Component Location RENR3615-01 Electrical Schematic Symbols And Definitions

Component
Schematic Machine
Component
Schematic Machine February 2004
Location Location Location Location
AC Switch Panel D-6 1A Sensor Fuel Level A-5 17
T
Actuator Governor A - 12 1 Sensor Pump Discharge Press 1 A-7 2F
Pressure Temperature Level Flow Circuit Breaker
Air Heater A -10 2 Sensor Pump Discharge Press 2 A-7 3F
16
Symbol Symbol Symbol
6
13
Alternator C - 12 4 Sensor Speed A - 10 18 Symbol Symbol
22 3
15 C Battery J - 12 6 Solenoid A/C Clutch B - 12 19
13 24 6 14 1E 4F
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Block Terminal G-8 Solenoid Flow Limit A-8
4
E Breaker Alt. G - 10 2E Solenoid Hyd. Lock D - 12 1G The circle indicates that the component has screw terminals and a wire can be disconnected from it.
8 11 25
A
5 28 Controller E-9 3E Solenoid Power Shift Cont. A-7 5F
Normally closed switch that will open with an increase of a specific condition.
B Eng. Speed Dial G-1 1B Solenoid Swing Brake D - 12 26
7 14
No circle indicates that the wire cannot be disconnected from the component.
Fuse Block H - 10 4E Solenoid Travel Speed D - 12 3G
9 19
16 7 4G
60 8 Horn B-2 Solenoid Travel Straight D - 12
This indicates that the component has a wire connected to it that is connected to ground.
10 15 Lamp Boom C-1 8 Switch Panel D-3 13A
4 2 7
12 1 59 Lamp Chassis B-2 10 Switch Air Cleaner J - 12 24
27 G Lamp Dome E-6 3A Switch Backup G-3 2B
19 1
7 This indicates that the component does not have a wire connected to ground. It is
26 4A 25
20 12 18 8 Lighter Cigar D-1 Switch Coolant Level J - 12 grounded by being fastened to the machine.
17 18 25 17
21 Meter Service D-2 5A Switch Disconnect G - 11 20E
Monitor F-2 6A Switch Eng. Oil Level A -12 26
2 10
Motor Starter B - 12 12 Switch Eng. Oil Press. A - 12 27 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
Motor Washer J - 12 13 Switch Eng. Oil Press. A - 10 60 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
F
Motor Wiper E-2 7A Switch Hammer Press. J-1 40
Relay Boom Lamp J - 11 5E Switch Horn J-2 1C Sender- A component that is used with a temperature or pressure gauge. The sender
Relay Chassis Lamp H - 11 7E Switch Hyd. Oil Filter A-6 6F measures the temperature or pressure. Its resistance changes to give an indication to
Relay Heater
Relay Horn
J-8
H - 11
8E
9E
Switch Hyd. Oil Level
Switch Joystick Press.
A-5
J-3
7F
5D
320C Excavator T
the gauge of the temperature or pressure.

Electrical System
Relay Hyd. Lock Sol. H - 11 10E Switch Neutral Start J-2 7D
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Relay Main J-7 11E Switch One Touch Low Idle H-1 3B
It has a coil that makes an electromagnet when current flows through it. The
Relay Neutral Start G - 11 12E Switch Speed Change G-3 5B
electromagnet can open or close the switch part of the relay.
AREA E Relay Start Cont. J - 10 13E Switch Starter G-1 6B
Relay Starter G-7 14E Switch Straight Travel Press. H-1 8D
Relay Timer J - 10 15E Switch Travel Left Press. J-1 9D Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
Resistor Backup J-7 16E Switch Travel Right Press. J-1 10D
HBC1-213 coil that makes an electromagnet when current flows through it. The electromagnet
Seat With Seat Heater H-1 14 Switch Window Limit E-1 22A GHA1-135 can open or close a valve or move a piece of metal that can do work.
8
Sender Eng. Coolant Temp. C - 12 15 Unit Air Conditioner F-5 28
Sender Eng. Coolant Temp. C - 12 59 Unit Heater F-5 28
Harness And Wire Symbols
16 15 59 2 Sender Hyd. Oil Temp. A-6 1F Unit Heater Control J-7 22E
24
8F 7B
Component
14 Sender Hyd. Oil Temp. A-6 Unit IND G-1
4
19
Wire, Cable, or Harness Part Number
18 17 Sensor A/C Photo E-2 10A Wiper Control D-2 23A
7 Pin Socket Wire Color Assembly Identification
12 Sensor AIH Coolant Temp. C - 12 16 Fuse
1 60
27 Machine locations are repeated for components located close together.
28 10
A AA 105-9344
26
A Inside of Cab
7
25
6 D B = Inside of R.H. Console 325-PK-14 1
13
C = Inside of L.H. Console
D = Backside of Platform
5
E = Around Relay Panel Single Wire Circuit Number Wire Gauge Receptacle
6
2 3
F = Inside of Pump Compartment
Connector Identification
G = Around Control Valve Plug
1 Ground 2
Connection 200-BK-14

8
Pin or Socket
Number

1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal

4
2 connector. The plug contains all 2 connector. The plug and receptacle
sockets and the receptacle contains contain both pins and sockets.
9
all pins.

Machine Harness Connector And Component Locations 2004 Caterpillar Printed in U.S.A.
All Rights Reserved
AREA F

Connector Location
Schematic Machine 1
Connector Number
Location Location
22
CONN 1 J - 11 6E
3
CONN 2 G-9 17E
CONN 3 G-9 18E
CONN 4 G-8 21E
CONN 5 G-7 19E
CONN 6 G-7 25E
CONN 7 C-6 9F Resistor and Sender Specifications
Real Time Error Codes CONN 8 F-6 31A Part No. Component Description Resistance (Ohms)
Code Description of Problems CONN 9 G-6 1D 20824-25451 @ 0 C (32 F)

1301 Engine oil pressure is too low. CONN 10 F-5 2A 6134-7496 @ 25 C (77 F)
1302 Engine coolant temperature is too high. CONN 11 F-5 2A 6 3989-4875 @ 35 C (95 F)
1303 Hydraulic oil temperature is too high. CONN 12 F-4 7A 4I-5394 Sender: Hydraulic Oil Temperature 2224-2718 @ 50 C (122 F)
13
1304 Air filter is clogged. CONN 13 H-3 3D
973-1189 @ 75 C (167 F)
1305 Battery voltage is not normal. CONN 14 H-2 6D 10 1
4 475-522 @ 100 C (212 F)
2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage. CONN 15 B-2 3
23 7
221-269 @ 125 C (257 F)
2202 Governor actuator feedback sensor circuit is shorted to body ground. CONN 16 C-2 5
CONN 17 J-2 17D 5 2 102-8016 Resistor: Backup 47.0 2.35
2301 Governor actuator feedback signal is not stable.
2302 Governor actuator feedback signal deviates. CONN 18 G-1 4B 7 At room temperature unless otherwise noted.
31
2303 Governor actuator does not move. The connectors shown in this chart are for harness to harness connectors.
2304 Calibration data error. Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
3201 Monitor RAM is not normal.
4101 Electric power supply to the controller is too much (43 volts).
4102 Over-current in proportional reducing valve. 3
4103 Proportional reducing valve circuit is open. AREA A
4104 Monitor power supply (digital output) over current.
4105 Over-current in digital output (trenching solenoid).
4106 Over-current in digital output (fine control solenoid).
5
4107 Over-current in digital output (travel speed change solenoid). 2
1 4
4108 Over-current in digital output (travel alarm). 6
Off Machine Switch Specification
4109 Spare solenoid 1 (digital output) over current.
7
Part No. Function Actuate Deactuate Contact Position
410A Over-current in digital output (swing brake solenoid).
AREA C Attch.Hammer Pressure
410b Spare solenoid 2 (digital output) over current.
Attch.Travel Pressure 490.00 49.00 kPa 290.00 kPa MIN
4201 Engine speed is not normal.
4 167-3466 Joystick Pressure (71.07 7.11 psi) (42.06 psi MIN) Normally Open
4202 Engine coolant temperature sensor is shorted to body ground.
4203 Hydraulic oil temperature sensor is shorted to body ground. Travel Left Pressure
4204 PWM sensor of pump delivery pressure is shorted to body ground. Travel Right Pressure
4205 Spare PWM sensor 1 is shorted to body ground.
4206 Spare PWM sensor 2 is shorted to body ground.
4207 PWM sensor of pump delivery pressure is open in circuit. 3
420A Fuel sensor is shorted to body ground
4
420B Fuel sensor is open or shorted to battery voltage.
420C Electric power supply is to low (below 23 volts). 8
6
420D Electric power supply is to high (above 32 volts).
420E Engine speed dial is not in one of the 10 specified positions.
4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal). 5 10
4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
4303 Engine stalls. 1
A201 Monitor communication is not normal.
9
3 Related Electrical Service Manuals
A202 Monitor takes too much time to respond to controller's signal. Title Form Number
A203 Communication is abnormal in controller. Engine/Pump Control: RENR3418
2
A20d ADEM communication disconnect.
7
17

AREA D
AREA B AREA G
 12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION

E
RELAY PANEL
E
RELAY PANEL
L13 L13 L13 L13
Wire Description
GROUND STRAP
A 308-YL-18
START CONT
S WH/BU 330-YL 200-BK-18
BACKUP
169-PK-18
HEATER 7G-1060 Wire Wire Wire Wire
B
C
235-BK-18
RELAY
GND
L
BK
YL
200-BK-18
K776-GN-18
200-BK-18
200-BK RESISTOR E
169-PK-18
CONT UNIT
320-RD-18
A770-PK-18
L13
201-BK-18
200-BK-14
H476-WH-18
235-BK-18
L14 L14 Description Description
D 893-GN-18 094-2080 P WH/YL 403-GN-18 200-BK-18 102-8016 A770-PK-18 104-3204 645-RD-18 200-BK-14 320-RD-18 TRAVEL LEFT Number Color Number Color
ET CONN E 892-BR-18 R WH/GN 309-GY-18 235-BK-18 607-PK 607-PK 154-RD PRESS. SW

200-BK-14
200-BK-14
200-BK-18

201-BK-18
Power Distribution Circuits Accessory Circuits cont.

KEY SW.(START)
F 309-GY-18 200-BK-14 DIODE 308-YL-18 607-PK 124-GN-14 151-GN 167-3466
121-1022 A

CHECK TERM.
G 308-YL 200-BK-18 607-PK 175-RD-14 189-RD

KEY SW.(ON)

REGULATOR
L15 L15
CA CC CE H (NOTE A) 308-YL-18 E 607-PK 320-RD-18 200-BK-18 CONSOLE(LH) H475-BU-18 1 101 RD Bat (+) 501 GN Wiper - Front (Low)

INDICATOR
RD-00 RD-00 BK-00 J E 169-PK-18 607-PK 154-RD H475-BU-18 235-BK-18 2
DIODE HORN SW
309-GY-18 306-GN 607-PK 151-GN H474-GN-18 103 RD Dome Lamp / Memory 506 PU Washer - Front

RELAY
TEMP.
CONN. 1 121-1022 309-GY-18 330-YL MAIN RELAY 189-RD 189-RD K849-YL-18 P A 128-2134

GND
POSNEG POS NEG BATTERY 330-YL 165-4026 169-PK-18 105-RD H473-BR-18 CONN. 17 F
F 105 RD Key Start Sw 530 OR Washer Right
3T-5760 330-YL E 105-RD A770-PK-18 235-BK-18 2 200-BK-18 320-RD-18
J E 330-YL E E 646-RD-18 103-RD 200-BK-18 PLATFORM CHASSIS 1 320-RD-18 200-BK-18 TRAVEL RIGHT J
L12 A PRESS. SW 109 RD Alt Output (+) Term. 590 GY Wiper Sw To Intermittent Module
GND 2 200-BK 200-BK-14 175-RD-14 113-OR-18 K906-GN-18
TIMER RELAY OUT 3 189-RD K776-GN-18 CG CF E 103-RD 129-BU A768-BU-18 167-3466
163-6703 A

WG
110 RD Timer Relay A537 PK Seat Heater

WH

WA
IN 4 308-YL 403-GN-18 118-GY 645-RD-18 A769-GY-18
BOOM LAMP RELAY +B 1 110-RD 893-GN-18 HEATER 124-GN-14 646-RD-18 607-PK H474-GN-18 1
161-3128 RELAY A A

A718-PU-18
A770-PK-18

L975-PK-18
892-BR-18 129-BU 118-GY M736-BU-18 235-BK-18 2
112 PU Main Power Rly Output A579 OR Wiper Motor +

310-PU-18
310-PU-18

310-PU-18
200-BK-18

200-BK-18

169-PK-18
169-PK-18

200-BK-18
200-BK-18
200-BK-18
308-YL-18

308-YL-18
308-YL-18
101-RD-4

101-RD-6
101-RD-6
112-PU-6
877-YL-4
9X-8124 L14 JOYSTICK NEUTRAL START

306-GN
306-GN
308-YL
308-YL
645-RD-18 308-YL-18 616-BU 147-PU-18 169-PK-18 105-RD H476-WH-18 1 154-RD A RD-18

200-BK-18
200-BK-18

200-BK-14
200-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
PRESS. SW LIMIT SW

200-BK
235-BK-18 607-PK 113-OR-18 307-OR A755-PK-18 235-BK-18 2 151-GN B WH-18
E
616-BU 893-GN-18 184-RD 154-RD 607-PK A756-BU-18 167-3466 189-RD C BK-18 163-6785 113 OR Opr Mon Panel B (+) Switched A580 BR Wiper Motor
892-BR-18 322-GY 308-YL 607-PK A757-GY-18
L22 L22
WASHER
COOLANT
LEVEL SW AIR CLEANER
645-RD-18 A588-GN 151-GN 607-PK A758-BR-18 ATCH HAMMER
PRESS. SW
114 RD Warning Horn (Forward) A581 GN Wiper Motor Raise
149-RD 616-BU 309-GY-18 307-OR 308-YL L972-BU-18 H475-BU-18
7T-8890 096-0744 SW L15 L15 167-3466 (NOTE C)
646-RD-18 189-RD 310-PU-18 310-PU-18 K907-BU-18 H474-GN-18 118 GY Wiper / Washer A582 PU Wiper Motor Stop
154-0498 607-PK 189-RD 330-YL 332-BU-18 L969-WH-18 K849-YL-18 A
C CHASSIS LAMP RELAY 607-PK 189-RD 112-PU-6 332-BU-18 330-YL L968-OR-18 H473-BR-18 K849-YL-18 1
MOTOR 161-3128 15A 175-RD-14
A/C BLOWER
160-PU 189-RD E 101-RD-6 147-PU-18 308-YL 235-BK-18 235-BK-18 2 119 PK Fan Motor/ Cab Fan A584 BU Window Limit SW To Wiper Cont
TIMER RELAY
646-RD-18 10A 110-RD 149-RD 189-RD RELAY PANEL 101-RD-6 147-PU-18 308-YL 235-BK-18
HORN
E
10A 114-RD
DOME LAMP/MEMORY
149-RD 189-RD H474-GN-18 1 E554-PK-18 308-YL 308-YL 235-BK-18 124 GN A/C A586 OR Wiper SW To Wiper Cont
607-PK 10A 103-RD 110-RD 330-YL H475-BU-18 2 H474-GN-18 E554-PK-18 308-YL 235-BK-18
KEY SW L16 L16
607-PK 10A 105-RD
E/P CONT
105-RD 151-GN H476-WH-18 3 H475-BU-18 H475-BU-18 F774-WH-18 235-BK-18
ATCH STRAIGHT TRAVEL
129 BU Cigar Lighter A588 GN Safety Sol Relay To Sol
10A 184-RD 184-RD 105-RD 200-BK-18 200-BK-18 K849-YL-18 4 H476-WH-18 H474-GN-18 F773-OR-18 235-BK-18
BOOM LAMP PRESS. SW
160-PU 10A 149-RD 103-RD 645-RD-18 200-BK-18 200-BK-18 L972-BU-18 5 K849-YL-18 H476-WH-18 A770-PK-18
C 5A 175-RD-14 646-RD-18 200-BK-18 310-PU-18 M736-BU-18 6 K849-YL-18 235-BK-18 167-3466 (NOTE B) 147 PU Att. Fine Swing Control Sw. C537 GN A/C Photo Sensor (+ Sig)
C 5A E 114-RD 103-RD 308-YL 310-PU-18 K906-GN-18 7 L972-BU-18 K906-GN-18 307-OR A
10A 160-PU 175-RD-14 308-YL-18 310-PU-18 A768-BU-18 8 M736-BU-18 A768-BU-18 169-PK-18 H473-BR-18 1 149 RD Boom Lamp C538 OR A/C Photo Sensor (- Sig)
10A 309-GY-18 118-GY 169-PK-18 308-YL A769-GY-18 9 F774-WH-18 A769-GY-18 169-PK-18 235-BK-18 2
506-PU-18

412-BU-18

430-BU-18
200-BK-18

235-BK-18

235-BK-18

WJ
150 RD Bat (+) E554 PK A/C Clutch Solenoid

L16
10A 118-GY 332-BU-18 330-YL 308-YL-18 308-YL 10 F773-OR-18 M736-BU-18 169-PK-18 CONN. 13
HORN RELAY WG CONN. 14
332-BU-18 147-PU-18 330-YL 308-YL F774-WH-18 11 A755-PK-18 A755-PK-18 169-PK-18 332-BU-18
161-3128 147-PU-18 113-OR-18 306-GN 169-PK-18 F773-OR-18 12 A756-BU-18 A756-BU-18 169-PK-18 169-PK-18
320-RD-18 15A 124-GN-14
A/C
169-PK-18 124-GN-14 308-YL 169-PK-18 A755-PK-18 13 A757-GY-18 A757-GY-18 607-PK 892-BR-18
151 GN Hyd. Lock Cancel Sw. Lighting Circuits
SW PANEL/RADIO A A
5A 113-OR-18 113-OR-18 129-BU 169-PK-18 A770-PK-18 A756-BU-18 14 A758-BR-18 A758-BR-18 103-RD 893-GN-18
E
322-GY 10A 118-GY
WASHER/WIPER
124-GN-14 320-RD-18 A770-PK-18 A718-PU-18 A757-GY-18 15 M741-GY-18 L972-BU-18 103-RD 200-BK-14 CONSOLE(RH) 154 RD Neutral Start Limit Sw. to Neutral Start Relay 607 PK Flood Lamps - Front

10
11
12
3
4
5
6
7
8
9
2

2
1

10
11
12
BACKUP

8
9
7
169-PK-18 129-BU 154-RD 310-PU-18 L975-PK-18 A758-BR-18 16 M742-PU-18 K907-BU-18 103-RD 200-BK-14

1
2
3
4
5
6
5A
CIGAR LIGHTER
H 10A 129-BU
CHASSIS LAMP
114-RD 307-OR A718-PU-18 200-BK-18 K907-BU-18 17 M734-BR-18 L969-WH-18 103-RD 607-PK
H
160 PU Chassis Lamp 616 BU Boom Flood Lamp
114-RD 10A 160-PU 200-BK-18 607-PK L975-PK-18 306-GN L969-WH-18 18 147-PU-18 L968-OR-18 113-OR-18 103-RD G G G
SENSOR
5A 147-PU-18
MONITOR
320-RD-18 306-GN L968-OR-18 19 H465-GN-18 F774-WH-18 129-BU 113-OR-18 169 PK Backup/Monitor Control 645 RD Boom Lamp Relay

F774-WH-18
L969-WH-18

M736-BU-18
K906-GN-18

A769-GY-18

A757-GY-18

F773-OR-18
A768-BU-18

K907-BU-18

L968-OR-18

A756-BU-18

A758-BR-18
A537-PK-18

A770-PK-18

A755-PK-18

L972-BU-18
5A 332-BU-18 322-GY 410-WH-18 20 H466-BU-18 F773-OR-18 M734-BR-18 129-BU

150-OR-18
780-PU-18
200-BK-18

169-PK-18
200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
HYD LOCK SOL RELAY ALT REGULATOR G

307-OR
105-RD

326-RD

607-PK
308-YL
5A 309-GY-18 A588-GN 506-PU-18 21 H467-WH-18 M734-BR-18 645-RD-18 M734-BR-18
161-3128 5A 119-PK-18
CAB FAN
189-RD 306-GN DIODE M741-GY-18 22 200-BK-18 M741-GY-18 M741-GY-18 645-RD-18 A537-PK-18 1 ATCH SEAT WITH 175 RD A/C Blower 646 RD Chassis Lamp Relay
AUX CKT L11 SEAT HEATER
200-BK-18 10A 180-GN 151-GN 330-YL 121-1022 H465-GN-18 23 200-BK-14 H465-GN-18 H465-GN-18 M741-GY-18 200-BK-18 2
E
5A 200-BK-18 E M742-PU-18 24 200-BK-14 M742-PU-18 M742-PU-18 H465-GN-18 164-0505 180 GN Aux Ckt Control Circuits
A588-GN 5A E 306-GN H466-BU-18 25 403-GN-18 403-GN-18 M742-PU-18
5A FUSE BASE
183-1000
307-OR 306-GN 1 M734-BR-18 26 410-WH-18 410-WH-18 403-GN-18
L17 184 RD Eng/Pump Control 763 BU Torque Converter Sw

K776-GN-18

A718-PU-18
A770-PK-18

L975-PK-18
10A 5A 154-RD 330-YL 2 H467-WH-18 27 H466-BU-18 H466-BU-18 410-WH-18

113-OR-18
124-GN-14

403-GN-18
893-GN-18
645-RD-18

175-RD-14

320-RD-18

646-RD-18

309-GY-18
332-BU-18
147-PU-18

310-PU-18

892-BR-18
169-PK-18

200-BK-14

A588-GN
E

151-GN
307-OR
105-RD
189-RD

103-RD

118-GY

154-RD

184-RD
322-GY

189-RD
129-BU

616-BU
607-PK

607-PK
330-YL

308-YL
189-RD 10A 5A 403-GN-18 28 H467-WH-18 H467-WH-18 H466-BU-18 189 RD Start Aid Ckt. 780 PU Atch Quick Coupler
151-GN 10A 10A FUSE E554-PK-18 29 506-PU-18 646-RD-18 H467-WH-18
10A 10A 5A 141-2759 147-PU-18 30 405-GY-18 506-PU-18 646-RD-18
10A 15A 10A 113-8490 200-BK-18 31 H473-BR-18 441-OR-18 118-GY 506-PU-18 G ONE TOUCH Ground Circuits 788 YL Engine Speed (+)
NEUTRAL START RELAY 15A 15A 15A 113-8491 200-BK-14 32 235-BK-18 442-GY-18 200-BK-14 118-GY 235-BK-18 LOW IDLE SW
WH
200 BK Main Chassis A718 PU Start Aid Coolant Sensor Signal

F774-WH-18
161-3128 128-2134

M736-BU-18

L969-WH-18

K906-GN-18
F773-OR-18

A769-GY-18

A757-GY-18
K907-BU-18

L968-OR-18

A768-BU-18

A756-BU-18

A758-BR-18
A770-PK-18

A755-PK-18

A537-PK-18
L972-BU-18
200-BK-14 33 447-PK-18 200-BK-14 235-BK-18 L972-BU-18

150-OR-18
780-PU-18
169-PK-18

235-BK-18

235-BK-18

235-BK-18
200-BK-18

235-BK-18
200-BK-18
307-OR
326-RD

105-RD

607-PK
308-YL
200-BK-18 235-BK-18 34 405-GY-18 892-BR-18 124-GN-14 310-PU-18
E
H473-BR-18 35 441-OR-18 892-BR-18 175-RD-14 330-YL 201 BK Operator Monitor Return A755 PK Throttle Sw #1
306-GN 119-PK-18 119-PK-18 405-GY-18 36 442-GY-18 892-BR-18 E554-PK-18 405-GY-18
441-OR-18
442-GY-18
37
38
447-PK-18 892-BR-18
893-GN-18
607-PK
200-BK-14
441-OR-18
442-GY-18
235 BK Electronic Pump Ctrl Gnd A756 BU Throttle Sw #2
WE WF
307-OR 112-PU-6 112-PU-6 112-PU-6 109-RD-8 447-PK-18 39 200-BK-18 200-BK-14 447-PK-18
154-RD 892-BR-18 40 892-BR-18 200-BK-18 235-BK-18 200-BK-14 G Basic Machine Circuits A757 GY Throttle Sw #3
101-RD-6 101-RD-6 101-RD-6 304-WH-8 893-GN-18 41 893-GN-18 200-BK-18 310-PU-18 200-BK-14 607-PK L. CHASSIS IND UNIT
42 K906-GN-18 200-BK-18 332-BU-18 124-GN-14
L18
200-BK-18 GND 163-6702 304 WH Starter Relay No. 1 Output A758 BR Throttle Sw #4
START RELAY 43 A768-BU-18 200-BK-14 330-YL 175-RD-14
WJ WC
125-1302 44 A769-GY-18 200-BK-14 405-GY-18 E554-PK-18 BACKUP
GOV SW G
306 GN Starter Relay Coil To Neut Start SW Or A761 PU Electronic Pump Cont Throttle Ground
101-RD-6 60A 109-RD-6 109-RD-6 45 308-YL H473-BR-18 441-OR-18 607-PK
(NOTE A) 46 K907-BU-18 235-BK-18 442-GY-18 607-PK 163-6711 235-BK-18 1 COM
47 L969-WH-18 235-BK-18 447-PK-18 103-RD 169-PK-18
2 1 G
F773-OR-18 A755-PK-18 2 S1 THROTTLE 307 OR Key Start SW To Neutral Start SW Or A762 PU Elec Pump Cont Eng Speed Ground
ALT BREAKER 48 L968-OR-18 235-BK-18 607-PK 169-PK-18 G F774-WH-18 A756-BU-18 3 S2 POS SW
9S-0174 49 410-WH-18 235-BK-18 892-BR-18 892-BR-18
3
A757-GY-18 4 S3 106-0107 308 YL Main Power Relay Coil A768 BU Pump Control Valve #1 (+)
DISCONNECT SW BACKUP G
50 506-PU-18 235-BK-18 892-BR-18 893-GN-18 780-PU-18 A758-BR-18 5 S4
7N-0718 EPR VALVE SW 309 GY Alternator Regulator A769 GY Pump Control Valve #2 (-)

K776-GN-18
A718-PU-18
A770-PK-18

L975-PK-18
51 235-BK-18 893-GN-18 201-BK-18 6

124-GN-14

113-OR-18

403-GN-18

893-GN-18
320-RD-18

645-RD-18

175-RD-14

646-RD-18

309-GY-18
332-BU-18

310-PU-18

147-PU-18

892-BR-18
169-PK-18

200-BK-14

119-PK-18
304-WH-8
101-RD-6
101-RD-4
109-RD-6
109-RD-8

A588-GN
877-YL-4
G 163-6710 G

151-GN

307-OR
189-RD
118-GY
105-RD

154-RD

103-RD

184-RD

322-GY

189-RD
129-BU

616-BU
607-PK

607-PK
308-YL

330-YL
52 403-GN-18 893-GN-18 169-PK-18
53 893-GN-18 169-PK-18 310 PU Start Aid SW To Start Aid Sol A770 PK Elec Pump Cont Bypass Sw
506-PU-18
412-BU-18

430-BU-18
200-BK-18
235-BK-18

235-BK-18

1 2 G G J
54 893-GN-18 K906-GN-18 150-OR-18
CE SC C A 3 R
201-BK-18 K907-BU-18 308-YL
GROUND STRAP KEY SW 320 RD Horn Relay Coil To SW F773 OR Governor Accel

WC
WA

WE

WF
CG
A770-PK-18

CF
167-3583 E E E E R CONN. 9 4 5 C OFF 9G-7641
A768-BU-18 326-RD
A L969-WH-18
6
307-OR S ON 322 GY Warning Horn (Forward) F774 WH Governor Decel

10
11
12

10
11
12
3
4
5
6
7
8
9

3
4
5
6
7
8
9
2

2
B ST

1
10
11
12
1 103-RD M736-BU-18 105-RD

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
A A 7 8
C C C C C C P
2 201-BK-18
9
235-BK-18 326 RD Key SW "C" Term K776 GN Start Cont Relay
CONN. 6 3 169-PK-18 CONN. 18
SC 4 235-BK-18
(NOTE B) 10 11 330 YL Neutral Start Relay Coil M734 BR Travel Mode SW

L12

L10
BLOCK 5 893-GN-18 A769-GY-18
CHASSIS CONN. 2 CONN. 5 (NOTE A) 12 G
CONN. 3 121-1023 6 892-BR-18 L968-OR-18
G 332 BU Monitor Battery M736 BU Governor Comand/Backup SW

L12

L11

L18

L17
CONN. 4 7 607-PK
8
Monitoring Circuits M737 WH Flow Limit Pressure PRV
L9

119-PK-18 200-BK-18
A 403 GN Alternator (R) Term. M738 OR Primary NFC Pressure PRV

L18

L17
L12 L12 L12 L12
L9

R 1 124-GN-14
ATCH B 2 200-BK-14 405 GY Opr Mon Oil Press. (Low Setting) M739 YL PRV Return (2)
A/C UNIT R/L 3 175-RD-14
L10 L10 L10 L10 L10 161-3779 G 4 E554-PK-18
L18 410 WH Action Alarm M740 PK Travel Straight Solenoid
BR 5 607-PK
ATCH B 6 200-BK-14 412 BU Operator Monitor Cool Flow M741 GY Travel Alarm Cancel Switch
L11 L11 L11 L11 L11 L11 L11 HEATER UNIT
164-0490 L19
430 BU Operator Monitor Air Filter M742 PU AEC Mode Switch
L17
441 OR Coolant Temp. Sender N769 GY Engine Oil Pressure SW
442 GY Hyd. Temp. Sender 877 YL Air Heater to Air Heater Relay
H476-WH-18

H467-WH-18
F774-WH-18

M741-GY-18
H474-GN-18

M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18

L969-WH-18

H465-GN-18
M742-PU-18

M734-BR-18
K776-GN-18

K906-GN-18
H475-BU-18

A769-GY-18

F773-OR-18

A757-GY-18

H466-BU-18

H473-BR-18
A718-PU-18

A768-BU-18

A756-BU-18

A758-BR-18
K907-BU-18

L968-OR-18
A755-PK-18

E554-PK-18
L972-BU-18
L975-PK-18

K849-YL-18

410-WH-18
403-GN-18

893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18

893-GN-18

403-GN-18

441-OR-18
309-GY-18

405-GY-18

442-GY-18
412-BU-18
430-BU-18
506-PU-18

892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18

506-PU-18

147-PU-18
200-BK-18
235-BK-18
235-BK-18

200-BK-14

200-BK-18
200-BK-14
200-BK-14

235-BK-18

447-PK-18
304-WH-8
101-RD-4

109-RD-6

A588-GN
877-YL-4

H467-WH-18

M741-GY-18
H465-GN-18
M742-PU-18

M734-BR-18
189-RD

184-RD

322-GY

H466-BU-18
616-BU

607-PK

308-YL

447 PK Fuel Level Sensor 892 BR Cat Data Link (-)

410-WH-18
403-GN-18

893-GN-18

113-OR-18

441-OR-18
645-RD-18

646-RD-18

405-GY-18

442-GY-18
506-PU-18

892-BR-18

310-PU-18

332-BU-18
119-PK-18
200-BK-18

235-BK-18

169-PK-18

447-PK-18

200-BK-14

200-BK-14
103-RD

118-GY
129-BU

607-PK
F F

330-YL
487 OR Hydraulic Filter SW 893 GN Cat Data Link (+)
491 PK Hydraulic Oil Temp Sensor K849 YL Atch Stem1 Swing Cancel
P A A A
CONN. 8 492 GY Coolant Temp Sensor Signal K850 BR Atch Stem2 Swing Cancel

10
11
12

10
11
12
13
14
15
16
17
18

10
11
12
13
14
15
16
17
18
19
20
21
3
4
5
6
7
8
9

3
4
5
6
7
8
9

3
4
5
6
7
8
9
2

2
1

1
N H H H H 496 WH Hyd Oil Level Switch K851 BU Atch Stem3 Swing Cancel
332-BU-18 1 + BATTERY
L7 L7
200-BK-18 2 GND C468 BU Engine oIl Level K852 GN Atch Stem4 Swing Cancel

PUMP DISCHARGE(2) PRESS SENSOR

PUMP DISCHARGE(1) PRESS SENSOR
CONN. 11

FUEL SECONDARY FILTER PLUGGED

CONN. 10 CONN.12 607-PK-18 3 ILLUM
N 4 ONE TOUCH LOW IDLE H465 GN Travel Alarm Cancel Indicator K904 GN Pump Discharge - Signal

CREEPER TRAVEL FUNCTION SW

FUEL PRIMARY FILTER PLUGGED

HEATER RELAY/STARTER RELAY

OVER LOAD ALARM CANCEL SW

ATCH GN 1 119-PK-18 310-PU-18 5 HEATER RELAY

WATER SEPARATOR LEVEL SW

TRAVEL STRAIGHT PRESS SW

FAN MOTOR MONITOR
H466 BU AEC Mode Indicator K906 GN Swing Brake Sol - Signal
POWER SHIFT CONTROL PRV
TRAVEL SPEED CHANGE SOL

ATCH STEM2 SWING CANCEL

BK 2 200-BK-18 405-GY-18 6 ENG OIL PRESS. SW

ATCH STEM1 SWING CANCEL

ATCH STEM3 SWING CANCEL

ATCH STEM4 SWING CANCEL
TRAVEL ALARM CANCEL IND

TRAVEL ALARM CANCEL SW

SWING BRAKE CANCEL SOL

180-5316 167-3613

CAPSULE FILTER PLUGGED

FAN MOTOR CONTROL PRV

330-YL-18 7 START CONT RELAY

ANALOG SENSOR RETURN

AIR HEATER CONTROLLER

SPECIAL FILTER PLUGGED

ONE TOUCH LOW IDLE SW
PRIMARY NFC PRESS PRV

TRAVEL RIGHT PRESS SW

M737-WH-18

H476-WH-18

H467-WH-18
M738-OR-18

F774-WH-18

M741-GY-18
M736-BU-18

M736-BU-18
M736-BU-18

H474-GN-18

L969-WH-18

H465-GN-18
M742-PU-18

M734-BR-18
M740-PK-18

K904-GN-18

N769-GY-18

K906-GN-18

K776-GN-18

COOLANT TEMP SENSOR

C468-BU-18

A769-GY-18

F773-OR-18

H475-BU-18

A757-GY-18

H466-BU-18

H473-BR-18
M739-YL-18
A762-PU-18

A761-PU-18

A718-PU-18

A768-BU-18

A756-BU-18

A758-BR-18
K907-BU-18

L968-OR-18
E554-PK-18

A755-PK-18

O.L.W.D. PRESS SENSOR

L972-BU-18
L975-PK-18

K849-YL-18
T967-YL-18

OPTION VOLTAGE SW (1)

442-GY-18 8 HYD OIL TEMP SENDER
410-WH-18

TRAVEL LEFT PRESS SW

MOTOR
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18

441-OR-18

893-GN-18
893-GN-18
309-GY-18

405-GY-18

442-GY-18
763-BU-18

147-PU-18
147-PU-18
147-PU-18
147-PU-18

892-BR-18
892-BR-18
412-BU-18
430-BU-18
235-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14

200-BK-18
235-BK-18
235-BK-18

447-PK-18

H467 WH Travel Mode Indicator K907 BU Swing Brake Sol - +B

496-WH-18

304-WH-8
487-OR-18
492-GY-18

101-RD-4

109-RD-6

AIR CLEANER PLUGGED

491-PK-18

A588-GN
788-YL-18

FLOW LIMIT PRESS PRV

877-YL-4

HYD OIL TEMP SENSOR

TRAVEL STRAIGHT SOL

GOVERNOR FEEDBACK

GOVERNOR COMMAND
189-RD

322-GY

184-RD
616-BU

OPTION CONTROL PRV

OPTION CONTROL PRV
235-BK

607-PK

308-YL
308-YL
308-YL
308-YL

THROTTLE POSITION 3
THROTTLE POSITION 4
THROTTLE POSITION 1
THROTTLE POSITION 2
441-OR-18 9 COOLANT TEMP SENDER

ALTERNATOR R TERM.

JOYSTICK PRESS SW

COOLANT LEVEL SW
447-PK-18 10 FUEL LEVEL SENSOR

ENG OIL PRESS SW

H473 BR Travel Straight Pressure Switch L968 OR Electronic Pump COntrol Ps Valve (-)

AUTO LUB FAILURE

SPEED SENSOR (+)

OPTION PWM IN (1)

ENG OIL LEVEL SW

HYD OIL LEVEL SW
TRAVEL MODE IND
SPEED SENSOR (-)

TRAVEL MODE SW
11 NC

CAT DATA LINK (+)

CAT DATA LINK (-)

SWITCH RETURN
FREE SWING SW

PRV RETURN (1)

PRV RETURN (2)
PRV RETURN (3)
PRV RETURN (4)
103-RD-18 12 BACKUP
FINE SWING SW
TRAVEL ALARM

ACTION ALARM
AEC MODE IND

AEC MODE SW
DOME LAMP 332-BU-18 H474 GN Travel Right Pressure Switch L969 WH Electronic Pump Control Ps Valve (+)

+12V SUPPLY
SENSOR RET
176-1986

BACKUP SW
FUEL LEVEL
200-BK-18

OPTION SW
OPTION SW

KEY SW ON

H467-WH-18
M741-GY-18
H

H465-GN-18
M742-PU-18

M734-BR-18
H466-BU-18
A584-BU-18
607-PK-18
H475 BU Travel Left Pressure Switch L972 BU Low Idle SW

441-OR-18

113-OR-18

403-GN-18
103-RD-18

405-GY-18

442-GY-18

646-RD-18
645-RD-18
332-BU-18

310-PU-18

506-PU-18
200-BK-14

200-BK-14

607-PK-18

447-PK-18

200-BK-14
330-YL-18
103-RD
103-RD

103-RD
103-RD

118-GY
129-BU
200-BK
103-RD A584-BU-18 310-PU-18 Y/G
200-BK 103-RD 405-GY-18 H ATCH A/C PHOTO

GND

GND
200-BK-14 330-YL-18 C538-OR-18 SENSOR H476 WH Joystick Pressure Switch L975 PK Start Aid Cont Lamp 1 Output

+B

+B
L8

L7

167-7083

L19
200-BK-14 442-GY-18 C537-GN-18
200-BK 441-OR-18 Y/W Accessory Circuits T967 YL Pump Discharge(2) Press Sensor
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
200-BK-18 447-PK-18
103-RD-18
M737-WH-18
M738-OR-18
F774-WH-18

C
M736-BU-18
K906-GN-18

M740-PK-18

N769-GY-18

K776-GN-18

K904-GN-18
C468-BU-18

F773-OR-18

A769-GY-18
A762-PU-18

A761-PU-18

A718-PU-18

M739-YL-18

A768-BU-18
E554-PK-18

T967-YL-18

200-BK C538-OR-18
441-OR-18

403-GN-18
405-GY-18

309-GY-18

442-GY-18
763-BU-18

147-PU-18
147-PU-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14
235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18
200-BK-18

447-PK-18
496-WH-18
304-WH-8

487-OR-18
492-GY-18

101-RD-4

109-RD-6

491-PK-18
A588-GN

788-YL-18

877-YL-4

L21 WINDOW LIMIT SW

189-RD

322-GY
616-BU
235-BK

607-PK
308-YL

200-BK-18 200-BK C537-GN-18

M737-WH-18

H467-WH-18

H476-WH-18
M738-OR-18

M741-GY-18
117-6306
L969-WH-18

H465-GN-18

M736-BU-18

M736-BU-18

M742-PU-18

M734-BR-18

H474-GN-18
496-WH-18
M740-PK-18

K904-GN-18

K852-GN-18
H466-BU-18

A757-GY-18

H475-BU-18

C468-BU-18

H473-BR-18
K907-BU-18

L968-OR-18
M739-YL-18

A762-PU-18

A761-PU-18

A756-BU-18

K850-BR-18

A758-BR-18

K851-BU-18
403-GN-18

487-OR-18
A755-PK-18
492-GY-18

L972-BU-18

412-BU-18

430-BU-18
L975-PK-18

K849-YL-18
K849-YL-18
K849-YL-18
K849-YL-18
491-PK-18

T967-YL-18
788-YL-18

A584-BU-18 200-BK-18 200-BK

410-WH-18

893-GN-18
E E
763-BU-18

892-BR-18
H

-GY-18
184-RD

184-RD
235-BK

235-BK

308-YL
200-BK A581-GN MOTOR
WIPER L21 H H
200-BK A582-PU A584-BU-18
200-BK-18 A580-BR A579-OR MOTOR
200-BK A579-OR A580-BR 161-3667 200-BK-18
200-BK-18 A579-OR A581-GN
200-BK A580-BR A582-PU

200-BK-18

200-BK-14

200-BK-18
200-BK-14

200-BK-18
L4

L6

200-BK

200-BK

200-BK
200-BK

200-BK
200-BK
200-BK-14 A582-PU 200-BK
200-BK-14 A581-GN
ENG/PUMP CONT 200-BK A584-BU-18
157-3165 332-BU-18 506-PU-18
(NOTE A) 607-PK-18 118-GY
L5 L20 L20
310-PU-18 200-BK
405-GY-18 403-GN-18
H
330-YL-18 200-BK-18
M737-WH-18

H467-WH-18

H476-WH-18
M738-OR-18

M741-GY-18
H
L969-WH-18

H465-GN-18
M736-BU-18
M736-BU-18

M742-PU-18

M734-BR-18

H474-GN-18
496-WH-18
M740-PK-18

K904-GN-18

N769-GY-18

K852-GN-18
C468-BU-18

H466-BU-18

A757-GY-18

H475-BU-18

H473-BR-18
M739-YL-18
A762-PU-18

A761-PU-18

K907-BU-18

L968-OR-18

A756-BU-18

A758-BR-18

K850-BR-18
K851-BU-18
403-GN-18

487-OR-18

893-GN-18

893-GN-18
A755-PK-18
492-GY-18

L972-BU-18

430-BU-18
412-BU-18

892-BR-18

892-BR-18
L975-PK-18
K849-YL-18

K849-YL-18
491-PK-18
T967-YL-18
788-YL-18

CAB 442-GY-18 129-BU

410-WH-18
893-GN-18
763-BU-18

892-BR-18

C TRAVEL SPEED

184-RD
184-RD
184-RD
184-RD
235-BK
235-BK
235-BK
235-BK

308-YL
CAB 441-OR-18 200-BK
SOL
L5

763-BU-18 1 447-PK-18 530-OR-18

235-BK-18 2 121-1491 103-RD-18 590-GY-18
A584-BU-18 A586-OR-18

H467-WH-18
M741-GY-18
M734-BR-18
M742-PU-18

H465-GN-18
A586-OR-18

A586-OR-18
H466-BU-18

A584-BU-18
506-PU-18 501-GN-18

113-OR-18

501-GN-18

530-OR-18

530-OR-18
501-GN-18

403-GN-18
646-RD-18
645-RD-18

590-GY-18

590-GY-18
506-PU-18
200-BK-18

200-BK-18
A579-OR

A581-GN
L5

A580-BR

A582-PU
118-GY

129-BU
200-BK

200-BK
118-GY 501-GN-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14
200-BK-18

200-BK-18
235-BK
200-BK
200-BK
200-BK
235-BK

403-GN-18 A586-OR-18
129-BU 590-GY-18
C SWING C

L19
646-RD-18 530-OR-18
L8

K906-GN-18 1 BRAKE SOL (NOTE A) 645-RD-18 646-RD-18

1
2
3
4
5
6
121-1491 L7 L7 L7 H
235-BK-18 2 M734-BR-18 645-RD-18
M742-PU-18 M734-BR-18 H H
113-OR-18 M742-PU-18

10
11
12
13
14
15
16
17
18
19
20

10
11
12
13
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
C L8 L8 (NOTE B) M741-GY-18 113-OR-18 + -
CHASSIS H467-WH-18 M741-GY-18 H H
L4

L5

L6

+B
L. CHASSIS
L. BOOM

W. INT (6)
W. INT (3)
TRAVEL MODE SW
AEC MODE SW
ALARM CANCEL SW

TRAVEL MODE IND 1

TRAVEL MODE IND 2

W. LOW

WASH
ALARM CANCEL IND
AEC MODE IND
GND

W. CCW
W. CW
WIPER CUT
INT (6)
WA+
ACC
WASH
LOW
INT (3)
GND
RISE. S
STOP
REV
H466-BU-18 H467-WH-18
C HYD LOCK H H465-GN-18 H466-BU-18 SERVICE
A588-GN 1 SOL C538-OR-18 C538-OR-18 H465-GN-18 METER
200-BK-18 2 121-1491 ATCH C537-GN-18 C537-GN-18 200-BK-18 6T-7337
D CIGAR D
A/C SW PANEL
LIGHTER
157-3210
L19 9W-0335
ATCH SWITCH PANEL WIPER CONT
HEATER SW PANEL 163-6701 155-7042
176-2005

C TRAVEL STRAIGHT L21 L21 L21 L21 L21

M740-PK-18 1 SOL
235-BK-18 2 121-1491

OPERATOR STATION OPERATOR STATION

L4

L5

L6
L4

L5

L6

ABBREV COLOR
C
AIH COOLANT
1 A718-PU-18 RD RED
TEMP SENSOR
2 200-BK-18 WH WHITE
170-9486 T OR ORANGE
M737-WH-18
F774-WH-18

M738-OR-18

YL YELLOW
M736-BU-18
F773-OR-18
K776-GN-18

N769-GY-18

K904-GN-18
A761-PU-18
C468-BU-18

A769-GY-18
A718-PU-18

A762-PU-18

A768-BU-18

M739-YL-18
E554-PK-18

T967-YL-18
496-WH-18
441-OR-18

403-GN-18

487-OR-18
492-GY-18

309-GY-18

405-GY-18

442-GY-18
147-PU-18
147-PU-18
200-BK-18

235-BK-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18

491-PK-18

447-PK-18
788-YL-18
304-WH-8
109-RD-6

101-RD-4

877-YL-4

PK PINK
322-GY
189-RD

616-BU
200-BK
200-BK
200-BK
235-BK

607-PK
308-YL

BK BLACK
GY GRAY
PU PURPLE
COOLANT TEMP C BR BROWN
235-BK-18
SENDER GN GREEN
(E/P CONT) T BU BLUE
5I-7578 492-GY-18
C C
L3

SYMBOL DESCRIPTION
L3 L3 L3 L3 L3 L3 L3 L3
BLADE, SPADE, RING,
COOLANT TEMP C OR SCREW TERMINAL
200-BK-18
SENDER
(MONITOR) T C L L CIRCUIT CONNECTED
5I-7578 441-OR-18 616-BU 1 616-BU 616-BU ATCH
A718-PU-18 235-BK-18 200-BK 2 200-BK 200-BK BOOM LAMP CIRCUIT NOT CONNECTED
492-GY-18 235-BK-18 153-2521
235-BK-18 235-BK-18 ELECTRICAL CONNECTION
M C CONN. 16 TO MACHINE STRUCTURE
441-OR-18 235-BK-18
309-GY-18 200-BK-18 235-BK-18 M737-WH-18 A M737-WH-18 A768-BU-18 487-OR-18 487-OR-18
L23 L23 INTERNAL ELECTRICAL
K776-GN-18 200-BK-18 A718-PU-18 M738-OR-18 B M738-OR-18 A769-GY-18 491-PK-18 491-PK-18
109-RD-6 200-BK-18 492-GY-18 M739-YL-18 C M739-YL-18 147-PU-18 496-WH-18 496-WH-18 CONNECTION TO SURFACE
L B 200-BK-18 441-OR-18 M739-YL-18 235-BK-18 147-PU-18 A768-BU-18 A768-BU-18 OF COMPONENT
ALTERNATOR C
ALT P 403-GN-18 309-GY-18 309-GY-18 M739-YL-18 CONN. 7 235-BK-18 K904-GN-18 A769-GY-18 A769-GY-18
5I-8085 RE K776-GN-18 K776-GN-18 M739-YL-18 235-BK-18 T967-YL-18 147-PU-18 147-PU-18 CONNECTOR
(50A) L1 L1 L1 L3
200-BK-6 109-RD-6 109-RD-6 235-BK-18 M737-WH-18 147-PU-18 147-PU-18
200-BK-18 403-GN-18 403-GN-18 A768-BU-18 M738-OR-18 K904-GN-18 K904-GN-18 GOLD TERMINAL
L2 L2 L2
200-BK-18 200-BK-6 E554-PK-18 A769-GY-18 M739-YL-18 T967-YL-18 T967-YL-18
200-BK-18 200-BK-18 304-WH-8 147-PU-18 235-BK M737-WH-18 M737-WH-18 ATCH WIRE, CABLE,
200-BK-18 200-BK-18 101-RD-4 147-PU-18 235-BK M738-OR-18 M738-OR-18 C K 322-GY K COMPONENT
200-BK-18 405-GY-18 K904-GN-18 235-BK-18 M739-YL-18 M739-YL-18 322-GY 1 322-GY HORN
E554-PK-18 C468-BU-18 T967-YL-18 235-BK-18 235-BK 235-BK 200-BK 2 200-BK 7Y-3919 L# CIRCUIT GROUPING
304-WH-8 308-YL 235-BK-18 442-GY-18 442-GY-18 200-BK DESIGNATION
101-RD-4 F774-WH-18 235-BK-18 200-BK-18 200-BK-18
235-BK-18 F773-OR-18 487-OR-18 200-BK-18 200-BK-18 CONN. 15
C N769-GY-18 A761-PU-18 491-PK-18 447-PK-18 447-PK-18 IDENT PART NO. LOC
ATCH 1 E554-PK-18 235-BK-18 189-RD 496-WH-18 200-BK
A/C CLUTCH SOL 2 200-BK-18 C468-BU-18 M736-BU-18 442-GY-18 200-BK K HARNESS AS.
176-1895 308-YL 877-YL-4 200-BK-18 200-BK 322-GY HORN
(NOTE D) F774-WH-18 788-YL-18 616-BU 200-BK 7Y-3920 A 197-4448 G-6
F773-OR-18 A762-PU-18 322-GY C 197-4456 G-6
B A761-PU-18 N769-GY-18 607-PK E 197-4452 G-8 B
189-RD 200-BK-18 616-BU F 163-6763 J-2
M736-BU-18 200-BK-18 200-BK G 197-4276 H-3
200-BK-18 200-BK-18 322-GY H 197-4444 F-5
C C J 170-6828 G-1
304-WH-8 200-BK-18 200-BK-6 200-BK CHASSIS
G S K 163-6750 B-2
101-RD-4 405-GY-18 607-PK 607-PK LAMP
STARTER 877-YL-4 200-BK 200-BK L 116-0227 C-2
CA 153-2523
MOTOR MTRBAT RD-00 788-YL-18 M 183-0998 A-8 (NOTE C)
125-2988 A762-PU-18 N 197-4420 F-6
P 204-1630 F-6
MOTOR R 204-1629 G-7
200-BK-18

200-BK-18
200-BK-6

L23

L2

CABLE AS.

CA 163-6774 J-12
CC 170-6929 J-12
M737-WH-18

CE 163-6775 G-11
M738-OR-18

K904-GN-18
A769-GY-18

496-WH-18
M739-YL-18

M739-YL-18

A768-BU-18

487-OR-18

442-GY-18
235-BK-18

491-PK-18
235-BK-18

200-BK-18

235-BK-18

200-BK-18
447-PK-18
T967-YL-18
147-PU-18

147-PU-18
235-BK-18

235-BK-18

SE SE C CF 163-6752 G-8
CG 163-6751 G-8
ENG CHASSIS
235-BK-18 WIRE AS.
ENG OIL SW
(E/P CONT) WA 163-6754 G-8
5I-8005 -GY-18 M M C C C C C C WC 163-6755 G-8
C C WE 163-6757 G-8
C

2
1
A
B

A
B

1
2

1
2
1
2
1

1
2

877-YL-4 AIR HEATER WF 111-4829 G-8

5I-7746 WG 163-6753 H-11
WH 163-6780 J-7
C WJ 170-9478 G-10
BR-18

BR-18
BK-18

BK-18
YL-18

YL-18

ENG OIL 2 235-BK-18

RD

LEVEL SW (NOTE B) ATCH POWER SHIFT STRAP AS.

BK

1 C468-BU-18
170-9376 C FLOW LIMIT CONT SOL

BK
YL
ENG OIL SW SOL 111-9916 THIS SCHEMATIC IS FOR THE 320C EXCAVATOR 197- 4433 HE00 SA 7G-1060 J-3
200-BK-18
(MONITOR) 171-0188 SC 167-3583 G-11
5I-8005 (NOTE C) COMPONENTS ARE SHOWN INSTALLED ON A FULLY SE 132-1806 B-10
A 405-GY-18
OPERABLE MACHINE WITH THE KET ON A AND ENGINE OFF. A
GROUND
GROUND

GROUND

SIGNAL
SIGNAL

SIGNAL

UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.

C C C
T T
KEY 6 308-YL
+B

+B

DECEL 5 F774-WH-18 NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST

ENG GOV ACCEL 4 F773-OR-18 C 1 TURN PER 25MM.
ACTUATOR F/B 3 A761-PU-18 788-YL-18 1 WH ENG SPEED PUMP DISCHARGE PUMP DISCHARGE HYD OIL HYD OIL HYD OIL HYD OIL FUEL LEVEL
157-3177 +B 1 189-RD A762-PU-18 2 BK PICKUP PRESS. SENSOR1 PRESS. SENSOR2 FILTER SW TEMP SENDER TEMP SENDER LEVEL SW SENSOR NOTE B: NOT USED ON THIS MACHINE.
ESS 7 M736-BU-18 178-6540 157-3182 157-3182 116-3660 (E/P CONT) (MONITOR) 170-9376 163-6700
GND 2 200-BK-18 4I-5394 4I-5394 NOTE C: USE WITH CONFIG.1.
GND 8
NOTE D: NOT USE WITH HEATER UNIT.

12 11 10 9 8 7 6 5 4 3 2 1