Bondstrand 2000 Fiberglass

Pipe and Fittings

for general industrial service

Uses and applications Waste water and sewage systems

Potable water lines
Chemical process piping
Food processing plant piping
Drainage systems
Cooling water piping
Deionized water systems
Jet fuel and liquid petroleum piping
Jet engine air start systems
Piping Systems for alkalis and nonoxidizing acids
General industrial service for moderately corrosive liquids

Listings MIL-P-29206 for fuel and petroleum liquids.

U.S. Federal Regulations 21 CFR 175.105 and 21 CFR 177.2280 for
conveying foodstuffs when joined with Bondstrand RP-6A epoxy adhesive.
Bondstrand RP-34 epoxy adhesive listed with NSF for potable water
service. RAL Gtegemeinschaft (Germany) for industrial piping.

Advantages Excellent corrosion resistance over a wide temperature range.

Weighs 1/6 as much as steel.
Does not require thrust blocks at ambient operating temperatures when
properly installed.
Smooth inner liner produces extremely low frictional loss for greater
discharge and reduced pumping costs.
Low thermal conductivity (1/100th of steel) minimizes heat losses.
Withstands full vacuum when properly bedded and backfilled.
Subzero temperatures will not adversely affect mechanical properties.

Ameron 19B5 FP163D 0 09/93 Printed in Holland

 2
Performance From 175 to 1015 psi (1.2 to 7.0 MPa) using a 6000 psi (41.4 N/mm ) cyclic
hydrostatic design basis.
Continuous operating temperatures to 250F (121C).
System designed to ASTM D1599 3 to 1 short term safety factor.

Description Pipe
Filament-wound fiberglass reinforced epoxy resin pipe with integral 0.020-
inch (0.5 mm) resin-rich reinforced liner.

Filament-wound fittings
Furnished with reinforced liner using same resin as pipe.
Tees Flanges
90 and 45 elbows Nipples and couplings
Crosses Tapered body reducers
45 laterals Saddles

Molded fittings
Tees (2-6 inch)
90 and 45 elbows (2-6 inch)
Reducing flanges
Plugs and end caps
Reducer bushings and plugs (2-12 inch)

Flanged fittings
2-12 inch filament wound flanged fillings match ANSI B16.1 and B16.5 bolt
hole pattern and face-to-face dimensions for 150 lb flanges.
1-16 inch flanges match ANSI B16.1 and B16.5 bolt hole pattern for 150 lb
flanges.
Other flange drilling patterns, such as DIN, ISO, JIS, ANSI B16.5 300 lb,
etc., available on special request.

Thermosetting adhesives
RP-34 two-component epoxy for field joining

Joining systems Quick-Lock configuration for adhesive-bonded joints featuring integral

pipe-stop for predictable, precise laying lengths.
Flanges and flanged fillings.

Pipe lengths Nominal

Pipe Size Random Lengths
(in) (mm) (ft) (m)
1-1 25-40 20 6,0
2-6 50-150 20, 30 6.1, 9.1
8 200 20, 30, 40 6.1, 9.1, 12.2
10-16 250-400 20, 40 6.1, 12.2

2
Typical pipe dimensions Minimum
and weights Nominal Minimum Wail Average**
Pipe Size Pipe ID Thickness Sectional Area Pipe
Weight
2 2
(in) (mm) (in) (mm) (in) (mm) (in ) (mm ) (lb/ft)
(kg/m)
1 25 1.07 27.00.14 3.5 0.60 389 0.4 0.6
1 40 1.67 42.00.14 3.5 0.90 578 0.6 0.9
2 50 2.10 53.20.14 3.6 1.14 738 0.8 1.2
3 80 3.22 81.80.14 3.6 1.71 1106 1.2 1.8
4 100 4.14 105.20.18 4.6 2.73 1764 1.9 2.9
6 150 6.26 159.00.18 4.6 4.10 2629 2.9 4.3
8 200 8.22 208.80.20 5.1 5.85 3771 4.3 6.4
10 250 10.35 262.90.20 5.1 7.32 4723 5.4 8.1
12 300 12.35 313.70.20 5.1 8.71 5617 6.5 9.6
14 350 13.56 344.40.21 5.3 9.90 6381 7.4
11.0
16 400 15.50 393.70.24 6.0 12.67 8172 9.5
14.1

*Wall thickness including 0.5 mm liner.

**Use these values for calculating longitudinal thrust.

Typical pipe performance Nominal Internal External Designation

Pipe Size Pressure Rating Pressure Rating** per ASTM
D2996
(in) (mm) (psig) (MPa) (psig) (MPa)
1 25 1015 7.00 9135 63.00 RTRP-11FE-1112
1 40 682 4.70 2421 16.70 RTRP-11FE-1114
2 50 637 4.40 1363 9.40 RTRP-11FE-1112
3 80 426 2.94 363 2.50 RTRP-11FE-1112
4 100 429 2.96 392 2.70 RTRP-11FE-1113
6 150 288 1.99 115 0.79 RTRP-11FE-1113
8 200 257 1.77 71 0.49 RTRP-11FE-1114
10 250 205 1.41 36 0.25 RTRP-11FE-1114
12 300 175 1.20 22 0.15 RTRP-11FE-1114
14 350 175 1.20 17 0.12 RTRP-11FE-1115
16 400 175 1.20 17 0.12 RTRP-11FE-1116

* At 200F (93C) using Bondstrand RP34 adhesive. For sustained service above 200F
reduce ratings linearly to 50% from 200F (93C) to 250 F (l21C). (Internal pressure
ratings are based on cyclic design).
** At 70F (21C). Reduce linearly to 90% at 150F (66C), 80% at 200F (93C) and 65% at
250F (121C).

Typical fitting performance F.W.

Internal Pressure Rating Nominal Filament Wound Molded Tapered Body
Pipe Size Elbows & Tees Elbows & Tees Reducers & Flanges
(in) (mm) (psig) (MPa) (psig) (MPa) (psig)
(MPa)
1 25 300 2.07 - - 600 4.14
1 40 300 2.07 - - 550 3.79
2 50 375 2.59 300 2.07 450 3.10
3 80 325 2.24 225 1.55 350 2.41
4 100 300 2.07 175 1.21 350 2.41
6 150 225 1.55 150 1.03 250 1.72
8 200 225 1.55 - - 225 1.55
10 250 200 1.38 - - 175 1.21
12 300 175 1.20 - - 175 1.21
14 350 175 1.20 - - 175 1.21
16 400 175 1.20 - - 175 1.21

3
Typical fitting performance Nominal FW.
Internal Pressure Rating Pipe Size Laterals F.W. Crosses Saddles
(in) (mm) (psig) (MPa) (psig) (MPa) (psig) (MPa)
1 25 - - - - 150 1.03
11/2 40 - - 150 1.03
2 50 275 1.89 150 1.03 150 1.03
3 80 250 1.72 150 1.03 150 1.03
4 100 200 1.38 150 1.03 150 1.03
6 150 150 1.03 100 0.69 150 1.03
8 200 150 1.03 100 0.69 150 1.03
10 250 150 1.03 100 0.69 150 1.03
12 300 150 1.03 100 0.69 150 1.03
14 350 150 1.03 - - 150 1.03
16 400 150 1.03 - - 150 1.03

Nominal F.W. Couplings Molded

Pipe Size and Nipples Blind Flanges
(in) (mm) (psig) (MPa) (psig) (MPa)
1 25 1015 7.00 - -
1 40 928 6.40 - -
2 50 769 5.30 150 1.03
3 80 595 4.10 150 1.03
4 100 450 3.10 150 1.03
6 150 300 2.07 150 1.03
8 200 255 1.76 150 1.03
10 250 235 1.62 150 1.03
12 300 235 1.62 150 1.03
14 350 235 1.62 - -
16 400 235 1.62 - -

** At 200OF (93C) using Bondstrand RP34 adhesive. For sustained service above 200 F
reduce ratings linearly to 50% from 200F (93C) to 250 F (121C). (Internal pressure
ratings are based on cyclic design).

4
Physical properties Pipe Property Units Value Method
2
Thermal conductivity Btuin/hft F) 2.3 Ameron
W/(MK) 0.33
-6
Thermal expansion 10 in/in/F 10.0 Ameron
-6
Linear 10 mm/mm/C 18.0 -
Flow coefficient Hazen-Williams 150 -
-6
Absolute roughness 10 . ft 17.4 -
-6
10 m 5.3
3
Density lb/in 0.065 -
3
g/cm 1.8

Mechanical properties 70F 200F ASTM

Pipe Properly Units 21 C 93C Method
Circumferential
3
Tensile stress at weeping 10 psi 24.0 - D1599
2
N/mm 165 -
6
Tensile modulus 10 psi 3.65 3.20 Ameron
2
N/mm 25200 22100
Poissons ratio - 0.56 0.70 Ameron
Longitudinal
3
Tensile strength 10 psi 8.50 6.90 D21 OS
2
N/mm 58.6 47.6
6
Tensile modulus 10 psi 1.60 1.24 D21 Os
2
N/mm 11000 8500
Poissons ratio - 0.37 0.41 D2105
Beam
6
Apparent elastic modulus 10 psi 1.70 1.00 D2925
2
N/mm 11700 6900
3
Hydrostatic design basis (cyclic) 10 psi 6.0* - D2992
2
N/mm 41.4 - Proc. A
3
Hydrostatic design basis (static) 10 psi 18.0* - D2992
2
N/mm 124 - Proc. B
* At 150F (66C).

Nominal SF PS** Beam Moment

Pipe Size Stiffness Factor Pipe Stiffness STIS*** of lnertia****
2 2 2
(in) (mm) (Ibin) (Nm) (lb/in ) (N/mm ) N/m (in4)
4
(rnm )
1 25 870 98 26400 182 4811000 0.09 0.037
1 40 1900 215 17200 119 1477000 0.27 0.110
2 50 620 70 2900 20.0 777000 0.60 0.250
3 80 620 70 860 5.93 227000 1.99 0.828
4 100 1360 154 890 6.14 221000 5.32 2.21
6 150 1360 154 270 1.86 67000 17.55 7.30
8 200 1890 214 170 1.17 41000 45.39 18.89
10 250 1890 214 86 0.59 21000 89.14 37.10
12 300 1890 214 51 0.35 13000 149.89 62.39
14 350 2250 254 46 0.32 11000 207 86.27
16 400 3290 371 45 0.31 11000 350
145.55

* Stiffness factor per ASTM D2412.

** Pipe stiffness per ASTM D241 2.
*** Tangential initial stiffness.
**** use these values for calculating permissible spans.

5
Buried installations Most installations at ambient operating temperatures do not require thrust
blocks. Consult Ameron for information regarding blocking of buried
pipelines for your specific application.
Live loads: when properly bedded in compacted sand in stable soils and
provided with at least three feet of cover, Bondstrand Series 2000 will carry
H20 wheel loadings of at least 16,000 pounds (7250 kg).

Maximum Earth Cover*

Nominal
Pipe Size 100 psi .69 MPa 125 psi .86 MPa 150 psi 1.O3MPa
(in) (mm) (ft) (m) (ft) (m) (ft) (m)
1 25 30 9.14 30 9.14 30 9.14
1 40 30 9.14 30 9,14 30 9.14
2 50 30 9.14 30 9.14 30 9.14
3 80 30 9.14 30 9.14 30 9.14
4 100 30 9.14 30 9.14 30 9.14
6 150 30 9.14 24 7.32 23 7.01
8 200 23 7.01 22 6.71 21 6.40
10 250 23 7.01 21 6.40 19 5.79
12 300 23 7.01 21 6.40 18 5.49
14 350 23 7.01 21 6.40 17 5.18
16 400 23 7.01 20 6.10 16 4.88
* Based on a 120 lb/ft3 (1923 kg/rn3) soil density and a 1000 psi (6.9 N/mm2) modulus of
soil reaction.
** Internal operating pressure.

Span lengths For lines carrying water (specific gravity = 1.00).

Notes:
1. Span recommendations are intended for normal horizontal piping support arrangements, a
compromise between continuous spans and simple spans. but include no provision for
weights (fittings, valves, flanges, etc.) or thrusts (branches, turns, etc.).
2. Span recommendations are calculated for a maximum long-time deflection of inch (13
mm) to ensure good appearance and adequate drainage.
3. Fully continuous spans may be used with support spacings up to 20 percent greater for this
deflection; in simple spans, support spacings should be 20 percent less,

6
Flow Headloss Diagram

Bending Maximum Allowable

Nominal Bending Deflection, H. for 100-ft Bending
Pipe Size Radius, R (30 m) Bending Length, S Angle,
(in) (mm) (ft) (m) (ft) (m) (deg)
1 25 58 17.7 28.5 8.7 127
11/2 40 74 22.6 19.6 6.0 86
2 50 87 26.5 15.8 4.8 69
3 80 122 37.2 10.7 3.3 47
4 100 154 47.0 8.3 2.5 36
6 150 222 67.7 5.7 1.7 25
8 200 290 88.4 4.4 1.3 19
10 250 360 119.4 3.5 1.1 15
12 300 426 129.9 2.9 0.88 13
14 350 468 142.7 2.7 0.82 12
16 400 535 163.1 2.3 0.70 10

H = maximum allowable delfection, *Do not bend pipe until adhesive has cured. At rated pressure sharper bends may create
S = bending length over which H occurs, 100 ft excessive stress concentrations.
R = bending radius,
= bending angle, degrees

Field testing Bondstrand Series 2000 piping Systems are designed for field testing with
water at 150% of rated operating pressure.

General specifications Pipe construction

The structural wall of Series 2000 pipe in 1-through 16-inch sizes shall have
continuous glass fibers wound at 54 helical angle in a matrix of aromatic
amine cured epoxy resin. The resin-rich liner shall consist of C-glass and
pipe resin and shall be 20 mils (0.5 mm) thick.
Fitting construction
Fittings in 1-through 16-inch shall be filament wound and made from the
same glass and resin as the pipe. The fitting liner shall be equal to the pipe
liner in both thickness and chemical resistance.

Alternatively, fittings in 2-through 6-inch sizes may be compression molded

from a material which yields a chemical resistance equal to that of the pipe.

7
 Testing
Quality control testing-Samples of pipe and couplings shall be tested at
random to determine conformance of the materials. Each item shall be
visually inspected for workmanship.

Pipe and fittings may be hydrostatically tested by the manufacturer to 1.5

times the pressure rating, in accordance with Ameron's standard
procedures.

2
Conversions 1 psi = 6895 Pa = 0.07031 kg/cm
5 2
1 bar = 10 PA = 14.5 psi = 1.02 kg/cm
6 2
1 MPa = 10 PA = 145 psi = 10.2 kg/cm
9 2
1 GPa = 10 Pa = 145,000 psi = 10,200 kg/cm
1 in = 25.4 mm
1 ft = 0.3048 m
1 Ibin = 0.113 Nm
4 -7 4
1 in = 4.162 x in m
C = 5/9(F -32)

Important notice This literature and the information and recommendation it contains are
b4sed on data reasonably believed to be reliable. However, such factors as
variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron
makes no representation or warranty, express or implied, including
warranties of merchantability or fitness for purpose, as to the accuracy,
adequacy or completeness of the recommendations or information
contained herein. Ameron assumes no liability whatsoever in connection
with this literature or the information or recommendations it contains.

Written comments regarding this document are invited. Please write

Engineering Manager, Ameron Fiberglass Pipe Division.

Fiberglass Pipe Group Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division
Headquarters The Americas Europe Asia
P.O. Box 801148 P.O. Box 878 Ameron B.V. Ameron (Pte) Ltd
Houston, TX 77280 Burkburnett, TX 76364 RO. Box 6 No. 7A, Tuas Avenue 3
U.S.A. U.S.A. 4190 CA Geldermalsen Jurong
Phone: (+1) 713 690 7777 Phone: (+1) 940 569 1471 The Netherlands Singapore 639407
Fax: (+1)7136902842 Fax: (+1)9405692764 Phone: (+31)345587587 Phone: (+65)8616118
Internet: www.ameron-intl.com Fax: (+31) 345 587 561 Fax: (+65) 862 1302/861-7834