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ISSUED Jun [$-409]23, 2017

8.0 DESIGN OF BASEPLATE

(i) Base plate Design for ISMB 300:
Force Envelope from Software (Staad) for node nos 13, 16, 19, 22, 25, 28, 43, 46, 49, 52, 269 & 272:
Node L/C Fx kN Fy kN Fz kN Mx kNm My kNm Mz kNm
Max Fx 49 416 DL+DLW 58.348 265.798 0 0 0 0
Min Fx 46 415 DL+DLW -64.49 269.396 0 0 0 0
Max Fy 16 419 DL+DLW 0 291.242 -43.768 0 0 0
Min Fy 13 403 DL+DLW 0 -171.278 -27.71 0 0 0
Max Fz 13 414 DL+DLW 0 274.688 62.415 0 0 0
Min Fz 16 413 DL+DLW 0 286.781 -61.459 0 0 0
Max Mx 13 101 DL+DLW 0 -170.967 -36.849 0 0 0
Min Mx 13 101 DL+DLW 0 -170.967 -36.849 0 0 0
Max My 13 101 DL+DLW 0 -170.967 -36.849 0 0 0
Min My 13 101 DL+DLW 0 -170.967 -36.849 0 0 0
Max Mz 13 101 DL+DLW 0 -170.967 -36.849 0 0 0
Min Mz 13 101 DL+DLW 0 -170.967 -36.849 0 0 0
Maximum Forces (KN)
Fx = 32.00 kN
Fy = 265.00 kN (Comp.)
Fy = -115.00 kN (Tension)
Fz = 16.00 kN

(Design Based on Ref.1: DESIGN OF WELDED STRUCTURE:BY O.W. BLODGETT)

Data:
Grade of Concrete = M16
Characteristic Strength of Concrete, fck = 16 N/mm2
Permissible Bearing Pressure = 0.25 * fck = 4 N/mm2 (Clause 34.4 , IS 456 :
Permissible stress in compression due to bending, sbc = 8.5 N/mm2 (Table 21, IS 456 : 200
Yield Strength of the steel, fy = 250 N/mm 2

Allowable shear stress for Anchor Bolt = 80 N/mm2

Allowable tensile stress for Anchor Bolt, sat = 120 N/mm2
Diameter of Anchor Bolt = 16 mm
Net area of the Anchor Bolt = 157 mm2
Tensile strength of each bolt = 56.7 kN
Shear Strength of each bolt = 31.4 kN
Depth of the Steel Column d = 300 mm
Width of the Steel Column b = 165 mm
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ISSUED Jun [$-409]23, 2017

Length of the base plate, D = 400 mm

Width of the base plate, B = 250 mm
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ISSUED Jun [$-409]23, 2017

Bolt & Stiffner Arrangement in Base plate :

180

165 250 X

400
Z

Area of the base plate, Ab = 400 * 250 = 100000 mm2

Section modulus of the base plate, Zxx = 400 * 250 ^2 / 6
= 4.17E+06 mm3
Section modulus of the base plate, Zzz = 250 * 400 ^2 / 6
= 6666667 mm3
Base Pressure Check:
Max.Base pressure Pr = Pc / A
Max load, Pc = 265.00 kN
Max.Base pressure,sp = 2.65 N/mm2 < 4 N/mm2 Hence safe

Type 2: Rectangular Plate; Three edges are fixed & one edge is free
Uniform pressure acting on the plate, sp = 2.65 N/mm2
a/b = 125 / 150 = 0.83 125
Constant from Roark's Table, b1 = 0.220
Bending stress on plate, sb (Refer Roork's Table) = [ (-1)*b1 * sp * b2 ] / t2
Thickness of the base plate, t = Sqrt[(-0.22 * 2.65 * 150^2 ) / 165 ]
= 8.92 mm
Provide Thickness of the base plate = 20 mm

Base plate bending due to Base pressure

10
Number of stiffner plates on tension side, N = 3 Stiffner Plate
Centre of gravity of combined section from base AA, Y 1 = eax/ea
= [(400 * 20 * 20 / 2) + (3 * 10 * 150 * 95)] /
[(400 * 20)+(3 * 10 * 150)]
= 40.60 mm
A
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ISSUED Jun [$-409]23, 2017

Iself + Ay12 A
Momemt of inertia, I = 400
= [(400 * 20 ^3 / 12) + ( 400 * 20 * 30.6^2)] + Base Plate

[(3 * 10 * 150 ^3 / 12) + ( 3 * 10 * 150 * 54.4^2)]

= 29512167 mm4
Section Modulus, Z = I / ymax = 3.0E+07 / 129.4
= 228069.29 mm3
Due to Bolt Tension
Tension in bolts (Uplift in one side ) = 57.50 kN
Bolt distance from column face = 50 mm
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ISSUED Jun [$-409]23, 2017

Bending moment, M = 57.5 * 1000 * 50 = 2875000 Nmm

Plate bending stess = 2.9E+06 / 2.3E+05 = 12.61 N/mm2 <
Hence Safe
Due to Base Pressure
Moment at face of the column due to base pressure, M = 2.65 * 250^2/2
= 3312.5 Nmm
Plate bending stess = 3.3E+03 / 2.3E+05 = 0.01 N/mm2 <
Hence Safe
Check for Maximum Tension in Bolt:
Max direct Tension on column = 115.00 kN
Actual Tension in Bolt = 115/4 = 28.75 kN <
Actual tensile stress, sat,cal = 28750 / 157 = 183.12 N/mm2
sat,cal / sat = 183.12 / 120 = 1.53 > 1
Hence Safe
Check for Maximum Shear in Bolts:
Total Number of bolts used, N = 4 Nos.
Shear force taken by bolts:
Check for combined shear and Tension stress = [ sat,cal / sat ] + [ tv,cal / tv ] <
[ tv,cal / tv ] = 1.4 - sat,cal / sat = 1.4 - 1.53
= -0.13
Check for Shear stress = [tv,cal / tv] < 1
(Here Shear stress check, the minimum of above two ratio values is considered and which are decreased by 5% for safer side
Actual Shear capacity for provided bolts = 0.95 * -0.13 * 80 * 4 * 157
= -6.2 kN

Fx(kN) Fz (kN) H (kN) Results Note:

32.00 16.00 35.78 SK- R H = Resultant shear ; SQRT(Fx2 +
SK - N.R = Shear Key Not Require
Shear Key is Required SK - R = Shear Key Required;

Max. Resultant shear, H = 35.78 kN

Design of Shear key:
Shear key is designed for Net shear force
Permissible stress in compression, scc = 8.5 N/mm2 (Table 21, IS 456 : 200

Section Properties:
Ixx = 5.12 cm4 Ixx = 450 cm4
Izz = 450 cm4 Izz = 5.12 cm4
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ISSUED Jun [$-409]23, 2017

A = 24.00 cm2 A = 24.00 cm2

Shear key
Star Section, A = 48.00 cm2
Star Section, Ixx = 455.1 cm4
Star Section, Izz = 455 cm4 75
Star Section, Zxx = 60.68 cm 3
150
Star Section, Zzz = 60.68 cm3 75
Depth of shear key required, L
= Design Shear force 150
Base Plate
Length of obstruction * cc X
= 35780 / [424.2 * 8.5] = 9.92 mm
Provide Depth of Shear Key 150 mm
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ISSUED Jun [$-409]23, 2017

Allowable shear stress, tva = 0.4 * fy = 100 N/mm2 (Clause 6.42, IS 800 :
Actual Shear stress on shear key = 35.78/4800
= 7.45 N/mm2 <
Hence Safe

Check for Welding between Stiffner plate and base plate:

Permissible Stress in weld due to Shear, compression & = 110 N/mm2 (Table 14, S
Tension force, Pa
Uniform upward pressure acting on the plate, sp = 2.65 N/mm2
Actual Tension in one side Bolt = 57.50 kN
Angles between fusion faces = 90
Constant for different angles between fusion faces, k = 0.7 (Table 13, S
Assume Size of normal fillet weld, t = 8 mm
Effective throat thickness, a = 0.7 * 8 = 5.6 mm 125
Length of the weld = 2 * 3 * 125 = 750 mm
Stress in fillet weld = 57500 / (5.6*750) = 13.69 N/mm2
< 110 N/mm2
Provide 8 mm thick fillet weld between Stiffener & base plate

Check for Welding between Shear key and base plate: 258.4
Max. Shear force acting on the shear key = 35.78 kN
Assume Size of normal fillet weld, t = 6 mm
Effective throat thickness, a = 0.7 * 6 = 4.2 mm 158.4
Length of the weld = 600 mm

Stress in fillet weld = 35780 / (4.2*600) = 14.20 N/mm2

< 110 N/mm2

Provide 6 mm thick fillet weld between Shear key & base plate

Embedded Length of Bolt:

Bond Stress = 0.9 N/mm2 (Table 21, IS456)
Tension in corner Bolt = 28.8 kN
Embedded Length of Bolt required = 28.8 *1000 / (pi * 16 * 0.9 )
= 636.6 mm
Provide 850 mm length of bolt (Type I bolts)
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ISSUED Jun [$-409]23, 2017

SUMMARY: Bolt & Stiffner Arrangement in Base plate :

Base Plate 400 x 250 x 20 mm
Anchor Bolts: 4 Nos. of M16
Vertical Stiffners: 6 No. of 10 mm thick & 150 mm height plate
Shear Key: Shear key provided with star plates
Size of Weld: 8mm thick fillet weld between Stiffener & base plate
Fillet weld used for Column & base plate
 9 of 51

(Clause 34.4 , IS 456 : 2000)

(Table 21, IS 456 : 2000)
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 11 of 51

150

Sqrt[(-0.22 * 2.65 * 150^2 ) / 165 ]

150

20
A
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Base Plate
 13 of 51

165 N/mm2
Hence Safe

165 N/mm2
Hence Safe

56.7 kN

1.4

values is considered and which are decreased by 5% for safer side)

H = Resultant shear ; SQRT(Fx2 + Fz2)

SK - N.R = Shear Key Not Required;
SK - R = Shear Key Required;

(Table 21, IS 456 : 2000)

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Shear key

Base Plate
 15 of 51

(Clause 6.42, IS 800 : 1984)

100 N/mm2
Hence Safe

(Table 14, SP:6(7)-1972)

400
(Table 13, SP:6(7)-1972)

Shear
key

Base Plate

(Table 21, IS456)

(Type I bolts)
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 Page 17

Doc. No.
PROJECT: WHAREHOUSR STANDARDZIATION DATE

Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP

10.0 DESIGN OF BASEPLATE

REACTION SUMMARY FOR COLUM 1 to 12

Horizontal Vertical Horizontal Moment

Node L/C Fx kN Fy kN Fz kN Mx kNm My kNm Mz kN

Max Fx 5 108 1.0DL+1 277.525 422.847 -22.139 0 0 0

Min Fx 6 108 1.0DL+1 -278.897 414.501 -14.6 0 0 0

Max Fy 7 109 1.0DL+1 277.525 422.847 22.14 0 0 0

Min Fy 4 115 1.0DL+1 -13.834 31.275 0 0 0 0
Max Fz 7 109 1.0DL+1 277.525 422.847 22.14 0 0 0
Min Fz 5 108 1.0DL+1 277.525 422.847 -22.139 0 0 0
Max Mx 1 101 1.0DL+1. 141.274 210.939 0 0 0 0
Min Mx 1 101 1.0DL+1. 141.274 210.939 0 0 0 0
Max My 1 101 1.0DL+1. 141.274 210.939 0 0 0 0
Min My 1 101 1.0DL+1. 141.274 210.939 0 0 0 0
Max Mz 1 101 1.0DL+1. 141.274 210.939 0 0 0 0
Min Mz 1 101 1.0DL+1. 141.274 210.939 0 0 0 0

REACTION SUMMARY FOR COLUM Tube 10 11 21 to 24

Horizontal Vertical Horizontal Moment

Node L/C Fx kN Fy kN Fz kN Mx kNm My kNm Mz kNm
Max Fx 10 107 1.0DL+1 0 10.535 2.355 0 0 0
Min Fx 23 107 1.0DL+1 0 9.985 2.232 0 0 0
Max Fy 10 101 1.0DL+1. 0 10.535 0 0 0 0
Min Fy 21 101 1.0DL+1. 0 9.985 0 0 0 0
Max Fz 11 109 1.0DL+1 0 10.535 28.271 0 0 0
Min Fz 10 108 1.0DL+1 0 10.535 -28.271 0 0 0
Max Mx 10 101 1.0DL+1. 0 10.535 0 0 0 0
Min Mx 10 101 1.0DL+1. 0 10.535 0 0 0 0
Max My 10 101 1.0DL+1. 0 10.535 0 0 0 0
Min My 10 101 1.0DL+1. 0 10.535 0 0 0 0
Max Mz 10 101 1.0DL+1. 0 10.535 0 0 0 0
Min Mz 10 101 1.0DL+1. 0 10.535 0 0 0 0
 Page 18

Doc. No.
PROJECT: WHAREHOUSR STANDARDZIATION DATE

Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP
Design for shear key Page 19
Max. hori Shear = 210 KN
Shear key size 150 x 25 th cross
Grade of concrete = 30 N/mm2 25 thk
Permissible bearing pressure of concrete = 1.330.2530
9.975 N/mm2
150
Depth of the shear key required = 140 mm
Depth of the shear key provided- = 250 mm
Z of the section = = (15025^3/12)/(25/2)
= 15625 mm3
Pressure on the shear key = = 2101000/((250-0)150)
= 5.6 N/mm2
a = 62.5 mm 250
b = 250 mm
a/b = 0.250 150

From Table 11.4 of Roark's formula for Stress and strrain,

Max of 1 & 2 = 0.188 a
Max. bending Stress, b,cal = - q b /t
2 2

= 0.188(5.6)250^2/25^2 b
= 105.3 N/mm2
Hence <165N/mm2
Max of 1 & 2 = 0.572
Shear per unit length = qb
= 0.5725.6250
= 800.8 N/mm
Maximum Shear stress, v,cal = 800.8/25
= 32.03 N/mm2 Hence <100N/mm2
Combined shear and Bending
Equivalent stress, e, cal = sqrt(105.3^2+3x32.03^2)
= 119.00 N/mm2 <225, Hence Safe
Hence provide shear key pocket size as 200 mm Sq. X 300 mm deep
Page 20
 Page 21

Doc. No.
PROJECT: DATE

Designed Checked
TITLE: BASEPLATE DESIGN
PV ARUP

BASE PLATE DESIGN FOR COLUMN MARKED

UB305x165x54 400 a

Size of the column 100

FORCE LOAD COMB
NODE

Max. compn. 162 KN 1101 5

600

800
Max. tension 90 kN

300
200
95
Max. shear kN 1103 8

DESIGN

Check For compression

Max. compn. = 162.0 KN
Hence base pressure = 0.51 N/mm2 250 b
Permisssible bearing pr. = 9.975 N/mm 2
(Refer Table :21 of IS456:2000 including
Hence safe 33.33% increase)
From Mukhanov's chart,
Edge condition - Plate supported on three sides.
a1 = =400/2-6.2 = 193.8 mm
d1 = =600/2-10 = 290 mm
Hence a1/d1 = 0.67
Hence coefficient = 0.084
Hence moment on the base plate = 0.0840.51290^2
= 3594.27 N-mm/mm
Grade of Base plate = 250 N/mm2
Allowable stress on the plate = 0.66250
= 165 N/mm2
Hence thickness of the plate = (6M/Bsb)^0.5
Assuming width of the plate = 1 mm

treqd = = ((63594.27)/(1165))^0.5
= 11.43 mm (From Compression only)

Check for tension

Support reaction = 90.0 kN
Assume 4 Nos 16 dia H.D bolts
Permissible Tension capacity of each bolt = 62 kN
Hence Total tension capacity of bolts = 1.2561.774
= 308.8311 kN including 25% increase
HENCE SAFE
 Page 22

Doc. No.
PROJECT: DATE

Designed Checked
TITLE: BASEPLATE DESIGN
PV ARUP
Tension/bolt= = 90/4
= 22.500 kN
Moment in the plate due to bolt tension = 22.5001000(600/2)/4
= 2250000 N-mm ###
Allowable stress on plate = = 0.662501.33
= 219.45 N/mm2
 Page 23

Doc. No.
PROJECT: DATE

Designed Checked
TITLE: BASEPLATE DESIGN
PV ARUP
Hence thickness of the plate = (6M/Bsb)^0.5
Assuming width of the plate = 400/2-16
= 184 mm
t reqd= = ((62250000)/(184219.45))^0.5
= 18.3 mm (From tension only)
Hence provide thickness of base plate as 20 mm

Design of stiffner plate, a

Moment at the face of the column web 10 thk
=0.51600/2(193.8)^2/2 = 2873221 N-mm
Moment due to tension in Bolt 150
=22.5001000250/2 = 2812500 N-mm
Plate thickness - 10 mm 20
Effective Breadth = 300 300 mm
Grade of Stiffener plate = 250 N/mm 2

Allowable stress on the plate = 0.66250

= 165 N/mm2
Required Section modulus, Zreqd = (2873220.66)/165
= 17413 mm3
Provide 150 mm ht of the plate.
Actual section modulus = = ### mm3 Hence Safe

Design of stiffner plate, b

Flange breadth = 165 mm
Moment at the face of the column flange -
=0.51(600/6+100)((400-165)/2)^2/2 = 704119 N-mm
Plate thickness - 10 mm
Z reqd = b*h^2/6 (where h is the height of the plate).
Allowable stress on the plate = 165 N/mm2
Hence height of the plate reqd = 50.6 mm
Provide 150 mm ht of the plate.

Design for shear key

Max. hori Shear = 95 KN
Shear key size 100 x 20 th cross
Grade of concrete = 30 N/mm2 20 thk
Permissible bearing pressure of concrete = 1.330.2530
9.975 N/mm2
100
Depth of the shear key required = 95 mm
Depth of the shear key provided- = 100 mm
Z of the section = = (10020^3/12)/(20/2)
= 6666.67 mm3
 Page 24

Doc. No.
PROJECT: DATE

Designed Checked
TITLE: BASEPLATE DESIGN
PV ARUP
Pressure on the shear key = = 951000/((100-0)100)
= 9.5 N/mm2
a = 40 mm 100
b = 100 mm
a/b = 0.400 100

From Table 11.4 of Roark's formula for Stress and strrain,

Max of 1 & 2 = 0.445 a
Max. bending Stress, b,cal = - q b /t
2 2

= 0.4448(9.5)100^2/20^2 b
= 105.6 N/mm 2

Hence <165N/mm2
Max of 1 & 2 = 0.712
Shear per unit length = qb
= 0.71169.5100
= 676.0 N/mm
Maximum Shear stress, v,cal = 676.0/20
= 33.80 N/mm2 Hence <100N/mm2
Combined shear and Bending
Equivalent stress, e, cal = sqrt(105.6^2+3x33.80^2)
= 120.78 N/mm2 <225, Hence Safe
Hence provide shear key pocket size as 150 mm Sq. X 150 mm deep

Embedded Length of Bolt:

Bond Stress = 1.5 N/mm2 (Table 21, IS456)
Tension in corner Bolt = 22.5 kN
Embedded Length of Bolt required = 22.5 *1000 / (pi * 16 * 1.5 )
= 298.4 mm
Provide 400 mm length of bolt (Type II bolts)
 Page 25

Doc. No.
PROJECT: DATE

Designed Checked
TITLE: BASEPLATE DESIGN
PV ARUP
 Page 26

Doc. No.
PROJECT: P&G KOHINOOR DAKSHIN - PHASE 1 DATE
#REF!
Designed Checked
TITLE: PACKING- BASEPLATE DESIGN #REF!
PV ARUP

BASE PLATE DESIGN FOR COLUMN MARKED

UB203x133x30 250 a

Size of the column UB203x133x30 75

FORCE LOAD COMNODE
110 14
Max. compn. 234 KN

200

350
106 13
Max. tension 133 kN

100
76 110 12
Max. shear kN

DESIGN
Check For compression
Max. compn. = 234.0 KN
Hence base pressure = 2.67 N/mm2 100 b
Permisssible bearing pr. = 9.975 N/mm 2
(Refer Table :21 of IS456:2000 including
Hence safe 33.33% increase)
From Mukhanov's chart,
Edge condition - Plate supported on three sides.
a1 = =250/2-6.2 = 118.8 mm
d1 = =200/2-10 = 90 mm
Hence a1/d1 = 1.32
Hence coefficient = 0.124
Hence moment on the base plate = 0.1242.6790^2
= 2673.10 N-mm/mm
Grade of Base plate = 250 N/mm2
Allowable stress on the plate = 0.66250
= 165 N/mm2
Hence thickness of the plate = (6M/Bsb)^0.5
Assuming width of the plate = 1 mm

treqd = = ((62673.10)/(1165))^0.5
= 9.86 mm (From Compression only)

Check for tension

Support reaction = 133.0 kN
Assume 4 Nos 16 dia H.D bolts
Permissible Tension capacity of each bolt = 62 kN
Hence Total tension capacity of bolts = 1.2561.774
= 308.8311 kN including 25% increase
HENCE SAFE
Tension/bolt= = 133/4
 Page 27

Doc. No.
PROJECT: P&G KOHINOOR DAKSHIN - PHASE 1 DATE
#REF!
Designed Checked
TITLE: PACKING- BASEPLATE DESIGN #REF!
PV ARUP
= 33.250 kN
Moment in the plate due to bolt tension = 33.2501000(200/2)/4
= 831250 N-mm
Allowable stress on plate = = 0.662501.33
= 219.45 N/mm2
 Page 28

Doc. No.
PROJECT: P&G KOHINOOR DAKSHIN - PHASE 1 DATE
#REF!
Designed Checked
TITLE: PACKING- BASEPLATE DESIGN #REF!
PV ARUP

Hence thickness of the plate = (6M/Bsb)^0.5

Assuming width of the plate = 250/2-16
= 109 mm
t reqd= = ((6831250)/(109219.45))^0.5
= 14.4 mm (From tension only)
Hence provide thickness of base plate as 20 mm

Design of stiffner plate, a

Moment at the face of the column web 10 thk
=2.67200/2(118.8)^2/2 = 1884144 N-mm
Moment due to tension in Bolt 150
=33.2501000100/2 = 1662500 N-mm
Plate thickness - 10 mm 20
Effective Breadth = 100 100 mm
Grade of Stiffener plate = 250 N/mm 2

Allowable stress on the plate = 0.66250

= 165 N/mm2
Required Section modulus, Zreqd = (1884144.24)/165
= 11419 mm3
Provide 150 mm ht of the plate.
Actual section modulus = = 37500 mm3 Hence Safe

Design of stiffner plate, b

Flange breadth = 133 mm
Moment at the face of the column flange -
=2.67(200/4+75)((250-133)/2)^2/2 = 571088 N-mm
Plate thickness - 10 mm
Z reqd = b*h^2/6 (where h is the height of the plate).
Allowable stress on the plate = 165 N/mm2
Hence height of the plate reqd = 45.6 mm
Provide 150 mm ht of the plate.

Design for shear key

Max. hori Shear = 76 KN
Shear key size 100 x 16 th cross
Grade of concrete = 30 N/mm2 16 thk
Permissible bearing pressure of concrete = 1.330.2530
9.975 N/mm2
100
Depth of the shear key required = 76 mm
Depth of the shear key provided- = 100 mm
Z of the section = = (10016^3/12)/(16/2)
= 4266.67 mm3
 Page 29

Doc. No.
PROJECT: P&G KOHINOOR DAKSHIN - PHASE 1 DATE
#REF!
Designed Checked
TITLE: PACKING- BASEPLATE DESIGN #REF!
PV ARUP
Pressure on the shear key = = 761000/((100-0)100)
= 7.6 N/mm2
a = 42 mm 100
b = 100 mm
a/b = 0.420 100

From Table 11.4 of Roark's formula for Stress and strrain,

Max of 1 & 2 = 0.482 a
Max. bending Stress, b,cal = - q b /t
2 2

= 0.48224(7.6)100^2/16^2 b
= 143.2 N/mm2

Hence <165N/mm2
Max of 1 & 2 = 0.744
Shear per unit length = qb
= 0.744087.6100
= 565.5 N/mm
Maximum Shear stress, v,cal = 565.5/16
= 35.34 N/mm2 Hence <100N/mm2
Combined shear and Bending
Equivalent stress, e, cal = sqrt(143.2^2+3x35.34^2)
= 155.70 N/mm2 <225, Hence Safe
Hence provide shear key pocket size as 150 mm Sq. X 150 mm deep
 Page 30

Doc. No.
PROJECT: P&G KOHINOOR DAKSHIN - PHASE 1 DATE
#REF!
Designed Checked
TITLE: PACKING- BASEPLATE DESIGN #REF!
PV ARUP
 31 of 51

DESIGN CALCULATION OF
PIPERACK - PR13

ISSUED Jun [$-409]23, 2017

(ii) Base plate Design for ISMB 300:

Force Envelope from Software (Staad) for node nos 1, 4, 7, 10, 31, 34, 37, 40:
Node L/C Fx kN Fy kN Fz kN Mx kNm My kNm Mz kNm
Max Fx 1 426 DL+DLW 82.721 174.194 25.448 0 0 0
Min Fx 7 421 DL+DLW -87.095 217.79 13.475 0 0 0
Max Fy 40 413 DL+DLW -70.553 442.161 -87.71 0 0 0
Min Fy 37 419 DL+DLW 60.664 -363.025 -71.159 0 0 0
Max Fz 37 424 DL+DLW -70.741 392.713 70.089 0 0 0
Min Fz 40 413 DL+DLW -70.553 442.161 -87.71 0 0 0
Max Mx 1 101 DL+DLW -1.852 -140.957 -31.096 0 0 0
Min Mx 1 101 DL+DLW -1.852 -140.957 -31.096 0 0 0
Max My 1 101 DL+DLW -1.852 -140.957 -31.096 0 0 0
Min My 1 101 DL+DLW -1.852 -140.957 -31.096 0 0 0
Max Mz 1 101 DL+DLW -1.852 -140.957 -31.096 0 0 0
Min Mz 1 101 DL+DLW -1.852 -140.957 -31.096 0 0 0
Maximum Forces (KN)
Fx = 58.00 kN
Fy = 200.00 kN (Comp.)
Fy = -100.00 kN (Tension)
Fz = 54.00 kN

(Design Based on Ref.1: DESIGN OF WELDED STRUCTURE:BY O.W. BLODGETT)

Data:
Grade of Concrete = M30
Characteristic Strength of Concrete, fck = 30 N/mm2
Permissible Bearing Pressure = 0.25 * fck = 7.5 N/mm2 (Clause 34.4 , IS 456 :
Permissible stress in compression due to bending, sbc = 8.5 N/mm2 (Table 21, IS 456 : 200
Yield Strength of the steel, fy = 250 N/mm 2

Allowable shear stress for Anchor Bolt = 80 N/mm2

Allowable tensile stress for Anchor Bolt, sat = 120 N/mm2
Diameter of Anchor Bolt = 16 mm
Net area of the Anchor Bolt = 157 mm2
Tensile strength of each bolt = 12.3 kN
Shear Strength of each bolt = 13.6 kN
Depth of the Steel Column d = 240 mm
Width of the Steel Column b = 120 mm
Length of the base plate, D = 350 mm
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DESIGN CALCULATION OF
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ISSUED Jun [$-409]23, 2017

Width of the base plate, B = 250 mm

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DESIGN CALCULATION OF
PIPERACK - PR13

ISSUED Jun [$-409]23, 2017

Bolt & Stiffner Arrangement in Base plate :

160

120 250 X

350
Z

Area of the base plate, Ab = 350 * 250 = 87500 mm2

Section modulus of the base plate, Zxx = 350 * 250 ^2 / 6
= 3.65E+06 mm3
Section modulus of the base plate, Zzz = 250 * 350 ^2 / 6
= 5104167 mm3
Base Pressure Check:
Max.Base pressure Pr = Pc / A
Max load, Pc = 200.00 kN
Max.Base pressure,sp = 2.29 N/mm2 < 7.5 N/mm2 Hence safe

Type 2: Rectangular Plate; Three edges are fixed & one edge is free
Uniform pressure acting on the plate, sp = 2.29 N/mm2
a/b = 125 / 120 = 1.04 125
Constant from Roark's Table, b1 = 0.210
Bending stress on plate, sb (Refer Roork's Table) = [ (-1)*b1 * sp * b2 ] / t2
Thickness of the base plate, t = Sqrt[(-0.21 * 2.29 * 120^2 ) / 185 ]
= 6.12 mm
Provide Thickness of the base plate = 25 mm

Base plate bending due to Base pressure

10
Number of stiffner plates on tension side, N = 3
Centre of gravity of combined section from base AA, Y 1 = eax/ea
= [(350 * 25 * 25 / 2) + (3 * 10 * 150 * 100)] /
[(350 * 25)+(3 * 10 * 150)]
= 42.22 mm
A
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DESIGN CALCULATION OF
PIPERACK - PR13

ISSUED Jun [$-409]23, 2017

Iself + Ay12 A
Momemt of inertia, I = 350
= [(350 * 25 ^3 / 12) + ( 350 * 25 * 29.72^2)] +
[(3 * 10 * 150 ^3 / 12) + ( 3 * 10 * 150 * 57.78^2)]
= 31645293 mm4
Section Modulus, Z = I / ymax = 3.2E+07 / 132.78
= 238328.76 mm3
Due to Bolt Tension
Tension in bolts (Uplift in one side ) = 50.00 kN
Bolt distance from column face = 80 mm
 35 of 51

DESIGN CALCULATION OF
PIPERACK - PR13

ISSUED Jun [$-409]23, 2017

Bending moment, M = 50 * 1000 * 80 = 4000000 Nmm

Plate bending stess = 4.0E+06 / 2.4E+05 = 16.78 N/mm2 <
Hence Safe
Due to Base Pressure
Moment at face of the column due to base pressure, M = 2.29 * 250^2/2
= 71562.5 Nmm
Plate bending stess = 7.2E+04 / 2.4E+05 = 0.30 N/mm2 <
Hence Safe
Check for Maximum Tension in Bolt:
Max direct Tension on column = 100.00 kN
Actual Tension in Bolt = 100/4 = 25 kN >
Actual tensile stress, sat,cal = 25000 / 157 = 159.24 N/mm2
sat,cal / sat = 159.24 / 120 = 1.33 > 1
Unsafe
Check for Maximum Shear in Bolts:
Total Number of bolts used, N = 4 Nos.
Shear force taken by bolts:
Check for combined shear and Tension stress = [ sat,cal / sat ] + [ tv,cal / tv ] <
[ tv,cal / tv ] = 1.4 - sat,cal / sat = 1.4 - 1.33
= 0.07
Check for Shear stress = [tv,cal / tv] < 1
(Shear stress check, the minimum of above two ratio values is considered and which are decreased by 5% for safer side)
Actual Shear capacity for provided bolts = 0.95 * 0.07 * 80 * 4 * 157
= 3.34 kN

Fx(kN) Fz (kN) H (kN) Results Note:

58.00 54.00 79.25 SK- R H = Resultant shear ; SQRT(Fx2 +
SK - N.R = Shear Key Not Require
Shear Key is Required SK - R = Shear Key Required;

Max. Resultant shear, H = 79.25 kN

Design of Shear key:
Shear key is designed for Net shear force
Permissible stress in compression, scc = 8.5 N/mm2 (Table 21, IS 456 : 200

Section Properties:
Ixx = 5.12 cm4 Ixx = 0.45 cm4
Izz = 0.45 cm4 Izz = 5.12 cm4
 36 of 51

DESIGN CALCULATION OF
PIPERACK - PR13

ISSUED Jun [$-409]23, 2017

A = 24.00 cm2 A = 24.00 cm2

Shear key
Star Section, A = 48.00 cm2
Star Section, Ixx = 5.6 cm4
Star Section, Izz = 6 cm4 75
Star Section, Zxx = 0.74 cm 3
150
Star Section, Zzz = 0.74 cm3 75
Depth of shear key required, L
= Design Shear force 150
Base Plate
Length of obstruction * cc X
= 79250 / [424.2 * 8.5] = 21.98 mm
Provide Depth of Shear Key 200 mm
 37 of 51

DESIGN CALCULATION OF
PIPERACK - PR13

ISSUED Jun [$-409]23, 2017

Allowable shear stress, tva = 0.4 * fy = 100 N/mm2 (Clause 6.42, IS 800 :
Actual Shear stress on shear key = 79.25/4800
= 16.51 N/mm2 <
Hence Safe

Check for Welding between Stiffner plate and base plate:

Permissible Stress in weld due to Shear, compression & = 110 N/mm2 (Table 14, S
Tension force, Pa
Uniform upward pressure acting on the plate, sp = 2.29 N/mm2
Actual Tension in one side Bolt = 50.00 kN
Angles between fusion faces = 90
Constant for different angles between fusion faces, k = 0.7 (Table 13, S
Assume Size of normal fillet weld, t = 8 mm
Effective throat thickness, a = 0.7 * 8 = 5.6 mm 125
Length of the weld = 2 * 3 * 125 = 750 mm
Stress in fillet weld = 50000 / (5.6*750) = 11.90 N/mm2
< 110 N/mm2
Provide 8 mm thick fillet weld between Stiffener & base plate

Check for Welding between Shear key and base plate: 258.4
Max. Shear force acting on the shear key = 79.25 kN
Assume Size of normal fillet weld, t = 6 mm
Effective throat thickness, a = 0.7 * 6 = 4.2 mm 158.4
Length of the weld = 600 mm

Stress in fillet weld = 79250 / (4.2*600) = 31.45 N/mm2

< 110 N/mm2

Provide 6 mm thick fillet weld between Shear key & base plate

Embedded Length of Bolt:

Bond Stress = 1.5 N/mm2 (Table 21, IS456)
Tension in corner Bolt = 90 kN
Embedded Length of Bolt required = 90 *1000 / (pi * 16 * 1.5 )
= 1193.7 mm
Provide 900 mm length of bolt (Type II bolts)
 38 of 51

DESIGN CALCULATION OF
PIPERACK - PR13

ISSUED Jun [$-409]23, 2017

SUMMARY: Bolt & Stiffner Arrangement in Base plate :

Base Plate 350 x 250 x 25 mm
Anchor Bolts: 4 Nos. of M16
Vertical Stiffners: 6 Nos. of 10 mm thick & 150 mm height plate
Shear Key: Shear key provided with star plates
Size of Weld: 8mm thick fillet weld between Stiffener & base plate
Fillet weld used for Column & base plate
 39 of 51

(Clause 34.4 , IS 456 : 2000)

(Table 21, IS 456 : 2000)
40 of 51
 41 of 51

120

Sqrt[(-0.21 * 2.29 * 120^2 ) / 185 ]

150

25
42 of 51
 43 of 51

185 N/mm2
Hence Safe

185 N/mm2
Hence Safe

12.3 kN

1.4

s is considered and which are decreased by 5% for safer side)

H = Resultant shear ; SQRT(Fx2 + Fz2)

SK - N.R = Shear Key Not Required;
SK - R = Shear Key Required;

(Table 21, IS 456 : 2000)

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Shear key

Base Plate
 45 of 51

(Clause 6.42, IS 800 : 1984)

100 N/mm2
Hence Safe

(Table 14, SP:6(7)-1972)

350
(Table 13, SP:6(7)-1972)

Shear
key

Base Plate

(Table 21, IS456)

(Type II bolts)
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 Page 47

Doc. No.
PROJECT: KRAFT FOOD, MALANPUR DATE

Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP

BASE PLATE DESIGN FOR COLUMN MARKED

Taperd 550 a

Size of the column

FORCE LOAD COMB
NODE 50

Max. compn. 10 KN 1101 5

550
350
Max. tension 1 kN
450
30
Max. shear kN 1103 8

DESIGN

Check For compression

Max. compn. = 10.0 KN
Hence base pressure = 0.03 N/mm2 450 b
Permisssible bearing pr. = 9.975 N/mm2 (Refer Table :21 of IS456:2000 including
Hence safe 33.33% increase)
From Mukhanov's chart,
Edge condition - Plate supported on three sides.
a1 = =550/2-5 = 270 mm
d1 = =550/2-5 = 270 mm
Hence a1/d1 = 1
Hence coefficient = 0.112
Hence moment on the base plate = 0.1120.03270^2
= 244.94 N-mm/mm
Grade of Base plate = 250 N/mm2
Allowable stress on the plate = 0.66250
= 165 N/mm2
Hence thickness of the plate = (6M/Bsb)^0.5
Assuming width of the plate = 1 mm

treqd = = ((6244.94)/(1165))^0.5
= 2.98 mm (From Compression only)

Check for tension

Support reaction = 1.0 kN
Assume 4 Nos 16 dia H.D bolts
Permissible Tension capacity of each bolt = 62 kN
Hence Total tension capacity of bolts = 1.2561.774
= 308.8311 kN including 25% increase
HENCE SAFE
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Doc. No.
PROJECT: KRAFT FOOD, MALANPUR DATE

Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP
Tension/bolt= = 1/4
= 0.250 kN
Moment in the plate due to bolt tension = 0.2501000(450/2)
= 56250 N-mm ###
Allowable stress on plate = = 0.662501.33
= 219.45 N/mm2
 Page 49

Doc. No.
PROJECT: KRAFT FOOD, MALANPUR DATE

Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP
Hence thickness of the plate = (6M/Bsb)^0.5
Assuming width of the plate = 550/2-10
= 265 mm
t reqd= = ((656250)/(265219.45))^0.5
= 2.41 mm (From tension only)
Hence provide thickness of base plate as 20 mm

Design of stiffner plate, a

Moment at the face of the column web 10 thk
=0.03350/2(270)^2/2 = 191362.5 N-mm
Moment due to tension in Bolt 150
=0.2501000450/2 = 56250 N-mm
Plate thickness - 10 mm 20
Effective Breadth = 175 175 mm
Grade of Stiffener plate = 250 N/mm 2

Allowable stress on the plate = 0.66250

= 165 N/mm2
Required Section modulus, Zreqd = (191362.5)/165
= 1160 mm3
Provide 150 mm ht of the plate.
Actual section modulus = = ### mm3 Hence Safe

Design of stiffner plate, b

Flange breadth = 170 mm
Moment at the face of the column flange -
=0.03(350/6+50)((550-170)/2)^2/2 = 58662.5 N-mm
Plate thickness - 10 mm
Z reqd = b*h^2/6 (where h is the height of the plate).
Allowable stress on the plate = 165 N/mm2
Hence height of the plate reqd = 14.6 mm
Provide 200 mm ht of the plate.

Design for shear key

Max. hori Shear = 30 KN
Shear key size 100 x 12 th cross
Grade of concrete = 30 N/mm2 12 thk
Permissible bearing pressure of concrete = 1.330.2530
9.975 N/mm2
100
Depth of the shear key required = 30 mm
Depth of the shear key provided- = 170 mm
Z of the section = = (10012^3/12)/(12/2)
= 2400 mm3
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Doc. No.
PROJECT: KRAFT FOOD, MALANPUR DATE

Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP
Pressure on the shear key = = 301000/((170-0)100)
= 1.8 N/mm2
a = 44 mm 170
b = 170 mm
a/b = 0.259 100

From Table 11.4 of Roark's formula for Stress and strrain,

Max of 1 & 2 = 0.203 a
Max. bending Stress, b,cal = - q b /t
2 2

= 0.202823529(1.8)170^2/12^2 b
= 71.8 N/mm 2

Hence <165N/mm2
Max of 1 & 2 = 0.482
Shear per unit length = qb
= 0.4823294121.8170
= 144.7 N/mm
Maximum Shear stress, v,cal = 144.7/12
= 12.06 N/mm2 Hence <100N/mm2
Combined shear and Bending
Equivalent stress, e, cal = sqrt(71.8^2+3x12.06^2)
= 74.81 N/mm2 <225, Hence Safe
Hence provide shear key pocket size as 150 mm Sq. X 220 mm deep

Embedded Length of Bolt:

Bond Stress = 1.5 N/mm2 (Table 21, IS456)
Tension in corner Bolt = 0.25 kN
Embedded Length of Bolt required = 0.25 *1000 / (pi * 16 * 1.5 )
= 3.3 mm
Provide 350 mm length of bolt
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Doc. No.
PROJECT: KRAFT FOOD, MALANPUR DATE

Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP