EVO 1 Service Manual 115V PDF
EVO 1 Service Manual 115V PDF
EVO 1 Service Manual 115V PDF
MODEL:GWH09AB-A3DNA1B
GWH12AB-A3DNA1B
(Refrigerant R410A)
Part 2 Specifications.....................................................................................................3
Part 9 Troubleshooting...............................................................................................32
9.1 Malfunction Analysis.............................................................................................32
Indoor Unit
GWH09AB-A3DNA1B/I
GWH12AB-A3DNA1B/I
Outdoor Unit
GWH09AB-A3DNA1B/O
GWH12AB-A3DNA1B/O
YT1FF
FAN MODE
I FEEL
TIMER
CLOCK
ON
1
Safety Precautions
1.Safety Precautions
Important!
or rubbish.
Please Read Before Srarting The unit should be installed according to the instructions
This air conditioning system meets strict safety and in order to minimize the risk of damage from earthquakes,
operating standards. As the installer or service person, typhoons or strong winds.
it is an important part of your job to install or service the When the refrigerant touches the fire etc., it was decomposed
system so it operates safely and efficiently. and a poisonous gas is generated.
To prevent injury to the user or other people and Use only the specified refrigerant to charge the refrigerant
property damage, the following instructions must circuit.
Do not mix it with any other refrigerant and do not allow air to
be followed.
remain in the circuit.
Follow each installation or repair step exactly as shown. Air enclosed in the circuit can cause high pressure resulting
Observe all local, state, and national electrical codes. in a rupture and other hazards.
Pay close attention to all warning and caution notices After completing installation work, make sure that refriger-
given in this manual. ant gas has not leaked.
About the pictures: The limit density is made not to be exceeded even if the refrig-
erant leaks by any chance.
Warning Erroneous handing gives a high possi-
Turn the power off at the main power box (mains) before open-
bility to induce serious results such as
ing the unit to check or repair electrical parts and wiring.
death or heavy injury.
Keep your fingers and clothing away from any moving parts.
Erroneous handing may induce serious Clean up the site after you finish, remembering to check that
Caution
injury depending on the situation. no metal scraps or bits of wiring have been left inside the unit
being serviced.
The unit must be properly earth connected.
Warning
All electric work must be performed by licensed technician, ac-
cording to local regulations and the instructions given in this Caution
manual.
Do not supply power to the unit until all wiring and tubing Never install on the place where a combustible gas might
are completed or reconnected and checked. leak. The gas may ignite or explode when the gas leaks and
Highly dangerous electrical voltages are used in this collects in surround of the unit.
system. Carefully refer to the wiring diagram and these When the unit is installed at telecommunication centers or
instructions when wiring. Improper connections and inad- hospitals, take a proper provision against noise.
equate grounding can cause accidental injury or death. When installing at a watery place, provide an electric leak
Ground the unit following local electrical codes. breaker.
Connect all wiring tightly. Loose wiring may cause over- Do not wash the unit with water.
heating at connection points and a possible fire hazard. Be very careful about unit transportation. The unit should not
There is risk of fire, electric shock, explosion, or injury. be carried by only one person if it is more than 20kg. It occasion-
ally causes the damage of the unit and health to be impaired.
Ask your dealer or specialized subcontractor for installation or
Do not touch the heat exchanger fins with your hands.
repair work.
Doing so may cut your hands.
Make sure the ceiling/wall is strong enough to hold the Do not touch the compressor or refrigerant piping without
units weight. The outdoor unit should be installed in a wearing glove on your hands. Touching directly such part can
location where air and noise emitted by the unit will not cause a burn or frostbite as it becomes high or low temperature
disturb the neighbors. according to the refrigerant state.
Properly insulate any tubing run inside a room to prevent Do not operate the air conditioner without the air filter set
"sweating" that can cause dripping and water damage to place. Dust may accumulate, and cause a failure.
walls and floors. At emergency (if you smell something burning), stop opera-
The outdoor unit must be installed on stable, level surface, tion and turn the power source switch off.
in a place where there is no accumulation of snow, leaves
2
Specifications
2.Specifications
3
Specifications
The above data is subject to change without notice. Please refer to the nameplate of the unit.
4
Constrction Views
3. Construction Views
3.1 Indoor Unit
283
872 178
12K Unit:
W D
Unit:mm
Model W H D
286
540
5
Refrigerant System Diagram
Heat exchanger
( INDOOR )
Muffler
Compressor
4-Way valve
Strainer
Sub-accumulator
Expansion valve
Cooling
Heating
6
Schematic Diagram
5. Schematic Diagram
5.1 Electrical Data
Indoor Unit
Symbol Color symbol Symbol Color symbol
WH WHITE BN BROWN
YE YELLOW BU BLUE
RD RED BK BLACK
YEGN YELLOW GREEN PROTECTIVE EARTH
Outdoor Unit
Symbol Parts name Symbol Color symbol
L1 L2 NEUTRAL WIRE, LIVE WIRE WH WHITE
4YV 4-WAY VALVE YE YELLOW
EKV ELETRIC EXPANSION VALVE RD RED
L REACTOR BN SAT OVERLOAD BN BROWN
COMP COMPRESSOR BU BLUE
PROTECTIVE EARTH BK BLACK
YEGN YELLOW GREEN
0 0
RT1 RT2
XT1
W4 BU
ROOM TUBE DISP3 DISP4 N1 L1 N(1)
COM-INNER W5 BK 2
OUTDOOR UNIT
W3 BN
L 3
JUMP
AP2 L1
W2 YEGN
SWING-UD CN1 W1YEGN
HEALTH-LHEALTH-N
EVAPORATOR ELECTRIC BOX
G G
RD BU
M M COOL PLASMA
GENERATOR
YEGN
STEP MOTOR FANMOTOR G
7
Schematic Diagram
Outdoor Unit
COMP
CT1,2 TUBE
R COMP E
OUTROOM EXHUAST
TEM.SENSOR TEM.SENSOR TEM.SENSOR
S C W8 YEGN
RT3 RT4 RT5 L2 L2 L2
W3 YEGN W10 RD 0 0 0
W5 BU W6 YE W7 BK G
U V W
G
I E OVERHEAT OUTTUBE OUTROOM EXHAUST
XT2 G
N W15 BU
D N(1)
W4 BK
O
O
R
2
3
W14 BN
FILTER
L4
COMU
AP1
L1 W1 BN W17 RD
L 1 3 AC-L1
U L1 W2 BU L4 W16 WH
N 2 4 AC-N1 CN1 OFAN
N E
I W13 YEGN AC-N3 AC-N4 AC-L3 AC-L2 AC-N5 AC-L2 AC-L4 4V AC-N2
T
POWER W18 YEGN
N G W20 BU W23 OG W21 BN
G C3 C4
W19 BU W24 RD
L 1
2
2
1
4YV
EKV M
FAN MOTOR
W22 WH G
These circuit diagrams are subject to change without notice, please refer to the one supplied with the unit.
8
Schematic Diagram
TOP VIEW
high frequency
interface of health function nuetral wire
jumper cap
fuse communication interface
display interface
indoor ambient temperature sensor
main chip
indoor tube temperature sensor
BOTTOM VIEW
9
Schematic Diagram
TOP VIEW
jumper
neutral wire
live wire terminal
big capacitor big capacitor electric 4-way valve
jumper negative pole fan terminal 4-way valve terminal expansion valve jumper
positive pole neutral wire terminal
live wire
neutral wire (brown wire) (blue wire) earthing wire terminal
BOTTOM VIEW
10
Function and Control
1 ON/OFF Button
5 MODE Button
6 I FEEL Button
4 5 9 Clock Button
6
10 Timer ON Button
7 8
11
9 10 11
12 X-FAN Button
12 13 14 13 Temperature Displaye Button
15 16 17 14 TIMER OFF Button
15 TURBO Button
16 Sleep Mode Button
17 Light Mode Button
1
Press this button, the unit will be turned on, press it once more, the unit will be turned off.
2
For presetting temperature decreased. .Press this button, can set up the temperature,when unit is on . Continuously
press and hold this button for more than 2 seconds,the corresponding contents will be changed rapidlybut in AUTO
mode, set temperature is not adjustable.
3 +:
For presetting temperature increasing. Press this button, the temperature can be set up, continuously press this button
and hold for two seconds, the relative contents can quickly change, but in AUTO mode, set temperature is not adjustable.
4 FAN :
Press this button, Auto, Low, Middle, High speed can be circularly selected. After powered on, Auto fan speed is default.
Under Dehumidify mode, Low fan speed only can be set up.
11
Function and Control
Auto
5 MODE :
Press this button, Auto, Cool,Dry, Fan, Heat mode can be selected circularly. Auto mode is default while power on. Under Auto
mode, the temperature will not be displayed; In this mode, the unit will automatically select the suitable operation mode in acc-
ordance with the room temperature to make the room more comfortable for you.
AUTO
COOL
DRY
FAN
HEAT
Note:Only for models with heating function.
6 I FEEL :
Press this button, I FEEL On and I FEEL Off can be selected. When turn on I FEEL function.
The unit will adjust temperature automatically according to the sensed temperature.
11 :
Press this button, to set up swing angle, which circularly changes as below:
OFF
This is an universal use remote controller. If remote controller sends the following three kinds of status , or , the swing
status of mainunit will be which indicates the guide louver swings upand down between that all five positions:
When the guide louver start to swing up and down, if turn off the Swing, the air guide louver will stop at current position.
12 X-FAN :
Pressing X -FAN button in COOL or DRY mode,the icon is displayed and the indoor fan will continue operation for 10 minutes in
order to dry the indoor unit even you have turned off the unit.After energization, X-FAN OFF is defaulted. X-FAN is not available
in AUTO,FAN or HEAT mode.
12
Function and Control
13 TEMP :
Press this button, could select displaying (the indoor setting temperature) , (indoor ambient temperature )or (
outdoor am-bient temperature) .The unit defaults not to display the icon. During operation of TEMP button, the set tem-
perature is always displayed
14 TIMER OFF
Once press this key to enter into TIMER OFF setup, in which case the TIMER OFF icon will blink.The method of setting
is the same as TIMER ON.
15 TURBO:
Press this button to activate / deactivate the Turbo function which enables the unit to reach the preset temperature in
shortest time. Such as in COOL mode, the unit will blow strong cooling air at super high fan speed. In HEAT mode, the
unit will blow strong heating air at super high fan speed.
(This function is not applicable for some models)
16 SLEEP:
Press this button, Sleep On and Sleep Off can be selected. After Sleep function set up, the unit will automatically select
the suitable operation mode to maintain the most comfortable temperature for you. This function is available in COOL ,
HEAT or DRY mode
17 LIGHT:
Press this button to select LIGHT on or off in the displayer. When the LIGHT on is set,the icon will be displayed and
the indicator light in the displayer will be on. When the LIGHT off is set, the icon will be displayed and the indicator
light in thedisplayer will be off.
19 "MODE" and " - " buttons About switch between fahrenheit and cenrigrade:
At unit OFF, press "MODE" and " - " buttons simultaneously to switch between and .
1Slightly to press the place with , along the arrowhead direction to push the back
cover of wireless remote control. (As show in figure)
3. Insert two new AAA1.5V dry batteries, and pay attention to the polarity.
(As show in figure)
Notes:
When replacing the batteries, do not use used or different types of batteries,otheerwise,
it may cause malfunction.
If the remote controller will not be used for a long time, please remove batteries
to prevent batteries from leaking.
13
Function and Control
Compresso
r
Outdoor fan
Indoor fan Preset fan speed
Run Stop
Protection
Freeze protection
Under cooling and dehumidifying mode, 6 minutes after the compressor is started:
If T evap 2 , the compressor will operate at reduced frequency.
If T evap -1 is detected for durative 3 minutes, the compressor will stop, and after 30 seconds, the outdoor fan will stop;
and under cooling mode, the indoor fan and the swing motor will remain at the original state.
If T evap. 6 and the compressor has remained at OFF for at least 3 minutes, the compressor will resume its original
operation state.
Total current up and frequency down protection
If Itotal A, frequency rise will be allowed; if Itotal B, frequency rise will not be allowed; ifItotal C, the compressor will
run at reduced frequency; and if Itotal D, the compressor will stop and the outdoor fan will stop with a time lag of 30s.
(2) Dehumidifying Mode
Working conditions and process of dehumidifying
If Tamb>Tpreset, the unit will enter cooling and dehumidifying mode, in which case the compressor and the outdoor fan will
operate and the indoor fan will run at low speed.
If Tpreset -2 Tamb Tpreset, the compressor remains at its original operation state.
If Tamb.< Tpreset -2 , the compressor will stop, the outdoor fan will stop with a time lag of 30s, and the indoor fan will
operate at low speed.
14
Function and Control
Protection
Protection is the same as that under the cooling mode.
(3) Heating Mode
Working conditions and process of heating
If Tamb. Tpreset +2 , the unit enters heating mode, in which case the four-way valve, the compressor and the outdoor fan will
operate simultaneously, and the indoor fan will run at preset speed in the condition of preset cold air prevention.
If T amb. Tpreset +5 , the compressor will stop, the outdoor fan will stop with a time lag of 30s, and the indoor fan will stop after 60-
second blow at low speed
If Tpreset +2 <T amb.< Tpreset +5 , the unit will maintain its original operating status.
Under this mode, the four-way valve is energized and temperature can be set within a range of 16 - 30 . The operating
symbol, the heating symbol and preset temperature are revealed on the display.
Condition and process of defrost
When duration of successive heating operation is more than 45 minutes, or accumulated heating time more than 90 minutes, and
one of the following conditions is reached, the unit will enter the defrost mode after 3 minutes.
a. Toutdoor amb. A , Toutdoor tube W ;
b. A Toutdoor amb. <B , Toutdoor tube X ;
c. B Toutdoor amb. <C , Toutdoor tube Y ;
d. Toutdoor amb.<C , Toutdoor tube Z
At that time, the indoor fan stops and the compressor stops, and after 30 seconds the outer fan will stop, and then after 30
seconds, the four-way valve will stop. After 30 seconds, the compressor is initiated for raising the frequency to defrost frequency.
When the compressor has operated under defrost mode for 7.5 minutes, or Touter tube E, the compressor will be converted to 53Hz
operation. After 30 seconds, the compressor will stop. And after another 30 seconds, the four-way valve will be opened, and after
60 seconds, the compressor and the outer fan will be started, the indoor fan will run under preset cold air prevention conditions,
and H1 will be displayed at temperature display area on the display panel. Defrost frequency is 70Hz.
3.Protection
Cold air prevention
The unit is started under heating mode (the compressor is ON):
In the case of T indoor amb. <24 : if T tube 40 and the indoor fan is at stop state, the indoor fan will begin to run at low speed with
a time lag of 2 minutes. Within 2 minutes, if T tube>40 , the indoor fan also will run at low speed; and after 1-minute operation at
low speed, the indoor fan will be converted to operation at preset speed. Within 1-minute low speed operation or 2-minute non-
operation, if T tube>42 , the fan will run at present speed.
In the case of T indoor amb. 24 : if T tube 42 , the indoor fan will run at low speed, and after one minute, the indoor fan will be
converted to preset speed. Within one-minute low speed operation, if T tube>42 , the indoor fan will be converted to preset speed.
Note: T indoor amb. indicated in and refers to, under initially heating mode, the indoor ambient temperature before the
command to start the compressor is performed according to the program, or after the unit is withdrawn from defrost, the
indoor ambient temperature before the defrost symbol is cleared.
Total current up and frequency down protection
If the total current Itotal W, frequency rise will be allowed; if Itotal X, frequency rise will not be allowed; if Itotal Y, the compressor
will run at reduced frequency; and if Itotal Z, the compressor will stop and the outdoor fan will stop with a time lag of 30s.
(4) Fan Mode
Under the mode, the indoor fan will run at preset speed and the compressor, the outdoor fan, the four-way valve and the electric
heater will stop.
Under the mode, temperature can be set within a range of 16 - 30 .
(5) AUTO Mode
Working conditions and process of AUTO mode
a. When Tamb. 26, the unit will run at cooling mode and the implied set temperature at this moment is 25.
b. When Tamb. 22, the cooling and heating unit will run at heating mode and the implied set temperature at this
moment is 20; cooling only unit will run at fan mode and the set temperature displayed is 25.
c. When 23Tamb. 25, the unit will keep the previous running mode; if it is first energized, it will run at fan mode.
d. After running at auto mode, the frequency of compressor in cooling operation is the same as that in cooling mode;
the frequency of compressor in heating operation is the same as that in heating mode.
15
Function and Control
Protection
a. In cooling operation, protection is the same as that under the cooling mode;
b. In heating operation, protection is the same as that under the heating mode;
c. When ambient temperature changes, operation mode will be converted preferentially. Once started, the compressor will
remain unchanged for at least 6 minutes.
(6) Common Protection Functions and Fault Display under COOL, HEAT, DRY and AUTO Modes
Overload protection
T tube: measured temperature of outdoor heat exchanger under cooling mode; and measured temperature of indoor heat ex-
changer under heating mode.
1) Cooling overload
a. If T tube 52 , the unit will return to its original operation state.
b. If T tube 55 , frequency rise is not allowed.
c. If T tube 58 , the compressor will run at reduced frequency.
d. If T tube 62 , the compressor will stop and the indoor fan will run at preset speed.
2) Heating overload
a. If T tube 52 , the unit will return to its original operation state.
b. If T tube 55 , frequency rise is not allowed.
c. If T tube 58 , the compressor will run at reduced frequency.
d. If T tube 62 , the compressor will stop and the indoor fan will blow residue heat and then stop.
Exhaust temperature protection of compressor
If exhaust temperature 98 , frequency is not allowed to rise.
If exhaust temperature 103 , the compressor will run at reduced frequency.
If exhaust temperature 110 , the compressor will stop.
If exhaust temperature 90 and the compressor has stayed at stop for at least 3 minutes, the compressor will resume its
operation.
Communication fault
If the unit fails to receive correct signals for durative 3 minutes, communication fault can be justified and the whole system will
stop.
Module protection
Under module protection mode, the compressor will stop. When the compressor remains at stop for at least 3 minutes, the
compressor will resume its operation. If module protection occurs six times in succession, the compressor will not be started
again.
Overload protection
If temperature sensed by the overload sensor is over 115 , the compressor will stop and the outdoor fan will stop with a
time lag of 30 seconds. If temperature is below 95 , the overload protection will be relieved .
If voltage on the DC bus is below 150V or over 420V, the compressor will stop and the outdoor fan will stop with a time
lag of 30 seconds. When voltage on the DC bus returns to its normal value and the compressor has stayed at stop for at least
3 minutes, the compressor will resume its operation.
Faults of temperature sensors
16
Function and Control
4. Other Controls
(1) ON/OFF
Press the remote button ON/OFF: the on-off state will be changed once each time you press the button.
(2) Mode Selection:
Press the remote button MODE, then select and show in the following ways: AUTO, COOL, DRY, FAN, HEAT, AUTO.
(3) Temperature Setting Option Button
Each time you press the remote button TEMP+ or TEMP-, the setting temperature will be up or down by 1 . Regulating
Range: 16~30 , the button is useless under the AUTO mode.
(4) Time Switch
You should start and stop the machine according to the setting time by remote control.
(5) SLEEP State Control
a. When the air conditioner is under the mode of COOL, DRY, and the SLEEP mode has been set well, after the SLEEP state
keeps about 1 hour, the pre-setting T will raise 1 , and it will raise 1 again after 2 hours, so it raise 2 in 2 hours, then it will
run on at the setting temperature and wind speed.
b. When the air conditioner is under the mode of HEAT, and the Timer has been set well, after the SLEEP state keeps about 1
hour, the pre-setting T will reduce 1 , and it will reduce 1 again after 2 hours, so it reduce 2 in 2 hours, then it will run on at
the setting temperature and wind speed.
c. The setting temperature keeps the same under the FAN mode and AUTO mode.
(6) Indoor Fan Control
The Indoor Fan can be set as HIGH, MED, LOW by remote control, and the Indoor Fan will be respectively run at high, medium, low
speed. It will also be set as AUTO, and the Indoor Fan is as the followings at the automatic wind speed.
Cooling mode: T ring T setting + 2, high speed; T setting - 2<T ring<T setting + 2, medium speed; T ring T setting - 2, low speed.
Sending wind mode: : T ring> T setting+ 4, high speed; T setting +2 T ring T setting + 4, medium speed; T ring<T setting +2, low speed.
Moisture removal mode: force to be set as the low speed
Heating mode: T ring T setting + 1 high speed; T setting +1<T ring<T setting + 5, medium speed; T ring T setting + 2, low speed.
(7) Buzzer Control
The buzzer will send a sound when the air conditioner is powered up or received the information sent by the remote
control or there is a button input, the single tube cooler doesn t receive the remote control ON signal under the mode of heating
mode.
(8) Auto button
If the controller is on, it will stop by pressing the button, and if the controller is off, it will be automatic running state by pressing the
button, swing on and light on, and the main unit will run based on the remote control if there is remote control order.
(9) Up-and-Down Swinging Control
When power on, the up-and-down motor will firstly move the air deflector to o counter-clockwise, close the air outlet. After starting
the machine, if you don t set the swinging function, heating mode and auto-heating mode, the up-and-down air deflector will
move to D clockwise; under other modes, the up-and-down air deflector will move to L1. If you set the swinging function when you
start the machine, then the wind blade will swing between L and D. The air deflector has 7 swinging states: Location L, Location
A, Location B, Location C, Location D, Location L to Location D, stop at any location between L-D (the included angle between L~D
is the same). The air deflector will be closed at 0 Location, and the swinging is effectual only on condition that setting the swinging
order and the inner fan is running. The indoor fan and compressor may get the power when air deflector is on the default location.
Heating angle Cooling angle
O(0) O(0)
L1
W A1
L B1
A C1
B D1
C
D
17
Function and Control
(10) Display
Operation pattern and mode pattern display
All the display patterns will display for a time when the power on, the operation indication pattern will display in red under standby
status. When the machine is start by remote control, the indication pattern will light and display the current operation mode (the
mode light includes: Cooling, heating and dehumidify). If you close the light key, all the display patterns will close.
Double-8 display
According to the different setting of remote control, the nixie light may display the current temperature (the temperature scope is
from 16 to 30 ) and indoor ambient temperature. The heating and air supply temperature will display 25 under auto-mode,
the temperature will display 18 under the heating mode, and the temperature will display H1 under the defrosting mode.(If you
set the fahrenheit temperature display, the nixie light will display according to fahrenheit temperature)
(11) Protection function and failure display
E2: Freeze-proofing protection E4: Exhausting protection E5: Overcurrent protection
E6: Communication failure E8: Overload protection
F1: Indoor ambient sensor start and short circuit (continuously measured failure in 20S)
F2: Indoor evaporator sensor start and short circuit (continuously measured failure in 20S)
F3: Outdoor ambient sensor start and short circuit (continuously measured failure in 30S)
F4: Outdoor condenser sensor start and short circuit (continuously measured failure in 30S, and don t measure within 10
minutes after defrosted)
F5: Outdoor exhausting sensor start and short circuit (continuously measured failure in 30S after the compressor operated 3
minutes)
H3: Overload protection of compressor H5: Module protection
PH: High-voltage protection PL: Low-voltage protection
P1: Nominal cooling and heating P2: Maximum cooling and heating
P3: Medium cooling and heating P0: Minimum cooling and heating
(12) Drying Function
You may start or stop the drying function under the modes of cooling and dehumidify at the starting status (The modes of
automatism, heating and air supply do not have drying function). When you start the drying function, after stop the machine by
pressing the switch button, you should keep running the inner fans for 10 minutes under low air damper (The swing will operate
as the former status within 10 minutes, and other load is stopped), then stop the entire machine; When you stop the drying
function, press the switch button will stop the machine directly. When you start the drying function, operating the drying button will
stop the inner fans and close the guide louver.
(13) Memory function when interrupting the power supply
Memory content: mode, swing function, light, set temperature and wind speed. After interrupted the power supply, the machine
will start when recovering the power according to the memory content automatically. If the last remote control command has not
set the timed function, the system will remember the last remote control command and operate according it. If the last remote
control command has set timed function and the power supply is interrupted before the timed time, the system will remember the
timed function of the last remote control command, the timed time will recounted form power on. If the last remote control
command has set timed function, the time is out and the system is start or stop according to the set time when the power supply
is interrupted, the system will remember the operation status before the power supply was interrupted, and do not carry out timed
action; The timed clock will not remembered.
18
Installation Manual
7. Installation Manual
7.1 Notices for Installation
7.1.1 Caution
1.The unit must only be installed by authorized service center according to local or government regulations and in compliance with
this manual .
2.Before installating, please contact with local authorized maintenance center. If the unit is not installed by the authorized service
center, the malfunction may not be solved due to discommodious contacts.
3.When removing the unit to the other place, please firstly contact with the local authorized service center.
4.Warning:Before obtaining access to terminals,all supply circuits must be disconnected.
5.For appliances with type Y attachment,the instructions shall contain the substance of the following.If the supply cord is damaged,
it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
6.The appliance must be positioned so that the plug is accessible.
7.The temperature of refrigerant circuit will be high, please keep the interconnection cable away from the copper tube.
8. The instructions shall state the substance of the following:This appliance is not intended for use by persons(including children)
with reduced physical,sensory or mental capabilities,or lack of experience and knowledge,unless they have been given supervision
or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
19
Installation Manual
20
Installation Manual
Above
Space to the wall
Note: this drawing is only for reference; please refer to the real unit.
21
Installation Manual
Left Right
5 5mm 5 5mm
(Rear piping hole) 09K Unit (Rear piping hole)
Wall Wall
Mark on the middle of it 5 5mm Gradienter
Space Space
to the to the
wall wall
150mm 150mm
above above
Left Right
5 5mm 5 5mm
(Rear piping hole) 12K Unit (Rear piping hole)
Fig.5
7.3.2 Drill Piping Hole Indoor Outdoor
1.Slant the piping hole ( 55) on the wall slightly downward to the outdoor side. Wall pipe
2.Insert the piping-hole sleeve into the hole to prevent the connection piping and Seal pad
wiring from being damaged when passing through the hole.
55
Note: The insulating tube should be connected reliably with the sleeve out-
connected insulating tube
side the outlet pipe. The drain hose should be slanted downward slightly,
bulge
distortion
without distortion, bulge or fluctuation. Do not put the outlet in the water.
Flooded
22
Installation Manual
NOTE:
All wires between indoor and outdoor units must be connected by the qualified electric contractor.
Electric wires must be connected correctly. Improper connection may cause malfunction.
Tighten the terminal screws tightly.
After tightening the screws, pull the wire sligltly to confirm whether its firm or not.
Make sure that the electric connections are earthed properly to prevent electric shock.
Make sure that the electric connections are earthed properly to prevent electric shock.
properly. Poor installation may cause fire or electric shock.
External connection
Gas side pipe electric wire
Liquid side piping
23
Installation Manual
NOTE: Connect the connection pipe to indoor unit at first and then to outdoor unit. Handle piping
bending with care. Do not damage the connection pipe. Ensure that the joint nut
is tightened firmly, otherwise, it may cause leakage.
Handle
N(1) 2 3 L N
2. Fasten the power supply cord and the connection cord to the retaining connection cord power supply cord
plate using the lock nut.(open the knock out holes if necessary)
3.Connect the power supply cord and the connection cord to terminal.
lock nut
4.Fasten the power supply cord and connection cord with cord clamp.
5. Install the handle.
Finish
NOTE: conduit
24
Installation Manual
Are the inlet and outlet openings blocked? It may cause insufficient cooling(heating)
capacity.
25
Exploded Views and Parts list
14 15 16 17
40 39
18 19 20
13
12
11
10
9
8
7
6
5
21
4
3
1 2 22
23
24
25
26
27
28
29
30
31
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33
34
35
36 37 38
26
Exploded Views and Parts list
Part Code
Description
NO. GWH09AB-A3DNA1B/I GWH12AB-A3DNA1B/I Qty
Product Code CB115N0550 CB115N0570
1 Front Panel Assy 2000276104 2000276104 1
2 Filter Sub-Assy 11122059 11122059 2
3 Screw Cover 24252019P 24252019P 3
4 Front Case 20012049P 20012049P 1
5 Front Case Assy 20002760 20002760 1
6 Guide Louver 10512102 10512102 1
7 Axile Bush 10542704 10542704 1
8 Axile Bush 10542008 10542008 1
9 Water Tray Assy 20182083 20182083 1
10 Rear Case assy 2220208402 2220208402 1
11 Rubber Plug (Water Tray) 76712012 76712012 1
12 O-Gasket sub-assy of Bearing 76512051 76512051 1
13 Evaporator Support 24212076 24212076 1
14 Evaporator Assy 01002089 0100252402 1
15 Cross Flow Fan 10352023 10352023 1
16 Tube Sensor 390000591 390000591 1
17 Motor Press Plate 26112132 26112132 1
18 Fan Motor 1501306801 1501306801 1
19 Pipe Clamp 26112124 26112124 1
20 Wall Mounting Frame 01252008 01252008 1
21 Drainage hose 0523001401 0523001401 1
22 Crank 10582070 10582070 1
23 Step Motor 15012086 15012086 1
24 Louver Clamp 26112127 26112127 5
25 Front grill 01472011 01472011 1
26 Swing lever 10582450 10582450 1
27 Air Louver(manual) 10512097 10512097 2
28 Shield cover of Electric Box sub-assy 01592073 01592073 1
29 Swing blade (Round hole) 10512099 10512099 8
30 Electric Box 20112085 20112085 1
31 Jumper 4202300106 4202300105 1
32 Terminal Board 42011233 42011233 1
33 Electric Box Cover2 20122074P 20122074P 1
34 Display Cover 20122042 20122042 1
35 Display Board 30565002 30565002 1
36 Main Board 30138202 30138202 1
37 Electric Box Cover1 20122103 20122103 1
38 Electric Box Assy 2010256209 2010256209 1
39 Remote Controller 30510050 30510050 1
40 Ambient Temperature Sensor 390000451 390000451 1
27
Exploded Views and Parts list
Model GWH09AB-A3DNA1B/O
30 29 28 27 26 25 24 23 22
21
31
20
19
18
17
16
15
1 2 3 4 5 6 7 8 9 10 11 12 13 14
28
Exploded Views and Parts list
Part Code
Description
NO. GWH09AB-A3DNA1B/O Qty
Product Code CB115W0550
1 Front Grill 01473012 1
2 Cabinet 0143304601P 1
3 Chassis Sub-assy 01203939P 1
4 Compressor Gasket 76815203 3
5 Drainage Connecter 06123401 1
6 Compressor and fittings 00205212 1
7 Overload Protector 4300040021 1
8 Magnet Coil 4300040021 1
9 Discharge sensor 39000016 1
10 4-way Valve 430004032 1
11 4-way Valve Assy 03123315 1
12 Right Side Plate Assy 013030712 1
13 Valve 07100005 1
14 Valve Support 01713041 1
15 Valve 07100003 1
16 Cable Cross Plate sub-assy 02123015 1
17 Cover of pass wire 01413069 1
18 Tube Sensor 4300876701 1
19 Strainer 390001921 1
20 Electric Expansion Valve Sub-Assy 07220019 1
21 Magnet Coil 07133554 1
22 Rear Grill 01473014 1
23 Condenser Assy 01113298 1
24 Temperature Sensor 3900020801 1
25 Clapboard Sub-Assy 01233034 1
26 Top Cover Plate 01253443 1
27 Motor suport spot welding sub-assy 01703007 1
28 Fan Motor 15013069 1
29 Electric Box Cover Sub-Assy 0260309601 1
30 Electric Box Assy 0140398651 1
31 Axial Flow Fan 10333502 1
29
Exploded Views and Parts list
Model GWH12AB-A3DNA1B/O
30 29 28 27 26 25 24 23 22
21
20
19
18
17
16
15
14
1 2 3 4 5 6 7 8 9 10 11 12 13
30
Exploded Views and Parts list
Part Code
Description
NO. GWH12AB-A3DNA1B/O Qty
Product Code CB115W0570
1 Front Grill 01473012 1
2 Front Panel 0153500201 1
3 Chassis Sub-assy 01203939P 1
4 Compressor Gasket 76815203 3
5 Drainage Connecter 06123401 1
6 Overload Protector 00180002 1
7 Compressor and fittings 00205212 1
8 Discharge sensor 39000016 1
9 Magnet Coil 4300040021 1
10 4-way Valve 430004032 1
11 4-way Valve Assy 03123316 1
12 Right Side Plate 0130507401P 1
13 Valve 07100006 1
14 Valve Support 01713041 1
15 Valve 07100003 1
16 Cable Cross Plate sub-assy 02123015 1
17 Tube Sensor 390001921 1
18 Strainer 07220019 1
19 Electric Expansion Valve Sub-Assy 07133069 1
20 Magnet Coil 4300876701 1
21 Rear Grill 01475014 1
22 Condenser Assy 01113520 1
23 Clapboard Sub-Assy 01233090 1
24 Temperature Sensor 3900020801 1
25 Top Cover Plate 01253443 1
26 Motor suport spot welding sub-assy 0170301002 1
27 Fan Motor 15013069 1
28 Axial Flow Fan 10333502 1
29 Electric Box Assy 0140398651 1
30 Electric Box Cover Sub-Assy 0260309601 1
31
Troubleshooting
9. Troubleshooting
9.1 Malfunction Analysis
Note: When replacing the controller, make sure insert the wire jumper into the new controller, otherwise the
unit will display C5
Power plug is not well plugged in plugged in and make the loose
and poor con-nection contact firm.
The air condition-
er does not react
after it is power- Fuse of controller burnt out Change controller fuse
ed ( after the plug
is inserted,
the buzzer does Fasten the wiring; measure the
not sound and The transformer connection is loose or output voltage of the transformer, if
the remote star- has bad contact or the transformer it is incorrect, change the
tup has has malfunction transformer
no response)
32
Troubleshooting
The refrigerant has leakage Check and fill the leakage, then
or is insufficient vacuumize it and supplement the
refrigerant as required
Leakage between the high pres-
sure and the low pressure in- Replace the compressor
Malfunction of
side the compressor
refrigerant
flow Malfunction of four-way valve Replace the four-way valve
33
Troubleshooting
The fan capacitor has open circuit or is Replace the fan capacitor of the same type and
damaged. same specification.
The swing fan does First, check whether the connection is wrong.
not run. wrong connection If no, replace the parts
34
Troubleshooting
Controller malfunction
( I C 2 0 0 3 b r o k e n , creepage of Change controller
parallel capacitor of relay loop,
relay is broken etc.)
In cool, heat
mode,the outdo-
or unit and co- Wire loose or wrong connection Correctly wire according to the drawing
mpressor
will not run.
Improper setting of temperature Adjust setting temp.
Abnormal sound Touch of pipeline of outdoor unit Separate the touching pipeline.
and shake
35
Troubleshooting
Display of
state of the lamps of outdoor unit PCB
indoor unit
Nane of malfunction Reasons
ERROR GREEN- YELLOW-
RED-LED3
CODE LED2 LED4
Stop for anti-freezing blink-4 refrigerant leakageindoor unit air flow
E2 blink-3times
protection of indoor-unit times blocked upfilter duty
less refrigerantcapillary blocked up
Stop for exhaust protection E4 blink-7 times
ambient temperature is abominable
lowvoltageambient temperature is
Stop for low voltage protection E5 blink-5 times
abominable
communication line failuremain PCB
Stop for communication
E6 do not blink failureinterfere souceconnect line
malfunction
wrong
Stop for compressor overload compressor shell over heat
H3 blink-8 times
protection lessrefrigerantcapillary blocked up
ambient temperature is abominable
Overload protection E8 blink-6 times
heat exchanger blocked up
IPM moudel over heatlow voltage
Stop for IPMmodule protetion H5 blink-4 times
silica gel
The control termi nal of dir ect current motor is not
Direct current motor (indoor connected tightly; Fan blade rotates unsmoothly due
H6 to improper installation; Motor is not installed properly
fan motor) does not operate and tightly; Motor is damaged; Controller is damaged.
Indoor ambient temperature terminal connect not reliable
F1
sensor malfunction temperature sensor maifunction
Indoor tube temperature terminal connect not reliable
F2
sensor malfunction temperature sensor maifunction
Outdoor ambient temperature blink-6 terminal connect not reliable
F3
sensor malfunction times temperature sensor maifunction
Outdoor tube temperature blink-5 terminal connect not reliable
F4
sensor malfunction times temperature sensor maifunction
Outdoor exhaust temperature blink-7 terminal connect not reliable
F5
sensor malfunction times temperature sensor maifunction
H1is not error code,it is noemal
Automatic defrosting H1 blink-2 times operation.Just heat pump has this
fuction
1.Error codes only can be seen in the type which has the temperature display pcb.maybe some
type has not this function,the lamps on the outdoor pcb are avaiable
2.Normally,the communication between indoor unit and outdoor unit is successful, the gree lamp
REMARK: (led2)of outdoor pcb blink 1s on, 1s off.
3.The red and yellow lamp blink 0.5s on,0.5s off,between two error display cycle,it will be 2s off.
4.Led1(red)is power lamp.Led3(red)blinks-8 times which means temperature be up to machine
run.When compressor starte,Led4(yellow)blinks 1 times
36
Troubleshooting
If malfunction occurs,corresponding code will display and the unit will resume normal until protection or
malfunction disappears.
Yellow indicator blinks for twice Defrosting (normal display of indoor unit)
Red indicator blinks for twice Exhaust temp. dropped frequency temp.
Red indicator blinks for 5 times Outdoor condenser temp. sensor mal.
Red indicator blinks for 7 times Outdoor exhaust temp. sensor mal.
Red indicator blinks for 8 times Starting at temp. does not reach
37
Troubleshooting
38
Troubleshooting
Use DC voltmeter
to measure the
voltage on the two
ends of electrolytic
capacitor
Check the
connection of reactor
(L in the Electrical
Wiring Diagram)
End
39
Troubleshooting
(2) IPM Protection, Out-of-step Fault, Compressor Phase Overcurrent (AP1 below refers to the outdoor control panel)
Main check points:
If the connection between control panel AP1 and compressor COMP is secure? If loose? If the connection is in correct order?
If the voltage input of the machine is within normal range? (Use AC voltmeter to measure the voltage between terminal L and
N on the wiring board XT)
If the compressor coil resistance is normal? If the insulation of compressor coil against the copper tube is in good condition?
If the working load of the machine are too high? If the radiation is good?
If the charge volume of refrigerant is correct?
Energize and
switch on
Use ohmmeter to
measure the resistance
between the three If the Replace the
terminals on compressor resistance is compressor
COMP, and compare the normal? N
measurements with the COMP
compressor resistance on
Service Manual.
N
Use ohmmeter to
measure the resistance Resistance higher
between the two than 500M?
terminals of compressor
COMP and copper tube.
Y
Replace the
control panel
AP1
END
40
Troubleshooting
(3)High temperature and overload protection diagnosis (AP1 hereinafter refers to the control board of the outdoor unit)
Mainly detect:
Is outdoor ambient temperature in normal range?
Are the outdoor and indoor fans operating normally?
Is the heat dissipation environment inside and outside the unit is good?
Replace the
outdoor fan
End
41
Troubleshooting
(4) Start-up failure (following AP1 for outdoor unit control board)
Mainly detect:
Whether the compressor wiring is connected correct?
Is compressor broken?
Is time for compressor stopping enough?
Replace the
compressor
End
42
Troubleshooting
(5) Out of step diagnosis for the compressor (AP1 hereinafter refers to the control board of the outdoor unit)
Mainly detect:
Whether the system pressure is too high?
Whether the input voltage is too low?
Replace the
outdoor fan
Is the outdoor unit blocked Remove foreign objects
by foreign objects?
Are the wires for the compressor connected
correctly? Is connection sequence right?
Is the connection made in clockwise
direction?
Replace the
control panel AP1
Connect the
wires correctly
Replace the
compressor
Replace the
compressor
End
End
43
Troubleshooting
(6)Overload and air exhaust malfunction diagnosis (following AP1 for outdoor unit control board)
Mainly detect:
Wether the PMV is connected well or not? Is PMV damaged?
Is refrigerant leaked?
Replace the
control panel
AP1
End
44
Troubleshooting
(7)Power factor correct or (PFC) fault (a fault of outdoor unit) (AP1 hereinafter refers to the control board of the outdoor
unit)
Mainly detect:
Check if the reactor (L) of the outdoor unit and the PFC capacitor are broken
Start
The capacitor is
Is the resistance around zero? Y short circuited and Restart the unit If the fault is eliminated? Y
the capacitor
should be repla-
ced
N
Whether there is any damage Y Replace the reactor Restart the unit If the fault is eliminated? Y
or short-circuit?
End
45
Troubleshooting
(8) Communication malfunction: (following AP1 for outdoor unit control board)
Mainly detect:
Is there any damage for the indoor unit mainboard communication circuit? Is communication circuit damaged?
Detect the indoor and outdoor units connection wire and indoor and outdoor units inside wiring is connect well or not, if is
there any damage?
Start
N
If the fault is eliminated?
N
Replace the main board
of the indoor unit
Y Y
End
46
Troubleshooting
Start
Value jumping
Value jumping N
Y
Fault with
outdoor unit End
Measure voltage at the
Test 11 position as
shown in the diagram
with a voltmeter
Value jumping N
Value jumping
The communication
circuit of the outdoor
unit is normal
47
Removal Procedure
front
Push the convex parts in the left and right sides panel
of the front panel, and then lift the front panel.
Unscrew the screws fixing the display cover and
pull out the plug.Forcibly lift the front panel up-
wards from the clasps to take it out.
screw
display cover
guide louver
screw
48
Removal Procedure
7.Remove evaporator
clamp plate
Unscrew the screws fixing the clamp plate of rear of rear pipe
pipe at the back of evaporator to remove the plate.
screw
screw
49
Removal Procedure
screw
screw
50
Removal Procedure
screw
front panel
screw
screw
51
Removal Procedure
electric box
nut
axial flow blade
screw
motor
52
Removal Procedure
4-way valve
Unsolder the 4 welding joints of the 4-way valve assy
with the condenser, the air-inlet and air-outlet port of welding joint
compressor, the gas valve; remove the 4-way valve
assy. Unsolder them quickly in order to avoid burning
down the leading wire of compressor. (Note:
Discharge the refrigerant completely before
unsoldering the 4-way valve assy.)
valve
Remove the 2 bolts fixing the gas valve; unsolder the liquid valve
welding joint connecting the gas valve and the
air-return pipe to remove the gas valve. (NOTE: when
unsoldering, wrap the gas valve with a wet cloth bolt
completely to avoid damage to the valve caused by
high temperature.)
Remove the 2 bolts fixing the liquid valve; unsolder the gas valve
welding joint connecting the liquid valve and the Y-type
pipe to remove the liquid valve.
9. Remove compressor
foot nut
53
GREE ELECTRIC APPLIANCES,INC.OF ZHUHAI