Ice Cream and Frozen Desserts: Joseph Tobias
Ice Cream and Frozen Desserts: Joseph Tobias
Ice Cream and Frozen Desserts: Joseph Tobias
JOSEPH T O B I A S
Department of Food Science
University of Illinois
Urbana 61801
G. A. M U C K
Dean Foods Co.
Rockford IL 61101
INTRODUCTION
1078
Product
Ice cream
Bulky flavored
ice cream
Frozen
custard c
Mellorine
Ice milk
Ice milk
Bulky flavored
ice milk
Sherbert
Weight
(lb/gal)
Total
food
solids
(lb/gal)
Total
milk
solids
(%)a
Milk
fat
(%)
Whey
solids
(%)b
Egg
yolk
solids
(%)
)4.5
~>1.6
~>20
~>10
~2.5
<1.4
~>4.5
/>1.6
/>16
/>8
~<2.0
<1.4
/>4.5
>~4.5
~>4.5
~>4.5
/>1.6
/> 1.6
~>1.3
~>1.3
~>20
e,g
/>11
>/11
/>10
f
/>2
~7
~<2.5
g
~<2.25
~<1.0
I>1.4
d
d
d
>~4.5
7>6.0
/>1.3
e
~>9
2 to 5
/>2
1 to 2
~<1.75
0 to 4
d
d
acaseinates m a y n o t be used to satisfy any part of the total milk solids requirement. Increases in milk fat
m a y be offset with corresponding decreases in nonfat milk solids, but the latter m u s t be at least 6% in frozen
custard and ice cream and 4% in ice milk. Corresponding adjustments m a y be made in bulky flavored products.
bSolids from concentrated or dried whey m a y n o t exceed 25% of the nonfat milk solids.
CAlso designated French Ice Cream or French Custard Ice Cream.
dpermitted.
eNo standard.
fMilk fat replaced by a m i n i m u m of 6% vegetable or animal fat.
gAt least 2.7% milk derived protein having a protein efficiency ratio (PER) not less than that of whole milk
protein, 108% of casein.
m i l l i o n gal t o 2 4 0 m i l l i o n gal. In 1 9 7 8 , n e a r l y
9 0 % w a s in t h e f o r m o f ice m i l k . R e l i a b l e
s t a t i s t i c s are n o t a v a i l a b l e f o r d i r e c t - d r a w
shakes,
but
considering
their
widespread
a v a i l a b i l i t y in f a s t f o o d o u t l e t s , s o f t - s e r v e s t o r e s
and schools, the volume produced must be
Cheese whey:
concentrated, dried.
Casein :
Casein ate:
Buttermilk:
aFederal standards provide quality standards for certain of the above ingredients.
Journal of Dairy Science Vol. 64, No. 6, 1981
1079
TABLE 3. Production of hard and soft frozen desserts in the United States 1955 to 1979 (millions of gallons), a
Year
All products
reported
Ice
cream
Ice
milk b
Sherbet
Water
ices
Mellorine
type
Other
1955
1960
1965
1970
1975
1977
1978
1979
820
969
1,130
1,193
1,263
1,236
1,233
1,213
629
700
757
762
837
810
815
811
90
145
231
287
299
308
307
297
37
41
45
49
49
50
48
45
28
33
37
37
38
37
34
32
32
45
53
52
30
19
16
15
3.4
4.9
6.5
6.7
11.1
11.9
13.0
12.0
aAdapted from publication of the International Association of Ice Cream Manufacturers from data published
by the US Department of Agriculture.
blncludes freezer-made milkshake.
Mix Making
Introduction of high-temperature short-time
(HTST) p a s t e u r i z a t i o n s t a n d a r d s at t h e beginning of this q u a r t e r c e n t u r y was a milestone, b u t its i m p a c t was n o t i m m e d i a t e . S o m e
p e o p l e q u e s t i o n e d t h e p r o p r i e t y o f H T S T in
m i x processing, p o i n t i n g to differences in
p r o d u c t quality, p a r t i c u l a r l y deficiencies in
body and texture from insufficient hydration
of p r o t e i n s a n d stabilizers. O t h e r s a d o p t e d
TABLE 4. Per capita consumption of hard and soft frozen desserts in the United States, 1955 to 1979 (quarts).
Year
All products
reported
Ice
cream
Ice
milk
Sherbet
Water
ices
Mellorine
type
Other
1955
1960
1965
1970
1975
1977
1978
1979
20.0
21.5
23.4
23.4
23.7
22.8
22.6
22.0
15.3
15.6
15.7
15.0
15.7
15.0
15.0
14.7
2.2
3.2
4.8
5.6
5.6
5.7
5.6
5.4
.9
.9
.9
.9
.9
.9
.9
.8
.7
.7
.8
.7
.7
.7
.6
.6
.8
1.0
1.1
1.0
.6
.4
.3
.3
.1
.1
.1
.1
.2
.2
.2
.2
aAdapted from publication of the International Association of Ice Cream Manufacturers from data published
by the US Department of Agriculture.
Journal of Dairy Science Vol. 64, No. 6, 1981
1080
batching systems (Figures 3 and 4) were developed for mixing dry and liquid ingredients at
almost any desired rate and with a high degree
of accuracy. Bulk delivery and handling of
ingredients is n o w c o m m o n . Milk cans have all
but disappeared, and milk, cream, condensed
Figure 4. Mix batching, pasteurizing, and equipment cleaning panel. (Courtesy Crepaco, Inc., Chicago,
IL)
1081
1082
Required increases in mix processing capacities were matched by higher freezer and
ingredient feeder (fruit feeder) capacities.
Freezers (Figures 5 and 6) with capacities up to
2400 gal/h have been produced. Important
factors considered in designing the larger
freezers were efficiency, overrun and temperature controls, mutator action, size of ice
crystals, and size and distribution of air cells.
Even though freezers are not cleaned entirely in
place, CIP cleanability of portions was incorporated into the design. Innovations i n
freezer controls included "instant stop/instant
start," a feature that avoids freeze-ups and
permits quick resumption of freezing after
difficulties, such as after a breakdown of a
packaging machine has been corrected.
Packaging
Figure 7. Plastic shrinkable film overwrap ("shrinkwrap") operation. (Courtesy Dean Foods Co., Belvidere, IL)
1083
Hardening
Figure 8. An "in-house" round half-gallon container forming machine. (Courtesy Dean Foods,
Belvidere, IL)
1084
Flavors
ICE CREAM
75TH ANNIVERSARY
65
84
254
65d
to $2.60/lb
to 404/Ib
to 90d/lb
to $1.50/lb
ISSUE
1085
New Products
1086