Deva - BM EN
Deva - BM EN
Deva - BM EN
Self-lubricating
composite bearing material
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deva.bm
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Make use of our extensive material and application Ask for a simulation of your bearing application on
expertise spanning a very wide range of industries. our test rigs.
Let our application engineering team assist you in Expect the highest quality standards, certified to
the: DIN ISO 9001:2008, ISO/TS 16949:2009 and
selection of the bearing materials, DIN EN ISO 14001:2004.
design, purpose-built to your requirements,
assembly and installation,
calculation of estimated life time.
Content
page
1 Material properties 4
2 Material structure 4
3 Materials 6
4 Mating Materials 8
5 Fits 9
6 Design 9
7 Installation 12
8 Recommended dimensions 17
9 Data relevant to the design of DEVA bearings 20
10
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1
Material properties
deva.bm
normally requires no lubrication. does not absorb water and guarantees
allows maintenance-free operation. maximum dimensional accuracy.
possesses a high static and dynamic is utilisable in seawater.
load-bearing capacity. is utilisable in radioactive environments.
has a low coefficient of friction. is electrically conductive. No electrostatic
is stick-slip-free. charging effects occur.
offers a high margin of safety against is suitable for rotational, oscillating and
mating material damage. linear movements.
is utilisable in dusty environments. is suitable for micro movements.
is utilisable at temperatures ranging is suitable even for applications involving
from -190 C to +280 C. high edge pressures.
is utilisable in corrosive environments.
2
Material structure
in-film is not considered in any bushings bore tolerance Crystal structure hexagonal none
because it will be consumed during the running-in- Specific gravity 2.25 2.15 - 2.20
period. Coefficient of friction in air 0.1 - 0.18 0.01 to 0.30
Where used with conventional lubricants, the graphite- Corrosive resistance good very good
containing deva.bm sliding layer can be impregnated Nuclear radiation resistance very good not suitable
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3 Solid lubricant
deva.bm : graphite
3
deva.bm/9P : PTFE
4 Steel backing
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3
Materials
3.1 Material properties
Properties of steel backing and physical properties of deva.bm 1) Table 3.1.A
Bronze alloys
deva.bm 302 stainless 4) 210 500 - 700 16.0 6.5 40 320
deva.bm 372 stainless 4) 210 500 - 700 16.0 6.3 40 320
deva.bm 382 unalloyed 3) 140 270 - 350 12.0 6.0 40 300
deva.bm 388 2) unalloyed 3) 140 270 - 350 12.0 6.6 40 300
deva.bm 392 stainless 4)
210 500 - 700 16.0 6.0 40 300
deva.bm 362/9P stainless 4) 210 500 - 700 16.0 6.5 35 320
1)
Current properties and values are listed in the DEVA material sheets. These are provided on request.
2)
deva.bm 388 has lubrication indentations in the sliding layer.
3)
1.0338
4)
Standard 1.4301 or 1.4571 on demand
5)
Other backing materials (e.g. sea water resistant steel) on request.
Bronze alloys
deva.bm 302 280 150 5) 0.10 0.4 280 -150 0.13 - 0.22 180HB 0.2 - 0.8
deva.bm 372 280 80 0.25 0.8 280 -150 0.11 - 0.18 180HB 0.2 - 0.8
deva.bm 382 250 80 0.50 1.0 280 -150 0.10 - 0.16 180HB 0.2 - 0.8
deva.bm 388 4) 250 120 1.00 1.5 280 -150 0.10 - 0.16 180HB 0.2 - 0.8
deva.bm 392 280 100 0.50 1.0 280 -150 0.10 - 0.16 180HB 0.2 - 0.8
deva.bm 362/9P 280 120 1.00 2.0 250 -190 0.05 - 0.13 180HB 0.2 - 0.8
1)
Under optimum operating conditions.
2)
The stated sliding friction coefficients are not guaranteed properties.
They have been determined on our test rigs using field-proven parameters that do not necessarily reflect the actual application of
our products and their service environment. We offer customer-specific friction and wear tests on request.
3)
Axial bearings tend to higher friction coefficients than radial bearings.
4)
pU = 1.5 if dimples and grease lubrication are used
5)
In case of higher loads (>50 MPa) superposed by an (expected) high number of sliding cycles, the use of deva.bm 309 (same alloy+lubrication dimples) with an additional lubricant is recommended.
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Strong acids 5 20
Hydrochloric acid 5 20
Hydroflouric acid 5 20
Nitric acid 5 20
Sulphuric acid 5 20
Phosphoric acid 5 20
Weak acids
Acetic acid 5 20
Formic acid 5 20
Boric acid 5 20
Citric acid 5 20
Bases
Ammonium hydroxide 10 20
Potassium hydroxide 5 20
Sodium hydroxide 5 20
Solvents
Acetone 20
Carbon tetrachloride 20
Ethanol 20
Ethyl acetate 20
Ethyl chloride 20
Glycerin 20
Salts
Ammonuim nitrate
Calcium chloride
Magnesium chloride
Magnesium sulphate
Sodium chloride
Sodium nitrate
Zinc chloride
Zinc sulfate
Gases
Ammonia
Chlorine
Carbon dioxide
Fluorine
Sulphur dioxide
Hydrogen sulphide
Nitrogen
Hydrogen
Fuels and lubricants
Paraffin 20
Gasolene 20
Kerosene 20
Diesel fuel 20
Mineral oil 70
HFA - ISO46 water-in-oil 70
HFC - water-glycol 70
HFD - phosphate ester 70
Others
Water 20
Seawater 20
Resin
Hydrocarbon
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4
Mating material
The deva.bm bearing materials can be used only with Surface roughness Figure 4.1
mating materials demonstrating a hardness of at least
180 HB. Where lubricant is additionally introduced into Influence of mating material surface roughness on the microwear of
composite (Model representation, based on various tests and studies)
the sliding contact, hardness values of >130HB are
also permissible. In abrasive environments, a surface
VS Specific wear
hardened to 35 HRC /45 HRC should be used. The ideal
mating surface roughness for deva.bm is Ra = 0.2 to
0.8 m, produced by grinding. Rougher surfaces are also polished turned
acceptable, depending on the operating conditions.
ground
To obtain the right surface roughness, it is equally
possible to use bushings of a suitable hardness. Hard-
faced or galvanized protective layers (normally coated,
hard-chrome, nickel-plated) can also be used to a limited Ra 0.2 - 0.8
extent.
0.1 0.2 0.38 0.8 2.1 4.6
Surface roughness Ra in [m]
The corrosion criteria for the mating materials have to
be determined on the basis of the operating conditions
in each case. The adjacent table provides an overview of
several possible mating materials.
1.4122 X35CrMo17-1
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deva.bm
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5
Fits
< 20 H9 d7 e7
> 20 H8 d7 e7
> 45 H8 / H9 (standard) d7 e7
> 180 H8 / H9 d7 e7
6
Design
6.1 Sliding surface design
Sliding surfaces
Plain sliding surface Cleaning grooves Lubrication indentations
For applications without any special For difficult, non-lubricated For grease-lubricated applications,
dry running criteria, deva.bm can be applications in abrasive and the deva.bm sliding layer can be
used with a plain sliding surface and vibrating environments, etc., provided with regularly spaced
a running-in film. deva.bm can also be provided lubrication indentations, which act
with cleaning grooves in the sliding as a lubricant reservoir to prolong
layer as a means of prolonging the the service life.
service life.
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6.2 Special design solutions
deva.bm radial segment including mounting and screw joint Figure 6.2.1
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Load case 0
Load case 1
F 0
t 0
o
Load case 2
F0
FU 0
u
t 1
S 50 % of static or
100 % of dynamic load limit
(the higher is value valid)
2
F F 0
t
Movement
Load case 3
o
Movement
0
t 3
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7
Installation
7.1 Installation of deva.bm cylindrical bearings
Installation of deva.bm cylindrical bearings with D1 550 mm by press-fitting Figure 7.1.1
Symbols
A 1 Auxiliary bush
B 1
for long bearings only
(B1/ D2 > 2)
DX = Inner diameter
with machining allowance
D1 = Inner diameter
D2 = Outer diameter
2
B1 = Bearing width
SBact. = measured wall thickness
DH = Housing bore diameter
B
Guide bush Guide bush
Material: grey cast iron,
use hardened steel for
large quantities
Spacer ring
for centring in housing
Housing
A 2 Housing
B 3
Slight oiling is permissible Slight oiling is permissible
when mounting when mounting
A 3 B 4
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Installation of large deva.bm cylindrical bearings with D1 > 550 mm by press-fitting Figure 7.1.2
Notes
Guide bush ensures correct
+0.6
circularity = D2+0.4
Oil slightly during press-fitting
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7.3 Fastening of deva.bm sliding plates
with countersunk flat head screws
Installation of 2, 2.5, 3 and 5 mm thick deva.bm sliding plates
Figure 7.3.1
with countersunk flat head screws according to DIN EN ISO 7046-1 or DIN EN ISO 2009
Preparation
deva.bm
deva.bm
screwed in place
Installation
The screws should be secured with adhesive, Loctite 278.
1 2
Observe manufacturers instructions on temperature limits and use.
Thread to DIN 13 d D DI DII SS S Hole spacing tolerance supporting element and deva.bm
unalloyed stainless steel
mm mm mm mm mm mm mm
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Preparation Installation
EN ISO 10642
Hexagon socket
countersunk head screw
deva.bm
deva.bm
screwed in place
Installation
The screws should be secured with adhesive, Loctite 278.
Observe manufacturers instructions on temperature limits and use.
1)
1
Countersinking is also suitable for screws to DIN EN ISO 7045-1 and DIN EN ISO 2009.
2
Installation dimensions (see drawings above) Table 7.3.2
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Installation of 10 mm thick deva.bm sliding plates
Figure 7.3.3
with M10 hexagon socket countersunk head screws to EN ISO 10642
1 2 3
deva.bm sliding plates Hole spacing and installation Figure 7.3.4
Notes
A
When screwing into place, secure deva.bm with a
pressure plate. Tighten alternately on the left and right
sides, in relation to the centre.
B C
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8
Dimensions
8.1 Recommended dimensions deva.bm cylindrical bearings
deva.bm bearings are made to DIN ISO 3547 standard. Other The sizes given in the following table can be manufactured as
sizes and tolerances for special applications are also possible. standard in all the alloys listed in this manual.
split line*
Cylindrical
bearings
* Split line must not be
located in load direction.
100 106
105 111
110 116
115 121
120 126
125 131 3.0 1.00 2.5 1.5
130 136
135 141
140 146
145 151
150 156
160 166
180 186
200 206
220 226
240 246
250 260
all dimensions
D1 + 2 S B
800 810
= recommended dimensions
Further dimensions on request.
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8.2 Dimensions deva.bm sliding plates
deva.bm sliding plates are deliverable as standard in the deva.bm 392 and deva.bm 362/9P. Other materials and
following materials: deva.bm 302, deva.bm 372, thicknesses are deliverable on request.
Sliding
plates
Dimensions deva.bm sliding plates Table 8.2.1
Wall thickness SS Wall thickness tolerance Sliding layer thickn. SL Useful width W1 2) Length L
min tolerance +1 mm tolerance +3 mm
mm mm mm mm mm
5.0 0.05 1)
1.55 200 1750
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Manufacturing restrictions
for deva.bm radial segments
Table 8.3.1
Contour elements
Segment thickness 1) Minimum bending diameter
for deva.bm sliding plates with Radial segment Sliding plate
sliding layer at the ...
Inner diameter Outer diameter Sliding layer
mm mm mm Ra 1.2
1.0 10 2)
2.5 45 2)
3.0 75 600
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9
Data relevant to the design of DEVA bearings
Questionaire 9.1.A
Description of application
Plain bearing Flanged bearing Thrust washer Spherical bearing Sliding plate
Floating bearing
Fixed bearing
B1
B1
SF ST BF
B1
SS
le
ng
ta
T il
L
D1
D2
D6
D5
D1
D1
D3
D2
D2
W
Shaft rotates Bearing rotates Angular motion Axial motion
Dynamic Shaft
Alternating Bearing housing
Impact
Environmental conditions Item 1 Item 2 Item 3
Radial load [kN]
Temperature at bearing
Axial load [kN]
Contact medium
Surface pressure
Radial [MPa]
Other influences
Axial [MPa]
Lifetime Item 1 Item 2 Item 3
Mating material Item 1 Item 2 Item 3
Desired operating time [h]
Material no./type
Permissible wear [mm]
Hardness [HB/HRC]
Company
Roughness Ra [m]
Company name
Housing material Item 1 Item 2 Item 3
Material no./type
Address
Lubrication Item 1 Item 2 Item 3
Dynamic viscosity
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Questionaire 9.1.B
Remarks
yes no
Explaination
* angle: According to DEVA definition, one cycle is four times the angle .
This is the basis to calculate the expected sliding distance.
1
3 0
2
4
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Portfolio
deva.metal is a family of high performance, self- is suitable for translatory, rotational and oscillating
lubricating bearing materials. The deva.metal system movements with cylindrical guide or also for direct
surface use. These movements can occur individually or
is based on four main groups bronze, iron, nickel and in combination.
stainless steel each containing dry solid lubricant, most
is used where conventional lubrication is not possible.
commonly graphite, uniformly dispersed within the metal
offers advantages for low-cost lubrication in comparison
matrix. to conventional bearing materials.
Important selection criteria are the sliding speed, can be used as back-up bearing for hydrodynamic
specific load, temperature and other application-specific lubrication.
influences. can be used with hydrodynamic water lubrication.
deva.metal
normally requires no lubrication.
provides maintenance free operation.
has high static and dynamic load capacity.
has good frictional properties with negligible
stick-slip.
can be used in dusty environments. World Class Bearing Technology
can be used in a temperature range of
-200C to +800C, depending on alloy.
gul DEVA GmbH
20 grades may be selected to tolerate corrosive applications.
tallendorf has no water absorption and is therefore dimensionally
stable, suitable for use in sea water and many
6428 701-0 commercial liquids.
6428 701-108
alloys are available for use in radioactive environments.
de
is electrically conductive. No signs of electrostatic
almogul.com charging occur.
deva.metal
DEVA in marine/offshore
DEVA in heavy-duty DEVA in the steel industry
Industry solutions
World Class Bearing Technology World Class Bearing Technology World Class Bearing Technology World Class Bearing Technology World Class Bearing Technology
Product information
Disclaimer
The present technical documentation has been prepared with care and all the We provide guarantees only after written agreement of the test procedures and para-
information verified for its correctness. No liability, however, can be accepted for meters and of all the relevant characteristics which the product is required to have.
any incorrect or incomplete information. The data given in the documentation All transactions conducted by DEVA are subject, in principle, to our terms of sale and
are intended as an aid for assessing the suitability of the material. They are delivery as indicated in our offers, product brochures and price lists. Copies are available
derived from our own research as well as generally accessible publications. on request. Our products are subject to a constant process of development. DEVA
The sliding friction and wear values stated by us or appearing in catalogues and other reserves the right to amend the specification or improve the technological data
technical documentation do not constitute a guarantee of the specified properties. without prior notice.
They have been determined in our test facilities under conditions that do not necessarily DEVA, deva.bm, deva.bm/9P, deva.metal, deva.glide and deva.tex are registered
reflect the actual application of our products and their service environment or permit trade marks of Federal-Mogul Deva GmbH, D-35260 Stadtallendorf, Germany.
comprehensive simulation in relation to them.
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Federal-Mogul DEVA GmbH
Schulstrae 20
35260 Stadtallendorf/Germany
Phone +49 6428 701-0
Fax +49 6428 701-108
www.deva.de
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