Anpara Thermal Power Station
Anpara Thermal Power Station
Anpara Thermal Power Station
GOVERNMENT UNDERTAKING
(A UNIT OF UPRVUNL)
3X210 MW, ATPS + 2X500 MW, BTPS
ANPARA SONEBHADRA
SUBMITTED BY:
VIRENDRA PRATAP SINGH
B.TECH IN MECHANICAL ENGINEERING
Roll No.- 0909040126
IEC COLLAGE OF ENGINEERING & TECHNOLOGY
NOIDA
CONTENTS
ACKNOWLEDGEMENT
INTRODUCTION
TURBO-GENERATOR ( 210 MW )
TURBO-GENERATOR ( 500 MW )
UNIT OVERVIEW
CONDENSATE SYSTEM
INDUCTION MOTOR
CURRENT TRANSFORMER
Today it is looking after operations of five thermal power plants located in different parts of
U.P., with a total generation capacity of 4082 MW with planting facility as follows.
ALL THE UNITS OF THIS STATION ARE COAL FIRED THERMAL POWER PLANTS, HAVING A
TOTAL GENERATING CAPACITY OF 1630 MW AND CONSISTS OF FOLLOWING UNITS
THE COAL TO ALL THESE UNITS IS FED FROM KHARIA, KAKRI AND BEENA OPEN COAL
MINES OF NCL, BY MEANS OF A MARRY-GO-ROUND SYSTEM, MAINTAINED BY UPRVUNL
INTRODUCTION
We are concerned here with the thermal energy conversion process which
takes place through the medium of the electric or magnetic field of the various
conversion devices operate on similar principles, there structure depend upon
their function.
THERMAL POWER PLANT
COMPLETELY DEPENDS ON
PRIMARY SOURCE OF
ENERGY FOR ELECTRICITY
GENERATION -
1. COAL
2. WATER
3. OIL
4. AIR
MAKE:- BHEL
RATING:- 210MW
POWER FACTOR: - 0.85
STATOR: -18750V
9050 AMP
ROTOR:- 310 VOLT
2600 AMP.
SPEED:- 3000 RPM
FREQUENCY:- 50 HZ
PHASE:- 3
CONNECTION:-YY
COOLANT:- WATER & HYDROGEN
INSULATION CLASS:- B
TYPE:- THW-210-2
SPECIFICATION:- EC-34-834-3
DIVISION:- HARIDWAR
BTPS, ANPARA
TURBO-GENERATOR
TYPE - TCDF
RATING- 589 MVA
RATED OUTPUT- 500 MW
RATED SPEED- 3000 RPM
STEAM CONDITIONS-
INITIAL PRESSURE- 169 KG/CM2
INITIAL TEMPERATURE- 538 oC
REHEAT TEMPERATURE- 538 oC
EXHAUST PRESSURE- 76.6 MM HG(ABS.)
FIRST SYNCHRONIZATION- 19 / 07 / 1993
A.C. GENERATOR-
PHASE- 3
TYPE- TAKS
FORM- LCH
POLES- 2
KVA- 589000
RPM- 3000
VOLTS- 21000
AMPERE- 16194
FREQUENCY- 50 HZ
RATING- CONTINUOUS
GAS PRESS- 4.2 KG/ CM2
POWER FACTOR- 0.85(LAG.)
INLET COOLANT TEMPERATURE- 48 oC
RATED FILLED VOLTS- 392
FIELD AMPERE- 4810
STATOR TEMPERATURE RISE- 72 oC
FIELD TEMPERATURE RISE- 62 oC
STAR CONNECTION- Y
PERMISSIBLE OVERSPEED-3600 RPM
STATOR INSULATION CLASS- F
ROTOR INSULATION CLASS- F
STANDARD SPECIFICATION- IEC 34-1-1983
CONDENSATE SYSTEM
CONDENSER-
SEALING- The rotor shaft ends of the hydrogen cooled generator are
brought out of the gas tight and pressure resistance stator enclosure.
Therefore, the means are provided to prevent hydrogen gas leaking out and
the air ingress into generator through the shaft glands. This is achieved by
providing radial and axial oil film, the oil being kept at higher pressure than
that of hydrogen. As long as seal oil pressure in the annular gap in more than
the hydrogen gas pressure in the generator, no hydrogen will escape from the
generator housing. The shaft seals are supplied with the same oil as used in
turbine and generator journal bearing.
HIGH PRESSURE HEATER
The feed water flows through the tube spirals and is heated by bied
steam around the tubes in the shell of the heaters. These heaters are
cylindrical vessels with welded dished ends and with integrated,
desuperheating, condensing and subcooling sections. The internal
tube system of spirals is welded to the inlet and outlet headers. As
there are no flange ends the chances of tube leakages are less in this
type of heaters. In order to facilitate assembly and disassembly,
rollers at the side of the heater have been provided. Both feed water
and steam entries and exists are from the bottom end of the heater.
The housing for the heater is fabricated from M.S. Plates with
suitable inlet and drain connections. The tube plate is of mild steel
and is secured to the water box and housing by means of studs and
nuts. U shaped tubes have been used to ensure independent
expansion of tubes and the shell. They are of solid drawn admiralty
brass, 19 mm external dia, 1mm and 0.75 mm thick and are expanded
by rolling into the tube plate at facilitate drawal for tube replacement
and maintenance. Partitions mild steel plates have been provided for
supporting the tubes at intermediate points and effective distribution
of heat load in all the zones of the heater.
EXCITATION SYSTEM & AUTOMATIC VOLTAGE REGULATION
The Electric power generates require direct current excited magnets
for their field system. The excitation/field systems must be reliable,
stable in operation and must respond quickly to excitation current
requirements. When excitation control is by a fast acting regulator,
the excitation system response will depend chiefly on the exciter.
1. Rectifier Transformer
2. Thyristor Rectifier Banks
3. Excitation start up and field discharge equipment
4. Regulator and Operation control circuit
PRIMARY FAN
These are the large high-pressure fans which supply the air needed to
dry and transport coal either directly from the coal mills to the
furnace or to the intermediate bunker. These fans may be located
before or after the milling equipment. The most common applications
are cold primary air fans, hot primary air fans and pulverizes
exhauster fans.
Forced draught fans supply air necessary for fuel combustion and
must be sized to handle the stoichiometric air plus the excess air
needed for proper burning of the specific fuel. In addition, they
provide air to make up for air hater leakage and for some sealing air
requirements. F.D. Fans supply the total airflow except when an
atmospheric suction primary air fan is used.
INDUCTION MOTOR
MAKE - BHEL
3PHASE - 5CAGE INDUCTION
A.C. MOTOR - 50 C/S
TYPE - MC 75288H4A1A
MAKERS NO.- 30178.A.401.01-6
STATOR - 6600V
132.20 A
1250 KW
COS - 0.88
EFFECIENCY - 94.00%
1480 RPM
ROTOR - ---- ---- 1980 YEAR
RATING - CONTINUOUS
INSULATION CLASS - F
SPECIFICATION - IS325-70
WEIGHT - 8660 KG
HERTZ 5O HZ.
RPM - 1490
RULE IEC84
AMB. TEMPERATURE 50 oC
TEMP. RISE LIMIT ( E ) - 80 oC
CONNECTION
IPW55-ICW67A81
SERIAL CGL050A0101
WEIGHT 11100 KG.
3-PHASE ASYNCHRONOUS MOTOR
MAKE - BHEL
VOLT - 6600
STATOR AMPERE - 1626
CONNECTION -
TYPE- AC142804647H
KW 1520
R.P.M. 993
MOTOR HZ. 50
EFFICIENCY 95.1%
P.F.-0.86
RATING CONTINOUS
INSULATION CLASS F
SPECIFICATION IS-325-78
GENERATING TRANSFORMER ( G. T. )
PHASE- 3
FREQUENCY- 50 HZ
CONNECTION SYMBOL - Y , N
INSULATION LEVEL
H.V.- S1 1050, L11300, AC38
L.V.- LT 95, AC 38
UNIT AUXILLARY TRANSFORMER ( UAT )
TEMPERATURE- 50 oC
MVA RATING- 16 MVA / 12.5
COOLING TYPE ONAF / ONAN
KV (0 LOAD)
INPUT -15.75
OUTPUT- 6.9
LINE AMPERE-
INPUT- 586.51 / 459.21 OUTPUT- 1338.78 / 1045.92
PHASE- 3 FREQUENCY- 50 HZ
IMPEDANCE VOLT 7.21% VECTOR DIAGRAM - DdO
OIL - 9190 LITER TOTAL LOAD- 38630 KG.
WEIGHT OF OIL- 7994 KG.
WEIGHT OF CORE & WINDING- 18250 KG.
TEMPERATURE OF WINDING- 55 oC
AUXILIARY SUPPLY FOR THERMAL POWER STATION
Electrical supply system for Auxiliaries is the most important part of a thermal
power plant. The failure of even comparatively small equipment could result
in the station losing load or being put out of commission. So reliability of the
station can be no better than the reliability of its auxiliaries. The degree of
reliability should be considered in relation to the financial risk of forced
outages or damages to the part . It is, therefore, essential.
1. To use the most suitable equipment available.
2. To understand the functions of various components clearly in order to
make an intelligent choice of the equipment to be installed.
3. To select the best and reliable method of supplying power to auxiliaries
and the components.
4. To use simple layout with minimum number of inter-connections as it
gives reliability and flexibility in operation.
5. To choose the fundamentally safe installations and all these essential
features should be at the most economical cost minimum of maintenance
cost.
Types of Auxiliaries-
1. Boiler auxiliaries such as drafts fans, pulveriser mills, fuel and ash
handling facilities, feed pumps etc.
2. Turbo-generator and condenser auxiliaries such as circulating water
pumps, condensate pumps, seal and lub. Oil pumps, stator water pumps
etc.
3. Common auxiliaries- comprising compressors, overhead cranes, water
treatment plant equipment, service pumps, fire fighting, elevator,
lighting etc.
Auxiliary Load-
1. Unit rating
2. Heat cycle pressure and maximum flow of steam
3. Type of boilers
4. Type and treatment of Fuel
5. Circulating and feed water arrangement
6. Generator cooling system
ISOLATOR - An Isolator is one which can break an electric circuit when the
circuit is to be switched on no-load. These are normally used in various circuit
for the purpose of isolation a certain portion when required for maintenance
etc.
Switching Isolators are capable of
(1) Interrupting Transformer magnetizing currents.
(2) Interrupting line charging current
(3) Load transfer switching.
EARTH SWITCHES- Earth switches are devices which are normally used to
earth a particular system to avoid any accident which may happen due to
induction on account of live adjoining circuit. These do not handle any
appreciable current.
CIRCUIT BREAKERS-
1. It must be capable of closing on to and carrying full load currents for
long period of time.
2. Under prescribed conditions, it must open automatically to disconnect
the load or some small overload.
3. It must successfully and rapidly interrupt the heavy current which flow
when a short circuit has to be cleared from the system.
4. With its contacts open, the gap must withstand the circuit voltage.
5. It must be capable of closing on to a circuit in which a fault exists and of
immediately re-opening to clear the fault from the system.
6. It must be capable of carrying current of short circuit magnitude until,
and for such time as, the fault is cleared by another breaker nearer to the
point of fault.
7. It must be capable of successfully interrupting quite small currents such
as transformer magnetizing current or line and cable charging currents.
8. It must be capable of withstanding the effects of arcing at its contacts
and the electromagnetic forces and thermal conditions which arise due to
passage of currents of short circuit magnitude.
The success of the circuit breaker depends solely on the high arc interruption
performance of this gas i.e. when it is broken down under electrical stress, it
will very quickly reconstitute itself. It is five times heavier than air and has
approximately twice the electric strength.
.
33 /11 KV SUB - STATION
- MEASURING DEVICE-
CURRENT TRANSFORMER - CURRENT
POTENTIAL TRANSFORMER - VOLTAGE