High Impact Energy Dynamic Compaction
High Impact Energy Dynamic Compaction
High Impact Energy Dynamic Compaction
and earthwork
Phil Whellens1, Sukumar Suntharalingham2, Nathan Narendranathan3 & Bandula (Sam) Samarasinghe4
1
Infra Tech Pty Ltd, WA: phil@infratecheng.com
2
Infra Tech Pty Ltd, WA: ssuku@infratecheng.com
3
Infra Tech Pty Ltd, WA: nn@infratecheng.com
4
Infra Tech Pty Ltd, WA: bss@infratecheng.com
ABSTRACT
This paper presents an overview and authors experience on the technique variously called High Impact Energy
Compaction, Rolling Impact Compaction and High Impact Energy Dynamic Compaction. This technique, herein
referred to as High Impact Energy Dynamic Compaction (HIEDYC) has been in use for over 40 years. Past applications
of the HIEDYC technology and the research undertaken by Infra Tech Pty Ltd (ITPL) in using HIEDYC for improving
clay soils and deep lift compaction of 1.5m to 3m layer thicknesses are some novel techniques developed from in house
research by ITPL. The other aspects discussed are the effects of HIEDYC deep compaction on pavement stiffness and
hence the application of these techniques in economic pavement designs, limitations of the HIEDYC method, how these
limitations can be overcome and the effects of different shapes and sizes of HIEDYC compactor modules. These
aspects are discussed through examining case studies in Australia and overseas.
1. INTRODUCTION
This paper is based on the projects undertaken by Infra Tech Pty Ltd (ITPL) in Australia and overseas. Depending on
the type of soil and the post ground improvement strength requirements, varied ground treatments are being proposed
by geotechnical engineers. The most widely used method of ground improvement is the removal of loose or soft soils
and replacing them with imported soils, spread and compacted in 300mm layers using conventional compaction
techniques such as smooth drum or vibratory rollers. This traditional approach by conventional compaction methods in
300mm layers generally achieves the contractual requirements for compaction. There are other methods such as bored
piles that can be used to achieve performance criteria for foundations, however, known to be comparatively costly. In
contrast, in situ improvement of existing loose layers by HIEDYC deep compaction has proven to be a cost effective
solution through the past project experience by ITPL, subject to the limitations of improvement depth being in the range
of 1m to 5m.
The traditional cut, replace and compact in 300mm layers type solutions involve a considerable amount of
excavation, handling and re handling, disposing of materials and all other activities associated with cutting and
replacing. These activities lead to higher costs, time, and issues arising in relation to occupational health, safety and
environmental emissions. These factors are often the catalyst to look into alternative methods of ground improvements
that are more cost effective, safer and environmentally friendly.
HIEDYC has achieved the contractual requirements of ground improvement at much shorter times and cost compared
to those for traditional techniques such as cut and replace. These benefits are attributable to the use of lesser numbers
and types of machinery over a shorter period of time. In addition, the use of HIEDYC has reduced human interactions
and human exposure times with machinery associated with ground improvement. These facts decrease occupational
health and safety risk as well as contribute to decrease carbon footprint. A comparison of HIEDYC deep compaction
and cut, replace and compact in 300mm layers method is provided in Table 1
Furthermore, placing and compaction of fill material for earthworks also has traditionally involved spreading the fill in
loose layers of 300mm, moisture conditioning to Optimum Moisture Content (OMC) and compacting with conventional
compactors to the specified density ratio. The density ratios specified range from 92% to 95% of Modified Dry Density
(MDD) for most earthworks. In contrast, Deep Lift Compaction enables the fill to be placed 1m to 2m thick loose
layers and compacting at natural moisture content. This means reduction in compaction water, earthworks time and
carbon foot print of the earthwork operation in comparison to conventional earthwork practices.
2. HISTORICAL BACKGROUND
There are many techniques that use high impact dynamic energy for the compaction of ground. The methods of
delivering dynamic compaction energy to the ground include dropping heavy weights on the ground from a height
traditionally called Dynamic Compaction (DC), imparting dynamic energy on a compaction plate placed on the ground
by varied means and imparting energy on the ground by rolling a non circular drum on the ground to be compacted,
referred to as HIEDYC in this paper. The method of compaction adopted depends on many factors, such as the type of
soil, depth to water table, strength requirement and the depth of improvement required.
Non circular rollers have been used for dynamic impact energy dynamic compaction about four decades ago in South
Africa, mainly in the road construction industry. A heavy drum with a square cross section has been pulled using a
prime mover so that the roller continues to thump the ground imparting the energy as it advances. Later, rollers with
various cross sections have been adapted such as triangular and pentagonal. Triangular, square and pentagonal shaped
in their pure form can cause adverse body or machine vibration and impact effects on the operators and prime movers.
Therefore, over the years, these shapes have been refined to minimize these effects and to optimize the amount of
energy imparted on the ground when being towed at appropriate speeds.
3. APPLICATIONS AND APPROACH FOR HIEDYC
3.1 GENERAL
The depth of improvement and strengths achieved in different compaction techniques depend on the type and condition
of the soil. Based on these factors, the cost and time required for compaction vary as well. There are several instances
where loose or uncontrolled fill materials occur to the depths between 1m to 4m while the soil below is competent. For
such sites, HIEDYC has proven to be cost and time effective to a great extent as evident from Table 1 below.
Table 1: Comparison of productivity between HIEDYC compaction and cut, replace and compact in 300mm layers
Compaction
Number of Number of Type of QC
volume per Mode of Types of
Technique equipment operators testing Water usage
10 hour compaction machinery
involved required required
shift (m3)
HIEDYC in 10,000 Existing materials HIEDYC 1 1 LWDT, PSP, 200m3 to
situ deep in situ DCP, EFCPT, 300m3 as
compaction Grader to 1 1 Seismic surface spray
level ground Survey and for dust
Water cart 1 1 PBT for every suppression
(20,000litres 1.5m to 2m
capacity) layers
water cart 5 5
(20,000litres
capacity)
(Caterpillar performance handbook, 1999)
From Table 1 above it is evident that to match the same output from HIEDYC deep compaction the number of
equipment and hence costs and the carbon emissions will be more than 3 fold.
3.2 STAGES OF GROUND IMPROVEMENTS
3.2.1 Initial geotechnical conditions and performance parameters to be achieved
To decide on the most effective and efficient solution in ground improvement, it is necessary to understand the current
status of the ground and the final strength criteria that need to be achieved.
An understanding of the status of the ground can be achieved through ground investigation techniques, both invasive
and non invasive. Although it appears that ground investigations could be costly, these investigations can be great
investments on the overall project. In large projects, non invasive geophysical techniques can complement traditional
drilling, or Dutch Cone Penetrometer testing to provide useful and rapid information. There are several non invasive
techniques available such as Ground Penetrating Radar (GPR) and Seismic Wave techniques. Before selecting
geophysical investigation techniques it is essential to have an in depth understanding of the applications and limitations
of each technique.
The required strength or compaction value to be achieved and the type of test to be used for validation and the value to
be achieved as acceptance criterion should be pre-agreed or arrived based on initial trials to avoid delays and disputes.
3.2.2 Validation and quality control of HIEDYC work
Once there is a good understanding and agreement about the final strength requirements for compaction with the clients,
various ground improvement options can be considered.
Some validation tests that can be used are Plate Bearing Test, Perth Sand Penetrometer Test, Dutch Cone Penetrometer
test and Light Weight Deflectometer Test. In addition, seismic refraction or surface wave measurements (Multi
Channel Analysis of Surface Waves - MASW) are very useful to assess existing ground conditions as well as ground
improvement during HIEDYC. Figure 1 shows the seismic wave speed versus the number of HIEDYC compaction runs
for a trial area of the reclamation sand fill at Westport, Malaysia (Infra Tech, 2004).
P-Waves S-Waves
470
420
375 371 373
351 361
370 339
Velocity (m/sec)
320
270
196 205
220 193
173
170
120
5 10 15 20 25 30
No of Runs/Passes (HIEDYC)
Figure 1: The seismic wave velocity versus the number of HIEDYC compaction runs
The data for Figure 1 was collected from the field HIEDYC compaction trial to establish optimum number of passes for
site sub soils.
The frequency of testing depends on the magnitude of the project, type of loads and the structures to be supported and
the settlement acceptance limits for the structure concerned in general. Testing frequencies are based on the guidance as
per AS3798:2007.
3.3 POINTS TO NOTE ON THE APPLICATION OF HIEDYC PROCESS
3.3.1 Running surface traction issue
With regard to application of HIEDYC process, the general practice is to use a bed of crushed limestone of about
300mm 500mm thickness on the loose ground area where the HIEDYC compactor are to be operated. This means the
requirement of having to import up to about 5,000m3 of lime stone per hectare to carry out HIEDYC compaction work.
However, by selecting the appropriate HIEDYC module shape and weight, along with the appropriate prime mover, the
costly requirement of having to use a limestone running layer can be eliminated. Therefore, it is essential that, in the
application of HIEDYC, the equipment should be selected after adequate consideration of ground conditions and
assessing the types of HIEDYC rollers available from the ground improvement companies to avoid high preparation
costs such as limestone running layers. This means that the HIEDYC rollers must come in a range of modules that can
impart varying amounts of energy and compaction forces as well as high levels of ground traction in loose soils.
3.3.2 Range of soils applicable to HIEDYC compaction
HIEDYC compaction has been applied to sands, silts, silty sands, sandy clays and clays at moisture contents not
exceeding OMC +4%. In general, it was assumed that HIEDYC process is applicable to sands only. However, HIEDYC
has been applied successfully for the compaction of clay fill according to ITPL past project experience.
Figure 2 shows the application of HIEDYC in clay fills at Senai Desaru Expressway in Malaysia, a 77km long highway
in the Malaysian road network (Infra Tech 2008) and Cowal Gold Mine in Australia.
Figure 2: Application of HIEDYC on clay fills at Senai Desaru Expressway in Malaysia and Cowal Gold Mine, New
South Wales
A summary of typical soil properties from some projects where the successful compaction achieved using HIEDYC
deep compaction is presented in Table 2.
Table 2: Summary of typical soil properties from some ITPL projects where the compaction was successfully achieved
using HIEDYC deep compaction.
Compacted
Plastic Liquid
Project type of soil PI % fines OMC MDD moisture Remarks
limit limit
content
Senai Desaru Light 36 51 15 50 15.0 1.81 17% to 21% HIEDYC 5 sided
Expressway, yellowish red module mostly
Malaysia motled white compacted in
sandy silty wetter than
clay OMC
AMC GW NP NP NP 7 10.5 2.03 4% to 6% HIEDYC 5 sided
Henderson, module mostly
CL
WA, Australia compacted very
ML dry
22 35 13 95 NT NT
25 32 7 9 NT NT
Cowal Gold Orange 14 35 21 Natural HIEDYC 5 sided
Mine, NSW, brown silty moisture module mostly
Australia clay, trace compacted in
gravel wet state
60
50
Ground Dynamic Modulus in MPa
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Number of HIEDYC Passes
Figure 4: Reduction of ground strength due to over compaction in fine grained soils
The trend in Figure 4 highlights the importance of optimizing the compaction by initial filed trials. In fine grain soils
strength drop by over compaction is common and hence care must be taken to have adequate quality control during the
HIEDYC compaction. The over compaction issue is not so prominent with conventional compactors, since the energy
input is much less.
To avoid issues arising from over compaction, real time ground response measurements using a Compactometer are
useful since this measures in real time the ground response. This comprises of a ground response sensor on the
compaction drum axle, onboard data processing unit, display screen and a modem for data transfer. The Compactometer
is useful to identify the compacted area on a real time basis by the operator so that already compacted areas can be
avoided and areas that require compaction can be worked on. This also facilitates monitoring by supervisory staff from
a remote location and make recommendations to the operators where necessary.
3.4 SELECTION OF HIEDYC EQUIPMENT
In high impact energy dynamic compaction, consideration is required not only of the amount of compaction energy that
need to be imparted, but also the threshold forces required to facilitate compaction of different soils. If compaction
equipment used is unable to deliver the threshold force relating to a particular soil, then these soils cannot be compacted
to achieve the desired outcomes using this particular compaction equipment. This issue can be addressed by having a
range of HIEDYC modules with varying configurations and weights. The required threshold values that initiate
compaction at depth can be recorded by Compactometer measurements.
To decide on the most optimum high impact energy ground improvement solutions, it is necessary to have not only an
understanding of the operational aspect of HIEDYC rollers, but also a sound understanding of geotechnical engineering.
Due to the requirement of matching the equipment to the ground to be compacted to achieve performance criteria, there
are several configurations of HIEDYC modules that have been deployed in the projects that are used as case studies in
this paper. Figure 5 shows different types of HIEDYC modules with 3, 4 and 5 sided compaction drums.
Table 5 summarises the typical soil properties obtained after Deep Lift Compaction in some projects
Table 5: Typical soil properties after Deep Lift Compaction at natural moisture content
Elastic LWDT DCP Compacted
Modulus Modulus PSP blows
Project Type of soil blows moisture Remarks
/300mm
MPa MPa /300mm content