Specialty Products 1. Biopharmaceuticals
Specialty Products 1. Biopharmaceuticals
Specialty Products 1. Biopharmaceuticals
Biopharmaceuticals
Wouter Hinrichs
Email: W.L.J.Hinrichs@rug.nl
Content
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Biopharmaceuticals
- Elucidation human genome
- Recombinant DNA technologies
- Developments biotechnology
Therapeutics
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Examples biopharmaceuticals:
- Proteins
- Peptides
- Nucleic acids (pDNA, siRNA)
- Vaccinesa
-
a) Vaccines can be proteins, peptides, oligosaccharides, nucleic acids but also virus like particles
Examples therapeutic proteins
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Protein drugs approved by the United States Food and Drug Administration (FDA) in 2015
- Secondary structure:
Specific three-dimensional structure elements,
e.g. -sheets and a-helices
- Tertiary structure:
Relative orientation structure elements
- Quaternary structure:
Relative orientation various polypeptide chains
Amino acids
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R R
H2N - C - CO2H + H2N - C - CO2H
H H
- H2O
R O H R
H2N - C - C - N - C - CO2H
H H
N-terminal C-terminal
Primary structure
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R O H R R O H R
H2N - C - C - N - C - CO2H H2N - C - C - N - C - CO2H
H H H H
For example:
H O H CH3 H 3C O H R
H2N - C - C - N - C - CO2H H2N - C - C - N - C - CO2H
H H H H
Glycine - Analine Analine - Glycine
Secondary structure
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Open loops
Alpha helix
Beta pleated
sheets
http://www.rcsb.org/pdb/images/3mvo_bio_r_500.jpg?bioNum=1.
Overview structures
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Simple:
- Composed of amino acid residues only
Conjugated:
- Also contains e.g. metal ions, carbohydrates (glycoproteins),
Hemoglobin
http://themedicalbiochemistrypage.org/protein-structure.php#quaternary
Peptide - protein?
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http://www.uic.edu/classes/bios/bios100/lectures/chemistry.htm
Cold chain
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Degradation mechanisms
Extremolytes
Organic osmolytes from extremophilic microorganisms
O HN
+
O
HO OK N
H
O O
HO
O
Ectoine
OH Trehalose
HO OH
HN
OH + CH 3 O
O +
N
Firoin H H 3C N C O
O H2
CH 3
Hydroxyectoine
Betaine
Mechanism
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Sf Sf*
Entropy
Sfu
Su
Sfu*
Solvent
Su*
Solvent + Stabilizer
In-vitro:
- Steric stabilization by PEGylation
Covalent linkage of poly (ethylene glycol) chains to the protein
homing device
- Increased size
Less clearance by the kidney (if peptide / small protein)
(cut-off value kidneys: 20 kDa)
Alternative strategy
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Concomitant advantage:
- Development of various non-parenteral dosage forms is possible
(e.g. tablets for GI tract delivery or powders for pulmonary delivery)
Drying techniques
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- Freeze drying
- Spray drying
- Spray freeze drying
- Vacuum drying
- Foam drying
- Super critical fluid drying
-
Drying techniques
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Aqueous protein
solution
N2(l)
Literature: sugars
Mechanisms
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Water replacement
Particle isolation
Vitrification / shielding
States of matter (1)
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Thermodynamically stable
(equilibrium states)
Crystala:
- Molecules arranged in a lattice
- Low translational mobility of the molecules
Liquid:
- Random orientation of the molecules
- High translational mobility of the molecules
Thermodynamically unstable
(non-equilibrium states)
Glass:
- Random orientation of the molecules (amorphous)
- Low translational mobility of the molecules
- Kinetically stable: crystallization cannot occur
Rubber:
- Random orientation of the molecules (amorphous)
- High translational mobility of the molecules
- Kinetically unstable: crystallization can occur
- Super-cooled liquid
States of matter (3)
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Vapor
Tv
Temperature
Liquid
Tm
Crystal Rubber
(Supercooled liquid)
Tg
Glass
(Amorphous)
Phases/states
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Liquid Rubber
Crystal Glass
The glassy state
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Water replacement
Particle isolation
Vitrification / shielding
Water replacement
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The glassy state is not only required for the bulk and vitrification/shielding
mechanism but also for the water replacement mechanism!
Amorphous state is required, but rubbery state is not stable and
crystallization can occur.
Effects crystallization:
- Loss of H-bonding
- Mechanical forces during crystallization may damage the protein
Freeze drying
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Critical point
Liquid
Solid
(ice)
0.006 Triple point
Gas (vapor)
0.01
Temperature (oC)
Sublimation curve
Phase diagram binair/
condensed system
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x-axis: composition
y-axis: temperature
Temperature
Composition:
via lever rule
Relative Relative
amount of B amount of A
100% A x 100% B
Phase diagram water/sugar
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Temperature
Solution Sugar
crystals
+
Ice + Solution Solution
T0 T0
Temperature
Temperature
T1 T1
T2 T2
T0 T0
Temperature
Temperature
T1 T1
T2 T2
T3 T3
Pure W(T3) Pure Pure W(T0)
Pure
water W(T4) sugar water sugar
Phase diagram water/sugar
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Temperature
Tm,sugar
Homogeneous
Crystallization solution Crystallization
curve of water curve of sugar
Tm,water (273 K)
Te Two phases:
sugar crystals and
aqueous sugar
Two phases: solution
Two phases: Ice + Sugar Crystals
ice and aqueous
sugar solution Pure water Pure sugar
Temperature
Crystallization Tm,sugar
curve of sugar
Tm,water (273 K)
Tg
Glass transition
curve
(Pure glassy water can only be obtained when the cooling rate is > 3,000,000 K/s)
The glass transition curve
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Temperature
w 1 Tg ,1 k w 2 Tg , 2
Gordon-Taylor equation: Tg (mix)
w1 k w 2
Gordon-Taylor equation
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w 1 Tg ,1 k w 2 Tg , 2
Gordon-Taylor equation: Tg (mix)
w1 k w 2
What is k?
Many approaches:
Tg ,1 1 a 2 Cp , 2
k k k
Tg , 2 2 a 1 C p ,1
Gordon-Taylor equation
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Tg ,1 1
Simha-Boyer rule: k
Tg , 2 2
1 and 2 are density of component 1 and 2, respectively
Tg,1
When 1 = 2 k
Tg,2
w 1 Tg ,1 k w 2 Tg , 2
Subsitute in: Tg (mix) and rearrange
w1 k w 2
(see next slide)
1 w1 w 2
Fox equation:
Tg (mix) Tg,1 Tg,2
Fox equation
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Tg ,1
w1 Tg ,1 w 2 Tg , 2
Tg , 2 w1 Tg ,1 Tg , 2 w 2 Tg ,1 Tg , 2
Tg (mix )
Tg ,1 w1 Tg , 2 Tg ,1 w 2
w1 w2
Tg , 2
( w1 w 2 ) Tg ,1 Tg , 2 Tg ,1 Tg , 2
w1 Tg , 2 w 2 Tg ,1 w1 Tg , 2 w 2 Tg ,1
1 w1 Tg , 2 w 2 Tg ,1 w1 Tg , 2 w 2 Tg ,1 w1 w 2
Tg (mix ) Tg ,1 Tg , 2 Tg ,1 Tg , 2 Tg ,1 Tg , 2 Tg ,1 Tg ,1
Gordon-Taylor equation
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w 1 Tg ,1 k w 2 Tg , 2
Gordon-Taylor equation: Tg (mix)
w1 k w 2
w1 Tg ,1 k 1, 2 w 2 Tg , 2 k 1, 3 w 3 Tg , 3
Tg (mix)
w 1 k 1, 2 w 2 k 1, 3 w 3
Freeze driers
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Freeze dried product
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Procedure:
- Solution is aerolized using a nozzle
- The aerosol is exposed to hot air (evaporation is endothermic temperature
in the droplets is much lower than the environmental temperature )
- Dry powder particles are collected
Critical point
Liquid
Solid Evaporation
(ice) curve
0.006 Triple point
Gas (vapor)
0.01
Temperature (oC)
Spray drying
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Tm,sugar
Temperature
Homogeneous Tg, pure sugar
solution
A B
Tm,water (273 K)
137 K
Procedure:
- Solution is atomized by a nozzle
- Droplets are collected in liquid nitrogen (-196 oC) or on a cold surface
- Frozen droplets are freeze dried
Spray freeze dried product
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Which type of sugar?
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R R
Cross-linked protein
Sugars with ketone group: Heynes reaction aggregates (browning)
H H
H C OH H C OH
+ H2NR - H2O
C O C NR
R R
-H2O
aldose sugar N-Substituted ketosylamine
[ketose sugar] [aldosylamine]
+H2O
Amadori rearrangement
[Heyns rearrangement]
1-amino-1-deoxy-2-ketose
[2-amino-2-deoxyaldose]
-2H2O high pH
-3H2O
low pH high
temperature Strecker
reductones
+R-NH2 degradation
Glucose
Anomeric carbon atom
CH2OH OH
H O H H CH2OH H
H H
OH H OH H
OH OH O
OH
H OH H OH
Anomeric carbon atom: carbon atom to which two oxygen atoms are covalently linked
Lactose CH2OH
H O OH
H
CH2OH
OH H
Anomeric carbon atom
to which a hydroxyl group
OH O O H
is covalently linked
H Ring can open!
OH H H OH
H H
H
CH2OH
O OH
Lactose
H
CH2OH OH H
OH O O H
H
OH H H OH CH2OH
H H H OH H
H
H OH CH2OH OH H
-lactose OH O O O
H
OH H H OH
H H
CH2OH
H OH
H O H
H
CH2OH OH H
OH O O OH
H
OH H H OH
H H
H OH
a-lactose
Nonreducing sugars
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Sucrose
Trehalose
Inulin
Tg (oC)
Tg (oC)
Sucrose
100 100
Glucose
60 60
20 20
0 2 4 6 8 0.0 0.3 0.6 0.9 1.2
molecular weight (kDa) 1/molecular weight (kDa)
a
Fox-Flory equation: Tg (kDa) Tg,max
Mw(kDa)
Intersection y-axis: maximal Tg possible
Hinrichs WLJ et al, Int J Pharm, 215 (2001) 163-174
Physico-chemical characteristics
sugars - oligosaccharides
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Tg' (oC)
Tg(oC)
-20 -20
Sucrose
-40 -40
0 2 4 6 8 0.0 0.3 0.6 0.9 1.2
molecular weight (kDa) 1/molecular weight (kDa)
a'
Fox-Flory equation: Tg (kDa) Tg,max
' '
Mw(kDa)
Intersection y-axis: maximal Tg possible
Physico-chemical characteristics
sugars - oligosaccharides
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80 30
0 10
-40 0
30 40 50 60 0 25 50 75 100
RH (%) RH (%)
300
250
0.85 0.90 0.95 1.00
Weight fraction sugar
Inulin kDa k Cg
Tg
1 0.167 0.84
1.8 0.167 0.82
2.4 0.145 0.84
4 0.186 0.79
OR
- Use a combination of disaccharides
and oligo/polysaccharides
The Groningen hypothesis
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Uncoated
protein Coating by rigid polysaccharide
Poor coating
Excellent physical stability
Flexible Rigid
- Backbone outside of sugar ring - Backbone through sugar ring
- Furanose (5) rings - Pyranose (6) rings
Near infrared spectroscopy
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T1 T1rho
- Curve fitting using the equation: f(t) = -A ln (t) + B where f(t) is the activity
relative to the initial activity, t the time in days and A and B are fitting constants.
- A was used as a measure for stability to rank stabilizing capacities of the sugars.
Curve fitting and ranking
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30oC/0%RH 30oC/56%RH