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27.12.2005
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade
secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of
Verlinde S.A. Copyright (2005) Verlinde S.A. All rights reserved. 02/2006
SERVICE MANUAL FOR TRAVELING INVERTER
EUROBLOC 2
DOCTNI40100-0 PS02379 27.12.2005
! Read the instructions supplied with the product before installation and commissioning.
# Keep the instructions in a safe place for future reference.
Table of content
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.
Copyright (2005) Verlinde S.A. All rights reserved. 02/2006
SERVICE MANUAL FOR TRAVELING INVERTER
EUROBLOC 3
1.1 Connections
Control signals are connected to terminal block X1 as follows:
! Standard duty resistor must be disconnected when heavy duty resistor DMHR01F90 is
connected to terminals R+ and R.
1.2 Technical characteristics
Technical data
Power range 2.2 kW
Supply voltage 380 - 480 VAC +/-10%
Nominal supply frequency 48 62 Hz
Nominal current 5.0A
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.
Copyright (2005) Verlinde S.A. All rights reserved. 02/2006
SERVICE MANUAL FOR TRAVELING INVERTER
EUROBLOC 4
Technical data
Digital control S1, S2, DI3, DI4, DI5
Max output voltage Equal to supply voltage
Control voltage range 48 VAC/115 +/- 10%. If control voltage is 230VAC, front
resistors (15k,2W) have to be connected to digital inputs
Output Relay output for brake contactor
o o
Ambient temperature -10 C to 50 C
Humidity 95% N.C. (without dripping)
Degree of protection Frequency converter + cover (IP20)
Dimensions (WxHxD) 134x195x123mm
Altitude Output current must be reduced 1 % for every 100 m over
1000 m. For heights over 3000 m, manufacturer must be
consulted.
Pollution degree Pollution degree 2 according to NEMA ICS-1, IEC664 and
UL840
Vibration IEC68-2-6
Shock IEC68-2-27
1 2 3 4 1 2 3 4 1 2 3 4
1 2 3 4 1 2 3 4 1 2 3 4
c_s022a
S4 S5 S6
The programming of the inverter is performed by dip-switches. The state of each switch is either OFF (0) or ON (1). It is
possible to set he following parameters by the switches S1-S6.
$ S1 = Maximum speed
$ S2 = Minimimum speed
$ S3 = Acceleration / deceleration time
$ S4 = Motor frequency and IR-compensation
$ S5 = Motor current, fast deceleration, stopping method
$ S6 = Control mode, slowdown speed, speed2, speed3
1.6 The EMC requirements (Not in use for deliveries in USA/Canada)
The EMC requirement (both for immunity and for emissions) for inverter are set in EN61800-3 and its amendment 11 (2000),
which is the EMC product standard for adjustable speed electrical power systems. The EN61800-3 is identical with
IEC1800-3. Device satisfies the requirements when external EMC filter will be connected to inverter.
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.
Copyright (2005) Verlinde S.A. All rights reserved. 02/2006
SERVICE MANUAL FOR TRAVELING INVERTER
EUROBLOC 5
1.6.1 EMC filter connection to inverter for trolley travelling.
c_kc330ba
1. Supply
2. EMC filter KC-330-00
3. Inverter
4. Motor cable length max 3 m
5. 4 x 1 F
6. Input wires two times through input ferrite rings.
KC-330-00 includes capacitors (4*1F) and input ferrite rings (3 x EF 32008).
# Ferrite rings and capacitors must be placed as near the inverter as possible.
1.6.2 EMC filter connection to inverter for bridge travelling.
c_kc330ca
1. Supply
2. EMC filter KC-330-00
3. Inverter
4. Motor cable length max 1 m + 25 m
5. 4 x 1 F
6. Input wires two times through input ferrite rings.
7. Output ferrite ring RH175285107
KC-330-00 includes capacitors (4*1F) and input ferrite rings (3 x EF 32008).
# Ferrite rings and capacitors must be placed as near the inverter as possible.
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.
Copyright (2005) Verlinde S.A. All rights reserved. 02/2006
SERVICE MANUAL FOR TRAVELING INVERTER
EUROBLOC 6
c_coms2a
A. Pushbutton position
B. Speed
$ S1 means drive minimum speed forward
$ S2 means drive minimum speed reverse
$ HSP means maximum speed
$ When S1 and S2 or are not active the inverter decelerates to zero
2.2 EP2-control
c_coep2a
0. Decelerate
1. Maintain speed
2. Accelerate
A. Pushbutton position
B. Speed
$ S1 means drive forward
$ S2 means drive reverse
$ AP means accelerate
$ When starting, S1 and S2 mean accelerate to minimum speed
$ When S1 and S2 are not active the inverter decelerates to zero
$ During running S1 and S2 mean hold speed
$ At maximum speed AP means hold speed
2.3 EP3-control
c_coep3a
0. Decelerate
1. Minimum speed
2. Maintain speed
3. Accelerate
A. Pushbutton position
B. Speed
$ S1 means drive minimum speed forward
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.
Copyright (2005) Verlinde S.A. All rights reserved. 02/2006
SERVICE MANUAL FOR TRAVELING INVERTER
EUROBLOC 7
$ S2 means drive minimum speed reverse
$ AP means accelerate
$ HOLD means hold speed
$ When S1 and S2 are not active the inverter decelerates to zero
$ At maximum speed AP means hold speed
2.4 MS4-control
c_coms4a
A. Pushbutton position
B. Speed
$ S1 means drive minimum speed forward
$ S2 means drive minimum speed reverse
$ SP2 means drive speed2
$ SP3 means drive speed3
$ HSP means drive maximum speed
$ When S1 and S2 are not active the inverter decelerates to zero
$ The highest active input sets the speed reference (i.e. if HSP is active SP2 and SP3 are ignored. If SP3 is active SP2 is
ignored)
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.
Copyright (2005) Verlinde S.A. All rights reserved. 02/2006
SERVICE MANUAL FOR TRAVELING INVERTER
EUROBLOC 8
Short circuit. Switch the power off. Check the insulation of the motor cables and the
Red
motor windings.
Red Microprosessor fault. Switch the power off for 10 seconds. Then power-up the inverter.
# The latest active fault is removed from the memory always when power is switched off.
! If inverter is not in a fault state, but driving is not possible:
$ Motor will not start if dc-bus voltage too high (above 745V), this occurs if any of line-to-line voltages exceeds
480V+10% = 528V
- If line voltage cannot be reduced, install drop-down transformer
$ Check the supply voltage phases at terminal X2.
$ Check the drive command signal at terminal X1.
$ Check the limit-switch signals at terminal X1.
$ Check that the control voltage level is correct. Rating plate is located on the left side of the inverter.
$ Check all parameters, especially the motor dependent parameters.
$ Check that the motor(s) corresponds the selected motor parameters.
$ Check that the brake opens and closes properly. Check the brake airgap if necessary.
Inverter starts and opens the brake, but motor does not rotate. Check motor current parameter.
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.
Copyright (2005) Verlinde S.A. All rights reserved. 02/2006
SERVICE MANUAL FOR TRAVELING INVERTER
EUROBLOC 9
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.
Copyright (2005) Verlinde S.A. All rights reserved. 02/2006
SERVICE MANUAL FOR TRAVELING INVERTER
EUROBLOC 10
Switch S1/S2 Table C
50/60Hz motor
Max freq Min freq
-1 -2 -3 -4 Hz Hz
0 0 0 1 25 7
0 0 1 0 31 12
0 0 1 1 27 5
0 1 0 0 40 16
0 1 0 1 29 6
0 1 1 0 33 8
0 1 1 1 35 9
1 0 0 0 58 *) 25
1 0 0 1 38 10
1 0 1 0 43 13
1 0 1 1 45 18
1 1 0 0 48 19
1 1 0 1 53 *) 21
1 1 1 0 55 *) 22
1 1 1 1 60 *) 24
S1
DIP
It is possible to reduce the deceleration ramp time by 30% if necessary. The fast deceleration ramp is activated by switching S5-
3 ON (1).
4.1.3 Example of parameter setting:
Acceleration/deceleration time of 3 seconds is selected by setting switch S3=0-0-1-0.
Fast deceleration (3sec is reduced to 2.1sec) is activated by switch S5-3=1.
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.
Copyright (2005) Verlinde S.A. All rights reserved. 02/2006
SERVICE MANUAL FOR TRAVELING INVERTER
EUROBLOC 11
ON DIP
S3
1 2 3 4
ON DIP
S5
1 2 3 4
The functions of all five digital inputs is assigned automatically according to the selected control mode:
S2 S1
S21 S11
Slowdown frequency is activated in EP2 and EP3 control modes when the slowdown limit circuit is opened. In EP2 there are
separate inputs for both limit switch, therefore it is possible to drive high speed in the slowdown area in the safe direction. In EP3
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.
Copyright (2005) Verlinde S.A. All rights reserved. 02/2006
SERVICE MANUAL FOR TRAVELING INVERTER
EUROBLOC 12
there is only one input and therefore the speed is limited in both directions in the slowdown area. There are two alternatives for
the level of slowdown speed which are selected by switch S6-3 as follows:
$ S6-3 = 0 Slowdown speed is 20% of the maximum speed (set by switch S1)
$ S6-3 = 1 Slowdown speed is 35% of the maximum speed (set by switch S1)
4.5 Speed2 and Speed3
In MS4-control mode the lowest speed level is set by switch S2 and the highest level by switch S1. There are two alternative
settings for the speed2 and speed3, which are set as a percentage of the maximum speed by switch S6-3 as follows:
$ S6-3 = 0 Speed2 is 20% of maximum speed and speed3 is 40% of maximum
$ S6-3 = 1 Speed2 is 30% of maximum speed and speed3 is 50% of maximum
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.
Copyright (2005) Verlinde S.A. All rights reserved. 02/2006
SERVICE MANUAL FOR TRAVELING INVERTER
EUROBLOC 13
S5 settings
S4 Number of motors
Motor type Nominal voltage and frequency
settings 1 2 4
MF06MA100 400V 80Hz 1010 10xx 11xx -
MF06MA200 400V 100Hz 460V 120Hz 0000 00xx 10xx 11xx
MF06LA100 400V 80Hz 1001 10xx 11xx -
MF06LA200 400V 100Hz 460V 120Hz 0010 10xx 11xx -
MF06LB100 400V 80Hz 1011 01xx - -
MF06LB200 400V 100Hz 460V 120Hz 0010 01xx - -
MF07LA100 380-415V 50Hz 460-480V 60Hz 0101 00xx 10xx 11xx
MF07LA200 380-415V 50Hz 460-480V 60Hz 0100 00xx 10xx 11xx
MF07LB100 380-415V 50Hz 460-480V 60Hz 0101 00xx 10xx 11xx
MF07LB200 380-415V 50Hz 460-480V 60Hz 0100 00xx 01xx -
MF07ZC100 380-415V 50Hz 460-480V 60Hz 0111 10xx 11xx -
MF07ZC200 380-415V 50Hz 460-480V 60Hz 0110 10xx 11xx -
MF09LA100 380-415V 50Hz 460-480V 60Hz 0111 01xx 11xx -
MF09LA200 380-415V 50Hz 460-480V 60Hz 0110 11xx - -
MF09LB100 380-415V 50Hz 460-480V 60Hz 0111 11xx - -
MF09LB200 380-415V 50Hz 460-480V 60Hz 0101 11xx - -
5.1.2 IR-compensation
By the IR-compensation the effect of the stator resistance at low frequencies is compensated by increasing the U/f-ratio. Typically
the necessary amount of compensation (added voltage) is higher for small motors. The IR-compensation is set by switches S4-3
and S4-4. Estimation of the correct setting of IR-compensation is made by calculating the IR-rate of the motor.
S4 setting U(V)
ON DIP
1 2 3 4
ON DIP
1 2 3 4
ON DIP
1 2 3 4
ON DIP
1 2 3 4
0 f middle f (Hz)
IR - rate= I NOM RS * p * n
# For conical brake motors it is recommended to set the IR-compensation one step higher than the IR-rate indicates. The
reliable operation of the brake must be verified during start-up.
5.1.3 Motor nominal current
Motor nominal current is set by switches S5-1 and S5-2 as follows:
$ Check the nominal current of the motor from the rating plate
$ Calculate the total current by multiplying the current by the number of the motors
$ Select the settings according to the table below
For example: there are two 1.5A motors Setting is S5-1=0 and S5-2=1.
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.
Copyright (2005) Verlinde S.A. All rights reserved. 02/2006