SIEMENS POWER

GENERATION

Compressor Wash Skid

EnerSur-Simba Project

Customer Ref.: 4500546520

HMCL Ref: 51646

Drwg: 11454
 Table of Contents

Component Supplier Section Page NO.

General Instructions HMCL 01 3-6

Warranty HMCL 02 7-8

Bill of Material HMCL 03 9-10

General Arrangement Drawing HMCL 04 11-12

Pump Goulds 05 13-31

Electric Motor Baldor 06 32-35

Flow Indicator Switch UFM 07 36-41

Water Eductor Schutte & Koerting 08 42-44

Push Button Square D 09 45-46

Pressure Gauge Wika 10 47-72

Suction Strainer Sure Flow 11 73-90

Ball Valve Pinnacle 12 91

Swing Check Valve Kitz 13 92-102

Orifice Dole/Eaton 14 103-105

Needle Valve Whitey 15 106-113

Filler Funnel McMaster 16 114

Level Gauge Oil-Rite 17 115

Tank HMCL 18 116-117

 HOWARD MARTEN COMPANY LTD.
Lubrication and Fluid System Solutions

Registered to
ISO 9001

Bulletin no.: ..............................................239

Installation and Maintenance Form no.: ............................................. 151F
Instructions For Mechanical Skids Revision no.: .............................................. B
Date: ........................................ 2003 Aug 29
Page no.: ............................................... 1 / 4

INTRODUCTION

HOWARD MARTEN COMPANY LTD. has been designing and building Lubrication
systems since 1950, and is continuously working to provide units of maximum reliability and
durability.

Specific information and service instructions pertaining to individual components are

attached.

The Schematic Drawing supplied with each system illustrates the design circuitry and
piping network of the system.

The Assembly Drawing provides all pertinent mounting dimensions, including external
line connection details.

Bill of Material is included, listing all major items of equipment by manufacturer's name
and model number.

INSTALLATION INSTRUCTIONS

GENERAL GUIDELINES
The installation should be made in accordance with the standard commercial practice
regarding machinery installation. The following procedure is intended as a guideline for
installing skid type Systems upon their foundation. This is intended to apply to the large
majority of skid type systems, but may not be applicable to special designs.

HOWARD MARTEN COMPANY LTD. shall not assume liability of any type for those
persons choosing to use this procedure, since there is no assurance that those responsible
for installation are knowledgeable in rigging, foundation design and grouting.

DISTRIBUTION DIVISION: 900 Dillingham Road, Pickering, Ontario L1W 1Z6 Tel: (905) 831-2901 Fax: (905) 831-9369
MANUFACTURING DIVISION: 875 Dillingham Road, Pickering, Ontario L1W 2Y5 Tel: (905) 831-2901 Fax: (905) 831-5807
HOWARD MARTEN COMPANY LIMITED Page ....................... 2 / 4
Bulletin no.: ................239
Form no.: .............. 151F

Except for special conditions, skids are designed to be sufficiently stiff enough to resist
any permanent distortion during loading, transportation, or unloading at the job site when
handled and supported properly. Lifting lugs are positioned so that when lifting and lowering
the console no permanent deflection shall occur.

Skid type systems are designed to be supported around the entire periphery and under
the cross members, not just the ends. Structural cross members are spaced according to the
placement of major items of equipment and with due regard given to ease of grouting, if used.

SITE PREPARATION
The system should be located as near as practicable to the equipment to be serviced.
Provide a suitable foundation. An elevated concrete floor, flat and level, approximately 50 mm
(2") above surrounding floor, is recommended. The object is simply to assure the skid retains
the same configuration as when it was fabricated and tested in the shop. Particular attention
should be paid to pipe work. No lines should transmit mechanical stress to the lubrication
system or machine components. All lines should be safely and securely mounted to avoid
vibration or movement. Use only good quality pipe and fittings; ensure that pipe is thoroughly
cleaned, internally free of loose scale and other contamination that may be present.

INSTALLATION PROCEDURE
x Check for visible damage before unloading and check that no damage has occurred in
shipping which would allow entry of contaminants into components.

x Unload using an overhead crane and utilizing lifting bales provided.

x There are two directions to be taken, depending on whether grouting under skid deck
plate is intended or not. Grout is not actually required but it aids in vibration and noise
control.

SKIDS WITHOUT GROUTING

x Ensure that floor is flat and level. The skid is intended to rest on a floor with all cross
member touching the floor. Build up floor where necessary to make sure that cross
member is supported, especially under heavy component such as pump and motor.

x Lower skid carefully onto floor. DO NOT support skid at ends only. This will cause
excessive deflection and may produce a permanent set that could cause problem
during installation.

x Install nuts on foundation bolts. Tighten nuts using skip back method such as used on
pipe flanges. It is important that the skid members are not deliberately deformed. When

DISTRIBUTION DIVISION: 900 Dillingham Road, Pickering, Ontario L1W 1Z6 Tel: (905) 831-2901 Fax: (905) 831-9369
MANUFACTURING DIVISION: 875 Dillingham Road, Pickering, Ontario L1W 2Y5 Tel: (905) 831-2901 Fax: (905) 831-5807
HOWARD MARTEN COMPANY LIMITED Page ....................... 3 / 4
Bulletin no.: ................239
Form no.: .............. 151F
nuts are properly snugged the skid shall duplicate the condition that existed in the
shop.

SKIDS TO BE GROUTED UNDER DECK PLATE

x Place sleeve over foundation bolts or shims at a number of locations about 20 to 25
mm (3/4" to 1") thick, depending on the minimum thickness of grout desired under the
periphery and cross members.

x Lower skid carefully onto the foundation.

x Install nuts on foundation bolts but hand tighten only.

x Pour grout under deck plate through grout holes, if provided, by knocking off steel
blanks covering the holes. Steel blanks can be replaced and seal welded after
completion of grouting process. Ensure that grout flows under the cross members.

x Place grouting under the skid periphery and let cure thoroughly.

x Grout should be cured at least three days before tightening nuts. A second nut may be
used as a locknut. Also bevel washers can be used. Tighten nuts using skip back
method such as used on pipe flanges.

x Remove protective covers from field pipe joints only when field piping is ready to be
attached. Field joints should not be made before the skid is secured in place. Ensure
that all interconnecting lines are thoroughly cleaned and flushed. HOWARD MARTEN
COMPANY LTD. is careful to ensure that components and lines supplied are free from
contaminants when shipped. The care that has been exercised would be wasted if
system were connected to dirty piping.

MAINTENANCE
The system is subject to standard industrial practice regarding maintenance.
Specific instructions pertaining to individual components are included at the back of this
bulletin.

Whenever carrying out maintenance on any component, ensure that it is isolated

from the system.

MAINTENANCE REPORT
To benefit fully from scheduled maintenance a good report system is essential. Such
reports should include the following information:

x Description and date of abnormal symptoms

DISTRIBUTION DIVISION: 900 Dillingham Road, Pickering, Ontario L1W 1Z6 Tel: (905) 831-2901 Fax: (905) 831-9369
MANUFACTURING DIVISION: 875 Dillingham Road, Pickering, Ontario L1W 2Y5 Tel: (905) 831-2901 Fax: (905) 831-5807
HOWARD MARTEN COMPANY LIMITED Page ....................... 4 / 4
Bulletin no.: ................239

x Description and date of corrective action

Form no.: .............. 151F

x List replacement parts used and re-ordered

x Note addition or change of fluid and/or filter elements

ROUTINE SERVICE CHECK

Daily or weekly as required:
x Fluid level and temperature

x Alignment at operating temperature

x Piping - leaks or vibration

x Performance - Sound level, temperatures, pressures, filter indicators, breathers, flow

meters and coolers.

DISTRIBUTION DIVISION: 900 Dillingham Road, Pickering, Ontario L1W 1Z6 Tel: (905) 831-2901 Fax: (905) 831-9369
MANUFACTURING DIVISION: 875 Dillingham Road, Pickering, Ontario L1W 2Y5 Tel: (905) 831-2901 Fax: (905) 831-5807
 HOWARD MARTEN COMPANY LTD.
Lubrication and Fluid System Solutions

Registered to
ISO 9001

Bulletin no.: .............................................681

Warranty Form no.: ............................................. 118F
Revision no.: ............................................... ~
Date: ............................................ Sep 01/05
Page no.: ............................................... 1 / 2

Howard Marten Company warrants all equipment including such parts thereof manufactured by
other manufacturers as are integral with the equipment, will be free from defects in material, design
and workmanship for a period of one (1) year from the date of commencement of the operation but no later
than forty (40) months from the date of last shipment.

The said warranty will apply only to defects that appear under the conditions of proper
installation, operation and maintenance. It does not cover defects that are caused by the following:

1. All mishandling, negligence, mis-operation and/or default of Purchaser's technicians, engineers,

staffs, workmen, and/or other employees.

2. Any change in models or remodelling of the equipment or parts thereof effected by the Purchaser.

3. Movement and/or transfer of the equipment or parts thereof affected by the Purchaser.

4. Any occurrences which are beyond control such as acts of God, climate effects, war, civil
commotion, labour strikes, lockout, fire and the like.

Howard Marten Company's obligations under said warranty will be limited to repairing or
replacing (at our option) any part of the equipment, defects of which appear in material, design and
workmanship within the warranty period specified in the above. However, that the Purchaser shall give
a written notice of the defects together with a satisfactory proof thereof within one (1) month from the
date the Purchaser discovers the defects.

The above warranty does not apply to products normally consumed in operation or which have
a normal life inherently shorter than the said one (1) year. In respect to any products or manufacturers
specified by the Purchaser, the warranty given by the manufacturer thereof will apply.

The cost of replacement components and related transportation costs to the site will be borne
by the customer throughout the warranty period.

Howard Marten Company reserves the right to require the end customer to return, freight
collect, any components reported defective for warranty inspection by the original manufacturer.

Upon receipt of the warranty inspection report, Howard Marten Company will provide the
Purchaser a copy of the report and a detailed account of all expenses incurred. Howard Marten Co.
Ltd. and the Purchaser will jointly decide ultimate responsibility for costs.

DISTRIBUTION DIVISION: 900 Dillingham Road, Pickering, Ontario L1W 1Z6 Tel: (905) 831-2901 Fax: (905) 831-9369
MANUFACTURING DIVISION: 875 Dillingham Road, Pickering, Ontario L1W 2Y5 Tel: (905) 831-2901 Fax: (905) 831-5807
HOWARD MARTEN COMPANY LIMITED Page ....................... 2 / 2
Bulletin no.: ......................

The foregoing warranties shall constitute Howard Marten Company's sole liability and the
Purchaser's sole remedy, and are in lieu of all other warranties, written or oral, statutory, express or
implied including merchantability.
 Bill of Material Print Date: Monday, Apr 21, 2008
Bill Of Material: Revision:
11454B ~

Bill of Material of Compressor wash skid - Manual option EnerSur-Simba

Date: Work Order:

07 Dec 19 51646

Rev Item ID Qty UOM Item No Description PO Comments WO Comments

01 1 Ea PU30007 PUMP, Centrifugal, 2SVC-SPECIAL, 15-stages, SS, Mech. Seals,
Horizontal Mount, 1-1/4" 300# ANSI RF Ports, Suction on top and
Discharge at 90 CCW from shaft end, c/w Adapter, Mounting
Brackets and Drive Coupling for 184TC Frame (Goulds)
02 1 Ea MO01068 MOTOR, Electric, 5 hp, 3600 rpm, Frame 184TC, EM3613T, w/
feet, horizontal mount, 460V/3ph/60Hz, 1.15 service factor, Class
F insulation, Class B temperature rise, TEFC, c/w space heater
-36W / 115 single phase, CSA, UL (Baldor)
03 1 Ea IN36001 INDICATOR/SWITCH, Flow, MN-ISE40GLM-12-32V1.0-AOXU-C,
5.0:40 GPM [20:150 LPM], Dual Scale GPM/LPM, 1-1/2" NPT, SS
Construction, EPR Seals, Flow-up (UFM)
04 1 Ea VA99004 EDUCTOR, Water, 264, 1/2"NPT Water Inlet, 3/4"NPT Detergent SWPC Dwg. 668B566
Outlet, 316SS Construction, 15 USgpm @ 150 psi Water Motive
Flow to Entrain 5 USgpm Detergent (0.95 Sp. Gr.) @ 2' Lift, 50
psig Discharge (Schutte & Koerting)
05 1 Ea EL20001 PUSHBUTTON, Station, Surface Mount c/w ON-OFF Switch,
NEMA 4X, CSA (Square D)
06 1 Ea IN00004 GAUGE, Pressure, 233.34.115 LM, 0:60psi [0-414kPa], 4-1/2"
dial, 1/2"NPT Lower Conn, SS Wetted Parts, Plastic Case,
Glycerine Filled, Bourdon Tube (Wika)
07 1 Ea IN00006 GAUGE, Pressure, 233.34.115.LM, 0:300 psig [kPag] Dual Scale,
4-1/2" dial., 1/2"NPT Lower Conn, SS Wetted Parts, Plastic Case,
Glycerine Filled, Burdon Tube (Wika)
08 1 Ea FL16093 STRAINER, Suction, 1-1/2-YT6SSW, Y- TYPE, 80 Mesh, SS
Screen, SS body, 1-1/2" SW (Sure Flow)
09 1 Ea FL16094 STRAINER, Suction, 3/4-YT6SSW, Y- TYPE, 100 Mesh, SS
Screen, SS body, 3/4" SW (Sure Flow)
10 1 Ea VA31129 VALVE, Ball, SS-67XLTSW24P-F24, 1 1/2" SW, 3-way, SS Body,
PTFE seats & seals, 500 PSI, (Swagelok)
11 1 Ea VA31041 VALVE, Ball, TC-03T, 1 1/2" NPTF/SW, SS A351 Gr. CF8M,
PTFE seats & seals, 1000 psi, 3 piece, full port (Pinnacle)
12 1 Ea VA31019 VALVE, Ball, TC-03T, 1" NPTF, SS A351 Gr. CF8M, PTFE seats
& seals, 1000 psi, 3 piece, full port (Pinnacle)

Page 1 of 2
 Bill of Material Print Date: Monday, Apr 21, 2008
Bill Of Material: Revision:
11454B ~
13 1 Ea VA31033 VALVE, Ball, TC-03S, 3/4" SW, SS A351 Gr. CF8M, PTFE seats
& seals, 1000 psi, 3 piece, full port (Pinacle)
14 1 Ea VA31017 VALVE, Ball, TC-03T, 1/2" NPTF, SS A351 Gr. CF8M, PTFE Supply one end NPTand one
seats & seals, 1000 psi, 3 piece, full port (Pinnacle) end SW
15 1 Ea VA63076 VALVE, Swing Check, AW-300-UO-M, 3/4" SW, 316 SS body, SS
trim, 300 psig bolted bonnet (Kitz)
16 1 Ea VA63075 VALVE, Swing Check, AW-300-UO-M, 1/2" SW, 316 SS body, SS
trim, 300 psig bolted bonnet, (Kitz)
17 1 Ea PS77500 ORIFICE, Assembly, GB-3.00 GPM, SS Construction, 1/2" NPTF
Conn, Bore Size 15/64", Sized for 3.00 GPM Water Recirculation,
(Dole/Eaton)
18 2 Ea VA50056 VALVE, Needle, SS-1VS6, 3/8" Tube Conn., 316SS, (Whitey)
19 1 Ea TA99005 FUNNEL, Filler, 4359T5, stainless steel, c/w hanging ring,
(McMaster)
20 1 Ea IN27001 GAUGE, Level, B-1556-1-S03X14, 18" center-to-center, 1/2" NPT,
backmount, SS body, (Oil-Rite)
21 1 Ea TA50001 Tank Fabrication, 30.5USG, Mat'l: Type304 Stainless Steel per
Dwg TA50001 Rev.~
22 1 Ea VA31041 VALVE, Ball, TC-03T, 1 1/2" NPTF/SW, SS A351 Gr. CF8M,
PTFE seats & seals, 1000 psi, 3 piece, full port (Pinnacle)

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