Fire Doors-All Tech Sheets

SYSTEM GUIDE
Issue date: 18-09-2015 Expiry date: 31-12-2016

Page 1 of 3
FIRE RATED DOORSETS

System Guide
WHAT ARE FIRE RATED DOORSETS?
ADVANTAGES AND FEATURES
A Fire Rated Doorset consists of a door leaf, door frame,

associated hardware such as closers, handles, locks, vision
panels, air grilles (etc), and is defined under Australian
Standard AS1905.1. This standard also defines the installation
and tagging features that are required for the doorset to be
deemed a Fire Rated Doorset, and in particular stipulates
that a fire rated doorset must be self closing and self latching.
The term FIRE DOOR is the common abbreviation of FIRE
DOOR SET, and includes all of the requirements stipulated in
AS1905.1.
Because Pyropanel develop the most technologically

advanced fire doorsets available, there are numerous features
of a Pyropanel fire door that provide significant advantages:
The fire rated door leaves detailed in this manual are only one
component of a fire rated doorset, and will only meet the
requirements set out in AS1905.1 when they are installed
correctly, incorporate approved hardware, and are self closing
and self latching, and fitted into a tested and approved wall
system. If any of the above requirements are not met, the
door can not be tagged as a certified fire rated doorset.
RANGE OF PYROPANEL FIRE RATED DOORSETS

Pyropanel Developments has been developing and
manufacturing fire rated doors over 40 years, and has
developed a huge range of fire rated doorsets to meet most
requirements set out in the numerous Australian and
International Standards.
The range includes:
Timber faced side hung fire doorsets for internal and
external applications, available in a multitude of finishes
and fire ratings up to 4hrs,
Sliding fire doors,
Steel faced or fully clad steel fire doors,
Double acting fire doors,
Fully glazed timber fire doors,
Fully glazed steel fire doors.
Pyropanel also offer a large range of doorsets that combine
fire resistance with other tested and certified features such as
smoke leakage (see life safety doors), bullet and intruder
resistance (see special purpose doors), acoustic resistance
(see acoustic doors), and special high performance finishes
such as hospital grade stainless steel and mirror finishes.
INSTALLATION OF FIRE RATED DOORSETS

Pyropanel Fire Doors have been tested and approved with a
wide range of the most commonly occurring wall types, as well
as a large range of less common wall types. These include
masonry walls, brick walls, timber and steel stud walls using
fire rated plasterboard, aerated masonry bricks and panels.
For details on installation, please refer to frames and building
in details, or contact Pyropanel Developments for more
information.
Lightweight materials - Pyropanel Fire doors can weigh

only half as much as conventionally constructed fire doors.
This will reduce the amount of time and effort required
to hang the doors, will reduce maintenance costs due to
dropping on hinges, and increase the life of the door.
Trimming - Pyropanel Fire door leaves can be readily
trimmed on site to facilitate easy installation to existing
approved door frames. In extreme cases, rails and/or stiles
can be replaced using approved methods and materials
(contact your licensed Pyropanel Agent).
Fixing of hardware - Pyropanels latest range of hinged fire
door leaves, made from environmentally sound Pandor core
do not contain steel components, enabling hardware to be
securely fixed to any part of the door leaf.
Bond Strength - facings and edges are bonded to the core
using melamine-based resin adhesive
CERTIFICATION
Pyropanel Fire Doors and fully tested and certified to a variety
of countries standards, including:
AS 1530.4
ISO 834
AS 1905.1
ISO 3008
NZS 4520
NZS 4232
AS 4072.1
BS 476.20/22
SABS 0177.2
Chinese GB 7633
SABS 1253
Chinese GB 12955
SS332
Chinese GB 14101
Please note, for a detailed list of the range of products

approved for countries outside Australian and New Zealand,
please contact Pyropanel or your local licensed agent.
SUMMARY
Multiple Fire Resistance Levels available

Huge range of finishes, including:
Ply, MDF,
Steel, stainless steel, zinc,
Routered faces and mouldings,
Mirror,
Melamines and laminates.
Available with either Exposed or Concealed seal
arrangements, by Euroseal, Raven, Lorient & Hafele
Tested and certified Acoustic Ratings from 27 - 47Rw
Many Pyropanel Fire Doorsets have been in active service for

in excess of 20 years.
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152

Ph: (03) 9837 8500 Fax: (03) 9837 8550
Email: sales@pyropanel.com.au
Web: www.pyropanel.com.au
Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice.
Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
SYSTEM GUIDE
Page 2 of 3
FIRE RATED DOORSETS

System Guide
SELECTION GUIDE
Model
FRL
Leaf
Thickness
Facing
Maximum Leaf size

- Single (mm)
Maximum
Leaf size
- Pair (mm)
Tech
Sheet
SIDE HUNG FIRE DOOR LEAVES

PFD030-38
-/30/30
38mm
Ply/MDF/Steel/other
2420 x 1020 or
2200 x 1120
N/A
FD-01
PFD030-48
-/30/30
48mm
Ply/MDF/Steel/other
3000 x 1500
3000 x 1500 / 1500
FD-01
PFD060-38
-/60/30
38mm
Ply/MDF/Steel/other
2350 x 1020
N/A
FD-01
PFD060-48
-/60/60#
48mm
Ply/MDF/Steel/other
3000 x 1500
3000 x 1500 / 1500
FD-01
PFD120-38
-/120/30
38mm
Ply
2350 x 1020
N/A
FD-01
PFD120-48
-/120/60#
48mm
Ply
3000 x 1500
3000 x 1350 / 1350
FD-01
PFD240-48
-/240/60#
48mm
Ply
3000 x 1500
3000 x 1200 / 1200
FD-01
Steel faced
2420 x 1020 or
2200 x 1120
N/A
FD-02
STEEL FIRE DOOR LEAVES

PFDS030-38
-/30/30
38mm
PFDS030-48
-/30/30
48mm
Steel faced
3000 x 1500
3000 x 1500 / 1500
FD-02
PFDS060-38
-/60/30
38mm
Steel faced
2350 x 1020
N/A
FD-02
PFDS060-48
-/60/60#
48mm
Steel faced
3000 x 1500
3000 x 1500 / 1500
FD-02
PFDS120-38
-/120/30
38mm
Steel faced
2350 x 1020
N/A
FD-02
PFDS120-48
-/120/60#
48mm
Steel faced
3000 x 1500
3000 x 1350 / 1350
FD-02
PFDS240-48
-/240/60#
48mm
Steel faced
3000 x 1500
3000 x 1200 / 1200
FD-02
PFDSWR 60-48
-/60/60
48mm
Steel Wrapped
2060 x 885
N/A
FD-02B
PFDSWR 120-48
-/120/90
48mm
Steel Wrapped
2060 x 885
N/A
FD-02B
PFDSWR 240-48
-/240/90
48mm
Steel Wrapped
2060 x 885
N/A
FD-02B
65mm
Steel
4000(h) x 2600(w) or
3500(h) x 3000(w)
N/A
FD-03
SLIDING FIRE DOORSETS

PSFD120-65
-/120/30
PSFD120-80
-/120/120
80mm
Steel
5000(h) x 6000(w)#
5000(h) x 6000(w)#
FD-03
PSFD240-80
-/240/120
80mm
Steel
5000(h) x 6000(w)#
5000(h) x 6000(w)#
FD-03
DOUBLE ACTING FIRE DOORS

PDAFD060-48
-/60/60#
48mm
Ply/Steel/other
2400 x 1200
2400 x 1200 / 1200
FD-04
PDAFD120-48
-/120/60#
48mm
Ply/Steel/other
2400 x 1200
2400 x 1200 / 1200
FD-04
PG1FD060-52
-/60/30
52mm
Timber with 1/2 glass
2400 x 920 or
2100 x 1200
2400 x 920 or
2100 x 1200
FD-05
PG2FD060-54
-/60/30
54mm
Timber with full glass
2700 x 1050 or
2100 x 1200
N/A
FD-05
PGMFD060-65
-/60/30
65mm
Steel with full glass
2400 x 1200
2400 x 1200 / 1200
FD-06
65mm
Steel with full glass

(sliding)
2700 x 1405
2700 x 1405 / 1405
FD-09
GLASS FIRE DOORS
PGSD30S or
PGSD30P
-/30/-
Please refer to the Tech Sheet indicated for details on the particular door model required.
Please refer to the Pyropanel Website for the latest technical information.
N/A indicates that this combination was not available at date of publication - please check with Pyropanel for latest approvals.
# indicates to refer to the individual Tech Sheet for further details.
If you do not find a product to suit your requirements, please contact Pyropanel Developments for the latest information on our
comprehensive range of Passive Fire Protection Products.
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
SYSTEM GUIDE
Page 3 of 3
FIRE RATED DOORSETS

System Guide
SELECTION GUIDE CONTINUED
Model
FRL
Leaf
Thickness
Facing
Maximum Leaf
size
- Single (mm)
Maximum
Leaf size
- Pair (mm)
Tech Sheet
3600 x 1200
N/A
FD-07
FIRE DOOR LEAVES WITH PANEL OVER AND NO TRANSOM

FDPO-NT
-/120/30
48mm
Ply/Steel/other
FIRE DOOR LEAVES WITH PANEL OVER WITH TRANSOM

FDPO-WT-120-30
-/120/30
48mm
Ply/Steel/other
3600 x 1200
3600 x 1200 / 1200
FD-08
FDPO-WT-240-30
-/240/30
48mm
Ply/Steel/other
3350 x 1200
3350 x 1200 / 1200
FD-08
FSC CERTIFIED FIRE AND NON-FIRE RATED LEAVES

PFD-FSC-0-38
-/-/-
38mm
Ply/MDF/Steel/other
Any
Any
FD-11
PFD-FSC-0-48
-/-/-
48mm
Ply/MDF/Steel/other
Any
Any
FD-11
2420 x 1020 or
2200 x 1120
N/A
FD-11
PFD-FSC-030-38
-/30/30
38mm
Ply/MDF/Steel/other
PFD-FSC-030-48
-/30/30
48mm
Ply/MDF/Steel/other
3000 x 1500
3000 x 1500 / 1500
FD-11
PFD-FSC-060-38
-/60/30
38mm
Ply/MDF/Steel/other
2350 x 1020
N/A
FD-11
PFD-FSC-060-48
-/60/60#
48mm
Ply/MDF/Steel/other
3000 x 1500
3000 x 1500 / 1500
FD-11
PFD-FSC-120-38
-/120/30
38mm
Ply/Steel/other
2350 x 1020
N/A
FD-11
PFD-FSC-120-48
-/120/60#
48mm
Ply/Steel/other
3000 x 1500
3000 x 1350 / 1350
FD-11
PFD-FSC-240-48
-/240/60#
48mm
Ply/Steel/other
3000 x 1500
3000 x 1200 / 1200
FD-11
OTHER IMPORTANT TECH SHEETS

Description
Section
Tech Sheet
Meeting stile details for pairs
Accessories
ACC-08
Vision Panel detail
Accessories
ACC-07
Building in details for frames
Building-in Details
(Multiple)
Fire Rated Frame Profiles
Building-in Details
FRAME-02
Euroseal Fire Rated Frame Profile
Building-in Details
FRAME-03
Timber Fire Rated frame details
Building in Details
FRAME-04
MDF Fire Rated frame details
Building in Details
FRAME-05
Euroseal smoke seal details
Accessories
ACC-06
Fire Rated Grilles
Accessories
ACC-01
Auto latch for fire doors
Accessories
ACC-02
Intumescent door seals
Accessories
ACC-03
Roller latch for fire doors
Accessories
ACC-04
Approved hardware list
Accessories
ACC-09
Insulated and non insulated fixed side lites and windows
Fire Rated Glazing
(Multiple)
Please refer to the Tech Sheet indicated for details on the particular door model required.
Please refer to the Pyropanel Website for the latest technical information.
N/A indicates that this combination was not available at date of publication - please check with Pyropanel for latest approvals.
# indicates to refer to the individual Tech Sheet for further details.
If you do not find a product to suit your requirements, please contact Pyropanel Developments for the latest information on our
comprehensive range of Passive Fire Protection Products.
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-01

FIRE DOOR LEAVES

Timber faced fire door leaves 30min, 1hr, 2hr, 4hr
DESCRIPTION
OPTIONAL EXTRAS
Timber fire door leaves utilising the latest Pyropanel fire

resistant door core and design technology, these doors are
fully tested and certified to AS1530.4 and AS1905.1, and are
available in a variety of sizes and finishes in 30 minute, 1
hour, 2 hour and 4 hour fire resistance levels.
APPLICATIONS
Ideal for most applications that require a certified fire door

set especially in residential complexes, hospitals, schools,
public buildings etc.
FEATURES
For use in 1hr and 2hr plasterboard stud walls, all fire
rated masonry walls, gypsum block walls, aerated
concrete blocks and wall panels, Speedpanel walls (51mm
- 78mm), Rokcore and Paroc (refer Refer to Pyropanel if
your wall type is not listed).
Available in Singles or Pairs, and with panels over.
48mm and 38mm (nom) thickness - other thicknesses
available on request.
Approx weight:
- 48mm - 22kg/m2.
- 38mm - 19kg/m2.
30 minute and 1 hour door leaves are of no metal
construction type, allowing for easy hanging and lock
preparation (depending on leaf dimensions).
Fully tested and certified up to -/240/30 FRL.
Variety of meeting stiles for pair configurations.
Suitable for Pyropanel Pressed Metal Door Frames or
Pyropanel Fire Rated Timber Door Frames.
Also suitable for modified non rated door frames
- contact Pyropanel for more information.
MDF facing up to one hour, Ply facing up to 4 hours,
Hardboard up to 2 hrs (tempered and non-tempered).
Edge Details:
- 10mm timber, concealed (up to 4 hrs),
- or exposed (up to 1 hr).
- Steel channels.
- Aluminium anodised.
Recommended hinge configuration:
- up to 2040 x 920 = 3 hinges.
- up to 2400 x 1020 = 4 hinges.
- up to 3000 x 1500 = 5 hinges.
Veneer, steel, aluminium, PVC, laminate, stone, glass,

and routered and/or applied beading facings.
Vision panels up to 300 x 200 or 600 x 100mm.
(For Glass Fire Doorsets up to -/60/30 in pairs and singles
refer to Techsheets FD-05 and FD-06).
Kick panels of stainless steel to selected height.
Smoke seals, door viewers, electric strikes and locks,
panic bars, magnetic hold open devices, etc, are
all optional hardware items - Refer to your nearest
Pyropanel distributor to check if your proposed hardware
is approved on the proposed fire door.
Pre-hung option available for all fire ratings.
Panel over with or without transom (Refer transom panel
Tech sheet for more information).
Many other testing standards are approved - refer to
Pyropanel for more information.
Also available as 2 hour rated double acting fire doorsets
- Refer to Pyropanel Double Acting fire door leaves.
Models up to 1 hour also available with certified smoke
leakage data - Refer to Pyropanel Life Safety Doors.
MODELS AVAILABLE
FRL
Thickness
Max Leaf
size - Single
Max Leaf
size - Pair
PFD030-38
-/30/30
38
2420 x 1020
or
2200 x 1120
N/A
PFD030-48
-/30/30
48
3000 x 1500
3000 x 1500/1500
PFD060-38
-/60/30
38
2350 x 1020
N/A
PFD060-48
-/60/60#
48
3000 x 1500
3000 x 1500/1500
PFD120-38
-/120/30
38
2350 x 1020
N/A
PFD120-48
-/120/60#
48
3000 x 1500
3000 x 1350/1350
PFD240-48
-/240/60#
48
3000 x 1500
3000 x 1200/1200
Model
# Maximum Insulation rating shown. Some wall applications have the standard 30
minute Insulation rating.
HOW TO SPECIFY
Eg. Door to be a Pyropanel PFD060-48* Fire Rated Door,
48mm thick, -/60/30* FRL, Ply face*, mounted in Pyropanel
PMDF / Pyropanel Fire rated timber door frame*, with the
following options: (eg, vision panels, kick panels, etc*),
* denotes example - delete, change or specify as required
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-02

FIRE DOOR LEAVES

Steel fire door leaves 30min, 1hr, 2hr, 4hr
DESCRIPTION
OPTIONAL EXTRAS
Steel Fire door leaves utilising the latest Pyropanel fire

resistant door core and design technology. These doors are
available in a variety of sizes and finishes in 30 minute, 1
hour, 2 hour and 4 hour fire resistance levels.
Stainless Steel facing.
Vision panels - 300 x 200 or 600 x 100mm nom.
Smoke seals, viewing lens, electric strikes and locks,

panic bars, electromagnetic hold open devices, etc, are all
optional hardware items. Contact your nearest Pyropanel
licensed distributor to check if your proposed hardware is
APPLICATIONS
Ideal for most applications that require a certified steel clad
fire door set especially in hospitals, schools, public buildings,
shopping centres, factories, warehouses, etc.
FEATURES
0.8mm (nominal) galvanised facings as standard

(Other thicknesses available up to 1mm.)
For use in plasterboard stud walls, fire rated masonry

walls, Gypsum block walls, aerated concrete blocks and
wall panels, Speedpanel walls (51mm - 78mm), Rokcore
and Paroc. Refer to Pyropanel if your wall type is not
approved.
Panel over with transom (Refer Transom panel Tech sheet

FD08 for more information).
Many other international testing standards are approved refer Pyropanel for more information.
Steel Acoustic doors are available (Refer to Pyropanel

Acoustic Doors).
MODELS AVAILABLE
FRL
Thickness
Max Leaf
size - Single
Max Leaf
size - Pair
PFDS030-38
-/30/30
38
2420 x 1020
or
2200 x 1120
N/A
PFDS030-48
-/30/30
48
3000 x 1500
3000 x 1500/1500
Model
listed.
Available in Singles or Pairs, and with panels over.
38mm and 48mm (nom) thickness
PFDS060-38
-/60/30
38
2350 x 1020
N/A
Suitable for Pyropanel Pressed Metal Door Frames.
PFDS060-48
-/60/60#
48
3000 x 1500
3000 x 1500/1500
Edge detail: Steel channel capped, or timber.
PFDS120-38
-/120/30
38
2350 x 1020
N/A
PFDS120-48
-/120/60#
48
3000 x 1500
3000 x 1350/1350
PFDS240-48
-/240/60#
48
3000 x 1500
3000 x 1200/1200
- up to 2040 x 920 = 3 hinges.
- up to 2400 x 1020 = 4 hinges.
- up to 3000 x 1500 = 5 hinges.
HOW TO SPECIFY
Eg, Door to be a Pyropanel PFDS060-48* Steel Fire Rated
Door, 48mm thick, -/60/30* FRL, Galvanised steel faced*,
mounted in Pyropanel pressed metal door frame (PMDF)*,
with the following options: (eg, vision panels, etc*),
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-02B

FIRE DOOR LEAVES

Steel Wrapped Fire Door Leaves 1hr, 2hr, 4hr
DESCRIPTION
OPTIONAL EXTRAS
Pyropanel Steel Wrapped Fire Rated doors are a fully metal

clad door with a fire rating up to 4 hours (-/240/90 FRL).
The wrap around steel design can be incorporated into a

number of different types of performance doors including
fire rated, bullet resistant doors and .
APPLICATIONS
These fire doorsets are perfect for applications requiring a
certified fire door as well as the security features of a fully
metal clad security door. These doors are designed for
installations into masonry walls in factories, warehouses,
public buildings, shopping centers, showrooms, and can be
used as external pedestrian access doors wherever security
and fire protection are required.
Vision Panels Rectangular (300 x 200mm nom).
Fire Rated Vent Grilles (refer Pyrogrille tech sheet ACC01 for full details)
Acoustic / dust / smoke seals.
Euroseal door frame.
Security lip to provide concealment to the striker.
Factory hanging in pressed metal door frame.

Refer to Pyropanel door frame profile sheet for
the full range of metal door frames.
FEATURES
1mm zinc-coated skin as standard finish.
Fully enveloped steel construction.
Lockwood mortice lock cutout as standard.
Head fully sealed with silicone for weather proofing.
Highly water and rust resistant.
No timber in leaf.
3 screw-fixed heavy duty hinges with backing plates.
MODELS AVAILABLE (stock lines)

FRL
Thickness
Max Leaf
size - Single
-/60/60
48
2060 x 885
PFDSWR 120-48
-/120/90
48
2060 x 885
PFDSWR 240-48
-/240/90
48
2060 x 885
Model
PFDSWR 60-48
Optional Security Lip
HOW TO SPECIFY
Eg: Door to be Pyropanel Steel Wrapped Fire Rated Door
Model PFDSWR60-48*, factory hung* in C150* profile
Pressed Metal Door Frame (PMDF) including 3 No. fixed pin
100 x 100 x 2.5 hinges.
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-03

Page 1 of 3
FIRE DOOR LEAVES

Sliding fire doors 2hr & 4 hr
DESCRIPTION
AUTOMATIC CLOSING SYSTEM
Sliding Fire doorsets consisting of door leaf, and associated

track and counterweight closing system with steel facings,
available in 2 hours & 4 hours of certified fire resistance.
APPLICATIONS
Ideal for applications that require a certified sliding fire door,
especially in hospitals, schools, public buildings, shopping
centres, factories, warehouses, etc.
FEATURES
Protection of openings in 2hr & 4hr Concrete/Masonry

walls.
Facing - 1.0mm zinc-coated sheet steel as standard.
All doors have steel channels to protect edge of door
leaves.
Available in single leaf or bi-parting (2 leaves).
Maximum size: Refer to Table Models Available on Page 3.
Low weight: rating ratio - approx weight:
- 65mm steel clad (2 hr) - 50 kg/m2
- 80mm steel clad (4 hr) - 55 kg/m2
Can be manufactured in sections and assembled on site
for easier transport and handling.
Strong construction ensures long service life.
Excellent insulation and sound reducing properties.
TRACK CONFIGURATIONS
Henderson 305 for doors up to 700kg per leaf.

Henderson 307 for doors up to 2000kg per leaf.
DETAILS
All sliding fire doors must overlap top and both sides of
opening by 75mm.
Wall surfaces along the travel should be level with a
maximum recommended tolerance of 5mm.
Maximum clearance between door and floor should be
10mm.
Ensure no wall obstructions along the distance of travel.
Ensure there is sufficient (3 pulley system can be used
if insufficicent room for 1 pulley system, see drawing on
pages 2 & 3)wall area for counter-weight case.
Pyropanel Electric System (BCA Kit): Door is opened

manually and will be held open by an electromagnet
when the building is in use. Door is closed by a
counterweight. It can be closed manually using a release
switch, or in the case of fire, it closes automatically upon
smoke detection. The kit includes: electromagnetic hold
open device, smoke detectors, warning signs, battery
back up, strobe lights & siren.
Fusible Link System: Door is opened and closed
manually. In case of fire, the counterweight
automatically pulls the door closed from any given
position.
(Note: Purchaser should specify one of the above systems.
Please contact Licensed distributor for more info)
STANDARD HARDWARE
Track and brackets for wall mounting.

Door hangers.
Floor guide.
Closing system as described above, including: cables,
pulleys & counterweight.
Flush mounted door pulls.
Steel wall-mounted door binders to leading edge.
Indicator arrow on both faces to indicate opening
direction.
OPTIONAL EXTRAS
Stainless Steel or Aluminium cladding.

Vision panels (Standard size - 600 x 100mm or 300 x
200mm).
Wicket (access) door located 300mm from bottom of
slider available in the following sizes and ratings
- 2 Hours: 1980 (H) x 750 (W) mm
- 3 Hours: 1795 (H) x 746 (W) mm
(Note: Wicket door is an access door only, and should
not be used for emergency access).
Speed control device.
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-03

Page 2 of 3
FIRE DOOR LEAVES

Sliding fire doors 2hr & 4 hr cont
2hr
2hr & 4 hr
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-03

Page 3 of 3
FIRE DOOR LEAVES

Sliding fire doors 2hr & 4 hr
(110mm x 110mm)
MODELS AVAILABLE
HOW TO SPECIFY
FRL
Thickness
Max Leaf
size - Single
Max Leaf
size - Pair
PSFD120-65
-/120/30
65
4000(h) x 2600(w)
or
3500(h) x 3000(w)
N/A
PSFD120-80
-/120/120
80
5000(h) x 6000(w)#
5000(h) x 6000(w)#
PSFD240-80
-/240/120
80
5000(h) x 6000(w)#
5000(h) x 6000(w)#
Model
Eg, Door to be a Pyropanel PSFD120-80 Metal clad

Sliding Fire Rated Door*, 80mm thick*, -/120/30 FRL*,
Pyropanel BCA Kit*, including track, fittings and
counterweight closing system*, with the following
options: (eg, vision panels, wicket door, etc*)
# Max height 5m, Width can be increased provided the area of the door leaf
does not exceed 30m2.
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-04

FIRE DOOR LEAVES

Double acting fire door leaves 1hr & 2hr
DESCRIPTION
OPTIONAL EXTRAS
Timber Fire door leaves utilising the latest Pyropanel fire

resistant door core and design technology, these doors are
fully tested and certified to AS1530.4 and AS1905.1, and
have the benefit of a double action swinging mechanism.
Veneer, steel, aluminium, PVC or laminate facings
Vision panels up to 300 x 200 or 600 x 100.
Kick Panels of Stainless Steel, Acrovyn, Kydex, etc, to
APPLICATIONS
Ideal for heavy traffic areas where two way swing is an
important function, and where fire resistance of up to 2 hours
is required. Typical installations include hospitals, public
buildings, corridors, nursing homes, schools, etc.
selected height
Other testing standards are approved - refer Pyropanel

for more information.
Smoke seals are not approved for head of door.
FEATURES
For use in 1hr and 2hr plasterboard stud walls, fire rated
masonry walls, gypsum block walls, aerated concrete
blocks and wall panels. Refer to Pyropanel if your wall
type is not listed.
Available in pairs or singles.
48mm (nom) thickness.
Approx weight (ply wood faced): 22kg/m2.
Special meeting stiles incorporating extruded aluminium
section with integrated intumescent smoke seals.
Suitable for Pyropanel Pressed Metal Door Frames
designed specifically for double acting doors, available in
flat faced or concave (please specify desired finish)
Ply faces.
Can be fitted with either floor springs or transom
(overhead) closers.
Plan view of optional concave frame and
stile detail - pair
Typical head and floor section detail.
MODELS AVAILABLE
FRL
Thickness
Max Leaf
size - Single
Max Leaf
size - Pair
PDAFD060-48
-/60/60#
48
2400 x 1200
2400 x 1200/1200
PDAFD120-48
-/120/60#
48
2400 x 1200
2400 x 1200/1200
Model
# Maximum Insulation rating shown. Some wall applications have the

standard 30 minute Insulation rating.
HOW TO SPECIFY
Plan view of optional flat faced frame and

stile detail - single
Eg, Door to be a Pyropanel PDAFD060-48 Double Acting

Fire Rated Door, 48mm thick, -/60/30* FRL, Ply face*,
mounted in special Pyropanel Pressed Metal Door Frame
with flat* / concave* finish, with the following options: (eg,
vision panels, kick panels, etc*).
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-05

FIRE DOOR LEAVES

Timber glass fire doors
DESCRIPTION
OPTIONAL EXTRAS
Glass and Timber Fire door leaves utilising the latest

Pyropanel fire resistant door core and design technology
combined with Pilkington insulating glass, these doors are
available in a variety of sizes and finishes for 1 hour fire
resistance levels.
MDF or Ply facings
Different glass shapes available for 1/2 lite door

(Contact Pyropanel for more info)
Pre-hung option available.
Pairs available For fully glazed pair doors,

refer Pyropanel Steel Glass Fire Doors.
APPLICATIONS
Ideal for most applications that require a certified fire door
with the added safety and benefits of fire resistant glass,
especially in hospitals, schools, car parks, shopping centres,
offices, residential complexes, public buildings etc.
FEATURES
Fully tested and certified for -/60/30 FRL.

1/2 lite or full lite configurations with std designs available
For use in plasterboard stud walls & Masonry walls Refer
to Pyropanel if your wall type is not listed.
Paint grade Ply facings as standard.
1/2 lite available in pairs, full lite in singles only.
Incorporates 18mm Pilkington Pyrostop Fire rated glass
with A-class impact resistance.
Suitable for Pyropanel Pressed Metal Door Frames with
25mm doorstop, or Pyropanel one hour Fire Rated Timber
Door Frame with 20mm doorstop.
Doors weigh approx 35kg/m2 (1/2 lite) and 45kg/m2
(full lite).
MODELS AVAILABLE
FRL
Thickness
Max Leaf
size - Single
Max Leaf
size - Pair
Max Leaf
size - Pair
PG1FD060-52
-/60/30
52
2400 x 920*
2400 x 920*
Half
PG2FD060-54
-/60/30
54
2700 x 1050*
N/A
Full
Model
* Also available as 2100 x 1200
HOW TO SPECIFY
Eg, Door to be a Pyropanel PG2FD060-54* Full -Lite Glass
Fire Door, 54mm thick, tested and certified -/60/30 FRL, Ply
face*, mounted in Pyropanel PMDF / Pyropanel Fire rated
timber door frame*.
Full Lite
Half Lite
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-06

FIRE DOOR LEAVES

Metal glass fire doors
DESCRIPTION
OPTIONAL EXTRAS
Fully glazed fire door incorporating the Forster insulated

steel framing system, door frame and associated hardware,
available in single and pair combinations with insulated top
and side lites optional.
APPLICATIONS
Ideal for most applications that require a 1 hour certified fire
door with the benefits and safety of transparent fire rated
glazing, especially for fire escapes in residential complexes,
hospitals, schools, car parks, shopping centres, shops,
computer rooms, offices, public buildings, luxury residential
high rise developments, etc.
Powder coating
Stainless steel frame.
-/60/-, -/30/30 and -/60/60 and ratings also available for
pairs and single configurations.
Integrated top and side lites in fire ratings including
-/30/-, -/60/-, -/60/30, -/60/60, -/90/90, and -/120/120
using an integrated insulated steel framing system are
also available.
Certified smoke leakage data is available - Refer to
FEATURES
Fully certified to Australian Standards.

-/60/30 FRL in single and pairs configurations.
For use in 1 hr and 2 hr plasterboard stud walls, fire rated
masonry walls, gypsum block walls, aerated concrete
blocks and wall panels. Refer to Pyropanel if your wall
type is not listed.
65mm x 70mm slim line profile.
Comes standard with twin perimeter smoke seals and
optional bottom drop seal.
Insulated steel door frame included.
Variety of stainless steel handles and hardware available.
Leaves weigh approx 55kg/m2.
MODELS AVAILABLE
Model
PGMFD060-65
FRL
Thickness
Max Leaf
size - Single
Max Leaf
size - Pair
-/60/30
65mm
2400 x 1200
2400 x 1200/1200
HOW TO SPECIFY
Eg, Door to be a Pyropanel PGMFD060-65 Metal edged
Glass Fire Rated Door, 65mm thick profile, -/60/30 FRL,
incorporating 18mm Pilkington Pyrostop fire rated glass,
mounted in integrated 65mm Fire rated door frame, prime
paint / powdercoat / stainless steel* finish, incorporating
certified Dorma Closer and sequence selector, and approved
door hardware as required.
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-07

FIRE DOOR LEAVES

Fire door with panel over (no transom)
DESCRIPTION
Timber fire door leaves and panel over with no separating
transom utilising the latest Pyropanel fire resistant door core
and design technology. These doorsets are fully tested and
certified to AS1530.4 and AS1905.1, and are available in a
variety of sizes and finishes in 30 minute, 1 hour, and 2 hour
fire resistance levels.
Collet and cap

fixings (optional)
APPLICATIONS
Panel over
Ideal for applications that require a certified fire door and a

panel over without a separating transom. Typically found in
office lobbies, hospitals, schools, public buildings, shopping
centres, factories, warehouses, plant rooms, etc.
FEATURES
Fire door leaf
Single leaf configurations only.

Door and panel are 48mm thick.
Pressed metal door frames only.
Ply facs.
Panel is screw fixed, with optional collet and cap fixings.
Maximum overall size, including door leaf and panel:
- 3600 high x 1200 wide
(refer to Pyropanel FD-01 Timber fire door leaves tech
sheet for more details and features on fire door leaves)
Panel over
OPTIONAL EXTRAS
Steel, aluminium, PVC & Laminate.
Vision panels up to 300 x 200 or 600 x 100mm for fire
Fire door leaf
door using clear fire rated glass

panic bars, magnetic hold open devices, etc, are all
optional hardware items - Refer to Pyropanel hardware
tech sheet for the latest edition of the approved
hardware, or contact Pyropanel for any items that are not
listed.
MODELS AVAILABLE
Model
FDPO-NT
Description
Max
FRL
Thickness
Max overall
size (leaf
and panel)
Panel over with

no transom
-/120/30
48
3600 x 1200
HOW TO SPECIFY
Door to be a (eg) Pyropanel PFD060-48* Fire Rated Door,
48mm thick, -/60/30 FRL, Ply face*, mounted in Pyropanel
PMDF / Pyropanel Fire rated steel door frame with a
Pyropanel FDPO-NT (FIRE DOOR PANEL OVER WITH NO
TRANSOM), and the following options: (eg, vision panels,
kick panels, etc*),
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-08

FIRE DOOR LEAVES

Fire door and panel over (with transom)
DESCRIPTION
Timber fire door leaves and panel over including separating
transom utilising the latest Pyropanel fire resistant door core
and design technology. These doorsets are fully tested and
certified to AS1530.4 and AS1905.1, and are available in a
variety of sizes and finishes in 30 minute, 1 hour, 2 hour and
4 hour fire resistance levels.
Collet and cap

fixings (optional)
Panel over
APPLICATIONS
Ideal for applications that require a certified fire door and a
panel over with a separating transom. Typically found in
office lobbies, hospitals, schools, public buildings, shopping
centres, factories, warehouses, plant rooms, etc.
Transom
FEATURES
Fire door leaf
Panel available over single and pair fire door leaf

configurations (note: panel over pair doors is a single
panel only)
Door and panel are 48mm thick.
Pressed metal door frames only.
Ply faces.
Panel is screw fixed, with optional collet and cap fixings.
Panel over
Transom
OPTIONAL EXTRAS
Veneer, steel, aluminium, PVC, laminate.
Vision panels up to 300 x 200 or 600 x 100mm for fire

door using clear fire rated glass.
Fire door leaf

hardware, or contact Pyropanel for any items that are not
listed.
MODELS AVAILABLE
HOW TO SPECIFY
Model
Description
Max
FRL
Thickness
Max overall
size (leaf
and panel)
FDPO-WT-120-30
Panel over
with transom
-/120/30
48
3600 x
1200 /1200
FDPO-WT-240-30
Panel over
with transom
-/240/30
48
3350 x
1200 /1200
Door to be a (eg) Pyropanel PFD060-48* Fire Rated Door,

48mm thick, -/60/30 FRL, Ply face*, mounted in Pyropanel
PMDF / Pyropanel Fire rated steel door frame with a
Pyropanel FDPO-WT-120-30 (FIRE DOOR PANEL OVER
WITH TRANSOM), and the following options: (eg, vision
panels, kick panels, etc*),
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-09

FIRE DOOR LEAVES

Glass sliding fire doors
DESCRIPTION
OPTIONAL EXTRAS
Fully glazed automatic sliding fire door available as single or

bi-parting configurations, incorporating the Pyropanel-Forster
insulated steel framing system, Pilkington Pyrostop
intumescent fire rated glass, and a Kaba fire rated door
operator.
Powder coating.
Stainless steel frame.
-/60/- or -/30/- surrounding side lites.
Opaque film and decals to glass.
APPLICATIONS
Ideal for applications that require an automatic glass sliding
fire door, but which also require the protection of a fully
certified fire door. Especially suitable for in residential
complexes, hospitals, schools, shopping centres, shops,
offices, public buildings, luxury residential high rise
developments, etc.
FEATURES
Fully certified to Australian Standards.

-/30/- FRL.
Suitable for use in most wall types, including the
Pyropanel -/60/- glass wall system which uses PyropanelForster steel framing system and Pilkington Pyrodur fire
rated glazing.
65mm x 70mm slim line profile.
Extra large doors available.
Comes standard with intumescent perimeter smoke / fire
seals.
Single and bi-parting leaf configurations.
Leaves weigh approx 55kg/m2.
Utilises the KABA Gilgen KGSSLMVSB door mechanism.
Typical layout of -/30/- single fire rated glass

sliding door with -/60/- side lites
MODELS AVAILABLE
FRL
Thickness
Max Leaf
size - Single
Max Leaf
size - Pair
PGSD30S
-/30/-
65mm
2700mm high x
1405mm wide
NA
PGSD30P
-/30/-
65mm
NA
2700mm high
x 1400mm /
1400mm wide
Model
HOW TO SPECIFY
Eg, Door to be a Pyropanel PGSD30S fully glazed single
automatic glass sliding fire door, 65mm thick profile, -/30/FRL, incorporating 18mm Pilkington Pyrostop fire rated
glass, complete with flame guards , prime painted/
powdercoat / stainless steel* finish, incorporating a Kaba
KGSSLMVSB certified fire rated operating mechanism, etc
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550
TECH SHEET: FD-11

FIRE DOOR LEAVES

FSC certified fire and non-fire rated
DESCRIPTION
OPTIONAL EXTRAS CONT
Pyropanel FSC (Forest Stewardship Council) non rated and

fire rated doors are FSC accredited, and meet the
requirements for Greenstar projects and any other project
that requires timber products to be sourced from Forest
Stewardship Council certified timber.
APPLICATIONS
Any project requiring non fire rated or fire rated doors up to
-/240/30, where a requirement also exists for the doors to be
FSC certified, or be sourced from Forest Stewardship
Council certified timber, including residential complexes,
hospitals, schools, public buildings etc.
FEATURES
Forest Stewardship Council Chain of Custody certified
Fully tested and certified up to -/240/30 FRL
Non fire rated models available
Some models LSD (Life Safety Door) approved
MDF facing up to one hour, steel and Ply facing

up to 4 hours.
Available in pairs or singles, and panel over
30 minute and 1 hour door leaves are of no metal

construction type, allowing for easy hanging and lock
preparation (depending on leaf dimensions).

hardware, or contact Pyropanel for any items that are
not listed.
Fire rated top and side-lites available.
Panel over with or without transom (Refer transom panel

Tech sheet for more information).
Many other testing standards are approved - refer

Also available as 2 hour rated double acting fire doorsets

- Refer to Pyropanel Double Acting fire door leaves.
MODELS AVAILABLE
Model
FRL
Thickness
Max Leaf
size - Single
Max Leaf
size - Pair
PFD-FSC-0-38
-/-/-
38
Any
Any
PFD-FSC-0-48
-/-/-
48
Any
Any
N/A
PFD-FSC-030-38
-/30/30
38
2420 x 1020
or
2200 x 1120
PFD-FSC-030-48
-/30/30
48
3000 x 1500
3000 x
1500/1500
Suitable for Pyropanel Pressed Metal Door Frames or
PFD-FSC-060-38
-/60/30
38
2350 x 1020
N/A
Pyropanel one hour Fire Rated FSC Timber Door Frame.
PFD-FSC-060-48
-/60/60#
48
3000 x 1500
3000 x
1500/1500
Also suitable for modified non rated door frames
PFD-FSC-120-38
-/120/30
38
2350 x 1020
N/A
- contact Pyropanel for more information.
PFD-FSC-120-48
-/120/60#
48
3000 x 1500
3000 x
1350/1350
Optional intumescent hot smokes seals available
PFD-FSC-240-48
-/240/60#
48
3000 x 1500
3000 x
1200/1200
Split frame or standard one piece frame options.
- up to 2040 x 920 = 3 hinges.
- up to 2400 x 1020 = 4 hinges.
- up to 3000 x 1500 = 5 hinges.
OPTIONAL EXTRAS
Veneer, steel, aluminium, PVC, laminate, routered and/or

applied beading facings.
Vision panels up to 65,000mm2, or 1/2 lite glazed panels
(Refer Glass Fire Doors)
Kick panels of steel or stainless steel to selected height.
HOW TO SPECIFY
Eg. Door to be a Pyropanel PFD-FSC-060-48* Forest
Stewardship Council certified Fire Rated Door, 48mm* thick,
-/60/30* FRL*, Ply/MDF/Steel* face, mounted in Pyropanel
PMDF / Pyropanel FSC Fire rated timber door frame*, with
the following options: (eg, vision panels, kick panels, etc*),
Distributed by:

Ph: (03) 9837 8500 Fax: (03) 9837 8550

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SYSTEM GUIDE

Issue date: 18-09-2015 Expiry date: 31-12-2016

FIRE RATED DOORSETS

ADVANTAGES AND FEATURES

A Fire Rated Doorset consists of a door leaf, door frame,

Because Pyropanel develop the most technologically

RANGE OF PYROPANEL FIRE RATED DOORSETS

INSTALLATION OF FIRE RATED DOORSETS

Lightweight materials - Pyropanel Fire doors can weigh

Please note, for a detailed list of the range of products

Multiple Fire Resistance Levels available

Many Pyropanel Fire Doorsets have been in active service for

Pyropanel Developments Pty Ltd

Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152

FIRE RATED DOORSETS

Maximum Leaf size

SIDE HUNG FIRE DOOR LEAVES

3000 x 1500 / 1500

3000 x 1500 / 1500

3000 x 1350 / 1350

3000 x 1200 / 1200

STEEL FIRE DOOR LEAVES

3000 x 1500 / 1500

3000 x 1500 / 1500

3000 x 1350 / 1350

3000 x 1200 / 1200

SLIDING FIRE DOORSETS

DOUBLE ACTING FIRE DOORS

2400 x 1200 / 1200

2400 x 1200 / 1200

Timber with 1/2 glass

Timber with full glass

Steel with full glass

2400 x 1200 / 1200

Steel with full glass

2700 x 1405 / 1405

GLASS FIRE DOORS

Pyropanel Developments Pty Ltd

Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152

FIRE RATED DOORSETS

FIRE DOOR LEAVES WITH PANEL OVER AND NO TRANSOM

FIRE DOOR LEAVES WITH PANEL OVER WITH TRANSOM

3600 x 1200 / 1200

3350 x 1200 / 1200

FSC CERTIFIED FIRE AND NON-FIRE RATED LEAVES

3000 x 1500 / 1500

3000 x 1500 / 1500

3000 x 1350 / 1350

3000 x 1200 / 1200

OTHER IMPORTANT TECH SHEETS

Meeting stile details for pairs

Vision Panel detail

Building in details for frames

Fire Rated Frame Profiles

Euroseal Fire Rated Frame Profile

Timber Fire Rated frame details

MDF Fire Rated frame details

Euroseal smoke seal details

Fire Rated Grilles