MUCON

Iris Valves
Iris Valves
Iris Valves

KEK

GARDNER

PPS

Introduction
Process Components Ltd is the only manufacturer and supplier of the Mucon product range, to the liquid,
powder and bulk solids handling sectors.

Products

Iris Valves - The Original Mucon Valve

Slide Valves
Butterfly Valves
Disc Valves
Discharge Aids
Level Indicators

Industry Sectors

Food Processing
Pharmaceutical
Chemical Processing
Glass and Ceramics
Plastics
Sand and Cement

Mucon equipment has been used extensively in the bulk materials handling industries for over 60 years,
during which time the company has built up an excellent reputation for both product reliability and service.
Industries search for increased economy, efficiency and demand faster processing of bulk solids for an ever
growing range of applications. This is where our specialist knowledge and proven expertise is unrivalled.
Whatever the powder or granule needing to be handled, there will be a suitable Mucon product that will move
it, measure it, control it and keep it moving quickly and efficiently.
Mucon Iris Diaphragm Valves are used world-wide, because of their superb flow control characteristics of bulk
solids and versatility in other duties ranging from creating a gland seal around extruded plastic pipe, to
controlling the flow of live fish from transport containers.

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Overview
Series AD Valves
The AD Valve is the most popular range of Mucon hand operated
Iris valves.

p4

A double diaphragm valve is ideal for in-line applications, with no

leakage to atmosphere.

A2P Power Operated Valves

The latest in powered Iris Diaphragm Valve technology. The unit
features air motor or electric motor operation for light and
medium duties, with robust construction for frequent operation.

p6

Series BD Valves
Simplified construction for light duty applications on dust
collection hoppers or small bins.

p9

Series E Valves
The E Valves are the work horse of the powered Iris valve range.
Its extremely robust design makes it suitable for the most
arduous duties.

p10

Series H Valves
This low cost, compact valve has been fitted to thousands of IBCs
the world over.

p13

Its ease of operation makes it a popular choice with operators.

Series JS Valves
The Series JS Valve is specifically designed for fitting to Big Bag
Discharge Stations to allow controlled product discharge from
Flexible Intermediate Bulk Containers (FIBCs).

p14

Series K Valves
This valve has been specifically designed for applications
demanding high levels of hygiene.
This product is extremely popular with the food and
pharmaceutical markets, as it can easily be stripped down and
cleaned in moments.

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p15

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Series AD Valves
The Series AD Iris Diaphragm Valve is the most popular product and is widely used for in-line applications. This
robust and cost effective solution provides the very best features of the Iris Diaphragm Valve

Main Features

Double diaphragm for in-line applications with no leakage to atmosphere

Robust construction for medium to heavy duty applications, handling materials up to 1600 kg/m
In-situ diaphragm adjustment, reducing maintenance time
Proven design suitable for frequent operation
Diaphragms selected to suit application
316 stainless steel contact parts*
Multi-notching to enhance flow control*
Coating of standard construction*
*optional

TO OPEN

G-HOLES TAPPED H
& J-HOLES K THRO'
EQUI SP ON L PCD

E
OPEN DIAPHRAGM

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Series AD Valves

TO OPEN

AN ADDITIONAL A
NOTCHES
AT B PITCH OVER LAST
C OF CLOSURE

DIAPHRAGM
ADJUSTMENT
NOTCHES. STANDARD
ON ALL VALVES

Fully Open

Flow Control

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Fully Closed

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Series AD Hand Wheel Operated Valves

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A2P Power Operated Valves

The Series A2P Iris valve with its innovative drive arrangement, offers a light, slim and robust construction for
frequent operations in a variety of environments.

Main Features

Double diaphragm for in-line applications with no leakage to atmosphere

Suitable for heavy duty materials up to 1600 kg/m
Quick operation, capable of opening or closing in one second
Belt driven for quiet operation
Drive ring supported on bearings for smooth operation
Valve is sealed against ingress of dust
Low profile compact design
Fully open, closed and intermediate electric proximity sensors
Electric or air motor operation to suit application
Bore sizes are 150mm, 200mm and 300mm
Special switch/solenoid packages for hazardous locations*
Surface coating to suit corrosive environments*
316 stainless steel product contact parts*
ATEX Certified to Category 2D *

*optional

Technical Details
Electric Motor: 0.37kW, 2-pole, IP55 induction motor suitable for 220/240-380/415-3ph-50/60Hz supply.
Air Motor: 0.56Kw, 3000rpm reversible air motor using 1000 l/m of lubricated compressed air at 5.6bar

Port sizes for the air motor control valve must be a minimum of BSP to achieve the required
air flow rate (see pneumatic table for additional information)

A2P Valve is fitted with Open, Closed and Trickle position indicator sensors

Proximity Sensors:

Nominal voltage 8.2V (Intrinsically Safe), Current consumption >3mA and < 1mA when
activated. IP67

Option for Pulse Counting Trickle positioning

Proximity sensor in conjunction with a notched pulse ring on the output shaft of the gearbox.

Proximity Sensor:

Nominal voltage 8.2V (Intrinsically Safe), Current consumption >3mA and < 1mA when
activated. IP67

All switches have a two metre sensor cable that exits through a single port in the ABS switch box

Options
Internal pulse generation assembly or for greater accuracy a motor with encoder. Both options are able to
provide positional feedback on the size of the diaphragm opening between fully open and fully closed.
Ideal for systems requiring variable trickle feed positions or even closed loop feedback for weighing
applications.
A control module is available for full integration with the clients control systems.

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A2P Power Operated Valves

Common

Pneumatic

Electric

^W

^W

A2P08

200

165

196

160

17

A2P12

300

165

240

160

30

&

<

^W

E
t

Valve
Type

Nominal
Bore

F1

J1

K1

Nett
Weight

A2P06

150

165

196

160

14

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Series BD Valves
The Series BD Iris Valve offers simplified construction compared to other in-line Iris Diaphragm Valves, as well
as reduced cost, size and weight.

Main Features

Double diaphragm for in-line applications, with no leakage to atmosphere

Suitable for lighter duty materials up to 560 kg/m
Thumbscrew locking is available for 50mm to 80mm bores, giving infinite flow control
Trigger locking mechanism on other sizes
Diaphragm selection to suit specific applications
Aluminium construction

TO OPEN

FOR BD2 & BD3 VALVES

THE TRIGGER IS REPLACED
WITH A THUMBSCREW
LOCKING FACILITY, LOCATED
IN THE BODY

C
A

G-HOLES TAPPED H
& J-HOLES K THRO'
EQUI SP ON L PCD

E
OPEN DIAPHRAGM

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Series E Valves
The Series E Iris Valve has been the workhorse of the Mucon range for many years. Its extremely robust
construction and reliable drive elements make it suitable for the most arduous duties.

Main Features

Double diaphragm for in-line applications with no leakage to atmosphere

Robust construction make the E Valves suitable for product bulk densities over 1600 kg/m
Electrical or Pneumatic actuation is available
In-situ diaphragm adjustment
Internal high quality components make the E Valve suitable for frequent operation
Diaphragm selection to suit specific applications
Fully open, closed and intermediate electric or pneumatic limit switches
316L stainless steel product contact parts*
Automatic closure system on pneumatic valves in case of air or electrical failure*
Special ATEX packages to suit hazardous locations*
A variety of surface coatings is available to suit corrosive environments*

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*optional

Series E Pneumatic Valves

Technical Details
Pneumatic cylinder operation using T litres of compressed air at 6barg per
stroke.
Available with standard reed switches for open, closed and trickle feed.
Also available with intrinsically safe proximity sensor assembly supplied
with flying leads.
Standard reed switches rated AC/DC 10-230v, 1a<100mA, contact rating
(peak) 6W.
Standard pneumatic connection without solenoid option:
ED6/8/10 - 3/8 BSP
ED12/15/18 - 1/2 BSP
With solenoid option, connection is made via 8mm pneumatic fitting

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Series E Electric Valves

Technical Details

Electric operation by 0.25kW, 4-pole, IP55 induction motor suitable for

220/240-380/415v-3ph-50Hz. 254/277-440/480v-3ph-60Hz supply.
Full load current @ 230v ~ 1.65A @ 415v ~ 0.95A.
Fitted as standard with open, closed and trickle limit switches.
Access to terminations through 20mm blanked hole
Switches rated at 10A @ 125v - 250v AC or 10A @ 30v DC

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Series H Valves
This low cost, compact valve has been fitted to many thousands of IBCs the world over.
Its popularity with operators owes much to its ease of operation, reliability and excellent regulation of
discharge rates.

Main Features

Single diaphragm for dust tight closure

Simple construction suitable for materials up to 900 kg/m
In-situ diaphragm adjustment
Hand operated
Diaphragm selection to suit specific applications
Additional positioning notches allows the valve orifice to be set in a variety of open positions (150mm and
200mm only)
Fixing positions on the lower flange for a bagging off spigot (150mm and 200mm only)
Coated valve body components*
Additional notches for enhanced flow regulation* (not available on 150mm and 200mm models)
Quick release transit cover for extra security during transportation*
Quick release adaptor for valve mounting*
*optional

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Series JS Valves
The Series JS Iris Valve is specifically designed for fitting to Big Bag discharge stations to allow controlled
product discharge.

Main Features
Designed specifically for FIBCs. Suitable for materials up to 1000 kg/m
Single diaphragm for dust tight closure
Concentric opening/closing for ideal flow characteristics
Multi-notched body for maximum flow control
Tapered valve inlet prevents damage and aids flow
Fabric diaphragms ensure gentle effective shut off
Robust construction
Slim design
Double drilled mounting holes as standard

TO OPEN

HANDLEVER

L H

AND

WH

EEL

B OUTLET

A INLET

VALVE
MULTI-NOTCHED
AS STANDARD

OPEN DIAPHRAGM

G-HOLES TAPPED H x J DEEP

EQUI SP ON K PCD
(MOUNTING HOLES ON BOTH SIDES)

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Series KS Hand Operated Valves - Quick Release

Following the success enjoyed by the standard Series K range of double diaphragm Iris valves. The Series KS
has been designed with a single diaphragm specifically for light duties associated with open discharge
applications in the Pharmaceutical, Dairy and Food processing sectors.
The Series KS Iris valve has all the same proven features and benefits required for todays process industries
concerning hygiene; ease of assembly and disassembly for quick and frequent cleaning without the need for
tools. The Series KS valve can also be supplied with a Transit Cover for added security.

Main Features

Superb material flow control

Non jamming
Ideal for use with Intermediate Bulk Containers (IBC) and open discharge applications
Choice of FDA compliant easy to clean diaphragms
Speed of cleaning reduces downtime and increases productivity
Band Clamp flange connections for quick release
J

B (OUTLET)

A (INLET)

C (GASKET)

O/D

THE TOP MATING FLANGE &BAND

CLAMWS ARE IDENTICALTO THOSE
USED WITH THEKD-SERIES VALVES
AND AREAVAILABLE ASAN
OPTIONAL EXTRA

L OPEN
DIAPHRAGM

sd

E


&

'

<

>

E
t

<^

<^

<^

h^^

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Series K Hand Operated Valves - Quick Release

Specifically designed for Pharmaceutical, Dairy and Food Industry applications, the Series K Valve incorporates
the well proven benefits of the Mucon Iris Diaphragm Valve principles.
Meeting the stringent demands of todays process industries for hygiene including disassembly of equipment
without the need for tools and thorough cleaning, the Mucon Series K Valve is the ideal solution for ease of
use and increased productivity.

Main Features

Only the diaphragm comes into contact with the product

Unique fasteners for rapid assembly
Easy to clean moulded diaphragm
Band clamped flange connections on quick release models

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Series K Hand Operated Valves - Bolted

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Series K2P Valves - Pneumatic or Electric Actuator

Now in its second generation, the Series K2 Powered Iris Valves have been specifically designed for automatic
and remote applications, complimenting the popular hand operated versions. The standard safe area K2P
Valve: nominal voltage 24v DC, operating current 2-100mA, IP67.
Developed for applications requiring a high level of hygiene, this valve utilises our patented, moulded
diaphragm technology already employed throughout the K-Valve range.
Our Engineers have taken great care to balance the requirements for quick disconnect, ease of cleaning and
hygienic design with the requirements for reliability and control system integration. This attention to detail
results in a quantum leap in technology compared to the first version of the K-Powered valve.
All body parts are manufactured from 316L stainless steel, as standard. White moulded diaphragms of Natural
Rubber, EPDM and Silicone are all manufactured from FDA approved materials. Body seal is produced in FDA
approved silicone rubber.

Main Features

The moulded diaphragm extends fully from inlet to outlet, doubling as the Iris Valve's gasket
Open, Closed and an Adjustable intermediate position switch is fitted as standard
Bore sizes from 150mm to 200mm
Safe Area or Certified for ATEX 1D/2D categories

Technical Details
Electric Motor: 0.25Kw, 2 Pole, IP66 Induction Motor suitable for 230/400V 3ph 50Hz Supply.
Air motor: 0.56Kw, 3000rpm reversible air motor using 1000 l/m of lubricated compressed air at 5.6bar

Port sizes for the air motor control valve must be a minimum of BSP to achieve the required
air flow rate

Open, Closed and Trickle position indicator sensors

Proximity Sensors:

ATEX Valves Nominal voltage 8.2V (Intrinsically Safe)

Current consumption >3mA and < 1mA when activated. IP67

Option for Pulse Counting Trickle positioning

Proximity sensor (as specified above) in conjunction with a notched pulse ring on the output shaft of the
gearbox.
All switches have a two metre sensor cable that exits through a single port in the ABS switch box

Key Benefits
Only the diaphragm comes into contact with the product
Strong yet gentle on product, ideal for tablets or capsules
Easy to clean

Options
Bolt mounting and Quick Release versions
Weldable mounting flanges with quick release clamps
Internal pulse generation assembly or for greater accuracy a motor with encoder.
Both options are able to provide positional feedback on the size of the diaphragm opening between fully
open and fully closed. Ideal for systems requiring variable trickle feed positions or even closed loop
feedback for weighing applications.
A control module is available for full integration with the clients control systems.
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Series K2P Valves - Pneumatic or Electric Actuator

MUCON

156

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Applications
Series AD

Outlet valve for Silos, Bins, Hoppers and Chutes

Can be used for In-Line applications
Discharge from Sifters, Ribbon Mixers and Double Cone Blender outlets
For manual bagging of material where frequent operation is involved
Controlling discharge from containers into Weigh Hoppers
Closing the necks of Big Bags where a valve smaller than the Series JS is required

Series BD

For protecting fish in transit and during discharge

Double flanged outlet valve for Intermediate Bulk Containers (IBC)
Outlet valve for Dust Collection Hoppers
For controlling (not shut off ) airflow in Ventilation Ducting

Series E

Used on the outlets of Silos handling heavy bulk solids, E.g. Sand, Cement, Lime Powder etc
Linked to Weigh Scale set points for bagging off automatically
For controlling (not shut off ) air flow in Ventilation Ducting
Big Bag discharge where automatic actuation is required
Used in In-Line applications
E Valves can be certified for ATEX Zone 21

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Applications
Series H

Outlet valve to regulate the flow from the bottom of Intermediate Bulk Containers (IBC)
Outlet on Dust Collection Hoppers
Glanding around plastic pipes on extrusion cooling baths
The H Valve can be certified for ATEX Zone 22D provided that an Anti- Static diaphragm material is used

Series JS
Ideally suited for choking the necks and controlling the flow of material from FIBC / Big Bags

Series K
Any application where a high degree of cleanliness is required and where regular strip down for cleaning
is required. E.g. Food and Pharmaceutical industries
For handling Pharmaceutical tablets or capsules. The soft diaphragm material and gentle action of the valve
prevents damage to the product, thereby significantly reducing waste product
Hand operated valves can be used on the walls of Cleanrooms for Glanding around cables, tubes or
service pipes
Power operated valve with pulse generation facility is ideally suited for applications where product
Weighing or Batching is required

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Installation of a Mucon Valve

Installation of a Mucon Valve
The diaphragm below shows the correct way to install a Mucon Iris Diaphragm Valve.
If our recommendations are followed, a prolonged diaphragm life will result.
The AD, BD, JS and K Series have lever slots, which allow the control levers to move through 180.
Installation of the Iris valve requires a combination of through bolts and set screws to be used.
If there is any misalignment of the ductwork, the lever slot may be caused to open or close when the Iris valve
is connected. Serious misalignment of the ductwork will put the valve body under stress, resulting in rapid
wear of certain valve components.
All valves are fitted with a label indicating the direction of material flow.
1. Flanges must be flat and free from distortion

2. Fixing bolts over and under the lever slot must not
protrude into the slot. If so, the Control Ring would be
unable to open and close the valve.
3. The length of the open diaphragm below the valve
(see valve details in brochure)
4. There must be a 12mm clearance between the base and
open diaphragm

5. The outlet diameter of a hopper should be 5mm smaller

than the inlet of the valve.

3
4

6. The discharge diameter of the diaphragm should be

10mm larger than the outlet valve diameter.

Use of Liners
The need for a liner with a Mucon Iris Diaphragm Valve installation may become apparent after the valve has
been used for a short period of time. This is because Liners are successful in combating three basic problems.

Assisting diaphragm opening where powders are very fine and with a low bulk density.
Combating diaphragm wear if the material handled is particularly abrasive.
Reduces the effort required to operate a valve, where a high static load is imposed on the valve.
Liners can be used on their own with a Quick Release Adaptor.

Liners to Assist Opening

When a fabric diaphragm is specified, it is always necessary to have a certain weight of material acting downwards to make it open fully. If the material handled has a tendency to bridge, often the diaphragm will only
partially open, as there is insufficient material weight acting on the diaphragm to make it open fully.
This situation can be overcome if a flanged liner is hung through the valve, with a stainless steel ring sewn
into the hem of the liner.

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Installation of a Mucon Valve

1. Flanged liner
2. Can be weighted with a stainless steel ring sewn into the hem (if required)
2

Liners to Combat Wear

The life of a diaphragm cannot be easily quantified, as there are many variables that need to be considered,
such as;

Number of operations per day.

The amount of material passed over the diaphragm each day.
The abrasiveness of the material handled etc.
In our experience the life of a diaphragm can vary between a few months and many years. Where the life of
the diaphragm can be measured in months, it is often beneficial to consider the use of a liner.
The liner material most frequently used for combating abrasion is T893 red rubber. This natural rubber liner
offers a better level of resistance to abrasion than steel. Where a T893 liner is used, it is important that a
fabric diaphragm is installed with the Iris valve to effect a tight shut off.
For in-line, heavy bulk density product applications, a double flanged liner can be used.
Various powdered materials exert differing pressures on a diaphragm. Normally a Mucon Iris Diaphragm Valve
is easily operated. However, on occasions some free flowing products can exert a high static load on to the
valve, making the control lever difficult to operate. This situation arises because;
1. The load exerted by the product forces the various layers of the diaphragm material tightly together,
making the Control Lever difficult to operate.
2. It has been observed that when a Mucon Iris Diaphragm Valve operates, the material in the column
adjacent to the top face of the valve tries to also turn as the valve is opened.
Both of these problems can be eliminated by the use of a liner.

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MUCON

KEK

GARDNER

PPS

Process Components Ltd

Graphic House
Bank Street
Macclesfield
Cheshire
SK11 7AR
United Kingdom
T: +44 (0) 1625 412000
F: +44 (0) 1625 412001
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www.mucon.com
Mucon is a registered trademark of Process Components Ltd

Reference: STAIDVGENEN1F
Process Components Ltd