16.0 Re-Validation / Requalification
16.0 Re-Validation / Requalification
16.0 Re-Validation / Requalification
RE-VALIDATION / REQUALIFICATION:
All
validated system including equipment, instruments, product, processes, environment,
analytical method, cleaning, product contact utilities, water shall be re-validated.
16.1 PROCESS: All the validated process shall be re-validated for the following events,
16.1.1 All the validated process shall be re-validated after 3 years concurrently.
16.1.2 Change in manufacturing location.
16.1.3 Change in the chemistry manufacturing and control.
16.1.4 Change in specification for quality impacting parameter.
16.1.5 Change in batch size more than 10 fold.
16.1.6 Follow of the Annual product quality review, if required.
.
16.2 EQUIPMENT:
All the qualified equipments shall be re-validated for the following events,
16.2.1 Critical Equipment shall be re-validated every 5 years from date of operational
qualification completion and subsequent re-validation every 3 years. Critical
equipments, who directly involved on the product quality i.e. Reactor, Centrifuge,
Dryer, Multimill and Microniser.
16.2.2 Re-location of the equipment.
16.2.3 Any major modification in the existing equipment since last qualified, which
can have an adverse impact on the equipment or product performance.
A planner shall be maintained to schedule the requalification.
The re-qualification shall be carried out as per Annexure-VI, but not limited to.
16.3 INSTRUMENT:
All the qualified instruments shall be re-validated for the following events,
16.3.1 Re-location of the instrument.
16.3.2 Instrument shall be re-qualified through periodic calibration.
16.3.3 Incase change of major parts i.e. pump and software shall be re-qualified as per
recommendation of supplier / manufacturer.
16.3.4 Incase of serviceable part replacement i.e. detector lamp, pump seal shall be requalified through calibration.
16.3.5 For Microbiological laboratory like autoclave, incubator and depyrogenerator
shall be re-qualified every six month.
16.4 ANALYTICAL METHOD:
All the analytical method shall be re-validated for the following events,
16.4.1 Any change in the analytical method, which is beyond the validated parameters.
16.4.2 Change in specification, due to change in route of synthesis of the drug substances
or for any other reason.
16.5 CLEANING VALIDATION:
16.5.1
16.5.2
16.5.3
16.5.4
After shutdown / major modification area shall be qualified for microbiological quality also.
Oil Content
: Free
Purity
: NLT 99.0%
Oxygen Content : Less than 500 ppm.
Limit for microbiological: NMT 50 cfu/ml.
Incase of major break down. Also the compressed air needs to be qualified.
16.10 VENDOR FOR STARTING RAW MATERIAL:
16.10.1 Any change in the specification of the starting material.
16.10.2 Change in Route of Synthesis or change in manufacturing location.
16.10.3 The vendor shall be re-audited every two year.