XK3190-A1+

Weighing Indicator

MANUAL

A1+(1)V1.0
 Content
CHAPTER 1 SPECIFICATION

CHAPTER 2 INSTALLATION

2.1 FRONT & BACK VIEW

2.2 KEYBOARD

2.3 CONNECTING LOAD CELL TO INDICATOR

CHAPTER 3 CALIBRATION

CHAPTER 4 OPERATING INSTRUCTIONS

4.1 TURNING ON

4.2 ZERO SETTING (AUTOMATICALLY/MANUALLY )

4.3 TARE OPERATION

4.4 CONNECTING SCOREBOARD TO INDICATOR

4.5 CONNECTING PINTER TO INDICATOR

4.6 SERIAL COMMUNICATION INTERFACE

4.7 DATE AND TIME SETTING

4.8 DATA STORE CHECK AND CLEAR

4.9 INSUFFICIENT VOLTAGE INDICATION

CHAPTER 5 MAINTENANCE AND ANNOUNCEMENTS

CHAPTER 6 ERRORS AND INFORMATION

Attention:

Please read this Users Guide carefully when you use the indicator!

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 Chapter 1 Specification

1 Model XK3190-A1+
2 Sample rate 5~25 times / sec

3 Load cell sensitivity 1~ 3mv/v

4 Division 1/2/5/10/20/50/100 optional
5 Display 7-bits LED display 0.56 in character height and 7
status indicating.
6 Clock Software clock, able to display day/month/year and
second/minute/hour
7 Scoreboard interface Serial output method with two types of signal:
current loop signal, transmission distance 50m
RS232 signal, transmission distance 30m
8 Communication interface RS-232C with baud rate:
600/1200/2400/4800/9600 optional
9 Print interface Standard parallel output port, able to connect with
Tpup16 micro-printer, TM800,LX-300, KXP
1121,LQ 300K, or LQ-1600k wide-line printer.
10 Power supply AC 187242V ; 49~51Hz
11 Operating Temperature and Relative 040, 90% RH
Humidity
12 Storage /transportation Temperature -2050
13 Fuse 300mA

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 Chapter 2 Installation

2.1 Front & Back View

UNIT:KG 1 2 3
ACCU PRE-T FUN TARE ENTER
4 5 6 0
CLEAR CHECK DATE STORE WEIGH

7 8 9
FUN ACCU AUTO DATE TIME TARE STABLE SET PRINT CALB TIME PRINT ZERO

(Graph 2-1 )Front View

( 25 ) pins (15 ) pins ( 9) pins

Print interface RS232C/Scoreboard interface Load cell interface

Nameplate

Power Cable Fuse

(Graph 2-2 )Back View

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2.2 Keyboard
Key Function
1 [ACCU/1] In calibration mode, press [ACCU/1] to input digital key 1; In
weighing mode, its an invalid key.
2 [PRE-T/2] In calibration mode, press [PRE-TARE/2] to input digital key 2;
In weighing mode, the key is used for presetting tare.
3 [FUN/3] In calibration mode, press [FUN/3] to input digital key 3; In
weighing mode, its an invalid key.
4 [CLEAR/4] In calibration mode, press [CLEAR/4] to input digital key 4; In
weighing mode, it is guide key for data clear, details shown in
topic DATA CLEAR.
5 [CHECK/5] In calibration mode, press [CHECK/5] to input digital key 5; In
weighing mode, it is guide key for data check, details shown in
topic DATA CHECK.
6 [DATE/6] In calibration mode, press [DATE/6] to input digital key 6 ;In
weighing mode, it is guide key for date setting, details shown in
topic DATE and TIME SETTING.
7 [SET PRINT/7] In calibration mode, press [SET PRINT/7] to input digital key
7 ;In weighing mode, it is guide key for print, details shown in
topic printing function.
8 [CALB/8] In calibration mode, press [CALB/8] to input digital key 8 ;In
weighing mode, press [CALB/8] to enter into calibration mode;
9 [TIME/9] In calibration mode, press [TIME/9] to input digital key 9 ;In
weighing mode, it is guide key for time setting , more details
shown in topic DATE and TIME SETTING.
10 [STORE/0] In calibration mode, press [STORE/0] to input digital key 0 ;In
weighing mode, it is function key for data store, more details
shown in topic DATA STORE.
11 In weighing mode, when stable indicating light appears, press [TARE] key to clear tare. Then
indicator displays zero, the display is net weight and the tare indicating light is on.
12 In weighing mode, when stable indicating light appears, press [ZERO] key to clear limited
weight on the platform. Zero range can be set within 4% of full capacity.
13 In weighing mode, when stable indicating light appears, press [PRINT] key to print weight
data in set format.
14 In calibration mode, press [ENTER] key to confirm the parameter input and go to next
parameter setting step automatically. When indicator is in date, time, print and communication
setting mode, press [ENTER] key also to confirm parameter input.
15 In calibration or parameter setting mode, press [WEIGH] to exit from original calibration or
parameter setting mode to weighing mode.

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2.3 Connecting Load cell to Indicator

1. The 9-pin socket is adopted for connection of load cell, pin defined in graph 2-3.
2. The 4-pin shielded cable is used, +S must be short connected with +E, -S and -E. The
indicator does not have the function of long distance compensation.

Indicator must be reliably connect ed to Load cell and shielded-cable of load cell
must be reliably connected to underground . If indicator is powered on, the user
should not insert or withdraw the plug in order to protect the indicator and load cell.
Sensor and indicator are static sensitive devices; you must adopt anti-static
measures. In order to protect the operator, indicator, and relevant devices, you
should install lightning rod in the thunderstorm frequently happening area.

INDICATOR LOAD CELL

+V EXCITE +

- V EXCITE -

+IN OUT+
-IN OUT-

SHIELD

(Graph 2-3 ) Connection of the load cell

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 Chapter 3 Calibration

3.1 According to Graph 2-3, connecting load cell to indicator, and then turn on indicator, it enters
into weighing mode
3.2 Unscrew the lead sealing board (located at the back of indicator), then turn the calibration
switch (under the lead sealing board) to top, then calibration mode is allowed to enter into by
pressing [CALB/8]. When all the calibration operation is finished, turn the calibration switch to
bottom to save all the operation. Then screw the lead sealing board, then lead seal
it.(Attention: The default location of calibration switch is at top)
3.3 According to table 3-1, carry out calibration operation step by step.

Table 3 - 1

step Operation Display Explanation

1 press [ CALB] after calibration switch is at top location
2 [E *** ] Enter division:
press [1 ] [0 ] [E 010] 1/2/5/10/20/50/100 optional
press [Enter ] Example: 10
3 press [ 0 ] [ dc *] Enter decimal point (0 -4)
press [ Enter ] [ dc 0] Example: 0,without Decimal point

4 Enter Zero setting

press [2][3] [pon XY ] X: manually zero set range (1-5) it stands for
press [ Enter ] [ pon 23 ] 2% 4% 10% 20% 100% of F.S
Y: automatically zero set range it stands for (1-5)
2% 4% 10% 20% 100% of F.S
example 23

5 [F ***** ] Enter overload warning value:

press [ 3 ] [ 0 ] [ 0 ] If to calibrate, first input F, then press enter;
[9] [ F 3009 ] Press enter without inputting F, it will directly go
press [ Enter ] to step 13;
Press weigh, then exit to weighing mode
Example: 3009

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 6 press [ Enter ] [ noLoAd] Confirm Zero position. Assure there is no load
on the scale. Press [Enter] when the stable light
is on.

7 press [ Enter ] [ A LoAd1] Load weight 5% Max.

press [ 1 ] [ 5 ] [ ***** ] After stable light is on, press [ Enter ] key.
[ 0 ] [0 ] [ 01500 ] Example: 1500
press [ Enter ]
8 press [ Enter ] [ noLoAd ] Confirm zero position again.
9 [ ALoAd2 ] Reload weight on scale 50% Max. It is better
that this loading weight is near the F.S. Example:
press [2] [0] [ 20000 ] 20000
[0][0] [0] After stable light is on, press [ Enter ] key.
press [ Enter ]
10 press [ Enter ] [H xxxxxx ] H. L. td indicating three calibrating rate . Record
press [ Enter ] [L yyyyy ] them for backup.
press [ Enter ] [td zzzz ]
11 [ Adr ** ] communication address (01-26)
press [ 1 ] [ Adr 01 ] Example: 1
press [ Enter ]
12 [ bt *] Serial communication baud rate ( 0-4). It
respectively represents baud rate: 600, 1200,
2400, 4800, 9600.
press [ 1 ] [ bt 1] Example: 1 (1200)
press [ Enter ]
13 [ tF *] Serial communication Mode:
press [ 0 ] [ tF 0] 0- Continuous transmitting mode,
press [ Enter ] no receiving.
1- Command response mode,
Example: 0
14 Weighing mode Calibration End.

Note: H. L. td indicating three calibrating coefficients .Recording them for spare use.

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 Chapter 4 Operating Instructions

4.1 Turning on
1 Turn on indicator by AC power supply, it will perform 9999999 - 0000000 self-checking.
And then enter weighing mode. Or press any key, self-checking performance stops and
enters into weighing mode automatically.

4.2 Zero setting:

1 When turn on, if loaded weight on the plat form scale deviates from the zero point, but still
within automatically zero set range, indicator will set zero automatically. If the loaded
weight is over automatically zero range, you should adjust zero point of scale or
recalibrate and reset the indicator.
2 In weighing mode, press [ Zero ] key. Indicator will perform zero-setting.
3 If display value deviates from zero point, but still within manually zero-range, pressing
[ Zero ] key is available. Otherwise, [ Zero ] key is invalid. (In this status, please
recalibrate or reset zero parameters)
4 Only when stable indicating light is on, zero operation is permitted.

4.3 Tare operation

1 Normal Tare :
When Indicator at weighing mode, and displaying positive weight stably, press [Tare ]
key, indicator will deduct the displayed weight value as tare weight. Then indicator displays
net weight as 0 .And Tare indicating light is on.
2 Preset tare:
When Indicator at weighing status, press [PRE-T] key, indicator will display [ P ***** ], Using
digital key entering known tare weight value, then press [ Enter ] key, the pre-tare is finished.
At this time indicator displays net weight and tare indicating light is on.

4.4 Connecting Scoreboard to Indicator

1. The 15-pin socket is adopted for connecting scoreboard, pin defined in Graph 4-1.
2. The scoreboard signal is 20mA continuous current loop, outputting in binary code, the baud
rate is 600.

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 (Graph 4-1) Serial Communication port and score display port

4.5 Connecting Printer to Indicator

1. The 25-pin socket is adopted for connecting printer, pin defined in Graph 4-2.

ST D0 D1 D2 D3 D4 D5 D6 D7 BUSY

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

GND

Graph 4-2

2. Printing notes:

You must set the printer before you use it.

You must connect the indicator and the printer correctly. The wrong connection will destroy

indicator output interface or printer input interface, and may even destroy the indicator or

printer

Turning on the printer as following: connecting the line correctly first, turning on the

indicator power, and turning on the printer power finally.

Turning off the printer as following: turning off the printer power first, and then turning off

the indicator power, cutting off the line finally. Wrong procedure may destroy the indicator

or printer.

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 The printer must be compatible to the indicator, please choose the recommended printer.

The printer GND can not be connected to the power GND, otherwise the indicator or printer will be

destroyed.

3. Set print parameters

step operating display Explanation
1 press [SET PRINT ] [P 00 ] Enter printing setup
press [ 9 ] [ 7 ] [P 97 ] Input password 97
press [ Enter ]
2 [ Auto 1] Auto/ manual print
0: manual
1: Auto
press [ 0 ] [ Auto 0] Example: 0
press [ Enter ]
3 [ type 0] Select type of the printer.
0: print invalid
1: TPup16TP (Eng. mode)
2: TIMES TM-800
press [ 2 ] [ type 2] 3 KX-P1121
press [ Enter ] 4: EPSON LQ-1600K
Example: 2
4 [ H-u 1] Select print format
0: Record format
1: document format
press [ 0 ] [ H-u 0] Example:0
press [ Enter ]
5 [ Arr 1] select document numbers (1-3)
Example: 3
press [ 3 ] [ Arr 3]
press [ Enter ]
6 [ L 000.10 ] Select Auto-print lower Limit.
L: must> 10e
press [ 1 ][ 0 ][ 0 ] [ L001.00 ] Example: 1.00
press [ Enter ]
7 [ ode *] 0: doesnt choose blank filling mode
Press[0] [ ode ] 1: choose blank filling print mode

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 Press[Enter] Example: 0
8 Press[0] [ dct *] 0: doesnt use discount
Press[Enter] [ dct ] 1: use discount
End Exit to weighing mode
Note:
You can use discount only when the blank filling mode is selected.

4. print and print format

Press [PRINT] key, you can print required weighing data according to set format

Record Format:
Weight Bill
Date 97-01-31
NO. Time Gross ( kg ) Tare ( kg ) Net ( kg ) Accumulating(kg)
0001 08.56.16 299.98 1 298.98 298.98
0002 09.00.09 299.98 2 297.98 596.96
0003 09.00.28 299.98 3 296.98 893.94
Document Format( 1 document as example)

Weight Bill

NO. : 007
Date : 96-09-25
Time : 09.03.21
Gross : 299.98 ( kg )
Tare : 9.98 ( kg )
Net : 290.00 ( kg )
Total : 2059.90 ( kg )

Blank filling format (Compelet printing only in five sconds)

WEIGHT BILL
Fist bill for operator
SERIAL No. 123
DATE 1999-05-28
TIME 12.35.28
VEHICLE No.

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 CARGO No.
GROSS 1580 kg
TARE 80 kg
DISCOUNT 10 %
NET 1350 kg
REMARK

If setting the odE parameter to 1, you can perform the blank filling printing, at this time the other

printing formats are invalid (Records format and document format are invalid).

Method: press [print] key, if dct parameter is set to 1, it will display [BFL **], input the discount

rate and press [Input], it will print out the blank filling report: if dct parameter is set to 0, it will print

out the blank filling report directly, discount rate will be in blank.

The XK3190-A1+ does not have the functions of truck No. and Cargo No. administration. The

blank filling format is in blank.

In blank filling format, the indicator can print out the report in 1 or 3 fold.

The user can contact with the local dealer if the user wants the customized blank filling format.

4.6 Serial communication interface

1. The 15-pin socket (shared with scoreboard socket) is adopted for serial communication. Pin

is defined as graph 4-1, pin 6(RXD) is used to receive the signal from the computer, pin

7(TXD) is used to output the signal to computer.

2. Communication protocol adopts RS-232C, and all data are ASCII codes. Every group of

data consists of ten bits binary codes. The first bit is start bit. The tenth bit is stop bit, the

other eight bits are data bits.

Mode of communication:

(1) Continuous output mode

Indicator transmits current data of weight value (Gross or net weight) to computer.

(2). On command mode

Every time Indicator receives command form computer, it output corresponding data. One command
from computer triggers one frame data output from indicator.
3. Communication parameter setting

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 (1) Communication parameter
Communication parameters consist of communication address, baud rate and
communication mode.
(2) The sequence of parameters setting is as followed:
Connecting the load cell, the indicator enters into working mode which is shown in the Graph
2-3.Then turn the calibration switch to top as described in Chapter 3 item 3.2.

Setup communication parameters as following:

Operation Display Notes
Step

1 Press[CALB] After calibration switch is at top location

2 [E **] Dont change this data and enter next step.
Press[Enter]
3 [dc **] Dont change this data and enter next step.
Press[Enter]
4 [Pon **] Dont change this data and enter next step.
Press[Enter]
5 [F ******] Dont change this data and enter next step.
Press[Enter]
6 [H *****] Dont change this data and enter next step.
Press[Enter] [L *****]
Press[Enter] [td **.**]

7 [A d r **] Communication address (01~26)

Press[1] [A d r01 ] Example: 1
Press[Enter]
8 [bt *] Baud rate of serial communication (0~4)
Press[1] which represent baud rate of
Press[Enter] [bt 1] 600,1200,2400,4800,9600
9 [tF *] Serial communication mode:
Press[0] [tF 0] 0- Continuous transmitting mode, only
Press[Enter] sending
1- On command respond mode
10 Exit to weighing mode

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 ( Please note the explanation. Dont change other parameters setting carelessly. )

4.7 Date and time setting

1 In weighing mode of the indicator, press [ Date ] key, and date indicating light is on.
Indicator display original data at this time. If it is correct, then press [ Enter] key or [weigh]
key to exit. If it is incorrect, using digital keys to enter new date, then press [ Enter ] key to
confirm.
2 In weighing mode of the indicator, press [ Time ] key, and Time indicating light is on.
Indicator display original Time data at this time. If it is correct, then press [ Enter ] key or
[ weigh ] key to exit. If it is incorrect, using digital keys to enter new time data, then press
[ Enter ] key to confirm.

4.8 Data store check and clear

4.8.1 Data store
1 After weighing display becomes stable, press [ Store ] key, At this time, indicator will store
weight value store into internal memory and accumulates it.
2 At the same time, displaying [ LoAd ] for fifteen seconds to prompt operator.
3 Negative or zero weight value cant be stored.
4 Indicator can store: total accumulated times. total accumulated weight value, and 200
groups of weighing records.
5 When print control Auto is set to 1, system not only auto-prints, but also auto- stories
and auto-accumulates weighing data.4.8.2 Checking
Press [ Check ] key, to check the weight record data in internal memory of the Indicator.
Including: Total accumulating times, Total accumulating weight value, and every group of weighing
record.
Operating as following:
Step Operating Display Explanation
1 press [ Check ] [ **** ] n=Total accumulating times
press [ Check ] [H *** ] H=Total accumulating weight High 3 bits
L=Total accumulating
press [ Check ] [L ***** ] weight low 5 bits

2 press [ Check ] [no 001] First group of weighing

sign symbols record
press [ Check ] [ dt **** ] Date (M.D)
press [ Check ] [t **** ] Time (H.m)

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 press [ Check ] [A *****] Gross
press [ Check ] [P ***** ] Tare
press [ Check ] [n ******] Net
press [ check ] [no 002 ] The second group of weighing sigh
symbols record
Checking ends, Indicator auto-returns to weighing mode, and using [weighing ] key, you can
quit checking mode.4.8.3 Clear
Press [ clear ] key, can clean accumulating weight value or stored data.
Step Operating Display Explanation
1 press [ Clear ]
2 [ sure 0 ] Selecting clear/not clear
0: no
1: yes
press [ 1 ] [ sure 1 ] Example: 1
[ sure 1 ]
End

4.9 Insufficient voltage indicating

When the storage cell voltage is insufficient, the insufficient voltage lamp is on. At this time the
indicator will twinkle. You should set the ship-like switch at the back cover of indicator to 0 to
protect the storage cell. Continual using will result in the further decreasing of the storage cell
voltage, in this case the indicator will cut off the storage cell supply.

Chapter 5 Maintenance and Announcements

5.1 To guarantee the clarity and using life, the indicator shouldnt be placed directly under sunshine and
should be placed in the plain space .
5.2 The indicator should avoid dust pollution, vibration and moisture.
5.3 Load cell should connect with indicator reliably, and the system should be connected into ground
properly. The indicator must be detected from high electrical fields.
In order to protect the operator ,indicator, and relevant device, you should mount lightning rod in
thunderstorm frequently happening area.
Load cell and indicator are static sensitive devices, you must adopt anti- static measures.
5.4 It is strictly forbidden to clean the case of indicator with intensive solvents (for example: benzene and
nitro oils)
5.5 Liquid and electrical conducting particles should not be poured onto the indicator, otherwise the

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 electronic components will be damaged and electric shock is likely to happen.
5.6 You should cut off power supply of indicator and relevant device before you pull-in and out the
connecting line of indicator and external device.
You must cut off power supply of the indicator, before you plug the connecting line of
the load cell in and out.
You must cut off power supply of the indicator and the printer, before you plug in connecting
line of the printer.
You must cut off power supply of the indicator and the scoreboard, before you plug connecting line
of the scoreboard in and out.
You must cut off power supply of the indicator and the master computer, before you pull
connecting line of communication in and out.
You must cut off power supply of the indicator and external connecting system, before you pull
connecting line of control output in and out.
5.7 The user should return this indicator to our company for repair. Non-weighing manufacturer should
not repair it, or by yourself, otherwise further destruction may occur.
5.8 From invoice date, the indicator has a total one-year free repair period. If any non-artificially
obstacle about the indicator occurs while under correct using conditions within the period, the
user is allowed to send the product with its guarantee card (of the correct number) back to our
corporation for free repair.
5.9 The indicator shouldnt be taken apart, otherwise free guarantee will be cancelled.

Chapter 6 Errors and Information

6.1 Normal information

1 Wait a moment, and this is a normal display.

2 Prnt Wait a moment, data being transmitted between indicator and

printer.

3 LoAd Data store, it indicates for no more than 2 seconds

1 --OF-- No meaning.

6.2 Error information indicating

1 Err 03 Overload warning

2 Err 10 Zero or Negative weight value, not able to store

3 Err 11 Not meet demands of document format, print set is wrong. Set print format again

4 Err 12 dissatisfying demands of the printer set.

5 Err 16 Date or Time is illegal.

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6.3 Wrong setting information indicating

1 Err 13 Wrong setting of the division value .

2 Err 14 Decimal point must be less than 5, please reset the decimal bit.

3 Err 15 Overload warning must be > 100, please reset it.

4 Err 17 Enter new data which should be less than 65000.

6.4 Wrong connection information indicating

1 Err P It means the printer has trouble or is wrongly connected. Push any key to quit.

2 Err 01 It means the load cell signal line is wrongly connected, or its signal is negative.

1 If this scale is under usage, then can be sure: the load cell connecting wires had

troubles, or load cell has been damaged.

2 If this scale hasnt been calibrated, the user should check the load cells connective

wires first. (Whether the signal line has been negatively connected). If the load cell

cable is correctly linked, but the indicator still indicates Err01, the problem can then

be solved by short connecting pin 4 and pin 6.

3 Err 02 It means the load cells wires are wrongly linked, or the signal value exceeds the A/D

converting range.

1 If this scale is under usage, then can be sure: the load cells connective wires had

troubles, or load cell is damaged.

2 If this scale hasnt been calibrated, please check as following:

a) Carefully check the load cells connective wires is right or not.

b) Check if load cell is suitable or not: It should satisfy the following terms: the scales

dead load + scales rated capacity must be less than the load cells rated capacity.

c) This may happen in case that there are more than one load cell in the weighing

system.

d) Short connecting the pin 4 and pin 1 on the socket of the load cell.

6.5 Error of components and solving method

1 Err 18 Key board has problems, It will indicates for ten seconds, then

indicator enters weighing mode.

2 Err 20 The data is partly lost in RAM. Operator should put in the calibration

plug to self-check, and then pull it out.

3 Err 21 Calibrating data have been lost in RAM and EPROM, Operator must put

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 in the calibration plug, then reenter the original calibration data, turn

on the indicator again or re-calibrate it.

4 Err 22 EPROM has been damaged.

5 Err 23 RAM has been damaged.

6.6 Other information indicating

1. Err 24 In normal operation, you must pull off the calibration jumper. The indicator is

under normal operation, and the calibration jumper shouldnt be put in. If calibration is needed, the

calibration jumper should be put in at set-up. You should pull out the calibration jump when

turning off the indicator. If the indicator finds that the calibration jump was inserted when

turning on, it will display Err 24 for 6 seconds to prompt the operator.

2 Err 25 Illegal software, or E2PROM was damaged

groups of date constitutes of a frame

Date No. in a frame explanation

1 02 (X ON) , start

2 + or - ,

3 Weight date

4 Weight date

5 Weight date

6 Weight date

7 Weight date

8 Weight date

9 Decimal position, from right to left (0 4)

10 Checking XRL, higher 4 bits

11 Checking XRL, lower 4 bits

12 03 (X OFF) END

The frame from the computer consists of 6 data

explanation

1 02 (X ON) start

2 A~Z address

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 3 A: Shaking hands

B: asking GW

C: asking tare

D: asking NW

E: asking accumulated times and accumulated weight

4 XRL checking

5 XRL checking

6 03 (X OFF) end

XRL = 2 3

The explanation of data No : 4 - n

Command A No data Each frame consists of 6 groups of data

Command B GW: +/- Each frame consists of 14 groups of data

GW data (6 bits)

GW data

Decimal position

Command Tare: +/- Each frame consists of 14 groups of data

C Tare data

Tare data

Decimal position

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Command NW: +/- Each frame consists of 14 groups of data

D NW data

NW data

Decimal position

Command E Accumulated times and weigh Each frame consists of 22 groups of data

Accumulated times (4 bits )

, (comma) separation mark

Accumulated weight (10 bits )

Decimal position

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