Control Charts

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Constructing Control Charts

Why Control Charts

Presidential Election between Smith &. Jones


Why Control Charts
Who Will Win?

Presidential Election between Smith & Jones


% Favoring Smith
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
1-Jan 2-Jan 3-Jan 4-Jan 5-Jan 6-Jan 7-Jan 8-Jan 9-Jan 10- 11-Jan 12-Jan13-Jan 14- 15-Jan 16- 17-Jan 18- 19-
Jan Jan Jan Jan Jan

% Favering Smith
Limitations of Control Charts
% Favoring Smith
90%

80%

70%

60%

50%

40%

30%

20%

10%

0%
1-Jan 2-Jan 3-Jan 4-Jan 5-Jan 6-Jan 7-Jan 8-Jan 9-Jan 10-Jan 11-Jan 12-Jan 13-Jan 14-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan

% Favering Smith
Types of Variation

Special Cause Variation

Common Cause Variation


Consequences

Misinterpret

90%
Special cause 80% Common cause
70%
60%
50%

LIMITATION 40%
30%
LIMITATION
20%
10%
0%
1-Jan
3-Jan

11-Jan
5-Jan
7-Jan

13-Jan
9-Jan

15-Jan
17-Jan
19-Jan
Over adjust Fail to take action

6
Constructing a Control Chart
0.80

0.70 3
S
i
g
0.60 m
a

0.50 3
S
i
g
0.40
m
a

0.30

0.20

% Favering Smith USL LSL Mean


Identification of Special Causes
1. One point out side specification Limits
Identification of Special Causes
2. Nine points in a row, on the same side of the
mean line
Identification of Special Causes
3. Six points in a row all increasing or decreasing
Identification of Special Causes
4. 14 points in a row, alternating up and down
Zones of a Control Chart

 Zone A
 Area between 3 sigma and 2 sigma levels

 Zone B
 Area between 1 sigma and 2 sigma levels

 Zone C
 Area between mean and 1 sigma
Identification of Special Causes
5. 2 out of 3 points > 2 sigma, from center line
(same side)
Identification of Special Causes
6. 4 out of 5 points > 1 sigma, from center line
(same side)
Identification of Special Causes

7. 15 points in a row with in 1 sigma of center line


(either side)

8. 8 points in a row more than 1 sigma from center


line (either side)

Minitab Path
Stat Control Charts Choose the type of chart required

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