TP08 178c iPF Parts Replacement Per Model PDF

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e-Support Filename: TP08 178c.

pdf
Date: 4-27-11

PRODUCTS AFFECTED / SERIAL NUMBERS AFFECTED:


All imagePROGRAF Series

SUBJECT:
Parts Counter Maintenance Kits (Revised)

HIGH PRIORITY
GENERAL:
This Technical Publication is to inform technicians that Maintenance Kits are now assigned as service parts
for all iPF models.

DETAILS:
Depending on machine model and firmware version, a warning will display on the operation panel when a
parts counter is about to exceed its respective part life expectancy. If this warning is ignored, an error code
will eventually display rendering the machine inoperable. To determine which part/s is needed to resolve this
warning, a Print Status Report or Print Inf. Report is required to access this information. If the machine is
down and unable to print, utilizing the Status Monitor software or L-Printer tool will allow technicians to
retrieve this information to a PC (refer to TP08 369.pdf for L-Printer Tool information).

Large operation panel displays; the message will be as follows:


[PREPARE FOR PARTS REPLACEMENT. CALL FOR SERVICE]
Parts replacement needed soon. A parts counter has reached Warning Level 1.
[PARTS REPLACEMENT TIME HAS PASSED. CALL FOR SERVICE]
Parts counter has reached Warning Level 2. Part has exceeded life expectancy.

Small operation panel displays; the message will be as follows:


[W Level 1] Parts replacement needed soon. A parts counter has reached Warning Level 1.
[W Level 2] Parts counter has reached Warning Level 2. Part has exceeded life expectancy.
[ CONSUMABLES LOW] Parts replacement needed soon. A parts counter has reached Warning Level 1.
[ REPLACE CONSUMABLES] Parts counter has reached Warning Level 2. Part has exceeded life expectancy.

Chapter 7 of the Service Manual under [INITIALIZE / PARTS COUNTER / PARTS] is the corresponding
Counters to be cleared after replacing a specific kit. Failing to initialize (reset to zero), the parts counter will
result in the machine to continue to display these warnings. Take care not to clear the [PARTS-CHG CNT], as
this will clear the amount of times a part has been replaced.
Refer to the following pages for part numbers and details for all kits.

Note: The parts counter letters, indicated in the first column of the kit break down below, are different on all models.
Also, the errors listed below in the Error Column may differ from the Service Manual depending on revision.

THIS TECHNICAL PUBLICATION IS THE PROPERTY OF CANON U.S.A. INC. AND CONTAINS CONFIDENTIAL INFORMATION OWNED BY OR LICENSED TO, CANON
U.S.A., AUTHORIZED CANON U.S.A., DEALERS MAY USE THIS TECHNICAL PUBLICATION FOR REFERENCE PURPOSES ONLY. ANY OTHER USE BY AN
AUTHORIZED CANON USA DEALER, OR USE BY ANY THIRD PARTY, IS PROHIBITED.
For additional technical information, please visit the Canon Systems and Technical Support Division website at: Page 1 of 16
www.support.cusa.canon.com. You can also call the Technical Support Center at 1-800-528-2830 or contact your Regional Support Office.
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF5000
Replacement Kit QY6-1301-030, includes Counters A/B/D
Warnings displayed
Replacement part
Counter on control panel Error
Counter Location Factor
Details Displayed
W Level 1 W Level 2 Description

[Waste ink box_borderless Displayed


03130031-
A A1 printing at home position side] on control SUCTION FAN UNIT
2F17
Total dot counts for all colors panel

[Waste ink box_mist platen]


Waste ink
Total dot counts for all colors
Displayed
03130031-
B B1 on control DUCT UNIT, PLATEN
Ink pre-firing amount at the 2F17
panel
opposite side of the home
position

CARRIAGE UNIT
LEVER, L, INK TUBE
LINK, LEVER, TUBE
SPRING, TENSION
D1 Carriage running distance
PAD, OIL
HOLDER, WIRE (MECH)
CLEANING UNIT, R, RAIL, CARRIAGE
Displayed Displayed CLEANING UNIT, L, RAIL, CARRIAGE
D Carriage on control on control
D2 Carriage running counts
panel panel
FLEXIBLE CABLE ASS'Y

ENCODER SENSOR UNIT


SCALE, LINEAR
D3 Total ink ejection amount
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT, L, RAIL, CARRIAGE

Rotating counts of head-to-paper


D4 distance switching cam
CAM, LIFTER

Displayed
03810109-
F Ink supply F1 Carriage running counts on control INK SUPPLY UNIT (QM3-0554-040)
25xx
panel

03130031-
Displayed
2F28
H Purging H1 Rotating counts of controller cam on control PURGE KIT (QM3-0654-040)
03130031-
panel
2F20

Dot counts of non-ejection of ink Displayed


03800500-
detection waste ink box (engine on control
Non-ejection 2F2F
side) panel
of ink
L detection
L1 SENSOR UNIT (QM3-0529-000)
Displayed
sensor Non-ejection of ink detection 03800500-
on control
counts 2F30
panel

P Paper feed P1 Line feed time MOTOR, 26.4V, DC (QK1-0447-000)

Q Cassette feed Q1 Cassette feed counts ROLLER, PICK-UP (QM3-0619-000)

R Paper pick-up R1 Total paper feed counts CAM, ROWEL (QC2-1027-000)

Displayed MIST FAN UNIT (QM3-0211-000)


03130031-
V Mist collection V1 Mist collected amount on control
2F16 MIST FILTER UNIT (QM3-0212-030)
panel

Note:
Replacement Kit A/B/D includes all parts highlighted in yellow. All other Counters (F/H/L/P/Q/R/V) are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.

Page 2 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF500/510
Replacement Kit QY6-1317-000, includes Counters A/B/D/F
Warning dsiplayed on
control panel
Counter
Counter Location Factor W Level 1 W Level 2 Error Displayed Replacement Part Description
Details
Prepare for Parts Prepare for Parts
Replacement Replacement

MAINTENANCE KIT (A,B,D,F)


Waste ink absorber
A A1 QY6-1317-000
Waste ink (Borderless part, standard side)
system
W Level 1 E146-4001
SUCTION FAN UNIT
B B1 Platen duct DUCT UNIT, PLATEN
CARRIAGE UNIT
LEVER, L, INK TUBE
D1 Carriage bushing LINK, LEVER, TUB2
SPRING, TENSION
PAD, OIL2
D2 Flexible cable HOLDER, WIRE (MECH)
CR system TUBE GUIDE UNIT
Encoder sensor CLEANER UNIT L, RAIL
D D3 Linear scales W Level 1 W Level 2 CLEANER UNIT R, RAIL
Shaft cleaner FLEXIBLE CABLE ASS'Y
ENCODER SENSOR UNIT
D4 Carriage height changing cam SCALE, LINEAR
CAM, LIFTER2
INK SUPPLY UNIT
Multisensor D5 Multisensor TOOL, W-INK TUBE REPLACE GUIDE 1
TOOL, W-INK TUBE CAP2
TOOL, W-INK TUBE REPLACE GUIDE 2
Ink supply Supply system unit INSTRUCTION GUIDE
F system
F1
(including tubes)
W Level 1 E144-4047 W-INK TUBE, COLOR
W-INK TUBE, BLACK

Wiper blade
Cap rubber
Purge Unit
H Purge system H1 Glycerin application W Level 1 E141-4046 QM3-0653-040
Tube pump
Purge motor

Head manage- Head management sensor Head Management Sensor


L ment sensor
L1
Waste ink part
W Level 1 E194-404A QM3-0529-000

Paper feeding Feed Motor


P system
P1 LF motor QK1-2082-000

Cassette
Pick-Up Roller
Q feeding Q1 Paper pick-up roller(2) QM3-0619-000
system
Paper pick-up Cam, Rowel
R system
R1 Spur lifting cam QC2-1027-000
Mist Fan Unit
QM3-0210-000
ABSORBER, INK, FAN
Mist collection Mist Filter Unit
V system
V1 MIST FILTER UNIT W Level 1 E194-404A QM3-0212-030
MIST FAN UNIT
Absorber, Ink, Fan
QC2-1100-00

Note:
Replacement Kit A/B/D/F includes all parts highlighted in yellow. All other Counters (H/L/P/Q/R/V) are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.

Page 3 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF600
Replacement Kit QY6-1305-020, includes Counters A/B/D
Warnings displayed
Replacement part
Counter on control panel
Counter Location Factor Error
Details
W Level 1 W Level 2 Description

[Waste ink box_borderless Displayed


03130031-
A A1 printing at home position side] on control SUCTION FAN UNIT
2F17
Total dot counts for all colors panel

[Waste ink box_mist platen]


Waste ink
Total dot counts for all colors
Displayed
03130031-
B B1 on control DUCT UNIT, PLATEN
Ink pre-firing amount at the 2F17
panel
opposite side of the home
position

CARRIAGE UNIT
LEVER, L, INK TUBE
LINK, LEVER, TUBE
SPRING, TENSION
D1 Carriage running distance
PAD, OIL
HOLDER, WIRE (MECH)
CLEANING UNIT, R, RAIL, CARRIAGE
Displayed Displayed CLEANING UNIT, L, RAIL, CARRIAGE
D Carriage on control on control
D2 Carriage running counts
panel panel
FLEXIBLE CABLE ASS'Y

ENCODER SENSOR UNIT


SCALE, LINEAR
D3 Total ink ejection amount
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT, L, RAIL, CARRIAGE

Rotating counts of head-to-paper


D4 distance switching cam
CAM, LIFTER

Displayed
03810109-
F Ink supply F1 Carriage running counts on control INK SUPPLY UNIT (QM3-0568-000)
25xx
panel

03130031-
Displayed
2F28
H Purging H1 Rotating counts of controller cam on control PURGE KIT (QM3-0653-040)
03130031-
panel
2F20

Dot counts of non-ejection of ink Displayed


03800500-
detection waste ink box (engine on control
Non-ejection 2F2F
side) panel
of ink
L detection
L1 SENSOR UNIT (QM3-0529-000)
Displayed
sensor Non-ejection of ink detection 03800500-
on control
counts 2F30
panel

P Paper feed P1 Line feed time MOTOR, 26.4V, DC (QK1-0447-000)

Q Cassette feed Q1 Cassette feed counts ROLLER, PICK-UP (QM3-0619-000)

R Paper pick-up R1 Total paper feed counts CAM, ROWEL (QC2-1027-000)

Displayed MIST FAN UNIT (QM3-0210-000)


03130031-
V Mist collection V1 Mist collected amount on control
2F16 MIST FILTER UNIT (QM3-0212-000)
panel

Note:
Replacement Kit A/B/D includes all parts highlighted in yellow. All other Counters (F/H/L/P/Q/R/V) are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.

Page 4 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF700
Replacement Kit QY6-1307-020, includes Counters A/D
Warnings displayed on
Replacement part
control panel
Counter
Counter Location Factor Parts Error
Details Prepare for Parts
Replacement
Replacement Description
Time has Passed

WASTE INK TANK UNIT

Waste ink dot count


A1 (Black waste ink box MIST FAN
1)

Displayed on 03130031-
A Waste ink
control panel 2F17
ABSORBER, DUCT

Waste ink dot count


A2 (Black waste ink box BASE, MULTI SENSOR REFERENCE
2)

Carriage running
D1 distance
CARRIAGE UNIT

Total ink ejection Displayed on Displayed on no error


D Carriage D2 control panel control panel displayed SCALE, LINEAR
amount

Rotating counts of
head-to-paper
D3 distance switching
cam

Carriage running Displayed on Displayed on 03810xxx-


F Ink supply F1 counts control panel control panel 25xx
TUBE UNIT (QM3-1415-000)

03130031-
Rotating counts of Displayed on 2F28
H Purging H1 PURGE UNIT (QM3-1413-000)
controller cam control panel 03130031-
2F20

Dot counts of non-


ejection of ink Displayed on 03130031-

Non-ejection detection waste ink control panel 2F2F
of ink box (engine side) HEAD MANAGEMENT SENSOR UNIT
K detection
K1 (QM3-1395-000)
sensor Non-ejection of ink
Displayed on 03130031-
detection counts
control panel 2F30
(controller side)

Carriage Displayed on Displayed on 03130031-


M motor
M1 Carriage drive time
control panel control panel 2F26
MOTOR, CARRIAGE (QM3-1401-000)
N
Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (F/H/K/M), are to be ordered separately as individual parts.

Page 5 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF9000/8000
iPF9000 Replacement Kit QY6-1309-000, includes Counter A only iPF8000 Replacement Kit QY6-1312-000, includes Counter A only
iPF9000 Replacement Kit QY6-1310-000, includes Counter D only iPF8000 Replacement Kit QY6-1313-030, includes Counter D only
Warnings displayed on
Replacement part
control panel
Counter
Counter Location Factor Parts Error
Details Prepare for Parts
Replacement
Replacement Description
Time has Passed

No. of dots for waste ink


A absorber unit
WASTE INK ABSORBER UNIT

A2 No. of dots for waste ink


WASTE INK ABSORBER UNIT (L)
iPF9000 only absorber unit (L)

No. of dots for waste ink


A3 absorber unit (L)
WASTE INK ABSORBER UNIT (L)
No. of dots for waste ink Displayed on 03130031-
A Waste ink A4
absorber unit (L) control panel 02F17

No. of dots for waste ink


A5 absorber unit (S)
WASTE INK ABSORBER UNIT (S)

SUCTION FAN UNIT


No. of dots for suction fan unit/
A6 duct
(Waste ink trap section)
DUCT

D1 Carriage running distance

Displayed on Displayed on no error


Carriage D2 Total ink ejection amount CARRIAGE UNIT
control panel control panel displayed

D
Rotating counts of head-to-paper
D3 distance switching cam

0381xxxx-
Displayed on 25xx
Ink supply D4 Carriage running counts TUBE UNIT
control panel 0383xxxx-
25xx

03130031-
Displayed on
H Purging H1 Rotating counts of controller cam 2F1F/2F22/ PURGE UNIT (QM3-1004-000)
control panel
2F23

Non-ejection
of ink Non-ejection of ink detection Displayed on Displayed on 03800500-
K detection
K1 counts control panel control panel 2F2F
SENSOR UNIT (QM3-1056-000)
sensor

Displayed on Displayed on 03130031-


M CR motor M1 Carriage drive time
control panel control panel 2F26
MOTOR, CARRIAGE (QK1-2868-000)

Displayed on Displayed on 03130031- FEED MOTOR ASS'Y (QM2-2502-


P Paper feed P1 Feed distance
control panel control panel 2F2B 000)

Displayed on 03130031-
No. of dots for mist collection box
control panel 2F16
V Mist collection V1 FAN UNIT (QM3-1038-000)
Displayed on 03130031-
Total ink ejection amount
control panel 2F16
N
Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (H/K/M/P/V), are to be ordered separately as individual parts.

Page 6 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF610
Replacement Kit QY6-1318-020, includes Counters A/B/D/F
Warnings on control panel Replacement Part
Counter
Counter Location Factor Consumables Replace Error
Details Description
Low Consumables

[Waste ink box_borderless


Displayed on 03130031-
A A1 printing at home position side] SUCTION FAN UNIT
control panel 2F17
Total dot counts for all colors

Waste ink
[Waste ink box_mist platen]
Total dot counts for all colors
Displayed on 03130031-
B B1 DUCT UNIT, PLATEN
Ink pre-firing amount at the control panel 2F17
opposite side of the home
position

D1 Carriage running distance CARRIAGE UNIT


LEVER, L, INK TUBE
LINK, LEVER, TUBE
SPRING, TENSION
D2 Carriage running amount Displayed on PAD, OIL
Carriage
control panel HOLDER, WIRE(MECH)
Displayed on no error
D control panel displayed
TUBE GUIDE UNIT
D3 Total ink ejection amount CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT, L, RAIL, CARRIAGE
FLEXIBLE CABLE ASS'Y
Rotating counts of head-to-paper ENCODER SENSOR UNIT
D4 distance switching cam SCALE, LINEAR
CLEANING UNIT, R, RAIL,
Multifunction Displayed on
sensor
D5 Total ink ejection amount
control panel

Displayed on 038xxxxx-
F Ink supply F1 Carriage running counts INK SUPPLY UNIT
control panel 25xx

03130031-
Displayed on 2F28
H Purging H1 Rotating counts of controller cam PURGE KIT (QM3-0653-040)
control panel 03130031-
2F20

Dot counts of non-ejection of ink


Displayed on 03800500-
detection waste ink box (engine
Non-ejection control panel 2F2F
side)
of ink
L detection
L1 SENSOR UNIT (QM3-0529-000)
sensor Non-ejection of ink detection Displayed on 03800500-

counts control panel 2F30

P Paper feed P1 Line feed time MOTOR, 26.4V, DC (QK1-0447-000)

Q Cassette feed Q1 Cassette feed counts ROLLER, PICK-UP (QM3-0619-000)

R Paper pick-up R1 Total paper feed counts CAM, ROWEL (QC2-1027-000)

Displated on 03130031- MIST FAN UNIT (QM3-0210-000)


V Mist collection V1 Mist collected amount
control panel 2F16
MIST FILTER UNIT (QM3-0212-030)

Note:
Replacement Kit A/B/D/F includes all parts highlighted in yellow. All other Counters (H/L/P/Q/R/V), are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.

Page 7 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF5100
Replacement Kit QY6-1315-030, includes Counters A/B/D/F
Warnings on control panel Replacement Part
Counter
Counter Location Factor Consumables Replace Error
Details Description
Low Consumables

[Waste ink box_borderless


Displayed on 03130031-
A A1 printing at home position side] SUCTION FAN UNIT
control panel 2F17
Total dot counts for all colors

Waste ink
[Waste ink box_mist platen]
Total dot counts for all colors
Displayed on 03130031-
B B1 DUCT UNIT, PLATEN
Ink pre-firing amount at the control panel 2F17
opposite side of the home
position

D1 Carriage running distance CARRIAGE UNIT


LEVER, R, INK TUBE
LEVER, L, INK TUBE
LINK, LEVER, TUBE
D2 Carriage running amount Displayed on SPRING, TENSION
Carriage PAD, OIL
control panel
Displayed on no error HOLDER, WIRE(MECH)
D control panel displayed TUBE GUIDE UNIT
D3 Total ink ejection amount
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT, L, RAIL, CARRIAGE
Rotating counts of head-to-paper FLEXIBLE CABLE ASS'Y
D4 distance switching cam ENCODER SENSOR UNIT
SCALE, LINEAR
CAM,
Multifunction Displayed on
sensor
D5 Total ink ejection amount
control panel

INK SUPPLY UNIT


Displayed on 038xxxxx-
F Ink supply F1 Carriage running counts
control panel 25xx
INK SUPPLY UNIT (R)

03130031-
Displayed on 2F28
H Purging H1 Rotating counts of controller cam PURGE KIT (QM3-0654-040)
control panel 03130031-
2F20

Dot counts of non-ejection of ink


Displayed on 03800500-
detection waste ink box (engine
Non-ejection control panel 2F2F
side)
of ink
L detection
L1 SENSOR UNIT (QM3-0529-000)
sensor Non-ejection of ink detection Displayed on 03800500-

counts screen 2F30

P Paper feed P1 Line feed time MOTOR, 26.4V, DC (QK1-0447-000)

Q Cassette feed Q1 Cassette feed counts ROLLER, PICK-UP (QM3-0619-000)

R Paper pick-up R1 Total paper feed counts _ CAM, ROWEL (QC2-1027-000)

MIST FAN UNIT (QM3-0792-000)


Displayed on 03130031-
V Mist collection V1 Mist collected amount
control panel 2F16
MIST FILTER UNIT (QM3-0212-030)

Multifunction Displayed on 03130031-


X sensor X1 Calibration error index -
control panel 2F32
MULTI SENSOR UNIT (QM2-3426-000)

Note:
Replacement Kit A/B/D/F includes all parts highlighted in yellow. All other Counters (H/L/P/Q/R/V/X), are to
be ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.

Page 8 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF6100
Replacement Kit QY6-1314-030, includes Counters A/B/D/F
Warnings on control panel Replacement part
Counter
Counter Location Factor Consumables Replace Error
Details Description
Low Consumables

[Waste ink box_borderless


Displayed on 03130031-
A A1 printing at home position side] SUCTION FAN UNIT
control panel 2F17
Total dot counts for all colors

Waste ink
[Waste ink box_mist platen]
Total dot counts for all colors
Displayed on 03130031-
B B1 DUCT UNIT, PLATEN
Ink pre-firing amount at the control panel 2F17
opposite side of the home
position

D1 Carriage running distance CARRIAGE UNIT


LEVER, L, INK TUBE
LINK, LEVER, TUBE
SPRING, TENSION
D2 Carriage running counts Displayed on PAD, OIL
Carriage
control panel HOLDER, WIRE(MECH)
Displayed on no error
D D3 Total ink ejection amount control panel displayed
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT, L, RAIL,
FLEXIBLE CABLE ASS'Y
Rotating counts of head-to-paper ENCODER SENSOR UNIT
D4 distance switching cam SCALE, LINEAR
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT,
Multifunction Displayed on
sensor
D5 Total ink ejection amount
control panel

INK SUPPLY UNIT


Displayed on 038xxxxx-
F Ink supply F1 Carriage running counts
control panel 25xx
INK SUPPLY UNIT (R)

03130031-
Displayed on 2F28
H Purging H1 Rotating counts of controller cam PURGE KIT (QM3-0787-000)
control panel 03130031-
2F20

Dot counts of non-ejection of ink


Displayed on 03800500-
detection waste ink box (engine
Non-ejection control panel 2F2F
side)
of ink
L detection
L1 SENSOR UNIT (QM3-0529-000)
sensor Non-ejection of ink detection Displayed on 03130031-

counts control panel 2F30

P Paper feed P1 Line feed time MOTOR, 26.4V, DC (QK1-0447-000)

Q Cassette feed Q1 Cassette feed counts ROLLER, PICK-UP (QM3-0619-000)

R Paper pick-up R1 Total paper feed counts CAM, ROWEL (QC2-1027-000)

Displayed on 03130031- MIST FAN UNIT (QM3-0211-000)


V Mist collection V1 Mist collected amount
control panel 2F16 MIST FILTER UNIT (QM3-0212-030)

Multifunction Displayed on 03130031-


X sensor
X1 Calibration error index -
control panel 2F32
MULTI SENSOR UNIT (QM2-3426-000)

Note:
Replacement Kit A/B/D/F includes all parts highlighted in yellow. All other Counters (H/L/P/R/V/X), are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.

Page 9 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF710
Replacement Kit QY6-1316-000, includes Counters A/D
Warnings on control panel Replacement part
Counter Parts
Counter Location Factor Prepare for Parts Error
Details Replacement
Replacement Description
Time has Passed

Waste ink dot count


A1 (Black waste ink box 1)
WASTE INK TANK UNIT

MIST FAN

Displayed on 03130031-
A Waste ink
control panel 2F17
ABSORBER, DUCT

Waste ink dot count BASE, MULTI


A2 (Black waste ink box 2) SENSOR REFERENCE

Carriage running
D1 distance

Total ink ejection Displayed on Displayed on no error CARRIAGE UNIT


Carriage D2 amount control panel control panel displayed SCALE, LINEAR
D
Rotating counts of
head-to-paper
D3 distance switching
cam

Multifunction Total ink ejection Displayed on Displayed on 03130031-


sensor
D4 amount control panel control panel 2F32
MULTI SENSOR UNIT

Carriage running Displayed on Displayed on 03130031-


F Ink supply F1 counts control panel control panel 2F2F
TUBE UNIT (QM3-3329-000)

03130031-
Rotating counts of Displayed on 2F28
H Purging H1 PURGE UNIT (QM3-1413-000)
controller cam control panel 03130031-
2F20

Dot counts of non-


ejection of ink Displayed on 03800500-

Non-ejection detection waste ink control panel 2F2F
of ink box (engine side) HEAD MANAGEMENT
K detection
K1 SENSOR UNIT (QM3-1395-000)
sensor
Non-ejection of ink
Displayed on 03800500-
detection counts
control panel 2F30
(controller side)

Carriage Displayed on Displayed on 03130031-


M motor
M1 Carriage drive time
control panel control panel 2F26 / 2F27
MOTOR, CARRIAGE (QM3-1401-000)

Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (F/H/K/M), are to be ordered separately as individual parts.

Page 10 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF8100/9100
iPF9100 Replacement Kit QY6-1324-000, includes Counter A only iPF8100 Replacement Kit QY6-1326-000, includes Counter A only
iPF9100 Replacement Kit QY6-1325-000, includes Counter D only iPF8100 Replacement Kit QY6-1327-000, includes Counter D only
Warnings on control panel Replacement part
Counter Parts
Counter Location Factor Prepare for Parts Error
Details Replacement Description
Replacement
Time has Passed

No. of dots for waste ink


A absorber unit
WASTE INK ABSORBER UNIT

A2 No. of dots for waste ink


iPF9100 only absorber unit (L)

No. of dots for waste ink


A3 absorber unit (L)
WASTE INK ABSORBER UNIT (L)

No. of dots for waste ink Displayed on 03130031-


A Waste ink A4
absorber unit (L) control panel 02F17

No. of dots for waste ink


A5 absorber unit (S)
WASTE INK ABSORBER UNIT (S)

SUCTION FAN UNIT


No. of dots for suction fan unit/
A6 duct (Waste ink trap section)
DUCT

D1 Carriage running distance

Displayed on Displayed on no error


Carriage D2 Total ink ejection amount CARRIAGE UNIT
control panel control panel displayed

D D3
Rotating counts of head-to-paper
distance switching cam

Displayed on 038xxxxx-
Ink supply D4 Carriage running counts TUBE UNIT
control panel 25xx

Multifunction Displayed on Displayed on


D5 Total ink ejection amount MULTI SENSOR UNIT
sensor control panel control panel

03130031-
Displayed on 2F28
H Purging H1 Rotating counts of controller cam PURGE UNIT (QM3-1004-000)
control panel 03130031-
2F20

Non-ejection
of ink Non-ejection of ink detection Displayed on Displayed on 03800500-
K detection
K1 counts control panel control panel 2F2F / 2F30
SENSOR UNIT (QM3-1056-000)
sensor
Carriage Displayed on Displayed on 03130031-
M motor
M1 Carriage drive time
control panel control panel 2F26 / 2F27
MOTOR, CARRIAGE (QK1-2868-000)

03010000-
Displayed on Displayed on 2E18 / 2E19
P Paper pick-up P1 Paper feed distance
control panel control panel /2E1A
FEED MOTOR ASS'Y (QM2-2502-000)

/2E1D

Displayed on 03130031-
V Mist collection V1 No. of dots for mist collection box
screen

2F16
FAN UNIT (QM3-1038-000)

Multifunction Displayed on 03130031-


X sensor
X1 Calibration error index -
control panel 2F32
MULTI SENSOR UNIT (QM3-3138-000)

Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (H/K/M/P/V/X), are to be ordered separately as individual parts.

Page 11 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF8000S/9000S
iPF9000S Replacement Kit QY6-1319-000, includes Counter A only iPF8000S Replacement Kit QY6-1322-000, includes Counter A only
iPF9000S Replacement Kit QY6-1320-000, includes Counter D only iPF8000S Replacement Kit QY6-1323-000, includes Counter D only
Warnings on control panel Replacement part
Counter Parts
Counter Location Factor Prepare for Parts Error
Details Replacement Description
Replacement
Time has Passed

No. of dots for waste ink


A absorber unit
WASTE INK ABSORBER UNIT

A2 No. of dots for waste ink


iPF9000S absorber unit (L)
only

No. of dots for waste ink WASTE INK ABSORBER UNIT (L)
A3 absorber unit (L)

Displayed on 03130031-
A Waste ink No. of dots for waste ink
A4 absorber unit (L) control panel 2F17

No. of dots for waste ink


A5 absorber unit (S)
WASTE INK ABSORBER UNIT (S)

SUCTION FAN UNIT


No. of dots for suction fan unit/
A6 duct (Waste ink trap section)
DUCT

D1 Carriage running distance

Displayed on Displayed on no error


Carriage D2 Total ink ejection amount CARRIAGE UNIT
control panel control panel displayed

D D3
Rotating counts of head-to-paper
distance switching cam

Displayed on 038xxxxx-
Ink supply D4 Carriage running counts TUBE UNIT
control panel 25xx

Multifunction Displayed on Displayed on


sensor
D5 Total ink ejection amount
control panel control panel
- MULTI SENSOR UNIT

Displayed on 03130031-
H Purging H1 Rotating counts of controller cam PURGE UNIT (QM3-1004-000)
control panel 2F28 / 2F20

Non-ejection
of ink Non-ejection of ink detection Displayed on Displayed on 03800500-
K detection
K1 counts control panel control panel 2F2F / 2F30
SENSOR UNIT (QM3-1056-000)
sensor
Carriage Displayed on Displayed on 03130031-
M motor
M1 Carriage drive time
control panel control panel 2F26 / 2F27
MOTOR, CARRIAGE (QK1-2868-000)

030100000-
Displayed on Displayed on 2E18 / 2E19
P Paper pick-up P1 Paper feed distance
control panel control panel / 2E1A
FEED MOTOR ASS'Y (QM2-2502-000)

/ 2E1D

No. of dots for mist collection Displayed on 03130031-


V Mist collection V1 box screen

2F16
FAN UNIT (QM3-1038-000)

Multifunction Displayed on 03130031-


X sensor
X1 Calibration error index -
control panel 2F32
MULTI SENSOR UNIT (QM3-3138-000)

Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (H/K/M/P/V/X), are to be ordered separately as individual parts.

Page 12 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF750/755/650/655
Replacement Kit QY6-1515-000 & QY6-1516-000, includes all parts in Counter CR only.
Warning dsiplayed on
control panel Replacement Part Replacement Part
Counter
Counter Location Factor W Level 1 W Level 2 Error Displayed Description for Description for
Details iPF750/755 iPF650/655
Prepare for Parts Prepare for Parts
Replacement Replacement

CR1 Carriage bushing W Level 1 W Level 2 -

CR2 Flexible cable W Level 1 W Level 2 -


iPF750/755 iPF650/655
Encoder sensor MAINTENANCE MAINTENANCE
CR system
CR3 Linear scale W Level 1 W Level 2 - KIT CR KIT CR
CR
Shaft cleaner QY6-1515-000 QY6-1516-000
CARRIAGE UNIT CARRIAGE UNIT
LINEAR SCALE LINEAR SCALE
Carriage height MIST FAN UNIT MIST FAN UNIT
CR4 W Level 1 W Level 2 -
changing cam

Multisensor CR5 Multisensor W Level 1 W Level 2 -

Ink Supply Unit (L) Ink Supply Unit (L)


QM3-5862-000 QM3-5862-000
Ink supply Ink supply unit Ink Supply Unit (R) Ink Supply Unit (R)
SP SP1 W Level 1 N/A
QM3-5856-000 QM3-5856-000
system (Inc. tube) E144-4047
Tube Unit Tube Unit
QM3-5951-000 QM3-5951-000

Wiper blade
Cap rubber
Purge Unit Purge Unit
PG Purge system PG1 Glycerine application W Level 1 N/A
E144-4046 QM3-5834-000 QM3-5834-000
Tube pump
Purge motor

Head Head Management Head Management


HMa management HMa1 Head management sensor unit W Level 1 N/A Sensor Unit Sensor Unit
sensor E146-400A QM3-5956-000 QM3-5956-000

Carriage Motor Carriage Motor


MT CR motor MT1 CR motor N/A W Level 2 -
QK1-5068-000 QK1-5068-000

Paper feeding Paper Feed Motor Paper Feed Motor


PL PL1 LF motor N/A W Level 2 -
system QK1-5067-000 QK1-0447-000

Mist collection Mist fan duct unit Mist Fan Duct Mist Fan Duct
Mi Mi1 W Level 1 N/A
system E146-4001 QM3-5853-000 QM3-5853-000

Cutter Unit Cutter Unit


CT Cutter system CT1 Dual rotary cutter W Level 1 W Level 2 -
QM3-5844-000 QM3-5846-000

Ink Absorbers Ink Absorbers


WF1 Maintenance rail absorber W Level 1 N/A QC3-1552-000 QC3-1552-000
Waste ink E146-4001 QC3-1808-000 QC3-1808-000
WF system
Waste Ink Box Unit Waste Ink Box Unit
WF2 Platen fan outlet absorber W Level 1 N/A
E146-4001 QM3-5805-000 QM3-5805-000

Note:
Replacement Kit CR includes all parts highlighted in yellow.
All other Counters (SP/PG/HMa/MT/PL/Mi/CT/WF), are to be ordered separately as individual parts.

Page 13 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF8300/8300S
Replacement Kit QY6-1518-000, includes all parts in Counter WIA / Replacement Kit QY6-1522-000, and includes all parts in Counter CR
Warning dsiplayed on control
panel
Counter
Counter Location Factor W Level 1 Prepare W Level 2 Prepare Error Displayed Replacement Part Description
Details
for Parts for Parts
Replacement Replacement

Displayed on
Wia1 Purge waste ink box N/A
control panel E146-4001
Under purge waste ink box L2 Displayed on
MAINTENANCE KIT Wia
Wia3 N/A
Stepped screw x 2pcs control panel E146-4001 QY6-1518-000
Under purge waste ink box L3 Displayed on WASTE INK ABSORBER UNIT
Wia4 N/A
Stepped screw x 2pcs control panel E146-4001 WASTE INK ABSORBER UNIT (L) x2
Under purge waste ink box Displayed on
WASTE INK ABSORBER UNIT (S)
Wia Waste ink Wia5 N/A SUCTION FAN UNIT
Stepped screw x 2pcs control panel E146-4001
DUCT
SCREW, STEPPED M4 x6
Purge fan duct Displayed on
Wia6 N/A
(waste liquid trapping part) control panel E146-4001

Displayed on
Displayed on
CR1 Carriage bushing control panel N/A
control panel

MAINTENANCE KIT CR
CR system
Encoder sensor Displayed on Displayed on QY6-1522-000
CR2 control panel N/A
Multisensor control panel TUBE UNIT
Displayed on
CR Displayed on
CR3 Carriage height changing cam control panel N/A CARRIGE UNIT
control panel

Ink supply Displayed on


CR4 Tube unit N/A
system control panel E144-4047

Displayed on Displayed on
Multisensor CR5 New multisensor control panel N/A
control panel

Purge system PG1 Purge unit


Displayed on Purge Unit
PG N/A
control panel E144-4047 QM3-7018-000

Head Displayed on
Displayed on Head management sensor unit
HMa management HMa1 Head management sensor unit control panel N/A
control panel QM3-1056-000
sensor

CR motor Displayed on Displayed on Carriage Motor


PL PL1 CR motor control panel N/A
system control panel QK1-2868-000

Displayed on
Paper pick-up Displayed on
PS PS1 LF adjustment control panel N/A N/A
system control panel

Duct
Mist collection Displayed on
Mi Mi1 Mist collection duct N/A Part is included with Wia Kit
system control panel E146-4001 QY6-1518-000

Multisensor New multisensor Displayed on Multi Sensor Unit


MS MS1 N/A
control panel
N/A
system (Calibration NG indicator) QM3-3138-000

Note:
Replacement Kits WIA & CR include all parts highlighted in yellow.
All other Counters (PG/HMa/PL/PS/Mi/MS), are to be ordered separately as individual parts.

Page 14 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF6300/iPF6350/iPF6300S
Replacement Kit QY6-1520-000, includes all parts in Counter WIa / WIb / CR and SP
Warning dsiplayed on control
panel
Counter
Counter Location Factor W Level 1 Prepare W Level 2 Prepare Error Displayed Replacement Part Description
Details
for Parts for Parts
Replacement Replacement

W aste ink absorber Displayed on


W ia W ia1 N/A
(borderless part, standard side) control panel E146-4001

W aste ink
system
M AINT ENANCE KIT
QY6-1520-000
Displayed on DUCT UNIT, PLATEN
W ib W ib1 Platen duct N/A
control panel E146-4001 SUCTION FAN UNIT
CARRIAGE UNIT
LEVER,R,INK TUBE
LEVER,L,INK TUBE
LINK,LEVER,TUBE x4
SPRING,TENSION x2
PAD,OIL x2
CR1 Carriage bushing N/A
HOLDER,WIRE(MECH)
CLEANER UNIT,R,RAIL,CARRIAGE
CLEANER UNIT,L,RAIL,CARRIAGE
FLEXIBLE CABLE ASS'Y
CR system ENCODER SENSOR UNIT
CR2 Flexible cable Displayed on Displayed on N/A SCALE,LINEAR
CR
control panel control panel CAM,LIETER x2
Encoder sensor INK SUPPLY UNIT(R)
CR3 Linear scale N/A
INK SUPPLY UNIT(L)
INK TUBE UNIT (L)
CR4 Carriage height changing cam N/A INK TUBE UNIT (R)

Multisensor CR5 New multisensor N/A

Ink supply Ink supply unit Displayed on


SP SP1 N/A
system (incl. tube) control panel E144-4047

Purge system PG1 Purge Unit


Displayed on PURGE UNIT
PG N/A
control panel E144-4047 QM3-8145-000

Head manage-
HMa1
Head management sensor Displayed on HEAD MANEGMENT SENSOR UNIT
HMa N/A
ment W aste ink part control panel E146-4001 QM3-0529-000

Paper feeding
PL1 LF motor
LF MOTOR, 26.4V, DC
PL N/A N/A
system QK1-0447-000

Paper
CAM, ROW EL
PS pick-up PS1 Spur lifting cam N/A N/A
system QC2-1027-000

ABSORBER, INK, FAN MIST FAN UNIT


Mist collection MIST FILTER UNIT Displayed on QM3-0807-000
Mi Mi1 N/A
system MIST FAN UNIT control panel E146-4001 MIST FILTER UNIT
QM3-0212-030
Multisensor New multisensor Displayed on MULTI SENSOR UNIT
MS MS1 N/A N/A
system control panel QM3-036-000

Note:
Replacement Kit QY6-1520-000 includes all parts highlighted in yellow.
All other Counters (PG/HMa/PL/PS/Mi/MS), are to be ordered separately as individual parts.
Also, Counters PL and PS will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.

Page 15 of 16
e-Support Filename: TP08 178c.pdf
Date: 4-27-11

iPF810/815/820/825
Replacement Kit A & D includes all parts listed in yellow.
Warning dsiplayed on control
panel
Counter
Counter Location Factor W Level 1 Prepare W Level 2 Prepare Error Displayed Replacement Part Description
Details for Parts for Parts
Replacement Replacement

A Waste ink box unit (L) W Level 1


MAINTENANCE KIT A
A2 Waste ink BOX ASSY W Level 1 QY6-1328-010

Waste ink A3 Waste ink BOX ASSY W Level 1 WASTE INK BOX UNIT (L)
A E146-4001 WASTE INK ABSORBER UNIT
system
A4 Waste ink BOX ASSY W Level 1 PLATEN FAN DUCT UNIT
PLATEN SUCTION FAN UNIT
Platen suction fan 44A(U) WASTE INK BOX UNIT
A5 Platen fan duct W Level 1
Waste ink box

D1 CR bushing W Level 1
Encoder sensor MAINTENANCE KIT D
CR system D2 W Level 1 W Level 2
Linear scale
QY6-1329-000
D D3 Lift lever W Level 1
CARRIAGE UNIT
Ink supply TUBE UNIT
D4 Tube unit W Level 1 E144-4047
system

Multisensor D5 Multisensor W Level 1 W Level 2

H1 Purge unit W Level 1 E141-4046

Purge Unit
H Purge system
QM3-4847-010
Pump unit
H2 W Level 1 E144-404F
Pre-ejection R unit

Head management sensor


Head
base (u) Head Management Sensor
K management K1 W Level 1 E194-404A
(an all-in-one sensor and QM3-4844-000
sensor
container box)

Carriage Motor
M CR motor M1 CR motor W Level 1 W Level 2
QK1-5211-000

Paper feeding
P P1 LF adjustment W Level 1 W Level 2
system

Paper feeding Feed roller unit Roller Unit


S S1 W Level 1 W Level 2
system QM3-4869-000

Paper feeding Feed roller unit Roller Unit


T1 W Level 1 W Level 2
system (For optional 2-roll unit) QM3-4869-000

Mist collection Mist Fan Unit


V V1 Mist collection duct W Level 1 E146-4001
system QM3-4846-000

Cutter Unit
Y Cutter Y1 Dual rotary cutter (U) W Level 1 W Level 2
QM3-4919-000

Note:
Replacement Kit A, QY6-1328-010 and Kit D, QY6-1329-000 are ordered individually.
All other Counters (H/K/M/P/S/T/V/Y), are to be ordered separately as individual parts.

Page 16 of 16

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