T R EL L EB O RG EN G I N EER ED PR O D U C T S

Wear Resistant
Mill & Scrubber Linings
T R EL L EB O RG EN G I N EER ED PR O D U C T S

Product Description
Grinding Mills play a key role in Comminution and
Mineral dressing and are subjected to severe
impact and abrasion from the Mineral being
ground and from the media that is introduced in
the Mill to help break down the product.
Trelleborg has been at the fore front of specialised
rubber compound development for milling
applications. Trelleborg takes pride in working
closely with our customers on improving liner
designs.
The liner and compound development is under
taken to target enhanced availability of the Mill
(reducing down time losses) with increased
efficiency in grinding, and reduction in power
drawn.

Product Range
Trelleborg has a wide range of Rubber lifter bars Trelleborg also maintains a Standards Range of
and plates for Ball Mills, Rod Mills and Drum Fixings to completely Seal and Protect.
Scrubbers. Trelleborg Standard Rubber Lifter sizes
are as follows:
210mm (W) x 250mm (H)
210mm (W) x 225mm (H)
210mm (W) x 200mm (H)
210mm (W) x 180mm (H)
210mm (W) x 160mm (H) TYPICAL FIXING ASSEMBLY LIFTER BAR

210mm (W) x 140mm (H)

SHELL PLATE

200mm (W) x 200mm (H)

165mm (W) x 180mm (H)
165mm (W) x 160mm (H)
CLAMP BLOCK

165mm (W) x 140mm (H) ANTI WASH SEAL

SEALING WASHER
150mm (W) x 160mm (H) HEX BOLT
CUP WASHER

150mm (W) x 150mm (H) NYLOC NUT

140mm (W) x 135mm (H)

125mm (W) x 125mm (H) Trelleborg works on the principle of continuous
100mm (W) x 100mm (H) improvement to add value to the operation of the
50mm (W) x 50mm (H) processing plant as a whole and strives to attain
ultimate customer satisfaction.
All Trelleborg lifters come complete with
Aluminium and Steel Tracks with different Face
Angles to suit the Milling or Scrubbing Application.
Trelleborg also tailor make a wide range of Shell
Plates, Grate Plate, Head Plates and Filling
Segments including the Backing Rubber to protect
the Mother plate of the Mill/Scrubber.

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 T R EL L EB O RG EN G I N EER ED PR O D U C T S

Advantages of Trelleborg Mill Linings

Improved liner life
L esser weight overall with reduced impact on
rotating components.
Easy handling and installation
Lesser downtime losses
Noise reduction
Leak proof fastening system
Easy Wear Monitoring and Wear Life predictability.
F ixing design eliminates bolt breakages during
operation.

Design and Improvements

Trelleborg designs are based on optimization with
efficiency in grinding, reduction in power draw and
availability of the equipment.
Also includes a wide selection of rubber
compounds for improved wear life.

Trelleborg Special Grade Rubber vs Composite Steel Linings

Lower cost
Reduced weight
Less power draw
Reduced load on Mill Bearings, etc.
Easy and faster Install
Noise reduction
No cracking or falling inserts - Safe
Easy wear life monitoring

Trial carried out with Trelleborg Special Grade 1605Am Rubber compound vs Competitors Composite
Steel linings in Ball Mill dia. 5490mm x 7625mm long was successful, resulting in complete change
out of Shell linings.

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T R EL L EB O RG EN G I N EER ED PR O D U C T S

Pulp Discharge Linings

Trelleborg designs and manufactures pulp
lifter packages for AG, SAG, Ball Mills and
Scrubbers.
Improved throughput, wear life (with indicator
layers for easy inspection and monitoring) are
the main criteria considered.

Pulp Lifter Components

Inner and Outer Pulp Lifters
Discharge Cone Liner
Grate Plates
Pan Support Filler Rings
Clamp Rings

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 T R EL L EB O RG EN G I N EER ED PR O D U C T S

TESAMET (Composite) Mill Linings        

,),1'28%73/($6($6.

Trelleborg TESAMET composite linings are

'21276&$/(

designed with select special steel composition to

$

suit each Milling Application.

TESAMET liners can be manufactured to a light
duty or heavy duty modular design to keep in line
%

with the lifting mechanism and safety regulations

as required on site.

Advantages
&

M  ore availability of the Mill / Reduced down

time losses.
Less handling and reduction in reline costs.
Better Sealing '

Noise reduction compared to Steel linings.

Easy wear monitoring ,620(75,&6(&7,21$/9,(:

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Trelleborg TESAMET Lifter Bars, along with

TESAMET Head Plates, (Head Plates are
twice the Life of Lifters).

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T R EL L EB O RG EN G I N EER ED PR O D U C T S

Trunnion Liners
Trelleborg Engineered Products manufacture and
supply trunnion liners to suit various designs of
mills and scrubbers.
Trelleborg Trunnion Liners are tailor made to suit
specific applications. Fixing methods available
are, direct bonded rubber, bolt in system, or hold
down bars.
Trelleborg has developed a T tracked trunnion
liner for easier installation. Lifter bars can be
included in the trunnion to minimise sliding
abrasion.

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 T R EL L EB O RG EN G I N EER ED PR O D U C T S

Mill Lining Auxiliary Equipment

Trelleborg can supply all auxiliary items required Trelleborg supply all fastening components
for mill liner change outs, including: required for mill liner change outs, including:
Extruded Filler Pieces T Bolts & Clamp Blocks
Extruded Corner Segments Cup Washers
Mill liner rubber backing, 6, 9 and 12mm thick Integral Sealing Washers

Trelleborg supply a complete range of backing rubber, extruded filler pieces and sealing strips.

Trelleborg After Sales Service

Trelleborgs commitment to the continuous
evaluation of our Mill Liners during operation,
forms an integral part of our service.
We work closely with our customers on wear
monitoring, by assisting them in the development
of preventative and predictive maintenance
regimes.
During shut downs, Trelleborg personnel will take
wear measurements on site and present drawings
of wear patterns and an assessment of product
life remaining, along with any improvements that
can be offered.

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 Copyright 2015 Trelleborg Engineered Products. All rights reserved. Version 9868.
Trelleborg Engineered Products is part of the Trelleborg Offshore
& Construction business area of the Trelleborg Group. Trelleborg
Engineered Products is a leading global developer, manufacturer and
provider of engineered polymer solutions to the energy, infrastructure
and mining industries. Performing in some of the harshest
environments on earth, its principal products are sealing systems
for tunnels, a wide range of bearings, polymer solutions for floatover
technology and wear resistant products for the mining industry.
With local support, a track record of over 100 years and its everday
ingenuity, customers can rely on Trelleborg Engineered Products to
deliver innovative polymer solutions that significantly improve the
quality, safety and efficiency of its customers operations worldwide.

W W W.T R EL L EB O RG .C O M/ EN G I N EER ED PR O D U C T S

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Trelleborg Engineered Products Australia Pty Ltd, Brisbane Head Office, 515 Zillmere Rd, Zillmere, Queensland, Australia 4034
Tel: +61 7 3866 7444 Fax: +61 7 3263 4912
Perth Office, 25 Glassford Rd, Kewdale, Western Australia, Australia 6105
Tel: +61 8 9256 6000 Fax: +61 8 9353 5990