Learner Guide IRE V1
Learner Guide IRE V1
Learner Guide IRE V1
Roof Engineering
Learner Guide
MiTek Industries SA 2006
All rights reserved. No part of this publication may be reproduced or transmitted, in any form or by any means, electronic, or stored in
any retrieval system of any nature, without the written permission of the copyright holder, to whom an application for such permission
shall be made.
MiTek Industries South Africa (Pty) Ltd cannot accept responsibility for any errors resulting from the misuse of this manual or for truss
fabrication or timber size or quality not in accordance with these specifications, or for incorrect storage, erection and bracing of trusses
on site.
Table of Contents
Programme Structure
11
Overview....................................................................................................................................13
Learning Outcomes and Objectives ...........................................................................................14
Delivery Mechanisms & Tools....................................................................................................18
Assessment ...............................................................................................................................19
Symbols used in this Unit...........................................................................................................20
Learning Map.............................................................................................................................21
Section 1 Design Framework
23
Legislation .................................................................................................................................25
The National Building Regulations and Building Standards Act ............................................................ 25
The Housing Consumers Protection Measures Act .............................................................................. 26
Standards ........................................................................................................................................... 27
Task 1a......................................................................................................................................35
Section 2 Design Environment
37
Definitions..................................................................................................................................39
Overview............................................................................................................................................. 39
Task 2a......................................................................................................................................43
Section 3 Structural Material
45
Timber .......................................................................................................................................47
Overview............................................................................................................................................. 47
Hardwoods and Softwoods.................................................................................................................. 48
Commercial timber species grown in South Africa, SA Pine................................................................. 48
Properties of local softwoods............................................................................................................... 48
Removing the moisture from the freshly sawn wood ............................................................................ 49
Strength Properties and Grading of SA Pine........................................................................................ 49
Grading for Strength............................................................................................................................ 51
Converting short lengths into longer lengths ........................................................................................ 55
Deterioration of Wood ......................................................................................................................... 58
Wood Preservation.............................................................................................................................. 60
Laminated Timber ............................................................................................................................... 61
Timber Tables............................................................................................................................62
Table 1 - Nominal and Actual Sizes for SA Pine .................................................................................. 62
Table 2 - Grades and Stresses for SA Pine ......................................................................................... 62
Task 3a......................................................................................................................................64
Steel ..........................................................................................................................................65
Task 3b......................................................................................................................................67
Section 4 Roofing Terminology
69
Trusses......................................................................................................................................73
Types Outline...................................................................................................................................... 73
Types.................................................................................................................................................. 74
Truss Outline ...................................................................................................................................... 75
Components of a truss ........................................................................................................................ 76
Sundry Timbers Connected to Trusses................................................................................................ 77
Dimensioning.............................................................................................................................78
Dimensioning Outline .......................................................................................................................... 78
Terminology ........................................................................................................................................ 79
An Introduction to Roof Engineering
Version 1: 01/2007
Task 4a......................................................................................................................................81
Section 5 Framing and understanding of roof geometry
83
Building Ends.............................................................................................................................98
Overview............................................................................................................................................. 98
Gable End and Parapet End................................................................................................................ 98
Framing at Gable and Parapet Ends ................................................................................................... 99
Standard Hip End.............................................................................................................................. 100
Louvre Hip End ................................................................................................................................. 102
Jerkin Hip (Barn Hip End).................................................................................................................. 102
Corners....................................................................................................................................108
Overview........................................................................................................................................... 108
L-Corner Equal Spans.................................................................................................................... 108
L-Corners Unequal Spans .............................................................................................................. 108
Hip-Valley Corner (Equal Spans)....................................................................................................... 109
Mono-Pitch Corners.................................................................................................................111
Overview........................................................................................................................................... 111
Mono-pitch with Valley Corner........................................................................................................... 111
Mono-pitch with Hip Corner ............................................................................................................... 112
Task 5a....................................................................................................................................118
Section 6 Trigonometry
119
Summary: Hip-Valley Junction, where Girder, G, is at Angle, A, to the Standard Trusses .....139
Span of the Hip-Valley Girder, G...................................................................................................... 139
Pitch of the Hip-Valley Girder, G ...................................................................................................... 139
Span of the diagonal Hip Girder, JG ................................................................................................ 139
Pitch of the diagonal Hip Girder, JG ................................................................................................. 140
Task 6a....................................................................................................................................142
Task 6b....................................................................................................................................143
Task 6c ....................................................................................................................................144
Section 7 The Theory of Structures and Moments
145
Task 7a....................................................................................................................................152
153
Terminology.............................................................................................................................155
Load & Force Terminology ................................................................................................................ 155
Units of Measurement ....................................................................................................................... 157
Types of loadings: (SANS 10160)...................................................................................................... 158
Reaction Tables.......................................................................................................................177
Overview........................................................................................................................................... 177
Maximum Reactions that can be supported by Hangers and Cleats................................................... 177
eCo Truss Hanger............................................................................................................................. 177
Strap Hangers................................................................................................................................... 178
Maximum loads for H Cleats ........................................................................................................... 178
Max loads and max spans for 45vHip Cleats for different roof coverings........................................... 178
Task 8a....................................................................................................................................180
Section 9 Bracing
181
Overview........................................................................................................................................... 184
Bracing Types................................................................................................................................... 184
Bracing Guidelines...................................................................................................................186
Overview........................................................................................................................................... 186
Task 9a....................................................................................................................................190
Section 10 Measuring Sundry Materials
191
Wallplates ................................................................................................................................194
Overview........................................................................................................................................... 194
Calculations .............................................................................................................................195
Example............................................................................................................................................ 195
Task 10a..................................................................................................................................204
Section 11 Manufacture of Nail Plated Trusses
207
SANS 10243 Unit Standards 1 - 9 : Manufacturing of Nail Plated Timber Roof Trusses ..........209
Overview........................................................................................................................................... 209
Extract .............................................................................................................................................. 209
Task 11a..................................................................................................................................222
Section 12 Erection of Prefabricated Trusses
223
SANS 10243 Unit Standards 1 - 9 : Manufacturing of Nail Plated Timber Roof Trusses ..........225
Overview........................................................................................................................................... 225
Extract .............................................................................................................................................. 225
Task 12a..................................................................................................................................269
References
271
Check Sheet
275
10
Programme Structure
11
12
Overview
Program Title
Rationale
Target Population
Pre-requisites
Learning Time
Gr12 / Std 10
Workshop:
28 hrs
Assessment:
4 hours
13
Learning
Outcomes
Design Framework
Design Environment
Structural Material
Roofing Terminology
Trigonometry
Bracing
14
Learning
Objectives
2.
3.
4.
5.
Design Framework
Legislation
Design Environment
Definitions
Structural Material
Roofing Terminology
Trusses
Dimensioning
Building Ends
Corners
Mono-pitch Corners
15
6.
7.
8.
9.
10.
Trigonometry
Introduction to Forces
Force Calculations
Design Assumptions
Terminology
Live Loads
Dead Loads
Application of Load
Reaction Tables
Bracing
Bracing Components
Bracing Design
Bracing Calculations
Bracing Guideline
Wallplates
Calculations
16
11.
12.
Documents to Site
17
Delivery mechanisms and tools are the ways and means that the learning
intervention is delivered to the candidate.
The following delivery mechanisms are utilised in this unit:
Self-study
Workshop
Tools
Learner Guide
Learning Aids
Delivery Mechanism
Description
Tools
1. Self-study
Learner Guide
2. Workshop
Learner Guide
An important aspect of
acquiring competence is the
ability to practice and apply
the newly acquired skills and
knowledge in the workplace.
The Candidate will be required
to apply the knowledge gained
in the workshop in actual
workplace situations. The
Candidates reflection is
recorded through the
development phase.
Portfolio of Evidence
18
Assessment
How and when
assessment takes
place
Formative Assessment.
Summative Assessment.
Method/s to be used
When
Exercises in the
Candidates guide.
Formative assessment:
These assessments will
include the assessment of
some aspects/components
of a learning process, and
are linked to specific
learning outcomes. It will
also include feedback to
the learner in preparation
for a summative
assessment.
Summative assessment:
This assessment will
incorporate the
assessment of all
aspects/components to
conclude the learning
process, with the
understanding that the
learner is ready to be
assessed. It is also linked
to specific learning
outcomes.
Performed by trained
assessors.
As per the
Candidates
Assessment Plan.
19
The following symbols will be used in this guide to indicate certain activities
that the Candidate will be required to do.
The following is a list of the symbols and their meaning.
Symbol:
20
Learning Map
Legislation
Design Environment:
Responsibilities:
Owner
Trigonometry
Designer
Terminology
Structural Material
ITC
Manufacture
Bracing
Measuring Sundries
Contractor
Inspections
Manufacture and
Design of Nail Plated
Trusses
Erection of
Prefabricated Trusses
21
22
Overview
The following guides Roof Timber Engineering in South Africa:
Acts:
The National Building Regulations and Building Standards Act (in particular
Regulation A19 of the National Building Regulations)
The Housing Consumers Protection Measures Act
Standards:
SANS 10400
SANS 10160
buildings
SANS 10163
SANS 10243
Specific Outcomes
By the end of this unit, the Candidate should be able to demonstrate an
understanding of:
Legislation
23
24
Legislation
The National
Building
Regulations and
Building
Standards Act
To provide for the promotion of uniformity in the law relating to the erection of
buildings in the areas of jurisdiction of local authorities; for the prescribing of
building standards; and for matters connected therewith.
A19.
Appointment of
Persons
Responsible for
Design
25
Part L
General requirement
The roof of any building shall be so constructed that it will-
The Housing
Consumers
Protection
Measures Act
Not allow the accumulation of any rain water upon its surface ; and
26
Standards
New Code
Description
Application
SABS
0160
SANS
10160
SABS
0163
SANS
10163
Design of members
Joints
Panel products
Tables
SABS
0243
SANS
10243
Materials
Design
Manufacture of trusses
Nail plated trusses
Quality assessment of trusses
Marking
Sampling and compliance with specification
Inspection and testing of finished trusses
Erection
Quality assessment of a roof
SABS
0400
SANS
10400
Application
National
Regulations
of
the
Building
SABS 05
SANS 1005
The
preservative
treatment of timber
SABS 082
SANS 1082
Timber buildings
SABS 096
SANS 1096
Standards:
SABS
1783
SANS 1783
timber and
SANS 1460
Laminated timber
27
To ensure that the industry conforms to legislation and standards the following
governing bodies have been established:
Governing
Bodies
Name
ABBR
Institute
for
Construction
Responsibilities
ITC
ECSA
NHBRC
South
African
Wood
Preservers Association
SAWPA
SATAS
SANS
accreditation
for
fabricators, and timber grading
and overall quality control.
SAISC
SABS
Auditing
body
for
SANS
accreditation for fabricators, and
timber grading and overall quality
control
South African
Standards
SANS
Engineering
South Africa
Timber
Logo
Council
of
National
28
The ITC embraces the prefabricated nail plated roof truss industry.
In pursuit of its primary aim of regulating the application of structural timber, the
ITC is involved in the following activities:
The research and updating of bracing and connection rules through the
Timber Engineering Advisory Committee and publication of erectors and
designers handbooks in order to disseminate the information into the
market place.
Assisting with the auditing of licensed fabricators for the awarding of the
Certificate of Competence to those companies which design,
manufacture and supply prefabricated nail plated roof trusses and to
ensure the continued process of re-auditing on due dates of such
companies operations and key personnel. Audits are to be done in
conjunction with either an independent auditor or an authorised
representative from the companys system suppliers.
The ITC has, with the support of the 3 main Systems Suppliers and the
members, established a structural funding source by which the boards strategic
plans and the objectives can be achieved and in order to succeed it is
necessary to have the full support of all members in order to better further the
Institute's plans.
29
Performance
Standards
In order to achieve these objectives and best serve its members, the Board of
Directors of the ITC have determined the following:
30
Procedure
Inspection
Details
Trusses.
A roof layout diagram showing the position of all the trusses, beams
and joists.
The loading, truss centres and batten / purlin centres used in the
design.
Joint details.
It should be noted that in the accordance with NBR RegA4 (1) (b) (i), these
details must be provided to the local authority at least 3 days before the roof
is to be erected.
31
Small Buildings
Less than 500m per unit or 13m in span of a conventional cottage nature,
these details may be submitted in the form of paper prints or computer
printouts. In either case the information must be clearly presented and
understandable. Where such designs are produced on the computer system
developed and provided by professional engineers, an engineers signature
should not be required.
Any computer generated details or calculations should however include the
name, registration number and telephone number of the Professional
Engineer responsible for the design system.
Large Buildings
Places of worship.
Shopping Centres.
Hotels.
Hospitals.
Complex Attics.
32
Categories
Type
Risk
Description
Inspection
High
Inspected by
Registered
Person
(SAEC)
Medium
Low
None
Site splicing
Cantilever > 2m
Complex Industrial
Complex Commercial
Scissors Trusses up to 5m
Valleys
Stub-ends
Cantilever up to 2m
Minimum pitch 15
Category B
ITC Inspector
Category B or
C ITC
Inspector
Category B, C
or D ITC
Inspector
33
Inspection
Criteria
All hangers and brackets are installed and either fully nailed or bolted.
Valley bracing.
34
Task 1a
Complete the following:
1)
2)
3)
Which organisation is
responsible for the
competence of roof
inspectors, (a), and which
governing body (b), sets the
standards to which these
inspections must conform?
4)
5)
35
36
Overview
This standard defines the design responsibilities of the individuals and organizations involved in
the preparation, submittal, review and approval of each Truss Design Drawing and Truss Layout
Plan associated with the use of nail plate timber trusses. These guidelines are presented as
industry standard practice. The guidelines are not intended to preclude alternate provisions as
agreed upon by the parties involved.
Specific Outcomes
By the end of this unit, the Candidate should be able to demonstrate an
understanding of:
Definitions
37
38
Definitions
Overview
Construction
Design
Documents
Contractor
Engineer
Owner
Truss
Truss
Designer
Truss Design
Drawing
Truss
Manufacturer
Truss Layout
Plan
39
Truss Designer
Responsibilities
Resolve and approve all design issues arising out of the preparation
of each Truss Design Drawing and Truss Layout Plan.
Truss Configuration
Truss to girder;
Multiple truss connections;
Site splices approval by system engineers.
Required truss and bracing detailed drawing to the site for installation
and erection purposes.
40
Truss
Manufacturer
Responsibilities
Contractor
Responsibilities
Review and approve the Truss Layout Plan and each Truss Design
Drawing for conformance with the requirements and intent of the
Construction Design Documents, and the effect of the Truss Layout
Plan and each Truss Design Drawing on other trades involved in the
construction of the structure and the effect of the other trades on the
Trusses.
41
42
Task 2a
Complete the following:
1)
a)
Truss Designer
b)
c)
Truss Manufacturer
d)
2)
43
44
Overview
Buildings utilize an extensive number of building materials but their structural systems usually have
one material as the predominate material to carry the structural loads.
Specific Outcomes
By the end of this unit, the Candidate should be able to demonstrate an
understanding of:
45
46
Timber
Overview
Advantages of
Timber
Disadvantages
of Timber
Resistance to corrosion.
Appearance.
Variability.
47
Hardwoods and
Softwoods
One problem that should be pointed out deals with the classification of
timber. The English terms used to classify wood are hardwood and
softwood.
Hardwood and softwood are botanical references to the tree as a plant and
do not indicate any of the properties of the timber itself. Hardwoods can
loosely be termed the broadleaved species, such as the Oaks, Plane Trees,
Eucalyptus, Stinkwood, etc. Balsa wood, which is very soft, is also classified
as a hardwood. The softwoods are termed the coniferous species, i.e.
needle-like leaves, like the Pines, the Cedars and the Cypresses.
All of this might sound completely illogical. One must remember that wood
itself is not a logical product. It is a natural product that is grown and not
produced in a factory according to a recipe such as steel, ceramics, etc.
(There are not two identical trees it is not even possible to cut two identical
boards from the same log).
We must therefore learn what wood is and what its properties are because
only then will we be able to make the best use of it.
Commercial
timber species
grown in South
Africa, SA Pine
Properties of
local softwoods
There is a most noticeable variation in density within the stem of a tree which
increases from the pith outwards. SA Pine varies in density between about
360 kg/m and 650 kg/m. This is why some Pine boards are nearly twice as
heavy as others. The denser boards are also stronger than the others. This is
one of the aspects taken into consideration in the grading of timber according
to the SANS Specifications (SANS 1783 1997).
Owing to the extremely rapid initial growth of some species of pine trees
under the very favourable conditions prevailing in certain parts of South
Africa, it is not unusual for them to produce growth rings up to 25mm wide in
their youth.
Consequently, the timber sawn from near the pith (Heartwood), even of a
more mature tree, is less dense and strong than that produced from near the
periphery (sapwood), which contain a larger number of growth rings. In older
trees, this fast-formed juvenile wood is gradually converted to heartwood by
the deposition of infiltrates which increases its density but only slightly alters
a few of its strength properties. These infiltrates usually colour the heartwood.
In the course of time the wood cells of the heartwood die and lose their
moisture so that heartwood is generally drier and darker coloured than the
living and lighter coloured sapwood towards the stem periphery.
48
Removing the
moisture from
the freshly sawn
wood
The wood in a living tree or in a freshly felled log may contain up to four times
its own dry mass of water. In most wet wood the mass of water exceeds the
mass of the solid timber by about 75%. The amount of moisture in wood is
always expressed as a percentage of its kiln dry mass.
The average green moisture content of young stems of pine wood can be as
much as 200%, while in the older pine trees the moisture content can vary
between 190% in the sapwood and 30% in the heartwood of the same tree.
The moisture content of freshly cut pine wood is therefore much too high for
commercial use.
Equilibrium
Content
The main object of drying of timber is to remove the surplus moisture in such
a way that the timber is degraded as little as possible. This means that timber
has to be dried to the point where its moisture content is in equilibrium with
the relative humidity of the atmosphere around us. This value, which is
known as the equilibrium moisture content (EMC), is approximately 12% at
the coast and 8% inland.
Strength
Properties and
Grading of SA
Pine
Softwood logs are sawn into various classes of products having dimensions
suited to the intended end use, such as structural timber, battens, brandering
and industrial timber.
Determination for suitability is covered by grading specifications.
Structural timber suitable for use in engineered structures is covered by
SANS 1783 1&2, which defines stress grades of visually and mechanically
stress graded timber.
The compulsory grading of structural timber means that sub-grade structural
sized timber is unmarked to distinguish it from graded timber bearing the
appropriate SABS mark.
Graded finger-jointed structural timber has the letters FJ and the date of
production stamped in red on an edge near the end of the piece.
A separate SANS specification No. 1783 Part 4 been drawn up for batten
and brandering.
Strength
characteristics
and Grading
49
Factors
Affecting
Strength
Density
The strength of clear (defect free) wood is closely related to its
density, which in turn, is closely related to the thickness of the cell
walls: the thicker the cell walls the stronger the wood. However, the
effect of density is almost completely overridden by the effects of
knots and sloping grain which generally occur in commercial structural
timber.
Knots
Knots in sawn timber are simply cross-sections through branches.
Where successive growth layers of a tree have had to pass around a
branch, there are zones of sharply sloping grain so that, either side of
a knot, the primary forces in a board are not parallel to the grain.
Knots are therefore points of weakness, the larger the knot, the
greater the loss in strength.
Sloping grain
When a crooked tree, or one with spiral grain is sawn, the grain in the
boards sawn from it may not be parallel to the edges of the board.
Normally this slope is never as steep as that around a knot, but it can
occasionally be greater than 1:7, the maximum slope permitted in the
SABS grades.
Moisture content
As the timber dries further, there is an increase in strength
particularly compressive strength until the timber (which is
hygroscopic) reaches the equilibrium moisture content determined by
the ambient conditions of temperature and humidity.
Drastic fluctuations in moisture content while timber is under load,
result in undesirable structural deformation e.g. sag in beams.
50
Grading for
Strength
V4 V6
Frequency
Small knots
high density
1992
1958
5
10
15
20
51
Visual grading
The predictors are the size and complexity of the knots, the general slope of
grain and to some extent density. The grading rules, therefore, lay down
limits to the maximum size of knots and general slope of grain and the
minimum density permitted in a given grade.
Mechanical
grading
Is based on the correlation that exists between the strength of a board and its
stiffness.
Each board is passed through a machine which flexes it without breaking it
and determines its stiffness. The grade is determined by the minimum
stiffness measured along the board.
There is another method of grading for strength called proof grading, in
which each board is passed through a machine which stresses it to the point
that sub-grade boards are broken. With this method it is difficult and wasteful
to distinguish more than one grade, and it is only really reliable for one mode
of stress i.e. that which is applied by the machine.
Proof grading
Proof grading subjects a piece of timber to a given load. Pieces which carry
the proof load without fracture are then regarded as proof graded. This
system is often used to grade battens and brandering and the concept is now
being used on larger structural sizes by certain mills with SABS approval.
52
Appearance and
Grading
Appearance refers to not only the aesthetic acceptability, but also the
various forms of warp (bow, springs, cup and twist), checks, splits, and wane.
Cup
Spring
Twist
Bow
Grade Markings
Timber is marked with the grade along the face of the timber indicating the
graded strength of the board.
Structural timber is marked with the appropriate grade strength e.g. S5 or S7.
STRESS GRADING METHOD
SABS mark
BENDING STRESS
SABS 5
Proof grading
Right spot:
Mechanical grading
53
Characteristic
strength value
Accredited
Product
Certification
Bodies
th
Certification
Logos
SATAS
Marking
SATAS
S
XYZ
There are presently two approved grading authority logos i.e. SABS and
SATAS.
The Zimbabwe logo (ZSA) is also acceptable.
54
Converting
short lengths
into longer
lengths
(Finger jointed
structural timber)
55
Material
Timber
When used for producing structural timber, the finger jointing stock must
conform to all the requirements of SANS 1096 : Code of practice for the
manufacture of finger-jointed structural timber, and the particular grade of
timber in question.
The general requirements for structural timber to which finger-jointing stock
must conform, are spelled out in the codes.
The most important of these concern limitations placed on certain types of
defects that may adversely affect the strength of the finger joints themselves.
For instance, no knots should occur within the profile area and no knots or
knot holes exceeding 6mm in diameter are allowed within 50mm of the
extremes of a finger joint; cross-grain, which can have a severe strengthreducing effect on finger joints, is not allowed within or in the immediate
vicinity of the joint; excessively resinous wood, which inhibits the gluability of
the timber, is limited; checks exceeding a maximum allowable width and
splits are also not allowed.
Adhesives
Of all the factors determining the strength and durability of finger joints, the
adhesive bond is the most critical.
The best type of finger joint, manufactured with the utmost care, will not
withstand the test of stress and time if the adhesive bond is defective.
Adhesives are broadly grouped as either structural or non-structural. They
are further distinguished by the following four exposure classes:
Class 1 (exterior): These adhesives are suitable for use under the
most adverse conditions of exposure to the elements.
Class 4 (dry interior): These are suitable only for use under dry
sheltered (indoor) conditions.
56
Strength and
Durability
Conclusion
Finger jointed structural timber has a very good service record in South
Africa. The collapse of timber structures that can be attributed to failures in
finger joints is so rare as to be irrelevant. Despite this, there is still a
widespread mistrust of finger joints. Specifiers and local authorities often do
not accept that there is no difference in strength and reliability between
finger-jointed structural timber and its un-jointed counterpart. Some
reluctantly accept finger joints, but then only if no more than, say, one or two
joints occur per piece of timber.
This prejudice, although unjustified, is perhaps understandable. Even to the
layman it is obvious that a finger joint relies solely on the adhesive bond to
hold it together and, should this bond be broken, the joint will fail completely.
On appearance, a dovetailed type of joint with positively interlocking features,
may perhaps have found easier acceptance. However, no one has yet
succeeded in developing any of these more acceptable joints with strength
and reliability approaching those of finger joints.
Finally, in a nutshell: Finger jointing provides the solution to the problem of an
imbalance in the distribution of lengths in which structural timber would
otherwise have been available.
57
Deterioration of
Wood
(Acknowledgeme
nt to SAWPA)
Fungi (Decay)
Fungi Spores penetrate the wood structure and if suitable conditions exist,
break down the wood tissues into simple chemical compounds on which they
feed.
Under favourable conditions, the development of attack can be rapid.
Conditions necessary for the development of fungi are:
Adequate nutrients.
Sufficient Time.
There are two main groups of fungi which can cause decay in timber.
Wood
Destroying
Fungi
These fungi feed on the compounds of the cell wall and consequently can
weaken the structure of the wood to such an extent that the wood breaks and
crumbles away.
Wood destroying fungi can be subdivided into three groups:
Brown rots:
The timber, after attack, may become dark brown in appearance and
as it dries, the surface can become badly broken by deep transverse
and longitudinal cracks and generally, apart from the colour and
smell, gives the appearance of wood which has been charred in a fire.
The most common brown rots are often found attacking softwood
timbers and the lighter hardwoods.
White rots:
The affected timber eventually becomes much lighter in colour and
weight and loses its strength properties.
Badly decayed timber does not crumble in the same way as that
which has been attacked by the brown rots. The timber breaks down
more in a longitudinal direction with a fibrous appearance and there
may be pockets of decayed wood between apparently sound areas.
58
Soft rots:
This group is typically found in wet environments such as cooling
towers and wood in contact with the ground. In wet wood, its
presence is evident if surface layers are soft and may be readily
scraped away. When dry, surfaces will exhibit a profusion of fine
cracks and fissures both with and across the grain. Hardwoods are
thought to be naturally more susceptible to this form of degrade than
softwoods though no wood is completely resistant.
Wood
Disfiguring
Fungi
Some wood colonizing fungi, whilst having little or no effect on the strength of
timber, can reduce the commercial value by adversely affecting its
appearance. Fungi of this type fall into two categories:
Staining Fungi:
The sapwood of most species of timber is susceptible to fungal
staining which can occur in both logs and sawn timber, especially in
climatic conditions of warmth and humidity. Although staining fungi
may be the only ones present initially, true decay fungal attack may
follow unless control is initiated.
One of the most commonly occurring stains is referred to as sapstain
or blue stain and usually manifests itself as a blue-black, blue-grey,
brownish or purplish discolouration of the timber.
Moulds:
This form of disfigurement is caused by fungi which produce a
powdery or woolly growth and masses of spores at the timber surface.
The most common colours of these surface moulds are black, shades
of green, brown and occasionally orange.
Wood Borers
Weathering
59
Wood
Preservation
The Hazards
Defined
From these hazard classifications it can be seen that structural S.A. Pine in
roof trusses will fall under the category H2.
The type of preservative used is usually CCA (Copper, Chrome & Arsenic).
The copper is a fungicide and the arsenic is an insecticide plus a back-up
fungicide and the chrome acts as a fixing agent. These chemicals are
dissolved in water and the CCA solution is impregnated into the timber in
sealed pressure tanks.
The water-borne preservative obviously re-introduces substantial quantities
of water into the timber and the treated structural timber must be allowed to
dry out until the specified moisture content of approximately 18% is reached
before the timber is used for its structural application.
60
Laminated
Timber
61
Timber Tables
Table 1 Nominal and
Actual Sizes for
SA Pine
NOMINAL (mm)
SIZED (mm)
Thickness
Depth
Thickness
Depth
38
38
36
35
50
50
48
48
76
73
114
111
152
149
228
225
Lengths: SA Pine is supplied in increments of 600 mm, with a maximum length of 6 600mm.
Table 2 - Grades
and Stresses for
SA Pine
Bending
Grade
(see
2)
note
Tension
Tension
Parallel to
grain
Perpendic
ular
to
grain
Compress
ion
Compress
ion
Parallel to
grain
Perpendic
ular
to
grain
(see note
3)
Shear
Parallel to
grain
Modulus
of
Elasticity
MPa
MPa
MPa
MPa
MPa
MPa
MPa
5,2
3,0
0,16
7,4
2,1
0,7
7800,0
7,1
4,5
0,23
9,4
3,0
0,9
9600,0
10
10,5
6,0
0,33
10,8
4,1
1,3
12000,0
Notes:
1)
These stresses apply to visually or mechanically graded tim ber complying with SANS 1783.
2)
3)
Designers should check the availability of any grade they wish to specify.
62
63
Task 3a
Complete the following:
a)
b)
When is it acceptable to
use non SABS graded
timber in a roof structure?
c)
64
Steel
Overview
Suitably galvanised, or
Stainless steel
65
66
Task 3b
Complete the following:
1)
67
68
Overview
The vocabulary of technical terms used in the roofing industry is explained through graphical
outlines linked with the associated terms.
Specific Outcomes
By the end of this unit, the Candidate should be able to demonstrate an
understanding of:
Trusses
Dimensioning
69
70
Figure
1:
3-D Views of a Roof,
with and without
Roof Covering
(Trusses
show
outlines only webs
have been omitted)
Figure
2:
Roof Plan showing
Girders at the Hip
end, at the TJunction and at the
Hip-Valley Junction.
71
Terminology
Term
Description
Beam
Beam Pocket
A void deliberately set into a wall to allow a beam or floor truss to bear on the
wall.
Eaves
The part of a building that meets or overhangs the load bearing walls.
Gable Wall
The vertical wall at the end of a pitched roof, extending to the underside of
the roof covering (see Figure 1).
Girder Truss
A truss that performs the special function of supporting other trusses (see
Figures 1 and 2).
Heel Line
A line connecting the heels of trusses, usually vertically above the outside
edge of the wall plate.
Hip
The end of a roof section with a sloping end plane (see Figures 1 and 2).
Hip Line
Load
Bearing
Supporting W alls
or
The walls of a building that support the roof trusses (see Figures 1 & 2,
where all walls, except the Gable and Parapet walls, are Load Bearing).
Longitudinal
Refers to the direction of the roof (usually at right angles t o the trusses).
Parapet Wall
The vertical wall at the end of a building section, extending above the roof
covering (see Figure 1).
Ridgeline
The line formed at the top of the roof by the intersection of the two sloping
planes.
Roof Covering
The roofing material sheeting, tiles or slates placed on top of the timber
roof structures.
Roof Plane
Valley
The part of a pitched roof forming the junction between two perpendicular
roof sections (see Figure 1).
Valley Line
The diagonal line formed by the intersection of two planes, sloping upwards
from the intersection (see Figure 1).
Wall Plates
Timber members, usually 38 x 76 or 38 x 114 S.A. Pine, laid flat on top of the
load bearing walls. The roof trusses are placed in their vertical positions on
top of the wall plates, which assist in spreading the roof loading evenly over
the brickwork.
Wall Ties
Galvanized steel straps or wire ties that are securely embedded in loadbearing walls at suitable positions, to anchor roof trusses or rafters to the
wall.
72
Trusses
Types Outline
73
Types
Term
Description
Truss with a structural support at its centre as well as at the heel points.
Girder Truss
A truss that performs the special function of supporting other trusses. (See
Figures 1 and 2).
Jack Trusses
Mono-Pitch Truss
A truss that has only one sloping top chord, with a vertical edge on the other
side.
Monoplanar Truss
A truss with all chords and webs assembled in a single plane (as is the case
with nail-plated trusses).
Piggyback Truss
Scissor Truss
Split Truss
Symmetrical Truss
Traditional Truss
A truss that is built with lapped members, connected with bolts and nails.
Truncated Truss
A truss that is flattened at the top to suite the height requirements dictated by
its position in the roof. A truss may also be so manufactured because of
transportation considerations, e.g. the lower portion of a piggyback truss
(see Figure 3).
Truss
Truss Types
Valley Truss
Vierendeel Truss
A truss that lacks triangulation in its frame, in which complete joint stiffness
must be provided.
74
Truss Outline
Figure
3:
Piggy-Back Truss Valley Truss on
Truncated Truss
Figure
4:
A Standard Truss.
Purlins,
Runners
and Brandering are
shown in section
Figure
5:
Stubbed
and
Cantilevered Truss.
Battens
and
Runners are shown
in section
75
Components of
a truss
Term
Description
Apex (Peak)
The highest point on a truss where the sloping top chords meet.
Bearing
Structural support of trusses (usually walls), normally with a timber wall plate.
Bearing Cut
A horizontal cut to the bottom of a sloping bottom chord, usually the width of
the bearing, i.e. the wall plate width (see Figure 7).
Butt Cut
A slight vertical cut (usually less than 75mm) at the outside edge of a trusss
bottom chord to ensure the correct height over the wall plate (see Fig ure 5).
Horizontal or sloping member that establishes the lower edge of a truss and
usually carries combined bending and tension stresses.
Cantilever
The part of a structural member that extends beyond its support (see Figure
5).
Cantilever Strut
A web that joins the bottom chord above the bearing point to the top chord of
a cantilevered truss (see Figure 5).
Chord
One of the main members that form the outline of the truss and that are
subject to relatively large axial forces and bending moments.
Clear Span
Heel
The point on a truss at which the top chord and bottom chord intersect.
Joint
Nail Plate
A galvanized steel plate punched to form a nail pattern integral with the plate
and used to connect timber members.
Node (Node-Point)
Nominal Span
The horizontal distance between the outside edges of the supports (wall
plates) usually the tie beam length.
Overhang
The extension of the top chord of a truss beyond the bearing support.
Panel
Plumb Cut
A vertical cut to the end of the top chord to provide for vertical (plumb)
installation of the fascia or gutter (see Figure 4).
Splice Point
The point at which two chord members are joined together to form a single
member.
Square Cut
A square cut to the end of the top chord, i.e. perpendicular to the edges of
the chord (see Figure 5).
Stub End
The end of a truss that is trimmed back so that the top and bottom chords do
not meet at a heel but are separated by a vertical member (see Figure 5).
The sloping or horizontal member that establishes the upper edge of a truss.
Triangulation
Web
A member that joins the top and bottom chords of a truss, to form a
triangular pattern. Webs may carry tensile or compressive forces, depending
on their position in the truss.
76
Sundry Timbers
Connected to
Trusses
Term
Description
Barge Boards
Battens
Bracing
Brandering
Fascia
Lateral Brace
Purlins
Space between the centre lines of adjacent purlins (see Figures 6).
Runner Or Binder
Continuous bracing member that runs the length of the roof to provide lateral
stability for web members or chords of trusses in conjunction with
triangulated cross-bracing (see Figures 4 and 5).
Wall Plates
Timber members, usually 38 x 76 or 38 x 114 S.A. Pine, laid flat on top of the
load bearing walls. The roof trusses are placed in their vertical positions on
top of the wall plates, which assist in spreading the roof loading evenly over
the brickwork (see Figures 4 and 5).
77
Dimensioning
Dimensioning
Outline
Figure
6:
Dimensioned Truss
with Butt Cut and
right Stub Back.
Figure
7:
Dimensioned
Scissor Truss with
Horizontal Bearing
Cuts
to
Bottom
Chords
78
Terminology
Term
Description
Batten Centres
The distance, measured along the slope of the top chord, between battens.
Bearing Width
The horizontal width of the structural support of trusses usually the timber wall
plate.
The angle of the bottom chord (BC) or tie beam with respect to the horizontal
(see Figure 7).
Clear Span
Effective Lengths
The distance, measured along the slope of the top chord, between lateral
bracing members usually purlins connected to the top chord.
Heel Height
The vertical height from the bottom of the bottom chord to the top of the top
chord at the heel line (usually at the outside edge of the bearing).
Nominal Span
The horizontal distance between the outside edges of the supports (wall plates)
usually the tie beam length.
Overall Height
The vertical height from the bottom of the bottom chord to the top of the apex.
Overhang Length
The horizontal length of the extension of the top chord beyond the bearing
support.
Panel Length
Pitch Or Slope
Purlin Centres
The distance, measured along the slope of the top chord, between purlins.
Stub Height
The vertical height from the bottom of the bottom chord to the top of the top
chord at the outside edge of the support (wall plate).
The angle of the top chord (TC) or rafter with respect to the horizontal.
79
80
Task 4a
Complete the following:
1)
2)
3)
a)
1)
81
2)
3)
82
Overview
In this chapter we will try to understand the outside shape of a roof from drawings provided by the
builder or architect. In order to visualize a three-dimensional roof shape the drawings should
include a Plan View as well as Elevations of the building from a number of sides.
Specific Outcomes
By the end of this unit, the Candidate should be able to demonstrate an
understanding of:
Building Ends
Corners
Mono-pitch Corners
83
National building regulations specify that drawings and site plans shall be
drawn in suitable scales.
Layout drawings and elevations are usually presented in scales of 1:100,
1:50 or 1:20. In some instances 1:200 may be used for elevations.
Plan View
It is important to identify the Load Bearing Walls on which the roof trusses
will be supported (in the following plan drawings all load bearing walls are
shown shaded). The Roof Lines ridgelines, hip lines, valley lines, gable
and eaves overhang lines at the ends of building sections and at junctions,
provide information regarding the required shape of the roof.
In the two examples shown below the wall plans are identical (apart from the
parapet wall in Roof B), yet the two roof shapes are quite different, as
indicated by the roof lines on the plan drawings.
Roof A
A ridgeline marks the apex of each of the three roof sections on this roof
plan.
Diagonal lines in the outside corners of the building indicate hip ends. The
two partial hip lines in the central section connect the higher ridgeline to
the two lower ridgelines on either side of it.
The diagonal lines in the two inside corners of the building are valley lines
formed where two sections intersect.
84
Roof B
A ridgeline marks the apex of each of the three roof sections. Gable ends
are identified by the ridgeline extending over the end wall to the gable
overhang line. At a parapet end (at lower left), the ridgeline and roof end at
the inside edge of the parapet wall, which extends above the roof.
The parapet and gable walls are not load bearing.
The vertical ridgeline meets the left horizontal ridgeline at a point,
indicating that these two ridge-lines are at the same height.
This means that the narrower section must have a steeper pitch than the
wider section in order to reach the same ridge height. The difference
between the pitches of the two sections is also clear from the fact that the
hip and valley lines across the corner are not at 45 o to the walls and
ridgeline.
85
The following Plan Views of Roof A and Roof B show the building End
Types and Junction Types of these two different roof shapes.
The hatching on these drawings runs horizontally along each roof plane.
Roof A
The bottom left section starts with a hip at the bottom and ends in a valley,
which sits on top of the side plane of the top section, forming a Valley
junction.
The top left section has a hip at both ends, while the top right section has a
valley at the left and a hip at the right end. At the junction of the two parallel
sections the valley end of the narrower section sits on top of the hip end of
the wider section.
Note: In both junctions the second valley line coincides with the lower portion
of a hip line, but these lines are not shown because the roof planes on that
side of the junctions are continuous across the junctions.
86
Roof B
At the bottom end of the building the roof ends at the inside face of the
parapet wall.
At the right end of the building the roof extends over the gable wall.
At the under-gable junction the narrower section of the roof is lower and
extends to the partial gable wall, while the roof of the wider section is higher
and extends to a gable overhang above the lower roof on one side only. On
the other side of this under-gable junction the roof plane is continuous.
Note: Since the pitch differs on either side of the corner, this corner junction
will require a customized hip and valley set.
Alternatively, a Hip-Valley junction may be used see Hip-Valley Framing
Elevations
Elevation drawings are side views of a building, named for the direction from
which the building is viewed :
The South Elevation shows the south side of the building, viewed
from the south looking north;
The East Elevation shows the east side of the building, viewed from
the east looking west;
The North Elevation shows the north side of the building, viewed
from the north looking south;
The West Elevation shows the west side of the building, viewed from
the west looking east.
In the drawings of Roof A below, and Roof B on the following page, the
elevations are shown rotated around the plan drawing, so that each elevation
is positioned on that side of the plan which it depicts. This is not normally
done on architectural drawings, but is done here so that the positions of hip
or valley apexes, wall lines or overhang lines in the elevations may easily be
checked by simply laying a ruler or other straight edge across from the plans
to the elevation drawings
87
Roof A
Roof B
The four elevations of Roof A and Roof B are shown again on the following
pages, this time with the Elevations in the upright position and, except for
the South Elevation, the Plans have been rotated. In each drawing the
elevation depicts the side of the plan which is shown directly above it. Again,
this allows the positions of lines or points in the elevations to be checked by
laying a straight edge across from the plans to the elevation drawings.
88
South Elevation
The South Elevation shows the south side of the building, viewed from the
south looking north.
89
East Elevation
The East Elevation shows the east side of the building, viewed from the
east looking west.
The roof plans have been rotated through 90o (clockwise), so that the view
illustrated by the elevation reflects the lower side of the plan drawing above it.
90
North Elevation
The North Elevation shows the north side of the building, viewed from the
north looking south.
The roof plans have been rotated through another 90o (a total of 180o relative
to the original orientation). Again the view illustrated by the elevation reflects
the lower side of the rotated plan drawing above it.
91
West Elevation
The West Elevation shows the west side of the building, viewed from the
west looking east.
The roof plans have been rotated a total of 270o relative to the original
orientation.
92
Sections
A Fink type truss is shown here. The truss type selected in a specific roof
depends on the span, pitch and roof cover, as well as on an understanding of
structural roof design.
93
94
Example 1
Example 2
95
Example 3
Example 4
96
Example 5
Example 6
97
Building Ends
Overview
All buildings have defining wall ends, these ends usually provide an indication
of the roof design required to finalise the architectural requirements of the
building design.
At a Gable end the purlins or battens extend over the gable wall, to the end
of the gable overhang. At a Parapet end the roof and purlins/battens end at
the inside face of the parapet wall.
98
Framing at
Gable and
Parapet Ends
99
Standard Hip
End
At a standard hip end the ridgeline ends at the apex of the hip, from where
two hip lines run down to the corners of the block.
The eaves lines at the ends of the overhangs run parallel to the outside edge
of the load bearing walls, including the end wall.
Purlins or battens run parallel to the ridgeline up to the hip lines, and
perpendicular to the ridgeline at the hip end between the two hip lines.
The end wall, like the side walls, is load bearing, and requires a wall plate.
Different Hip Types may be constructed to frame a standard hip end:
A Forty-Five Degree hip is simple and easy to erect, but generally not
economical for spans over 11 meters, as the entire load of the hip end is
supported at the centre of the main girder.
A Truncated Hip system, in which the main girder is positioned between the
hip apex and the end wall, is more suitable for larger spans. The height of the
main girder decreases as its distance from the hip apex is increased, making
the truncated system unsuitable at low pitches.
100
A full-sized girder, G1, is positioned at the apex of the hip. Two diagonal
jack girders, JG1, positioned along the hip lines, support jack trusses and
rafters in the corners of the hip. These two jack girders and a central jack
truss, J1, are supported at the centre of the main girder, G1.
Truncated Hip
Framing
101
At a Louvre Hip end the ridgeline ends at the vertical louvre. Two hip lines
run at forty-five degrees from the lower ends of the vertical louvre to the
corners of the hip end.
Purlins or battens run parallel to the ridgeline up to the louvre and the hip
lines, and perpendicular to the ridgeline at the hip end between the two hip
lines.
The end wall, like the side walls, is load bearing, and requires a wall plate.
At a Jerkin Hip End the ridgeline ends at the apex of the partial hip, from
where two hip lines run down to the end wall of the block.
Purlins or battens run parallel to the ridgeline up to the hip lines, and
perpendicular to the ridgeline between the two hip lines at each hip end.
The end wall requires a wall plate on the hip section, where the hip rafters
are supported.
102
Louvre Hip
Framing
At the Louvre Hip end a full size girder, LG, is positioned at a specified
setback for the louvre. This girder supports jack trusses, J1, and two
diagonal jack girders, JG, positioned on the hip lines. Smaller jack trusses
and rafters in the corners of the hip are supported on the diagonal jack
girders.
The Jerkin Hip is constructed by placing truncated trusses at the end wall
(T2 and T3, in this example). Two diagonal rafters, R3, on the hip lines
and perpendicular rafters, R1 and R2, are placed across the horizontal top
chords of these truncated trusses.
103
Where a building block joins a wider block, with a parallel but not continuous
ridgeline, the junction may be a partial gable or Under-Gable, or a Valley on
top of a Hip end.
Junction: Undergable
A ridgeline runs along the centre of each block. The stepped wall at the
Under-gable junction is a partial gable wall, with the roof and battens/purlins
of the narrower section ending at this wall, underneath the gable overhang of
the wider block.
Junction: Valley
on Hip
The narrower section ends in a Valley, which extends onto the Hip end of the
wider section. A hip line connects the two ridgelines, which run along the
centre of each block, parallel to the load bearing walls.
104
Under-gable
Framing
The last truss in the wider section (T1 in the example) is positioned close to
the partial gable wall, with the purlins/ battens extending over this wall to
carry the gable overhang. The last truss in the narrower section (T2) is
usually placed close to the other side of the gable wall.
Valley on Hip
Framing
The wider section ends in a hip. The narrower section ends in a valley,
positioned on top of the hip-end of the wider section. If there is no internal
supporting wall at the junction, a valley girder (G3 in the example) is
required to carry the hip-end of the wider section.
105
Where a building section joins another section at right angles, a Valley End
extends from the end of the joining or Overlay section onto the side of the
Underlay section.
T-Junction
The overlay section ends in a Valley, which extends onto the side of the
perpendicular or Underlay section. The ridgeline of the Overlay section
extends to the apex of the valley, from where valley lines run at forty-five
degrees down to the corners of the junction.
T-Junction with
Flying Valley
If the span of the overlay roof is wider than the span of the underlay roof
section, a Flying Valley is formed. The valley lines end at the underlay
sections ridgeline, from where they turn back as hip lines to meet the higher
ridgeline of the overlay roof section.
Battens or purlins run parallel to the ridgeline of each roof section, ending at
the valley lines. Runners are usually placed on the underlay roof between the
valley trusses to bridge the gap in the battens/purlins, which provide lateral
bracing to a roof section.
106
T-Junction
Framing
The valley trusses at the ends of the overlay roof sections are positioned on
top of the trusses of the underlay roof. Valley trusses at the top of the flying
valley are truncated see V5 in the example.
If there is no internal load bearing wall across a valley junction, a valley girder
is positioned across the end of the valley section to carry the trusses from the
underlay roof section see G1 and G2 in this example.
107
Corners
Overview
Where two building sections with equal spans are joined at a corner (see the
left corner in this example), a hip line runs down from the intersection of the
ridgelines to the outside corner of the building, and a valley line runs from the
intersection of the ridgelines down to the inside corner.
L-Corner
Equal Spans
L-Corners
Unequal Spans
If the two building sections have different spans (see the right corner in this
example), a diagonal hip line joins the two ridgelines. A hip line runs down
from the end of the wider sections ridgeline to the outside corner of the
building, and a valley line runs from the end of the wider sections ridgeline
down to the inside corner.
Battens or purlins run parallel to the ridgeline of each roof section, ending at
the valley and hip lines. Runners are usually placed on the underlay roof
between the valley trusses to bridge the gap in the battens/purlins, which
provide lateral bracing to a roof section.
108
L-Corner
Framing
One section ends in a valley, while the other ends in a hip. In a corner with
unequal spans, the valley is usually at the end of the smaller span section,
while the wider section ends in a hip.
If there is no internal load bearing wall, a valley girder is placed at the valley
end to carry the trusses and hip end of the other section see G2 and G4,
in this example.
Although girders G2 and G4 have the same profile, they must be designed
individually, as they carry different loads. In this example, G4 has been
designed with an additional vertical web to coincide with the load of the
incoming girder, G3.
Hip-Valley
Corner (Equal
Spans)
Where two building sections with equal spans are joined at an odd angle, a
hip line is formed joining the outside corner to the intersection of the
ridgelines, and a valley line runs from the intersection of the ridgelines down
to the inside junction of the two blocks.
Battens or purlins run parallel to the ridgelines of each roof section, ending at
the hip/valley lines.
109
Where two building sections with different clear spans are joined at an angle,
a continuous hip-valley line, as shown in this example, can be achieved by:
or
Hip-Valley
Framing
Adjusting the pitch of one of the sections (i.e. decreasing the pitch of
the wider section or increasing the pitch of the narrower section) to
maintain a continuous ridge height across the junction.
A girder is usually placed across the junction to form the hip-valley line and
carry incoming trusses from both sides, which are stubbed back against this
girder.
Where two building sections that have unequal clear spans and different
pitches are joined in a hip-valley junction (see Note c, above), the framing will
be similar to that shown here, except that the incoming trusses at the junction
will not be symmetric about the hip-valley line, as in the two junctions in this
example, where all three sections have the same width.
110
Mono-Pitch Corners
Overview
Mono-pitch with
Valley Corner
In a mono-pitch L-corner where the roof slopes down into the inside of the
corner, a Mono-Pitch Valley End on the narrower building section extends
onto the side of the wider section.
Battens or purlins run parallel to the load bearing walls on each roof section,
ending at the valley line.
At the high end the roof may have an overhang, as in this example, or it may
end at the inside face of a parapet-type wall (see the following example).
If both sections of the building have the same width, the top of the valley line
will coincide with the outside corner of the building, and the mono-pitch valley
may be placed at the end of either section.
111
Framing a
Mono-pitch
Valley Corner
The narrower section ends in a valley, with valley trusses placed onto the
trusses of the wider section.
The end vertical at the high end of mono-pitch trusses may be built into the
wall, or it may be set back, with only a bottom chord extension or nib built into
the wall, as in this example.
If there is no internal load bearing wall at the junction, a valley girder is
placed at the valley end to carry the trusses of the wider section see girder
G in this example.
Mono-pitch with
Hip Corner
In a mono-pitch L-corner where the roof slopes down to the outside of the
corner, a diagonal girder is usually placed under the hip line to carry stubbed
back trusses from both sections.
Battens or purlins run parallel to the load bearing walls on each roof section,
ending at the hip line.
Where the two sections have different spans but the same pitch, as in this
example, the apex of the wider section is higher than that of the narrower
section. The walls at the high end therefore usually extend above the roofs of
both sections, so that both roof sections end at the inside face of these
parapet-type walls.
112
Framing a
Mono-pitch Hip
Corner
A diagonal girder, G, is placed under the hip line. This girder carries Jack
trusses from both sides of the corner.
The end vertical at the high end of mono-pitch trusses may be built into the
wall, or it may be set back, with only a bottom chord extension or nib built into
the wall. The top chord may also have a nib built into the wall, as in this
example.
113
Where a supporting wall together with the eaves line is stepped into the
building, while the ridgeline is continuous, as shown in this Plan view, the roof
trusses are Stubbed back on this supporting wall. This is confirmed by the
elevations, which show raised eaves along the stub wall.
Battens or purlins are continuous, running parallel to the load bearing walls
on each roof section and ending at the ends of the gable overhangs.
In this example the wall connecting the two sections is a gable wall. A
parapet wall would also be appropriate in this type of junction, in which case
the roof would end at the inside face of the wall. Either way, this wall is not
load bearing, and does not require a wall plate.
Framing
Stubbed
Sections
114
Cantilevered
Sections
Where a supporting wall is stepped into the building, but the eaves line and
the ridgeline are continuous, as shown in this Plan View, the roof trusses are
Cantilevered on this supporting wall. This is confirmed by the elevations,
which show the eaves at the same height along the cantilever wall.
Battens or purlins are continuous, running parallel to the load bearing walls
on each roof section.
The wall connecting the two sections is not load bearing, and does not
require a wall plate.
115
Framing
Cantilevered
Sections
116
117
Task 5a
Complete the following:
1)
End A
End B:
End C
Junction 1
Line (iii)
Junction 1:
End C
Line (i)
Line (i):
Line (ii)
Line (ii):
Line (iii):
End B
2)
a)
a)
b)
b)
118
Section 6 Trigonometry
Overview
Originally TRIGONOMETRY was that branch of mathematics concerned with solving triangles
using trigonometric ratios which were seen as properties of triangles rather than of angles.
The word Trigonometry comes from the Greek words :
Treis = three,
Metron= measure.
The Early Greeks developed the subject by studying the relationship between the arc of the circle the measure of the central angle - and the chord of the arc.
Initially it was used in Astronomy but later it was much used in Architecture, Navigation, Surveying
and Engineering, but in the last two centuries it has been used more for Mathematical Analysis and
for repeating Waves and Periodic Phenomena.
Specific Outcomes
By the end of this unit, the Candidate should be able to demonstrate an
understanding of:
119
120
In this chapter we will look at how we can use the information gleaned by the
ancient mathematicians in the design and calculation of roof structures.
The following basic facts about triangles in general, and right-angled triangles
in particular, are useful to remember.
The Angles
In any triangle:
The sum of the three angles is equal to 180 i.e. A + B + C = 180
Therefore, in a right-angled triangle:
Since one angle is equal to 90, the other two angles together must add up to
90. i.e. A + B = 90
Therefore, if we know the size of either A or B, we can calculate the size
of the other angle.
e.g. if A = 30,
then B = 90 - 30 = 60 .
angles.
The Sides
In a right-angled triangle:
If the lengths of two sides are known we can calculate the length of the third
side by using Pythagoras Theorem. This theorem, named after an ancient
Greek mathematician, involves only the relative lengths of the three sides
and is independent of the size of the other two angles:
In a right-angled triangle, the square on the Hypotenuse (the longest side
opposite the right angle) is equal to the sum of the squares on the other two
sides.
L = A + B
where
L = the Longest side or Hypotenuse
and
A and B are the other 2 sides
121
Example
In a right-angled triangle the lengths of the two sides alongside the right
angle are given as 3 meters and 4 meters. Calculate the length of the third
side (the side opposite the right angle).
Substituting the values of A and B in the equation:
L = A + B,
we get: L2 = 32 + 42 = 9 + 16 = 25
i.e. L = 25
Taking the square root on both sides of this equation gives: L = 5
The
Relationship
between the
Angles and the
Sides
In any triangle:
The lengths of the sides are proportional to the size of the angles opposite
them i.e. the longest side is opposite the largest angle, and the shortest
side is opposite the smallest angle.
In a right-angled triangle:
Since the largest angle is the right angle (= 90), the side opposite the right
angle is the longest side. This side is called the Hypotenuse.
If we impose a right-angled triangle onto a square grid, we can see that the
ratio of the lengths of the sides remains constant for any fixed angle, A, no
matter how large or small the triangle.
Example
In this example, the side opposite A is half the length of the base of the
triangle. This is true for all three of the triangles shown here.
The longest side the Hypotenuse, or sloping side in this example, also
maintains the same ratio to the other two sides, regardless of the size of the
triangle. Hence, in the smallest of the 3 triangles, all three sides are half the
size of the corresponding sides of the largest triangle.
122
The ratio is only maintained as long as the angle remains fixed. For a
different angle the relative size of the sides is different.
However, for any fixed angle, the ratio of the sides to each other remains
constant, no matter how small or large the triangle. As can be seen in the
drawing: if the vertical side is halved, the horizontal side of each triangle is
also halved, as is the sloping side.
Thus it can be stated that the angle determines the ratio of the sides, and
conversely, the ratio of the sides determines the angle.
i.e. for a fixed angle, A, the ratio of the lengths of the sides is constant.
This information forms the basis of the trigonometric functions. Each of these
trigonometric equations, listed on page 3, links the size of an angle in a rightangled triangle to the ratio of the lengths of two of its sides.
The trigonometric equations, together with the equation of Pythagoras
theorem from the previous page, enable us to calculate any of the four
variables of a right-angled triangle (the length of the three sides and one of
the two complementary angles) if just two any two of the variables are
known.
123
In a triangle which has one right angle, label one of the other two angles A,
and the three sides as follows:
H = the Longest side (opposite the right angle);
B = the side Between A and the right angle;
O = the side Opposite A.
H (Hypotenuse)
Longest Side
O
Opposite to Angle
90
A
Adjacent to Angle
Labels
Angle
Side A
Side O
Side H
Whichever way the triangle may be rotated or flipped, and whichever angle is
labelled , make sure that the side opposite is labelled O, and the side
between and the right angle is A. The third angle may be ignored as it is
not an independent variable it is the complement of , and therefore varies
according to the size of .
124
The
Trigonometric
Equations
The Tangent, Sine and Cosine (or Tan, Sin and Cos), as listed here, define
the relationships between the angle, , and the three sides, A, O and H.
sin =
O
H
H (Hypotenuse)
Longest Side
O
Opposite to Angle
A
cos =
H
tan =
O
A
90
A
Adjacent to Angle
If any two of the four variables of a right-angled triangle are known, the value
of either of the other two variables can be calculated by substituting the
known values in the appropriate trigonometric equation above i.e. the
equation containing the two known variables plus the variable that the
Candidate wish to calculate. A scientific calculator is needed to determine the
value of the Tan, Sin or Cos of a known angle, or to determine the size of an
angle whose Tan, Sin or Cos is known.
125
Example 1
O
A
tan =
2300
= 0.3966
5800
Example 2
A
H
126
The Oblique
Triangle
Sin Rule
Cosine Rule
Variables
Tan =
O
A
O = A x Tan
A =
O
Tan
Sin =
O
H
O = H x Sin
H =
O
Sin
Cos =
A
L
A = H x Cos
H =
O
Cos
H=
(A
O2
in
A =
Cos
Cosec (sin )
O2
O =
(H
A2
Tan
O
-1
(H
A
-1
Sec (cos )
-1
cot (tan )
127
In the examples that follow, the above set of equations will serve as a quick
reference, allowing us to select the appropriate equation to solve each
problem i.e. the equation in which the unknown variable is isolated on the
left side of the equation and the two known variables are on the right.
For example:
Note 1
xA
Tan x A
O = A x Tan
(1b)
Tan x A
A =
(1c)
A
Dividing both sides by Tan gives
equation 1c:
Note 2
The equations in line 4 above are derived from Pythagoras theorem, with the
sides renamed according to the labels used above, i.e. H = A + O, as
follows:
A = H - O
O = H - A
Now use the calculator to take the square root of both sides of each of these
three equations to produce equations 4a 4c.
128
Example 1
Span
2350 mm
Pitch
26 degrees
111 mm
129
Calculating the
value of H1
Where A =
Side B = A
Side O = O
1)
2)
H1 = side O
Equation 1b :
3)
O =
A x Tan
H1 =
Span x Tan
Substitute the known values for Span and the pitch, on the right to
get:
H1 = 2350 x Tan26
Use the calculator to get the Tan of 26, and hence the value of H1:
H1 = 2350 x 0.4877 = 1146.17
i.e. H1 =1146.17
130
Calculating the
value of H2
4)
5)
6)
H=
A
Cos
H2 =
TC Depth
Cos
Substitute the known values for TC Depth and the pitch, P, on the
right, to get:
H2 =
111
Cos 26
H2 =
111
Cos 26
H2 =
111
(from calculator)
0.8988
H2 = 123
7)
131
Note
To show that the angle in the small triangle used in the above example is
equal to the top chord pitch, P:
Therefore P = 90 - B.
R2 consists of A plus B.
Therefore A = 90 - B.
Therefore A = P = the pitch of the top chord.
132
Example 2
Calculate :
1)
Calculating the
Span of Girder
G1
133
2)
H =
SpanG1 =
Cos
3)
SpanT1
Cos
Substitute the known values for SpanT1 and Cos on the right to get:
SpanG1 =
7000
Cos15
Use the calculator to get the Cos of 15, and hence the length of
SpanG1:
SpanG1 =
7000
= 7246.93
0.9659
i.e.
Note
Span of G1 =
7 247mm.
To show that the angle between the standard trusses T1 and girder G1 is
15o, consider the two right angles, R1 and R2, shown here.
Therefore B = 90 - 30 = 60.
Therefore C = 90 - 60 = 30.
134
Calculating the
Pitch of Girder
G1
Girder G1 must have the same apex height as truss T1. This height can be
calculated from the pitch and span of truss T1, which are both known. The
pitch of girder G1 can then be calculated using this height and the span of
G1.
1)
2)
3)
O =
A x Tan
Height H =
SpanT1 x TanPT
Substitute the known values for SpanT1 and the pitch of T1, PT, on
the right to get:
H = 3500 x Tan20
Use the calculator to get the Tan of 20, and hence the value of H :
H = 3500 x 0.3640 = 1273.9
i.e.
H =
1 274
135
4)
5)
Select equation 1a, with a function of on the left and with B and O
on the right.
Equation 1a :
Tan =
TanPG =
6)
Height H
SpanG1
1274
= 3516
3623.5
Use the calculator to get the ArcTan or Tan-1 of 3516, i.e. the angle
PG :
Pitch of G1 =
19.37
136
Example 3
Note
The Roof Pitch is 26, and the span of the main hip girder, G, is
6400mm.
This example is similar to Example 2 and can be done using the same
formulas as used in that example. However, because the diagonal girders are
at 45o to the Jack Trusses on either side of them, Pythagoras Theorem may
be used to simplify the span calculation.
Span of Jack
Girder, JG
Impose a right-angled triangle onto the hip as shown. The two sides adjacent
to the right angle of this triangle are equal in length, and equal to SpanJ1.
From Pythagoras theorem: L = A + A = 2A
Substituting, we get: (SpanJG) = 2(SpanJ1)
Taking the square root on both sides gives:
SpanJG = 2 x SpanJ1
i.e. SpanJG = 2 x 3 200 = 4 525 mm
137
Pitch of Jack
Girder, JG
Height H =
TanPJG =
- (i)
SpanJ1 x TanP
Height H
- (ii)
SpanJG
Substituting the value of Height H from equation (i) in equation (ii) above:
We get the following formula for
TanPJG:
SpanJ1 x TanP
TanPJG =
SpanJG
Substituting the new value for SpanJG from a) above i.e. SpanJG = 2 x
SpanJ1, we get:
(cancel
out
SpanJ1
at top & bottom)
SpanJ1 x TanP
TanPJG =
TanPJG =
TanP
2 x SpanJ1
-1
Take the ArcTan or Tan to get the pitch of the Jack Girder, P JG :
-1
PJG = Tan (
TanP
Use the calculator to get the Tan of 26o, divide by the square root of 2. Then
take the ArcTan to get the pitch, PJG :
-1
i.e.
PJG = Tan (
Tan26
) = 19.03
138
Where SpanG =
SpanT
SpanG =
CosA
SpanT =
SpanT x TanP
TanPG =
SpanG
SpanT x TanP
(
)
SpanG
Where SpanG =
Span of the
diagonal Hip
Girder, JG
SpanT =
PG
SpanJ
SpanJG =
Cos45
or:
Multiply the span of the Jack truss, J1,
by the square root of 2 to get the span
of the girder, JG
SpanJG =
2 x SpanJ1
Where SpanJG
SpanJ1
139
Pitch of the
diagonal Hip
Girder, JG
TanPJG =
PJG = Tan
TanP x Cos45
TanP x Cos45
or:
Divide the Tan of the roof pitch, P, by the square root of 2 to get the
Tan of the girder pitch, PJG
TanPJG =
TanP
2
PJG = Tan
TanP
2
Where SpanJG
SpanJ1
PJG
140
141
Task 6a
Determine the apex height (x) and the TC length (y)
142
Task 6b
From the sketch below calculate:
143
Task 6c
From the sketch below calculate:
144
Overview
A structure is a collection of elements comprising the supporting superstructure (Walls, Columns,
Beams etc) onto which is constructed the roof, consisting of trusses, rafters or beams which are so
designed and arranged that they will effectively and safely be able to carry all the applied loads
with the necessary factors of safety.
Specific Outcomes
By the end of this unit, the Candidate should be able to demonstrate an
understanding of:
Introduction to Forces
Force Calculations
Design Assumptions
145
146
Introduction to forces
Overview
The actual forces and bending moments that are present in a truss when it is
subjected to load (all loads must be in accordance with SANS 10160) are
converted into actual stresses which exist within the fibres of the truss
members. These stresses can be tension, compression or bending (See
Figure 2). The actual stresses are then compared to the permissible stresses
given for that particular grade of material in SANS 10163). Limitations in the
amount of stress that a particular grade of material can take are well defined
in SANS 10163.
147
Types of Forces
Tension
Compression
Bending
Due to the physical properties of timber, the application of these forces has
certain effects on the elements of the structure. Factors affecting
performance are:
Chemical factors
Fire or moisture
The SANS 10163 Code of Practice demands that we design using graded
timber, each grade having its own performance specification. This
specification is based on ALLOWABLE STRESSES.
Tension
Members
Members in tension are those structural elements that have purely axial
tensile forces in the direction of the grain. These forces elongate or stretch
the members.
SANS 10163 requires that the tensile stresses due to loads on a member do
not exceed the permissible tensile stresses.
Compression
Members
Members in compression are those structural members that have purely axial
compressive forces in the direction of the grain. These forces shorten or
compress the member. The failure force is a function of the length and the
cross sectional dimensions and is usually expressed as a function of the
slenderness ratio.
148
However, there are various other facets of truss engineering that need to be
understood by the truss designer. Probably the most important of these is the
concept of buckling, which is caused in any structural material when the
member is subjected to an excessive amount of compression in relation to its
length to breadth ratio (l/b).
We cannot allow compression members to buckle out of plane either in
trusses or in any other type of structures. The principle used to avoid buckling
is termed bracing, and bracing can take many forms. To all intents and
purposes bracing is the stiffening of a compression member to eliminate its
tendency to buckle. In timber roof structures we use purlins, battens and
runners to reduce the effective length of the compression member and we
use cross-bracing to create the triangulation which will provide the stiffness to
eliminate the out of plane buckling.
149
Force Calculations
Stress Definition
Definition of stress =
Force
N/m 2 (Pascal)
Cros sec tional Area
Ft
Pt
bd
Fc
Pc
bd
bd 2
6
Z (Section Modules)
= Bending Moment
Bending stress
Abbreviations
M
Z
Ft
Tension stress
Fb
Bending stress
Fc
Compressive stress
fb
fc
ft
1.
Ft
ft
2.
1.0
Fb Fc
+
1.0
fb fc
150
Design assumptions
Overview
Imposed dead or live loads act vertically; wind loads are applied
perpendicular to the plane of the top chord.
151
Task 7a
Complete the following:
1)
2)
3)
4)
If a member is overstressed
suggest 2 ways of modifying the
design in order to reduce the
CSI?
5)
6)
7)
8)
152
Overview
The loads that are applied to the roof must be resisted by the various structural elements and the
structure must be capable of transferring these loads to the supporting walls and foundations of the
building.
It is therefore important that the design engineer is aware of all the loads being applied to the
supporting structure in order to ensure the structure is capable of supporting the loads.
Specific Outcomes
By the end of this unit, the Candidate should be able to demonstrate an
understanding of:
Terminology
Live Loads
Dead Loads
Application of Load
Reaction Tables
153
154
Terminology
Load & Force
Terminology
Term
Description
Axial Force
Axial Stress
The axial force acting at a point along the length of a member, divided by the
cross-sectional area of the member. Usually measur ed in megapascals
2
(MPa) or Newtons per square millimetre (N/mm ).
Bending Moment
Bending Stress
The force per square millimetre of area acting axially at a point along the
length of a member, resulting from a bending moment applied at that point.
2
Usually measured in Newtons per square millimetre (N/mm ).
Bracing
Camber
Compression Member
A structural member that has purely axial compressive forces in the direction
of the grain forces that shorten or compress the member.
Concentrated Load
Dead Load
Deflection
Engineering Drawings
Lateral Brace
Live Load
Reaction
The force at a support point of a truss that is equal but opposite to the sum of
the dead and live loads applied at that point.
Registered Person
Responsible Person
Runner Or Binder
Continuous bracing member that runs the length of the roof to provide lateral
stability for web members or chords of trusses in conjunction with
triangulated cross-bracing.
Self-Weight Load
The load that consists of the weight of all the members of the str ucture itself,
plus the weight of all finishes, including permanent partitions that are to be
supported by any member of the structure.
155
Short-Term Loading
Tension Member
A structural member that has purely axial tensile forces in the direction of the
grain forces that stretch or elongate the member.
Triangulation
Truss Spacing
Space between the centre lines of adjacent trusses. This distance x the total
length of the truss, including overhangs, is the area of roof covering carried
by each truss.
156
Units of
Measurement
Nature of Measurement
Unit
Symbol
Conversion
Length
Meters/Metres
1m = 1 000 mm
Millimetres
mm
1mm = 0.001 m
1m = 1 m x 1 m
Area
Square Meters
Volume
Cubic Meters
1m = 1 m x 1 m x 1 m
Mass or Weight
Grams
1g = 0.001 kg
Kilograms
Kg
1kg = 1 000 g
Force and
Newtons
1N = 0.001 kN
Point Load
Kilonewtons
kN
1kN = 1 000 N
Distributed Load
N/m
Bending Moment
Newton Meters
N.m
Pascal
or
Newtons
per square meter
Pa or N/m
Torsion
Stress
Pressure =
Area
Notes:
1 Pa = 1 N/m
MPa
Megapascal
1 Newton
= 102 grams
100 grams
i.e. 1 N
100 g
1 kilonewton
= 102 kilograms
100 kilograms
i.e. 1 kN
100 kg
1 kilogram
= 9.81 Newtons
10 Newtons
i.e. 1 kg
9.81 N
1 Pascal
= 102 gram/m2
100 gram/m2
i.e. 1 Pa
100 g/m2
Loads are normally expressed in kilonewtons (kN), kilonewtons per meter (kN/m) or kilonewtons per
square meter (kN/m2), depending on the structural element under consideration. The load applied to a
roof is normally expressed as kN/m2.
Minimum design loads used in the design of structures are determined by Codes of Practice to ensure that
a standard practice is in force.
In South Africa we use the Code SANS 10160 (previously referred to as SABS 0160): The General
Procedures and Loadings Adopted in the Design of Buildings.
This code of practice makes reference to variable live load conditions such as wind, which varies
considerably in different geographical areas and at different altitudes. These will be dealt with in more
detail at a later stage.
157
Types of
loadings: (SANS
10160)
Dead Load
Dead Load
Live Load
Roof Tiles
Roof Sheeting
Slates
Ceilings (Brandered or Suspended)
Geysers or Water Tanks
Air Conditioning ducts or units
Kitchen Canopies
Sliding Doors etc.
Hospital Equipment etc.
Solar Panels and Pipes
Live Load
Self Weight of
Structure
This consists of the weight of the members of the structure itself as well as
the weight of all the permanent finishes which it is expected to carry.
158
Live Loads
Top Chord
(Rafter)
Bottom Chord
(Tie Beam)
Snow
Man Load
Wind
Man Load
Normal Domestic
1.5 kN/m2
Office
2.5 kN/m2
Storage
In the case of floor loads for the design of attic trusses and floor beams, the
live load applied to the bottom chord ceiling tie or beam must be divided into
short and long term load in accordance with SANS 10160, Clause 4.4.1.1
This clause states that for office or domestic usage, 50% of the live load must
be considered as long term and for storage areas 80%.
This results in the following distribution of loads to be applied to bottom chord
ceiling ties or floor beams.
Normal Domestic Usage
Offices
Storage
Live Load
0.75kN/m2
Dead Load
0.75kN/m2*
Live loads
1.25kN/m2
Dead Loads
1.25kN/m2*
1.0kN/m2
Dead Load
4.0kN/m2*
*Additional dead loads due to c eiling and floor boards. Ceiling and floorboard loads should be taken from
the loading tables.
159
Wind Loads
In general, wind does not have a serious effect on common, typical domestic
or Cottage type trusses (roof pitches 10-35, spans up to 12m)
However, roof wind load effects must be checked in the following cases:
Buildings in open terrain (on the sea shore, on top of hills, in large
open plains)
When designing for wind, two approaches are permitted by SANS 10160. A
fairly complex system which may yield optimal designs, or a simpler version
which is quicker but not provide the most economical designs.
The first method can be found in SANS 10160 and a pro-forma calculation
sheet is available from the Engineering Department.
The second (simpler) method is described below:
Use
1,6 xqz
kN / m 2 upwards on the entire projected horizontal area of the
1000
roof.
(qz)
UPWARD PRESSURE (kN/m2)
Height of buildings (m)
Open Terrain
Built Up
1.3
0.6
10
1.5
0.8
160
Dead Loads
Overview
In the design of trusses most codes specify dead loads as the calculated sum
of the actual weight of materials in the roof or floor structure itself. Unlike live
load, dead load is constant in magnitude and duration. As a result it has
significant long term effects on the strength and deflection characteristics of
trusses, and care must be exercised in the selection of appropriate dead load
design values. The weight of water tanks, mechanical equipment, sprinkler
systems, and framing from above or adjacent levels may affect the design
and must be considered.
The evaluation of dead load is equally as important as that of live load. In
many cases it exceeds the magnitude of the live load. But more important,
dead load is always present and is the major contributor to long term
deflection.
SANS 10160 The General Procedures and Loading to be adopted for the
Design of Buildings describes the minimum loadings which should be
taken into account as well as the permitted deflections.
Tables of common roofs coverings, their dead loads, recommended pitch
range, batten/purlin centres, truss centres and batten or purlin size are
presented. These are followed by tables showing the loads imposed by
ceilings.
These values all include the weight of battens, purlin and brandering. The
design system will add the selfweight of the truss automatically (generally
about 1kN/m2) so there is no need to adjust any of these values when
entering them into the design program
Solar Panels
Any roof truss carrying solar panels and the associated pipework and tanks
must be specially designed by an Engineer.
Geyser (Water
tanks)
Provision for the loading from geysers can be made where required.
Wherever possible, geysers should be supported on internal walls.
WEBS MUST NEVER BE CUT TO ACCOMMOODATE GEYSERS, DUCTS
OR OTHER ITEMS.
A standard geyser is taken to be in the range of up to 250 litre capacity and
its standard position and supporting platform in the most common truss type
are shown in detail GT, or alternatively, details GTA. The same truss designs
also suit a heavier, 300 litre geyser supported on four trusses.
The load assumed for a geyser other than standard in weight and position
should be clearly specified and noted on the details.
With fewer constraints the truss fabricator has a wider choice of web
configurations, that could economise the truss. The cheapest truss for the job
may have webs, which would constrict geyser placement.
161
Extract
SANS10160
Inaccessible roof
15 A
)
60
Commentary:
The above loading makes no provision for impact effects or for brittle
covering material. It is necessary that safety measures (such as gang
boarding) be introduced when work is carried out.
162
*Load
Cover Type
kN/m
Recommended
o
Pitch ( )
Batten
Truss
Ctrs
Ctrs
Batten
Size
Min
(mm)
(mm)
(mm)
760 -
38 x 38
1000 -
38 x 50
Max
Cement Tiles
Lafarge
Double Roman
0.51
17.5
320
(on edge)
Marley
Renown
0.49
Rivieria
0.51
Castillian
0.53
Elite
0.63
Monarch
0.53
Mendip
0.50
Double Roman
0.48
Ludlow
0.51
Corratyle
0.20
Spantyle
0.23
Cantyle
0.20
Beaver
Shingles
0.26
Rectangul
ar Roofing
Slates
17
35
500
17.5
160
950
0.23
17.5
250
Mazista
Alumaz
0.47
17
190
760
Mazista
Conventio
nal
0.84
30
115
700
800
38 x 38
38 x 50
(on edge)
Natural Slates
38 x 38
Metal Tiles
Harvey
Tiles
0.11
15
371
1060
38 x 38
163
Sheeting
*Load
Cover Type
kN/m
Recommended
o
Pitch ( )
Batten
Truss
Ctrs
Ctrs
Batten
Size
Min
(mm)
(mm)
(mm)
Max
Metal
Brownbuild
Multiclad
Robertsons Nu-Rib
.6 mm
0.096
1150
1500
.8 mm
0.11
1150
1450
1 mm
0.14
1150
1400
.6 mm
0.8
1150
1500
.8 mm
0.10
1 mm
0.12
.6 mm
0.10
.8 mm
0.11
.6 mm
0.10
.8 mm
0.12
7 mm
0.10
1150
1500
6 mm
0.16
1150
1350
7 mm
0.18
450
1100
1150
1350
50 x 76
(on edge)
Dekex
Galvanised
Sheet
Metal
Aluminium Sheeting
Huletts Industrial 5
&7
50 x 76
(on edge)
8 mm
Brownbuilt
9 mm
Corrugated Asbestos Sheeting
Profile B
Victorian Profile
0.10
Span 2
0.14
Span 3
0.18
Big Six
0.15
Canadian
0.14
Canalit
0.22
Nordic
0.59
15
1150
1100
Arabia
0.77
15
1150
1000
Spanish Chord
0.79
Watcrete C
0.46
1150
1100
50 x 76
(on edge)
50 x 50
50 x 76
(on edge)
10
Briti
50 x 76
(on edge)
*These are the sheeting manufacturers maximum published truss centres. For any adjustment to system
default centres refer to the system engineer.
164
Ceilings
Manufacturer
Description
Thickness (mm)
Load (kN/m)
Gypsum Industries
6.3
0.10
Rhinoboard
9.5
0.14
12.7
0.16
6.4
0.17
4.0
0.123
6.0
0.160
9.0
0.215
5.0
0.155
10.0
0.26
4.0
0.107
6.0
0.135
3.2
0.12
25.0
0.17
50.0
0.265
25.0
0.112
Herculite
ceiling
plaster board
Everite
&
0.08
12
0.11
Novadek T & G
22.0
0.20
*These ceiling loads are for guidance only. Obtain loading tables from the system supplier.
Confirm ceiling type and fixing method (e.g. brandered or suspended ceiling) before designing trusses.
165
Application of Load
Overview
It is important that the truss designer is advised of all loadings to which the
trusses will be subjected, so that proper consideration can be taken to
include all loading in design. This includes water tanks, air conditioning,
pipes, canopies etc.
The loads that are applied to the roof structure must be resisted by the
structural members and then transferred onto the support walls and so into
the foundations of the building.
The typical top and bottom chord dead loads are given on the accompanying
charts. In addition to the roof covering and ceiling material, the self weight of
the roof truss material must also be considered in the design dead loads.
Imposed or live loads. These are non-permanent or temporary loads that
have a reasonable probability of being applied to a structure during its
lifetime. The live load factor must also be included in the truss design.
This live load factor allows for normal, single or double storey domestic roofs
in built up areas.
The live load factor to be applied to the:
Truss top chord
0.50 kN/m
Calculation
Theory
(Volume)
(Density)
Size / Spacing / 1m
Area/m x Weigh /m =
Area Weigh/ m
(Area Weigh
per second)
Force /m
(Mass)
x Meter
/1000 =
D=M/V
D.V=M/V x V/1
D.V=M
M=DxV
1m
1m
M
V
M=xV
166
Example 1
Dead Load
Tile 79 kg/m
Tiles :
= 79 x 10
= 790 kNm 2
= 79 kN / m 2
Battern Lengths
1000
=
= 3.125m
320
M
= M = x V
V
= 425 x (0.038 x 0.038 x 3.125 )
=1.92kg = 1.92 x 10 =19.2 N / m 2
= 0.0192 kNm 2
Counter Batterns :
Lengths
M
1000
=
= 5m
200
= 425 x(425 x 0.038 x 0.076 x 5)
= 6.137 kg 6.137 x10 = 61.4 N / m 2
= 0.0614 kN / m 2
TOTAL :
167
Example 2 Box
Gutter
M
V
M=xV
1
))
1000
= 9.282 kg
Water: Mass = 1000 x (0.3 x 0.4 x 1.19)
= 142.8 kg
Total weight: =
= 1.521 kN
168
Example 3
Reaction on
Walls
Truss centres =
760 mm
TC DL
0.54 kN/m
Ceiling weight =
9 kg/m 2
Self weight
5 kg/m length.
NB. Symmetrically truss (Reaction same on both walls), only work with
half of truss.
TC DL
BC DL
Reaction on wall
no reduction
factor
TC LL
Self weight
( loadedwidth )
x(
3,65
)
Cos 30
0,76
1,729 kN
0,09 x (0,76 x 3)
0,205 kN
(0,3 +
15 A
)x1
60
(0,3 +
15 4.56
)x1
60
0,474 x Area
0,474 x (3 x 0.76)
1,080 kN
0,05 x 3,65
0,18 kN
3,194 kN
169
Example 4
Reaction on the
Girder and on
the I beam
Reaction on
girder
Truss spacing =
760 mm
TC DL
0.51 kN/m
BC DL
0.09 kN/m 2
TC LL =
(0,3 + (
15 5,928
))
60
Area
=
TC DL
BC DL
TC LL
Self-weight
(7,8 x 0.76)
5,928m
0,451 kN/m
=
3,9
x 0,76 x 0,51
Cos 30
1,745 kN
0,267 kN
0.882 kN
0,05 x 3,9
0,195 kN
3,089 kN
170
Reaction on I
beam
TC DL
BC DL
TC LL
Self-weight
4,6
x 0,76 x 0,51
Cos 30
2,059 kN
0,267 kN
1,337 kN
0,05 x 4,6
0,23 kN
3,893 kN
171
Example 5
Point Loads
In the T-Shaped building shown below, the Valley Girder, G1, at the junction
of the two building blocks, supports 7 trusses, T1A, and 1 truss T1B,
coming in at right angles to it.
Calculate the
reactions of the
trusses on
girder, G1.
172
Calculating the
Reaction from
trusses T1A on
Girder G1
1) Ceiling Load
= BC Load x Span x truss centres
= 0.09 kN/m2 x 3m x 0.76m
= 0.21 kN.
2) Tile Load
= TC Load x TC Length x truss centres
= 0.54 kN/m2 x (3Cos30)m x 0.76m
= 1.42 kN.
(3) Live Load
= Tributary Area Load x
Span x truss centres
= 0.474 kN/m2 x 3m x 0.76m
=1.08 kN.
0 .3 +
60
15 4 . 56
0 .3 +
kN/m
60
= 0.474 kN/m
kN/m
173
Calculating the
Reaction from
truss T1B on
Girder G1
Truss T1B carries an additional load from the chandelier, whose weight of
100kg must be added to the reaction of 2.92 kN calculated for trusses T1A.
The load of the chandelier is transferred to the two support points of the truss
in inverse proportion to the distance of the load from the support points. Thus
1/3 of the load is transferred to the wall at the left heel of the truss, and 2/3 of
the load is transferred to the girder at the right heel.
To calculate the reaction of truss T1B on the girder, G1, we must therefore
add 2/3 of the load of the chandelier to the reaction calculated for trusses
T1A.
The weight of the chandelier is100 kg. This is equivalent to a load of 1 kN.
= Loads
{Previous Page}
174
Calculating the
Positions of the
Point Loads on
Girder G1
The intersection point of the truss T1B with girder G1 can be calculated
from the Roof Plan, as shown here.
The T1B truss intersects girder G1 at a point 1210 mm from its left heel.
Add a truss spacing of 760 to this to get the intersection of the second truss,
and another 760 for each successive truss intersection, as illustrated below.
Girder G1, showing the point loads applied to the bottom chord
175
Manual Check
for Shear
176
Reaction Tables
Overview
A guideline for the maximum reactions that can be carried by different sizes
of hangers and cleats is given in the table below. These should be checked
against the specifications provided by the systems engineers.
Maximum
Reactions that
can be
supported by
Hangers and
Cleats
Truss Hanger/Cleat
No. of Nails
Maximum
Reaction (kN)
38mm Mini-Hanger
16
1.0
28
3.8
28
4.2
28
3.8
48
4.9
Hurricane Clip
10
1.2
Mini
38
94
16
1.3
1.0
38 Short
38
125
28
5.0
3.8
38 Long
38
195
48
6.5
4.9
50 Short
50
115
28
5.0
50 Long
50
185
48
76 Long
76
175
48
45
40
120
Hurricane Clip
60
90 x 80mm x
1.6mm AD 6 Galv
Joist Hanger
90 x 80mm x
1.6mm BD 6 Galv
Joist Hanger
M12
Bolts
M12
Bolts
Cloud
Nails
eCo
Nails
Height
Width
Type
Cloud
Nails
Uplift restraint
(Normal loading)
eCo
Nails
eCo Truss
Hanger
0.9
0.7
3.9
3.0
2.3
2.3
7.8
4.8
3.5
3.5
3.8
3.9
3.0
2.3
2.3
6.5
4.9
7.8
4.8
3.5
3.5
6.5
4.9
7.8
4.8
3.5
3.5
28
5.5
4.2
3.15
3.3
2.5
3.15
115
16
1.2
80
130
12
80
220
18
1.5
177
Strap Hangers
Description
Nailing
Nails
Girder/Beam
Maximum loads
for H Cleats
per
eCo
Permfix
Nail mm
kN
22
35
7.5
23
35
Code
Load kN
HF
6.8
HF
V5
20
HF
V8
33
HF
V12
45
Metal
Sheeting
2
0.09kN/m
+
2
15
9m
11.4m
H45V5P2
15
9m
11.4m
H45V8P1
25
11.2m
14.2m
H45V8P2
25
11.2m
14.2m
H45V12P2
37
13.5m
17.2m
178
179
Task 8a
Complete the following:
1)
2)
180
Section 9 Bracing
Overview
In order to ensure the stability of a roof structure it is necessary to properly brace the roof trusses
and to ensure that the trusses and roof covering are securely tied down.
We have defined Bracing as components used to prevent movement due to lateral forces (such as
wind) or buckling forces due to compression of certain truss members.
Functions:
Specific Outcomes
By the end of this unit, the Candidate should be able to demonstrate an
understanding of:
Bracing Components
Bracing Design
Bracing Calculations
Bracing Guidelines
181
182
Bracing Components
Overview
Vertical bracing
Vertical bracing is required to prevent pack of cards collapse.
Web bracing
183
Bracing Design
Overview
Bracing Types
Temporary:
Use to secure the trusses while erection is taking place.
Permanent:
Will permanently secure the roof
184
Bracing Calculations
Overview
Bracing is installed in braced bays that contain all the various elements of
bracing.
These braced bays should be spaced such that the dimension, D, calculated
by the following formula is not exceeded:
It is important that drawings containing full details of truss layout and bracing
requirements accompany all roof truss deliveries to sites to provide roof
erectors with the necessary design requirements in order to stabilize the roof.
Degree range 45 (deviation of between 35-55)
185
Bracing Guidelines
Overview
Cement Tiles
Speed brace
alternative
Metal Sheeting
Metal Tiles
Fibre Cement
186
METAL TILES
HEAVY TILES
<15M
15M
<15M
15M
<6.6M
6.6-9M
9-15M
15M
RBS
SF T&B
TC-SB
(Stablilty
SF T&B
(Stiffener
TC-SB
38x76
TC-SB
38x114
TC-SB
38x114
TC-SB
38x114
Bracing)
Frame)
(+Shelf)
TC-SB
38x114
TC-SB
38x114
SF TC
SF T&B
SF TC
SF T&B
METAL TILES
HEAVY TILES
<15M
15M
<15M
15M
<9M
9-13M
13M
STD X
SF T&B
STD X
SF T&B
STD X
FULL
ROOF
FULL
ROOF
STD X
FULL
ROOF
FULL
ROOF
SF T&B
SF T&B
In all above cases bottom chord bracing (or bottom chord bracing frames) is installed
The same braced bay as the top chord bracing
187
Notes
Full hips, Truncated hips and louver hips where the apex has been
braced act as (half brace), the distance to the centre of the next brace
is taken from the mid point between the main hip girder and the wall.
The frames must be connected at the apex, heel and stub / cantilever
heels to prevent any shear between the frames and the wall plate.
All trusses BC that do not have ceiling brandering fix to them must
restrained with BC runners and diagonal bracing. The max interval
between centres of diagonal bracing is 12m.
All webs longer than 1,8m must be restrained with web runners and
diagonal web bracing, or have a T bracing. NB no web may be
longer than 3,6m with 73 x 36 material. The max interval between
centres of diagonal web bracing is 12m.
Girders not allowed to use 75mm nails, must use 100mm nails.
Joint reinforced remedial eco strap as problem with plate that was
removed and placed again. (eCo Strap)
Eave fascia beam with 300mm long eco strap support for long
overhang on hip corners (HIPCON)
Crank roof with Tile Roof on valley side 38 x 76 (5) runners pass 2
trusses / On Sheeted Roof hip + Valley side. (TCR)
188
189
Task 9a
Complete the following:
1)
2)
3)
4)
a)
b)
5)
6)
190
Overview
In this chapter we will estimate the quantities of purlins or battens required on a roof, as well as the
lengths of wall plates, valley battens and other sundry timbers.
Specific Outcomes
By the end of this unit, the Candidate should be able to demonstrate an
understanding of:
Wallplates
Calculations
191
192
Purlin
Purlins are used for sheeted roofs. Unless otherwise specified, purlins are
spaced equally, at a maximum of 1150mm centres, along the length of the
rafters, with the first and last purlin about 50mm. from the top and bottom
ends of the rafters. The distance between the purlins is known in design as
the Effective Lengths of the rafters, as the purlins provide lateral restraints to
the rafters. When designing trusses for roof sheeting, these effective lengths
may be reduced to improve the lateral stability of the rafters. Where this has
been done, it is imperative that the actual purlin spacing on the roof should
not exceed the effective lengths used in the design. The maximum purlin
centres, corresponding to the effective lengths, must therefore be clearly
indicated on the working drawings and adhered to by the erectors.
Batten
Battens are used for tiled roofs and their spacing depends on the size of the
tiles, but is normally less than the effective lengths used in the design.
Battens can therefore be spaced equally along the length of the rafters at a
distance less than or equal to the spacing specified for the size of the tiles,
with the first and last batten about 50mm from the top and bottom ends of the
rafters. The last batten at the end of the overhang is usually of wider section
timber in order to raise the lowest row of tiles to the same slope line as the
other tiles.
193
Wallplates
Overview
Wallplates are required on load bearing walls. They are usually placed along
the inside edge of the wall, leaving an offset from the outside wall edge, as
shown here in the detail on the left.
However, for steep roof pitches, such as an attic roof, the wallplate may be
placed on the outside edge of the wall to ensure that the rafter clears the top
of the wall, as shown in the right-hand detail.
For stubbed trusses the wallplate is normally placed flush with the inside face
of the wall, to support the bottom chord of the truss. The end vertical may be
built into the wall, as shown in the left detail, or it may be set back with only a
bottom chord extension or nib built into the wall, as shown on the right.
Wallplates extend along the full length of all load bearing walls.
194
Calculations
Example
In the roof plan shown below, all trusses have been designed with Effective
Lengths of 1150mm. The roof pitch is 26o, eaves overhangs are 600mm from
the outside face of the 220mm thick walls, and the gable overhang is 300mm.
Calculate:
Total length of
Purlins
To determine the number of purlins required on each roof plane, calculate the
actual length, from ridgeline to eaves line, of the rafters or top chords in each
roof section.
The roof consists of three roof sections, with overall spans of 10 600, 8 800
and 7 200, respectively.
1.
195
2.
Section A A
1. Rafter Length = 5900 Cos26 = 6564.
2. No. of Spaces = (6564100) 1150 = 5.62
The rafter is divided into 6 spaces and
requires 7 purlins (at 1077 c/c).
Section B B
1. Rafter Length = 5000 Cos26 = 5563.
2. No. of Spaces = (5563 100) 1150 = 4.75
The rafter is divided into 5 spaces and
requires 6 purlins (at 1093 c/c).
Section C C
1. Rafter Length = 4210 Cos26 = 4684.
2. No. of Spaces = (4684 100) 1150 = 3.99
The rafter is divided into 4 spaces and requires 5
purlins (at 1146 c/c).
The purlins can now be drawn onto the
plan as shown here:
196
3.
On the purlin layout drawing, take the top triangle (shown shaded) of
a hip end and rotate it through 90o. Flip the triangle around a vertical
axis and reposition it in the hip corner, as shown in these sketches.
Rotate and flip the lower triangle of the hip end
in the same way, to get the result shown here.
Note that the actual lengths of purlins have not
been altered by these manipulations they
merely illustrate that the total length of purlins
at the hip corner remains unchanged when the
purlins are simply extended across the hip
lines to the end of the overhang at the hip end.
Similarly, at the junction of the two main roof sections, the short
pieces of purlins on the partial hip end between the hip and valley
lines may also be rotated and repositioned, to bridge the gap between
the two roof sections. For estimating purposes, if the purlins on the
valley end are shifted to coincide with the purlin positions on the wider
section, the 7 purlin rows on this wider section can be taken to run the
full length of the section.
197
With the purlin layout re-drawn as described above, the total purlin length can
now be estimated as follows:
2 x 7 purlins of 19 200 mm
268 800 mm
2 x 6 purlins of 7 000 mm
84 000 mm
2 x 5 purlins of 3 400 mm
34 000 mm
386 800 mm
Total
198
Total length of
Wallplates
To estimate the total length of wallplates required for a roof, add together the
lengths, measured along the centre-lines, of all load bearing walls. Greater
accuracy is not normally required, and a waste percentage (of 5 10%) may
be added to allow for cut-offs at the ends of walls and other inaccuracies.
In this example all walls are load bearing except the gable wall, G, at the end
of the vertical section. Since the overall horizontal and vertical lengths of the
building are given, we may calculate the total wall length as follows.
The total length of load bearing walls, measured along outside wall
dimensions, is :
As can be seen from the drawing, walls that have an outside corner at one
end and an inside corner at the other (walls B, C, E, F, H and I), have centrelines of the same length as the outside wall dimension.
Therefore, to calculate the total length along the centre-lines of all load
bearing walls, deduct one wall thickness (220) only from those load bearing
walls that start and end in an outside corner, i.e. walls A, D and J, to get :
199
Length of
Ridgelines, Hip
Lines and Valley
Lines
Ridgelines
The length of the ridgeline, R1, in the top left section of the building is given
by the length of this section (L1), minus half the width (W1), at each hip end.
i.e. R1 = L1 W1 = 19 800 11 800 = 8 800
R1 = 8 800 mm
The length of the ridgeline, R2, in the top right section of the building is equal
to the length of that section (L2), since the valley length added at the left is
equal to the hip length deducted at the right.
i.e. R2 = L2 = 6 400
R2 = 6 400 mm
The length of the vertical ridgeline, R3, in the lower section of the building is
equal to the length of that section (L3), plus the length of the valley section,
which is half the width (W3) .
i.e. R3 = L3 + W3 = 3 400 + (8 420) = 7 610
R3 = 7 610 mm
Total length of Ridgelines = R1 + R2 + R3 = 8 800 + 6 400 + 7 610 = 22 810
mm.
Total Length of Ridgelines = 22 810 mm or 22.81 meters
200
To calculate the lengths of the diagonal hip and valley lines, we may use
Pythagoras theorem, which states that the square on the longest side, L, of a
right angled triangle is equal to the sum of the squares on the other two
sides:
L2
= A2 + A2
= 2.A 2
H1
= 2.(5900) = 8 343.86
i.e. H1 = 8 344 mm
Sloping Lengths
H1S = H1 Cos P JG
i.e.
i.e.
H1S
= 8 826 mm
= V2
= 2.( W2)
= 2.(5000) = 7 071.07
i.e.
H2
= 7 071 mm
and
V2
= 7 071 mm
Therefore
H2S
and
V2S
201
V3
= 2 ( W3)
= 2 (4210) = 5 953.84
i.e.
V3
= 5 954 mm
Therefore
V3S
H1b
= 1 273 mm
and
H1bS = 1 273 Cos19.03 = 1 347 mm
Alternatively, H1b may be calculated in the same way as the other diagonal
Hip and Valley lines above by using Pythagoras theorem and the eaves
length, W1b :
H1b
202
203
Task 10a
Complete the following:
1)
In the roof plan shown below, all trusses have been designed with
Effective Lengths of 1200mm. The roof pitch is 26o, eaves overhangs
are 670mm from the outside face of the 230mm thick walls, and the
gable overhang is 300mm.
Calculate:
The total length of Purlins;
The total length of Wallplates;
The length of Ridgelines, Hip Lines and Valley Lines.
204
205
206
Overview
The manufacturer is responsible for translating a roof and truss design into an actual roofing
solution that is safe for the client, and manufactured in a cost effective manner for the fabricator.
Specific Outcomes
By the end of this unit, the Candidate should be able to demonstrate an
understanding of:
207
208
Extract
6 Manufacture of trusses
6.1 Cutting and machining of timber
All members shall be of timber of the specified grade and should be
accurately cut, drilled and machined strictly in accordance with the design.
6.2 Bolted trusses
6.2.1 Joints
All joints shall be close-fitting and members shall not have to be forced into
position as a result of warp (bow, twist, spring, cup). Out-of-plane eccentricity
should be kept to a minimum (see annex B).
6.2.2 Assembly
Trusses shall be assembled in a plane in such a way as to avoid damage to
any of the members. The detailed drawing and specification of the assembled
truss shall be supplied. An acceptable number of completed trusses shall be
inspected and shall conform to the design specifications, subject to the
manufacturing tolerances as set out in clause 7.
Trusses shall be assembled without inducing unintentional stresses.
Members that are badly warped, split or ill-fitting shall not be used.
6.2.3 Connectors
6.2.3.1 Bolts
The bolt sizes, number of bolts per joint, and the positioning of bolts shall be
in accordance with SANS 10163-1 or SANS 10163-2. Only nails that comply
with the SANS 1700 series shall be used (see 4.2.3).
6.2.3.2 Nails
6.2.3.2.1 General
Nails should not be used in joints in primary load-bearing members such as
top chords or bottom chords or webs except if used together with other
connectors, or if the joint has been specifically designed as a nailed joint.
Nails may be used to secure secondary roofing members to primary
members. Joints in secondary members may be made with nails. The
requirements for the nailing of specific members shall be as specified in
table 3. Only nails that comply with SANS 820 shall be used (see 4.2.6).
209
Position
4
Minimum
length
mm
Primary load-bearing
members together with
connectors
Face
As required by
SANS 10400
Face
As required
by
SANS 10400
Battens to rafters:
38 mm
50 mm on edge
76
100
Skew
100
100
Brandering to bottom
chord
Face
76
Face
As required by
designer
(minimum 2)
76
Face
Recommended method.
210
b)
Drill the bolt holes of sizes to suit the connector, and at right angles to
the joint. Where timber-to- timber connections are to be made, clamp the
components together before drilling is started. The use of templates for
marking the positions of the bolts is strongly recommended.
c)
Ensure that the connectors are embedded in the timber members by
using a threaded high-tensile steel rod that passes through the member and
the connector.
d)
Fit the rod with nuts on a large thick plate washer at each end to
ensure that even pressure is applied over the whole of the face of the timber
or connector or both.
e)
Alternatively, use screw clamps or hydraulic pressure to embed the
connectors.
f)
When the teeth of the connectors are fully embedded, replace the
high-tensile rod with the appropriate bolt and standard washers under both
the bolt head and the nut.
g)
Ensure that the teeth of the connectors are fully embedded in both
contact faces of the joint. Whatever method is used, take care during the
embedding process to ensure that the timber under the washers is not
crushed.
h)
Toothed connectors are not recommended for timber of density
exceeding 500 kg/m3 because of the difficulty of ensuring proper penetration
of the teeth.
6.2.3.4 Split rings and shear plates
6.2.3.4.1 Fit and clamp the members together.
6.2.3.4.2 Drill the hole as in 6.2.3.3(b).
6.2.3.4.3 Groove the surfaces into which the split rings or shear plates are to
be fitted by means of a special grooving tool matched to the size of the
connector being used. Drilling and grooving may be done in a single
operation, but more often, in order to centre the grooving tool, the pilot of the
tool is first inserted into the hole drilled through the timber member, and the
grooves are then formed. Ensure that the correct tool is used to prepare
these grooves. Ensure that the depth of the grooves does not exceed the
appropriate depth for the specified split ring or shear plate. Refer to the
manufacturers manuals for further details.
211
6.2.3.4.4 Ensure that the grooves are cleaned out to remove chips and
shavings before rings or plates are fitted. Expand split rings before they are
placed into the grooves.
6.2.3.4.5 To achieve a rigid joint, ensure that the split rings or shear plates
are set in epoxy resin. Assemble the joint, using the correct size of bolt and
square or round washers under each bolt head and nut. Tighten the nuts to
keep the members securely together.6.3 Nail-plated trusses
6.3.1 Joints
Occasional open joints resulting from inaccuracies in cutting and assembling
shall be limited. Peak joints, splice joints in main-chord compression
members and similar joints requiring timber-on-timber compression for
stability of design shall have good bearing.
6.3.2 Assembly
All trusses should be assembled in the design configuration and fabricated so
that the completed truss will be dimensionally uniform.
6.3.3 Timber defects
Timber defects (such as wane and dead knots) should not be allowed in the
connector plate contact area unless the connector plate size is increased to
compensate for the nails that have become ineffective in that member.
6.3.4 Nail plates
Nail plates that are specified in the design and are in accordance with 4.2.2
shall be used. Larger nail plates can be used.
Nail plates should have their teeth fully embedded in all members after the
assembly of the joint. Any plate showing evidence of flattening or "dominoing"
of the teeth should be rejected unless the timber is only slightly damaged, in
which case repairs may be made, for example, by using a larger plate that
will obtain at least the required number of securely embedded teeth.
6.3.5 Positioning of nail plates
All nail plates should be positioned as specified in the design.
212
Costing Method
Identify the Material and Tools required for roof truss manufacturing.
Understand and be able to set up the assembly jig for nail plated
timber roof trusses.
The equivalent Fink standard costing system. This includes a cost for setting
the jig, in addition to a cost / pressing point. A margin can be applied in the
normal way.
8 pressing
points
Standard 8m truss 25 0
8 pressing points 1/8 = 0.125
213
Setup &
Assembly
SETUP FACTOR
ASSEMBLY FACTOR
Standard joint
5 x 0.125 = 0.625
0.125
Splice
0.625
0.125
Stitch
Anti Split
0.312
0.063
3 x 0.625 = 1.875
0.125
3 x 0.125 = 0.375
Variant / 2
nd
truss
Example 1 - 10 x
A1
Setup
= 8 x 0.625
Assembly
= 10 x 8 x 0.125
10
15 e-finks
Total
Example 2- Stub
Truss
Setup
= 3 x 0.625
1.875
Assembly
= 10 x (7 x 0.125)
8.75
10.625 e-finks
Total
214
Determine the
Pitch by Using
the Rafter Pitch
Conversion
Table
PITCH (DEGREES)
RISE : RUN
15,0
1 : 3,73
17,5
1 : 3,17
26,0
1 : 2,06
RISE
RUN
RISE
MEASURE SPAN
CHALK LINE B.C.
Example
MEASURE SPAN
IMPORTANT NOTE: The rafter lines starting from the heel point through the
rise point on both sides should intersect directly on the centre line of the
truss.
215
Setting Out
RUN
PITCH HEIGHT
LEFT HAND RISE POINT
RISE
MEASURE SPAN
CHALK LINE B.C.
MEASURE SPAN
A King Post
Truss
K ING PO ST TR USS
HA LF SPAN
216
A Queen Post
Truss
=
S/2
S/2
S = SPAN
QUEEN POST
Determine centre points to T. C.
Shoot chalk lines through centre points on T. C. and centre point of span on
B. C.
This completes outline of Queen post truss.
217
A Fink Truss
=
B.C.POINTS
S/3
S/3
S/3
S = SPAN
FINK
FINK
218
Assembly
Lay out the timber as per specifications from Standard Design tables on
dotted lines.
Mark and cut timber (make sure that all timber members have a close fit,
Maximum 2mm gap between members)
Apply plates on joints (node points) as per specifications. (See Standard
Design tables)
Turn truss over and apply plates as per specification on the other side of
truss on all joints.
Kingpost,
Queenpost, Fink
Truss and Mono
Pitch Truss
FINK TRUSS
219
Plating
Install plates on both sides of every joint with the nail plates in the indicated
position. No attempt must be made to remove plates for re-use.
All timber to be S.A. Pine, of minimum grade V4 or M5 or better to
S.A.N.S.0563 and S.A.N.S.01245 - Stress Graded Softwood General
Structural Timber.
The gap between butted timber members at joints should not exceed 2 mm.
Ensure that all nails on plates are hammered in completely using either an
ordinary carpenters hammer or a 4 pound hammer.
Gable trusses are to be positioned 510mm from the inside face of the gable
wall.
Trusses may only be supported at the indicated positions. Do not support
trusses off internal walls. Trusses must have a minimum of 75mm bearing on
the supporting walls.
The truss shape must be in accordance with the information herein. Truss
members must not be cut or removed.
Position the water tank or geyser only where indicated on roof plan, for
typical geyser support detail refer to attached drawing M010. It is preferable
to support water tanks, geysers etc. on internal walls.
All trusses to be stored, handled, erected and braced strictly in accordance
with standards.
Purlins to be connected to trusses at maximum 1200mm centres with two
eCo Hurricane Clips per connection fully nailed with eight 2.8mm diameter
32mm long galvanised Permfix nails.
Roof trusses as per these specifications may only be used for gable end
roofs.
For any other type of roof, i.e. hipped roofs, L- shaped roofs etc. please
contact an Engineer for designs, or the local roof truss fabricator.
Plate dimensions given in Standard Design tables are not exact. They are
approximate to the nearest centimetre.
220
221
Task 11a
Complete the following:
1)
2)
a)
Heel joints
b)
c)
3)
a)
b)
222
Overview
This section is intended to provide safe information on the safe storage, handling and erection of
trusses. The safe installation of trusses requires an understanding of how trusses are designed to
carry loads, as well as the requirement to ensure that the trusses are properly structured during the
erection (or demolition) of a structure.
It is essential that all necessary erection and bracing instructions, in written form, are available at
the worksite, prior to beginning truss erection. The truss erection contactor must install the trusses
in accordance with the manufacturers information and any instructions of a professional engineer.
In addition, all workers must be instructed in the proper method of erecting the wood trusses,
based on the documentation. This includes the methods of hoisting, sequence of erection, bracing
and connection details, loading limitations and any other relevant information. Truss erection must
be undertaken under the direct supervision of a skilled supervisor. Only workers directly involved in
the truss erection work shall be in the area.
Specific Outcomes
By the end of this unit, the Candidate should be able to demonstrate an
understanding of:
Documents to Site
223
224
Extract
11 Erection
11.1 Handling
Wherever possible, all trusses shall be handled and lifted while they are in an
upright position. If the trusses are to be moved on the flat (i.e. horizontally),
adequate intermediate supports shall be provided. Distortion of the truss
(during handling) can lead to serious damage.
11.2 Storage
Trusses shall be in stored in such a way that distortion is prevented. Contact
with the ground shall be avoided and the site shall be reasonably level.
Trusses shall be protected from excessive exposure to the weather, wetting
and insect attack. If the trusses are covered, provision shall be made for
moisture escape through ventilation.
11.3 Transportation
All guidelines concerning the handling and storage of timber also apply
during transportation. Trusses should preferably be strapped together during
transport and handling.
11.4 Lifting of trusses
11.4.1 General
Trusses, correctly aligned in their upright position and properly supported by
bracing, purlins or roof sheeting, are very strong structural components. They
can, however, be easily damaged when subjected to excessive lateral
bending due to improper handling and lifting. It is important that they be
carefully handled to prevent damage.
11.4.2 Lifting by hand
When trusses are lifted by hand, care shall be taken to prevent excessive
lateral bending when sliding them over walls and when tipping them upright
on the walls (see figure 10).
225
226
For parallel chord trusses, the strongback should be tied to the top chord as
shown in figure 16, and for triangular trusses the strongback should be
positioned above the mid-height of the truss (see figure 17) to prevent the
truss from overturning.
The strongback should be rigid enough not to bend sideways when the truss
is being lifted.
11.5.6 Multiple trusses and trussed girders
Multiple trusses comprising identical trusses joined side by side should
preferably be assembled on the ground to form a composite unit complete
with the necessary nailing and bolting done as required. Where a multiple
truss is too heavy to lift or handle, it may be assembled in situ.
11.5.7 Inspection after lifting
All trusses that have been lifted into position shall be checked for soundness
and for any damage that may have occurred during the lifting operation.
NOTE The handling and erection of large scissor-type trusses and trusses
with a span exceeding 18 m will require the erector to be extremely careful.
These trusses are very flexible and therefore more likely to suffer damage
while being moved.
11.6 Erection procedure
The procedure to follow for the erection of a roof truss system cannot be
stated categorically because methods for the satisfactory erection of a
system vary considerably. The procedure given in (a) to (i) is only an
example.
a)
Ensure that the wall plates as given in table 8 are used and are level
and that the correct holding-down methods have been used at the correct
truss positions (see 11.8 and figure 23).
Table 8 Wall plate sizes
1
Truss span S
mm
< 10
38
10
<S
< 15
38 114
15
<S
< 20
38 152
76
b)
Mark the positions of the trusses on the wall plates, in accordance
with the design.
227
c)
Position the truss on the wall with the correct spacing, using a
gauging rod (see figure 19), and so install the temporary bracing members
that the truss is both straight and plumb (see figure 21). Do not stack trusses
against the gable walls.
d)
Brace the first truss to the wall plate or to the ground, or support it
against the gable wall. Decide whether the span of the trusses being erected
requires several braces of this type. Braces should be so spaced at centres
along the span of the truss that distances between centres do not exceed
3 m.
Ensure that all temporary bracing members are at least of grade 5
timber and of size at least 38 mm 76 mm, nailed at each intersection and at
the wall plates with at least two nails of length at least 100 mm and of
diameter at least 3,5 mm.
e)
Erect and position the subsequent trusses and fix them in position
with temporary purlins, runners and bracing. Install the necessary web
bracing as soon as the first few trusses have been erected (see figure 22(a)).
Warning: Vertical bracing is most essential and shall never be omitted
f)
It is essential to restrain the top chords from buckling, especially in
long-span trusses. Restrain them from buckling by cross-bracing in the plane
of the top chords.
Cross-bracing coupled with continuous temporary purlins and
longitudinal runners fastened to the top and bottom chords respectively will
prevent collapse during erection (see figure 20).
g)
Where a roof is to be covered with boards, prevent the top chord from
buckling by using temporary cross-braced runners that can only be removed
one at a time as the boards are fixed in place (see figure 25).
Ensure that longitudinal spacing of temporary cross-bracing complies
with the requirements given in 11.13 but keep in mind that temporary bracing
at closer centres is often required during erection.
h)
Line up, plumb and straighten these few erected trusses and install a
complete set of permanent rafters and vertical web bracing. This will provide
a firm base from which to work.
i)
j)
Extend the temporary purlins and runners as truss erection proceeds,
until the position of the next braced bay is reached (see figure 22(b)).
k)
Line up, plumb, straighten and adjust the trusses on the wall plate, as
required.
l)
Erect and fix the permanent purlins (or battens) and runners required
and all permanent bracing (see figure 22(c)).
228
229
c)
deviation of apex: The apex should not deviate more than span/200
from the vertical plane through the supports.
d)
plumpness: At any section, the total out-of-plumb value should not
exceed 50 mm.
Generally, if a bow or tilt is evident to the eye, the truss has been erected
outside the tolerances.
11.10 Concentrated loads during erection
Concentrated loads caused by building materials on the roof can easily
initiate collapse of an unfinished roof. These loads shall therefore be evenly
distributed to as great an extent as possible, or, preferably, brought up to the
place of erection as work proceeds, thereby limiting the extent of
concentrated loading.
11.11 Spacing
The maximum spacing of all members (trusses, braced bays and secondary
members) should be according to the design (see also 5.4).
11.12 Runners
11.12.1 General
Runners on web members and bottom chords are normally of size
38 mm 76 mm or greater, as specified. They are used in conjunction with
bracing to prevent buckling of the bottom chords and webs. Buckling of the
bottom chord can occur in cantilevers or roofs subject to wind loading.
All runners shall be nailed to each intersection with a truss (web or bottom
chord), with at least two wire nails of length 75 mm and of diameter 3,5 mm
or as specified.
All runners shall be continuous and straight and without bow and shall be
positioned as specified. (See figures 6, 7, 25 and 36.)
All web runners shall be braced at intervals along their length, as shown in
figure 37. Web bracing should be at the same intervals as chord bracing.
11.12.2 Splicing
Runners may be spliced by lapping over a truss as is shown in figure 43.
230
b)
c)
on bottom chords where lightweight roof sheeting is fixed some time
before permanent direct-fixed ceilings are installed; and
d)
on bottom chords of roofs with suspended ceilings or roofs without
ceilings.
Where the span of the truss exceeds 11,5 m and web runners with the
corresponding cross-bracing are specified, permanent bottom-chord runners
shall be installed irrespective of the type of ceiling.
11.12.5 Runners for special designs
In many cases designed trusses, heavier runners and special connections
may be required. In these cases, bracing shall be strictly in accordance with
the designers drawings.
11.13 Bracing
11.13.1 General
Bracing serves two functions, namely to provide static stability and to shorten
the effective length of compression members. This bracing could be discrete
where the diagonal bracing member is fixed at set intervals to the members
to be braced; or continuous, where the bracing member acts along the entire
length of the truss members to be braced.
11.13.2 Material
The quality of bracing material shall be of at least grade 5 or of the grade
specified.
231
11.13.3 Splicing
Long top-chord and bottom-chord bracing may be spliced as shown in
figure 40.
11.13.4 Temporary bracing
11.13.4.1 General
The stability of trusses should be ensured during erection since instability can
lead to lateral stresses and strains on the trusses that they were not designed
for.
11.13.4.2 Failure during erection
Failure during erection can result from
a)
the trusses merely falling over because they have not been
adequately tied to the supporting structure or to each other (this type of
failure is referred to as a pack of cards failure or domino effect) see figure 20;
or
b)
Both the above types of failure can easily be prevented by the use of
appropriate temporary bracing.
WARNING: The roof structure is not fully stable until the permanent bracing
of the roof is in place, including battens or purlins (or both).
11.13.5 Permanent bracing
11.13.5.1 General
Bracing ensures that
a)
b)
c)
the chords are effectively laterally supported by sheathing,
brandering, battens, purlins or runners,
d)
the truss centre-to-centre spacing will not exceed the dimensions
specified,
e)
232
f)
the purlin spacing will not exceed the spacing specified (in many
cases this will be less than the spacing requirements of the manufacturer of
the sheeting), and
g)
the bottom chord remains securely fixed at support points (i.e. to a
wall plate or bracket).
11.13.5.2 Installation
Permanent bracing shall be installed before any temporary bracing is
removed and before the roof is loaded with the covering.
Where the permanent bracing is to be installed in positions occupied by
temporary bracing, the temporary bracing may be removed member by
member, as the permanent bracing is installed.
The spacing of the braced bays should be in accordance with 5.4.2.
11.13.6 Cross-bracing
The basic principle is to form triangles to create good lateral stability (see
figure 18). The addition of a diagonal member firmly braces a four-sided
configuration against lateral movement so that it no longer changes its shape
under distorting forces.
11.13.7 Diagonal bracing in the plane of the webs
Wherever web runners have been installed, diagonal bracing shall be
installed in the plane of the webs since this assists in keeping the trusses
vertical after erection and, more importantly, prevents the webs from moving
laterally and out of the vertical plane (see figures 37 and 38). Diagonal
bracing shall be included at every bracing bay.
Unless otherwise specified by the designer, wire nails of length 75 mm and of
diameter 3,5 mm and timber of size 38 mm 114 mm shall be used for web
and vertical bracing.
11.13.8 Top chord bracing
11.13.8.1 Static stability bracing
This type of top chord bracing is used to provide static stability to the roof
structure, i.e. to provide a load path for horizontal forces. These horizontal
forces could be the result of the trusses being marginally out of plumb, or
alternatively, the result of wind loads. (Out-of-plumb rule: the maximum
horizontal difference between the truss apex and bottom chord may not
exceed any of the following: 50 mm; truss span/200; truss height/50).
233
Static stability bracing for timber trusses for battened roofs comprises
diagonal bracing members fixed at approximately 45 to the top chords in the
plane of the top chords, as follows:
a)
For trusses with spans of 6,6 m and smaller, the diagonal timber
bracing is a 36 73 (5) member fixed with two 75 mm wire nails at each
connection to the top chord underside, and fixed to the wall plate with three
100 mm wire nails and a timber block (see figures 31 and 32).
b)
For trusses with spans greater than 6,6 m, the diagonal timber
bracing is a 36 111 (5) member fixed with three 75 mm wire nails at each
connection to the top chord underside, and fixed to the wall plate with a
completely constructed heel shelf (see figures 33 and 34).
The bracing member shall run in a line at an angle as close to 45 as
possible. At each intersection of the bracing member with a truss, the bracing
shall be nailed to the truss with at least two wire nails of length 75 mm.
Bracing diagonals shall commence at the apex of the truss, and shall be
connected to the wall plate. Where the length of the bracing member requires
splicing, the bracing should be fixed as shown in figure 40. The length of a
member should be as long as is practicable, in order to avoid splicing.
The maximum spacing (interval) for the bracing, which is measured from the
centre of the brace, (see 5.4.2) is
Bracing interval = [16,5 m (truss span in metres 0,3)]
Alternative designs in accordance with clause 5 may be used. Where
sheathing is in accordance with SANS 10082, this permanent bracing may be
omitted.
NOTE 1 Full hips, truncated hips and Dutch (louvre) hips where the apex
has been braced (see figure 27), act as a "half" brace. The distance to the
centre of the next brace is taken from the mid-point between the main hip
girder and the end wall, i.e. mid-span of the first hip jack truss.
NOTE 2 Alternate braces should face in the opposite direction.
234
d)
Multiple ply girders are the truss equivalent of the number of plies plus
one, i.e. 2-ply girder = 3 trusses, etc.
235
e)
In the case of truncated hip systems the truncated main hip girder and
all the truncated trusses shall be included in the above calculation.
f)
NOTE 1 Top chord "T" stiffeners are only for duo-pitched trusses.
NOTE 2 The effective length of the top chord will be the minimum specified
for the design of compression members in accordance with the timber design
codes (see SANS 10163-2 or SANS 10163-1).
11.13.8.2.5 Prefabricated top chord stiffener frames
The following requirements shall be adhered to:
a)
Stiffener frames shall be constructed in accordance with the
designers detail, generally of 36 73 (5) members and with connector nail
plate joints fixed in accordance with the designers specification.
b)
The bracing frames shall be nailed to the truss top chords at 300 mm
centres (see figures 29(a) and 29(b)).
c)
The frames shall be connected at the apex, heel and stub/cantilever
heels to prevent any shear between the frames or frame and wall plate (see
figures 29(c), 29(d) and 29(e)).
d)
The number of trusses that each stiffener frame can stiffen is
calculated as follows:
Number of trusses [rounded down] = 200/truss span (m).
236
e)
(mm).
f)
10
900
1 000
T-stiffener size
Truss pitch
Truss span
36 149 (5)
36 225 (5)
Truss spacing
degrees
mm
600
760
900
1 000
600
760
35,5 to 45
< 10
< 11
< 12
< 13
< 14
< 15
< 16
< 10
< 11
< 12
< 13
< 14
< 15
< 16
Example:
237
238
Mass/m
Roof type
kN/m
Lightweight
< 0,3
> 15
Heavyweight
> 0,3
NOTE The difference in spans is purely as a result of the loads induced in the bracing
members, which are directly proportional to the imposed loads.
239
240
241
242
11.15.3 Connections
11.15.3.1 Valley trusses shall be securely fixed to the main trusses at each
and every intersection, using two nails of length 90 mm and diameter 3,5 mm
skewly driven, or two bent plate connectors (hurricane clips), or as specified.
Runners (see 11.12) shall be nailed at mid-height to the webs with at least
two wire nails of length 75 mm and of diameter 3,5 mm or as specified (see
figure 47).
Figures 49 to 51 show alternative hip connection details.
11.15.3.2 Figure 59 shows the restraining of chords on the valley side of a
kinked roof.
11.16 Secondary roof members
11.16.1 General
The term secondary roof member does not imply that the timber is of
secondary importance in the overall structure. The term is used to distinguish
between the trusses (the primary roof members) and other equally important
structural members.
The secondary roof members include all runners (see 11.12), permanent
bracing (see 11.13), purlins, battens and ceiling brandering.
11.16.2 Purlins
11.16.2.1 General
Purlins support the roof covering and the spacings shall not exceed the
specified values.
The purlin-to-truss connection is specified in table 3. To allow for possible uplift, the purlin shall be tied down to the truss, galvanized wire being used at
each connection. Alternatively, a pair of fully nailed hurricane clips (see
figure 44) may be used in accordance with the manufacturers requirements.
In certain cases, the designer may specify a special fixing detail to be
followed by the erector for making the purlin-to-truss connection.
11.16.2.2 Splicing
Purlins on long buildings have to be spliced. A normal scarf cut and nailing
joint (see figure 41(a)) are inadequate
a)
in the purlin closest to the eaves in any building of more than one
floor, and
243
b)
in the purlin closest to the eaves in buildings outside built-up areas
(as defined in SANS 10160 ).
In such cases, a nail plate splice (see figure 41(b)) shall be used.
The positions of purlin splices should be staggered to avoid splices being in a
row at any section parallel to the trusses.
11.16.2.3 Spacing
Purlins shall be spaced in accordance with the design specifications (see 5.4)
where the roof covering will be the prime determining factor.
11.16.3 Battens
11.16.3.1 General
Tiling battens are generally secured to roof trusses by means of one wire nail
at each intersection of the batten and truss (see table 3).
The timber used for battens should comply with SANS 1707 or with
SANS 1783-1 or SANS 1783-4, as applicable.
11.16.3.2 Splicing
Batten splices shall be staggered. Battens should preferably be spliced with
small connector plates (see figure 42(a)). It is not recommended that the
respective batten ends be nailed onto a single truss. Splicing between
trusses may only be by means of a nailed timber splice or connector plates
as shown in figure 42(b). Finger-jointed battens are acceptable.
11.16.3.3 Spacing
The spacing of the battens is given in table 2.
11.17 Ceilings
11.17.1 Brandering fixed to bottom chord
If the ceiling is to brace the bottom chords of the truss in lieu of runners, the
brandering should be fixed directly to the underside of the bottom chords with
one nail (of length 76 mm and of diameter 3,5 mm) per joint for material of
size 38 mm 38 mm, centred at distances not exceeding 450 mm.
Brandering shall be continuous over at least three bays and shall be
staggered to ensure that splices do not occur in one line. Temporary runners
and bottom-chord bracing shall be installed in all cases if a sheeted roof
covering is to be secured before the brandering has been fully secured and
braced.
The timber used for brandering shall comply with SANS 1707 or with
SANS 1783-1 or SANS 1783-4, as applicable.
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Site Documentation
Overview
The following documents must be sent to site, the designer has to ensure
that the Erector receives, signs and erects inline with these documents:
A Drawing Waybill
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247
248
249
Diagrams of Trusses
250
251
252
253
254
255
256
257
258
259
260
261
262
263
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A Drawing Waybill
TO:.
RE:.........
I hereby acknowledge receipt of the documentation attached hereto.
A
ANTI
BCBGEN
BFH
BFH1
BFS
BFSP
BFSPC
BUILD
C-H45
C-HFA
C-HFA90
C-SHC
CON1
ECO-STRAP
FISH
GNSHEET
GNTILE
GT
HC1A
HC2
HC2A
HC3S
HC3T
HC3SBG
HC4
HD
HD-SLAB
HEELPOS
HIPBAT
HIPCON
HOLDALT
M-BCBGEN
M-SBBS
M-SBBT
Detail
Revised
Date
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
06/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
01/11/02
07/11/02
07/11/02
07/11/02
Supplied
to Site
07/11/02
01/11/02
01/11/02
01/11/02
06/11/02
06/11/02
01/11/02
01/11/02
01/11/02
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M-SBWB
MSBWBSPEC
M-WBGEN
M-WBSPEC
MULTIPLY
NOTES
ADD
BRASTRAP
NOTSYM
OHANG
VALDES
PBG
PBG1
PC
PIG3D
PIGMRUN
PIGOP1
PWD
RBDH
RBS
RBT1GEN
RBT2GEN
RBTGEN
RUNGIR
SBBS
SBBT
SBDH
SBHA
SBHB
SBHC
SBHS
SBHSA
SBL2A
SBL2B
SBL3A
SBL3B
SBL3C
SBLC
SBRPS
SBRPT
SBTS
SBTT
SBWB
SH
SLDSH
SPBC
SPC
TCR
TOR
Detail
Revised
Date
06/11/02
01/11/02
Supplied
to Site
01/11/02
06/11/02
01/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
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06/11/02
06/11/02
06/11/02
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TORS1
TRUNC1
TRUNC2
TRUNC3
VB
VERTBRA
VSA
VSB
WBGEN
WBSPEC
WS
Print Name
:.
Detail
Revised
Date
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
06/11/02
Supplied
to Site
Signature of Recipient:.
Date
:.
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Task 12a
Complete the following:
1)
2)
3)
4)
269
270
References
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272
The National Building Regulations and Building Standards Act (Regulation A19 of the
National Building Regulations)
SANS 10160 - The loadings and procedures to be adopted in the design of buildings
Websites:
Institute for Timber Construction
www.itctruss.co.za
www.ecsa.co.za
www.nhbrc.co.za
www.sawpa.co.za
www.satas.co.za
www.saisc.co.za
www.sabs.co.za
Please note that some of the components shown in these documents are not available in South
Africa ~ for further information please contact your local MiTek office:
273
274
Check Sheet
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276
Task 1a:
1)
2)
3)
4)
5)
277
Task 2a:
1)
a)
Truss Designer
b)
c)
Truss Manufacturer
d)
2)
278
Task 3a:
1)
Visual grading
Mechanical grading
Proof grading
2)
3)
Task 3b:
4)
Never
5 pieces.
Steel making
Hot Rolling
Pickling
Cold Rolling
Annealing
Temper Rolling
5)
279
Task 4a:
1)
Gable W all
Valley Line
Hip Line
2)
Ridgeline
Apex
Top Chord
Bottom Chord
3)
Heel
Span
Top Chord Length
Overhang
Pitch
280
4)
5)
6)
281
Task 5a
1)
End A:
Gable
End B:
Standard Hip
End A
End C: Dutch
Junction 1
Junction 1: Fly Valley
Line (iii)
End C
Line (i)
Line (ii)
Line (i):
Hip Line
Line (ii):
Ridge Line
End B
2)
a) Stub
b) Cantilever
a)
b)
282
Task 6a:
X or H = H1 + H2
H1
H2
= TC Depth/Cos pitch
= 111/Cos26
= 123mm
X or H
= H1 + H2
=1573 + 123
= 1696mm
283
Task 6b:
= Span x T an pitch
= 8360/2 x Tan 17.5
= 1318mm
H2
= TC Depth/Cos pitch
= 149/Cos 17.5
= 156mm
= H1 + H2 = 1318mm + 156mm
= 1474mm
284
Task 6c:
285
Task 7a:
1)
2)
Fb
fb
Force
Area
Fc
=
fc
1,0 and
3)
1,0
4)
5)
6)
7)
8)
Ft
ft
36 x 52 = 1872mm (1.8m)
To reduce the effective length of the web,
thereby preventing buckling and to provide
lateral stability for the truss.
36 x 72 = 2592mm (2.6m)
In case of reversed conditions (i.e. stress
reversal) which would change the web from
tension to compression. In this case a runner is
needed to reduce the effective length of the web,
to prevent buckling.
The runner will also provide lateral stability for
the truss.
286
Task 8a:
1)
Geyser
Kitchen Canopy
Hospital Equipment
Roof Covering
Ceiling
2)
Workers
Wind
Snow
Hail
Batten size: 38 x 38 mm
= 0.0045m3
D=M/V M=D x V
Volume (Grade 5)
= 470kg/m3
= 470kg/m3 X 0.0045m3
= 2.12kg
= 21.2N
= 0.02kN
Top Chord Dead Load = Tiles + Battens
= 0.63kN/m2 + 0.02kN/m2
= 0.65kN/m2
287
Task 9a:
1)
2)
3)
4)
a)
b)
5)
6)
288
Task 10a:
1)
In the roof plan shown below, all trusses have been designed with Effective Lengths of 1200mm.
o
The roof pitch is 26 , eaves overhangs are 670mm from the outside face of the 230mm thick walls,
and the gable overhang is 300mm.
Calculate:
The total length of Purlins;
The total length of W allplates;
The length of Ridgelines, Hip Lines and Valley Lines.
1.
2.
Section A A
1. Rafter Length = 5900 Cos26 = 6564.
2. No. of Spaces = (6564 100) 1150 = 5.62
The rafter is divided into 6 spaces and requires 7 purlins
(at 1077 c/c).
289
Section B B
1. Rafter Length = 5000 Cos26 = 5563.
2. No. of Spaces = (5563 100) 1150 = 4.75
The rafter is divided into 5 spaces and requires 6 purlins
(at 1093 c/c).
Section C C
1. Rafter Length = 4210 Cos26 = 4684.
2. No. of Spaces = (4684 100) 1150 = 3.99
The rafter is divided into 4 spaces and requires 5 purlins
(at 1146 c/c).
The purlins can now be drawn onto the plan as shown
here:
3.
290
With the purlin layout re-drawn as described above, the total purlin length can now be estimated as
follows:
2 x 7 purlins of 19 200 mm
268 800 mm
2 x 6 purlins of 7 000 mm
84 000 mm
2 x 5 purlins of 3 400 mm
34 000 mm
Total
386 800 mm
The total length of load bearing walls, measured along outside wall dimensions, is :
2 x (total horizontal length + total vertical length) length of gable wall i.e. 2 x (25 000 + 14 300)
7 220
291
The length of the ridgeline, R1, in the top left section of the building is given by the length of this section
(L1), minus half the width (W1), at each hip end.
i.e. R1 = L1 W1 = 19 800 11 800 = 8 800
R1 = 8 800 mm
The length of the ridgeline, R2, in the top right section of the building is equal to the length of that section
(L2), since the valley length added at the left is equal to the hip length deducted at the right.
i.e. R2 = L2 = 6 400
R2 = 6 400 mm
The length of the vertical ridgeline, R3, in the lower section of the building is equal to the l ength of that
section (L3), plus the length of the valley section, which is half the width (W3) .
i.e. R3 = L3 + W3 = 3 400 + (8 420) = 7 610
R3 = 7 610 mm
Total length of Ridgelines = R1 + R2 + R3 = 8 800 + 6 400 + 7 610 = 22 810 mm.
Total Length of Ridgelines = 22 810 mm or 22.81 meters
292
= A +A
= 2.A
= 2.A
Substituting the values from the top left corner of the building,
gives :
H1
= 2.( W1)
= 2.(5900) = 8 343.86
i.e.
H1
= 8 344 mm
= V2
= 2.( W2)
= 2.(5000) = 7 071.07
V3
i.e.
H2
= 7 071 mm
and
V2
= 7 071 mm
= 2 ( W3)
= 2 (4210) = 5 953.84
i.e.
V3
= 5 954 mm
H1b
= 1 273 mm
Alternatively, H1b may be calculated in the same way as the other diagonal Hip and Valley lines above
by using Pythagoras theorem and the eaves length, W1b :
H1b
293
Task 11a:
1)
2)
5mm
a)
Heel joints
0 5mm
b)
0mm No Gap
2mm
c)
3)
a)
b)
294
Task 12a
1)
Roof Layout
Drawing / Diagram of girders
Bracing Details
Drawing Waybill / Checklist
2)
3)
4)
295
296