Drill and Blast
Drill and Blast
Drill and Blast
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GEOVIA Minex 6.5.0
Last modified: Tuesday, April 05, 2016
Drill and blast tutorial
Table of Contents
About this document 5
Overview 5
Requirements 5
Objectives 5
Workflow 6
Document conventions 7
Typographical conventions 7
Keyboard conventions 7
Menu conventions 7
Mouse conventions 7
Form elements 8
Setup for this tutorial 10
Tutorial data 10
Activity: Install the data set 10
Data set location 10
Activity: Back up the data set 10
Create a Minex project 10
Activity: Create a Minex project 10
Displaying the data set 13
Activity: Plot geometry data 13
Activity: Plot seam and topographical surfaces 15
Defining a blast layout 18
Activity: Setup a blast pattern 18
Creating a reference line 24
Activity: Create a reference line 24
Creating setout lines 25
Activity: Create setout lines 25
Editing a blast pattern and blast holes 30
Activity: Create a boundary polygon 30
Activity: Add, delete, and move individual holes 31
Activity: Angle holes 34
Generating pre-split holes 40
Activity: Generate pre-split holes 40
Designing a sump 43
Activity: Create a zone polygon and re-project sump holes 43
Reporting front row burden 46
Activity: Report burden 46
Activity: Display blast influence 47
Reporting 48
Activity: Generate a drillers report 48
Activity: Generate a GPS report 49
Fanning drill holes 50
Activity: Setup a blast pattern and digitise a reference line 50
Activity: Create a fanned pattern 53
Summary 56
About this document
Requirements
Before proceeding with this tutorial, you will need:
If you accept the default settings when you first install Minex, the data sets are installed. If you chose
not to install the data sets, refer to the Set up for this tutorial section of this document.
Objectives
After working through this tutorial, you will be able to:
l display data
l define a blast layout
l define a reference line
l define a setout line
l edit blast patterns/holes
l design pre-split holes
l design a sump
l report front row burden
l report drill hole information
l design a fanned pattern
Workflow
The following workflow demonstrates the steps in this tutorial. There are other ways to achieve a
similar result.
Document conventions
Typographical conventions
Some text in this guide has special formatting to help you identify it as part of a particular element of
information. The following table describes the different text formats and their meanings.
Text format Meaning
Text or data that varies with each input is shown in bold italic font and enclosed in angle brackets.
Some examples are installation directories, dates, names, and passwords. When you substitute the
<Bold Italic>
text for the variable, do not include the brackets. For example: <password> requires you to
substitute a password in place of <password>.
A word or phrase to which the author wants to give emphasis. For example: you must select an
Italic
item from the list to continue.
This font style indicates one of the following:
Keyboard conventions
Key combination Meaning
Press and hold the first key, then press the second key. For example: CTRL+Z means press
<key>+<key>
and hold the CTRL key, then press Z.
Menu conventions
When you click, or move the pointer over, some menu commands, a secondary, or subordinate,
menu appears. To indicate that you should select a command on a subordinate menu, this
documentation uses a greater than (>) sign to separate the main menu command from the
subordinate menu command. For example, File > Project > Project Manager means choose the File
menu, move the mouse pointer over the Project command, and then select Project Manager on the
subordinate menu.
Mouse conventions
Action Description
Click Press and release the left mouse button without moving the mouse.
Right-click Press and release the right mouse button without moving the mouse.
Double-click Rapidly click the left mouse button twice without moving the mouse.
With the mouse pointer over the object, press and hold the left mouse button to select the
Drag <an object> object. Move the pointer until the object is in the position you want, and then release the
mouse button.
Use your finger to make the wheel button roll. Move it forward, that is in a clockwise
Rotate
direction, or backward, that is in an anticlockwise direction.
Form elements
Forms can contain a variety of elements that enable users to carry out operations. Here is an
example form.
Element
Description Example
Note: If you changed the default settings when you installed Minex, the files may be in a different
location.
When creating a new project, you have the option of using the 'file collection' setting. You
choose a file collection setting when you want to have the data set organised into sub-
folders with meaningful names rather than a single folder. For this tutorial, you will not
perform this step.
6. Click Finish.
The project is set up and the Minex Explorer displays the DrillAndBlast folder and sub-
folders.
Note: If you use Hub to manage your files, Hub status icons are displayed beside the
files in the Minex Explorer. For this tutorial, Hub status icons are not shown. For more
information on Hub, refer to the Help, or the Hub training guide available with the Minex
tutorials.
Tip: In the Minex Explorer you can select the top-level folder, which is DrillAndBlast
for this project, look at the Properties pane, and see the full path of the project. This
information is useful if you forget, or want to verify, where the data is.
6. Click Ok.
The geometry data is displayed in Graphics.
The green line indicates the area for which you will design a blast.
7. Re-display the Geometry Display form.
8. Right-click the Geometry Display tab, and choose Get Parameter > area2.
The Geometry Display form is populated.
4. Click Ok.
The triangle is displayed in Graphics.
You must set up the blast pattern layout so that the bounding upper and lower surfaces,
depths or elevations are defined, for both the blast hole collars and toes. You use the Sur-
faces tab to define these surfaces. Several options are available to define their surfaces:
lconstant elevation
ltriangulated surface
l gridded surface
6. In the Collar Surface section, select the Triangle option, and choose the triangle file,
AIRPHOTO3PT.TR5.
7. On the Primary Toe Surface sub-tab:
a. Select the Grid option.
b. From the DD Name list, select MODEL.
c. Select the MGB2SR grid.
8. On the Secondary Toe Surface sub-tab:
a. Select the Use Secondary toe surface check box.
A Secondary Toe surface is used as the toe surface in all the areas which the
Primary Toe Surface does not exist or is not intersected during hole pro-
jection.
b. From the DD Name list, select BLAST.
c. Select the RL685 grid.
9. In the Design Surface section, make sure the Collar option is selected.
When you first lay out blast holes, they exist only on one surface - the collar or toe sur-
face, as selected in the Design Surface section. You then need to project the blast holes
onto the other surface. For this exercise, you will design holes on the collar surface and
then project them down to the toe surface to create the blast hole toe position.
Note: It is also possible to create a toe surface from production drill metres rather than
using the geological model. This method creates a more accurate surface due to the
increased number of holes used for seam interpretation.
10. Click the Plotting Parameters tab.
You use the Plotting Parameters tab to control the appearance of the blast pattern.
d. To plot a representation of the blast holes from collar to toe, select the Trace
check box.
Note: Because your blast holes are vertical, you will only be able to see this
trace if you "dip" the display.
12. In the Annotation section:
a. Make sure the Hole check box cleared.
When this option is selected, the blast hole number is displayed, and you can
specify the Size and Color of the text. In addition, if you only want to annot-
ate a few blast holes, like every third hole, you can enter a value in the Annot-
ate every n(th) hole field.
b. To display the drill depth of the holes, select the Depth check box.
You can also specify the Size, Color, and the number of Decimals displayed in
the depth annotation.
c. Change the Color to green.
d. Make sure the Annotate at Centre check box is cleared.
When this option is selected, the depth is displayed in the center of the blast
hole symbol.
e. Make sure the Setout (Line) check box is cleared.
When this option is selected, the row name for each setout row is displayed.
You can specify the Size and Color of the text. In addition, if you only want to
annotate a few setout rows, like every 3rd row, you can enter a value in the
Annotate every n(th) row field.
f. Make sure the Annotation Angle check box is cleared.
This option allows you to specify the angle at which the annotation is dis-
played. The default value of 0.0 is horizontal.
13. In the Blast Influence section, make sure the Display Blast Influence check box is
cleared.
When this option is selected, a radius of influence around the blast hole is displayed. This
is a typical representation of the zone of fracture around the blast hole. If this option is
selected, you can also specify the distance from the center of the blast hole in the Radius
field, and you can choose a Circle or Cylinder to represent the zone of fracture. The Cylin-
der option is useful for examining front row burdens.
14. Click Ok.
A blast pattern node is visible in the Blast Explorer tab.
You can now create a reference line, setout lines, and then generate holes.
Typically, you digitise the reference line in the direction of the face, perpendicular to the orientation
of the blast lines. The reference line must intersect blast lines and should be normal to the direction
of the strip.
In its simplest form, a reference line is a straight two-point line, however it can have several
inflections or even be a curved line.
Activity: Create a reference line
1. Select Blast > Reference Line.
Minex switches to digitise mode.
2. Digitise a line in similar location to the black line in the following image.
3. When you have finished digitising, right-click in Graphics, and select Accept.
l Digitise: Enables you to digitise and name each setout line individually.
l Normal to Reference Line: Allows you to first digitise any two-point line. This option
keeps the first digitised point and then automatically projects a line from the point at
an angle normal to the reference line and the same length and direction as the original
two-point line. Essentially, it will correct the digitised line so that it is normal (at 90
degrees) to the reference line.
l Offset R/Offset L: Creates the next setout line left or right relative to the direction the
line selected to offset from has been digitised.
5. Digitise a line from left to right, approximately parallel to the bench face.
6. Click Yes, so you can offset and create new rows from this newly created setout line.
A second Setout Line form appears.
11. On the Blast Pattern Setup form, click the Blast Explorer tab.
The newly created setout rows are all updated in the explorer.
14. To compute the toe position of each hole, in the Blast Explorer, right-click Blast pattern:
TRAIN/B1, and select Reproject.
The Re-project Holes form appears.
17. To save your geometry file, choose File > Save > Save Geometry File.
1. Zoom in on any holes that are too close, or over the edge of the bench crest.
Note: Depending on where you chose to put your reference and set out lines, you may
have a different configuration of holes.
2. To delete holes:
a. Hold down the Ctrl key, and click on each of the holes to select them.
b. Press the Delete key.
If you inspect the remaining front holes, you can see that there are still some that are
very close to the bench crest. Rather than deleting these holes, it is better to move them
to a more practical drilling position. You can move holes by selecting a hole, and then
right-clicking, and choosing Manipulate > Move > Drag.
3. Inspect your design and drag any holes that need to be moved, ensuring that you have
the XY + Z digitise mode selected.
4. Repeat the process for any holes that are too close to the pit wall.
5. Save the geometry file.
Tip: To add a single hole, on the Blast Explorer tab, then right-click a Row, and select
Add Hole. You will then be prompted to digitize the position of the new hole.
The following image shows the addition of a new hole near the bench crest. A hole depth
of 0.00 is indicated, as the hole has not been re-projected to create the correct toe pos-
ition.
Now that the collar position of some holes has been changed and extra holes have been
added, you need to re-project the holes to ensure the hole collar and toe positions to
match the blast surfaces.
6. On the Blast Explorer tab, right-click Blast Pattern: TRAIN/B1, and select Reproject.
Note: Because you have only modified and added holes for Row 1, you can select Row
1, right-click and select Reproject, which would re-project the holes on just that Row, not
the whole pattern.
1. On the Blast Pattern Setup form, click the Blast Explorer tab.
2. Right-click Row 1 and choose the Reproject.
3. Clear the Vertical Holes check box, and select the Normal check box.
When you select Normal, Minex projects the holes normal to the setout line.
4. In the Dip Angle field, type -75.
5. Click Ok.
The angled holes across Row 1 at the top of the screen can be seen from the hole trace
that is drawn from the collar to the toe.
7. On the Blast Pattern Setup form, click the Plotting Parameters tab.
11. On the Blast Explorer, expand the Row 1 node, then right- click the hole (for example,
Hole 29/1) and select Reproject.
The Re-project Holes form appears.
12. Clear the Vertical Holes check box, and enter the Azimuth as shown on the Blast
Explorer for the hole.
For example, in the following image, for Hole 29/1, the azimuth is 53.283127.
3. Click Ok.
The geometry data is displayed in Graphics.
Tip: You may need to zoom to the area.
The string represents a pit wall position at the design elevation of 690, but you need to
know the pit wall position at the current mining surface. For this exercise, assume a pit
wall angle of 70 degrees.
4. In Graphics, select the string, right-click and choose Go String mode, and then choose
Manipulate > Move > Project and Offset.
The String Project form appears.
6. Click Ok.
7. Right-click the new string, and choose Manipulate > Alter > Interpolate.
A Question dialog appears.
8. In the Interpolation interval field, type 4.
9. Click OK.
New points are created at the interval you specified.
You can see that some of the production holes fall 'behind' the pre-split holes, or are over-
lapping the pre-split area.
There are a number of ways you can correct this problem, but for the purpose of this exer-
cise, delete any holes that fall behind the pre-split line and 'drag' any holes that intersect
the pre-split surface back into the blast area.
Note: You will need to re-project the holes that you have 'dragged' back into the blast,
and their explosive charge will need to be adjusted at charge up time, due to the reduc-
tion in burden/spacing of the holes.
After editing the holes you should end up with a blast hole design that looks similar to the
following image.
Designing a sump
A sump can be designed by projecting an area of holes further down than the surrounding holes, so
that a sump can be excavated past the bench floor.
Activity: Create a zone polygon and re-project sump holes
1. Select Blast > Zone Polygon.
A Question dialog appears.
6. Make a note of the hole depths in the area you have selected as a sump and add a depth
of 3 to the deepest hole.
In this example a depth of 17 metres has been selected, as this makes the digging easier
in the area to place a sump.
7. Select Blast > Setup Blast Pattern.
The Blast Pattern Setup form appears.
8. Click the Surfaces tab, and change the Primary Toe Surface selection to Depth and enter
your depth.
For the previous example, a depth of 17 is used.
9. On the Blast Explorer tab, right-click Zone Polygon sump, and select Reproject.
3. Select the Triangle option, and in the Triangle field, select AIRPHOTO3PT.tr5.
4. Make sure the Only report holes with a front burden distance of less than check box is
selected, and set the value to 4.
5. In the Downhole distance increment field, enter a value of 2.
This value tells Minex the intervals at which it should search for the open face surface.
6. Enter a Check every (n) degrees value of 5.
This value specifies the number of degrees at which Minex should search.
7. Click Ok.
A report is generated in the Output Window. Any hole that has a burden less than the
minimum specified (4) is flagged **. In the following image, Hole 4 on Row 1, at a depth of
0.00, is at a distance of 1.69 from the front face of AIRPHOTO3PT.tr5, so has been flagged.
1. On the Blast Pattern Setup form, click the Plotting Parameters tab.
2. In the Blast Influence section, select the Display Blast Influence check box.
3. Enter a Radius that is approximately half your burden.
4. Select the Cylinder option, and change the color to red .
5. Click Ok.
6. To display the topographic surface (AIRPHOT3PT.tr5) in Graphics, use the Triangle > Dis-
play command.
Tip: If there are no holes with too little burden, try increasing the blast influence
radius to 8, to see how it is displayed. The following image shows the blast influence
radius for holes with too little burden.
Reporting
Activity: Generate a drillers report
You use this generic report to find the area, map, and class of the holes, and the blast holes
numbers. You can edit the file and use it to create custom reports for the drillers and charge crew.
3. Click Ok.
The GPS report is generated in Sokia (SDR_OUT) Format.
Tip: If you have Aquila guided GPS equipment, select Aquila (AQM) format from the
Output Type list.
In this particular example, the drill and blast engineer knows that historically a pattern of 6.5m x 8.0m
has worked well. As only a finite number of rows can be placed between the first and last rows, it is
necessary to determine rows of best fit between the two through fanning. The number of rows is
calculated as:
Tip: Use the Query tool to determine distances and calculate these figures for your design.
1. Restart Minex.
2. Make sure the 3D Design tab is active.
3. In the Minex Explorer, right-click THEDON.GM3 and choose Open.
4. In the Minex Explorer, right-click Blast_Design.mpf and choose Open.
5. On the String toolbar, click Display Geometry.
The Geometry Display form appears.
6. On the bottom of the form, right-click the Geometry Display tab, and choose Get Para-
meters > area2.
The Geometry Display form is populated.
7. Click Ok.
8. Select Blast > Setup Blast Pattern.
The Blast Pattern Setup form appears.
9. On the bottom of the form, right-click the Blast Pattern Setup tab, and choose Get Para-
meters > TRAIN2_B2.
The form is populated.
Note: The parameters are the same as those used for the initial blast pattern in this
tutorial, with the exception of the Area and Zone names (TRAIN2 and B2).
10. Click Ok.
Tip: If a Triangle not found error message appears, on the Surfaces tab of the Blast
Pattern Setup form, in the Collar Surface section, use to ellipsis button to locate the
AIRPHOTO3PT.tr5 file, and then click Ok again.
A blast pattern node is visible in the Blast Explorer tab.
13. When you have finished digitizing, right-click and select Accept.
6. To offset and create new rows from this newly created setout line, click Yes.
A second Setout Line form appears.
7. Fill in the form as shown.
Note: The direction of offset (Right) is relative to the direction in which the first row was
digitised.
8. Click Ok.
The rows are displayed in Graphics. The rows are fanned, with burden increasing to the
right as shown in the following image.
9. On the Blast Pattern Setup form, click the Blast Explorer tab.
The newly created setout rows have all been updated in the explorer.
10. Select the Blast Pattern: TRAIN2/B2, right-click, and choose Generate Holes.
A Question dialog appears.
12. To compute the toe position of each hole, in the Blast Explorer, right-click Blast pattern:
TRAIN2/B2, and select Reproject.
The Re-project Holes form appears.
14. To save your geometry file, choose File > Save > Save Geometry File.
Summary
Congratulations on completing this tutorial. You should now have a greater understanding of the
Minex drill and blast functions. You have learnt a number of concepts and topics including how to:
l display data
l define a blast layout
l define a reference line
l define a setout line
l edit blast patterns/holes
l design pre-split holes
l design a sump
l report front row burden
l report drill hole information
l design a fanned pattern