Cavitrol III - Trim
Cavitrol III - Trim
Cavitrol III - Trim
Features W3559
www.Fisher.com
Product Bulletin
80.2:030 Cavitrol III Trims
March 2012 D100196X012
Specifications
Available Valves Construction Materials
One-stage: See table 1 See table 5
Two- and three-stage Cavitrol III: See table 3
Two- and three-stage Characterized Cavitrol III: Temperature Capabilities(1)
Consult your Emerson Process Management sales
One-stage: -29 to 232_C (-20 to 450_F)
office
Two- and three-stage: See table 5 and figure 7
End Connection Styles
Flow Characteristic
Refer to appropriate valve bulletin
Standard Cage: Linear
Shutoff Classification Characterized Cage: Consult your Emerson Process
Management sales office
Class IV (standard for one-stage trim only): [0.01% of
valve capacity at full travel tested with air at 3.4 bar Flow Direction
(50 psid)] per ANSI/FCI 70-2 and IEC 60534-4
Class V (standard for two- and three-stage trims, Flow down (in through cage openings and out
optional for one-stage trim): [5x10-12m3/sec/bar/mm through seat ring as shown in figure 2)
of port diameter (0.0005 mL/min/psid/in) of water at
service pressure drop] per ANSI/FCI 70-2 and IEC Flow Coefficients(2)
60534-4 Values given in tables 2 and 3; also see Fisher
TSO (Tight Shutoff Trim) (optional for one-, two-, and Catalog 12
three-stage trims): Valves with TSO trim are factory
tested to a more stringent Emerson test requirement Valve Recovery Coefficients(2)
of no leakage at time of shipment using ANSI/FCI
Class V procedures. Consult your Emerson Process FL of One-Stage Cage: See table 2
Management sales office for additional information. FL of Two-Stage Cage: 0.98
See figure 5 FL of Three-Stage Cage: 0.99
These values define the maximum allowable pressure
Maximum Inlet Pressures(1) drop that is effective in producing flow as shown in
the following equation:
Consistent with applicable ASME B16.34
pressure/temperature ratings as shown in tables 1
nPallowable = FL [P1(flowing) - rc Pv]
and 3 up to 232_C (450_F)
Where
Maximum Pressure Drop(1) nPallowable =maximum allowable pressure drop that is
effective in producing flow, bar (psi)
One-stage: 99.3 bar (1440 psi) but do not exceed the P1(flowing) =flowing inlet pressure, bar, absolute (psia)
maximum pressure and temperature for the class rc =critical pressure ratio from Catalog 12
rating of the valve body material used Pv =vapor pressure of liquid at inlet temperature, bar,
Two-stage: 149 bar (2160 psi), but do not exceed absolute (psia)
maximum allowable inlet pressure
Three-stage: 207 bar (3000 psi), but do not exceed
Port Diameters and Circumferences
maximum allowable inlet pressure
See tables 1 and 3
Pressure drops are valve size and trim stage
dependent. For additional Cavitrol trim application
guidelines, contact your Emerson Process Maximum Valve Plug Travel
Management sales office. See tables 2 and 3
- continued -
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Product Bulletin
Cavitrol III Trims 80.2:030
D100196X012 March 2012
Specifications (continued)
3
Product Bulletin
80.2:030 Cavitrol III Trims
March 2012 D100196X012
Figure 1. Sectional View of Fisher ET Valve with Cavitrol III One-Stage Trim
FLOW
W3746-2
Figure 2. Operation of Cavitrol III One-Stage Trim Figure 3. Fisher HPT with Cavitrol III Three-Stage Trim
52B6045-D
W6962
W3747-2
FLOW FLOW
4
Product Bulletin
Cavitrol III Trims 80.2:030
D100196X012 March 2012
5
Product Bulletin
80.2:030 Cavitrol III Trims
March 2012 D100196X012
Table 2. Valve Travels and Flow Coefficients (Cavitrol III One-Stage Trim)
VALVE OPTIONAL FOR DESIGN ET AND EWT
STANDARD FL at
RATING VALVE DUE TO OVERTRAVEL
Travel Maximum Travel Maximum
AND SIZE, NPS Min(1) Max
Max Cv(2) Travel
DESIGN mm Inch Cv Cv mm Inch
1 19 0.75 1.9 12.2 25 1 15.5 0.90
1-1/2 19 0.75 2.5 19.4 22 0.875 22.5 0.93
CL125 2 29 1.125 3.9 36.1 --- --- --- 0.93
through 2-1/2 38 1.5 4.2 64.4 --- --- --- 0.91
600 3 38 1.5 4.6 81.5 41 1.625 86.7 0.89
ET 4 51 2 5.2 148 54 2.125 151 0.90
6 51 2 10 238 57 2.25 259 0.91
8 76 3 15 408 86 3.375 439 0.94
4x2 29 1.125 3.9 43.6 --- --- --- 0.91
6x4 51 2 5.2 162 54 2.125 169 0.95
8x4 51 2 5.2 165 54 2.125 171 0.95
CL600
8x6 51 2 10 267 57 2.25 293 0.93
EWT
12x6 51 2 10 280 57 2.25 305 0.93
10x8 76 3 15 418 76 3.375 455 0.92
12x8 76 3 15 433 86 3.375 487 0.90
CL150 203 8 46 1790 --- --- --- 0.91
through 600 16
EUT-2 276 10.88 46 2120 --- --- --- 0.91
276 10.88 46 2390 --- --- --- 0.91
20x16
378 14.88 46 2800 --- --- --- 0.91
276 10.88 46 2390 --- --- --- 0.91
CL150 378 14.88 46 2800 --- --- --- 0.91
24x16
through 600
429 16.88 46 2940 --- --- --- 0.91
EWT-2
276 10.88 56 3160 --- --- --- 0.91
24x20 378 14.88 56 3810 --- --- --- 0.91
429 16.88 56 4050 --- --- --- 0.91
CL150 12 203 8 40 1160 --- --- --- 0.91
through 600 14 203 8 40 1262 --- --- --- 0.91
Large ET 16 203 8 40 1330 --- --- --- 0.91
1. Valves should not be required to throttle at a Cv less than the minimum Cv for an extended period of time. Erosion damage to the valve seats may result.
2. Minimum Cv for the Optional category is the same as the minimum Cv in the Standard category.
160
REQUIRED SEAT LOAD (N PER LINEAL mm)
150
800 140
130
700
120
600 110
100
500
90
CLASS V 80
400
70
300 60
CLASS IV 50
200
40
30
100
20
0 10
0 1000 2000 3000 4000 5000 6000
A2222-6
SHUTOFF PRESSURE DROP, PSI
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Product Bulletin
Cavitrol III Trims 80.2:030
D100196X012 March 2012
INNER PLUG
OUTER PLUG
CAVITROL
HOLE
CAGE
A7039-1
INLET
PRESSURE CONVENTIONAL
EQUAL DROP
THREE-STAGE
CAGE
PRESSURE
INLET
PRESSURE
TO THIRD
CAVITROL III STAGE
THREE-STAGE P2
CAGE
Pv
VENA CONTRACTA PRESSURE
A2962 1 2 3
FLUID TRAVEL THROUGH THE VALVE STAGES
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Product Bulletin
80.2:030 Cavitrol III Trims
March 2012 D100196X012
Table 3. Standard Cavitrol III Trim (Linear Characteristic for Cavitrol III Two-Stage Trims)(1, 2)
VALVE BODY RATING VALVE SIZE, Port Diameter Travel Min(3) Max UNBALANCE AREA FL at
AND DESIGN NPS mm Inch mm Inch Cv Cv cm2 Inch2 Maximum Travel
1 25.4 1 25 1 0.28 5.8 0.13 0.02 0.98
1-1/2 33.3 1.3125 38 1.5 0.44 9.4 0.13 0.02 0.98
2 47.6 1.875 51 2 0.92 21 0.20 0.031 0.98
CL600 2-1/2 58.7 2.3125 64 2.5 1.1 33 0.25 0.038 0.98
ET 3 73.0 2.875 76 3 1.2 49 0.30 0.047 0.98
4 73.0 2.875 102 4 1.9 69 0.30 0.047 0.98
6 136.5 5.375 102 4 3.0 144 0.65 0.10 0.98
8 177.8 7 152 6 7.0 265 0.84 0.13 0.98
4x2 47.6 1.875 51 2 0.92 22 0.20 0.031 0.98
6x4 73.0 2.875 102 4 1.9 71 0.30 0.047 0.98
CL600(4, 6) 8x4 73.0 2.875 102 4 1.9 81.5 0.30 0.047 0.98
EWT 8x6 136.5 5.375 127 5 3.0 178 0.65 0.10 0.98
12 x 6 136.5 5.375 152 6 3.0 208 0.65 0.10 0.98
12 x 8 177.8 7 152 6 7.0 272 0.84 0.13 0.98
3, 4 x 3 47.6 1.875 64 2.5 0.61 24.1 0.20 0.031 0.98
CL2500 EHT 4, 6 x 4 73 2.875 70 2.75 0.91 43.9 0.30 0.047 0.98
6, 8 x 6 111.1 4.375 95 3.75 1.5 75.8 0.50 0.077 0.98
CL900 and 1500 HPAS 1 22.2 0.875(5) 38 1.5 0.36 7.39 3.88 0.601 0.98
and HPAT 2 44.5 1.75 51 2 0.58 14.0 0.19 0.029 0.98
1 22.2 0.875(5) 38 1.5 0.36 6.91 3.88 0.601 0.98
CL2500 HPAS and HPAT
2 44.5 1.75 51 2 0.58 14.0 0.19 0.029 0.98
CL900, 1500, and 2500 1 22.2 0.875(5) 38 1.5 0.36 7.39 3.88 0.601 0.98
HPS and HPT 2 44.5 1.75 51 2 0.58 14.0 0.19 0.029 0.98
3 63.5 2.5 64 2.5 0.73 34.4 0.26 0.041 0.98
CL900 and 1500
4 87.3 3.4375 76 3 0.90 58.1 0.31 0.056 0.98
HPS and HPT
6 133.4 5.25 102 4 1.72 123 0.59 0.092 0.98
1. Characterized cages are available. Consult your Emerson Process Management sales office for information.
2. Cv as low as 0.04 is available. Consult your Emerson Process Management sales office for information.
3. Valves should not be required to throttle at a Cv less than the minimum Cv for an extended period of time. Erosion damage to the valve seats may result.
4. Values for CL900 NPS 8 x 6 and 12 x 8 EWT available in two-stage trim same as CL600 NPS 8 x 6 and 12 x 8 EWT.
5. Cavitrol III trim in the CL1500 and 2500, NPS 1, two-stage and in the NPS 2, three-stage valve uses unbalanced valve plugs. These sizes and constructions are Design HPS/HPAS valves; other
valves in this section of the table are HPT/HPAT valves.
6. For larger sizes, consult your Emerson Process Management sales office.
Table 4. Standard Cavitrol III Trim (Linear Characteristic for Cavitrol III Three-Stage Trims)(1,2)
UNBALANCE
VALVE BODY RATING VALVE SIZE, Port Diameter Travel Min(3) Max FL at
AREA
AND DESIGN NPS Cv Cv Maximum Travel
mm Inch mm Inch cm2 Inch2
3, 4 x 3 33.3 1.3125 64 2.5 0.73 13.1 0.13 0.02 0.99
CL2500 EHT 4, 6 x 4 58.7 2.3125 70 2.75 1.0 20.8 0.25 0.038 0.99
6, 8 x 6 111.1 4.375 95 3.75 2.8 66.7 0.50 0.077 0.99
CL900, 1500, and 2500 1 --- --- --- --- --- --- --- --- ---
HPAS and HPAT 2 25.4 1(4) 51 2 0.59 6.73 5.06 0.785 0.99
CL900, 1500, and 2500 1 --- --- --- --- --- --- --- --- ---
HPS and HPT 2 25.4 1(4) 51 2 0.59 6.73 5.06 0.785 0.99
3 47.6 1.875 38 1.5 1.20 16.5 0.20 0.031 0.99
CL900 and 1500
4 73 2.875 76 3 1.70 27.8 0.30 0.047 0.99
HPS and HPT
6 115.9 4.5625 102 4 3.10 65.0 0.52 0.080 0.99
1. Characterized cages are available. Consult your Emerson Process Management sales office for information.
2. Cv as low as 0.04 is available. Consult your Emerson Process Management sales office for information.
3. Valves should not be required to throttle at a Cv less than the minimum Cv for an extended period of time. Erosion damage to the valve seats may result.
4. Cavitrol III trim in the CL1500 and 2500, NPS 1, two-stage and in the NPS 2, three-stage valve uses unbalanced valve plugs. These sizes and constructions are HPS/HPAS valves; other valves in
this section of the table are HPT/HPAT valves.
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Product Bulletin
Cavitrol III Trims 80.2:030
D100196X012 March 2012
9
Product Bulletin
80.2:030 Cavitrol III Trims
March 2012 D100196X012
Application Information
1. Process liquidState particle size and type of
entrained impurities, if any.
2. Specific gravity of liquid
3. Temperature and vapor pressure of liquid
4. Critical pressure
2 5. Range of flowing inlet pressures
1
6. Pressure drops
a. Range of flowing pressure drops
b. Maximum at shutoff
7. Flow rates
a. Minimum controlled flow
A2963-1 b. Normal flow
NOTES: c. Maximum flow
1 FOR BOTH GLASS-FILLED AND GRAPHITE-FILLED PTFE AND
N10276 SEAL RING
2
8. Required Cv
FOR PEEK ANTI-EXTRUSION RING WITH GRAPHITE-FILLED PTFE
AND N10276 SEAL RING 9. Line size and schedule
3. DO NOT EXCEED 143 BAR (2160 PSI) WITH TWO-STAGE CAVITROL III CAGE.
4. PEEK REQUIRED FOR ALL BOILER FEEDWATER APPLICATIONS.
5. FOR STAINLESS STEEL PRESSURE BOUNDARY MATERIALS, CONTACT YOUR
EMERSON PROCESS MANAGEMENT SALES OFFICE. Valve Body Information
To determine what information is needed for ordering
the valve body and trim, refer to the Specifications
section. Review the description at the right of each
specification or in the referenced tables, figures, and
bulletins, and indicate the desired choice wherever a
selection is to be made. Always specify the body
design being ordered as selected from table 1 or 3.
Installation
Actuator and Accessory Information
Valve bodies with Cavitrol III trim must be installed so
that the flow direction is in through the cage openings Select the specific actuator and accessories from the
and out through the seat ring. This will be indicated by appropriate bulletins. Typically piston actuators must
an arrow on the valve body. be used where the required valve plug travel is greater
than 102 mm (4 inches). Typically diaphragm
actuators may be used for 102 mm (4 inches) or less
Exterior dimensions for ET and EWT valve bodies with required travel. Specify any additional ordering
Cavitrol III one-stage trim and EHT valve bodies with information as required from actuator or accessory
Cavitrol III trims do not change from their standard bulletins.
trim constructions. For ET and EWT valve bodies with
Cavitrol III two-stage trims, see figure 8 and tables 6 If operating below minimum published Cvs (see tables
and 7 for details of dimensions that change from 2, 3, and 4), added trim reliability may be obtained
standard. For all other dimensions, refer to the through use of low travel cutoff features available with
appropriate valve body bulletin. FIELDVUE digital valve controllers.
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Product Bulletin
Cavitrol III Trims 80.2:030
D100196X012 March 2012
Table 6. Non-Standard Dimensions (Cavitrol III Table 7. Non-Standard Dimensions (Cavitrol III
Two-Stage Trims Only) Two-Stage Trims Only)
ET CL600 EWT CL600(1)
Valve Yoke Boss Valve Yoke Boss
Stem Diameter Dimension D Stem Diameter Dimension D
Size, Diameter Size, Diameter
NPS mm Inch mm Inch mm Inch NPS mm Inch mm Inch mm Inch
1 71 2-13/16 12.7 1/2 184 7.25 71 2-13/16 12.7 1/2 252 9.94
4x2
54 2-1/8 9.5 3/8 155 6.12 90 3-9/16 19.1 3/4 249 9.81
1-1/2
71 2-13/16 12.7 1/2 178 7.00 71 2-13/16 12.7 1/2 346 13.62
71 2-13/16 12.7 1/2 202 7.94 6x4 90 3-9/16 19.1 3/4 343 13.50
2 127 5 25.4 or 31.8 1 or 1-1/4 389 15.32
90 3-9/16 19.1 3/4 198 7.81
71 2-13/16 12.7 1/2 230 9.06 71 2-13/16 12.7 1/2 348 13.69
2-1/2 8x4 90 3-9/16 19.1 3/4 344 13.56
90 3-9/16 19.1 3/4 227 8.94
127 5 25.4 or 31.8 1 or 1-1/4 391 15.38
71 2-13/16 12.7 1/2 260 10.25
3 90 3-9/16 19.1 3/4 402 15.82
90 3-9/16 19.1 3/4 257 10.12 8 x 6(2)
127 5 25.4 or 31.8 1 or 1-1/4 446 17.56
90 3-9/16 19.1 3/4 308 12.12
4 90 3-9/16 19.1 3/4 478 18.82
127 5 25.4 1 379 14.94 12 x 6(2)
127 5 25.4 or 31.8 1 or 1-1/4 522 20.56
90 3-9/16 19.1 3/4 337 13.25
6(1) 90 3-9/16 19.1 3/4 511 20.12
127 5 25.4 or 31.8 1 or 1-1/4 406 16.00 10 x 8
127 5 25.4 or 31.8 1 or 1-1/4 586 23.06
90 3-9/16 19.1 3/4 511 20.12
8 90 3-9/16 19.1 3/4 559 22.00
127 5 25.4 or 31.8 1 or 1-1/4 586 23.06 12 x 8
1. 102 mm (4 inch) travel construction. D dimension does not change for 51 mm
127 5 25.4 or 31.8 1 or 1-1/4 613 24.12
(2 inch) travel construction. 1. CL600 and CL900 NPS 8 x 6 and 12 x 8 are the same.
2. Long travel construction. D dimension does not change for 51 mm (2 inch) travel
construction.
Figure 8. Non-Standard Dimensions (Cavitrol III Two-Stage Trims Only) (also see tables 6 and 7)
MATCH LINE FOR ALL
MATCH LINE FOR 585C OTHER ACTUATORS
SERIES ACTUATORS AND 657
667 SIZE 100 ACTUATORS
25.4
D (1.00) D
mm
(INCH)
14A4969-E
71 OR 90 mm (2-13/16 OR 3-9/16 INCH) 127 mm (5-INCH)
A2966-3 DIAMETER YOKE BOSS DIAMETER YOKE BOSS
11
Product Bulletin
80.2:030 Cavitrol III Trims
March 2012 D100196X012
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher, Cavitrol, easy-e, and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.
Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property
of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com