Acoples Rigidos LIGHTNIN

MIXER MANUAL
INSTRUCTIONS
INSTALLATION
OPERATION
MAINTENANCE
Book No. BK1978

INSTRUCTION MANUAL
LIGHTNIN SALES ORDER L880659
LIGHTNIN LINE ITEM 000010
TABLE OF CONTENTS
TITLE DOCUMENT NO.
Safety Check List IT-2144
Vert. On Center Installation Dwg. IT-1985
Angular Off-Set Installation Dwg. IT-1986
Dimension Drawing DST82
Direct Drive Assembly Drawing L-16716
Gear Drive Assembly Drawing L-16717
General Instructions IT-1997
General Instructions IT-1994
Safety Cover Instructions IT-1989
A310 (1 piece) Impeller Assembly L-16701
A310 - Bolted Impeller Drawing L-16673
A100 Impeller Assembly L-17875
R100 - One Piece Impeller Drawing L-16844
R100 - Bolted Impeller Drawing L-16845
Recommended Bolting Torques IT-850
Wiring Diagram IT-2081
Spare Parts Lists 1 IT-2044
Sales Offices IT-3839
SAFETY CHECK LIST
IMPORTANT WARNINGS
All LIGHTNIN Mixers and Aerators are provided with properly designed lifting devices and safety covers to avoid
potential injury and/or equipment damage. The following SAFETY CHECK LIST should be THOROUGHLY
REVIEWED AND ADHERED TO before installing, operating or performing maintenance on the mixer. FAIL-
URE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY. Ensure the use of
qualified, quality trained and safety conscious personnel.
1. Use only the lifting device, if provided, on your unit to install the mixer. Use shouldered eyebolts and tighten
securely to handle component parts. We strongly recommend that the hoist rings be of safety swivel type with
360 rotational capability. Lift per instructions in the instruction manual.
2. DO NOT connect the motor to the power source until all components are assembled, the mixer is installed,
and all hardware is tightened to the proper torque which is specified in the operation and maintenance manuals
supplied by LIGHTNIN.
3. DO NOT operate shaft sealing devices at temperatures or pressures higher than those specified in the manual
or on the nameplates.
4. DO NOT service the mixer until you have followed your Control of Hazardous Energy Sources (lockout,
tagout procedure) as required by OSHA 29 CFR Part 1910.
5. DO NOT touch rotating mixer parts or any part of mixer that has the potential of having a hot surface
including motor, gear drive housing, seal, shafting and flange.
6. DO NOT operate mixer for service other than its intended use, that being fluid mixing with the mixer
attached to a rigid structure and connected to a power source appropriate to operate the drive motor.
7. DO NOT make any field changes or modifications (horsepower, seal material components, output speed, shaft
lengths, impellers, etc.) without reviewing the changes with your LIGHTNIN Sales Representative or the
LIGHTNIN Customer Service Department.
8. DO NOT install an aftermarket Variable Frequency Drive without first consulting your LIGHTNIN Sales
Representative or the LIGHTNIN Customer Service Department to determine the compatibility of the existing
motor with the Variable Frequency Drive.
9. DO NOT operate mixer until you have checked the following items:
A. Make sure the mixer is properly grounded.
B. Ensure all protective guards and covers are installed. Guarding of the mixer shaft below mixer mounting
surface is the responsibility of the customer.
C. Ensure all detachable components are securely coupled to the mixer.
D. Thoroughly REVIEW and ADHERE TO the mixer operating instructions supplied by LIGHTNIN.
E. Ensure the mixer output shaft rotates freely by hand.
F. Ensure all personnel and equipment are clear of rotating parts.
G. Ensure all external connections (electrical, hydraulic, pneumatic, etc.) have been completed in accordance
with all applicable codes and regulations.
10. DO NOT enter the mixing vessel UNLESS:
A. The mixer power supply is locked out (follow Item number 4).
B. The mixer shaft is firmly attached to the mixer drive or the shaft is supported securely from below.
C. You have followed applicable confined space regulations.
REVISION DATE 5986 LIGHTNIN INST. NO. IT2144

G
REVISED 051407
LIGHTNIN
MIXERS AND AERATORS
2007
PAGE 1 OF 2
CE COMPLIANCE
If mixer nameplate has a CE marking on it, then the equipment furnished conforms to the
following directives:
98/37/EC Machinery Directive

89/336/EEC ElectroMagnetic Compatibility
73/23/EEC Low Voltage
Any CE marking and/or associated documentation applies to the mixer only. This has been
supplied on the basis that the mixer is a unique system. When the mixer is installed, it
becomes an integral part of a larger system which is not within the scope of supply and CE
marking is the responsibility of others.
CAUTION: CE Compliance does not imply that the mixer satisfies PED (Pressure
Equipment 97/23/EC) or ATEX (Potential
Explosive Atmospheres 94/9/EC) unless marking is clearly shown on mixer.
NOISE LEVELS
SOUND PRESSURE LEVELS
Portable Series: ECL, EV maximum 80 Dba @ 1 meter
Heavy Series: S10, 70/80, 500/600 maximum 85 Dba @ 1 meter
THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING U. S. PATENTS:
5006283 5046245 5118199 5152934 5152606 5203630
5344235 5364184 5368390 5378062 5427450 5454986
5470152 5478149 5480228 5501523 5511881 5560709
5568975 5568985 5655780 5720286 5746536 5758965
5779359 5842377 5925293 5951162 5972661 5988604
6089748 6109449 6142458 6158722 6250797 6299776
6334705 6386753 6457853 6634784 6715913 6742923
6746147 6789314 6796707 6796770 6808306 6843612
6860474 6877750 6935771 6986507 6997444 7001063
7056095 7168641 7168848 7168849
REVISION DATE 5986 LIGHTNIN INST. NO. IT2144

G
REVISED 051407
LIGHTNIN
MIXERS AND AERATORS
2007
PAGE 2 OF 2
LIGHTNIN MAINTENANCE AND SERVICE MANUAL
CERTIFIED DIMENSION DRAWING FOR DRAWING IT1985

ISSUED 3/15/83
LIGHTNIN XDQ AND XJQ SERIES MIXERS REVISED 2/26/01
Vertical OnCenter Mounting
ALL DIMENSIONS IN INCHES
NOTES:
TANK MAY BE 1 REFER TO ORDER SPECIFICATION SHEET FOR:
ROUND, SQUARE
OR RECTANGULAR A. MODEL NUMBER AND MOTOR HORSEPOWER.
B. SHAFT DIAMETER AND FULL LENGTH.
C. SHAFT CONNECTION STANDARD CHUCK OR ALTERNATE
COUPLING CONSTRUCTION.
D. QUANTITY AND SIZE OF IMPELLERS.
E. IF LOWER IMPELLER IS EQUIPPED WITH STABILIZER.
H 2 MIXER SUPPORT CHANNEL SIZE
2 H (NOT FURNISHED BY LIGHTNIN):
TANKS UP TO AND INCLUDING 8 FEET 4 X 7.25#
TANKS OVER 8 FEET 6 X 8.2#
3 MIXER WEIGHT CAN VARY WITH MOTOR CHARACTERISTICS,
H SHAFT AND IMPELLER SELECTION.
H 4 DIMENSION A IS MAXIMUM. CAN VARY SLIGHTLY DEPENDING
ON MOTOR ENCLOSURE.
5 CONDUIT BOX NOT INCLUDED WITH EXPLOSION PROOF MOTOR.
6 EQUISPACED TANK BAFFLES NOT FURNISHED BY LIGHTNIN.
IMPELLER SEE SPECIFICATION SHEET FOR BAFFLE DIMENSIONAL DATA.
ROTATION
(4) 11/16 MTG. HOLES
IN TOP FLANGE MINIMUM DIAMETER OPENING REQUIRED TO PASS
OF CHANNELS IMPELLER WHEN DETACHED FROM SHAFT
IMPELLER MINIMUM IMPELLER MINIMUM
6 DIA. OPENING (IN.) DIA. OPENING (IN.)
2.5 2 10.0 73/4
3.4 25/8 11.2 83/4
3.8 3 11.8 91/4
XDQ or XJQ 4.5 31/2 12.8 10
174 thru 350 XDQ or XJQ
30 thru 117 5.2 4 13.6 105/8
81/4 5.9 45/8 15.1 113/4
MAX. 71/2
FOR AIR MOTOR UNITS, MAX. 6.3 47/8 15.6 121/4
REFER TO DST85.
6.8 51/4 17.0 131/4
2 7.6 6 19.0 15
9 MAX. 13/4
A
5
A E
C
SEE DETAIL A F CPLG. BOLT DIA.
15/16 B
B
2 DETAIL A
ALTERNATE COUPLING
CONSTRUCTION
K (SEE NOTE 1c)
SQUARE
BAFFLE 1
WIDTH APPR. A B
MODEL WGT. WITH WITH C E F H K
4
LBS. CHUCK CPLG.
TANK SIZE
XDQ30 51
BAFFLE 211/2
LENGTH 1 XDQ43 56
61/2 31/8 0 37/8 3/8 4 10
XDQ87 60 213/4
XDQ117 70 221/2
XDQ174 135 241/4
XDQ230 140 63/4 31/8 0 43/4 1/2 51/2 13
ADJUSTABLE 26
XDQ350 155
1 XJQ30 63
231/4 63/8 23/4 13/8 37/8 3/8 4 10
XJQ43 66
XJQ65 70
245/8
XJQ87 83 7 23/8 15/8 43/4 1/2 41/2 11
XJQ117 89 253/8
XJQ174 155 283/4
XJQ230 200 63/4 3 17/8 43/4 1/2 51/2 13
301/2
XJQ350 225
CERTIFICATION: This drawing, when used in conjunction with the attached specification sheet for LIGHTNIN
LIGHTNIN Order _________________________ represents certified dimensions. 2001
LIG H TN IN M AIN TEN AN C E AN D SER VIC E M AN U AL
C ER TIFIED D IM EN SIO N D R AW IN G FO R D R AW IN G IT--1986

SH EET 1 of2
LIG H TN IN XD Q A N D XJQ SER IES M IXER S ISSU ED --3/15/83
A ngularO ff--C enterM ounting R EVISED --2/26/01
ALL D IM EN SIO N S IN IN C H ES
XD Q orXJQ
30 thru 117
XD Q orXJQ
174 thru 350 7--1/2
M AX.
8--1/4
M AX.
IM PELLER
1--3/4
R O TATIO N
2
A
9 M AX.
A
SH O R T O FFSET H
5
C CL TAN K
B H
SEE D ETAIL A FO R AIR M O TO R U N ITS,
R EFER TO D S --T--85.
J CL SH AFT
1--5/16
D J
2
LO N G
O FFSET
TAN K SIZE (4)11/16 M TG .H O LES
IN TO P FLAN G E
R EFER TO SH EET 2 O F 2 O F C H AN N ELS
FO R M IXER PO SITIO N IN G
10 O D IM EN SIO N S
1
N O TES:
1 R EFER TO O R D ER SPEC IFIC ATIO N SH EET FO R :
A. M O D EL N U M BER AN D M O TO R H O R SEPO W ER .
B. SH AFT D IAM ETER AN D FU LL LEN G TH .
AD JU STABLE C . SH AFT C O N N EC TIO N --STAN D AR D C H U C K O R ALTER N ATE
1 C O U PLIN G C O N STR U C TIO N .
D . Q U AN TITY AN D SIZE O F IM PELLER S.
E. IF LO W ER IM PELLER IS EQ U IPPED W ITH STABILIZER .
6 2 M IXER SU PPO RT C H AN N EL SIZE
(N O T FU R N ISH ED BY LIG H TN IN ):
TAN KS U P TO AN D IN C LU D IN G 8 FEET --4X 7.25#
TAN KS O VER 8 FEET --6X 8.2#
3 M IXER W EIG H T C AN VAR Y W ITH M O TO R C H AR AC TER ISTIC S,
SH AFT AN D IM PELLER SELEC TIO N .
4 D IM EN SIO N AIS M AXIM U M .C AN VAR Y SLIG H TLY D EPEN D IN G
O N M O TO R EN C LO SU R E.
5 C O N D U IT BO X N O T IN C LU D ED W ITH EXPLO SIO N PR O O F M O TO R .
6 R EFER TO SH EET 2 O F 2 FO R M IN IM U M D IAM ETER O PEN IN G
R EQ U IR ED TO PASS IM PELLER /S W H EN D ETAC H ED FR O M SH AFT.
L APPR . A B
M O D EL W G T. W ITH W ITH C D E F H J L M
4
LBS. CHUCK C PLG .
J
XD Q --30 51
21--1/2
XD Q --43 56
6--1/2 3--1/8 0 2--1/4 3--7/8 3/8 4 5--3/8 12--1/4 10
H H XD Q --87 60 21--3/4
(4)11/16 D IA.
M M O U N TIN G H O LES XD Q --117 70 22--1/2
AN G LE R ISER XD Q --174 135 24--1/4
BASE D ETAIL
XD Q --230 140 6--3/4 3--1/8 0 3 4--3/4 1/2 5--1/2 7--5/8 16--3/4 13--1/2
26
XD Q --350 155
E XJQ --30 63
23--1/4 6--3/8 2--3/4 1--3/8 2--1/4 3--7/8 3/8 4 5--3/8 12--1/4 10
F --C PLG .BO LT D IA. XJQ --43 66
XJQ --65 70
24--5/8
XJQ --87 83 7 2--3/8 1--5/8 2--1/4 4--3/4 1/2 4--1/2 5--7/8 13--1/4 11
B
XJQ --117 89 25--3/8
XJQ --174 155 28--3/4
D ETA IL A
ALTER N ATE C O U PLIN G XJQ --230 200 6--3/4 3 1--7/8 3 4--3/4 1/2 5--1/2 7--5/8 16--3/4 13--1/2
C O N STR U C TIO N 30--1/2
(SEE N O TE 1c) XJQ --350 225
C ER TIFIC ATIO N :This draw ing,w hen used in conjunction w ith the attached specification sheetfor LIG H TN IN
LIG H TN IN O rder_________________________ represents certified dim ensions. 2001
LIG H TN IN M AIN TEN AN C E AN D SER VIC E M AN U AL
D R AW IN G IT--1986
SH EET 2 of2
ISSU ED --3/15/83
R EVISED --4/2/03
XD Q & XJQ SER IES M IXER PO SITIO N IN G XD Q & XJQ SER IES M IXER PO SITIO N IN G
D ATA D ATA
B A SED O N 10O A N G U LA R O FF--SET B A SED O N 7O A N G U LA R O FF--SET
M O U N TIN G M O U N TIN G
ALL D IM EN SIO N S IN IN C H ES (m m )
M AXIM U M LO N G O FF- M AXIM U M

TAN K TAN K SET SH O R T TAN K LO N G O FF- SH O R T
TAN K
D IA. D EPTH O FF-SET D IA. D EPTH SET O FF-SET
inches m m inches mm inches mm inches mm inches m m inches mm inches mm inches mm

24 610 36 915 6--3/4 170 3--7/8 100 24 610 48 1220 6--3/8 165 5--1/8 130
27 685 41 1040 7--5/8 195 4--3/8 110 27 685 54 1370 7--1/8 180 5--3/4 145
30 760 45 1145 8--5/16 210 4--3/4 120 30 760 60 1525 7--13/16 200 6--5/16 160
36 915 54 1370 9--7/8 250 5--3/4 145 36 915 72 1830 9--1/4 235 7--1/2 190
42 1065 63 1600 11--1/2 290 6--5/8 170 42 1065 84 2135 10--3/4 275 8--3/4 225
48 1220 72 1830 13 330 7--1/2 190 48 1220 96 2440 12--1/4 315 9--15/16 255
54 1370 81 2055 14--1/2 370 8--1/2 215 54 1370 108 2745 13--11/16 350 11--1/8 285
60 1525 90 2285 16--1/8 410 9--5/16 235 60 1525 120 3050 15--1/8 385 12--5/16 315
66 1675 100 2540 17--7/8 455 10--5/16 260 66 1675 132 3355 16--5/8 425 13--1/2 345
72 1830 108 2745 19--1/4 490 11--1/8 280 72 1830 144 3660 18--1/16 460 14--3/4 375
78 1980 117 2970 20--3/4 525 12 305 78 1980 156 3965 19--1/2 495 15--15/16 405
84 2135 126 3200 22--3/8 570 13 330 84 2135 168 4270 21 535 17--1/8 435
90 2285 135 3430 24 610 13--3/4 350 90 2285 180 4575 22--7/16 570 18--3/8 470
96 2440 144 3660 25--1/2 650 14--3/4 375 96 2440 192 4880 23--7/8 610 19--9/16 500
102 2590 154 3910 27--1/4 690 15--3/4 400 102 2590 204 5185 25--3/8 645 20--3/4 530
108 2745 162 4115 28--5/8 730 16--9/16 420 108 2745 216 5490 26--13/16 680 21--15/16 560
114 2895 171 4345 30--3/16 765 17--7/16 445 114 2895 228 5795 28--5/16 720 23--3/16 590
120 3050 180 4575 31--3/4 810 18--5/16 465 120 3050 240 6100 29--3/4 755 24--3/8 620
N O TE:
1 C O N SU LT FAC TO R Y FO R TAN K D IAM ETER S O R D EPTH S N O T LISTED .
M IN IM U M D IAM ETER O PEN IN G R EQ U IR ED TO PASS

IM PELLER W H EN D ETAC H ED FR O M SH AFT
IM PELLER M IN IM U M IM PELLER M IN IM U M
D IA. O PEN IN G (IN .) D IA. O PEN IN G (IN .)
2.5 2 10.0 7--3/4
3.4 2--5/8 11.2 8--3/4
3.8 3 11.8 9--1/4
4.5 3--1/2 12.8 10
5.2 4 13.6 10--5/8
5.9 4--5/8 15.1 11--3/4
6.3 4--7/8 15.6 12--1/4
6.8 5--1/4 17.0 13--1/4
7.6 6 19.0 15
C ER TIFIC ATIO N :This m ounting data,w hen used in conjunction w ith the dim ension draw ing and orderspecification sheetforthe LIG H TN IN
LIG H TN IN O rderN um berlisted on Sheet1 of2 represents certified dim ensions. 2001
SALES DATA BOOK SEC. 2 PAGE 51.0 DATE 93099
MOTOR HANDLE
38
46
59
41 4
MOTOR AND DRIVE SHAFT ASSEMBLY

MODELS XDQ 30 THRU 117 ONLY
2/20
36
46
4 23
38
38 27
34 24
48 67
8/43 68
50
21 42
25 DETAIL A
47 ALTERNATE COUPLING CONSTRUCTION
18
(ITEMS 8, 11, 18, 21 & 34 NOT FURNISHED)
49
11
SEE DETAIL A
102/103
100 ANGLE RISER ASSY
FURNISHED ONLY FOR UNITS WITH
ANGULAR OFFSET MOUNTING 45
42 1 HARDWARE ITEMS 47, 48, 49 & 50 FURNISHED
44
ONLY FOR UNITS WITH ANGLE RISERS.
2 SAFETY COVER FURNISHED (NOT SHOWN).
SEE IT1989 FOR DETAILS.
ISO 9001
WHEN ORDERING PARTS, SPECIFY;
MACHINE SERIAL NO., ITEM NO. AND
DRAWING NO. CERTIFIED
41 MOTOR LIGHTNIN
2 1999
38 DRIVE SHAFT 105 SAFETY COVER
36 HOUSING 103 ANGLE RISER (R.H.) ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN
34 CHUCK GRIP 102 ANGLE RISER (L.H.) HEREIN AND RELATED KNOW-HOW IS CONFIDENTIAL AND
27 BALL BEARING 100 ANGLE RISER ASSEMBLY THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES.
NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT
25 FLEXIBLE MOUNTING 68 LOCKWASHER OUR WRITTEN PERMISSION.
24 OIL SEAL 67 HEX HEAD CAP SCREW
23 RETAINING RING 59 WASHER (XDQ30 THRU 117 ONLY) R
21 SNAP RING 50 PLAINWASHER
20 BRASS WASHER 49 HEX NUT 1
18 CHUCK WASHER 48 HEX HEAD CAP SCREW MIXERS AND AERATORS
11 LIMIT PIN 47 LOCKWASHER ASSEMBLY DRAWING
8 CHUCK SCREW 46 MOTOR SHAFT KEY
4 SHAFT SCREW 45 SET SCREW
3 LOCKWASHER 44 IMPELLER
2 HEX HEAD CAP SCREW 43 HEX KEY WRENCH (NOT SHOWN) XDQ DIRECT DRIVE
1 HEX HEAD CAP SCREW 42 MIXER SHAFT OPEN TANK MIXERS
ITEM PART NAME ITEM PART NAME
DRAWING NO. L16716B

MOTOR HANDLE
31
46
4
59
41
3
MOTOR SHAFT AND PINION ASSEMBLY
46 MODELS XJQ 30 THRU 117 ONLY
1
71 2/20
60
4 23
61 31 29
32 37
39 70
22 26 28
27 36
24 23 38
29 23
28 21
26
18 38
8/43 67
68
34
48 69
11
42
50
DETAIL A
ALTERNATE COUPLING CONSTRUCTION
25 (ITEMS 8, 11, 18, 21 & 34 NOT FURNISHED)
47
49
102/103
NOTES:
100 ANGLE RISER ASSY
FURNISHED ONLY FOR UNITS WITH 1 HARDWARE ITEMS 47, 48, 49 & 50 FURNISHED
ANGULAR OFFET MOUNTING 45 ONLY FOR UNITS WITH ANGLE RISERS.
42 44
2 SOLD IN SETS ONLY.
3 SAFETY COVER FURNISHED (NOT SHOWN).

SEE IT1989 FOR DETAILS.
38 DRIVE SHAFT
37 SPACER 105 SAFETY COVER 3
36 HOUSING 103 ANGLE RISER (R.H.)
34 CHUCK GRIP 102 ANGLE RISER (L.H.)
32 INTERNAL GEAR 2 100 ANGLE RISER ASSEMBLY ISO 9001
31 PINION 2 71 SLINGER
(XJQ 174 THRU 350 ONLY)
30 GEAR/PINION SET 2 70 OIL SEAL WHEN ORDERING PARTS, SPECIFY CERTIFIED
29 OUTER RING AND ROLLER ASSY 69 HEX NUT (XJQ 30 THRU 117 ONLY) MACHINE SERIAL NO., ITEM NO. &
28 INNER RING 68 LOCKWASHER DRAWING NO. LIGHTNIN
27 BALL BEARING 67 HEX HEAD CAP SCREW 2000
26 OIL SEAL 61 GRIP SPRING LOCKNUT ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN
25 FLEXIBLE MOUNT 60 ORING HEREIN AND RELATED KNOW-HOW IS CONFIDENTIAL AND
24 OIL SEAL 59 WASHER (XJQ 30 THRU 117 ONLY) THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES.
23 RETAINING RING (2) 50 PLAIN WASHER OUR WRITTEN PERMISSION.
22 RETAINING RING 49 HEX NUT
21 SNAP RING 48 HEX HEAD CAP SCREW
1 R
20 BRASS WASHER 47 LOCKWASHER

18 CHUCK WASHER 46 MOTOR SHAFT KEY MIXERS AND AERATORS
11 LIMIT PIN 45 SET SCREW
8 CHUCK SCREW 44 IMPELLER ASSEMBLY DRAWING
4 PINION SCREW 43 HEX KEY WRENCH (NOT SHOWN)
3 LOCKWASHER PINION SCREW 42 MIXER SHAFT
2 HEX HEAD CAP SCREW 41 MOTOR XJQ GEAR DRIVE
1 HEX HEAD CAP SCREW 39 GRIP SPRING SET 2 OPEN TANK MIXER
ITEM PART NAME ITEM PART NAME
DRAWING NO. L16717D

GENERAL INSTRUCTIONS
LIGHTNIN XJQ 30 THRU 350 SERIES
OPEN TANK FIXED MOUNT MIXERS
SECTION 1 INITIAL INSPECTION, SHIPPING ARRANGEMENTS AND STORAGE
1.1 As soon as you have uncrated your mixer, check it for shipping damage and report any damage immediately
to the carrier and to our factory.
1.2 Mixer and impellers are packed together. The mixer shaft is packed in a separate container.
1.3 Do not remove wrappings or protective coatings if the mixer is to be stored before it is placed in operation. Store
the mixer in a clean, dry location, with circulating air, free from wide or rapid variations in temperature. When
gear drive models have been stored for more than a year, the condition of the gear lubricant should be checked
before the mixer is installed (see lubrication instructions).
SECTION 2 MIXER AND SHAFT INSTALLATION

2.1 Refer to the installation drawing for proper mixer mounting and location.
2.2 All mixers are furnished with safety covers. Do not remove during operation.
a . Stop unit and disconnect power supply before removing safety cover.
b . Reinstall safety cover after servicing the unit.
4 VENT HOLES
4 HEX HEAD
FASTENERS
SAFETY COVER
2.3 Impeller rotation must be according to the arrow on the mixer nameplate.
a . Single phase totally enclosed motors are wired at our factory for correct rotation.
b . All three phase and explosion proof motors must be field wired for proper rotation. If rotation does not
agree with nameplate, reverse any two line leads.
c . Dual voltage motors must be wired for the desired voltage. Refer to the connection diagrams provided
on the motor nameplate or inside the conduit box cover.
2.4 LIGHTNIN Mixers are equipped with ball bearing chemical plant motors specifically designed for mixer service
in totally enclosed or explosion proof construction.
a . Constant speed mixers are furnished with LIGHTNIN DURAMIX energy efficient motors unless
otherwise specified.
b . For variable speed mixers with electronic or air driven motors, refer to supplementary instructions for
motor control data and connection requirements.

REVISION
C
DATE 31683
LIGHTNIN LIGHTNIN
2001
INST. NO. IT1997
REVISED 22601 MIXERS AND AERATORS PAGE 1 OF 9
2.5 Single Phase Motors for XDC30 thru 87 (or motors nameplated 1/4 thru 1 horsepower):
a . Totally enclosed motors are furnished with eight foot cords fitted with UL approved three prong
grounded plugs suitable for the correct voltage.
b . Explosion proof motors are furnished with a pipe tap connection and suitable leads. A conduit box with
internal switch is available for explosion proof service.
c . All DURAMIX single phase motors are equipped with an internal overtemperature device with
manual reset. If the thermal trips, wait fifteen (15) minutes and depress the reset button on the motor
body. A click indicates reset.
2.6 Three Phase Motors:
a . All totally enclosed motors are equipped with a conduit box and suitable leads.
b . All explosion proof motors are furnished with a pipe tap connection and suitable leads.
IMPORTANT: ALL THREE PHASE MOTORS (except explosion proof on XDC 30 thru 65 or other XP
motors nameplated 3/4 horsepower and below) are equipped with overtemperature thermostats
which are designed to interrupt current in the holding coil of magnetic starters only. The motor
thermostats will reset themselves, but the control panel start button must be depressed to start the
motor.
EXPLOSION PROOF MOTORS on XDC 30 thru 65 or XP motors nameplated 3/4 horsepower and
below are equipped with automatic overtemperature circuits which can trip and reset themselves
after the motor cools. TO AVOID INJURY DUE TO UNEXPECTED START UP, DISCONNECT FROM
POWER UNTIL THE MOTOR COOLS.
2.7 Procedure for units equipped with chuck:
a . To install the mixer shaft, back off the chuck screw (refer to Figure 1) as far as the limit pin will allow.
DO NOT FORCE.
b . Insert the mixer shaft into the chuck bore as far as it will go, and draw up the chuck screw with the
wrench provided, rotating the shaft slightly back and forth to make sure the chuck grip seats against
the flat of the shaft.
c . Tighten the chuck screw with the wrench provided. The wrench has been properly sized to tighten the
screw. DO NOT IMPACT THE WRENCH OR USE AN EXTENSION.
NOTE: A safety feature is provided by a slight taper in the flat on the mixer shaft. The shaft cannot drop
out unless the grip is intentionally released.
CHUCK GRIP
CHUCK
CHUCK SCREW
LIMIT PIN
FIGURE 1 CHUCK DETAILS

2.8 Procedure for units equipped with couplings:
a . Connect the mixer shaft (42) to the drive shaft (38) by bolting the coupling halves together.
CAUTION: Care should be exercised in order to prevent damage to the coupling rabbets, and to insure
proper seating of the coupling halves.
2.9 Position the impeller(s) on the mixer shaft. Refer to the specification sheet for recommended dual impeller
spacing. The larger wedge shaped portion of the hub body must face up towards the mixer. The bottom of
the hub is stamped DOWN. Refer to Figure 2 for general orientation reference. Tighten impeller set screws
securely. For unusually severe conditions, the shaft should be spotted for the set screws.

REVISION
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DATE 31683
LIGHTNIN LIGHTNIN
2001
INST. NO. IT1997
ROTATION
LARGE WEDGE SHAPED

PORTION OF HUB MUST
FACE UP.
LEADING
EDGE
CONVEX SURFACE
DOWN STAMPED ON
LOWER FACE
FIGURE 2 IMPELLER ORIENTATION
SECTION 3 MIXER OPERATION

3.1 LIGHTNIN mixers are designed to operate continuously at normal or low liquid levels, and in air.
IMPORTANT: Variable speed drives sometimes have critical ranges where the unit should not be operated
during drawoff or in air. These ranges will be indicated on a warning decal at the speed control. It is not good
practice to operate any mixer continuously when extreme vortexing or surging occurs.
3.2 At the end of two weeks service, check the housing cap screws, chuck screw and mounting bolts for tightness.
3.3 Dirt on the motor case acts as an insulator to prevent proper cooling. Always keep the motor clean.
3.4 At the end of the mixing cycle, it is good practice to turn off the mixer before the tank has been drained to a
level which will result in excessive splashing.
3.5 A builtin shock load feature is included in the gear drive. The grip springs (39) provide a keyless friction drive
between the gear and the drive shaft, and the springs will slip before the mixer is damaged. Therefore, if the
mixer shaft does not rotate when the motor is turned on, remove the motor (41) from the housing (36) and
tighten the grip spring locknut (61) securely. The table below lists the recommended tightening torque for this
locknut. If a torque wrench is not available, be sure the locknut is tightened sufficiently to prevent grip spring
slippage.
INTERNAL GEAR (30) GRIP SPRING LOCKNUT (61)
GRIP SPRING SPACER (37) SLINGER (71)

OIL SEAL (70)
PINION (31)
GRIP SPRING SET (39)
RETAINING RING (22)
DRIVE SHAFT (38)
FIGURE 3 GRIP SPRING ASSEMBLY

MODEL XJQ 30 XJQ 43 XJQ 65 XJQ 87 & 117 XJQ 174 XJQ 230 & 350
TIGHTENING TORQUE
IN FOOTPOUNDS 20 20 50 50 125 125
RECOMMENDED TIGHTENING TORQUE FOR GRIP SPRING LOCKNUT

REVISION
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DATE 31683
LIGHTNIN LIGHTNIN
2001
INST. NO. IT1997
SECTION 4 FLEX MOUNT REPLACEMENT
4.1 The flex mounts can be removed with a long bolt and two pieces of tubing as shown in Figure 4.
HEX HEAD CAP SCREW
(MINIMUM 5 INCHES
LONG)
PLAIN WASHER
TUBING
(7/8 INCH MAXIMUM
OUTSIDE DIAMETER)
FLEX MOUNT (25)

HOUSING (36)
TUBING
(2 INCH MINIMUM
INSIDE DIAMETER)
PLAIN WASHER
OR PLATE
HEX NUT
FIGURE 4 FLEX MOUNT REMOVAL

4.2 Tighten the nut until the mount is free of the housing.
4.3 To install new mounts, use a long bolt and a piece of tubing as shown in Figure 5.
HEX HEAD CAP SCREW
(MINIMUM 41/2 INCHES
LONG)
PLAIN WASHER
TUBING
(13/8 INCH MINIMUM
INSIDE DIAMETER)
HOUSING (36)
FLEX MOUNT (25)
PLAIN WASHER
HEX NUT
FIGURE 5 FLEX MOUNT INSTALLATION

4.4 Lubricate the mount with a natural rubber lubricant or liquid hand soap.
4.5 Tighten the nut until the mount is tight with the housing base.
4.6 Replace ALL mounts if one is replaced.
4.7 Tighten mounting hardware to 85 ftlbs. Use double nuts to lock in position.
SECTION 5 MIXER LUBRICATION

5.1 STANDARD GEAR LUBRICANT The factory supplied NLGI EP0 grease is a high quality lubricant with a
lithium base, suitable for operation in ambient temperatures ranging between +50 F and +200 F. Under
normal operating conditions, this lubricant need not be changed until the unit has been dismantled
for some reason.
5.2 Under adverse operating conditions, periodic changes of lubricant may be necessary. Adverse conditions are
defined as operating in very humid, dust laden or chemical atmospheres, or where wide variations in ambient
temperature occurs. Such adverse conditions can lead to deterioration of lubricant compounds and additives,
and it is recommended that the condition of the grease be checked within six months after start up. Reputable
lubricant suppliers can analyze the grease and recommend economical, safe change schedules.
5.3 Gear Lubricant Recommendations:
Use only a lubricant suitable for the temperature and operating conditions.
AMBIENT MIN. OIL MAX.
TEMP. NLGI # BASE VISCOSITY OPERATING
RANGE SUS TEMP.
50 F to 200 F EP 0 LITHIUM 750 @ 100 F 200 F

76 @ 210 F

REVISION
C
DATE 31683
LIGHTNIN LIGHTNIN
2001
INST. NO. IT1997
LIGHTNIN EP0 grease (part number 123620PSP) is available in 2 pound containers.
Approved Alternate Lithium EP 0 Greases
MANUFACTURER PRODUCT
Agip GR MU/EP 0
Amoco Amolith EP 0 NOTE:
BP A0, CA or CS0 This cross reference list should be used as a guide
Castrol Helveum 0, Impervia CL only. Before using these products, discuss with
a local supplier.
Chevron Duralith EP 0
Citgo Premium Lithium EP0
Elf EPEXA0
Exxon Lidok EP0
Lubriplate 630 AAA
Mobil Mobilux EP 0
Pennzoil Pennlith EP710
Shell Alvania EP 0
Sunoco Prestige 740 EP
Texaco Multifak EP 0
For operation in ambient temperatures below +50 F, we recommend use of a synthetic grease (Mobil SHC
007 or equal) compounded only with synthesized hydrocarbon fluids. This grease is suitable for a wide range
of ambient temperatures between 30 F and +200 F, and should be considered where seasonal lubricant
changes are necessary
5.4 Changing Gear Lubricant:
a . Make sure the mixer housing is vertical to prevent spillage.
b . Remove the motor to housing cap screws and lift off the motor by its handle.
c . Remove all old grease from the gear chamber and wipe clean.
d . Pack the chamber with fresh grease (see table below). Paddle the grease to fill voids and remove air
pockets, rotating the shaft and shaking the housing while paddling.
GEAR CHAMBER CAPACITY

MODEL GREASE LBS.
XJQ 30 & 43 1.25

XJQ 65 thru 117 2.25
XJQ 174 thru 350 3.0
PACK CHAMBER FLUSH WITH TOP OF THE INTERNAL GEAR.
PACK CHAMBER TO WITHIN 3/4 BELOW TOP OF INTERNAL GEAR.

e . Check the Oring in the flange of the motor and replace if it is deformed, cut or deteriorated.
f . Carefully align the motor rabbet and guide into the housing bore. Guide the pinion into mesh with the
gear, and make sure the Oring is properly seated in the groove.
g . Check for free movement of all components by rotating the drive shaft.
h . If satisfactory, replace the motor to housing hardware and tighten securely.
SECTION 6 DISASSEMBLY
6.1 Removing the Mixer Shaft:
a . Remove the limit pin (11) by driving it into the counterbored hole.
b . Remove the chuck screw (8).
c . Remove snap ring (21), chuck grip (34) and chuck washer (18) from the chuck screw.

REVISION
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DATE 31683
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2001
INST. NO. IT1997
6.2 Removing the Motor from the Housing:
a . Set the mixer in a vertical position to prevent spilling the gear lubricant.
b . Remove the four housing cap screws and washers (1, 2 & 20).
c . Raise the motor (41) by its handle (35) or eyebolts to separate the motor from the housing (36).
d . Remove the Oring (60).
6.3 Removing the Pinion from the Motor:
a . Hold the pinion (31) from turning and remove the pinion cap screw (4) in one of the following ways:
1 .XJQ 30 thru 117 Use a Phillips screwdriver.
2 .XJQ 174 thru 350 Use a 5/16 inch hex key wrench.
3 .XJQ 174 thru 350 (with a nylon slinger) The slinger (71) must be removed by breaking it. Place
a wooden block under the slinger and strike the opposite side with a chisel.
b . Remove the pinion with a bearing puller.
6.4 Removing Drive Shaft, Bearings and Oil Seals from the Housing:
a . Remove the lubricant from the gear chamber.
b . Remove the grip spring locknut (61) from the upper end of the drive shaft (38). Use one of the following
methods to hold the drive shaft from turning:
1 . Procedure for units equipped with chuck:
a .XJQ 30 thru 117 Insert a hex key wrench (43) in the chuck screw.
b .XJQ 174 thru 350 Remove the chuck assembly per paragraph 6.5. Insert a 1 foot length of 1
inch diameter bar into the chuck grip bore.
2 . For models with rigid couplings:
a .Bolts can be inserted into the coupling half and a bar interlocked between the bolts to keep the
drive shaft from rotating.
c . Thread a nut on the end of the drive shaft (38) to protect the threads when pressing out the shaft.
d . Mount the housing in an arbor press, motor end upward, and press the drive shaft clear of the internal
gear bore.
e . Remove the internal gear (30), the two grip spring sets (39) and the grip spring spacer (37).
f . Remove the drive shaft, with the bearing inner ring (29) in place, through the lower opening in the
housing.
g . If it is necessary to remove the bearing inner ring, start it from its seat with a thin screwdriver or wedge,
then remove it from the drive shaft with a bearing puller.
h . XJQ 174 thru 350 ONLY Pry the oil seal (70) from the housing bore as shown in Figure 6.
1 .Insert a 7/8 bolt into the ball bearing (27) bore.
2 .Use the bolt head as a fulcrum and pry out the oil seal (70) with pliers.
PLIERS
70
22
27
24
7/8 BOLT
FIGURE 6 OIL SEAL REMOVAL
i . Use Wades Truarc No. 4 pliers to remove the internal retaining ring (22).
j . Remove the ball bearing (27) and upper oil seal (24) through the upper opening of the housing.
k . Remove the internal retaining rings (23).
l . Mount the housing, motor end upward, in an arbor press and press out the oil seal (26) and the outer
ring and roller assembly (29).

REVISION
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DATE 31683
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2001
INST. NO. IT1997
6.5 Disassembling the Chuck:
SECTION 7 ASSEMBLY
7.1 Preparing for Assembly:
a . Clean all parts thoroughly.
b . Inspect for the following defects:
1 .Cracks or damage of the housing.
2 .Dents, gouges or scoring of the drive shaft, housing bore, and particularly the mating faces of the
motor and the housing.
c . Repair or replace defective parts. It is good practice to replace an oil seal which has been removed
from the housing. Apply a small quantity of bearing grease to the housing bore and around the oil seal
lip to provide lubrication and to make the seal more effective.
d . Replace the Oring if it is cut, deformed or deteriorated.
e . Replace the ball bearing and roller bearing (including the bearing inner ring) if they show indications
of wear.
7.2 Assembling the Drive Shaft in the Housing:
a . Mount the housing (36) in an arbor press, motor end up.
b . Press the upper oil seal (24), sealing lip upward, approximately 1/8 inch below the shoulder of the bore.
c . Press the ball bearing (27) on its outer race against the shoulder of the housing bore.
d . Install retaining ring (22).
e . XJQ 174 thru 350 ONLY:
1 .Apply a heavy coating of ball bearing grease to the top of the ball bearing (27).
2 .Apply a coating of Loctite Bearing Mount grade to the outside of the new oil seal (70).
3 .Press the oil seal (70), sealing lip up, into the housing until it seats against the retaining ring (22).
f . Turn the housing motor end down in the press, and install the inner of the two lower retaining rings (23).
g . Pack the outer ring and roller assembly (29) with a suitable bearing grease and press it into the housing
bore until it registers against the retaining ring.
h . Press the oil seal (26), with its sealing lip towards the motor end of the housing, against the outer ring
and roller assembly.
i . Install outer retaining ring (23).
j . If the bearing inner ring (28) has been removed from the drive shaft (38), press it in place.
k . Apply a thin film of light oil on the tapered surfaces only of each grip spring set.
CAUTION: For proper operation of the grip springs, oil must not get between the grip spring driving
surfaces and the drive shaft or gear bore.
l . Install the inner ring of the lower grip spring set (39) so that the thicker edge seats against the shaft
shoulder.
m . Place the housing on its side and grease the lips of the oil seals.
n . Hold the internal gear (30) in place in the gear chamber and pass the drive shaft through its bearings
as far as it will go into the hub of the gear.
o . With the gear on the end of the shaft, turn the housing motor end down and press the shoulder of the
drive shaft against the inner race of the ball bearing (27).
p . Turn the housing motor end up. Center the internal gear in the drive shaft and install the external ring
of the lower grip spring set (39), grip spring spacer (37) and upper grip spring set (39). Both grip spring
sets should be installed with the thicker edge of the external ring upward (see Figure 7).

REVISION
C
DATE 31683
LIGHTNIN LIGHTNIN
2001
INST. NO. IT1997
INTERNAL GEAR (30) GRIP SPRING LOCKNUT (61)
GRIP SPRING SPACER (37) SLINGER (71)

OIL SEAL (70)
PINION (31)
GRIP SPRING SET (39)
RETAINING RING (22)
DRIVE SHAFT (38)
FIGURE 7 GRIP SPRING ASSEMBLY

q . Apply a thin coat of light oil on the threads of the drive shaft and the bottom surface of the grip spring
locknut.
r . Thread the grip spring locknut (61) onto the end of the drive shaft (finger tight). Rotate the internal gear
(30) by hand, and at the same time tighten down on the locknut until the internal gear can no longer
be rotated. Tighten the locknut securely. (The table below lists the recommended tightening torque
for this locknut. If a torque wrench is not available, be sure locknut is tightened sufficiently to prevent
grip spring slippage.) Use one of the following methods to prevent the drive shaft from turning while
performing this operation.
XJQ SERIES MODEL 30 & 43 65 thru 117 174 thru 350

TIGHTENING TORQUE (FT.LBS) 20 50 125
RECOMMENDED TIGHTENING TORQUE FOR GRIP SPRING LOCKNUT
1 .Procedure for units equipped with chuck:
a .XJQ 30 thru 117 Reassemble the chuck assembly. Insert a hex key wrench into the chuck
screw.
b .XJQ 174 thru 350 With the chuck assembly removed from the drive shaft, insert a 1 foot length
of 1 inch diameter bar in the chuck grip bore.
2 .For models with coupling:
a .Bolts can be inserted into the coupling half and a bar interlocked between the bolts to keep the
drive shaft from rotating.
7.3 Assembling the Pinion on the Motor Shaft:
a . XJQ 174 thru 350 ONLY:
1 .Install the slinger on the motor shaft, allowing a gap of 1/32 inch gap between the motor oil seal and
the top of the slinger.
2 .Check shaft end play and rotate to make sure slinger rotates freely.
3 .Coat the set screw threads with Loctite and tighten the set screw securely.
b . Apply a thin film of grease to the motor shaft or pinion shaft.
c . Make sure that the motor shaft key (46) is in place in the motor shaft keyway.
d . Assemble the pinion on the motor shaft by driving it into place with light strokes of a mallet.
e . Make sure that the pinion and motor shafts butt securely, then install and tighten the pinion screw (4).
7.4 Assembling the Chuck:
a . Assemble chuck washer (18), chuck grip (34) and snap ring (21) on the chuck screw (8).
b . Thread the chuck screw into the chuck end of the drive shaft, far enough to insert the limit pin (11), so
that the end of the pin is 3/16 of an inch underflush.
7.5 Assembling the Motor to the Housing:
a . Fill the gear chamber of the housing (36) level with a suitable lubricant (see Section 5). Make sure that
the grease is solidly packed without air pockets by paddling the grease, rotating the drive shaft by
hand, tapping or shaking the housing.

REVISION
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DATE 31683
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INST. NO. IT1997
b . Clean the mating surfaces of the motor (41) and the housing (36).
c . Place the Oring (60) on the motor (41).
d . Align the motor rabbet with the opening of the housing, and lower the motor into place using care so
as not to damage the Oring.
e . Align the motor and housing so that the switch, conduit box or junction box of the motor are opposite
the large opening on the front of the housing.
f . Align the screw holes and install the housing cap screws and washers (1, 2 & 20).
g . Rotate the drive shaft several revolutions by hand to make sure that all parts are running freely.
h . Reassemble the mixer shaft to the unit as described in the installation instructions.

REVISION
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DATE 31683
LIGHTNIN LIGHTNIN
2001
INST. NO. IT1997
GENERAL INSTRUCTIONS FOR
LIGHTNIN XDQ 30 THRU 350 SERIES
OPEN TANK FIXED MOUNT MIXERS
SECTION 1 INITIAL INSPECTION, SHIPPING ARRANGEMENTS AND STORAGE
1.1 As soon as you have uncrated your mixer, check it for shipping damage and report any damage immediately
to the carrier and to our factory.
1.2 Mixer and impellers are packed together. The mixer shaft is packed in a separate container.
1.3 Do not remove wrappings or protective coatings if the mixer is to be stored before it is placed in operation. Store
the mixer in a clean, dry location, with circulating air, free from wide or rapid variations in temperature.
SECTION 2 MOUNTING
2.1 Support the mixer by the motor handle or eye bolts and mount it on the support base. Refer to the installation
or dimension drawing.
2.2 All mixers are furnished with safety covers. Do not remove during operation. Stop unit and disconnect power
supply before removing safety cover. Reinstall safety cover after servicing the unit.
4 VENT HOLES
4 HEX HEAD
FASTENERS
FIGURE 1 SAFETY COVER
2.3 Impeller rotation must be according to the arrow on the mixer nameplate.
a . Single phase totally enclosed motors are wired at our factory for correct rotation.
b . All three phase and explosion proof motors must be field wired for proper rotation. If rotation does not agree
with nameplate, reverse any two line leads.
c . Dual voltage motors must be wired for the desired voltage. Refer to the connection diagrams provided on
the motor nameplate or inside the conduit box cover.
SECTION 3 MOTOR CONNECTIONS

3.1 LIGHTNIN Mixers are equipped with ball bearing chemical plant motors specifically designed for mixer
service in totally enclosed or explosion proof construction.
a . Constant speed mixers are furnished with LIGHTNIN DURAMIX energy efficient motors unless
otherwise specified.
b . For variable speed mixers with electronic or air driven motors, refer to supplementary instructions for motor
control data and connection requirements.
3.2 Single Phase Motors for XDQ/XJQ 30 thru 87 (or motors nameplated 1/4 thru 1 horsepower):
a . Totally enclosed motors are furnished with eight foot cords fitted with UL approved three prong grounded
plugs suitable for the correct voltage.
b . Explosion proof motors are furnished with a pipe tap connection and suitable leads. A conduit box with
internal switch is available for explosion proof service.
c . All DURAMIX single phase motors are equipped with an internal overtemperature device with manual
reset. If the thermal trips, wait fifteen (15) minutes and depress the reset button on the motor body. A click
indicates reset.

REVISION
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DATE 31683
LIGHTNIN LIGHTNIN
2001
INST. NO. IT1994

3.3 Three Phase Motors:
a . All totally enclosed motors are equipped with a conduit box and suitable leads.
b . All explosion proof motors are furnished with a pipe tap connection and suitable leads.
IMPORTANT: ALL THREE PHASE MOTORS (except explosion proof on XDQ 30 thru 65 or other XP motors
nameplated 3/4 horsepower and below) are equipped with overtemperature thermostats which are
designed to interrupt current in the holding coil of magnetic starters only. The motor thermostats will reset
themselves, but the control panel start button must be depressed to start the motor.
EXPLOSION PROOF MOTORS on XDQ 30 thru 65 or XP motors nameplated 3/4 horsepower and below
are equipped with automatic overtemperature circuits which can trip and reset themselves after the motor
cools. TO AVOID INJURY DUE TO UNEXPECTED START UP, DISCONNECT FROM POWER UNTIL THE
MOTOR COOLS.
SECTION 4 INSTALLING THE MIXER SHAFT

4.1 Position the impeller(s) on the mixer shaft. Refer to the specification sheet for recommended dual impeller
spacing. The larger wedge shaped portion of the hub body must face up towards the mixer. The bottom of
the hub is stamped DOWN. Refer to Figure 2 for general orientation reference. Tighten impeller set screws
securely. For unusually severe conditions, the shaft should be spotted for the set screws.
ROTATION
LARGE WEDGE SHAPED

PORTION OF HUB MUST
FACE UP.
LEADING
EDGE
CONVEX SURFACE
DOWN STAMPED ON
LOWER FACE
FIGURE 2 IMPELLER ORIENTATION
4.2 To install the mixer shaft, back off the chuck screw (refer to Figure 3) as far as the limit pin will allow. DO NOT
FORCE. Insert the mixer shaft into the chuck bore as far as it will go, and draw up the chuck screw with the
wrench provided, rotating the shaft slightly back and forth to make sure the chuck grip seats against the flat
of the shaft. Tighten the chuck screw with the wrench provided. The wrench has been properly sized to tighten
the screw. DO NOT IMPACT THE WRENCH OR USE AN EXTENSION.
NOTE: A safety feature is provided by a slight taper in the flat on the mixer shaft. The shaft cannot drop out
unless the grip is intentionally released.

REVISION
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DATE 31683
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2001
INST. NO. IT1994

CHUCK GRIP
CHUCK
CHUCK SCREW
LIMIT PIN
FIGURE 3 CHUCK DETAILS

4.3 Alternate procedure for units equipped with couplings:
a . Connect the mixer shaft to the drive shaft by bolting the coupling halves together. Use care to prevent
damage to the rabbets. Make sure the mating faces are flush before torqueing the hardware.
SECTION 5 MIXER OPERATION

5.1 LIGHTNIN mixers are designed to operate continuously at normal or low liquid levels, and in air.
IMPORTANT: Variable speed drives sometimes have critical ranges where the unit should not be operated
during drawoff or in air. These ranges will be indicated on a warning decal at the speed control. It is not good
practice to operate any mixer continuously when extreme vortexing or surging occurs.
5.2 At the end of two weeks service, check the housing cap screws, chuck screw and mounting bolts for tightness.
5.3 Dirt on the motor case acts as an insulator to prevent proper cooling. Always keep the motor clean.
5.4 At the end of the mixing cycle, it is good practice to turn off the mixer before the tank has been drained to a
level which will result in excessive splashing.
SECTION 6 FLEX MOUNT REPLACEMENT

6.1 The flex mounts can be removed with a long bolt and two pieces of tubing as shown in Figure 4.
HEX HEAD CAP SCREW
(MINIMUM 5 INCHES HEX HEAD CAP SCREW
LONG) (MINIMUM 41/2 INCHES
PLAIN WASHER LONG)
TUBING PLAIN WASHER

(7/8 INCH MAXIMUM TUBING
OUTSIDE DIAMETER) (13/8 INCH MINIMUM
INSIDE DIAMETER)
FLEX MOUNT (25)
HOUSING (36) HOUSING (36)
TUBING
(2 INCH MINIMUM FLEX MOUNT (25)
INSIDE DIAMETER)
PLAIN WASHER
PLAIN WASHER
OR PLATE HEX NUT
HEX NUT
FIGURE 4 FIGURE 5
FLEX MOUNT REMOVAL FLEX MOUNT INSTALLATION
6.2 Tighten the nut until the mount is free of the housing.
6.3 To install new mounts, use a long bolt and a piece of tubing as shown in Figure 5.
6.4 Lubricate the mount with a natural rubber lubricant or liquid hand soap.
6.5 Tighten the nut until the mount is tight with the housing base.
6.6 Replace ALL mounts if one is replaced.

REVISION
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DATE 31683
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2001
INST. NO. IT1994

6.7 Tighten mounting hardware to 85 ftlbs. Use double nuts to lock in position.
SECTION 7 DISASSEMBLY
7.1 Removing the Motor from the Housing:
a . To remove the mixer shaft from the drive shaft (38), back off the chuck screw (8) as far as the limit pin (11)
will allow. The mixer shaft is now free from the chuck and can be withdrawn.
For models equipped with coupling: Remove the coupling bolts and lower the mixer shaft through the
opening in the housing.
b . Remove housing cap screws and washers (1, 2 & 20).
c . Insert a hex wrench in the chuck screw (8) to prevent the drive shaft from turning. For models with couplings,
bolts can be inserted into the coupling half and a bar interlocked between the bolts to keep the shaft from
rotating.
d . Remove the shaft screw (4) through the drive shaft bore in one of the following ways:
1 . XDQ 30 through 117 use a Phillips screwdriver.
2 . XDQ 174 through 350 use a 3/8 inch long shank hex wrench.
e . The upper end of the drive shaft is closely fitted to the motor shaft. Therefore, to separate the motor (41)
and housing (36), tap evenly around the upper edge of the housing with a mallet.
f . On XDQ 30 thru 117 models, the motor shaft key (46) is lightly cemented in the motor shaft keyway.
7.2 Removing Drive Shaft, Bearing and Oil Seal from the Housing:
a . Follow the procedure outlined above.
b . Use Waldes Truarc No. 4 pliers to remove retaining ring (22).
c . Mount housing, motor end upward, in an arbor press and press drive shaft (38) through the lower opening
of the housing.
d . Turn the housing motor end down, and press ball bearing (27) and oil seal (24) downward out of the housing.
7.3 Disassembling the Chuck:
SECTION 8 ASSEMBLY
8.1 Preparing for Assembly:
a . Clean all parts thoroughly.
b . Inspect for the following defects:
1 . Cracks or damage of the housing.
2 . Dents, gouges or scoring of the drive shaft, housing bore, and particularly the mating faces of the motor
and the housing.
c . Repair or replace defective parts. It is good practice to replace an oil seal which has been removed from
the housing. Apply a small quantity of bearing grease to the housing bore and around the oil seal lip to
provide lubrication and to make the seal more effective.
d . Replace the ball bearing if it shows indications of wear.
8.2 Assembling the Drive Shaft in the Housing:
a . Mount the housing (36) in an arbor press, motor end up.
b . Press the ball bearing (27) on its outer race to the shoulder of the housing bore.
c . Turn the housing motor end down and press the oil seal (24), sealing lip inward, flush with the lower end
of the housing.
d . Support the housing, motor end down, by resting the inner race of the ball bearing on a suitable sleeve.

REVISION
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DATE 31683
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2001
INST. NO. IT1994

e . Grease the lip of the oil seal and press the drive shaft (38) into the ball bearing until the shoulder of the shaft
registers against the inner race of the bearing.
f . Use Waldes Truarc No. 4 pliers to install the retaining ring (22) in the shaft groove.
g . Turn the housing motor end down, and press the drive shaft until the chuck head contacts the small end
of the housing. For models equipped with coupling, press the shaft to move coupling 1/4 of an inch closer
to the end of the housing.
8.3 Assembling the Chuck:
a . Assemble chuck washer (18), chuck grip (34) and snap ring (21) on the chuck screw (8).
b . Thread the chuck screw into the chuck end of the drive shaft, far enough to insert the limit pin (11), so that
the end of the pin is 3/16 of an inch underflush.
8.4 Assembling the Motor to the Housing:
a . If the drive shaft has not been removed from the housing, turn the housing motor end down, and press the
drive shaft until the chuck head contacts the small end of the housing. For models equipped with couplings,
press the shaft to move coupling 1/4 of an inch closer to the end of the housing.
b . Install the motor key (46).
1 . Models XDQ 174 thru 350 Install the key in the drive shaft keyway.
2 . Models XDQ 30 thru 117 If the key has been removed, clean the key and the motor shaft keyway.
Apply Loctite Sealant, Grade E (American Sealants Co.) to both items before reassembling.
c . Apply a light film of lubricant to both shafts. Align the mating keyways and insert one shaft into the other,
without forcing, until the shafts are securely butted. There will be a small gap between the motor face and
the housing face.
d . Align the motor (41) and the housing (36) so that the switch, conduit box or junction box of the motor is
opposite the large opening in the front of the housing.
e . Align the screw holes and install the housing cap screws and washers (1, 2 & 20).
f . Draw up the screws evenly until the housing face is just snug with the motor face, but do not completely
tighten the screws.
g . Insert the hex key wrench in the chuck screw (8) to keep the drive shaft (38) from turning, then thread in
and tighten the shaft screw (4).
h . For models equipped with couplings, bolts can be inserted in the coupling half, and a bar interlocked
between the bolts to prevent the drive shaft from rotating.
i . Tighten the four housing cap screws evenly.
j . Reassemble the mixer shaft to the unit as described in Section 4.
SECTION 9 LUBRICATION
9.1 Your LIGHTNIN mixer has been lubricated at the factory with the correct type and amount of high quality
lubricants. Lubricant cleanliness is protected by properly designed enclosures.
9.2 All mixer bearings are sealed type with contact rubbing seals and are prepacked with lubricant. Relubrication
of these bearings is not necessary.

REVISION
C
DATE 31683
LIGHTNIN LIGHTNIN
2001
INST. NO. IT1994

SALES DATA BOOK SEC. 3 PAGE 24.0
REMOVABLE SAFETY COVERS FOR

LIGHTNIN FIXED MOUNT TYPE MIXERS
ALL MIXERS ARE FURNISHED WITH SAFETY COVERS. DO NOT REMOVE DURING OPERATION.
STOP UNIT AND DISCONNECT POWER SUPPLY BEFORE REMOVING SAFETY COVER.
REINSTALL SAFETY COVERS AFTER SERVICING THE UNIT.
REFER TO THE INSTRUCTION MANUAL FURNISHED WITH YOUR UNIT FOR COMPLETE MIXER
PARTS LISTS AND SERVICING INSTRUCTIONS.
CLOSED TANK MODELS

XDCXJC SERIES, XJCK
AND SXJ SERIES
WITH STUFFING BOX
2 VENT HOLES
ACCESS OPENING FOR

LUBRICATION AND
INSPECTION
4 HEX HEAD
FASTENERS
NOTE:
THE STUFFING BOX REQUIRES
LUBRICATION AT REGULAR
INTERVALS. REFER TO INSTRUCTION
MANUAL FOR COMPLETE DETAILS.
CLOSED TANK MODELS

XDDSXJDS SERIES
XJSS AND SXJS SERIES
WITH ROTARY MECHANICAL SEAL
2 VENT HOLES
ACCESS OPENING FOR

MECHANICAL SEAL
LUBRICANT AND COOLANT
LINE CONNECTIONS
NOTE:
4 HEX HEAD
FASTENERS REFER TO INSTRUCTIONS
FOR MECHANICAL SEAL
LUBRICATION, FLUSHING
AND/OR COOLING
REQUIREMENTS.

REVISION
B
DATE
LIGHTNIN LIGHTNIN
1992
INST. NO. IT1989
PAGE 1 OF 2
REVISED 101592 MIXERS AND AERATORS
SALES DATA BOOK SEC. 3 PAGE 24.10
OPEN TANK MODELS

XDQXJQ SERIES
4 VENT HOLES
4 HEX HEAD
FASTENERS
CLOSED TANK MODELS

XLC SERIES
WITH STUFFING BOX
XLDSXLSS SERIES
WITH ROTARY MECHANICAL SEAL
A A
VIEW AA
LATCH DETAIL
NOTE:
REFER TO INSTRUCTIONS
FOR MECHANICAL SEAL
LUBRICATION, FLUSHING
AND/OR COOLING
REQUIREMENTS.

REVISION
B
DATE
LIGHTNIN LIGHTNIN
1992
INST. NO. IT1989
PAGE 2 OF 2
ROTATION
IMPELLER
DIA.
SET SCREW
STABILIZER RING
FURNISHED ONLY
WHEN SPECIFIED
ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN

HEREIN AND RELATED KNOW-HOW IS CONFIDENTIAL AND
THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES.
OUR WRITTEN PERMISSION.
WHEN ORDERING PARTS, SPECIFY:
R
DRAWING NUMBER, PART NAME, ITEM
NUMBER AND SERIAL NUMBER
MIXERS AND AERATORS
ASSEMBLY DRAWING
ISO 9001
CERTIFIED A310
C LIGHTNIN AXIAL FLOW IMPELLER
1991
DRAWING NO. L16701B

SEC. 3 PAGE 6.0
ROTATION
A
B
THE NUMBER OF 161

B
BOLTS SHOWN IS 162
NOT NECESSARILY
163
THE NUMBER OF
BOLTS FURNISHED
IMPELLER DIA.
160
SECTION BB
165
167
STABILIZER FINS (168)

FURNISHED ONLY WHEN
SPECIFIED
VIEW AA

DRAWING NUMBER, PART NAME, ITEM R
MIXERS AND AERATORS
168 STABILIZER FIN
167 HEX NUT ASSEMBLY DRAWING
165 HEX HEAD CAP SCREW
163 SET SCREW ISO 9001 A310
162 HOOK KEY AXIAL FLOW IMPELLER
161 HUB CERTIFIED
ONE PIECE HUB W/
160 BLADE
C LIGHTNIN BOLTED BLADES
ITEM PART NAME 2001
DRAWING NO. L16673A

LIGHTNIN
DATE 22100
ROTATION
LETTERING ON HUB
MUST FACE UP
LEADING EDGE
44
45
STABILIZING RING
FURNISHED ONLY WHEN
DRIVING FACE SPECIFIED


DRAWING NUMBER, PART NAME, ITEM MIXERS AND AERATORS
ISO 9001
ASSEMBLY DRAWING
45 SQUARE HEAD SET SCREW CERTIFIED
44 A100 IMPELLER A100 IMPELLER
C LIGHTNIN
ITEM PART NAME 2000
DRAWING NO. L17875

LIGHTNIN
ROTATION
160
162

WHEN ORDERING PARTS SPECIFY: MIXERS AND AERATORS

DRAWING NUMBER, PART NAME, ITEM
NUMBER AND SERIAL NUMBER. ISO 9001 ASSEMBLY DRAWING
162 SET SCREW CERTIFIED

R100 ALL WELDED
160 TURBINE C LIGHTNIN PILOT PLANT TURBINE
ITEM PART NAME 1986
DRAWING NO. L16844

ROTATION
ALL TURBINE DISCS

DRILLED FOR 4, 5 & 6 BLADE
ARRANGEMENT. BLADES
MUST BE EQUISPACED
ON DISC.
ALL TURBINE DISCS DRILLED

FOR ATTACHMENT OF
STABILIZER RING.
165
161
162
164
BLADE QUANTITY
DEPENDS ON ORDER
166

WHEN ORDERING PARTS SPECIFY:
DRAWING NUMBER, PART NAME, ITEM R
NUMBER AND SERIAL NUMBER.

MIXERS AND AERATORS
166 MACH. SCREW NUT
165 ROUND HD. MACH. SCREW ISO 9001 ASSEMBLY DRAWING
164 FLAT BLADE
162 SET SCREW (2 REQD) CERTIFIED R100
161 HUB & DISC ASSEMBLY C LIGHTNIN PILOT PLANT TURBINE
ITEM PART NAME 2001
DRAWING NO. L16845A

LIGHTNIN
BOLT TIGHTENING TORQUE RECOMMENDATIONS

Inadequately or improperly tightened hardware can loosen due to vibration or the load reactions imposed by fluid forces. This can result in reduced
equipment service life or damage and failure.
Recommended torques for tightening ANSI bolts and screws on LIGHTNIN Mixers and Aerators and their mounting structures are listed below for your
general reference. These average torque values should be considered only as guides and not as absolute values.
The amount of torque required to maintain a tight connection can vary considerably for bolts of the same size under different operating conditions.
Variations such as basic joint design, compression factors, type and strength of base and hardware material, surface finish of mating parts and
lubrication are only some of the factors that influence the tightness of bolted connections for given bolt torques.
UNLESS SPECIFICALLY LISTED ELSEWHERE IN THE DETAILED INSTRUCTIONS, TIGHTEN THE MIXER AND MOUNTING HARDWARE TO
THE RECOMMENDED VALUES SHOWN IN. A torque wrench must be used to ensure compliance with these torque requirements.
Certain assembly connections may require special torques that are not listed in the table. These torques can be found in the detailed assembly and
disassembly sections of your manual. REVIEW YOUR MANUAL CAREFULLY TO DETERMINE WHERE SPECIAL TORQUES ARE REQUIRED.
For severe duty service, torques higher than listed, to tighten a bolt to maximum capacity, can often be used. However, due to the many variables
previously mentioned, the only absolute method to determine optimum torque is to deliberately yield a bolt under actual conditions. If a bolt does yield or
shear, 75% of the torque applied in yielding the bolt can be used to obtain a tight connection that is satisfactory.
ALL BOLTS SHOULD BE RETIGHTENED 12 HOURS AFTER ASSEMBLY, AND AT EACH SCHEDULED SHUT DOWN THEREAFTER.
RECOMMENDED TIGHTENING TORQUES FOR COMMERCIAL

GRADE STEEL, GR5, 304 AND 316 STAINLESS STEEL (1) (2)
TIGHTENING TORQUES TIGHTENING TORQUES
BOLT (IN FT-LBS) (4) (IN FT-LBS) (4) STEEL SAE GRADE
THREAD GRADE 2, 3 OR GRADE 5 MARKING MARKING REFERENCE
SIZE 304/316 SS BOLTS BOLTS GRADE GUIDE
LUBRICATED LUBRICATED (2)
1 _
/4 20 4.6 7.2
5 _ SAE GRADES
/16 18 9.6 15
0, 1 AND 2
3 _
/8 16 17 26 NO MARK
7 _
/16 14 27 42
1 _
/2 20 41 64 SAE GRADE 3
9 _
/16 12 60 92
5 _
/8 11 83 128
3 _
/4 10 146 226 SAE GRADE 5
7
/8 9 (3)
_
142 365
_
1 8 212 547
ALL SOCKET
1 _
1 /8 7 301 675 HEAD CAP SCREWS
1 _ SAE GRADE 5
1 /4 7 425 952
3 _
1 /8 6 557 1249
1 _
1 /2 6 739 1657
1 /4 5 (3)
3 _
754 1600
_ 1
2 4 /2 1134 2406
1 _ 1
2 /4 4 /2 1659 3519
1 _
2 /2 4 2269 4813
(1) ALL BOLTS SHOULD BE COATED WITH OIL, GREASE OR AN ANTI-SEIZE COMPOUND WHENEVER POSSIBLE. THE THREADS AND
BEARING FACE OF BOLT HEADS AND/OR NUTS SHOULD BE LUBRICATED.
(2) TORQUE VALUES SHOWN SUPERSEDE PREVIOUS TABLES THAT MAY HAVE ALLOWED LOWER VALUES. IT IS RECOMMENDED THAT
ONLY FASTENERS BE USED THAT ARE PROPERLY MARKED, INCLUDING MANUFACTURERS TRADE MARKING. ONLY FASTENERS
MARKED AS SHOWN ARE GUARANTEED TO MEET SPECIFICATION AND PERFORMANCE REQUIREMENTS.
(3) ALLOWABLE BOLT STRESS VALUES CHANGE AT THESE LOCATIONS AND IS REFLECTED IN THE SUGGESTED TORQUE VALUES.
(4) CONVERSION FACTORS:
FRICTION LOCKING DEVICES MULTIPLY LUBRICATED VALUE BY 1.15. THESE TORQUES PERTAIN TO BOLTS OR NUTS WITH FRICTION
LOCKING DEVICES SUCH AS NYLON PELLETS OR PATCHES, FIBER INSERTS OR UPSET THREADS.
DRY VALUES MULTIPLY LUBRICATED VALUE BY 1.33.
METRIC VALUES IN N-m 1FT-LB = 1.3558 N-m
REVISION DATE 2-1-85 LIGHTNIN

LIGHTNIN INST. NO. IT-850
F REVISED 1-2-07 MIXERS AND AERATORS 2007 PAGE 1 OF 1
CONNECTION DIAGRAM SINGLE PHASE MOTORS
FIGURE 1 CONNECTION DIAGRAM
6 LEADS WITHOUT THERMAL PROTECTOR 7 LEADS WITH THERMAL PROTECTOR
LOW VOLTAGE HIGH VOLTAGE LOW VOLTAGE HIGH VOLTAGE

4 1
1 1 2
3 3 J
3
5 5 8 5
LINE LINE LINE LINE
2
2 2 1
J
8 8 5
8
4 4 3 4
VERIFY PROPER MIXER ROTATION

TO REVERSE ROTATION, INTERCHANGE LEADS 5 AND 8
CONNECTION DIAGRAM THREE PHASE MOTORS

9 LEADS WITH OPTIONAL THERMAL PROTECTOR
LOW VOLTAGE HIGH VOLTAGE
1
J
J THERMOSTAT J THERMOSTAT
THERMOSTATS CAN BE
4 LOCATED IN ANY J LEADS J LEADS
COMBINATION OF PHASES 1 1 L1
7 J L1
7 2 L2
2 3 L3
L2
8 4
6 9 8 5 3 7
L3
9 5
3 2 4 8
5 6
TYPICAL THERMAL CONNECTION IN FULL VOLTAGE STARTERS
6 9
START
STOP
J J
L1 CR L2 VERIFY PROPER MIXER ROTATION
CR
TO REVERSE ROTATION, INTERCHANGE
ANY TWO LINE LEADS
ALL XP MOTORS HAVE THERMAL PROTECTION (J)

REVISION
C
DATE 93083
LIGHTNIN LIGHTNIN
1999
INST. NO. IT2081
PAGE 1 OF 2
CONNECTION DIAGRAM 3 PHASE SINGLE VOLTAGE
3 LEADS WITH OPTIONAL THERMAL PROTECTION

1 1 L1
2 L2
3 L3
THERMAL
PROTECTOR
1
4
3 2
6 5
3 2
VERIFY PROPER MIXER ROTATION

TO REVERSE ROTATION, INTERCHANGE ANY TWO LINE LEADS
WARNING: MOTORS THAT HAVE AUTOMATIC THERMAL RESETS CAN START

AUTOMATICALLY ONCE THE MOTOR HAS COOLED. TO AVOID POSSIBLE INJURY,
DISCONNECT THE POWER, ALLOW THE MOTOR TO COOL, THEN RECONNECT
THE POWER.

REVISION
C
DATE 93083
LIGHTNIN LIGHTNIN
1999
INST. NO. IT2081
PAGE 2 OF 2
PARTS PRICING BOOK SECTION: 2 PAGE: 29.00 DATE: 61907
MIXER PARTS UNIT SIZE: XDQ30, XDQ43, XDAQ33

For service and repair, call 1888MIX BEST (18886492378)
IDENT.
ITEM CODE DESCRIPTION PART NO. PRICE SHIPMENT
QTY.
NO. (EACH) (WEEKS)
NOTE: See mixer nameplate or spec. sheet for unit size & ratio. See Assembly Drawing for item no. identifier
DRAWING: L16716
1 HEX HEAD CAP SCREW 2 100324CPS

3 LOCKWASHER MOTOR SHAFT SCREW 1 115012PSP
4 MOTOR SHAFT SCREW 1 102007CPS
7 A HANDLE PIN (XDAQ33) 2 108500PSP
8 C CHUCK SCREW 1 105861CPG
11 C LIMIT PIN 1 272668420
18 C CHUCK WASHER 1 112756S16
20 BRASS WASHER 4 112762BRH
21 C SNAP RING 1 114276302
23* RETAINING RING 1 114280PSP
24* OIL SEAL 1 115382PSP
FLEXIBLE MOUNTS 4 138317PSP
25 FLEXIBLE MOUNT KIT PRE 1978 HOUSING
(INCLUDES ITEMS 25, 47, 48, 49 & 50) 1 1500A06PSP
27* BALL BEARING 1 116223PSP

34 C CHUCK GRIP 1 130012316
35 A MOTOR HANDLE (XDAQ33) 1 135225ALM
36 HOUSING KIT (INCLUDES ITEMS 25 & 105) 1 136531KIT
DRIVE SHAFT WITH CHUCK 1 143799PD4
38
DRIVE SHAFT WITH COUPLING 1 14381241L
43 HEX KEY WRENCH (FOR CHUCK) 1 127210BPF
46 MOTOR SHAFT KEY 1 114196STL
47 LOCKWASHER (ANGLE RISER ONLY) 4 112207CPS
48 HEX HEAD CAP SCREW (ANGLE RISER ONLY) 4 100159CPS
49 HEX NUT (ANGLE RISER ONLY) 4 107010CPS
50 PLAINWASHER (ANGLE RISER ONLY) 4 112012CPS
59 SHAFT SCREW WASHER 1 112788STL
67 R HEX HEAD CAP SCREW 4 100122CPS
68 R LOCKWASHER 4 112205STL
81 A PIPE NIPPLE 1 122103BRS
IDENTITY CODE:
A = Air Motor
C = Chuck Construction
R = Coupling Construction
Blank code denotes common parts
* Recommended spare parts
REVISION IT2044
E
PAGE 1 OF 2
MIXER PARTS UNIT SIZE: XDQ30, XDQ43, XDAQ33

IDENT.
QTY.
NO. (EACH) (WEEKS)
82 A NEEDLE VALVE 1 122910BRS

83 A AIR HOSE COUPLING 1 122704BRS
84 A MUFFLER 1 150000PSP
100 ANGLE RISER ASSEMBLY 1 802062PSP
102 ANGLE RISER (LEFT HAND) 1 130015STL
103 ANGLE RISER (RIGHT HAND) 1 130016STL
105 COVER PLATE KIT (INCLUDES HARDWARE) 1 801844PSP
IDENTITY CODE:
A = Air Motor
REVISION IT2044
E
PAGE 2 OF 2
MIXER PARTS UNIT SIZE: XDQ174, XDQ230, XDQ350, XDAQ300

IDENT.
QTY.
NO. (EACH) (WEEKS)
DRAWING: L16716
2 100147CPS
1 HEX HEAD CAP SCREW
A 2 100143STL
4 SHAFT SCREW 1 102561GR5
105860316
8 C CHUCK SCREW 1
105860CPG
11 C LIMIT PIN 1 272668420
112750316
18 C CHUCK WASHER 1
112750S16
20 WASHER 2 112761BRS
21 C SNAP RING 1 114273302
25
(1) FLEXIBLE MOUNT KIT (PRE 1978 HOUSING) 1 1500A06PSP
34 C CHUCK GRIP 1 130010316
35 A EYEBOLT 2 105619CPS
136532KIT
36 HOUSING KIT (INCLUDES ITEMS 25 & 105) 1
136532NKIT
C DRIVE SHAFT WITH CHUCK 1 143778PD4
38 14380941L
R DRIVE SHAFT WITH COUPLING 1
143809PD4
41 A EYEBOLT (XDAQ300) 2 105619CPS
43 C HEX KEY WRENCH (FOR CHUCK) 1 127209BPF
47 (2) LOCKWASHER 4 112207CPS
48 (2) HEX HEAD CAP SCREW 4 100159CPS
49 (2) HEX NUT 4 107010CPS
50 (2) PLAIN WASHER 4 112012CPS
IDENTITY CODE:
A = Air Motor (1) = Kit contains Items 25, 47, 48, 49 & 50
C = Chuck Construction (2) = Angle Riser Units Only
R = Rigid Coupling Construction
REVISION IT2045
E
PAGE 1 OF 2
MIXER PARTS UNIT SIZE: XDQ174, XDQ230, XDQ350, XDAQ300

IDENT.
QTY.
NO. (EACH) (WEEKS)
100139STL
67 R HEX HEAD CAP SCREW 4
100139316
112206STL
68 R LOCKWASHER 4
112206316
72 A COUPLING 1 131070BRS
74 A GASKET 1 125687VEL
76 A HEX HEAD CAP SCREW 4 100122CPS
77 A LOCKWASHER 4 112205STL
82 A BALL VALVE 1 122912BRZ
100 ANGLE RISER ASSEMBLY 1 802063PSP
IDENTITY CODE:
REVISION IT2045
E
PAGE 2 OF 2
MIXER PARTS UNIT SIZE: XJQ30, XJQ43, XJAQ33

IDENT.
QTY.
NO. (EACH) (WEEKS)
DRAWING: L16717, L16730

3 LOCKWASHER PINION SCREW 1 115012PSP
4 PINION SCREW 1 102007CPS
7 A HANDLE PIN (XJAQ33) 2 108500PSP
105861316
8 C CHUCK SCREW 1
105861CPG
11 C LIMIT PIN 1 272668420
112756316
18 C CHUCK WASHER 1
112756S16
20 WASHER 4 112762BRH
21 C SNAP RING 1 114276302
24 OIL SEAL 1 115355PSP
25 FLEXIBLE MOUNT KIT PRE 1978 HOUSING
(INCLUDES ITEMS 25, 47, 48, 49 & 50) 1 1500A06PSP

28* INNER RING 1 117028PSP
29* OUTER RING & ROLLER ASSEMBLY 1 117027PSP
30 GEAR & PINION SET 1 119869PSP
31 PINION 1 119806STL
34 C CHUCK GRIP 1 130012316
35 A HANDLE (XJAQ33) 1 135225ALM
37 GRIP SPRING SPACER 1 138808STL
DRIVE SHAFT WITH CHUCK 1 143794PD4
38 1 14385141L
DRIVE SHAFT WITH COUPLING
1 143851PD4
39* GRIP SPRING (SET OF 2) 2 147031PSP
IDENTITY CODE:
A = Air Motor
REVISION IT2046
G
PAGE 1 OF 2
MIXER PARTS UNIT SIZE: XJQ30, XJQ43, XJAQ33

IDENT.
QTY.
NO. (EACH) (WEEKS)
43 C HEX KEY WRENCH FOR CHUCK 1 127210BPF

UNITS WITH ANGLE RISER & FLEX MOUNTS:

47 LOCKWASHER 4 112207CPS
49 HEX NUT 4 107010CPS
50 PLAINWASHER 4 112012CPS
UNITS WITH ANGLE RISER, NO FLEX MOUNTS:

47 LOCKWASHER 4 112206CPS
49 HEX NUT 4 107008CPS
50 PLAINWASHER 4 112008CPS
59 WASHER SHAFT SCREW 1 112777STL

60* ORING 1 115766BUN
61* GRIP SPRING LOCKNUT 1 107717STL
100127STL
100127316
112205STL
68 R LOCKWASHER 4
112205316
107004STL
69 R HEX NUT 4
107004316
82 A NEEDLE VALVE 1 122910BRS
100 ANGLE RISER ASSEMBLY (WITH FLEX MOUNTS) 1 802062PSP
STANDARD 2 LB CAN (1) 1 123620PSP
LUBRICANT
FOOR GRADE 14 OZ TUBE 2 275255PSP
IDENTITY CODE:
A = Air Motor

1.) Ambient temperatuer 50 200 Deg. F
REVISION IT2046
G
PAGE 2 OF 2
MIXER PARTS UNIT SIZE: XJQ65, XJQ87, XJQ117, XJAQ100

IDENT.
QTY.
NO. (EACH) (WEEKS)
DRAWING: L16717, L16730

3 LOCKWASHER (PINION SCREW) 1 115013PSP
4 PINION SCREW 1 102009CPS
7 A HANDLE PIN (XJAQ100) 2 108500PSP
105861316
8 C CHUCK SCREW 1
105861CPG
11 C LIMIT PIN 1 272668420
112756316
18 C CHUCK WASHER 1
112756S16
20 WASHER 4 112762BRH
21 C SNAP RING 1 114276302
25*
(1) FLEXIBLE MOUNTING KIT (PRE 1978) 1 1500A06PSP
30 GEAR & PINION SET 1 119866PSP
31 PINION 1 119804STL
34 C CHUCK GRIP 1 130011316
35 HANDLE (XJAQ100) 1 135225ALM
38 14385041L
143850PD4
39 GRIP SPRING (2 PER SET) 2 147030PSP
43 C HEX KEY WRENCH 1 127210BPF
IDENTITY CODE:
NOTE: Flexible Mounting Kit (1978 and newer) is PN 803557PSP.
REVISION IT2047
F
PAGE 1 OF 2

IDENT.
QTY.
NO. (EACH) (WEEKS)

(2) LOCKWASHER (WITH FLEX MOUNTS) 4 112207CPS
47
(2) LOCKWASHER (NO FLEX MOUNTS) 4 112206CPS
(2) HEX HEAD CAP SCREW (WITH FLEX MOUNTS) 4 100159CPS
48
(2) HEX HEAD CAP SCREW (NO FLEX MOUNTS) 4 100147CPS
(2) HEX NUT (WITH FLEX MOUNTS) 4 107010CPS
49
(2) HEX NUT (NO FLEX MOUNTS) 4 107008CPS
(2) PLAIN WASHER (WITH FLEX MOUNTS) 4 112012CPS
50
(2) PLAIN WASHER (NO FLEX MOUNTS) 4 112008CPS
59 WASHER (PINION SCREW) 1 112778STL
60* ORING 1 115766BUN
61* GRIP SPRING LOCKNUT 1 107716STL
100143STL
100143316
112206STL
68 R LOCKWASHER 4
112206316
107008CPS
69 R HEX NUT 4
107008316
82 A BALL VALVE 1 122910BRS
100 ANGLE RISER ASSEMBLY (W/FLEX MOUNTS) 1 802064PSP
LUBRICANT
FOOD GRADE 14 OZ TUBE 3 275255psp
IDENTITY CODE:
R = Rigid Coupling Construction # = Flexible Mounts (Item 25) required with replacement housing
(3) = Ambient temperature 50 200 deg. F
NOTE: Flexible Mounting Kit (1978 and newer) is PN 803557PSP.
REVISION IT2047
F
PAGE 2 OF 2

IDENT.
QTY.
NO. (EACH) (WEEKS)
DRAWING: L16717, L16730
100147CPS
1 HEX HEAD CAP SCREW 2
A 100143STL
4 PINION CAP SCREW 1 102560GR5
105860316
8 C CHUCK SCREW 1
105860CPG
11 C LIMIT PIN 1 272668420
112750S16
18 C CHUCK WASHER 1
112750316
20 WASHER 2 112761BRS
21 C SNAP RING 1 114273302
FLEXIBLE MOUNT 4 138317PSP
25*
(1) FLEXIBLE MOUNTING KIT (PRE 1978) 1 1500A06PSP
30 # GEAR & PINION SET 1 119863PSP
31 # PINION 1 119802STL
34 C CHUCK GRIP 1 130010316
35 A EYEBOLT (XJAQ300) 2 105619CPS
38 14385241L
143852PD4
39 GRIP SPRING (2 PER SET) 2 147029PSP
43 C HEX KEY WRENCH (FOR CHUCK) 1 127209BPF
IDENTITY CODE:
C = Chuck Construction (2) = Angle Riser units only
R = Rigid Coupling Construction ** = Nonstock
# = Slinger, Item 71 (139054PSP) should be ordered when changing pinion or motor.
* Recommended spare parts Blank code denotes common parts

NOTE: Flexible Mounting Kit (1978 and newer) is PN 803557PSP
REVISION IT2048
F
PAGE 1 OF 2

IDENT.
QTY.
NO. (EACH) (WEEKS)

LOCKWASHER (WITH FLEX MOUNTS) 4 112207CPS
47 (2)
LOCKWASHER (NO FLEX MOUNTS) 4 112206CPS
HEX HEAD CAP SCREW (WITH FLEX MOUNTS) 4 100159CPS
48 (2)
HEX HEAD CAP SCREW (NO FLEX MOUNTS) 4 100147CPS
HEX NUT (WITH FLEX MOUNTS) 4 107010CPS
49 (2)
HEX NUT (NO FLEX MOUNTS) 4 107008CPS
PLAIN WASHER (WITH FLEX MOUNTS) 4 112012CPS
50 (2)
PLAIN WASHER (NO FLEX MOUNTS) 4 112008CPS
60* ORING 1 115763BUN
61 GRIP SPRING LOCKNUT 1 107715STL
100139STL
100139316
112206STL
68 R LOCKWASHER 4
112206316
70 OIL SEAL 1 115402PSP
71 SLINGER 1 139054PSP
72 A COUPLING 1 131070BRS
73 A HOUSING ADAPTER 1 132662ALF
74 A GASKET 1 125687VEL
76 A HEX HEAD CAP SCREW 4 100122CPS
77 A LOCKWASHER 4 112205STL
82 A BALL VALVE 1 122912BRZ
84 MUFFLER 1 123631PSP
100 ANGLE RISER ASSEMBLY (WITH FLEX MOUNTS) 1 802063PSP
101 ANGLE RISER ASSEMBLY (NO FLEX MOUNTS) 1 800441PSP
LUBRICANT
FOOD GRADE 14 OZ TUBE 7 275255PSP
IDENTITY CODE:
C = Chuck Construction (2) = Angle Riser units only
R = Rigid Coupling Construction (3) = Ambient temperature 50200 Deg. F
# = Slinger, Item 71 (139054PSP) should be ordered when changing pinion or motor.

** = Nonstock
* Recommended spare parts Blank code denotes common parts

NOTE: Flexible Mounting Kit (1978 and newer) is PN 803557PSP
REVISION IT2048
F
PAGE 2 OF 2
LIGHTNIN
_____________________________________________________________________
FOR AN UP TO DATE REPRESENTATIVE LIST

PLEASE GO TO: www.lightnin-mixers.com
-OR-
CALL: 1-888-649-2378
1-888-MIX-BEST
REVISION DATE 12/28/05 LIGHTNIN INST. NO. IT-3839

P REVISED 01/05/06 MIXERS AND AERATORS
LIGHTNIN 2005 PAGE 1 OF 1
Notes
LIGHTNIN
Process
Equipment
Services Warranty
When repairs to your
REPAIR & SERVICE GUIDE LIGHTNIN mixer are needed,
we guarantee the results for one
full year.This exclusive warranty
LIGHTNIN Process Equipment covers all parts and labor.Talk
Services (LPES): The fastest route to uptime. to your LIGHTNIN sales repre-
sentative for more information.
Expertise: LPES technicians are the backbone of our dedicated
service organization.Theyre uniquely qualified to keep your
LIGHTNIN mixers running right.
Call:
Lightnin Certified Technicians: All LPES technicians are The LIGHTNIN Experts
certified via training courses to ensure that the work they do When your need is urgent and
meets the highest standards for consistency and reliability. after normal business hours
call our 24-hour response team
Genuine LIGHTNIN Parts: All LPES repairs follow original hotline at 1-888-MIX-BEST
design specs and use only factory-authorized replacement parts. (U.S. and Canada).Your
Full LIGHTNIN Factory Warranty: Were so confident request will be promptly
well do the job right that all LPES repair and service work is processed and directed to your
covered by a full factory warranty.What we repair, we nearest LPES team member.
guarantee 100%. For more information visit our
website at:
www.lightninmixers.com.
Repair Services: LIGHTNIN provides quick, reliable repair services
using only certified technicians and factory-authorized replacement parts on
gearboxes, mechanical seals (seal cartridge and seal assembly), steady bearings, Factory Service
machine assemblies, impellers, shafts and all portable units.This service can be
provided either at your site or at a LIGHTNIN Service Center location. All work is
Center Locations
backed by LIGHTNINs full warranty on all parts and service. Chicago, Illinois
Exchange Services: By eliminating repair time, LIGHTNIN Exchange Houston, Texas
Services offer the fastest way to get up and running when a breakdown occurs. Mulberry, Florida
LPES keeps selected speed reducers, portable units and mixer subassemblies in
stock and available for immediate exchange at regional service centers. Simply Reading, Pennsylvania
call and we will configure the appropriate assembly and ship it to you within 24 Rochester, New York
hours.Then send the damaged assembly back to us within 30 days to ensure San Francisco, California
you receive a discounted price.
Wytheville, Virginia
Equipment Upgrade Services: Preventive maintenance is
your best defense against costly unplanned downtime and repairs associated with
old or obsolete equipment.The full range of LPES upgrade services give you a con-
Authorized
venient and cost-efficient way to address problems before they happen by convert- Service Center
ing older equipment to the latest, most reliable LIGHTNIN designs.
Locations
Additional LPES Services: In addition to minimizing downtime
and repair costs when equipment failure occurs, LPES offers a comprehensive Baton Rouge, Louisiana
range of services for maximizing productivity through every stage of the Concord, Ontario, Canada
equipment life cycle.
East Hanover, New Jersey
Installation and Start-up
Maintenance and Repair Macon, Pooler, Roswell,
Asset Management Georgia

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MIXER MANUAL

Book No. BK1978

REVISION DATE 5986 LIGHTNIN INST. NO. IT2144

98/37/EC Machinery Directive

THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING U. S. PATENTS:

5006283 5046245 5118199 5152934 5152606 5203630

5344235 5364184 5368390 5378062 5427450 5454986

5470152 5478149 5480228 5501523 5511881 5560709

5568975 5568985 5655780 5720286 5746536 5758965

5779359 5842377 5925293 5951162 5972661 5988604

6089748 6109449 6142458 6158722 6250797 6299776

6334705 6386753 6457853 6634784 6715913 6742923

6746147 6789314 6796707 6796770 6808306 6843612

6860474 6877750 6935771 6986507 6997444 7001063

7056095 7168641 7168848 7168849

REVISION DATE 5986 LIGHTNIN INST. NO. IT2144

CERTIFIED DIMENSION DRAWING FOR DRAWING IT1985

C ER TIFIED D IM EN SIO N D R AW IN G FO R D R AW IN G IT--1986

M AXIM U M LO N G O FF- M AXIM U M

inches m m inches mm inches mm inches mm inches m m inches mm inches mm inches mm

M IN IM U M D IAM ETER O PEN IN G R EQ U IR ED TO PASS

MOTOR AND DRIVE SHAFT ASSEMBLY

DRAWING NO. L16716B

3 SAFETY COVER FURNISHED (NOT SHOWN).

20 BRASS WASHER 47 LOCKWASHER

DRAWING NO. L16717D

SECTION 2 MIXER AND SHAFT INSTALLATION

FIGURE 1 CHUCK DETAILS

LARGE WEDGE SHAPED

SECTION 3 MIXER OPERATION

INTERNAL GEAR (30) GRIP SPRING LOCKNUT (61)

GRIP SPRING SPACER (37) SLINGER (71)

GRIP SPRING SET (39)

RETAINING RING (22)

DRIVE SHAFT (38)

FIGURE 3 GRIP SPRING ASSEMBLY

RECOMMENDED TIGHTENING TORQUE FOR GRIP SPRING LOCKNUT

FLEX MOUNT (25)

FIGURE 4 FLEX MOUNT REMOVAL

FLEX MOUNT (25)

FIGURE 5 FLEX MOUNT INSTALLATION

SECTION 5 MIXER LUBRICATION

50 F to 200 F EP 0 LITHIUM 750 @ 100 F 200 F

GEAR CHAMBER CAPACITY

XJQ 30 & 43 1.25

XJQ 174 thru 350 3.0

PACK CHAMBER FLUSH WITH TOP OF THE INTERNAL GEAR.

PACK CHAMBER TO WITHIN 3/4 BELOW TOP OF INTERNAL GEAR.

GRIP SPRING SPACER (37) SLINGER (71)

GRIP SPRING SET (39)

RETAINING RING (22)

DRIVE SHAFT (38)

FIGURE 7 GRIP SPRING ASSEMBLY

XJQ SERIES MODEL 30 & 43 65 thru 117 174 thru 350

SECTION 3 MOTOR CONNECTIONS

REVISED 22601 MIXERS AND AERATORS PAGE 1 OF 5