Failure Analysis of Engineering Materials

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Failure Analysis of Engineering Materials

Teaching Scheme :

Lectures: 3 Hrs/ week

Examination Scheme :

Test One and Test Two : 20 marks each

End semester Examination: 60 Marks

Objectives :

To make students aware of the failure mechanisms involved in the service of


engineering components and devices.

Unit 1 ( 06 )

Failure mode, failure modes observed in practice, failure analysis and


methodology, tools and techniques of failure analysis, failure experience matrix,
Procedural steps involved in failure investigations. Fishbone (Ishikawa) diagram

Unit 2 ( 06 )

Basics of fracture mechanics, linear elastic and elastic-plastic fracture mechanics,


experimental determination of fracture toughness, design using fracture
mechanics.

Unit 3 ( 06 )

Fatigue failures, cyclic stress and strain controlled fatigue, fatigue life estimation,
micro structural aspects of fatigue failure, use of fracture mechanics, fatigue life
improvement.

Unit 4 ( 06 )

Elevated temperature failures, creep mechanisms, creep life estimation,


deformation mechanism map, creep resistant materials.
Unit 5 ( 06 )

Wear failures, Abrasive and adhesive wear, wear mechanism map, materials
having high wear resistance.

Unit 6 ( 06 )

Failure in electrical and electronic materials and devices, the system concept and
failures in systems, approaches to achieving high reliability and case histories of
failure mechanism investigations

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Reference Books

1 Metallurgy of Failure Analysis A.K. Das, Tata McGraw Hill Publishing


Company Limited ,New Delhi 1996
2 Selection and use of Engineering Materials, J.A. Charles, F.A.A. Crane and
J.A.G. Furness, Third edition, Reed Educational and Professional Publishing
Ltd, 1997,
3 Mechanical Metallurgy, George Dieter, Tata McGraw Hill Publications,
London 1988.
4 Materials Science and Technology for Design Engineers Edited by Alex E.
Javitz, Hayden Book Company, India 1979

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