TP08 178c iPF Parts Replacement Per Model PDF
TP08 178c iPF Parts Replacement Per Model PDF
TP08 178c iPF Parts Replacement Per Model PDF
pdf
Date: 4-27-11
SUBJECT:
Parts Counter Maintenance Kits (Revised)
HIGH PRIORITY
GENERAL:
This Technical Publication is to inform technicians that Maintenance Kits are now assigned as service parts
for all iPF models.
DETAILS:
Depending on machine model and firmware version, a warning will display on the operation panel when a
parts counter is about to exceed its respective part life expectancy. If this warning is ignored, an error code
will eventually display rendering the machine inoperable. To determine which part/s is needed to resolve this
warning, a Print Status Report or Print Inf. Report is required to access this information. If the machine is
down and unable to print, utilizing the Status Monitor software or L-Printer tool will allow technicians to
retrieve this information to a PC (refer to TP08 369.pdf for L-Printer Tool information).
Chapter 7 of the Service Manual under [INITIALIZE / PARTS COUNTER / PARTS] is the corresponding
Counters to be cleared after replacing a specific kit. Failing to initialize (reset to zero), the parts counter will
result in the machine to continue to display these warnings. Take care not to clear the [PARTS-CHG CNT], as
this will clear the amount of times a part has been replaced.
Refer to the following pages for part numbers and details for all kits.
Note: The parts counter letters, indicated in the first column of the kit break down below, are different on all models.
Also, the errors listed below in the Error Column may differ from the Service Manual depending on revision.
THIS TECHNICAL PUBLICATION IS THE PROPERTY OF CANON U.S.A. INC. AND CONTAINS CONFIDENTIAL INFORMATION OWNED BY OR LICENSED TO, CANON
U.S.A., AUTHORIZED CANON U.S.A., DEALERS MAY USE THIS TECHNICAL PUBLICATION FOR REFERENCE PURPOSES ONLY. ANY OTHER USE BY AN
AUTHORIZED CANON USA DEALER, OR USE BY ANY THIRD PARTY, IS PROHIBITED.
For additional technical information, please visit the Canon Systems and Technical Support Division website at: Page 1 of 16
www.support.cusa.canon.com. You can also call the Technical Support Center at 1-800-528-2830 or contact your Regional Support Office.
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF5000
Replacement Kit QY6-1301-030, includes Counters A/B/D
Warnings displayed
Replacement part
Counter on control panel Error
Counter Location Factor
Details Displayed
W Level 1 W Level 2 Description
CARRIAGE UNIT
LEVER, L, INK TUBE
LINK, LEVER, TUBE
SPRING, TENSION
D1 Carriage running distance
PAD, OIL
HOLDER, WIRE (MECH)
CLEANING UNIT, R, RAIL, CARRIAGE
Displayed Displayed CLEANING UNIT, L, RAIL, CARRIAGE
D Carriage on control on control
D2 Carriage running counts
panel panel
FLEXIBLE CABLE ASS'Y
Displayed
03810109-
F Ink supply F1 Carriage running counts on control INK SUPPLY UNIT (QM3-0554-040)
25xx
panel
03130031-
Displayed
2F28
H Purging H1 Rotating counts of controller cam on control PURGE KIT (QM3-0654-040)
03130031-
panel
2F20
Note:
Replacement Kit A/B/D includes all parts highlighted in yellow. All other Counters (F/H/L/P/Q/R/V) are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
Page 2 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF500/510
Replacement Kit QY6-1317-000, includes Counters A/B/D/F
Warning dsiplayed on
control panel
Counter
Counter Location Factor W Level 1 W Level 2 Error Displayed Replacement Part Description
Details
Prepare for Parts Prepare for Parts
Replacement Replacement
Wiper blade
Cap rubber
Purge Unit
H Purge system H1 Glycerin application W Level 1 E141-4046 QM3-0653-040
Tube pump
Purge motor
Cassette
Pick-Up Roller
Q feeding Q1 Paper pick-up roller(2) QM3-0619-000
system
Paper pick-up Cam, Rowel
R system
R1 Spur lifting cam QC2-1027-000
Mist Fan Unit
QM3-0210-000
ABSORBER, INK, FAN
Mist collection Mist Filter Unit
V system
V1 MIST FILTER UNIT W Level 1 E194-404A QM3-0212-030
MIST FAN UNIT
Absorber, Ink, Fan
QC2-1100-00
Note:
Replacement Kit A/B/D/F includes all parts highlighted in yellow. All other Counters (H/L/P/Q/R/V) are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
Page 3 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF600
Replacement Kit QY6-1305-020, includes Counters A/B/D
Warnings displayed
Replacement part
Counter on control panel
Counter Location Factor Error
Details
W Level 1 W Level 2 Description
CARRIAGE UNIT
LEVER, L, INK TUBE
LINK, LEVER, TUBE
SPRING, TENSION
D1 Carriage running distance
PAD, OIL
HOLDER, WIRE (MECH)
CLEANING UNIT, R, RAIL, CARRIAGE
Displayed Displayed CLEANING UNIT, L, RAIL, CARRIAGE
D Carriage on control on control
D2 Carriage running counts
panel panel
FLEXIBLE CABLE ASS'Y
Displayed
03810109-
F Ink supply F1 Carriage running counts on control INK SUPPLY UNIT (QM3-0568-000)
25xx
panel
03130031-
Displayed
2F28
H Purging H1 Rotating counts of controller cam on control PURGE KIT (QM3-0653-040)
03130031-
panel
2F20
Note:
Replacement Kit A/B/D includes all parts highlighted in yellow. All other Counters (F/H/L/P/Q/R/V) are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
Page 4 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF700
Replacement Kit QY6-1307-020, includes Counters A/D
Warnings displayed on
Replacement part
control panel
Counter
Counter Location Factor Parts Error
Details Prepare for Parts
Replacement
Replacement Description
Time has Passed
Displayed on 03130031-
A Waste ink
control panel 2F17
ABSORBER, DUCT
Carriage running
D1 distance
CARRIAGE UNIT
Rotating counts of
head-to-paper
D3 distance switching
cam
03130031-
Rotating counts of Displayed on 2F28
H Purging H1 PURGE UNIT (QM3-1413-000)
controller cam control panel 03130031-
2F20
Page 5 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF9000/8000
iPF9000 Replacement Kit QY6-1309-000, includes Counter A only iPF8000 Replacement Kit QY6-1312-000, includes Counter A only
iPF9000 Replacement Kit QY6-1310-000, includes Counter D only iPF8000 Replacement Kit QY6-1313-030, includes Counter D only
Warnings displayed on
Replacement part
control panel
Counter
Counter Location Factor Parts Error
Details Prepare for Parts
Replacement
Replacement Description
Time has Passed
D
Rotating counts of head-to-paper
D3 distance switching cam
0381xxxx-
Displayed on 25xx
Ink supply D4 Carriage running counts TUBE UNIT
control panel 0383xxxx-
25xx
03130031-
Displayed on
H Purging H1 Rotating counts of controller cam 2F1F/2F22/ PURGE UNIT (QM3-1004-000)
control panel
2F23
Non-ejection
of ink Non-ejection of ink detection Displayed on Displayed on 03800500-
K detection
K1 counts control panel control panel 2F2F
SENSOR UNIT (QM3-1056-000)
sensor
Displayed on 03130031-
No. of dots for mist collection box
control panel 2F16
V Mist collection V1 FAN UNIT (QM3-1038-000)
Displayed on 03130031-
Total ink ejection amount
control panel 2F16
N
Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (H/K/M/P/V), are to be ordered separately as individual parts.
Page 6 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF610
Replacement Kit QY6-1318-020, includes Counters A/B/D/F
Warnings on control panel Replacement Part
Counter
Counter Location Factor Consumables Replace Error
Details Description
Low Consumables
Waste ink
[Waste ink box_mist platen]
Total dot counts for all colors
Displayed on 03130031-
B B1 DUCT UNIT, PLATEN
Ink pre-firing amount at the control panel 2F17
opposite side of the home
position
Displayed on 038xxxxx-
F Ink supply F1 Carriage running counts INK SUPPLY UNIT
control panel 25xx
03130031-
Displayed on 2F28
H Purging H1 Rotating counts of controller cam PURGE KIT (QM3-0653-040)
control panel 03130031-
2F20
Note:
Replacement Kit A/B/D/F includes all parts highlighted in yellow. All other Counters (H/L/P/Q/R/V), are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
Page 7 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF5100
Replacement Kit QY6-1315-030, includes Counters A/B/D/F
Warnings on control panel Replacement Part
Counter
Counter Location Factor Consumables Replace Error
Details Description
Low Consumables
Waste ink
[Waste ink box_mist platen]
Total dot counts for all colors
Displayed on 03130031-
B B1 DUCT UNIT, PLATEN
Ink pre-firing amount at the control panel 2F17
opposite side of the home
position
03130031-
Displayed on 2F28
H Purging H1 Rotating counts of controller cam PURGE KIT (QM3-0654-040)
control panel 03130031-
2F20
Note:
Replacement Kit A/B/D/F includes all parts highlighted in yellow. All other Counters (H/L/P/Q/R/V/X), are to
be ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
Page 8 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF6100
Replacement Kit QY6-1314-030, includes Counters A/B/D/F
Warnings on control panel Replacement part
Counter
Counter Location Factor Consumables Replace Error
Details Description
Low Consumables
Waste ink
[Waste ink box_mist platen]
Total dot counts for all colors
Displayed on 03130031-
B B1 DUCT UNIT, PLATEN
Ink pre-firing amount at the control panel 2F17
opposite side of the home
position
03130031-
Displayed on 2F28
H Purging H1 Rotating counts of controller cam PURGE KIT (QM3-0787-000)
control panel 03130031-
2F20
Note:
Replacement Kit A/B/D/F includes all parts highlighted in yellow. All other Counters (H/L/P/R/V/X), are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
Page 9 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF710
Replacement Kit QY6-1316-000, includes Counters A/D
Warnings on control panel Replacement part
Counter Parts
Counter Location Factor Prepare for Parts Error
Details Replacement
Replacement Description
Time has Passed
MIST FAN
Displayed on 03130031-
A Waste ink
control panel 2F17
ABSORBER, DUCT
Carriage running
D1 distance
03130031-
Rotating counts of Displayed on 2F28
H Purging H1 PURGE UNIT (QM3-1413-000)
controller cam control panel 03130031-
2F20
Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (F/H/K/M), are to be ordered separately as individual parts.
Page 10 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF8100/9100
iPF9100 Replacement Kit QY6-1324-000, includes Counter A only iPF8100 Replacement Kit QY6-1326-000, includes Counter A only
iPF9100 Replacement Kit QY6-1325-000, includes Counter D only iPF8100 Replacement Kit QY6-1327-000, includes Counter D only
Warnings on control panel Replacement part
Counter Parts
Counter Location Factor Prepare for Parts Error
Details Replacement Description
Replacement
Time has Passed
D D3
Rotating counts of head-to-paper
distance switching cam
Displayed on 038xxxxx-
Ink supply D4 Carriage running counts TUBE UNIT
control panel 25xx
03130031-
Displayed on 2F28
H Purging H1 Rotating counts of controller cam PURGE UNIT (QM3-1004-000)
control panel 03130031-
2F20
Non-ejection
of ink Non-ejection of ink detection Displayed on Displayed on 03800500-
K detection
K1 counts control panel control panel 2F2F / 2F30
SENSOR UNIT (QM3-1056-000)
sensor
Carriage Displayed on Displayed on 03130031-
M motor
M1 Carriage drive time
control panel control panel 2F26 / 2F27
MOTOR, CARRIAGE (QK1-2868-000)
03010000-
Displayed on Displayed on 2E18 / 2E19
P Paper pick-up P1 Paper feed distance
control panel control panel /2E1A
FEED MOTOR ASS'Y (QM2-2502-000)
/2E1D
Displayed on 03130031-
V Mist collection V1 No. of dots for mist collection box
screen
2F16
FAN UNIT (QM3-1038-000)
Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (H/K/M/P/V/X), are to be ordered separately as individual parts.
Page 11 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF8000S/9000S
iPF9000S Replacement Kit QY6-1319-000, includes Counter A only iPF8000S Replacement Kit QY6-1322-000, includes Counter A only
iPF9000S Replacement Kit QY6-1320-000, includes Counter D only iPF8000S Replacement Kit QY6-1323-000, includes Counter D only
Warnings on control panel Replacement part
Counter Parts
Counter Location Factor Prepare for Parts Error
Details Replacement Description
Replacement
Time has Passed
No. of dots for waste ink WASTE INK ABSORBER UNIT (L)
A3 absorber unit (L)
Displayed on 03130031-
A Waste ink No. of dots for waste ink
A4 absorber unit (L) control panel 2F17
D D3
Rotating counts of head-to-paper
distance switching cam
Displayed on 038xxxxx-
Ink supply D4 Carriage running counts TUBE UNIT
control panel 25xx
Displayed on 03130031-
H Purging H1 Rotating counts of controller cam PURGE UNIT (QM3-1004-000)
control panel 2F28 / 2F20
Non-ejection
of ink Non-ejection of ink detection Displayed on Displayed on 03800500-
K detection
K1 counts control panel control panel 2F2F / 2F30
SENSOR UNIT (QM3-1056-000)
sensor
Carriage Displayed on Displayed on 03130031-
M motor
M1 Carriage drive time
control panel control panel 2F26 / 2F27
MOTOR, CARRIAGE (QK1-2868-000)
030100000-
Displayed on Displayed on 2E18 / 2E19
P Paper pick-up P1 Paper feed distance
control panel control panel / 2E1A
FEED MOTOR ASS'Y (QM2-2502-000)
/ 2E1D
Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (H/K/M/P/V/X), are to be ordered separately as individual parts.
Page 12 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF750/755/650/655
Replacement Kit QY6-1515-000 & QY6-1516-000, includes all parts in Counter CR only.
Warning dsiplayed on
control panel Replacement Part Replacement Part
Counter
Counter Location Factor W Level 1 W Level 2 Error Displayed Description for Description for
Details iPF750/755 iPF650/655
Prepare for Parts Prepare for Parts
Replacement Replacement
Wiper blade
Cap rubber
Purge Unit Purge Unit
PG Purge system PG1 Glycerine application W Level 1 N/A
E144-4046 QM3-5834-000 QM3-5834-000
Tube pump
Purge motor
Mist collection Mist fan duct unit Mist Fan Duct Mist Fan Duct
Mi Mi1 W Level 1 N/A
system E146-4001 QM3-5853-000 QM3-5853-000
Note:
Replacement Kit CR includes all parts highlighted in yellow.
All other Counters (SP/PG/HMa/MT/PL/Mi/CT/WF), are to be ordered separately as individual parts.
Page 13 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF8300/8300S
Replacement Kit QY6-1518-000, includes all parts in Counter WIA / Replacement Kit QY6-1522-000, and includes all parts in Counter CR
Warning dsiplayed on control
panel
Counter
Counter Location Factor W Level 1 Prepare W Level 2 Prepare Error Displayed Replacement Part Description
Details
for Parts for Parts
Replacement Replacement
Displayed on
Wia1 Purge waste ink box N/A
control panel E146-4001
Under purge waste ink box L2 Displayed on
MAINTENANCE KIT Wia
Wia3 N/A
Stepped screw x 2pcs control panel E146-4001 QY6-1518-000
Under purge waste ink box L3 Displayed on WASTE INK ABSORBER UNIT
Wia4 N/A
Stepped screw x 2pcs control panel E146-4001 WASTE INK ABSORBER UNIT (L) x2
Under purge waste ink box Displayed on
WASTE INK ABSORBER UNIT (S)
Wia Waste ink Wia5 N/A SUCTION FAN UNIT
Stepped screw x 2pcs control panel E146-4001
DUCT
SCREW, STEPPED M4 x6
Purge fan duct Displayed on
Wia6 N/A
(waste liquid trapping part) control panel E146-4001
Displayed on
Displayed on
CR1 Carriage bushing control panel N/A
control panel
MAINTENANCE KIT CR
CR system
Encoder sensor Displayed on Displayed on QY6-1522-000
CR2 control panel N/A
Multisensor control panel TUBE UNIT
Displayed on
CR Displayed on
CR3 Carriage height changing cam control panel N/A CARRIGE UNIT
control panel
Displayed on Displayed on
Multisensor CR5 New multisensor control panel N/A
control panel
Head Displayed on
Displayed on Head management sensor unit
HMa management HMa1 Head management sensor unit control panel N/A
control panel QM3-1056-000
sensor
Displayed on
Paper pick-up Displayed on
PS PS1 LF adjustment control panel N/A N/A
system control panel
Duct
Mist collection Displayed on
Mi Mi1 Mist collection duct N/A Part is included with Wia Kit
system control panel E146-4001 QY6-1518-000
Note:
Replacement Kits WIA & CR include all parts highlighted in yellow.
All other Counters (PG/HMa/PL/PS/Mi/MS), are to be ordered separately as individual parts.
Page 14 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF6300/iPF6350/iPF6300S
Replacement Kit QY6-1520-000, includes all parts in Counter WIa / WIb / CR and SP
Warning dsiplayed on control
panel
Counter
Counter Location Factor W Level 1 Prepare W Level 2 Prepare Error Displayed Replacement Part Description
Details
for Parts for Parts
Replacement Replacement
W aste ink
system
M AINT ENANCE KIT
QY6-1520-000
Displayed on DUCT UNIT, PLATEN
W ib W ib1 Platen duct N/A
control panel E146-4001 SUCTION FAN UNIT
CARRIAGE UNIT
LEVER,R,INK TUBE
LEVER,L,INK TUBE
LINK,LEVER,TUBE x4
SPRING,TENSION x2
PAD,OIL x2
CR1 Carriage bushing N/A
HOLDER,WIRE(MECH)
CLEANER UNIT,R,RAIL,CARRIAGE
CLEANER UNIT,L,RAIL,CARRIAGE
FLEXIBLE CABLE ASS'Y
CR system ENCODER SENSOR UNIT
CR2 Flexible cable Displayed on Displayed on N/A SCALE,LINEAR
CR
control panel control panel CAM,LIETER x2
Encoder sensor INK SUPPLY UNIT(R)
CR3 Linear scale N/A
INK SUPPLY UNIT(L)
INK TUBE UNIT (L)
CR4 Carriage height changing cam N/A INK TUBE UNIT (R)
Head manage-
HMa1
Head management sensor Displayed on HEAD MANEGMENT SENSOR UNIT
HMa N/A
ment W aste ink part control panel E146-4001 QM3-0529-000
Paper feeding
PL1 LF motor
LF MOTOR, 26.4V, DC
PL N/A N/A
system QK1-0447-000
Paper
CAM, ROW EL
PS pick-up PS1 Spur lifting cam N/A N/A
system QC2-1027-000
Note:
Replacement Kit QY6-1520-000 includes all parts highlighted in yellow.
All other Counters (PG/HMa/PL/PS/Mi/MS), are to be ordered separately as individual parts.
Also, Counters PL and PS will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
Page 15 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11
iPF810/815/820/825
Replacement Kit A & D includes all parts listed in yellow.
Warning dsiplayed on control
panel
Counter
Counter Location Factor W Level 1 Prepare W Level 2 Prepare Error Displayed Replacement Part Description
Details for Parts for Parts
Replacement Replacement
Waste ink A3 Waste ink BOX ASSY W Level 1 WASTE INK BOX UNIT (L)
A E146-4001 WASTE INK ABSORBER UNIT
system
A4 Waste ink BOX ASSY W Level 1 PLATEN FAN DUCT UNIT
PLATEN SUCTION FAN UNIT
Platen suction fan 44A(U) WASTE INK BOX UNIT
A5 Platen fan duct W Level 1
Waste ink box
D1 CR bushing W Level 1
Encoder sensor MAINTENANCE KIT D
CR system D2 W Level 1 W Level 2
Linear scale
QY6-1329-000
D D3 Lift lever W Level 1
CARRIAGE UNIT
Ink supply TUBE UNIT
D4 Tube unit W Level 1 E144-4047
system
Purge Unit
H Purge system
QM3-4847-010
Pump unit
H2 W Level 1 E144-404F
Pre-ejection R unit
Carriage Motor
M CR motor M1 CR motor W Level 1 W Level 2
QK1-5211-000
Paper feeding
P P1 LF adjustment W Level 1 W Level 2
system
Cutter Unit
Y Cutter Y1 Dual rotary cutter (U) W Level 1 W Level 2
QM3-4919-000
Note:
Replacement Kit A, QY6-1328-010 and Kit D, QY6-1329-000 are ordered individually.
All other Counters (H/K/M/P/S/T/V/Y), are to be ordered separately as individual parts.
Page 16 of 16