filter Factory, Riyadh,KSA
C.M.S. Trading Establishment, Kuwait
C.M.S. Trading Establishment, Oman

MISSION & VISION:

We Committee to provide the HVAC industry with access to a world class line of
Innovative, Quality Air Control and Distribution Products, backed by exemplary
services, through a network of professional and knowledgeable representatives and
distributors to provide appropriate business development activities and relevant
regulatory, legislative, scientific and environmental initiatives in a professional and
cost effective manner.

For AERODYNE COOLING SYSTEM W.L.L

JAMES SK
DIVISIONAL MANAGER

Page 2 of 2

Cr Copy- Aerodyne Cooling Systems(Acs)

AERODYNE COOLING SYSTEMS

Manufacturer Company

AERODYNE COOLING SYSTEMS

Manufacturing Facility

AERODYNE COOLING SYSTEMS

Organization Chart

AERODYNE COOLING SYSTEMS

Company Trade Documents

AERODYNE COOLING SYSTEMS

PETROMAR PIPING SYSTEMS LLC.

Oman

OM101421

08-06-2014

07-12-2016

COMPLIANCE STATEMENT

AERODYNE COOLING SYSTEMS

Soohar Industriial Estate, Soohar,

(S
Sultanate of Oman)
O
Tel. +968 269
94 3500
Faax +968 26770 1966
Email:sales@
@petromarpiiping.com

..

petrom
mar

Piping
g systems LL
LC

UAE Agent Office:

U
O
32
206 HDS To
ower, JLT
D
Dubai,
UAE
Tel. +971 445539656
Faax +971 44539672
E-mail: info@
@terrapetrom
mar.com

PROJECTT

PRODUC
CT

PES&FITTING
GS
PREINSSULATEDPIP

REFEREENCE

SPECIFICATION
N

PR
ROPOSED

COMP
PLIANCE

QCS2010&QC
CS2014Secttion22:Airr
ditioning,R
Refrigerationand
Cond
Venttilation
Part07:ThermaalInsulation

Conttractor

nsulatedUn
nderGround
d
Prein
1.Allundergroundchilledwater
bepreinsulated.
pipeworkshallb

1
7.2.3
3

2. Th
he system shall be no
oncorrosivee,
nonmetallic, structurallly strong
completely watter proof and
a
entirely
resisstance to attack
a
by salts, wateer
and all ground chemicaals normally
ountered.
enco

3.Th
hesystemm
manufactureershallhavee
fabriicatedsysteemsoftheccomposition
n
defin
nedhereforatleasttw
woyears.

CR No. 1139495

be
Servicepipeshallb
metallicc,carbonsteeel
pipesconformingto
A53/API5L
ASTMA
GradeB
B
pliesas
Comp
OR
inpro
oposed.
NonmetallicHDPEE
7as
PE100ttoISO4427
specifiedinthe
enquiryyandour
quotatio
on.
Standarrd
compon
nentswillbee
availableasper
specification

Comp
pliesas
inpro
oposed.

Page 1

1
7.2.3

4.Allstraightsectionsfittings,anchors
end seals and other accessories shall
befactoryprefabricatedtotheproject
dimensions. The design shall be such
tominimizethenumberoffieldwelds.

Factoryinsulated
fittings&other
standardswith
componentsasper
accepted
specifications&
standards

5. The system design shall be in

conformancewiththelatesteditionof Systemdesignisnot
inPPSscopeofwork.
ANSI331.1.
Thiswillrequire
carryingoutstress
analysisbyathird
6. Pipe movement due to thermal
partyspecialist
expansion shall be accommodated
consultantatextra
withexpansionloopsorelbows.
costandits
recommendationsto
beimplementedby
theContractor
7.Thesystemmanufacturershall
PPSprovide
provideanintegratedleak
Wideco/LogstorX3
detection/locationsystemfactory
leakdetection
installedwithinthepipingsystem.The systemwith3dc
leakdetectionsystemshallbe
cablesembeddedin
connectedtotheleakdetectionpanel. theinsulation.
8.Thecompletesystemshallbe
computerdesignedandanalyzedby
thepipingsystemmanufacturerto
determinestressandanticipated
thermalmovementofthepipework.
9.PVCwarningtapeshallbeprovided
300mmabovetheburiedthroughout
thelengthoftheburiedpipe.

CR No. 1139495

Compliesas
inproposed.

Compliesas
inproposed.

Compliesas
inproposed

Compliesas
inproposed.

Pleaserefertoour
commentsagainst
item6.

Compliesas
inproposed

By
Contractor

Page 2

QCS 2014

Section 22: Air Conditioning, Refrigeration and Ventilation

Part
07: Thermal Insulation

Page 7

The system manufacturer shall provide an integrated leak detection/location system factory
installed within the piping system. The leak detection system shall be connected to the leak
detection panel.

The complete system shall be computer designed and analysed by the piping system
manufacturer to determine stress and anticipated thermal movement of the pipework.

PVC warning tape shall be provided 300 mm above the buried throughout the length of the
buried pipe.

7.3

CONCEALED COLD AIR DUCTS

7.3.1

Fibreglass Insulation

Unless otherwise indicated, supply and return ductwork shall be insulated with 48 kg/m3
density aluminium foil faced fibreglass duct insulation. The insulation shall be fastened with
adhesive of high quality and a thermal conductivity of not more than 0.037 W/m/C. The
adhesive shall be applied to the entire surface of the ductwork and insulation. Butt all joints
tightly and seal all breaks and joints by adhering a 75 mm aluminium foil vapour barrier tape
or sheet with a fire retardant adhesive.

Insulate flexible connections and connections to diffusers with 25 mm thick, 24 kg/m3 density
reinforced aluminium foil faced, flame resistant, flexible fibreglass insulation. Overlap onto
adjacent insulation and seal with adhesive duct tape to give good closure.

Finish insulation on ductwork by applying a 200 g/m2 canvas cover adhered between two
coats of approved fungicidal protective fire resistant lagging adhesive.

Bitumen based products shall not be used.

7.3.2

Polyisocyanurate (Phenolic Foam) Insulation

Unless otherwise indicated insulate supply and return ductwork with 25 mm of 35 kg/m3 nonhygnoscopic foil faced polyisocyanurate (phenolic foam) slabs.

Flexible connections shall be insulated with 25 mm of 24 kg/m3 reinforced flame resistant

flexible fibreglass insulation.

The insulation shall be fixed by means of a non flamable adhesive recommended by the
insulation manufacturer.

Finish insulation on duct work by applying a 200 g/m2 canvas cloth cover adhered between
two coats of approved fungicidal protective fire resistant lagging adhesive.

7.4

EXPOSED COLD AIR DUCTS

7.4.1

Fibreglass Insulation

For ducts exposed inside conditioned spaces, insulate as described above for concealed air
ducts but using aluminium foil faced fibre glass boards with density 48 kg/m3. Then apply a
200 g/m2 canvas cover adhered between two coats of approved fungicidal protective fire
resistant lagging adhesive.

C
O

TR

AC

.L

.L

EN 253 Certification

AERODYNE COOLING SYSTEMS

ISO Accreditation

AERODYNE COOLING SYSTEMS

Wras Certification

AERODYNE COOLING SYSTEMS

Test Certificates

AERODYNE COOLING SYSTEMS

Leak Detection System

AERODYNE COOLING SYSTEMS

Method Statements & Schematic Drawing With

Leak Detection Systems

AERODYNE COOLING SYSTEMS

Project By Pps & Approvals

AERODYNE COOLING SYSTEMS

Product Specification & Technical Details

AERODYNE COOLING SYSTEMS

..

petromar

Piping systems LLC

P.O. Box 85 PC 327

Plot No. 609/610, Sohar Industrial
Estate, Sohar, (Sultanate of Oman),
Tel. +968 2694 3500
Fax +968 2670 1966
e-mail: sales@petromarpiping.com

PRODUCT SPECIFICATION
Product Description:
CoolpipeTM brand Preinsulated pipes with Rigid closed cell Polyurethane, CFC Free, injected
into the annular space of concentrically positioned service pipe and jacket pipe. Ends will be
protected with plastic end caps.

Insulation:
Standard: EN 253
Densities: 50 kg/m3 , 60 kg/m3, 80 kg/m3
Thermal Conductivity (K-Value): 0.029 W/m0C
Make: Petromar Piping Systems

Service pipes:
HDPE PE 100 Pressure Pipes conforming to ISO 4427
Carbon Steel conforming to ASTM A 53/ API 5L GR B
As Per Specification

Jacket pipes:
Standard: ASTM D 3350 / EN 253
HDPE PE100 casing pipes
Density 950 kg/m3
HDPE Conforming to ISO 4427

Make: Petromar Piping Systems

CR No. 1139495

Page 1

..

petromar

Piping systems LLC

P.O. Box 85 PC 327

Plot No. 609/610, Sohar Industrial
Estate, Sohar, (Sultanate of Oman),
Tel. +968 2694 3500
Fax +968 2670 1966
e-mail: sales@petromarpiping.com

PRODUCTS
I.

HDPE Pressure Pipes and Jacket pipes

High quality extrusion process with advanced Machinery and Technology

Extruder I: 16 mm to 110 mm (Equipped with Coiler)

Extruder II: 90 mm to 225 mm
Extruder III: 250 mm to 630 mm

II.

Preinsulated Pipes

PPS employs Pipe in Pipe injection process for the manufacturing of Polyurethane
Preinsulated pipes. In this method, the Service pipes/Fittings are positioned concentrically in
the casing pipe and Polyurethane chemicals are injected in the annular space between the
pipes. Spacers are placed at regular intervals to ensure the concentricity
III.

PU/PIR Preinsulated Pipe System for Inside the Building Application

Core and Jacket with Aluminium foil cladding is manufactured in-house. Polyurethane
chemicals are injected in the annular space between the concentrically positioned Core and
Jacket
IV.

PU/PIR Insulation Boards

PPS employs Continuous Spray production line to manufacture Insulation Boards of

different thickness

CR No. 1139495

Page 1

..

petromar

Piping systems LLC

PREINSULATED PIPES (PIP)

The prime function of the Preinsulated pipe is to distribute the chilled water or any other medium
without significant temperature gaining from the surroundings

Preinsulated pipes are mainly used as the piping network to distribute chilled water from District
cooling plant

District Cooling

District cooling means the centralized production and distribution of cooling energy. Chilled water is
delivered via an underground insulated pipeline to office, industrial and residential buildings to cool
the indoor air of the buildings within a district. Specially designed units in each building then use this
water to lower the temperature of air passing through the buildings air conditioning system

How it works?

In a district cooling system, water which has been chilled to 5-8 Degree Celsius is fed from a central
plant via a network of underground pipes to buildings, where it circulates through fan coil units.
Within these units, fans blow air across coils carrying the chilled water and the air is subsequently
cooled

CR No. 1139495

Page 2

..

petromar

Piping systems LLC

Advantages of District Cooling

According to statistics, district cooling uses 40-50% less energy than traditional air conditioning
systems, which can account for as much as 70% of a building's electricity bill

Producing one ton of refrigeration using conventional air conditioning takes 1.7 kW of power,
while district cooling can consume as little as 0.85 kW per ton. This frees up considerable
amounts of energy to be used elsewhere and means new power generation capacity has to be
installed less often

Other advantages that district cooling have over air conditioning are that the systems generate
less noise; are less prone to breakdowns; and maintenance needs are considerably reduced

CR No. 1139495

Page 3

..

petromar

Piping systems LLC

Components of Preinsulated Pipe

Preinsulated Pipes (PIP) comprises of Service pipe or Carrier pipe, Polyurethane Insulation and Jacket
pipes

1. Service Pipes or Carrier pipes

Commonly used Service pipes are the following

Steel
Features:

Toughness
High Pressure Rating
High velocity limit
Prone to corrosion and hence periodic maintenance

HDPE
Features:

Corrosion proof
Tougher than other plastic piping systems
Flexible, hence could reduce the number of fittings
Proper Butt fusion joint is as strong as the pipe
Recyclable, Environment friendly and hence green material

GRP
Features:

Corrosion proof
High Strength to weight ratio
Joint lamination is highly labor dependent
Non recyclable

CR No. 1139495

Page 4

..

petromar

Piping systems LLC

ABS
Features:
`

Corrosion proof
Good Mechanical properties
Solvent cement joining

2. Polyurethane Insulation

Rigid closed cell CFC free Polyurethane Foam

Features:

Polyurethane insulation has outstanding insulation properties, which prevent heat gain / loss from
or to the surroundings

Other important characteristics include high mechanical strength, adhesion, flexibility and good
flow-ability, necessary for the consistent fill and insulation of pipe sections.

Insulation of pipes with polyurethane can result in significant energy savings. Polyurethane pipe
insulation is installed as a single layer which saves time and reduces labor costs

Polyurethane pipe insulation has very low thermal conductivity which means it need be only half as
thick as its main competitors (thereby improving ease of installation in restricted spaces)

CR No. 1139495

Page 5

..

petromar

Piping systems LLC

3. Jacket Pipes

Commonly used Jacket pipes are HDPE / GRP / GI Spiral

HDPE
Non Pressure Casing pipes
UV resistant

GRP
Non Pressure Casing pipes
Low wall thickness - High Strength

GI Spiral
For Aboveground applications
Available in wall thicknesses 0.6 mm, 0.8 mm, 1 mm

CR No. 1139495

Page 6

..

petromar

Piping systems LLC

Piping is essentially a Mode of Transport and Insulation is for the energy conservation
Effective Material Transfer and Energy Conservation (EMTEC) is the core objective of piping and its
insulation
The current market scenario is largely driven by the environmental aspects. Governments and
Authorities across the globe are issuing and following the Green guidelines so as to encourage
Sustainable development.
We, Petromar Piping Systems introduce and establish ourselves in this scenario through the perfect
blend of Products and Process which is designed to be in line with current Green Products and
Process guidelines. Not only our products are for Effective Material Transfer and Energy
Conservation (EMTEC), we manufacture those products in a Lean and Green way. Further, our
processes are designed to be with Minimal Wastage, utilizing Minimal Resources and Maximum
Recyclability.

CR No. 1139495

Page 7

..

petromar

Piping systems LLC

P.O. Box 85 PC 327

Plot No. 609/610, Sohar Industrial
Estate, Sohar, (Sultanate of Oman),
Tel. +968 2694 3500
Fax +968 2670 1966
e-mail: sales@petromarpiping.com

SLIP ON FIELD JOINTS

PPS Field joints are made of the same HDPE casing pipes only and will be fitted onto the Jacket pipes
from the factory. It could be easily slide back to the position after welding & pressure testing
Since the Field Joints jackets are made of same HDPE casing, there is no requirement of site
application of heat shrink type seals.
Water repellant Silicon sealants are applied on the edges of the Field Joints & PVC Pipe Wrapping
Tape (Refer attached Data Sheet or equivalent) ensuring complete Water & Moisture tight Field Joint
insulation

Features of PPS Field joints

Easy installation at site

Good Physical & Mechanical properties same as that of Jacket pipes
Water & Moisture tight
Corrosion proof unlike GI & other metallic type Field Joints
Aesthetic Appearance

CR No. 1139495

Page 1

PRODUCT DATA SHEET

PVC PIPE WRAP TAPE
PRODUCT DESCRIPTION:
DESCRIPTION:
A stabilized, plasticized PVC Film coated with non corrosive, pressure sensitive adhesive.

FEATURES

Ideal for metal and plastics pipes and underground construction applications
It is moisture resistant, anti corrosive and highly conformable.

Service Temperature range from -20 to +80C (-4 to +176F).

TECHNICAL PROPERTIES:
PROPERTIES:

PRODUCT TYPE

PWA-501

DESCRIPTION

PIPE WRAP TAPE

COLOUR OF TAPE

BLACK

THICKNESS

5 MILS

TENSILE STRENGTH

6.5 KG /1 WIDTH

ELONGATION (%)

150

ADHESIVE

SYNTHETIC RUBBER BASED

ADHESION

0.6 KG/1 WIDTH

Page 1 of 2

TYPICAL APPLICATIONS:
APPLICATIONS
HVAC industry for protecting underground pipes May also be used for other industrial uses requiring a tape
with these characteristics and benefits.

STORAGE
STORAGE & SHELF LIFE:
LIFE:
Two year when stored at 21C (70F) / 50% relative humidity out of direct sunlight.

SURFACE PREPARATION:
It is essential, as with all pressure-sensitive tapes, that the surface to which the tape is applied must be
clean, dry, free of grease, oil or other contaminants.

PRODUCT USE:
USE:
It is essential that the user evaluate the Asmaco tape product to determine whether it is fit for a particular
purpose and users method of application. Good results will be obtained when applied to a clean, dry surface
with a suitable pressure on the Asmaco Tape product between +10 ~ +40C (+50 ~ +105 F).

LIMITED WARRANTY & LIMITED REMEDY:

Your exclusive remedy & Asmaco Tape obligation shall be, at Anchor Allied Factorys option, to replace or
repair the product or refund the purchase price of the product.

NOTE
The information and data contained in the product data sheet is believed to be accurate and reliable; however, it is the users responsibility to determine
suitability of the product for usage. Since the supplier cannot know all the uses, or the conditions of use to which the product may be exposed, no
warranties concerning the fitness or suitability for particular use or purpose are made. It is the users responsibility to thoroughly test any proposed use of
our products and independently conclude satisfactory performance in the application Likewise if the application, product specifications or manner in which
our products are used require government approval or clearance, it is the sole responsibility of the user to obtain sure authorization.

Non warranty:

Because the storage, handling and application of the material is beyond Anchor Allied Factory Ltds control, we can accept no
liability for the result obtained. Anchor Allied Factory Ltds sole limited warranty is the product meets the manufacturing specifications in effect at the time of
shipment. There is no warranty or merchantability or fitness for use, nor any expressed or implied warranty. Anchor Allied Factory Ltd will not be liable for
any incidental and consequential damage of any kind. The exclusive remedy for breach of such limited warranty is a replacement of any product shown to
be other than warranted. Suggestions of uses should not be taken as inducement to infringe any patents.

Page 2 of 2

..

petromar

Piping systems LLC

P.O. Box 85 PC 327

Plot No. 609/610, Sohar Industrial
Estate, Sohar, (Sultanate of Oman),
Tel. +968 2694 3500
Fax +968 2670 1966
e-mail: sales@petromarpiping.com

END SEALS FOR PREINSULATED PIPES

End Seal for Preinsulated pipe is not just for the finished appearance of the pipe but primarily for the
protection of Polyurethane foam from any external damage whilst handling, loading, transportation
and storing and also from any external water seepage

The prime functions of End Seal is to protect the Polyurethane foam from

i.

Mechanical Damage

ii.

Water Seepage

iii.

Moisture penetration

iv.

Direct sunlight & other atmospheric conditions

v.

Fungi, Rodents & pests

PPS employs specially designed molded caps of standard manufactured thickness which is PPS own
design which gives protection for the Polyurethane foam against any mechanical damages and water
seepage and also PPS preinsulated pipe its signature look. It is made by Polyethylene material same
as of the Jacket pipe

Features of PPS Molded End Cap

Strong protection, Aesthetic appearance, Perfect finish, Easy application, Compatible with all Service
pipe materials, Recyclable PE material, Maintains concentricity of Service pipe & Jacket pipe

CR No. 1139495

Page 1

Another main advantage of PPS End cap is that it not only protect the Polyurethane foam, but acts as
the protection cap for the Service pipe from any dust or dirt, completely covering the face of the
service pipe.

CR No. 1139495

Page 2

..

petromar

Piping systems LLC

P.O. Box 85 PC 327

Plot No. 609/610, Sohar Industrial
Estate, Sohar, (Sultanate of Oman),
Tel. +968 2694 3500
Fax +968 2670 1966
e-mail: sales@petromarpiping.com

HEAT TRANSFER THROUGH POLYURETHANE PREINSULATED PIPE

The Heat Transfer through Polyurethane Preinsulated pipe could be evaluated from the following
formula
Q = (2 x x K x L x T x F) / (ln (D/d))

Where,

Q - Heat loss in Watts

K - Thermal Conductivity of insulation in W/m K
L - Length of pipe
T - Temperature Difference (Ambient Temp. - Temp. of Liquid inside the pipe)
F - Safety Factor (Taken as 1.3)
D - Outer Diameter of Casing Pipe
d - Outer Diameter of Carrier pipe

Sample Calculation:
Considering the combination of Carbon Steel Carrier Pipe 150 mm & HDPE Outer Casing 280 mm
Insulation Thickness of 51.85 mm

K
L

0.024 W/m K
1 metre

Ambient Temperature

40 0 C

Temperature of Liquid
inside

40C

36 0 C

F
D
d
Substituting, Q

1.3
280 mm
168 mm
13.8568 W

CR No. 1139495

Page 1

..

petromar

Piping systems LLC

HEAT TRANSFER TABLE FOR DIFFERENT SERVICE PIPE SIZES (1 to 20) - JACKET PIPE COMBINATION

Thermal
Conductivit
y of PU
foam (W/m
K)

Lengt
h of
Pipe
(m)

Ambien
t Temp
(0 C)

Temp
of
Chilled
Water
in the
carrier
pipe (0
C)

0.024

40

0.024

0.024

Safety
Factor

OD of
Casing
Pipe
(mm)

OD of
Carrie
r Pipe
(mm)

Ins.
Thick.
(mm)

Over All
Heat
Transfe
r
U Value
(W/m
K)

1.3

110

33.4

35.30

0.679

5.91

40

1.3

125

42.2

38.40

0.625

6.49

40

1.3

125

48.3

35.35

0.678

7.41

0.024

40

1.3

140

60.3

36.85

0.651

8.37

0.024

40

1.3

160

76.2

38.90

0.617

9.50

0.024

40

1.3

180

88.9

42.55

0.564

9.99

0.024

40

1.3

225

114.3

52.35

0.458

10.41

0.024

40

1.3

250

141.3

50.35

0.476

12.36

0.024

40

1.3

280

168.3

51.85

0.462

13.85

0.024

40

1.3

330

219.1

51.45

0.466

17.22

0.024

40

1.3

385

273.1

50.95

0.471

20.54

0.024

40

1.3

435

323.9

50.55

0.474

23.91

0.024

40

1.3

470

355.6

52.20

0.459

25.28

0.024

40

1.3

520

406.4

51.80

0.463

28.61

0.024

40

1.3

570

457.2

50.40

0.476

31.98

0.024

40

1.3

630

508.0

55.00

0.436

32.77

CR No. 1139495

Heat
Loss
Q
Value
(W)

Page 2

..

petromar

Piping systems LLC

P.O. Box 85 PC 327

Plot No. 609/610, Sohar Industrial
Estate, Sohar, (Sultanate of Oman),
Tel. +968 2694 3500
Fax +968 2670 1966
e-mail: sales@petromarpiping.com

STEEL PIPE HYDROSTATIC TEST PRESSURE CALCULATION

As per Barlows formula, the Hydrostatic Test Pressure for the pipe is calculated as P = (2 X S X t) / D

Where, P

Hydrostatic Test pressure in psi

Wall thickness in mm

Outer Diameter of pipe in mm

Allowable stress in psi (0.6 times the specified minimum Yield Strength
For Grade B Steel, 35,000 psi X 0.6 = 21,000

Substituting,

Wt/M
(Kg)

Allowable
Stress for
GRADE B
Pipe
material
in psig

Test
pressure
in psig

Test
pressure in
Bar

Operating
Pressure

10.79

16.08

21,000

2,212

152.6

101.75

6.55

14.62

21.78

21,000

1,947

134.4

89.60

0.280

7.11

18.97

28.27

21,000

1,775

122.4

81.65

219.08

0.322

8.18

28.55

42.54

21,000

1,568

108.1

72.13

10.75

273.05

0.365

9.27

40.48

60.32

21,000

1,426

98.4

65.60

12.75

323.85

0.375

9.53

49.56

73.85

21,000

1,235

85.2

56.82

NPS

OD of
pipe
in
inche
s

100

OD of
pipe in
mm

Wall
Thick.
in
inches

Wall
Thick.
in
mm

Wt/Ft
(lbs)

4.5

114.30

0.237

6.02

125

5.563

141.30

0.258

150

6.625

168.28

200

8.625

250
300

CR No. 1139495

Page 1

..

petromar

Piping systems LLC

Wt/M
(Kg)

Allowable
Stress for
GRADE B
Pipe
material
in psig

Test
pressure
in psig

Test
pressure in
Bar

Operating
Pressure

54.57

81.31

21,000

1,125

77.6

51.75

9.53

62.58

93.24

21,000

984.38

67.92

45.28

0.375

9.53

70.59

105.18

21,000

875.00

60.38

40.25

0.375

9.53

78.60

117.11

21,000

787.50

54.34

36.23

NPS

OD of
pipe
in
inche
s

OD of
pipe in
mm

Wall
Thick.
in
inches

Wall
Thick.
in
mm

Wt/Ft
(lbs)

350

14

355.60

0.375

9.53

400

16

406.40

0.375

450

18

457.20

500

20

508.00

Note: Test pressure is normally 1.5 times of the Operating Pressure. Hence Operating pressure is
calculated accordingly

CR No. 1139495

Page 2

Quality Statements & Sustainability

AERODYNE COOLING SYSTEMS

Product Handiling, Transport, Storage & Embedment

AERODYNE COOLING SYSTEMS

Material Safety Data Sheet

AERODYNE COOLING SYSTEMS

Product Photographs

AERODYNE COOLING SYSTEMS

CATALOGUES

AERODYNE COOLING SYSTEMS