Ancillary Equipment & Optional Extras

Condensate return systems.

Blowdown seperators to EN13445 or PD5500 & H&SE-PM60.

Feedwater tanks with optional tank heating. Fulton Ltd.

Water treatment and chemical dosage.

Specialised controls:
High integrity self monitoring water level limiters,
complying with H & SE, PM5.
RBC HORIZONTAL STEAM BOILER
Automatic TDS boiler blowdown system. 957 - 4787 kg/h
Automatic main boiler blowdown system.

Ladder and platforms to meet health and safety standards.

Packaged turnkey boiler system in purpose built

Ladders & platforms
prefabricated plant room or skid mounted.

Spare parts kit for 2 and 5 years.

Internal or external economisers available.

The RBC economiser is a nned tube heat exchanger mounted in

the rear smoke box of the RBC gas red boiler range.

Heat is extracted from the boiler exhaust gases by the economiser

which heats the feedwater to temperatures that can be above
100C, because the system is pressurised.

The economiser is designed to reduce the boiler exhaust

temperature to approximately 140C. In general a 10C increase in
feedwater temperature will give an efciency improvement of 2%.

For system design and application advice on the full range of Fulton
boilers, please contact the Fulton Technical Sales Support team. Internal economiser

Site and System Requirements

The boiler must be positioned on a load bearing level oor in a well ventilated and dry location. Access must be left around the
boiler for service and maintenance purposes. The ue must conform to the Clean Air Act with notication to the Local Authority.

After Sales Support

In the UK, Fulton engineers provide a nationwide commissioning and after sales service. We strongly recommend that every
boiler is commissioned by a Fulton engineer to ensure that the boiler, burner and ancillary equipment are setup to give optimum
efciency and reliability. The commissioning engineer will also instruct the on-site operators in the operation and maintenance
of the boiler.

Fulton After Sales can provide annual service contracts covering all aspects of after sales service and inspection. High efciency: 91% Nett C.V. at full re (gas red).
- Higher efciency with Economiser possible.
For boilers sold overseas, Fulton are represented by Approved Distributors who provide the important after sales service.
UK based engineers are available to travel worldwide for service support.
Constructed to EN12953 or BS2790 1992 Class 1 (PD2790) for an operating pressure
Warranty of 10.34bar.
The pressure vessel has a 3 year warranty, with the option for an extended 5 year warranty available.
CE marked to PED.

Sales & Service: +44 (0) 117 9772563 Oil, gas or dual fuel burners.
Fulton Ltd. Telephone: +44 (0) 117 972 3322
Broomhill Road Fax: +44 (0) 117 9723358
Bristol BS4 4TU
England
E-mail:
Web site:
uk.sales.ofce@fulton.com
www.fulton.com 3 year warranty standard on the pressure vessel, with 5 year option available.
Every effort is made to ensure accuracy at time of going to press. However as part of our policy of continual product improvement, we reserve the right to alter specications without prior notice. RBC 08 2011
The RBC Boiler Concept Key Features
The concept was to design and manufacture the best Water sample Insulated rear smoke box
horizontal steam boiler on the market. cooler tted as (50mm high density
standard. insulation) with two
The design team, with considerable combined experience in Main steam removable insulated doors.
the design and manufacture of steam boilers in the UK and High Integrity option outlet valve.
Europe, set out to incorporate good custom and practice into for water level limiters. Integral steam
modern design and construction methods. High density separator.
thermal insulation:
casing loss <0.5%. Safety valve.
The Fulton design criteria of high efciency and long boiler life,
has meant that the RBC has many unique features and Full size manhole
No tubes located
performance characteristics. for access
directly above the
furnace. and inspection.
The RBC is a highly efcient, safe, reliable, long lasting and
easily maintainable boiler in the Fulton tradition.
Flanged ue
outlet, optional at
rear or top.

RBC boiler installed in a fully packaged plant room

Twin reex
gauges.

The RBC Horizontal Steam Boiler has been designed to

give superior performance, long life and low maintenance.

There are many unique design features that make it one of

the most efcient and durable boilers available.

Large furnace and pressure vessel to give low

thermal stresses and with low furnace exit temperature.
Unique front access door & hinge assembly
Large second pass tube heat transfer area to give high
efciency.
Single or twin
High steam release area and large water volume to
feedwater pump
give very dry steam and ability to cope with sudden
interconnected
load changes.
to boiler.
Complete wet back design with high density insulation
for very low heat loss. 2 off inspection
handholes.
Unique front access door and hinge assembly, Fully automatic burner high / low Unique adjustable door hinges Removable
constructed with an internal air space between the or modulating option with quick guarantee ush tment and cladding strips.
ceramic door lining and the outer face of the door. The release electrical connection. therefore a perfect seal. Right
hinge assembly ensures that the door can always be handed as standard, (left handed
Oil, gas or dual fuel burners tightened up parallel to the sealing face of the boiler option available).
front support plate guaranteeing a perfect seal every
time.

Fully matched burner with a sample port in the turn Low ame temperatures to give lower NOX levels.
around area to allow for complete burner set up.
Reverse ame in large combustion chamber meaning low combustion intensity (typically < 1000kW/m),
Brushed stainless steel insulation jacket. resulting in lower stress on the pressure vessel and longer life.

Removable cladding and insulation strips for ease of Large steam space for volume and surface area: near ambient steam release velocity
periodic weld inspection. (typically @ 7bar between 0.025-0.044m/s), gives better quality steam.

Fully opening door with ceramic bre insulation and air gap, resulting in low door surface temperature.

Automatic main boiler blowdown system

The RBC Boiler Concept Key Features
The concept was to design and manufacture the best Water sample Insulated rear smoke box
horizontal steam boiler on the market. cooler tted as (50mm high density
standard. insulation) with two
The design team, with considerable combined experience in Main steam removable insulated doors.
the design and manufacture of steam boilers in the UK and High Integrity option outlet valve.
Europe, set out to incorporate good custom and practice into for water level limiters. Integral steam
modern design and construction methods. High density separator.
thermal insulation:
casing loss <0.5%. Safety valve.
The Fulton design criteria of high efciency and long boiler life,
has meant that the RBC has many unique features and Full size manhole
No tubes located
performance characteristics. for access
directly above the
furnace. and inspection.
The RBC is a highly efcient, safe, reliable, long lasting and
easily maintainable boiler in the Fulton tradition.
Flanged ue
outlet, optional at
rear or top.

RBC boiler installed in a fully packaged plant room

Twin reex
gauges.

The RBC Horizontal Steam Boiler has been designed to

give superior performance, long life and low maintenance.

There are many unique design features that make it one of

the most efcient and durable boilers available.

Large furnace and pressure vessel to give low

thermal stresses and with low furnace exit temperature.
Unique front access door & hinge assembly
Large second pass tube heat transfer area to give high
efciency.
Single or twin
High steam release area and large water volume to
feedwater pump
give very dry steam and ability to cope with sudden
interconnected
load changes.
to boiler.
Complete wet back design with high density insulation
for very low heat loss. 2 off inspection
handholes.
Unique front access door and hinge assembly, Fully automatic burner high / low Unique adjustable door hinges Removable
constructed with an internal air space between the or modulating option with quick guarantee ush tment and cladding strips.
ceramic door lining and the outer face of the door. The release electrical connection. therefore a perfect seal. Right
hinge assembly ensures that the door can always be handed as standard, (left handed
Oil, gas or dual fuel burners tightened up parallel to the sealing face of the boiler option available).
front support plate guaranteeing a perfect seal every
time.

Fully matched burner with a sample port in the turn Low ame temperatures to give lower NOX levels.
around area to allow for complete burner set up.
Reverse ame in large combustion chamber meaning low combustion intensity (typically < 1000kW/m),
Brushed stainless steel insulation jacket. resulting in lower stress on the pressure vessel and longer life.

Removable cladding and insulation strips for ease of Large steam space for volume and surface area: near ambient steam release velocity
periodic weld inspection. (typically @ 7bar between 0.025-0.044m/s), gives better quality steam.

Fully opening door with ceramic bre insulation and air gap, resulting in low door surface temperature.

Automatic main boiler blowdown system

Ancillary Equipment & Optional Extras
Condensate return systems.

Blowdown seperators to EN13445 or PD5500 & H&SE-PM60.

Feedwater tanks with optional tank heating. Fulton Ltd.

Water treatment and chemical dosage.

Specialised controls:
High integrity self monitoring water level limiters,
complying with H & SE, PM5.
RBC HORIZONTAL STEAM BOILER
Automatic TDS boiler blowdown system. 957 - 4787 kg/h
Automatic main boiler blowdown system.

Ladder and platforms to meet health and safety standards.

Packaged turnkey boiler system in purpose built

Ladders & platforms
prefabricated plant room or skid mounted.

Spare parts kit for 2 and 5 years.

Internal or external economisers available.

The RBC economiser is a nned tube heat exchanger mounted in

the rear smoke box of the RBC gas red boiler range.

Heat is extracted from the boiler exhaust gases by the economiser

which heats the feedwater to temperatures that can be above
100C, because the system is pressurised.

The economiser is designed to reduce the boiler exhaust

temperature to approximately 140C. In general a 10C increase in
feedwater temperature will give an efciency improvement of 2%.

For system design and application advice on the full range of Fulton
boilers, please contact the Fulton Technical Sales Support team. Internal economiser

Site and System Requirements

The boiler must be positioned on a load bearing level oor in a well ventilated and dry location. Access must be left around the
boiler for service and maintenance purposes. The ue must conform to the Clean Air Act with notication to the Local Authority.

After Sales Support

In the UK, Fulton engineers provide a nationwide commissioning and after sales service. We strongly recommend that every
boiler is commissioned by a Fulton engineer to ensure that the boiler, burner and ancillary equipment are setup to give optimum
efciency and reliability. The commissioning engineer will also instruct the on-site operators in the operation and maintenance
of the boiler.

Fulton After Sales can provide annual service contracts covering all aspects of after sales service and inspection. High efciency: 91% Nett C.V. at full re (gas red).
- Higher efciency with Economiser possible.
For boilers sold overseas, Fulton are represented by Approved Distributors who provide the important after sales service.
UK based engineers are available to travel worldwide for service support.
Constructed to EN12953 or BS2790 1992 Class 1 (PD2790) for an operating pressure
Warranty of 10.34bar.
The pressure vessel has a 3 year warranty, with the option for an extended 5 year warranty available.
CE marked to PED.

Sales & Service: +44 (0) 117 9772563 Oil, gas or dual fuel burners.
Fulton Ltd. Telephone: +44 (0) 117 972 3322
Broomhill Road Fax: +44 (0) 117 9723358
Bristol BS4 4TU
England
E-mail:
Web site:
uk.sales.ofce@fulton.com
www.fulton.com 3 year warranty standard on the pressure vessel, with 5 year option available.
Every effort is made to ensure accuracy at time of going to press. However as part of our policy of continual product improvement, we reserve the right to alter specications without prior notice. RBC 08 2011