DataPro 5000DN

(DeviceNet / TwinCAT PLC)

Configurations 1, 2, 10, 12, 20-25, 27, 28, 80-83, 85-88

OPERATOR GUIDE
- daily operation and routine maintenance -

www.betalasermike.com

Manual Drawing No. 0921-01369 / Part No. 93216 English Revision F Copyright February 2009
 DataPro 5000DN Operator Guide
Safety Information

Contents
Safety Information ......................................................................................................2
Introduction ................................................................................................................3
Logging In ...................................................................................................................4
Controller Modes ........................................................................................................5
Recipe Page ................................................................................................................6
Loading a Recipe (standard DP5000) ......................................................................... 9
Loading Recipe (audit-trail DP5000) ......................................................................... 10
Ultrasonics ................................................................................................................11
Cross-section Screen ................................................................................................ 11
Product Centering Screen ......................................................................................... 13
Operator Maintenance .............................................................................................14

Safety Information

Under NO circumstances should the earth safety connections be

broken - internal damage to sensitive electronic components
may occur and at worst electrocution to personnel may result.

This equipment must be earthed.

Relays and associated wiring are rated for SELV levels i.e. 60
Vdc & 30 Vac rms. These levels must not be exceeded.

Maintenance, repairs and electrical connections should be

performed by a suitably qualified person for the country of
installation.

Intended Use - If the equipment is used in a manner not

specified by the manufacturer, the protection provided by the
equipment may be impaired.

Drawing No. 0921-01369 / Part No. 93216 Page 2 of 14 Revision F (Feb 2009)
 DataPro 5000DN Operator Guide
Introduction

Introduction
This manual describes the daily routine usage of the DataPro 5000 (standard
and audit-trail version). For installation, setting up and technical data see
DataPro 5000 Instruction Handbook.

The screenshots in this manual (and the values displayed in them) are for
illustrative purposes only and may not reflect your current settings. Note that
there are also subtle screen layout differences between the 12inch display
version and the 15 inch display version.

Note that a greyed out button on the screens can indicate either one of the
following:
- the button is not applicable to your configuration.
- the user does not have a sufficient level of access. (Setting up user access
levels is described in the Instruction Handbook).
- the button is not accessible until another button is pressed first.

Drawing No. 0921-01369 / Part No. 93216 Page 3 of 14 Revision F (Feb 2009)
 DataPro 5000DN Operator Guide
Logging In

Logging In

The DataPro
Setup page
shown on the
left is fully
described in
the Instruction
Handbook.

Type in user ID or
select from drop-down list
(note: drop-down list is not
applicable to audit trail
DP5000)

Click on box to
enter password.

Shows assigned
access level.

Supervisor access for

audit trail DP5000.

If your user ID is not listed, refer to section Login setup in Instruction

Handbook to setup user IDs.

Drawing No. 0921-01369 / Part No. 93216 Page 4 of 14 Revision F (Feb 2009)
 DataPro 5000DN Operator Guide
Controller Modes

Controller Modes

Controller settings
(see Handbook for
details)

Exit window
Put controller into Put controller into
AUTOMATIC mode. If in Junction mode,
MANUAL mode. selecting this button will
put controller into
DataPro 5000 controls Use for line setup and
the process to maintain RESET mode.
troubleshooting.
dimensions to setpoint. (Note: non-junction
Freezes control
modes simply stop
output. Allows user to
controlling. Junction is the
manually adjust
only mode that sets
control output.
control output equal to
reference input)
Sets control output equal
to reference control input.
(User will be prompted if
changing from Manual or
Auto to Reset mode)

Note: configurations 01, 02, 10, 12 and 20 have only one controller.

Drawing No. 0921-01369 / Part No. 93216 Page 5 of 14 Revision F (Feb 2009)
 DataPro 5000DN Operator Guide
Recipe Page

Recipe Page
PRESS to
display Recipe
page

SAVE
RECIPE

VIEW RECIPE
NOTES
(of loaded recipe).

VIEW NEXT/PREV. PAGE

(also used for up/down 1
row, if a value is already
selected)

EDIT
Note that if the value of the recipe is
modified, the value will go red. Edits the highlighted description, value or unit. After
(This is not an error condition)
editing, the entry will change background colour to
indicate this. (If the SAVE button is pressed, the
highlights will be removed)

The screens displayed after pressing this button

will depend on which version of DP5000 you
have, the standard version or the audit-trail
version. See next page.

Drawing No. 0921-01369 / Part No. 93216 Page 6 of 14 Revision F (Feb 2009)
 DataPro 5000DN Operator Guide
Recipe Page

Pressing this button on the

Recipe Page opens the default
recipe folder (if using the
standard DP5000).

LOAD RECIPE
See section Loading Recipe.

SAVE
RECIPE

OPEN/VIEW or EDIT
SELECTED RECIPE
(does not affect loaded recipe)

COPY SELECTED RECIPE

to another file.
BROWSE WINDOWS
Select required recipe RENAME SELECTED RECIPE
before using buttons on
right hand side.
REMOVE BROWSE WINDOW
(to see recipe beneath)

Drawing No. 0921-01369 / Part No. 93216 Page 7 of 14 Revision F (Feb 2009)
 DataPro 5000DN Operator Guide
Recipe Page

Pressing this button on the

Recipe Page opens the
recipe menu (if using the
audit-trail DP5000).

The recipe menu shown here has the

following hard-coded restrictions
(depending on access level):
User access User access
level <10 level =10
Yes, if other
No templates have
been created.
Access level set in User Access
See section Setup Screen (see supplied
Loading Audit-Trail Handbook)
Recipe

No Yes

No Yes

No Yes

Note: For explanation of other buttons on the menu, see Instruction Handbook -
Recipe Page.

Drawing No. 0921-01369 / Part No. 93216 Page 8 of 14 Revision F (Feb 2009)
 DataPro 5000DN Operator Guide
Recipe Page

Loading a Recipe (standard DP5000)

Recipe No recipe
selected selected

Sends recipe to Returns to

PLC. Recipe Page

Load recipe
Field showing from different
selected folder
recipe.

Recipe
selection
box. Load selected
recipe.

File type
displayed
(*.psl files
only).

Press to accept
selected folder.

Then select
recipe and press
OK.

Select
required
folder.

Drawing No. 0921-01369 / Part No. 93216 Page 9 of 14 Revision F (Feb 2009)
 DataPro 5000DN Operator Guide
Recipe Page

Loading Recipe (audit-trail DP5000)

Scroll down to
select recipe

Press to load
selected recipe.

Load Recipe allows the user to changes settings based upon the values in the recipe.
The user is required to enter a textual reason for loading the recipe. This description is
logged and can be viewed via the Recipe reports. The only recipes shown are those
that were built using the currently select template.

Drawing No. 0921-01369 / Part No. 93216 Page 10 of 14 Revision F (Feb 2009)
 DataPro 5000DN Operator Guide
Ultrasonics

Ultrasonics

Cross-section Screen
This screen shows a cross-section graphical image of the wall thickness/
placement of transducers and related measurements on the tiles to the left of the
graphic. The Cross Section screen is configurable so your screen may appear
differently. For instructions on configuring the Cross Section screen, refer to the
Instruction Handbook Cross Section Screen. The Cross Section Screen is
divided into three areas: Tiles, Cross Section Graphic and Variance Graph. Click
on one of these areas to magnify it and fill the screen. To restore the screen to
its original layout, click the screen again.

The measurement values The transducer numbers Displays the wall thickness or
will turn yellow or red will turn red should the diameter around the circumference
should they fall outside the relevant SNR or PGS fall of the product and shows a visual
respective warning or reject below the configured representation of these
threshold. threshold. measurements as a curved line.

Tiles

Angle scale
Marker for minimum
diameter.
Cross-hairs
(center of product)

Tolerance bands Individual

measurements

Note: Rotation markers Marker for maximum

Value indicator (perpendicular solid black diameter.
lines) are not shown here.

Variance Graph
Change which measurements Plots the wall thickness or diameter of the product.
Show more settings
are shown in the Tiles and
or not.
Cross-section graphic.

Zooms in or
Flips the Cross Section Graphic out. Affects the
Sets graphic type: Toggles wall Displays the about the Y-axis, allowing the
movement of
Curve-fit view as shown values Product Twist operator to view the cross-
the cross-hairs.
above or Non Curve-fit view around the and Transducer section as seen looking towards
as shown on next page. graph. Angle dialog or away from the Extruder.
screen.

Drawing No. 0921-01369 / Part No. 93216 Page 11 of 14 Revision F (Feb 2009)
 DataPro 5000DN Operator Guide
Ultrasonics

Alternative Cross Section Graphic (Non-curve Fit View)

The inner circle (product core) of the Cross Section Graphic will move toward
the side representing the smallest wall thickness measurement within the gauge
head assembly. The outer circle represents a curve-fit of the selected wall
thickness.

The zoom buttons affect both the cross-hairs and movement of the circles.

Other features/settings are as described on the default cross-section graphic on

previous page.

Drawing No. 0921-01369 / Part No. 93216 Page 12 of 14 Revision F (Feb 2009)
 DataPro 5000DN Operator Guide
Ultrasonics

Product Centering Screen

The Product Position Screen displays the Transducer Table and the Product
Position Graph, which assists you in positioning the product within the gauge
head assembly. The Product Position Screen is accessed via the Product
Position Button on the tool bar on the right of the display. The top of the Product
Position Graphic corresponds to the top of the gauge head assembly. The
Product Position graphic displays the transducer position and the product center
within the gauge head assembly. The Transducer Table on the left side of the
display show the transducer gain, the Signal to Noise Ration (SNR), the Percent
Good Scans (PGS), and the gap measurement for each transducer mounted in
the gauge head assembly.

If the user clicks on the Transducer Table or the Product Position Graphic, that
region will be magnified to fill the screen. To restore the screen to its original
layout, click the screen again.

Turns red if SNR or

PGS is bad for the Typically coloured blue
indicated transducer. to represent the water
in the gauge throat.

Gauge
assembly
throat.

Part or Cable

Product centering scales.

Zooms in or out for Indicates the position of the
observation of the inner product with the UltraScan
circle movement. gauge head.

Drawing No. 0921-01369 / Part No. 93216 Page 13 of 14 Revision F (Feb 2009)
 DataPro 5000DN Operator Guide
Operator Maintenance

Operator Maintenance
It is recommended that the PC casing is not opened. Doing so will
invalidate the warranty.

Ventilation slots
Periodically check that the ventilation slots on the DataPro 5000 are not
obscured to prevent damage from excess heat.

Cleaning
Before cleaning switch off the DP5000 PC and all connected devices, and
disconnect the DP5000 PC from the power supply. The DataPro 5000 front can
then be cleaned with a soft, damp cloth. Do not use any aggressive cleaning
materials, thinners, scouring material or hard objects that could cause scratches.

Touchscreen Overlay
The monitor screen has a touch overlay and care should be taken that it is not
scratched by sharp objects (such as pens or long finger nails). The screen should
be cleaned with non-abrasive solvents e.g. isopropyl alcohol on a soft cloth. Do
not use paper towels as these can cause minute scratches on the overlay. Do
TM
not use ammonia-based cleaners such as Windex .

See Instruction handbook for replacement of power supply fuse.

Drawing No. 0921-01369 / Part No. 93216 Page 14 of 14 Revision F (Feb 2009)