GD KT Pro-0272-0915 Sen Abs V1
GD KT Pro-0272-0915 Sen Abs V1
GD KT Pro-0272-0915 Sen Abs V1
CERATIZIT Luxembourg S. r. l.
Route de Holzem 101
Germany
CERATIZIT Deutschland GmbH
Robert-Bosch-Strae 23
D-72186 Empfingen
T. +49 7485 99802 0
E. info.deutschland@ceratizit.com
Italy
CERATIZIT Italia SpA
Via Milanese, 6
I-22040 Alserio (CO)
T. +39 031 6349 211
E. info.italia@ceratizit.com
We reserve the right to make technical changes for improvement of the product.
HARD MATERIAL SOLUTIONS BY CERATIZIT
COMPLETE PROGRAMME
WEAR PARTS
2015
EN
MA-PRO-0272-EN-09/15-V
7001071
CERATIZIT S.A.
101, Route de Holzem
LU-8232 Mamer
Luxembourg
WEAR PARTS
COMPLETE PROGRAMME
3
Dear customers,
From drawing tools for nail production and blanks for the tool and die industry
to customised, abrasion-resistant components for specific industries whatever
the application, Hard Material Solutions by CERATIZIT offers the right solution
for your wear protection needs. Thanks to our carbide and ceramic products,
machines run longer and maintenance is quicker to carry out and less frequently
INTRODUCTION
required. The result? Even more efficient production.
In the new WEAR PARTS main catalogue you will find more than 100 carbide
grades perfectly suited to your needs. The latest news is that we have once
again extended our product range for toolmakers and the metal forming sector.
Regardless of the industry you work in, we will continue to look for new applica-
tions where individual carbide or ceramic solutions can efficiently replace wear
parts be it in the automotive industry, the medical systems sector, the watch
and jewellery or the food industry. Browse through the catalogue and see for
yourself which possibilities our carbide innovations create for you.
INTRODUCTION page(s)
Welcome corporate values 6
Production sites 9
Carbide production 10
Carbide application and composition 16
General grade overview grade properties 18
E-Techstore 21
CERAMIC 228
CONTENTS
Components made of silicon nitride 230
INTRODUCTION
Grade selection grade overview 238
Surface quality 239
Index 240
6
INTRODUCTION
WELCOME
... a world of unique and consistently innovative solutions for This fact makes CERATIZIT hard materials and carbides indis-
wear parts, cutting tools and wood and stone machining. CER- pensable materials in order to significantly increase the ser-
ATIZIT is your partner for exceptional and highly personalised vice life of components which are subject to high stress. Ever
hard material products which guarantee cost efficiency, resist- more powerful machines, facilities and machining methods
ance and performance. Increasing both the productivity and constantly create new challenges for the CERATIZIT develop-
service life of your products in a very diverse range of indus- ment engineers. Intensive research and development activities
trial sectors is the very essence of our business. which precisely match your requirements and work processes
already today are able to provide the solutions for tomorrow.
CORPORATE VALUES
We challenge state-of-the-art technologies and develop
intelligent alternatives. Our speed of thought and deci-
sive actions give us a leading edge.
Communication matters
3 Trust and respect enable open communication. We
show who we are and what we feel. We keep our prom-
ises. We are open to and accept constructive criticism.
INTRODUCTION
Employee development matters
4 We continuously invest in personnel and offer out-
standing internal development opportunities. We attract
talents around the world and create a favourable envi-
ronment for long-term personal growth.
Professionalism matters
5 We strive to be professional in everything we do. Our
performance leads to results and growth which are
always above average.
Production sites
Mamer (Luxembourg)
The CERATIZIT Group has its headquarters in Mamer in
Luxembourg. Today the plant in Mamer has more than 1,150
employees and concentrates on industrial wear protection,
wood and stone machining as well as inserts and tools.
Alserio (Italy)
CERATIZIT Italia, formerly known under the name Aldap
has around 180 employees and is the centre of excellence
for metal forming within the CERATIZIT Group. The product
PRODUCTION SITES
range of the Alserio plant ranges from high-performance cold
forming tools to fastening and nail making tools.
Empfingen (Germany)
Around 400 employees at the Empfingen plant are responsi-
ble for the development, construction, production and sales
of carbide products in the wear parts sector as well as for the
tool and die industry.
Hitzacker (Germany)
INTRODUCTION
The plant in Hitzacker was founded in 1985 and today has
around 50 employees. CERATIZIT Hitzacker GmbH special-
ises in the production of carbide blanks and semi-finished
products for metal forming technology. At this production site
single parts and small series with very short delivery times are
mainly manufactured.
10
INTRODUCTION
CARBIDE A COMPOSITE MATERIAL
Carbides are composite materials consisting of a hard mate- cobalt content can amount up to 30%, whereas, for maximum
rial and a comparatively soft binder metal, like cobalt (Co). wear resistance, the cobalt content is reduced and the grain
The performance characteristics of carbide are determined by size decreased to the nano-crystalline range of < 0.2 m.
hardness, transverse rupture strength and fracture toughness.
With regard to their application, important parameters for the CERATIZIT produces far more than 100 different carbide
optimisation of these characteristics are the cobalt content and grades particularly for wear parts and cutting tools, thus offer-
the grain size of the metal binder phase. The tungsten carbide ing a customised solution for every application.
CARBIDE A COMPOSITE MATERIAL
Carbide production
CARBIDE - PRODUCTION
sten oxide under high temperature. Subsequently the oxide
is reduced to tungsten metal in a hydrogen atmosphere. The Blue tungsten oxide
metal powder is then mixed with carbon and carburised under
inert atmosphere at high temperatures. The production param-
eters are decisive for the WC grain size in the sintered carbide.
Powder preparation
The tungsten carbide is intensely mixed with the binder metal Tungsten
cobalt, nickel or iron, various grain growth inhibitors and mate-
rials, which promote compaction, by wet grinding so that a
INTRODUCTION
homogeneous suspension is created.
Afterwards, the suspension is dried in a spray tower to pro-
duce a granulate with good flow characteristics.
This granulate represents the basis for all forming processes.
Tungsten carbide
12
INTRODUCTION
CARBIDE - PRODUCTION
Metal forming
Pressing
Machining
INTRODUCTION 13
CARBIDE - PRODUCTION
Sintering
Sintering process
CARBIDE - PRODUCTION
Sintering
INTRODUCTION
14
INTRODUCTION
CARBIDE - PRODUCTION
Finishing
Finishing
Grinding
Coating
INTRODUCTION 15
CARBIDE - PRODUCTION
Composite parts
CARBIDE - PRODUCTION
Joining
INTRODUCTION
Erosion,
grinding, honing, ...
Quality check
16
INTRODUCTION
CARBIDE - APPLICATION AND COMPOSITION
CTDIA02
hardness
hard material wear resistance
phase
metallic binder
phase
The metallic binder provides
hard material
phase toughness
Hardness
CARBIDE - PROPERTIES
Cobalt content
Grain size
INTRODUCTION
Transverse rupture strength Toughness
Cobalt content Cobalt content
Grain size Grain size
Carbide grade
T.R.S.: >4000 MPa Carbide grade
Small grain size: < 0.5 m + VC Sufficient fracture toughness: Co content 20%
Low Co content ~ 8.5% Good wear resistance: 1030 HV30
High wear resistance: 1930 HV30 Medium grain size coarse or extra-coarse
18
INTRODUCTION
GENERAL GRADE OVERVIEW GRADE PROPERTIES
Com-
Transverse pressive Modulus Thermal Thermal
rupture Fracture strength of conduc- expansion
GENERAL GRADE OVERVIEW GRADE PROPERTIES
Ultrafine grades
CTU17R 8,5 14,55 1760 1730 92,7 2500 363000 8,0 4900 580 85 5,1
Submicron grain
CTS06D K01 3,0 15,35 2020 1980 93,9 3300 479000 7,3 8500 665 95 4,6
CTS12D K10-K15 6,0 14,95 1800 1770 92,9 3700 537000 8,8 7200 625 90 5,1
CTS15D K10-K30 7,5 14,75 1740 1710 92,6 3800 551000 9,5 6700 610 90 5,3
CTS17R 8,5 14,55 1600 1580 91,8 2800 406000 8,7 4800 585 100 5,1
CTS18D 9,0 14,55 1610 1590 91,9 3800 551000 11,0 6600 590 90 5,3
CTS20L K20-K40 10,0 14,45 1680 1660 92,3 3700 537000 9,4 6600 580 85 5,5
CTS22D 11,0 14,35 1520 1500 91,2 3900 566000 12,0 6300 570 85 5,3
CTS24D K40 12,0 14,25 1480 1460 90,9 4000 580000 12,5 6100 560 85 5,4
CTF12E K20 G10 6,0 14,95 1640 1620 92,1 2200 319000 9,9 6400 625 100 4,7
CTF21O 10,5 14,50 1280 1270 89,2 2600 377000 11,9 5100 560 100 5,4
CTF24E K40 G20 12,0 14,30 1330 1320 89,7 3000 435000 12,0 4900 560 95 5,5
CTF30E >K40 G30 15,0 14,05 1250 1240 88,8 3100 450000 13,1 4600 530 90 5,7
CTF40A G40 20,0 13,60 1070 1060 86,8 3400 493000 18,0 3900 490 90 6,4
CTF50A G50 25,0 13,15 950 940 85,3 3400 493000 21,0 3900 450 90 6,4
CTF54A >G50 27,0 12,95 920 910 85,0 3200 464000 22,0 3000 440 90 6,9
CTM14E 7,0 14,90 1550 1530 91,5 2600 377000 10,4 6000 615 95 5,0
CTM16O 8,0 14,85 1300 1290 89,4 2400 348000 10,8 4800 605 100 5,1
CTM17E 8,5 14,65 1420 1400 90,4 2800 406000 11,3 5300 600 95 5,1
Comment:
1. The data in this table are typical material parameters. We reserve 2. KIC*: The measured critical tension intensity factors (KIC) depend
the right to modify the data due to technical progress or due to to a high degree on the sample geometry and sample preparation.
further development within our company. A direct comparison with parameters which have been determined
by means of a different method is therefore not admissible.
INTRODUCTION 19
GENERAL GRADE OVERVIEW GRADE PROPERTIES
Com-
Transverse pressive Modulus Thermal Thermal
rupture Fracture strength of conduc- expansion
Coarse grain
CTE20A 10,0 14,60 1130 1120 87,6 2600 377000 18,0 4000 580 110 5,1
CTE20M 10,0 14,50 1140 1130 87,7 2600 377000 21,0 3600 560 110 5,1
CTE25A 12,5 14,30 1050 1040 86,6 2700 392000 20,0 3800 555 107 5,3
CTE30A 15,0 14,05 970 960 85,6 2800 406000 22,0 3600 530 105 5,6
CTE30M 15,0 14,05 960 950 85,5 2900 421000 23,0 3400 530 105 5,6
CTE35A 17,5 13,80 910 900 84,8 2850 413000 23,0 3500 560 103 5,9
CTE40A 20,0 13,60 850 840 84,2 2900 421000 24,0 3400 490 100 6,3
CTE40M 20,0 13,50 810 800 83,6 2800 406000 25,0 3200 490 100 6,3
CTE44A 22,0 13,40 810 800 83,6 2900 421000 25,0 3300 475 100 6,5
CTE50A 25,0 13,15 760 750 82,6 2800 406000 26,0 3200 450 97 6,8
CTE50M 25,0 13,15 710 700 81,7 2700 392000 27,0 3100 450 97 7,0
CTE60A 30,0 12,75 690 680 81,4 2700 392000 27,0 3100 420 95 7,3
CTE60M 30,0 12,70 610 600 80,0 2700 392000 29,0 3000 420 95 7,4
Silicon nitride
SNC1 9,0 3,25 1550 1530 91,5 1100 160000 6,5 3000 305 30 3,3
INTRODUCTION
SNCB5 12,5 3,25 1500 1480 91,1 1000 145000 6,0 3000 290 30 3,4
SNCE10 SN/TiN 4,20 1400 1380 90,3 >850 >123000 >7,0 3000 325 60 5,5
SNC20 11,0 3,24 1470 1450 90,8 850 5,7 3000 290 30 3,4
Comment:
1. The data in this table are typical material parameters. We reserve 2. KIC*: The measured critical tension intensity factors (KIC) depend
the right to modify the data due to technical progress or due to to a high degree on the sample geometry and sample preparation.
further development within our company. A direct comparison with parameters which have been determined
by means of a different method is therefore not admissible.
20
INTRODUCTION
GENERAL GRADE OVERVIEW GRADE PROPERTIES
The graphic illustrations below show that the mechanical stick), however, decreases with the grain size and the cobalt
properties of the carbide mainly depend on the binder content content of the carbide used. The list of the mentioned interde-
(Co) and the TC grain size. Hardness, i.e. wear resistance, pendencies, which could be extended at will for other wear and
increases inversely proportional to the fracture toughness. failure mechanisms, show that it is only possible to choose the
This means that the harder the material the more it reacts correct carbide grade following a systematic procedure and/or
to notch tensions and impact stress (the impact resistance based on experience with similar applications.
GENERAL GRADE OVERVIEW GRADE PROPERTIES
3000
2500
Hardness [HV30]
2000
1500
10m
1000
Ultrafine grades
500
0 5 10 15 20 25 30 Co [%]
4500
Transverse rupture strength [MPa]
INTRODUCTION
4000
3500
10m
3000
Submicron grain
2500
2000
1500
0 5 10 15 20 25 30 Co [%]
25
10m 20
KIC value [MPa*m1/2]
10
0
0 5 10 15 20 25 30 Co [%]
CERATIZIT E-Techstore
Speed
You have access to more than 20,000 products online. The
extended rapid product search via the material number, ISO
designation or characteristics allows you to find the product
you need. After ordering you will immediately receive an order
confirmation. You may inform yourself online at any time on the
delivery status of your products. (Track & Trace)
ETECHSTORE
Services
The CERATIZIT E-Techstore is available to you around the
clock. You may check the offer, order, consignments and
invoice online. Open orders can be changed at the last minute
if you wish to correct them. For this purpose you always use
your personal order templates. Should you have any ques-
tions, a personal contact will additionally be available.
Information
INTRODUCTION
You will receive state-of-the-art detailed technical information
and graphic illustrations for all products in the E-Techstore. You
will also be informed about possible connections and suitable
accessories. Thanks to the up-to-date availability check appli-
cable to all standard articles you can immediately see when
you will receive the requested products.
Business
All products are ordered at net prices and conditions. We guar-
antee optimal safety through SSL-encoding.
CERATIZIT linkage
The graphic illustrations below show that the mechanical stick), however, decreases with the grain size and the cobalt
properties of the carbide mainly depend on the binder content content of the carbide used. The list of the mentioned interde-
(Co) and the TC grain size. Hardness, i.e. wear resistance, pendencies, which could be extended at will for other wear and
increases inversely proportional to the fracture toughness. failure mechanisms, show that it is only possible to choose the
This means that the harder the material the more it reacts correct carbide grade following a systematic procedure and/or
to notch tensions and impact stress (the impact resistance based on experience with similar applications.
parameter, which cannot be precisely defined, correlates with
the fracture toughness of the material).
On the other hand, the transverse rupture strength does not
directly depend on the hardness but rather on the TC grain
size and the cobalt content. The adhesive wear (tendency to
3000
2500
Hardness [HV30]
2000
1500
10m
1000
Submicron grain
500
0 5 10 15 20 25 30 Co [%]
4500
Transverse rupture strength [MPa]
SOLUTIONS FOR METAL FORMING
4000
3500
10m
3000
Fine / medium grain
2500
2000
1500
0 5 10 15 20 25 30 Co [%]
25
10m 20
KIC value [MPa*m1/2]
Coarse grain
15
10
0
0 5 10 15 20 25 30 Co [%]
Submicron grain
CTS06 3,3 2020 1980 93,9 3300 479.000 6,5
CTS10 4,8 1980 1940 93,7 3400 493.000 7,4
CTS12 K05-K10 6,0 1820 1790 93,0 3500 508.000 8,2
CTS15 K15-K30 7,5 1740 1710 92,6 3600 522.000 8,6
CTS20 K20-40 10,0 1610 1590 91,9 3700 537.000 10,1
CTS24 K40 12,0 1480 1460 91,0 3900 566.000 9,9
CTS30 >K40 15,0 1330 1320 89,7 3800 552.000 11,9
Coarse grain
CTC50 25,0 770 760 82,4 2800 406.000 23,5
CTE20 10,0 1130 1120 87,6 2600 377.000 18,0
CTE25 12,5 1050 1040 86,6 2700 392.000 20,0
CTE30 15,0 970 960 85,6 2800 406.000 22,0
CTE35 17,5 910 900 84,8 2850 413.000 23,0
CTE40 20,0 850 840 84,2 2900 421.000 24,0
CTE50 25,0 760 750 82,6 2800 406.000 26,0
CTE60 30,0 690 680 81,4 2700 331.000 27,0
Comment:
1. The data in this table are typical material parameters. We reserve 2. KIC*: The measured critical tension intensity factors (KIC) depend
the right to modify the data due to technical progress or due to to a high degree on the sample geometry and sample preparation.
further development within our company. A direct comparison with parameters which have been determined
by means of a different method is therefore not admissible.
26
SOLUTIONS FOR METAL FORMING
GRADE OVERVIEW
The table below is intended as a guideline to show you which Benefit from the know-how and the experience of your contact
grades have been applied successfully in the various forming person at Hard Material Solutions by CERATIZIT to optimise
processes. It should, however, be taken into consideration that tool life using the right carbide grade.
in addition to the correct grade selection, a consistently high
metallurgical quality is a precondition for long tool life.
Medium toughness
Medium toughness
High toughness
High toughness
High toughness
Cutting knives
Clamping dies
Medium wear
Medium wear
Medium wear
resistance
resistance
resistance
CTS 10
CTS 12
CTS 15
CTS 20
CTS 24
SOLUTIONS FOR METAL FORMING
CTS 30
CTF 11
CTF 12
CTF 18
CTF 24
CTF 30
CTF 40
CTF 50
CTF 54
CTM 12
CTM 17
CTM 30
CTM 40
CTC 50
CTE 35
CTE 40
CTE 50
CTE 60
Medium toughness
Medium wear
resistance
Hammering mandrels
High wear resistance
High toughness
Medium toughness
Medium wear
resistance
High toughness
Medium toughness
Medium wear
resistance
Extrusion dies
High toughness
large
Medium toughness
Medium wear
resistance
Calibration dies
High toughness
Medium toughness
Medium wear
Simple
resistance
cold forming dies
Metal forming tools are subject to high stress, as they must resist both high
temperatures and high pressure. Our special carbide grades are very wear-re-
sistant and tough at the same time, giving them a long tool life.
When producing customised metal forming tools such as extrusion dies and
punches, we attach great importance to an optimal combination of geometry
and suitable materials.
SOLUTIONS FOR METAL FORMING
GENERAL METAL FORMING 29
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Materials
Steel
Aluminium
Stamping dies
Calibration tools
Carbide properties
Finish
As sintered
Ground
30
Drawing tools
(drawing nibs)
Sectors, applications
Wire production
Standard wire ISO programme
Steel cord & saw wire
Materials
Drawing nibs
Finish
Blank
According to customer request
1 2 3 4
1 3
ISO ISO nib H2 nib height
2 4
D2 nib diameter D01 hole as sintered .1 - 20.5 mm
(corresponds to nominal diameter with negative tolerance)
The dimensions of our CERATIZIT nibs for wire drawing are Our CERATIZIT grades are also adapted to the market require-
based on the current ISO recommendation. All our nibs come ments. In order to cater for situations where large nibs are
with a variety of conveniently graded hole dimensions with required to be reworked several times to create the largest
the most frequently used drawing angle (2 ) for each drilling possible diameter used. Nibs can be manufactured on request
range. with smaller exit holes.
DRAWING TOOLS DRAWING NIBS 33
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Automotive industry
Construction and metal construction industry
Electric and electronic industry
Jewellery industry
Tube and profile drawing tools
Bar drawing
Materials
Products
Mandrels
Drawing tools for special profiles
High toughness
High wear resistance
Finish
Finish-ground (ready-to-use)
34
DRAWING TOOLS DRAWING NIBS
PROGRAMME HIGH-PERFORMANCE TOOLS
Complex forms
Formand dimensions
Every MasterDie tool with the sameform can be mounted in
the same MasterDie steel case.
DRAWING TOOLS DRAWING NIBS
Mounting instructions
Forming tools are used in the high-volume production of nails and rivets. When
made of carbide, they offer high wear protection and thus achieve excellent tool
life.
Our tools and tooling systems cover all phases of nail manufacture. Products
comprise everything from carbide inserts to tool holders.
SOLUTIONS FOR METAL FORMING
NAIL MAKING INDUSTRY 45
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Machine manufacturers
WAFIOS
KOVOPOL
VITARI
MORONI
AMBA
FASTECH
Carbide inserts
Carbide properties
Wear resistance
Fracture toughness
Maximum process security
Finish
Finish-ground (ready-to-use)
46
NAIL MAKING INDUSTRY
SECTORS / PRODUCTS / PROPERTIES
The two-piece design is the first of its kind in the world and
provides unique breakage protection for clamping inserts, thus
helping nail producers to double tool life, a fact particularly
appreciated by renowned machine manufacturers such as
Wafios. This makes it possible to reduce machine downtime
to a minimum while optimising machine utilisation.
NAIL MAKING INDUSTRY 47
CONTENTS
Contents
Diamond point Short diamond Clinch point Chisel point Ballistic point Blunt
point point
Possible types of screw head After designation, please indicate the wire ,
including tolerance and head shape
Supply details: tool holder including clamping screw, but without insert
Ordering example: 10 pairs of inserts 12 d = 2.0+0,05; D = 4.0; R = .3; = 160
48
NAIL MAKING INDUSTRY
PROGRAMME N1, N2, N11, N21
Tool holder
2
Dimensions in mm
Type,
ordering description Machine type B H L L1
KBH2812-N1-N2 N1, N2, N11, N21 28 18 62 70
Clamping insert
NAIL MAKING INDUSTRY
Dimensions in mm
Type,
ordering description Machine type S H
KBE 12 N1, N2, N11, N21 12 12
Dimensions in mm
Type,
ordering description Machine type B H L L1
GKB2818-N1-N2 N1, N2, N11, N21 28 18 62 70
Dimensions in mm
Type,
ordering description Machine type B H L
ZBH2012-N1-N2 N1, N2, N11, N21 20 12 66
ZBH2014-N1-N2 N1, N2, N11, N21 20 14 66
NAIL MAKING INDUSTRY 49
PROGRAMME N1, N2, N11, N21
Dimensions in mm
Type,
ordering description Machine type B H L
ZBE 43-N3 N1, N2, N11, N21 12 7 20 43
Dimensions in mm
Type,
ordering description Machine type D L t
DOP 11-R N1, N2, N11, N21 11 52 1,0 60
Dimensions in mm
Type,
ordering description Machine type D L
DOP 11-S N1, N2, N11, N21 11 52
Feeder
Dimensions in mm
Type,
ordering description Machine type S L
EKL 0505-35 N1, N2, N11, N21 5 35
50
NAIL MAKING INDUSTRY
PROGRAMME N3, N31
Tool holder
2
Dimensions in mm
Type,
ordering description Machine type B H L L1
KBH 2812 N3, N31 28 18 74 74
Clamping insert
NAIL MAKING INDUSTRY
Dimensions in mm
Type,
ordering description Machine type S H
KBE 12 N3, N31 12 12
Dimensions in mm
Type,
ordering description Machine type S S L L1
GKB 2818 N3, N31 28 18 74 74
Dimensions in mm
Type,
ordering description Machine type B H L
ZBH 2014 N3, N31 20 14 66
GS
Dimensions in mm
Type,
ordering description Machine type B H L
ZBE 43-N3 N3, N31 12 7 20 43
NAIL MAKING INDUSTRY 51
PROGRAMME N3, N31
Dimensions in mm
Type,
ordering description Machine type D L
DOP 13 N3, N31 13 52
Dimensions in mm
Type,
ordering description Machine type D L t
DOP 13-R N3, N31 13 52 1,0 60
Feeder
Dimensions in mm
Type,
ordering description Machine type S L
EKL 0707-40 N3 7 40
EKL 0707-50 N31 7 50
52
NAIL MAKING INDUSTRY
PROGRAMME N4, N41
Tool holder
2
Dimensions in mm
Type,
ordering description Machine type B H L L1
KBH 4016 N4, N41 40 25 80 95
Clamping insert
NAIL MAKING INDUSTRY
Dimensions in mm
Type,
ordering description Machine type S H
KBE 16 N4, N41 16,5 16,5
Dimensions in mm
Type,
ordering description Machine type S S L L1
GKB 4025 N4, N41 40 25 80 95
Dimensions in mm
Type,
ordering description Machine type B H L
ZBH 2516 N4, N41 25 16 81
NAIL MAKING INDUSTRY 53
PROGRAMME N4, N41
GS
Dimensions in mm
Type,
ordering description Machine type B H L
ZBE 35 N4, N41 14 8,5 20 35
ZBE 40 N4, N41 14 8,5 20 40
ZBE 50 N4, N41 14 8,5 20 50
ZBE 60.1 N4, N41 14 8,5 20 60
Dimensions in mm
Type,
ordering description Machine type D L t
DOP 16-R N4, N41 16 62 1,5 60
Dimensions in mm
Type,
ordering description Machine type D L
DOP 16-S N4, N41 16 62
54
NAIL MAKING INDUSTRY
PROGRAMME N4, N41
Feeder
Dimensions in mm
Type,
ordering description Machine type S L
EKL 0707-50 N4, N41 7 50
NAIL MAKING INDUSTRY
SOLUTIONS FOR METAL FORMING
NAIL MAKING INDUSTRY 55
PROGRAMME N5, N51
Tool holder
2
Dimensions in mm
Type,
ordering description Machine type B H L L1
KBH 4516 N5, N51 45 30 105 120
KBH 4520 N5, N51 45 30 105 120
Clamping insert
GS
Dimensions in mm
Type,
ordering description Machine type B H L
ZBE 35 N5, N51 14 8,5 20 35
ZBE 40 N5, N51 14 8,5 20 40
ZBE 40-H N5, N51 14 11 20 40
ZBE 50 N5, N51 14 8,5 20 50
ZBE 50-H N5, N51 14 11 20 50
ZBE 60.1 N5, N51 14 8,5 20 60
56
NAIL MAKING INDUSTRY
PROGRAMME N5, N51
Dimensions in mm
Type,
ordering description Machine type B H L
ZBH2818 N5, N51 28 18 108
ZBH2818-H N5, N51 28 18 108
Dimensions in mm
Type,
ordering description Machine type D L
DOP 20 N5, N51 20 75
Dimensions in mm
Type,
ordering description Machine type D L t
DOP 20-R N5, N51 20 75 1,5 60
Dimensions in mm
Type,
ordering description Machine type D L
DOP 20-S N5, N51 20 75
NAIL MAKING INDUSTRY 57
PROGRAMME N5, N51
Feeder
Dimensions in mm
Type,
ordering description Machine type S L
EKL 1010-60 N5, N51 10 60
Tool holder
2
Dimensions in mm
Type,
ordering description Machine type B H L L1
KBH 4516L N6, N61 45 30 115 134
KBH 4520L N6, N61 45 30 115 134
Clamping insert
NAIL MAKING INDUSTRY
Dimensions in mm
Type,
ordering description Machine type S H
KBE 16 N6, N61 16 16,5
KBE 20 N6, N61 20 16,5
Dimensions in mm
Type,
ordering description Machine type S S L L1
GKB 4530L N6, N61 45 30 115 134
GS
Dimensions in mm
Type,
ordering description Machine type B H L
ZBE 35 N6, N61 14 8,5 20 35
ZBE 40 N6, N61 14 8,5 20 40
ZBE 40-H N6, N61 14 11 20 40
ZBE 50 N6, N61 14 8,5 20 50
ZBE 50-H N6, N61 14 11 20 50
ZBE 60.1 N6, N61 14 8,5 20 60
NAIL MAKING INDUSTRY 59
PROGRAMME N6, N61
Dimensions in mm
Type,
ordering description Machine type B H L
ZBH 3222 N6, N61 32 22 130
ZBH 3222 H N6, N61 32 22 130
Dimensions in mm
Type,
ordering description Machine type D L t
DOP 25-R N6, N61 25 90 1,5 60
Dimensions in mm
Type,
ordering description Machine type D L
DOP 25-S N6, N61 25 90
60
NAIL MAKING INDUSTRY
PROGRAMME N6, N61
Feeder
Dimensions in mm
Type,
ordering description Machine type S L
EKL 1010-60 N6, N61 10 60
NAIL MAKING INDUSTRY
SOLUTIONS FOR METAL FORMING
NAIL MAKING INDUSTRY 61
PROGRAMME N80
Tool holder
Dimensions in mm
Type,
ordering description B H L
KBH 3716 37 16,4 68,5
Clamping insert
Cutting tool
Cutting knife
Dimensions in mm
Type,
ordering description Wafios-N B H L
ASM-N80 4221.5.1301... 30 15 50
62
NAIL MAKING INDUSTRY
PROGRAMME N80
N80 N80H
Dimensions in mm
Type,
ordering description Wafios-N B H L
ZBE 30.0-N80-H 4222.5.1346.03 16,5 20 20 30
ZBE 40.0-N80-H 4222.5.1346.00 16,5 20 20 40
ZBE 60.0-N80-H 4222.5.1346.04 16,5 20 20 60
ZBE 35.0-N80 4222.5.1346.03 12 12 25 35
ZBE 40.0-N80 4222.5.1346.00 12 12 25 40
ZBE 47.0-N80 4222.5.1346.02 12 12 25 47
ZBE 60.0-N80 4222.5.1346.04 12 12 25 60
NAIL MAKING INDUSTRY
Dimensions in mm
Type,
ordering description Wafios-N D L
DOP 16-N80 4222.5.1370.00 16 138
SOLUTIONS FOR METAL FORMING
Dimensions in mm
Type,
ordering description Wafios-N D L t
DOP 16-N80-R 4222.5.1371.00 16 138 1,0 60
DOP 20-N80-R 4222.5.1376.00 20 138 1,0 60
Dimensions in mm
Type,
ordering description Wafios-N D L
DOP 16-N80-S 16 138
DOP 20-N80-S 20 138
NAIL MAKING INDUSTRY 63
PROGRAMME N80
Dimensions in mm
Type,
ordering description Wafios-N B H L
FHW-N80 4221.5.1310... 16 10 67,5
FHW-N80 4227.5.1312... 18 12 78
Holding anvil
Feeder
Anvil
Dimensions in mm
Type,
ordering description Wafios-N B H L
ABO-N80 4221.5.1320... 21 12 12
ABO-N80-N 4227.5.1304.00 20 x 19,5
64
NAIL MAKING INDUSTRY
PROGRAMME N90, N90A, Wafios-N
Tool holder
2
Dimensions in mm
Type,
ordering description Machine type B H H2 L
KBH 4016-N90 N90 40 25 16,5 80
Tool holder
NAIL MAKING INDUSTRY
Dimensions in mm
Type,
ordering description Machine type B H H1 H2 L
KBH 4016-N90A-20 N90A 40 25 20 14 80
Clamping insert
SOLUTIONS FOR METAL FORMING
Dimensions in mm
Type,
ordering description Machine type S H
KBE 16 N90 16,5 16,5
KBE 16A-14 N90A 16,5 14
KBE 16-20 N90 16,5 20
Dimensions in mm
Type,
ordering description Machine type B H L
GKB 4025-N90 N90 40 25 80
GKB 4025-N90-35 N90 40 35 80
NAIL MAKING INDUSTRY 65
PROGRAMME N90, N90A, Wafios-N
Dimensions in mm
Type,
ordering description Machine type B H H1 L
GKB 4025-N90A-20 N90A 40 25 20 80
Dimensions in mm
Type,
ordering description Wafios-N D L
DOP N90-122 4226.5.1170.00 20 122
DOP N90-126 4226.5.1370.00 20 126
DOP N90-130 4226.5.1351.00 20 130
DOP N90-137 4226.5.1395.01 20 137
DOP N90-144 4226.5.1379.00 20 144
66
NAIL MAKING INDUSTRY
PROGRAMME N90, N90A, Wafios-N
Dimensions in mm
Type,
ordering description Wafios-N D L
DOP N90-122-R 20 122
DOP N90-126-R 4226.5.1384... 20 126
DOP N90-130-R 4226.5.1354... 20 130
DOP N90-137-R 4226.5.1388... 20 137
DOP N90-144-R 4226.5.1387... 20 144
NAIL MAKING INDUSTRY
Dimensions in mm
Type,
ordering description Wafios-N D L
DOP N90-122-S 20 122
DOP N90-126-S 20 126
DOP N90-130-S 20 130
SOLUTIONS FOR METAL FORMING
Feeder
Dimensions in mm
Type,
ordering description Wafios-N D L
EKL 1045 4226.5.1308.01 10 45
NAIL MAKING INDUSTRY 67
PROGRAMME ND90, ND91, ND92-S
Tool holder
Dimensions in mm
Type,
ordering description Wafios-N B H L
KBH 4816-ND 4233.5.1302.00+1303.00 48,2 16,4 78,5
KBH 4820-ND 4236.5.1302.00+1303.00 48,2 16,4 78,5
KBH 5020-ND-H 4236.5.1306.00+1307.00 50,2 20 78,5
Clamping insert
Dimensions in mm
Type,
ordering description Wafios-N B H L
ZBE 30.0-ND 4233.5.3920.00 16,5 28 28 30
ZBE 40.1-ND 4233.5.3919.00 16,5 28 28 40
ZBE 45.0-ND 4233.5.3921.00 16,5 28 28 45
Cutting knife
Dimensions in mm
Type,
ordering description Wafios-N B H L
ASM-ND-G 4233.5.1809... 27 26 61
ASM-ND-M 4233.5.3907... 23 22 48
68
NAIL MAKING INDUSTRY
PROGRAMME ND90, ND91, ND92-S
Counter knife
Dimensions in mm
Type,
ordering description Wafios-N B H L
GGM-G 4233.5.1809... 27 26 61
GGM-M 4233.5.3907... 24 24 48
Cutting knife
NAIL MAKING INDUSTRY
Dimensions in mm
Type,
ordering description Wafios-N B H L
ASM-ND-B 4233.5.1213... 22 14 50
Cutting bush
SOLUTIONS FOR METAL FORMING
Dimensions in mm
Type,
ordering description Wafios-N B H L
ASB-ND 4233.5.1210... 20 55 8
ASB-ND 4233.5.1216... 20 55 12
ASB-ND 4236.5.1216... 20 55 12
Supply details: tool holder including clamping screw, but without insert
Ordering example: 10 pairs of inserts 16 d = 3.1+0,05; D = 7.0; R = 0.3; = 160
NAIL MAKING INDUSTRY 69
MOUNTING INSTRUCTIONS N80, N80D, N80R, ND90, ND91, ND92
Axial displacement
e.g.: KBE 12
SOLUTIONS FOR METAL FORMING
Height displacement
e.g.: ZB 40.1 N90
Angle displacement
e.g.: ZBE 40
NOTES
NAIL MAKING INDUSTRY
71
Forging technology
Metal forming tools which are used to reduce tubes or bars through hammering,
must be wear resistant. Tools such as these machine the work piece at a high
frequency and must consistently withstand the pressure.
When it comes to our hammering tools and mandrels, we pay great attention to
achieving an optimum balance between material and geometry. This allows us
to guarantee high repeatability and long-lasting quality.
SOLUTIONS FOR METAL FORMING
FORGING TECHNOLOGY 73
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Automotive industry
Defence engineering
Hot forging
O.E.M.
Materials
Steel
Steel and sintered alloys
FORGING TECHNOLOGY
Products
Forging hammers
Forging mandrels
CERATIZIT has developed shear blades for hot forming applications.Our shear
blades are made of a special hard material suitable for hot forming at working
temperatures up to 1,300C.
Theyare used in automatic hot forging machines for steel bar shearing up to a
diameter of 45 mm.
Hard material blades grant a much longer tool life compared to other tool mate-
rials. Longer tool life means higher productivity and better shearing quality.
SOLUTIONS FOR METAL FORMING
HOT FORMING TECHNOLOGY 75
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Materials
Steel
Products
Carbide properties
Cold forming is the most economic method of high volume production. It is for
this reason that carbide tools are increasingly used, as they are able to with-
stand the pressure and to achieve long tool life.
Thanks to decades of experience, we have the necessary expertise in all manu-
facturing and machining technologies and are able to fulfil both the current and
future requirements in the metal forming sector.
SOLUTIONS FOR METAL FORMING
BLANKS FOR COLD FORMING 77
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Materials
Products
Drawing dies
Carbide properties
Wear resistance
Fracture toughness
Suitable grade available for every application
Suitable for coating
Compressive strength
Machinability
Finish
As sintered
Semi-finished, preground
78
BLANKS FOR COLD FORMING
TABLE OF TOLERANCES
Thanks to advanced machines we are able to produce round For prismatic parts the maximum dimensions possible in
parts with a diameter of 4 mm up to 200 mm and lengths of production are l = 250 mm, w = 100 mm and h = 42 mm. We
up to 250 mm. are happy to provide individual offers for special dimensions.
Length tolerances
Length External diameter
[mm] [mm] Example:
from - to
Blank for finished dimension D 20.00 / 20.0 x 50 mm will be
10 - 18 20 - 28 32 - 50
supplied as,
<15 0,4 - 1,1
Lmin = 50.5 to Lmax = 51.9 mm
16 - 25 0,4 - 1,2
26 - 30 0,4 - 1,3 0,4 - 1,4 0,4 - 1,5
31 - 40 0,4 - 1,5 0,4 - 1,5 0,4 - 1,6
41 - 50 0,5 - 1,8 0,5 - 1,9 0,5 - 2,0
51 - 60 0,5 - 2,2 0,5 - 2,3 0,5 - 2,3
61 - 80 0,5 - 2,6 0,5 - 2,7 0,5 - 2,7
81 - 100 0,5 - 3,1 0,5 - 3,1
101 - 120 0,6 - 3,7 0,6 - 3,7
>121 0,6 - 4,2
NOTES
BLANKS FOR COLD FORMING
79
Solutions
for the tool and die industry
In order to come out on top against competitors, tool designers must meet
constantly increasing demands. Tools, and in particular active components,
must be sophisticated, powerful and of the highest quality.
This is only possible using high quality carbide. The prerequisite for this is a
permanently homogeneous and consistent carbide structure which guarantees
Corrosion-resistant grades CF grades exhibit excellent corrosion resistance combined with the
mechanical and physical properties required in the tool and die industry.
CF-S12Z: due to its high hardness particularly adapted for applications with
substantial abrasive wear.
CF-S18Z: for small punches and dies with thin walls and delicate shapes
which require high transverse rupture strength. This grade offers both
excellent wear resistance as well as better edge stability compared to the
standard grades.
components.
CF-20HP: combines high toughness with good wear resistance and is the
ideal grade for stamping, bending, blanking and forming of material with
large cross-sections and high tensile strength.
Compared to standard grades with similar toughness, this new development
shows improved wear resistance and reduced tendency to adhesion.
Submicron grades For difficult abrasive materials and wherever there is a tendency for galling.
Excellent wear resistance.
For stamping thin sheet metal and foils as well as for extremely thin-walled
active components.
Fine / medium grain grades The standard grades for the tool and die industry. Ideal compromise
between wear resistance and fracture toughness with very good edge
stability.
Coarse grain grades Very high toughness combined with sufficient hardness for cutting,
stamping, bending and embossing operations.
SOLUTIONS FOR THE TOOL AND DIE INDUSTRY 83
GRADE PROPERTIES
Transverse rupture
Binder Hardness strength Fracture toughness
CERATIZIT ISO
grade code code U.S. code [m %] HV10 HV30 HRA [MPa] [P.S.I.] [MPa*m1/2 ]
Corrosion-resistant grades
Submicron grain
CF-S12Z 6,0 1860 1830 93,2 3600 522.000 9,0
CF-S18Z 9,0 1630 1610 92,0 3500 508.000 11,0
Coarse grain
CF-20HP 10,0 1300 1290 89,4 2800 406.000 15,1
Comment:
1. The data in this table are typical material parameters. We reserve 2. KIC*: The measured critical tension intensity factors (KIC) depend
the right to modify the data due to technical progress or due to to a high degree on the sample geometry and sample preparation.
further development within our company. A direct comparison with parameters which have been determined
by means of a different method is therefore not admissible.
84
SOLUTIONS FOR THE TOOL AND DIE INDUSTRY
GRADE PROPERTIES
3000
2500
Hardness [HV30]
CF-S12Z
CF-H25S+
2000 CF-S18Z
CF-20HP
CF-H40S+
1500
CF-F35Z
10m
1000
Submicron grain
500
0 5 10 15 20 25 30 Co [%]
4500
CF-S18Z CF-F35Z
3500 CF-H40S+
3000
CF-20HP
CF-H25S+
10m 2500
1500
0 5 10 15 20 25 30 Co [%]
SOLUTIONS FOR THE TOOL AND DIE INDUSTRY
25
20
KIC value [MPa*m1/2]
CF-20HP
CF-F35Z
15
CF-S18Z
CF-H25S+ CF-H40S+
10
10m
CF-S12Z
Coarse grain 5
0
0 5 10 15 20 25 30 Co [%]
Storage Cleaning
Stamping, bending,
Coating
forming
Graph CF-process chain
0,00100
CF grades
0,00010
0,00001
-500 -250 0 250 500
Potential [mV]
Co containing chromium-oxide
layer
Contents
CONTENTS
Rods for punching dies, diameter ground to h6 105
CF-H40S+ 105
CF-S18Z 106
Construction data 107
Sectors, applications
Materials
Products
Carbide properties
Wear resistance
Compressive strength
Corrosion resistance
Transverse rupture strength
Very good machinability in all following processes
Good suitability for coating and removal of coating
90
BLANKING AND LAMINATION TOOLS
PROGRAMME
Type, L B S
description Material [mm] [mm] [mm]
BLANKING AND LAMINATION TOOLS
Type, L B S
description Material [mm] [mm] [mm]
Type, L B S
description Material [mm] [mm] [mm]
BLANKING AND LAMINATION TOOLS
Type, L B S
description Material [mm] [mm] [mm]
Type, L B S
description Material [mm] [mm] [mm]
BLANKING AND LAMINATION TOOLS
Type, L B S
description Material [mm] [mm] [mm]
Type, L B S
description Material [mm] [mm] [mm]
BLANKING AND LAMINATION TOOLS
Type, L B S
description Material [mm] [mm] [mm]
Type, L B S
description Material [mm] [mm] [mm]
BLANKING AND LAMINATION TOOLS
Type, L B S
description Material [mm] [mm] [mm]
Type, L B S
description Material [mm] [mm] [mm]
BLANKING AND LAMINATION TOOLS
Type, A I L
description Material [mm] [mm] [mm]
Type, A I L
description Material [mm] [mm] [mm]
BLANKING AND LAMINATION TOOLS
For the tool and die industry we exclusively deliver sintered The way of transmitting the drawing represents a significant
parts which are produced on our state-of-the-art machines factor with regard to the time taken to process an order and
by the CERATIZIT skilled workers. It is therefore necessary the quality that is achieved. This is why we are going touse
to speak the same language with regard to the dimensions drawing transmissionvia e-mail to alarger degree. The file
indicated in the drawings in order to manufacture products format should be .dwg or .dxf and large data amounts should
correctly (see illustrations below). be zipped.
In this context, it is a big advantage for you that you can illus-
trate the hole specifications etc. in a simplified way. The part
will then be supplied in accordance with the appropriate tables.
8 2 R8 3 3
2 5
5 2
7 4
6
4 20
3
R4
4
,5
Zero reference
R 20
5
point
7 6 7 6
10 9
55
20
8 8
37
(18
Y
1 0 1 0
x)
3
2 2
X
TK
25
15
45
15 3
25
16
4 4
11
Detail coordinates for radii
15 30 14
R = tangential
13
1...n required coordi-
R 4,
,5
1...n required coordinates R8 nates either directly
4
12
either directly dimensioned dimensioned or in
or in tabular form tabular form Theoretical point of intersection
20 25 15 30
Datum faces
100
0
10
30
50
70
85
20
50
70
0
30
(6 6
x)
80
50
20 20
(8x
80
50
)
60 65 20
70 70
75 55
70
0
20
55
60
80
90
110 110
d1
d1 d d1
Holes in sintered blanking parts 4 d1 - 1,0 6,5
Simplified illustration for use with your order drawing >46 d1 - 1,0 8,0
> 6 10 d1 - 1,5 12,0
Socket head Start hole
screw M6 Nut M6xh Steel plug M6 2
Dowel holes
(finished dimensions df = 4.0/5.0/6.0/7.0/8.0/10.0)
SOLUTIONS FOR THE TOOL AND DIE INDUSTRY
Supplied as follows:
X
Stepped bore
Counterbore for M6 for nuts fixed Brazed steel Start hole (
head socket screw with adhesive plug for M6 1/1.5/2/2.5/3/4)
D2 D2 D1 xmax. xmax.
h2
xmax d
h*
h1
40 df - 0,5
> 40 100 df - 1,0
> 100 df - 1,5
d d
M5 10
customer
M6 10 d Increment
M8 14 >7 0,5
M10 16 7,0 1,0
NOTES
BLANKING AND LAMINATION TOOLS
SOLUTIONS FOR THE TOOL AND DIE INDUSTRY BLANKING AND LAMINATION TOOLS
109
110
Sectors, applications
Materials
Wear resistance
Corrosion resistance
Toughness (edge stability)
Compressive strength
Transverse rupture strength
Very good machinability in all following processes
Good suitability for coating and removal of coating
112
POWDER COMPACTION TOOLS
PROGRAMME
Type, A L
description Material [mm] [mm]
CTPP-035000-320 CF-H40S+ 11801200 35 320
CTPP-040000-320 CF-H40S+ 11801201 40 320
POWDER COMPACTION TOOLS
SOLUTIONS FOR THE TOOL AND DIE INDUSTRY POWDER COMPACTION TOOLS
113
114
Die-sinking is the optimum procedure for the production of small and deep
holes. Today, every material with electric conductivity can be machined very
economically using this technique.
Die-sinking requires wear-resistant carbide electrodes. These electrodes are
superior to electrodes made of copper, brass or tungsten copper thanks to their
precision, process security and economy.
SOLUTIONS FOR THE TOOL AND DIE INDUSTRY
MATERIAL FOR EROSION 115
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Automotive industry
Electric and electronic industry
Gas and aircraft turbine construction
Medical systems
Watch and clock industry
Mould and die making
Materials
Carbide
Metals
Conductive materials
Carbide properties
Wear resistance
Rigidity, strength and positioning accuracy
Cutting to size without burrs possible
Good economy
117
Our carbide rolls offer optimum characteristics for hot rolling. They are wear-re-
sistant and at the same time very tough. We provide various carbide grades and
sintered rolls in different sizes as well as semi-finished and ready-to-use rolls
suitable for all fields of application.
In addition to the carbide products we also manufacture rolls made of silicon
ceramic, which achieve excellent performance as guide rolls or pressure rolls.
SOLUTIONS FOR MILLS
ROLLS FOR HOT ROLLING 119
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Mills
Automotive industry
Steel industry
Materials
Carbide properties
Coarse grain
CTE12A 6,0 15,00 1300 1290 89,4 2400 16,0 4300 630 115 4,7
CTE20A 10,0 14,60 1130 1120 87,6 2600 18,0 4000 580 110 5,1
CTE25A 12,5 14,30 1050 1040 86,6 2700 20,0 3800 555 107 5,3
CTE30A 15,0 14,05 970 960 85,6 2800 22,0 3600 530 105 5,6
CTE35A 17,5 13,80 910 900 84,8 2850 23,0 3500 510 103 5,9
ROLLS FOR HOT ROLLING
CTE40A 20,0 13,60 850 840 84,2 2900 24,0 3400 490 100 6,3
CTE44A 22,0 13,40 810 800 83,6 2900 25,0 3300 475 100 6,5
CTE50A 25,0 13,15 760 750 82,6 2800 26,0 3200 450 97 6,8
CTE60A 30,0 12,75 690 680 81,4 2700 27,0 3100 420 95 7,3
CTE20M 10,0 14,50 1140 1130 87,7 2600 21,0 3600 580 110 5,1
CTE30M 15,0 14,05 960 950 85,5 2900 23,0 3400 530 105 5,6
CTE40M 20,0 13,50 810 800 83,6 2800 25,0 3200 490 100 6,3
CTE50M 25,0 13,15 710 700 81,7 2700 27,0 3100 450 97 7,0
CTE60M 30,0 12,70 610 600 80,0 2700 29,0 3000 420 95 7,4
SOLUTIONS FOR MILLS
Comment:
1. The data in this table are typical material parameters. We reserve 2. KIC*: The measured critical tension intensity factors (KIC) depend
the right to modify the data due to technical progress or due to to a high degree on the sample geometry and sample preparation.
further development within our company. A direct comparison with parameters which have been determined
by means of a different method is therefore not admissible.
ROLLS FOR HOT ROLLING 121
PROGRAMME
Carbide rolls
for No-Twist mills
Applications
Stretch-reducing mill
8-inch standard mill
We also guarantee long tool life for our guide rolls made of
silicone ceramic. As well as being extraordinarily wear-re-
sistant and hard, they are characterised by excellent thermal
shock resistance.
The low density leads to low moments of inertia, making
ceramic perfectly suited for guide rolls. They have electric
insulating properties and are used with pressure rolls for tube
welding plants.
Applications
Guide rolls
ROLLS FOR HOT ROLLING
Composite rolls
for conventional hot rolling lines
Pre-finishing Finishing
(PFM / RSM)
SOLUTIONS FOR MILLS
Finishing Sizing
ROLLS FOR HOT ROLLING 125
WIRE ROLLING MILL
Material:
A
CTE50M CTE50M CTE40M
B
CTE60M CTE60M CTE50M CTE50M 3
C
CTE60M CTE60M CTE50M
D
CTE30M CTE30M A
CTE40M CTE30M CTE30M
CTE30M CTE30M B
3
CTE40M CTE40M C
CTE50M CTE40M CTE40M
CTE40M CTE40M D
126
ROLLS FOR HOT ROLLING
APPLICATION
Coolant
Corrosion
In hot rolling operations, corrosion represents an elec- temperature of the water with a pH-value ranging between
tro-chemical process which causes anticipated wear and leads 7.5 and 8.5 is 35 C. If the water temperature is 25 C, the
to a rougher surface of the groove. The degree of corrosion pH-value lies between 6.5 and 9. Acid water attacks the cobalt
increases with the rolling temperature, therefore the groove binder, while extremely alcaline water will attack the tungsten
shows more corrosion than the rest of the roll. Corrosion carbide. Special binders such as nickel-cobalt-chromium
causes the cobalt matrix to detach from the tungsten carbide alloys show notably higher corrosion resistance, i.e. they may
SOLUTIONS FOR MILLS
structure. In the case of regular surface corrosion this leads to be used up to pH 5.5.
considerably higher wear and, with irregular corrosion it can
result in mechanical or thermal cracks. Apart from the rolling
temperature, both the temperature and pH-value of the coolant
are decisive with regard to corrosion. The highest acceptable
Binder: Co
High degree of cobalt detachment
Binder: Co/NI
Low degree of cobalt detachment
ROLLS FOR HOT ROLLING 127
FINISHING/REDRESSING
Thermal cracks
The alternating cooling and heating phases of the roll during the
process lead to a considerable thermal gradient. The tension
arising from these temperature changes mainly concerns the
profile of the roll and produces a whole network of surface
cracks, their type depending primarily on the carbide grade
chosen. Carbide grades with a major binder content have a
higher thermal expansion coefficient and are characterised by
low thermal conductivity. In such grades cracks occur more
Network of cracks
often but are basically limited to the surface. Obviously, for
carbide grades with a low binder content the opposite is true.
With optimum cooling, a rolling speed of more than 10 m/sec.
and a reduction of the section by a maximum of 20 % the depth
of the cracks is limited to 0.2 mm. For lower rolling speeds
and thus longer contact time between the roll and the rolled
Cutting data
Carbide roll
for CBN and PCD
Binder content
15 - 20 10 - 20 0,1 - 2,5 0,15 - 0,3
20 - 25 20 - 30 0,1 - 2,5 0,15 - 0,3
>25 30 - 50 0,1 - 2,5 0,15 - 0,3
129
Automotive industry
In the automotive industry precision is decisive for both the quality and the
performance of the individual parts. Together with our customers, we develop
specific components with perfect dimensional accuracy. In particular in the field
of injection technology, our carbide components support the precise and regular
direct injection of diesel fuel. They are able to withstand pressure and thermal
stress and are wear- and corrosion-resistant.
SOLUTIONS FOR SPECIFIC INDUSTRIES
AUTOMOTIVE INDUSTRY 131
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Automotive industry
(injection pumps, engine components, inserts for diesel
injectors, locking pins)
AUTOMOTIVE INDUSTRY
Products
Sealings
Carbide properties
Wear resistance
Compressive strength
Finish
Oil industry
Our products for the oil industry range from drill tips to very complex large
components. The biggest challenge however, in undersea oil drilling is corrosion
of the components caused by water-borne media and oil. In order to counteract
this phenomenon, we offer blanks with various Co/Cr/Ni metal binder alloys.
These blanks are also characterised by excellent mechanical properties.
SOLUTIONS FOR SPECIFIC INDUSTRIES
OIL INDUSTRY 133
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Oil industry
Oil and gas extraction (downstream + upstream)
OIL INDUSTRY
Products
Carbide properties
Corrosion resistance
Good mechanical properties
Finish
As sintered
Ground
Component dimensions up to dia. 400 x 500 mm
Larger dimensions upon request
134
Glass industry
Carbide is increasingly being used in new fields such as the machining of glass.
Liquid and solid glass machining requires tools which are heat- and wear-re-
sistant. Compared to conventional steel tools, our tools achieve a longer service
life and the most consistent and precise cutting quality.
We offer special binder-free carbide grades for manufacturing glass lenses. This
is the only way to guarantee an extremely precise mirror-polished surface.
SOLUTIONS FOR SPECIFIC INDUSTRIES
GLASS INDUSTRY 135
GRADE PROPERTIES - GRADE OVERVIEW
Ultrafine grades
CTU05E K01 glass cutting wheels 2,4 2300 2200 95,2 3500 508.000 5,7
Submicron grain
CTS06M glass cutting wheels 3,0 1950 1910 93,6 2300 334.000 8,5
CTS20L K20-40 glass cutting wheels 10,0 1680 1610 92,3 3700 537.000 9,4
GLASS INDUSTRY
Coarse grain
CTE20A glass shear blades 10,0 1130 1120 87,6 2600 377.000 18,0
CTE30A glass shear blades 15,0 970 960 85,6 2800 406.000 22,0
Sectors, applications
Materials
Liquid glass
GLASS INDUSTRY
Products
Carbide properties
Finish
AM 0830 / AM 1510
Finish-ground (ready-to-use)
CTE20A Some products provided with coating
Finish:
Ecoline: uncoated
Premiumline: Al2O3-coated
mm
Type,
description Material L B SB S R
AM 0830 Premiumline 11272687 130 70 54 2 8 85
AM 0830 Ecoline 11602114 145 104 75 2 8 84
mm
Type, Carbide U.S.
description D d T S grade code
GSR 0330.110.110 3,30 1,10 1,10 0,20 118 CTS20 C2
GSR 0455.135.101 4,55 1,35 1,01 0,30 60 CTS20 C2
GSR 0520.130.120 5,20 1,30 1,20 0,30 90 CTS12 C3
GSR 0525.113.100 5,25 1,13 1,00 0,30 50 CTS15 C3
GSR 0560.150.120 5,60 1,50 1,20 0,20 60 CTS12 C3
GSR 0570.151.120 5,70 1,51 1,20 0,20 60 CTS12 C3
GSR 0610.150.120 6,10 1,50 1,20 0,20 90 CTS12 C3
GLASS INDUSTRY
GSR 0620.140.110 6,20 1,40 1,10 0,15 70 CTS12 C3
GSR 0830.215.235 8,30 2,15 2,35 0,35 70 CTS11 C3
GSR 1240.300.300 12,40 3,00 3,00 0,20 90 CTS12 C3
GSR 1540.605.300 15,40 6,05 3,00 0,17 60 CTS11 C3
GSR 2240.605.470 22,40 6,05 4,70 0,52 42 CTS11 C3
The listed grades are available: prices and delivery times upon request.
Other dimensions and types according to customer specifications upon request.
138
GLASS INDUSTRY
COMPACTION TOOLS FOR OPTICAL LENSES
Sectors, applications
Materials
Liquid glass
GLASS INDUSTRY
Products
Press moulds
Bushes
SOLUTIONS FOR SPECIFIC INDUSTRIES
Dies
Punch stamps
Carbide properties
Finish
Blanks
Finish-ground (surface with mirror polish)
Sectors, applications
Products
Carbide rings
Finish
Blank
Pre-ground
GLASS INDUSTRY
Products
Punches
Plastics industry
Sectors, applications
Plastics industry
Granulate production
Injection moulding plants
Shredding plants
Materials
Abrasive plastics
PLASTICS INDUSTRY
Products
Carbide properties
Wear resistance
Fracture toughness
Heat conductivity
Corrosion resistance
Finish
Blanks
Finish-ground (ready-to-use)
142
Food industry
Breakers and agitator pins grind thousands of cocoa beans one after the other at
incredible speed. In order to achieve consistent quality you need special carbide
grades that are extremely wear- and corrosion-resistant.
The American Food and Drug Administration (FDA) has confirmed that our
carbide grades are suitable for use in the food industry.
SOLUTIONS FOR SPECIAL INDUSTRIES
FOOD INDUSTRY 143
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Food industry
FOOD INDUSTRY
Products
Crushers
Carbide properties
Fracture toughness
Food impact
Corrosion resistance
Compressive strength
Finish
As sintered
Ground (ready-to-use)
Composite parts (carbide/steel)
144
FOOD INDUSTRY
GRADE PROPERTIES
There are often concerns surrounding the use of carbide in The results of the study confirm that the CERATIZIT grades
the food industry. Therefore, we have taken steps to have all are suitable for use throughout the food industry. The FDA
of our carbide and ceramic grades that are used in the food included all grades in their Inventory of Effective Food Contact
industry examined. The American Food and Drug Adminis- Substance (FCS) Notifications.
tration (FDA) carried out a study using their own criteria to
assess the impact of our carbide and ceramic grades on both
food and the environment.
http://www.fda.gov/Food/
FOOD INDUSTRY
SOLUTIONS FOR SPECIAL INDUSTRIES
Trans-
verse
rupture Fracture
Binder Grain size Hardness Density strength toughness
Grade
description FCN number # Composition [m %] Classification [m] HV10 HV30 HRA [g/cm] [MPa] [MPa*m]
ph > 2 CTF00Q 578 - 585 WC - (TiTaNb)C <0,3 fine 0,8 - <1,3 2100 2060 94,2 14,40 1600 6,6
CTU05R 586 - 591 WC - Ni 2,2 ultrafine 0,2 - <0,5 2350 2250 95,2 15,20 2000
CTF16R 586 - 591 WC - Ni 8,0 fine 0,8 - <1,3 1480 1460 90,9 14,80 2900 11,4
CTM16N 586 - 591 WC - Ni 8.0 medium 1,3 - <2,5 1300 1290 89,4 14,85 2400 10,8
ph > 3
CTS17R 586 - 591 WC - Ni 8,5 submicron 0,5 - <0,8 1600 1580 91,8 14,55 2800 8,7
CTU17R 586 - 591 WC - Ni 8,5 ultrafine 0,2 - <0,5 1760 1730 92,7 14,55 2500 8,0
CTF21N 586 - 591 WC - Ni 10,5 fine 0,8 - <1,3 1280 1270 89,2 14,50 2600 11,9
CTS12L 578 - 585 WC - Co 6,0 submicron 0,5 - <0,8 1820 1790 93,0 14,80 3500 8,2
FOOD INDUSTRY
ph > 4 CTS20L 578 - 585 WC - Co 10,0 submicron 0,5 - <0,8 1680 1660 92,3 14,45 3700 9,4
CTU05E 578 - 585 WC - Co 2.4 submicron 0,5 - <0,8 2300 2200 95,2 15,25 3500 5,7
CTF11E 578 - 585 WC - Co 5,6 fine 0,8 - <1,3 1760 1730 92,7 14,95 2150 9,2
CTF12E 578 - 585 WC - Co 6,0 fine 0,8 - <1,3 1640 1620 92,1 14,95 2200 9,9
ph > 7 CTF12F 578 - 585 WC - Co 5,8 fine 0,8 - <1,3 1730 1700 92,5 14,90 2500 9,0
CTF24E 578 - 585 WC - Co 12,0 fine 0,8 - <1,3 1330 1320 89,7 14,30 3000 12,0
CTE30A 578 - 585 WC - Co 15,0 coarse 2,5 - <6,0 970 960 85,6 14,05 2800 22,0
Comment:
1. The data in this table are typical material parameters. We reserve 2. KIC*: The measured critical tension intensity factors (KIC) depend
the right to modify the data due to technical progress or due to to a high degree on the sample geometry and sample preparation.
further development within our company. A direct comparison with parameters which have been determined
by means of a different method is therefore not admissible.
146
Incredibly precise tools are needed when treating teeth and bones. In order to
make these instruments hard and resistant to breakage, we have developed
carbide grades which are particularly suitable for the medical sector. Medical
instruments in particular must be of the highest quality in order to meet
healthcare regulations. We guarantee that our products correspond to these
regulations by providing a metallurgical certificate. In addition, our carbides
areeasily weldable.
SOLUTIONS FOR SPECIFIC INDUSTRIES
MEDICAL SYSTEMS AND DENTAL INDUSTRY 147
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Materials
Products
Preforms
Pins
Carbide properties
Finish
As sintered
Ground
148
We are the only company which produces watch-cases and jewellery compo-
nents made of carbide. Characterised by a shiny surface and high durability,
carbide watches and jewellery are resistant to knocks and scratches. All
jewellery components consist of carbide grades which are well-tolerated by the
skin and are extremely wear- and corrosion-resistant.
SOLUTIONS FOR SPECIFIC INDUSTRIES
WATCH AND CLOCK INDUSTRY 149
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Carbide properties
Wear resistance
Impact strength
Scratch resistance
Low weight
Finish
As sintered
Ground
Mining industry
Sectors, applications
Tunnel construction
Mining
Road construction
Oil industry
Materials
Stone
MINING INDUSTRY
Products
Drill heads
Road milling bits
Carbide properties
Finish
As sintered
152
MINING INDUSTRY
GRADE PROPERTIES
Ballistic Compact
h
H
Standard dimensions
Type, D H h
ordering description [mm] [mm] [mm]
CBD... 7,4 - 29,7 10,0 - 32,0 3,7 - 13,0
Spherical Compact
MINING INDUSTRY
Standard dimensions
Type, D H
ordering description [mm] [mm]
CBQ... 4,4 - 28,6 6,0 - 38,0
Conical Compact
Standard dimensions
Type, D H
ordering description [mm] [mm]
CBZ... 5,4 - 25,4 7,0 - 42,0
Scoop Compact
h
H
Standard dimensions
Type, D H h
ordering description [mm] [mm] [mm]
CBS... 8,3 - 32,6 13,0 - 52,0 4,7 - 22,5
154
MINING INDUSTRY
PROGRAMME CB...
h
H
Standard dimensions
Type, D H h
ordering description [mm] [mm] [mm]
CBX... 8,0 - 30,5 10,0 - 40,0 3,5 - 16,3
h
H
MINING INDUSTRY
Standard dimensions
Type, D H h
ordering description [mm] [mm] [mm]
CBW... 18,4 - 25,4 30,0 - 42,0 11,7 - 18,0
Aerofoil Compact
h
SOLUTIONS FOR SPECIFIC INDUSTRIES
Standard dimensions
Type, D H h
ordering description [mm] [mm] [mm]
CBY... 10,0 - 22,8 15,0 - 35,0 4,8 - 9,2
Standard dimensions
Type, D H h
ordering description [mm] [mm] [mm]
CB... 11,15 - 12,84 13,7 - 16,2 8,5 - 10,4
MINING INDUSTRY 155
PROGRAMME CB...
h
H
Standard dimensions
Type, D H h
ordering description [mm] [mm] [mm]
CB... 11,15 - 14,35 13,5 - 10,7 7,5 - 19,7
MINING INDUSTRY
Standard dimensions
Type, D H h
ordering description [mm] [mm] [mm]
CB... 10,2 14,6 9,4
Standard dimensions
Type, D H h
ordering description [mm] [mm] [mm]
CB... 18,0 - 24,0 10,0 - 35,0 22,0 - 30,0
Blade Inserts, I
T L
W
Standard dimensions
Type, T W L
ordering description [mm] [mm] [mm]
CBB1-... 15,0 - 30,0 20,0 - 45,0 40,0 - 60,0
156
MINING INDUSTRY
PROGRAMME CB...
Blade Inserts, II
W
T L
Standard dimensions
Type, T W L
ordering description [mm] [mm] [mm]
CBB2-... 22,0 - 40,0 24,0 - 65,0 40,0 - 100,0
T
L
MINING INDUSTRY
Standard dimensions
Type, T W L
ordering description [mm] [mm] [mm]
CBB3-... 40,0 35,0 45,0
Blade Inserts, IV
W
SOLUTIONS FOR SPECIFIC INDUSTRIES
T
L
Standard dimensions
Type, T W L
ordering description [mm] [mm] [mm]
CBB4-... 40,0 34,0 44,0
Blade Inserts, V
L
Standard dimensions
Type, T W L
ordering description [mm] [mm] [mm]
CBB5-... 15,0 35,0 71,3
MINING INDUSTRY 157
PROGRAMME CB...
Blade Inserts, VI
W
L T
Standard dimensions
Type, T W L
ordering description [mm] [mm] [mm]
CBB6-... 12,0 50,0 81,8
MINING INDUSTRY
Standard dimensions
Type, T W L
ordering description [mm] [mm] [mm]
CBB7-... 35,0 45,0 67,2
Standard dimensions
Type, T W L
ordering description [mm] [mm] [mm]
CBB8-... 15,0 20,0 37,5
Concrete Inserts
L T
Standard dimensions
Type, T W L
ordering description [mm] [mm] [mm]
CBMD... 3,0 - 4,0 5,1 - 14,0 6,3 - 14,6
158
MINING INDUSTRY
PROGRAMME CB...
W
Standard dimensions
Type, D H
ordering description [mm] [mm]
CB1213 12,3 13,0
H
MINING INDUSTRY
Standard dimensions
Type, D d H
ordering description [mm] [mm] [mm]
CB... 16,0 - 18,5 8,0 - 11,5 15,7 - 23,0
SOLUTIONS FOR SPECIFIC INDUSTRIES
NOTES
MINING INDUSTRY
Wear parts
Our wear protection parts are often not recognised as such at first glance.
However, they are present in everyday life, for example in door locks, rock drills,
pumps or nozzles.
Rough finish or high precision, fracture toughness or excellent hardness,
standard or customised we offer the right solution for every application.
WEAR PARTS
162
Coating technology
Sputter targets are needed for physical coating procedures. Achieving a high-
quality coating depends on the composition, a homogeneous structure, density
and purity of the target.
For this purpose, we have developed a binder-free material.
WEAR PARTS
COATING TECHNOLOGY 163
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
COATING TECHNOLOGY
Products
Sputter targets
WEAR PARTS
Carbide properties
Finish
Transverse rupture
Binder Density Hardness strength Fracture toughness
CERATIZIT Binder
grade code composition [m %] [g/cm] HV10 HV30 HRA [MPa] [P.S.I.] [MPa*m]
Submicron grain
CTS12R (Ni grade) 6,0 14,9 1720 1690 92,5 2700 391.000 7,5
Comment:
1. The data in this table are typical material parameters. We reserve 2. KIC*: The measured critical tension intensity factors (KIC) depend
the right to modify the data due to technical progress or due to to a high degree on the sample geometry and sample preparation.
further development within our company. A direct comparison with parameters which have been determined
by means of a different method is therefore not admissible.
COATING TECHNOLOGY 165
PROGRAMME
Standard dimensions
l x w x h, 170 x 75 x 12 mm available in stock
COATING TECHNOLOGY
WEAR PARTS
166
Sectors, applications
Shredding industry
Recycling industry
Shredding systems
WEAR PARTS
Inserts
Complex forms according to customer requirements
Carbide properties
Wear resistance
High fracture toughness
Finish
Button insert
with 90 countersunk hole, CTF24E
d2
d1
RECYCLING AND SHREDDING TECHNOLOGY
Type, D d1 d2 s
ordering description Material [mm] [mm] [mm] [mm]
RC 4016 R 11232902 40,0 12 21,1 16,0
Square insert
with counterbore on one side CTE30RC
13
Type, D s d r
ordering description Material [mm] [mm] [mm] [mm] []
RC 4020 Q 11512668 40,0 20,0 20,0 1,5 0
WEAR PARTS
Square insert
with 30 countersunk hole, CTE30RC
Type, D s r
ordering description Material [mm] [mm] [mm]
RC 3812 Q 11032008 38,3 12,5 2,0
RC 4319 QS 11057465 43,0 19,5 1,5
RC 4323 Q 11032011 43,0 23,0 1,5
Square insert
with threaded bush, CTE30RC
r
M12
l
Type, l s r
ordering description Material [mm] [mm] [mm]
RC 4020 G 11287837 40,0 20,0 0,5
RECYCLING AND SHREDDING TECHNOLOGY 169
PROGRAMME
M12
l
Long insert
with 30 countersunk hole, CTE30RC
SW
1
l
Type, l d1 s r
r SW
ordering description Material [mm] [mm] [mm] [mm] [mm] []
WEAR PARTS
RC 3817 F 11035734 38,3 13 17,5 2,0 28,0 30
Crushing Insert I
W
L T
Standard dimensions
Type, T W L
ordering description (mm) (mm) (mm)
CBC1-... 20,0 40,0 40,0
Crushing Insert II
L T
W
Standard dimensions
Type, T W L
ordering description (mm) (mm) (mm)
CBC2-... 23,0 50,0 76,0
170
RECYCLING AND SHREDDING TECHNOLOGY
PROGRAMME
W
L T
Standard dimensions
Type, T W L
RECYCLING AND SHREDDING TECHNOLOGY
Crushing Insert IV
L
W T
Standard dimensions
Type, T W L
ordering description (mm) (mm) (mm)
CBC4-... 16,5 26,0 28,0
Crushing Insert V
WEAR PARTS
W
L T
Standard dimensions
Type, T W L
ordering description (mm) (mm) (mm)
CBC5-... 7,0 8,0 99,0
NOTES
RECYCLING AND SHREDDING TECHNOLOGY
Carbides are essential components of all locks that must meet the highest
security standards. Their specific properties and the manufacturing options
they offer give lock producers a variety of possibilities to find the right solution
to security issues.
WEAR PARTS
LOCK INDUSTRY AND SECURITY ENGINEERING 173
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Security engineering
Producers of safes
Lock industry (lock producers, locking systems and
cylinder locks)
Pins
Plates
WEAR PARTS
Preforms
Geometries according to customer requirements
Carbide properties
High hardness
Corrosion resistance
Finish
Nozzles
There can be few products with a more diverse range of applications than nozzles.
Our nozzles, for example, are used to spray lacquer or liquid magnesium, in
sand blasting equipment, and to produce snow. They are resistant to chemicals
and corrosion.
WEAR PARTS
NOZZLES 175
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Paint shops
Sand blasting systems
Plants for the production of artificial snow
Magnesium spray cast plants
Plastics industry
NOZZLES
Products
Painting nozzles
Jet nozzles
WEAR PARTS
Magnesium spray cast nozzles
Snow gun nozzles
Tips for hot runner nozzles
Special nozzles
Carbide properties
Corrosion resistance
Acid resistance
Wear resistance
Finish
As sintered
Ground (ready-to-use)
176
Stone machining
(brick industry, agricultural industry, road construction, ...)
Although the nature of grain fields and tarmac roads could not be more different,
the requirements regarding the tools are the same.
Our carbide tools are used wherever materials have highly abrasive effect. They
are wear-resistant, extremely hard and tough at the same time.
WEAR PARTS
STONE MACHINING 177
GRADE PROPERTIES
Submicron grain
CTS06M 3,0 1950 1910 93,6 2300 334.000 8,5
STONE MACHINING
WEAR PARTS
Comment:
1. The data in this table are typical material parameters. We reserve 2. KIC*: The measured critical tension intensity factors (KIC) depend
the right to modify the data due to technical progress or due to to a high degree on the sample geometry and sample preparation.
further development within our company. A direct comparison with parameters which have been determined
by means of a different method is therefore not admissible.
178
STONE MACHINING
PRODUCTS / PROGRAMME DRILL BITS
Sectors, applications
Mineral extraction
Road construction machines
Products
Finish
As sintered
Complex forms can be produced
STONE MACHINING
Type, d l
description Material (mm) (mm) () CTE20A
ODB 05516-6 11522299 5,5 0,25 16,35 0,35 6 r
ODB 07512-6 11466381 7,5 0,25 12,35 0,35 6 r
ODB 07516-6 11085393 7,5 0,25 16,35 0,35 6 r
ODB 10012-6 11466394 10,25 0,25 12,35 0,35 6 r
ODB 10016-6 11085399 10,25 0,25 16,35 0,35 6 r
Type, d l
description Material (mm) (mm) () CTE30RC
ODB 06516-6 11627530 6,5 0,25 16,35 0,35 6 r
Sectors, application
Stone machining
Products
Cutting inserts
Finish
As sintered
Ground all over
STONE MACHINING
Stone cutting insert
CTM12A
d1
WEAR PARTS
Type, L B d1 s
description Material (mm) (mm) (mm) (mm)
STP 10,20x9,70x3,30 11119265 10,20 9,70 3,30
STP 12,70x12,70x5,60 11121422 12,70 12,70 5,16 5,60
STP 12,70x12,70x5,60 11245577 12,70 12,70 5,16 5,60
STP 12,70x12,70x5,60 11245581 12,70 12,70 5,16 5,60
STP 15,62x16,82x5,50 ST 11119264 15,62 16,82 5,10 5,50
STP 23,85x23,85x6,10 11129052 23,85 23,85 8,05 6,10
ST = star-shaped
Type, L B d1 s
description Material (mm) (mm) (mm) (mm)
STPW 12,50x12,50x6,35 11337742 12,50 12,50 5,16 6,35
STPW 12,50x12,50x6,35* 11128983 12,50 12,50 5,16 6,35
STPW 12,50x12,50x6,35 11337743 12,50 12,50 5,16 6,35
STPW 12,50x12,50x6,35* 11155977 12,50 12,50 5,16 6,35
* = ground version
180
STONE MACHINING TILE CUTTING WHEELS
PROGRAMME CERACut/CERACut Gold
Sectors, applications
Products
Finish
As sintered
Ground (ready-to-use)
Coated
Type, D d s
description Material (mm) (mm) (mm) ()
CC 092010 109602 9,0 2,10 1,0 95
CC 146015 181595 14,0 6,00 1,5 90
CC 156020 324512 15,0 6,05 2,0 90
CC 156028 363108 15,0 6,05 2,8 80
CC 155030 121350 15,1 5,05 3,0 104
CC 205030 121097 20,0 5,05 3,0 90
CC 226048 39212 22,0 6,05 408 90
CC 226019 223767 22,1 6,05 1,9 95
CCG 146015 11128341 14,0 6,00 1,5 90
CCG 156028 11118234 15,0 6,05 2,8 80
CCG 205030 11104831 20,0 5,05 3,0 90
CCG 226048 11104830 22,0 6,05 4,8 90
STONE MACHINING BRICK INDUSTRY 181
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Products
Mouth pieces
Cores
Dies
Carbide properties
Cores
Wear resistance
Corrosion resistance
WEAR PARTS
Fracture toughness
Finish
As sintered
Ground
Long cores
Strips l
h
A
h
A
b
A
b1
b
A A-A l1 l2
A-A
r
l
h h
A
A
b1
b
A
b1
A-A
r
l1 A
b2
l A-A l1 l2
l
182
STONE MACHINING AGRICULTURAL INDUSTRY
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Agricultural industry
STONE MACHINING AGRICULTURAL INDUSTRY
Products
Plow tips
Carbide tipped plough blades
WEAR PARTS
Carbide properties
Wear resistance
Fracture toughness
Finish
As sintered
NOTES
STONE MACHINING AGRICULTURAL INDUSTRY
High-pressure tools
The physical properties of the earth are analysed with high-pressure tools. The
oil and tooling industry uses high-pressure procedures to manufacture polycrys-
talline diamonds (e.g. for drills) or diamond grit (e.g. for grinding wheels).
Our carbide tools stand out thanks to their very high carbide quality. They are
extremely resistant to heat and compressive strength and are characterised by
long tool life.
WEAR PARTS
HIGH-PRESSURE TOOLS 185
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Products
Carbide properties
Wear resistance
HIGH-PRESSURE TOOLS
Fracture toughness
Dimensional accuracy
Resistant to compressive pressure
Finish
As sintered
Ground (ready-to-use)
WEAR PARTS
Long-standing experience in powder metallurgy combined with
comprehensive application knowledge ensure that our high-
pressure tools, which are characterised by high carbide quality,
have a clear competitive edge.
Cutting rolls
Highly precise blanks are the prerequisite for rotating tools that stamp out
millions of nappies, sanitary towels and numerous other hygiene articles every
day. As the pulp causes the tool to wear quickly, it must be particularly tough
and hard.
The cutting edge of the blank is manufactured with precision and near net-shape,
enabling simple and fast machining.
WEAR PARTS
CUTTING ROLLS 187
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Sanitary industry
(nappies, sanitary towels, general hygiene articles, ...)
Materials
Pulp
Paper
CUTTING ROLLS
Products
Cutting blanks
WEAR PARTS
Cutting rolls
Knives
Carbide properties
Finish
Tooling blanks
(carbide discs, circular knives and long knives)
Precision tooling places high demands on carbide as a material. Our wide range
means there is an optimum solution for every application.
The carbide tooling blanks guarantee good parallelism and concentricity.
WEAR PARTS
TOOLING BLANKS CARBIDE DISCS 189
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Materials
Metals
Plastics
Cardboard
Carbide discs
WEAR PARTS
Carbide properties
Finish
Submicron grain
CTS12L K05-K10 C3 6,0 1820 1790 93,0 3500 508.000 8,2
CTS15E K10-K30 C3 7,5 1750 1720 92,6 3500 508.000 8,6
TOOLING BLANKS CARBIDE DISCS
Application
Submicron grades CTS12L: for machining non-ferrous metals, aluminium alloys, glass and
carbon fibre reinforced plastics, artificial carbon, graphite, cast irons of low
or medium hardness, chilled castings, hardened steels.
CTS15E: for machining grey cast iron, tempered iron, non alloyed steels,
super alloys, titanium and tantalum alloys, non-ferrous metals, heat-re-
WEAR PARTS
Fine and medium grain grades CTS14Y: for machining grey cast iron, tempered iron, non alloyed steels,
super alloys, titanium and tantalum alloys, copper, graphite, aluminium,
heat-resistant steels, plastics.
Comment:
1. The data in this table are typical material parameters. We reserve 2. KIC*: The measured critical tension intensity factors (KIC) depend
the right to modify the data due to technical progress or due to to a high degree on the sample geometry and sample preparation.
further development within our company. A direct comparison with parameters which have been determined
by means of a different method is therefore not admissible.
TOOLING BLANKS CARBIDE DISCS 191
PROGRAMME
Standard dimensions
Blank sizes, CTS14Y
d s
WEAR PARTS
KSR 0205-0048-005 CTS14Y/TW15 11065766 20.5 +0,30 4.8 -0,15 0.8 +0,15 0,1
KSR 0205-0048-006 CTS14Y/TW15 11065767 20.5 +0,30 4.8 -0,15 0.9 +0,15 0,1
KSR 0205-0048-007 CTS14Y/TW15 11458873 20.5 +0,30 4.8 -0,15 1.0 +0,15 0,1
KSR 0205-0048-008 CTS14Y/TW15 11065778 20.5 +0,30 4.8 -0,15 1.1 +0,15 0,1
KSR 0205-0048-010 CTS14Y/TW15 11065780 20.5 +0,30 4.8 -0,15 1.3 +0,15 0,1
KSR 0205-0048-012 CTS14Y/TW15 11035241 20.5 +0,30 4.8 -0,15 1.5 +0,15 0,1
KSR 0205-0048-013 CTS14Y/TW15 11065784 20.5 +0,30 4.8 -0,15 1.6 +0,15 0,1
KSR 0205-0048-014 CTS14Y/TW15 11597803 20.5 +0,30 4.8 -0,15 1.7 +0,15 0,1
KSR 0205-0048-015 CTS14Y/TW15 11065785 20.5 +0,30 4.8 -0,15 1.8 +0,15 0,1
KSR 0205-0048-017 CTS14Y/TW15 11159462 20.5 +0,30 4.8 -0,15 2.0 +0,15 0,1
KSR 0205-0048-018 CTS14Y/TW15 11065786 20.5 +0,30 4.8 -0,15 2.1 +0,15 0,1
KSR 0205-0048-020 CTS14Y/TW15 11065787 20.5 +0,30 4.8 -0,15 2.3 +0,15 0,1
KSR 0205-0048-021 CTS14Y/TW15 11065788 20.5 +0,30 4.8 -0,15 2.4 +0,15 0,1
KSR 0205-0048-023 CTS14Y/TW15 11065789 20.5 +0,30 4.8 -0,15 2.3 +0,15 0,1
KSR 0205-0048-025 CTS14Y/TW15 11065790 20.5 +0,30 4.8 -0,15 2.8 +0,15 0,1
KSR 0205-0048-028 CTS14Y/TW15 11065792 20.5 +0,30 4.8 -0,15 3.1 +0,15 0,1
KSR 0205-0048-030 CTS14Y/TW15 11088144 20.5 +0,30 4.8 -0,15 3.3 +0,15 0,1
KSR 0205-0048-033 CTS14Y/TW15 11065793 20.5 +0,30 4.8 -0,15 3.6 +0,15 0,1
KSR 0205-0048-037 CTS14Y/TW15 11159464 20.5 +0,30 4.8 -0,15 4.0 +0,15 0,1
KSR 0205-0048-040 CTS14Y/TW15 11593562 20.5 +0,30 4.8 -0,15 4.3 +0,15 0,1
KSR 0205-0048-043 CTS14Y/TW15 11065795 20.5 +0,30 4.8 -0,15 4.6 +0,15 0,1
KSR 0205-0048-053 CTS14Y/TW15 11111485 20.5 +0,30 4.8 -0,15 5.6 +0,15 0,1
KSR 0253-0068-006 CTS14Y/TW15 11243324 25.3 +0,35 6.8 -0,15 0.9 +0,15 0,1
KSR 0253-0068-009 CTS14Y/TW15 11152546 25.3 +0,35 6.8 -0,15 1.2 +0,15 0,1
KSR 0253-0078-005 CTS14Y/TW15 11074690 25.3 +0,35 7.8 -0,25 0.8 +0,15 0,1
Other dimensions and tungsten carbide Upon request, all dimensions are available
grades are available upon request. with groove and/or hole according to
customer drawing.
192
TOOLING BLANKS CARBIDE DISCS
PROGRAMME
Standard dimensions
Blank sizes, CTS14Y
d s
KSR 0253-0078-006 CTS14Y/TW15 11201855 25.3 +0,35 7.8 -0,25 0.9 +0,15 0,1
KSR 0253-0078-008 CTS14Y/TW15 11147498 25.3 +0,35 7.8 -0,25 1.1 +0,15 0,1
KSR 0253-0078-010 CTS14Y/TW15 11147499 25.3 +0,35 7.8 -0,25 1.3 +0,15 0,1
KSR 0253-0078-012 CTS14Y/TW15 11035238 25.3 +0,35 7.8 -0,25 1.5 +0,15 0,1
KSR 0253-0078-013 CTS14Y/TW15 11101726 25.3 +0,35 7.8 -0,25 1.6 +0,15 0,1
KSR 0253-0078-015 CTS14Y/TW15 11147500 25.3 +0,35 7.8 -0,25 1.8 +0,15 0,1
KSR 0253-0078-017 CTS14Y/TW15 11143058 25.3 +0,35 7.8 -0,25 2.0 +0,15 0,1
KSR 0253-0078-021 CTS14Y/TW15 11599251 25.3 +0,35 7.8 -0,25 2.4 +0,15 0,1
KSR 0253-0078-023 CTS14Y/TW15 11147502 25.3 +0,35 7.8 -0,25 2.3 +0,15 0,1
KSR 0253-0078-028 CTS14Y/TW15 11154151 25.3 +0,35 7.8 -0,25 3.1 +0,15 0,1
KSR 0253-0078-033 CTS14Y/TW15 11147504 25.3 +0,35 7.8 -0,25 3.6 +0,15 0,1
KSR 0253-0078-043 CTS14Y/TW15 11071811 25.3 +0,35 7.8 -0,25 4.6 +0,15 0,1
KSR 0253-0078-053 CTS14Y/TW15 11117880 25.3 +0,35 7.8 -0,25 5.6 +0,15 0,1
KSR 0305-0077-005 CTS14Y/TW15 11055386 30.5 +0,40 7.7 -0,25 0.8 +0,15 0,1
KSR 0305-0077-006 CTS14Y/TW15 11065719 30.5 +0,40 7.7 -0,25 0.9 +0,15 0,1
KSR 0305-0077-007 CTS14Y/TW15 11213084 30.5 +0,40 7.7 -0,25 1.0 +0,15 0,1
WEAR PARTS
KSR 0305-0077-008 CTS14Y/TW15 11055387 30.5 +0,40 7.7 -0,25 1.1 +0,15 0,1
KSR 0305-0077-010 CTS14Y/TW15 11055398 30.5 +0,40 7.7 -0,25 1.3 +0,15 0,1
KSR 0305-0077-011 CTS14Y/TW15 11065763 30.5 +0,40 7.7 -0,25 1.4 +0,15 0,1
KSR 0305-0077-012 CTS14Y/TW15 11035063 30.5 +0,40 7.7 -0,25 1.5 +0,15 0,1
KSR 0305-0077-013 CTS14Y/TW15 11035678 30.5 +0,40 7.7 -0,25 1.6 +0,15 0,1
KSR 0305-0077-014 CTS14Y/TW15 11242358 30.5 +0,40 7.7 -0,25 1.7 +0,15 0,1
KSR 0305-0077-015 CTS14Y/TW15 11055399 30.5 +0,40 7.7 -0,25 1.8 +0,15 0,1
KSR 0305-0077-017 CTS14Y/TW15 11159466 30.5 +0,40 7.7 -0,25 2.0 +0,15 0,1
KSR 0305-0077-018 CTS14Y/TW15 11055400 30.5 +0,40 7.7 -0,25 2.1 +0,15 0,1
KSR 0305-0077-020 CTS14Y/TW15 11055403 30.5 +0,40 7.7 -0,25 2.3 +0,15 0,1
KSR 0305-0077-021 CTS14Y/TW15 11065765 30.5 +0,40 7.7 -0,25 2.4 +0,15 0,1
KSR 0305-0077-022 CTS14Y/TW15 11242359 30.5 +0,40 7.7 -0,25 2.5 +0,15 0,1
KSR 0305-0077-023 CTS14Y/TW15 11055405 30.5 +0,40 7.7 -0,25 2.6 +0,15 0,1
KSR 0305-0077-025 CTS14Y/TW15 11066421 30.5 +0,40 7.7 -0,25 2.8 +0,15 0,1
KSR 0305-0077-028 CTS14Y/TW15 11016415 30.5 +0,40 7.7 -0,25 3.1 +0,15 0,1
KSR 0305-0077-030 CTS14Y/TW15 11066424 30.5 +0,40 7.7 -0,25 3.3 +0,15 0,1
KSR 0305-0077-032 CTS14Y/TW15 11159468 30.5 +0,40 7.7 -0,25 3.5 +0,15 0,1
KSR 0305-0077-033 CTS14Y/TW15 11055406 30.5 +0,40 7.7 -0,25 3.6 +0,15 0,1
KSR 0305-0077-035 CTS14Y/TW15 11590308 30.5 +0,40 7.7 -0,25 3.8 +0,15 0,1
KSR 0305-0077-038 CTS14Y/TW15 11055407 30.5 +0,40 7.7 -0,25 4.1 +0,15 0,1
KSR 0305-0077-043 CTS14Y/TW15 11035159 30.5 +0,40 7.7 -0,25 4.6 +0,15 0,1
KSR 0305-0077-050 CTS14Y/TW15 11592191 30.5 +0,40 7.7 -0,25 5.3 +0,15 0,1
KSR 0305-0077-053 CTS14Y/TW15 11055419 30.5 +0,40 7.7 -0,25 5.6 +0,15 0,1
KSR 0305-0077-063 CTS14Y/TW15 11136397 30.5 +0,40 7.7 -0,25 6.6 +0,15 0,1
KSR 0305-0077-073 CTS14Y/TW15 11071816 30.5 +0,40 7.7 -0,25 7.6 +0,15 0,1
Other dimensions and tungsten carbide Upon request, all dimensions are available
grades are available upon request. with groove and/or hole according to
customer drawing.
TOOLING BLANKS CARBIDE DISCS 193
PROGRAMME
Standard dimensions
Blank sizes, CTS14Y
d s
WEAR PARTS
KSR 0405-0077-009 CTS14Y/TW15 11238803 40.5 +0,45 7.7 -0,25 1.2 +0,15 0,1
KSR 0405-0077-013 CTS14Y/TW15 11035685 40.5 +0,45 7.7 -0,25 1.6 +0,15 0,1
KSR 0405-0077-018 CTS14Y/TW15 11180510 40.5 +0,45 7.7 -0,25 2.1 +0,15 0,1
KSR 0405-0077-028 CTS14Y/TW15 11103774 40.5 +0,45 7.7 -0,25 3.1 +0,15 0,1
KSR 0405-0077-033 CTS14Y/TW15 11125394 40.5 +0,45 7.7 -0,25 3.6 +0,15 0,1
KSR 0405-0077-038 CTS14Y/TW15 11038301 40.5 +0,45 7.7 -0,25 4.1 +0,15 0,1
KSR 0405-0077-043 CTS14Y/TW15 11090048 40.5 +0,45 7.7 -0,25 4.6 +0,15 0,1
KSR 0405-0077-048 CTS14Y/TW15 11135139 40.5 +0,45 7.7 -0,25 5.1 +0,15 0,1
KSR 0405-0077-053 CTS14Y/TW15 11152482 40.5 +0,45 7.7 -0,25 5.6 +0,15 0,1
KSR 0405-0077-058 CTS14Y/TW15 11135259 40.5 +0,45 7.7 -0,25 6.1 +0,15 0,1
KSR 0405-0077-063 CTS14Y/TW15 11135141 40.5 +0,45 7.7 -0,25 6.6 +0,15 0,1
KSR 0405-0077-068 CTS14Y/TW15 11136398 40.5 +0,45 7.7 -0,25 7.1 +0,15 0,1
KSR 0405-0077-073 CTS14Y/TW15 11136399 40.5 +0,45 7.7 -0,25 7.6 +0,15 0,1
KSR 0405-0097-005 CTS14Y/TW15 11055216 40.5 +0,45 9.7 -0,25 0.8 +0,15 0,1
KSR 0405-0097-006 CTS14Y/TW15 11058066 40.5 +0,45 9.7 -0,25 0.9 +0,15 0,1
KSR 0405-0097-007 CTS14Y/TW15 11242361 40.5 +0,45 9.7 -0,25 1.0 +0,15 0,1
KSR 0405-0097-008 CTS14Y/TW15 11016416 40.5 +0,45 9.7 -0,25 1.1 +0,15 0,1
KSR 0405-0097-010 CTS14Y/TW15 363063 40.5 +0,45 9.7 -0,25 1.3 +0,15 0,1
KSR 0405-0097-012 CTS14Y/TW15 11035047 40.5 +0,45 9.7 -0,25 1.5 +0,15 0,1
KSR 0405-0097-013 CTS14Y/TW15 11016417 40.5 +0,45 9.7 -0,25 1.6 +0,15 0,1
KSR 0405-0097-015 CTS14Y/TW15 11055296 40.5 +0,45 9.7 -0,25 1.8 +0,15 0,1
KSR 0405-0097-018 CTS14Y/TW15 11016428 40.5 +0,45 9.7 -0,25 2.1 +0,15 0,1
KSR 0405-0097-020 CTS14Y/TW15 11055379 40.5 +0,45 9.7 -0,25 2.3 +0,15 0,1
KSR 0405-0097-022 CTS14Y/TW15 11242362 40.5 +0,45 9.7 -0,25 2.5 +0,15 0,1
KSR 0405-0097-023 CTS14Y/TW15 11016429 40.5 +0,45 9.7 -0,25 2.6 +0,15 0,1
Other dimensions and tungsten carbide Upon request, all dimensions are available
grades are available upon request. with groove and/or hole according to
customer drawing.
194
TOOLING BLANKS CARBIDE DISCS
PROGRAMME
Standard dimensions
Blank sizes, CTS14Y
d s
KSR 0405-0097-025 CTS14Y/TW15 11065806 40.5 +0,45 9.7 -0,25 2.8 +0,15 0,1
KSR 0405-0097-028 CTS14Y/TW15 11035165 40.5 +0,45 9.7 -0,25 3.1 +0,15 0,1
KSR 0405-0097-030 CTS14Y/TW15 11055382 40.5 +0,45 9.7 -0,25 3.3 +0,15 0,1
KSR 0405-0097-032 CTS14Y/TW15 11159471 40.5 +0,45 9.7 -0,25 3.5 +0,15 0,1
KSR 0405-0097-033 CTS14Y/TW15 11055381 40.5 +0,45 9.7 -0,25 3.6 +0,15 0,1
KSR 0405-0097-040 CTS14Y/TW15 11598277 40.5 +0,45 9.7 -0,25 4.3 +0,15 0,1
KSR 0405-0097-043 CTS14Y/TW15 11055383 40.5 +0,45 9.7 -0,25 4.6 +0,15 0,1
KSR 0405-0097-048 CTS14Y/TW15 11055384 40.5 +0,45 9.7 -0,25 5.1 +0,15 0,1
KSR 0405-0097-053 CTS14Y/TW15 11016430 40.5 +0,45 9.7 -0,25 5.6 +0,15 0,1
KSR 0405-0097-060 CTS14Y/TW15 11600309 40.5 +0,45 9.7 -0,25 6.3 +0,15 0,1
KSR 0405-0097-063 CTS14Y/TW15 11055385 40.5 +0,45 9.7 -0,25 6.6 +0,15 0,1
KSR 0405-0097-068 CTS14Y/TW15 11083474 40.5 +0,45 9.7 -0,25 7.1 +0,15 0,1
KSR 0405-0097-073 CTS14Y/TW15 11142693 40.5 +0,45 9.7 -0,25 7.6 +0,15 0,1
KSR 0405-0097-080 CTS14Y/TW15 11142696 40.5 +0,45 9.7 -0,25 8.3 +0,15 0,1
KSR 0505-0097-005 CTS14Y/TW15 11123911 50.5 +0,55 9.7 -0,25 0.8 +0,15 0,1
KSR 0505-0097-008 CTS14Y/TW15 11072042 50.5 +0,55 9.7 -0,25 1.1 +0,15 0,1
WEAR PARTS
KSR 0505-0097-010 CTS14Y/TW15 11162063 50.5 +0,55 9.7 -0,25 1.3 +0,15 0,1
KSR 0505-0097-018 CTS14Y/TW15 11137168 50.5 +0,55 9.7 -0,25 2.1 +0,15 0,1
KSR 0505-0097-021 CTS14Y/TW15 11231978 50.5 +0,55 9.7 -0,25 2.4 +0,15 0,1
KSR 0505-0097-028 CTS14Y/TW15 11112934 50.5 +0,55 9.7 -0,25 3.1 +0,15 0,1
KSR 0505-0127-005 CTS14Y/TW15 11054967 50.5 +0,55 12.7 -0,25 0.8 +0,15 0,1
KSR 0505-0127-006 CTS14Y/TW15 11054978 50.5 +0,55 12.7 -0,25 0.9 +0,15 0,1
KSR 0505-0127-007 CTS14Y/TW15 11054979 50.5 +0,55 12.7 -0,25 1.0 +0,15 0,1
KSR 0505-0127-008 CTS14Y/TW15 11054980 50.5 +0,55 12.7 -0,25 1.1 +0,15 0,1
KSR 0505-0127-010 CTS14Y/TW15 11011908 50.5 +0,55 12.7 -0,25 1.3 +0,15 0,1
KSR 0505-0127-011 CTS14Y/TW15 11032720 50.5 +0,55 12.7 -0,25 1.4 +0,15 0,1
KSR 0505-0127-013 CTS14Y/TW15 11016433 50.5 +0,55 12.7 -0,25 1.6 +0,15 0,1
KSR 0505-0127-015 CTS14Y/TW15 11035219 50.5 +0,55 12.7 -0,25 1.8 +0,15 0,1
KSR 0505-0127-018 CTS14Y/TW15 11035221 50.5 +0,55 12.7 -0,25 2.1 +0,15 0,1
KSR 0505-0127-023 CTS14Y/TW15 11016434 50.5 +0,55 12.7 -0,25 2.6 +0,15 0,1
KSR 0505-0127-025 CTS14Y/TW15 11035256 50.5 +0,55 12.7 -0,25 2.8 +0,15 0,1
KSR 0505-0127-026 CTS14Y/TW15 11593119 50.5 +0,55 12.7 -0,25 2.9 +0,15 0,1
KSR 0505-0127-028 CTS14Y/TW15 11035255 50.5 +0,55 12.7 -0,25 3.1 +0,15 0,1
KSR 0505-0127-029 CTS14Y/TW15 11202549 50.5 +0,55 12.7 -0,25 3.2 +0,15 0,1
KSR 0505-0127-030 CTS14Y/TW15 11066458 50.5 +0,55 12.7 -0,25 3.3 +0,15 0,1
KSR 0505-0127-032 CTS14Y/TW15 11159474 50.5 +0,55 12.7 -0,25 3.5 +0,15 0,1
KSR 0505-0127-033 CTS14Y/TW15 11038330 50.5 +0,55 12.7 -0,25 3.6 +0,15 0,1
KSR 0505-0127-038 CTS14Y/TW15 11054984 50.5 +0,55 12.7 -0,25 4.1 +0,15 0,1
KSR 0505-0127-040 CTS14Y/TW15 11593046 50.5 +0,55 12.7 -0,25 4.3 +0,15 0,1
KSR 0505-0127-043 CTS14Y/TW15 11016435 50.5 +0,55 12.7 -0,25 4.6 +0,15 0,1
KSR 0505-0127-048 CTS14Y/TW15 11054985 50.5 +0,55 12.7 -0,25 5.1 +0,15 0,1
Other dimensions and tungsten carbide Upon request, all dimensions are available
grades are available upon request. with groove and/or hole according to
customer drawing.
TOOLING BLANKS CARBIDE DISCS 195
PROGRAMME
Standard dimensions
Blank sizes, CTS14Y
d s
WEAR PARTS
KSR 0635-0127-023 CTS14Y/TW15 11054543 63.5 +0,75 12.7 -0,30 2.6 +0,15 0,1
KSR 0635-0127-025 CTS14Y/TW15 11054544 63.5 +0,75 12.7 -0,30 2.8 +0,15 0,1
KSR 0635-0127-033 CTS14Y/TW15 11054546 63.5 +0,75 12.7 -0,30 3.6 +0,15 0,1
KSR 0635-0157-005 CTS14Y/TW15 11016436 63.5 +0,75 15.7 -0,30 0.8 +0,15 0,1
KSR 0635-0157-006 CTS14Y/TW15 11032725 63.5 +0,75 15.7 -0,30 0.9 +0,15 0,1
KSR 0635-0157-007 CTS14Y/TW15 11011917 63.5 +0,75 15.7 -0,30 1.0 +0,15 0,1
KSR 0635-0157-008 CTS14Y/TW15 11016437 63.5 +0,75 15.7 -0,30 1.1 +0,15 0,1
KSR 0635-0157-009 CTS14Y/TW15 11035279 63.5 +0,75 15.7 -0,30 1.2 +0,15 0,1
KSR 0635-0157-010 CTS14Y/TW15 11011918 63.5 +0,75 15.7 -0,30 1.3 +0,15 0,1
KSR 0635-0157-011 CTS14Y/TW15 11011913 63.5 +0,75 15.7 -0,30 1.4 +0,15 0,1
KSR 0635-0157-012 CTS14Y/TW15 11035283 63.5 +0,75 15.7 -0,30 1.5 +0,15 0,1
KSR 0635-0157-013 CTS14Y/TW15 11016438 63.5 +0,75 15.7 -0,30 1.6 +0,15 0,1
KSR 0635-0157-015 CTS14Y/TW15 11011915 63.5 +0,75 15.7 -0,30 1.8 +0,15 0,1
KSR 0635-0157-016 CTS14Y/TW15 11035281 63.5 +0,75 15.7 -0,30 1.9 +0,15 0,1
KSR 0635-0157-018 CTS14Y/TW15 11016440 63.5 +0,75 15.7 -0,30 2.1 +0,15 0,1
KSR 0635-0157-020 CTS14Y/TW15 11035647 63.5 +0,75 15.7 -0,30 2.3 +0,15 0,1
KSR 0635-0157-022 CTS14Y/TW15 11035284 63.5 +0,75 15.7 -0,30 2.5 +0,15 0,1
KSR 0635-0157-023 CTS14Y/TW15 11035288 63.5 +0,75 15.7 -0,30 2.6 +0,15 0,1
KSR 0635-0157-025 CTS14Y/TW15 11035308 63.5 +0,75 15.7 -0,30 2.8 +0,15 0,1
KSR 0635-0157-028 CTS14Y/TW15 11011916 63.5 +0,75 15.7 -0,30 3.1 +0,15 0,1
KSR 0635-0157-030 CTS14Y/TW15 11035658 63.5 +0,75 15.7 -0,30 3.3 +0,15 0,1
KSR 0635-0157-033 CTS14Y/TW15 11040852 63.5 +0,75 15.7 -0,30 3.6 +0,15 0,1
KSR 0635-0157-035 CTS14Y/TW15 11035312 63.5 +0,75 15.7 -0,30 3.8 +0,15 0,1
KSR 0635-0157-038 CTS14Y/TW15 11035295 63.5 +0,75 15.7 -0,30 4.1 +0,15 0,1
KSR 0635-0157-040 CTS14Y/TW15 11035644 63.5 +0,75 15.7 -0,30 4.3 +0,15 0,1
Other dimensions and tungsten carbide Upon request, all dimensions are available
grades are available upon request. with groove and/or hole according to
customer drawing.
196
TOOLING BLANKS CARBIDE DISCS
PROGRAMME
Standard dimensions
Blank sizes, CTS14Y
d s
KSR 0635-0157-048 CTS14Y/TW15 11035291 63.5 +0,75 15.7 -0,30 5.1 +0,15 0,1
KSR 0635-0157-050 CTS14Y/TW15 11598369 63.5 +0,75 15.7 -0,30 5.3 +0,15 0,1
KSR 0635-0157-053 CTS14Y/TW15 11035290 63.5 +0,75 15.7 -0,30 5.6 +0,15 0,1
KSR 0635-0157-060 CTS14Y/TW15 11591982 63.5 +0,75 15.7 -0,30 6.3 +0,15 0,1
KSR 0635-0157-063 CTS14Y/TW15 11019280 63.5 +0,75 15.7 -0,30 6.6 +0,15 0,1
KSR 0635-0157-068 CTS14Y/TW15 11151166 63.5 +0,75 15.7 -0,30 7.1 +0,15 0,1
KSR 0635-0157-073 CTS14Y/TW15 11120038 63.5 +0,75 15.7 -0,30 7.6 +0,15 0,1
KSR 0635-0157-083 CTS14Y/TW15 11065879 63.5 +0,75 15.7 -0,30 8.6 +0,15 0,1
KSR 0635-0217-010 CTS14Y/TW15 11054512 63.5 +0,75 21.7 -0,30 1.3 +0,15 0,1
KSR 0635-0217-011 CTS14Y/TW15 11085495 63.5 +0,75 21.7 -0,30 1.4 +0,15 0,1
KSR 0635-0217-018 CTS14Y/TW15 11054516 63.5 +0,75 21.7 -0,30 2.1 +0,15 0,1
KSR 0635-0217-023 CTS14Y/TW15 11054524 63.5 +0,75 21.7 -0,30 2.6 +0,15 0,1
KSR 0635-0217-028 CTS14Y/TW15 11054525 63.5 +0,75 21.7 -0,30 3.1 +0,15 0,1
KSR 0635-0217-033 CTS14Y/TW15 11054527 63.5 +0,75 21.7 -0,30 3.6 +0,15 0,1
KSR 0635-0217-043 CTS14Y/TW15 11054538 63.5 +0,75 21.7 -0,30 4.6 +0,15 0,1
KSR 0635-0217-048 CTS14Y/TW15 11153484 63.5 +0,75 21.7 -0,30 5.1 +0,15 0,1
WEAR PARTS
KSR 0635-0217-053 CTS14Y/TW15 11054539 63.5 +0,75 21.7 -0,30 5.6 +0,15 0,1
KSR 0635-0217-060 CTS14Y/TW15 11594125 63.5 +0,75 21.7 -0,30 6.3 +0,15 0,1
KSR 0635-0217-063 CTS14Y/TW15 11019279 63.5 +0,75 21.7 -0,30 6.6 +0,15 0,1
KSR 0635-0217-080 CTS14Y/TW15 11591587 63.5 +0,75 21.7 -0,30 8.3 +0,15 0,1
KSR 0635-0217-083 CTS14Y/TW15 11081968 63.5 +0,75 21.7 -0,30 8.6 +0,15 0,1
KSR 0705-0157-006 CTS14Y/TW15 11088146 70.5 +0,75 15.7 -0,30 0.9 +0,15 0,1
KSR 0705-0157-008 CTS14Y/TW15 11066288 70.5 +0,75 15.7 -0,30 1.1 +0,15 0,1
KSR 0705-0157-011 CTS14Y/TW15 11071847 70.5 +0,75 15.7 -0,30 1.4 +0,15 0,1
KSR 0705-0157-013 CTS14Y/TW15 11066228 70.5 +0,75 15.7 -0,30 1.6 +0,15 0,1
KSR 0705-0157-018 CTS14Y/TW15 11071879 70.5 +0,75 15.7 -0,30 2.1 +0,15 0,1
KSR 0705-0157-023 CTS14Y/TW15 11088179 70.5 +0,75 15.7 -0,30 2.6 +0,15 0,1
KSR 0705-0157-025 CTS14Y/TW15 11088181 70.5 +0,75 15.7 -0,30 2.8 +0,15 0,1
KSR 0705-0157-028 CTS14Y/TW15 11088182 70.5 +0,75 15.7 -0,30 3.1 +0,15 0,1
KSR 0705-0157-033 CTS14Y/TW15 11088184 70.5 +0,75 15.7 -0,30 3.6 +0,15 0,1
KSR 0705-0157-043 CTS14Y/TW15 11088186 70.5 +0,75 15.7 -0,30 4.6 +0,15 0,1
KSR 0705-0157-053 CTS14Y/TW15 11088198 70.5 +0,75 15.7 -0,30 5.6 +0,15 0,1
KSR 0705-0217-011 CTS14Y/TW15 11166419 70.5 +0,75 21.7 -0,30 1.4 +0,15 0,1
KSR 0705-0217-053 CTS14Y/TW15 11142282 70.5 +0,75 21.7 -0,30 5.6 +0,15 0,1
KSR 0755-0157-006 CTS14Y/TW15 11088268 75.5 +0,85 15.7 -0,30 0.9 +0,15 0,1
KSR 0755-0157-008 CTS14Y/TW15 11071913 75.5 +0,85 15.7 -0,30 1.1 +0,15 0,1
KSR 0755-0157-009 CTS14Y/TW15 11064572 75.5 +0,85 15.7 -0,30 1.2 +0,15 0,1
KSR 0755-0157-011 CTS14Y/TW15 11088269 75.5 +0,85 15.7 -0,30 1.4 +0,15 0,1
KSR 0755-0157-013 CTS14Y/TW15 11071915 75.5 +0,85 15.7 -0,30 1.6 +0,15 0,1
KSR 0755-0157-023 CTS14Y/TW15 11088273 75.5 +0,85 15.7 -0,30 2.6 +0,15 0,1
KSR 0755-0157-025 CTS14Y/TW15 11088274 75.5 +0,85 15.7 -0,30 2.8 +0,15 0,1
Other dimensions and tungsten carbide Upon request, all dimensions are available
grades are available upon request. with groove and/or hole according to
customer drawing.
TOOLING BLANKS CARBIDE DISCS 197
PROGRAMME
Standard dimensions
Blank sizes, CTS14Y
d s
WEAR PARTS
KSR 0805-0157-063 CTS14Y/TW15 11054497 80.5 +0,85 15.7 -0,30 6.6 +0,15 0,1
KSR 0805-0217-005 CTS14Y/TW15 11200761 80.5 +0,85 21.7 -0,30 0.8 +0,15 0,1
KSR 0805-0217-006 CTS14Y/TW15 11035389 80.5 +0,85 21.7 -0,30 0.9 +0,15 0,1
KSR 0805-0217-007 CTS14Y/TW15 11064469 80.5 +0,85 21.7 -0,30 1.0 +0,15 0,1
KSR 0805-0217-008 CTS14Y/TW15 11016441 80.5 +0,85 21.7 -0,30 1.1 +0,15 0,1
KSR 0805-0217-009 CTS14Y/TW15 11035419 80.5 +0,85 21.7 -0,30 1.2 +0,15 0,1
KSR 0805-0217-010 CTS14Y/TW15 11035999 80.5 +0,85 21.7 -0,30 1.3 +0,15 0,1
KSR 0805-0217-011 CTS14Y/TW15 11032621 80.5 +0,85 21.7 -0,30 1.4 +0,15 0,1
KSR 0805-0217-012 CTS14Y/TW15 11035042 80.5 +0,85 21.7 -0,30 1.5 +0,15 0,1
KSR 0805-0217-013 CTS14Y/TW15 11016442 80.5 +0,85 21.7 -0,30 1.6 +0,15 0,1
KSR 0805-0217-015 CTS14Y/TW15 11010572 80.5 +0,85 21.7 -0,30 1.8 +0,15 0,1
KSR 0805-0217-017 CTS14Y/TW15 11019087 80.5 +0,85 21.7 -0,30 2.0 +0,15 0,1
KSR 0805-0217-018 CTS14Y/TW15 11016443 80.5 +0,85 21.7 -0,30 2.1 +0,15 0,1
KSR 0805-0217-019 CTS14Y/TW15 11017662 80.5 +0,85 21.7 -0,30 2.2 +0,15 0,1
KSR 0805-0217-020 CTS14Y/TW15 368859 80.5 +0,85 21.7 -0,30 2.3 +0,15 0,1
KSR 0805-0217-022 CTS14Y/TW15 11035446 80.5 +0,85 21.7 -0,30 2.5 +0,15 0,1
KSR 0805-0217-023 CTS14Y/TW15 11016444 80.5 +0,85 21.7 -0,30 2.6 +0,15 0,1
KSR 0805-0217-025 CTS14Y/TW15 11009639 80.5 +0,85 21.7 -0,30 2.8 +0,15 0,1
KSR 0805-0217-028 CTS14Y/TW15 11016445 80.5 +0,85 21.7 -0,30 3.1 +0,15 0,1
KSR 0805-0217-030 CTS14Y/TW15 11035641 80.5 +0,85 21.7 -0,30 3.3 +0,15 0,1
KSR 0805-0217-033 CTS14Y/TW15 11011923 80.5 +0,85 21.7 -0,30 3.6 +0,15 0,1
KSR 0805-0217-035 CTS14Y/TW15 11035444 80.5 +0,85 21.7 -0,30 3.8 +0,15 0,1
KSR 0805-0217-038 CTS14Y/TW15 11035442 80.5 +0,85 21.7 -0,30 4.1 +0,15 0,1
KSR 0805-0217-040 CTS14Y/TW15 11035659 80.5 +0,85 21.7 -0,30 4.3 +0,15 0,1
KSR 0805-0217-043 CTS14Y/TW15 11035441 80.5 +0,85 21.7 -0,30 4.6 +0,15 0,1
Other dimensions and tungsten carbide Upon request, all dimensions are available
grades are available upon request. with groove and/or hole according to
customer drawing.
198
TOOLING BLANKS CARBIDE DISCS
PROGRAMME
Standard dimensions
Blank sizes, CTS14Y
d s
KSR 0805-0217-048 CTS14Y/TW15 11035440 80.5 +0,85 21.7 -0,30 5.1 +0,15 0,1
KSR 0805-0217-050 CTS14Y/TW15 11591983 80.5 +0,85 21.7 -0,30 5.3 +0,15 0,1
KSR 0805-0217-053 CTS14Y/TW15 11035439 80.5 +0,85 21.7 -0,30 5.6 +0,15 0,1
KSR 0805-0217-063 CTS14Y/TW15 11035438 80.5 +0,85 21.7 -0,30 6.6 +0,15 0,1
KSR 0805-0217-065 CTS14Y/TW15 11600504 80.5 +0,85 21.7 -0,30 6.8 +0,15 0,1
KSR 0805-0217-068 CTS14Y/TW15 11164849 80.5 +0,85 21.7 -0,30 7.1 +0,15 0,1
KSR 0805-0217-073 CTS14Y/TW15 11104409 80.5 +0,85 21.7 -0,30 7.6 +0,15 0,1
KSR 0865-0217-005 CTS14Y/TW15 11595419 86.5 +1,00 21.7 -0,30 0.8 +0,15 0,1
KSR 0865-0217-011 CTS14Y/TW15 11129446 86.5 +1,00 21.7 -0,30 1.4 +0,15 0,1
KSR 0865-0217-013 CTS14Y/TW15 11129448 86.5 +1,00 21.7 -0,30 1.6 +0,15 0,1
KSR 0865-0217-015 CTS14Y/TW15 11129450 86.5 +1,00 21.7 -0,30 1.8 +0,15 0,1
KSR 0865-0217-017 CTS14Y/TW15 11127865 86.5 +1,00 21.7 -0,30 2.0 +0,15 0,1
KSR 0865-0217-038 CTS14Y/TW15 11157141 86.5 +1,00 21.7 -0,30 4.1 +0,15 0,1
KSR 0905-0217-006 CTS14Y/TW15 11088283 90.5 +1,00 21.7 -0,30 0.9 +0,15 0,1
KSR 0905-0217-008 CTS14Y/TW15 11071910 90.5 +1,00 21.7 -0,30 1.1 +0,15 0,1
KSR 0905-0217-011 CTS14Y/TW15 11088284 90.5 +1,00 21.7 -0,30 1.4 +0,15 0,1
WEAR PARTS
KSR 0905-0217-012 CTS14Y/TW15 11132663 90.5 +1,00 21.7 -0,30 1.5 +0,15 0,1
KSR 0905-0217-013 CTS14Y/TW15 11088285 90.5 +1,00 21.7 -0,30 1.6 +0,15 0,1
KSR 0905-0217-014 CTS14Y/TW15 11132665 90.5 +1,00 21.7 -0,30 1.7 +0,15 0,1
KSR 0905-0217-015 CTS14Y/TW15 11088286 90.5 +1,00 21.7 -0,30 1.8 +0,15 0,1
KSR 0905-0217-017 CTS14Y/TW15 11132672 90.5 +1,00 21.7 -0,30 2.0 +0,15 0,1
KSR 0905-0217-019 CTS14Y/TW15 11104664 90.5 +1,00 21.7 -0,30 2.2 +0,15 0,1
KSR 0905-0217-021 CTS14Y/TW15 11088298 90.5 +1,00 21.7 -0,30 2.4 +0,15 0,1
KSR 0905-0217-023 CTS14Y/TW15 11088299 90.5 +1,00 21.7 -0,30 2.6 +0,15 0,1
KSR 0905-0217-025 CTS14Y/TW15 11036900 90.5 +1,00 21.7 -0,30 2.8 +0,15 0,1
KSR 0905-0217-027 CTS14Y/TW15 11163786 90.5 +1,00 21.7 -0,30 3.0 +0,15 0,1
KSR 0905-0217-028 CTS14Y/TW15 11088300 90.5 +1,00 21.7 -0,30 3.1 +0,15 0,1
KSR 0905-0217-030 CTS14Y/TW15 11088301 90.5 +1,00 21.7 -0,30 3.3 +0,15 0,1
KSR 0905-0217-033 CTS14Y/TW15 11088302 90.5 +1,00 21.7 -0,30 3.6 +0,15 0,1
KSR 0905-0217-038 CTS14Y/TW15 11088303 90.5 +1,00 21.7 -0,30 4.1 +0,15 0,1
KSR 0905-0217-048 CTS14Y/TW15 11124682 90.5 +1,00 21.7 -0,30 5.1 +0,15 0,1
KSR 0905-0217-053 CTS14Y/TW15 11088305 90.5 +1,00 21.7 -0,30 5.6 +0,15 0,1
KSR 0905-0217-058 CTS14Y/TW15 11171735 90.5 +1,00 21.7 -0,30 6.1 +0,15 0,1
KSR 1005-0217-006 CTS14Y/TW15 11623061 100.5 +1,10 21.7 -0,30 0.9 +0,15 0,1
KSR 1005-0217-007 CTS14Y/TW15 11159487 100.5 +1,10 21.7 -0,30 1.0 +0,15 0,1
KSR 1005-0217-008 CTS14Y/TW15 11033420 100.5 +1,10 21.7 -0,30 1.1 +0,15 0,1
KSR 1005-0217-009 CTS14Y/TW15 11069502 100.5 +1,10 21.7 -0,30 1.2 +0,15 0,1
KSR 1005-0217-010 CTS14Y/TW15 11035645 100.5 +1,10 21.7 -0,30 1.3 +0,15 0,1
KSR 1005-0217-011 CTS14Y/TW15 11040856 100.5 +1,10 21.7 -0,30 1.4 +0,15 0,1
KSR 1005-0217-012 CTS14Y/TW15 11035081 100.5 +1,10 21.7 -0,30 1.5 +0,15 0,1
KSR 1005-0217-013 CTS14Y/TW15 11011924 100.5 +1,10 21.7 -0,30 1.6 +0,15 0,1
Other dimensions and tungsten carbide Upon request, all dimensions are available
grades are available upon request. with groove and/or hole according to
customer drawing.
TOOLING BLANKS CARBIDE DISCS 199
PROGRAMME
Standard dimensions
Blank sizes, CTS14Y
d s
WEAR PARTS
KSR 1005-0217-050 CTS14Y/TW15 11598720 100.5 +1,10 21.7 -0,30 5.3 +0,15 0,1
KSR 1005-0217-053 CTS14Y/TW15 11065819 100.5 +1,10 21.7 -0,30 5.6 +0,15 0,1
KSR 1005-0217-060 CTS14Y/TW15 11596429 100.5 +1,10 21.7 -0,30 6.3 +0,15 0,1
KSR 1005-0217-063 CTS14Y/TW15 11065820 100.5 +1,10 21.7 -0,30 6.6 +0,15 0,1
KSR 1005-0217-070 CTS14Y/TW15 11592960 100.5 +1,10 21.7 -0,30 7.3 +0,15 0,1
KSR 1005-0217-073 CTS14Y/TW15 11130140 100.5 +1,10 21.7 -0,30 7.6 +0,15 0,1
KSR 1005-0217-083 CTS14Y/TW15 11033250 100.5 +1,10 21.7 -0,30 8.6 +0,15 0,1
KSR 1005-0397-023 CTS14Y/TW15 11058603 100.5 +1,10 39.7 -0,45 2.6 +0,15 0,1
KSR 1255-0217-006 CTS14Y/TW15 11606275 125.5 +1,40 21.7 -0,30 0.9 +0,20 0,15
KSR 1255-0217-007 CTS14Y/TW15 11246975 125.5 +1,40 21.7 -0,30 1.0 +0,20 0,15
KSR 1255-0217-008 CTS14Y/TW15 11141396 125.5 +1,40 21.7 -0,30 1.1 +0,20 0,15
KSR 1255-0217-009 CTS14Y/TW15 11142583 125.5 +1,40 21.7 -0,30 1.2 +0,20 0,15
KSR 1255-0217-010 CTS14Y/TW15 11197545 125.5 +1,40 21.7 -0,30 1.3 +0,20 0,15
KSR 1255-0217-011 CTS14Y/TW15 11142504 125.5 +1,40 21.7 -0,30 1.4 +0,20 0,15
KSR 1255-0217-012 CTS14Y/TW15 11035244 125.5 +1,40 21.7 -0,30 1.5 +0,20 0,15
KSR 1255-0217-013 CTS14Y/TW15 11141393 125.5 +1,40 21.7 -0,30 1.6 +0,20 0,15
KSR 1255-0217-015 CTS14Y/TW15 11142586 125.5 +1,40 21.7 -0,30 1.8 +0,20 0,15
KSR 1255-0217-017 CTS14Y/TW15 11142588 125.5 +1,40 21.7 -0,30 2.0 +0,20 0,15
KSR 1255-0217-018 CTS14Y/TW15 11141545 125.5 +1,40 21.7 -0,30 2.1 +0,20 0,15
KSR 1255-0217-019 CTS14Y/TW15 11011585 125.5 +1,40 21.7 -0,30 2.2 +0,20 0,15
KSR 1255-0217-022 CTS14Y/TW15 11103584 125.5 +1,40 21.7 -0,30 2.5 +0,20 0,15
KSR 1255-0217-023 CTS14Y/TW15 11141542 125.5 +1,40 21.7 -0,30 2.6 +0,20 0,15
KSR 1255-0217-025 CTS14Y/TW15 11096111 125.5 +1,40 21.7 -0,30 2.8 +0,20 0,15
KSR 1255-0217-028 CTS14Y/TW15 11122148 125.5 +1,40 21.7 -0,30 3.1 +0,20 0,15
KSR 1255-0217-030 CTS14Y/TW15 11592775 125.5 +1,40 21.7 -0,30 3.3 +0,20 0,15
Other dimensions and tungsten carbide Upon request, all dimensions are available
grades are available upon request. with groove and/or hole according to
customer drawing.
200
TOOLING BLANKS CARBIDE DISCS
PROGRAMME
Standard dimensions
Blank sizes, CTS14Y
d s
KSR 1255-0217-032 CTS14Y/TW15 11246979 125.5 +1,40 21.7 -0,30 3.5 +0,20 0,15
KSR 1255-0217-033 CTS14Y/TW15 11142589 125.5 +1,40 21.7 -0,30 3.6 +0,20 0,15
KSR 1255-0217-038 CTS14Y/TW15 11122149 125.5 +1,40 21.7 -0,30 4.1 +0,20 0,15
KSR 1255-0217-043 CTS14Y/TW15 11142590 125.5 +1,40 21.7 -0,30 4.6 +0,20 0,15
KSR 1255-0217-050 CTS14Y/TW15 11597218 125.5 +1,40 21.7 -0,30 5.3 +0,20 0,15
KSR 1255-0217-053 CTS14Y/TW15 11123631 125.5 +1,40 21.7 -0,30 5.6 +0,20 0,15
KSR 1255-0217-063 CTS14Y/TW15 11125053 125.5 +1,40 21.7 -0,30 6.6 +0,20 0,15
KSR 1255-0217-068 CTS14Y/TW15 11205965 125.5 +1,40 21.7 -0,30 7.1 +0,20 0,15
KSR 1505-0217-011 CTS14Y/TW15 11268463 150.5 +2,20 21.7 -0,60 1.4 +0,20 0,15
KSR 1505-0217-013 CTS14Y/TW15 11122728 150.5 +2,20 21.7 -0,60 1.6 +0,20 0,15
KSR 1505-0217-048 CTS14Y/TW15 11153965 150.5 +2,20 21.7 -0,60 5.1 +0,20 0,15
KSR 1505-0217-063 CTS14Y/TW15 11129439 150.5 +2,20 21.7 -0,60 6.6 +0,20 0,15
KSR 1505-0317-013 CTS14Y/TW15 11058022 150.5 +2,20 31.7 -0,60 1.6 +0,20 0,15
KSR 1505-0317-018 CTS14Y/TW15 11066105 150.5 +2,20 31.7 -0,60 2.1 +0,20 0,15
KSR 1505-0317-019 CTS14Y/TW15 11128027 150.5 +2,20 31.7 -0,60 2.2 +0,20 0,15
KSR 1505-0317-023 CTS14Y/TW15 11058069 150.5 +2,20 31.7 -0,60 2.6 +0,20 0,15
WEAR PARTS
KSR 1605-0217-010 CTS14Y/TW15 11594666 160.5 +2,20 21.7 -0,60 1.3 +0,20 0,15
KSR 1605-0217-013 CTS14Y/TW15 11010017 160.5 +2,20 21.7 -0,60 1.6 +0,20 0,15
KSR 1605-0217-015 CTS14Y/TW15 11035473 160.5 +2,20 21.7 -0,60 1.8 +0,20 0,15
KSR 1605-0217-018 CTS14Y/TW15 11012062 160.5 +2,20 21.7 -0,60 2.1 +0,20 0,15
KSR 1605-0217-023 CTS14Y/TW15 11088311 160.5 +2,20 21.7 -0,60 2.6 +0,20 0,15
KSR 1605-0317-011 CTS14Y/TW15 11017913 160.5 +2,20 31.7 -0,60 1.4 +0,20 0,15
KSR 1605-0317-012 CTS14Y/TW15 11146212 160.5 +2,20 31.7 -0,60 1.5 +0,20 0,15
KSR 1605-0317-013 CTS14Y/TW15 11017315 160.5 +2,20 31.7 -0,60 1.6 +0,20 0,15
KSR 1605-0317-014 CTS14Y/TW15 11276070 160.5 +2,20 31.7 -0,60 1.7 +0,20 0,15
KSR 1605-0317-015 CTS14Y/TW15 11032872 160.5 +2,20 31.7 -0,60 1.8 +0,20 0,15
KSR 1605-0317-018 CTS14Y/TW15 11066578 160.5 +2,20 31.7 -0,60 2.1 +0,20 0,15
KSR 1605-0317-019 CTS14Y/TW15 11017539 160.5 +2,20 31.7 -0,60 2.2 +0,20 0,15
KSR 1605-0317-020 CTS14Y/TW15 11597113 160.5 +2,20 31.7 -0,60 2.3 +0,20 0,15
KSR 1605-0317-022 CTS14Y/TW15 11242372 160.5 +2,20 31.7 -0,60 2.5 +0,20 0,15
KSR 1605-0317-023 CTS14Y/TW15 11063762 160.5 +2,20 31.7 -0,60 2.6 +0,20 0,15
KSR 1605-0317-027 CTS14Y/TW15 11242374 160.5 +2,20 31.7 -0,60 3.0 +0,20 0,15
KSR 1605-0317-032 CTS14Y/TW15 11242375 160.5 +2,20 31.7 -0,60 3.5 +0,20 0,15
KSR 1605-0317-033 CTS14Y/TW15 11035522 160.5 +2,20 31.7 -0,60 3.6 +0,20 0,15
KSR 1605-0317-038 CTS14Y/TW15 11224775 160.5 +2,20 31.7 -0,60 4.1 +0,20 0,15
KSR 1605-0317-043 CTS14Y/TW15 11020435 160.5 +2,20 31.7 -0,60 4.6 +0,20 0,15
KSR 1805-0217-010 CTS14Y/TW15 11597949 180.5 +2,50 21.7 -0,60 1.3 +0,20 0,15
KSR 1805-0217-013 CTS14Y/TW15 11034577 180.5 +2,50 21.7 -0,60 1.6 +0,20 0,15
KSR 1805-0217-018 CTS14Y/TW15 11063022 180.5 +2,50 21.7 -0,60 2.1 +0,20 0,15
KSR 2005-0217-015 CTS14Y/TW15 11085560 200.5 +2,80 21.7 -0,60 1.8 +0,20 0,15
KSR 2005-0217-019 CTS14Y/TW15 11059419 200.5 +2,80 21.7 -0,60 2.2 +0,20 0,15
Other dimensions and tungsten carbide Upon request, all dimensions are available
grades are available upon request. with groove and/or hole according to
customer drawing.
TOOLING BLANKS CARBIDE DISCS 201
PROGRAMME
Standard dimensions
Blank sizes, CTS14Y
d s
WEAR PARTS
KSR 2505-0317-033 CTS14Y/TW15 11159667 250.5 +3,50 31.7 -0,60 3.6 +0,20 0,2
KSR 2505-0397-015 CTS14Y/TW15 11080059 250.5 +3,50 39.7 -0,70 1.8 +0,20 0,2
KSR 2505-0397-019 CTS14Y/TW15 11041773 250.5 +3,50 39.7 -0,70 2.2 +0,20 0,2
KSR 2505-0397-023 CTS14Y/TW15 11088339 250.5 +3,50 39.7 -0,70 2.6 +0,20 0,2
KSR 2505-0497-016 CTS14Y/TW15 11623456 250.5 +3,50 49.7 -0,90 1.9 +0,20 0,2
KSR 2505-0497-023 CTS14Y/TW15 11019789 250.5 +3,50 49.7 -0,90 2.6 +0,20 0,2
KSR 2755-0317-023 CTS14Y/TW15 11010351 275.5 +3,50 31.7 -0,70 2.6 +0,30 0,2
KSR 2755-0397-020 CTS14Y/TW15 11593296 275.5 +3,50 39.7 -0,70 2.3 +0,30 0,2
KSR 3005-0317-023 CTS14Y/TW15 11005414 300.5 +4,00 31.7 -0,70 2.6 +0,30 0,2
KSR 3005-0317-028 CTS14Y/TW15 11062490 300.5 +4,00 31.7 -0,70 3.1 +0,30 0,2
KSR 3155-0317-023 CTS14Y/TW15 11058075 315.5 +4,00 31.7 -0,70 2.6 +0,30 0,2
KSR 3155-0317-028 CTS14Y/TW15 11070107 315.5 +4,00 31.7 -0,70 3.1 +0,30 0,2
KSR 3505-0317-023 CTS14Y/TW15 11057698 350.5 +4,00 31.7 -0,70 2.6 +0,30 0,2
KSR 3505-0317-028 CTS14Y/TW15 11088340 350.5 +4,00 31.7 -0,70 3.1 +0,30 0,2
Other dimensions and tungsten carbide Upon request, all dimensions are available
grades are available upon request. with groove and/or hole according to
customer drawing.
202
TOOLING BLANKS CARBIDE DISCS
PROGRAMME EXTENSIONS
Preground disks
Surface ground and hole ground!
d H B
B 10 8,25 0,15 3,1 0,2
X
X 13 9,85 0,15 3,1 0,2
16 12,00 0,20 4,1 0,2
B/2 22 16,30 0,20 6,1 0,2
B
R=
32 23,10 0,25 8,1 0,2
Sectors, applications
Paper industry
Metal industry
WEAR PARTS
Blanks for long knives >4500 mm (no length limit)
Customised production
Carbide properties
Fracture toughness
Wear resistance
Finish
As sintered
Preground
204
Hobs
Based on customer drawings we produce blanks for hobs and skiving hobs
with low grinding allowance. The most advanced cutting tools cut the most
demanding teeth geometries.
The cutting edges are extremely stable thanks to the homogeneous carbide and
guarantee secure processes. Furthermore, our premium grades offer excellent
protection against corrosion.
WEAR PARTS
HOBS 205
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Automotive industry
Watch and clock industry
Materials
Steel
Non-ferrous metals
Composite materials
Precious metals
HOBS
Products
WEAR PARTS
with shaft
with hole
with or without indentation
with or without drive slot
Carbide properties
Wear resistance
Rigidity
Compressive strength
Coatability
Fracture toughness
Finish
As sintered
(near net-shape technology)
206
HOBS
GRADE PROPERTIES / ORDERING DESCRIPTION
Submicron grain
CTS12L K05/K10 6,0 14,78 1870 1840 93,3 3500 508.000 8,2 7200 630 90 5,1
CTS20L K20/K40 10 14,40 1650 1630 91,9 4000 580.000 9,4 6600 580 85 5,5
CTS30L K40 15,0 13,88 1400 1380 90,1 3800 551.000 11,9 5000 530 85 6,1
Corrosion-resistant grades
CF-S12Z 6,0 1860 1830 93,2 3600 522.000 9,0
CF-S18Z 9,0 1630 1610 92,0 3500 508.000 11,0
a b
WEAR PARTS
1 2 3 4 5 6
1 3
WF.. hobs total length (mm)
(a)
S shank 4
B bore
cutting length (mm)
(b)
N gashes, neutral, without threading
G gashes and threading 5
(*) Special milling cutters according to drawing
number of gashes
* Other additional information
2 6
outer diameter (in mm) carbide grade
Recommended grades
Grades Hard milling Soft milling
CF-S12Z
CTS12L
CF-S18Z
CTS20L
CTS30L
WFBG
with thread
HOBS
Shank-type hobs with gashes or thread
WFSN
WFSG
WEAR PARTS
with thread
WFSX
Special milling cutters with shank
WFBX
Special milling cutters with bore
208
Winders
Winders are applied in longitudinal and lateral slitting knives. All knives are
manufactured from one source, from powder preparation through to grinding.
The knives are ground, lapped or polished with extremely low tolerances.
State-of-the-art measuring machines test our carbide knives in the -range,
guaranteeing a precise cut.
WEAR PARTS
WINDERS 209
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Metal industry
Electric industry
Packaging industry
Materials
Powder steel
Tinplate
Stainless steels
Electrical sheet
Composite materials
WINDERS
Products
Winders
Tolerancesn in the-range possible
WEAR PARTS
Carbide properties
Wear resistance
High edge stability
Fracture toughness
Finish
Perfect results
Sealing rings
Sealing rings in pumps are normally components that cause a lot of mainte-
nance work, as friction results in high levels of wear.
As well as the geometry, the carbide used is decisive for the performance and
the tool life of the ring. Our carbide sealing rings are resistant to pressure, wear
and corrosion.
WEAR PARTS
SEALING RINGS 211
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Pump manufacturers
SEALING RINGS
Products
Rings
Disks
WEAR PARTS
Special parts according to customer drawing
Carbide properties
Finish
As sintered
Ground (ready-to-use)
212
Extreme pressures of up to 6,200 bar and high exit speeds of up to around 1,000
m/sec make water an optimum cutting tool for temperature-intensive and thick
materials with complex geometries.
Specifically developed carbide grades provide very good wear protection of
the focusing tubes as well as consistently high cutting quality. Thanks to the
3-line concept for every application field there is a suitable solution: Economy,
Standard and Premium.
WEAR PARTS
FOCUSING TUBES 213
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Materials
Products
FOCUSING TUBES
Focusing tubes
Mixing chambers
Carbide properties
WEAR PARTS
Optimal relation between hardness and toughness
Finish
The focusing tubes are suitable for all modern cutting head
systems and support their automatic centring during mounting.
The entire service package includes technical advice, well-as-
sorted stocks and short lead times.
214
FOCUSING TUBES
GRADE PROPERTIES / ORDERING DESCRIPTION
Nano-grades
UMG01 0,40 15,55 2675 2400 348.000
CTN01L 0,25 15,60 2825 2000 290.000
Comment:
1. The data in this table are typical material parameters. We reserve
the right to modify the data due to technical progress or due to
further development within our company.
FOCUSING TUBES
1 2 3 4 5 6 7
1 2 3
Type External diameter Internal diameter
WJNR = Economy d
WJNS = Standard
WJNP = Premium
D
4 5 6 7
Length Type External taper Grade
15. = angle
L
...R = ring
...S = special
...M = mixing chamber
...Q = square
FOCUSING TUBES 215
PROGRAMME - ECONOMY
L D
Type, D d L
description Material [mm] [mm] [mm] UMG01
WJNR 0635-076-0762-25-15 11783235 6.35 0.76 76.2 R
WJNR 0635-102-0762-25-15 11783236 6.35 1.02 76.2 R
WJNR 0714-076-0762-25-15 11783240 7.14 0.76 76.2 R
WJNR 0714-102-0762-25-15 11783242 7.14 1.02 76.2 R
FOCUSING TUBES
WEAR PARTS
= stock item
216
FOCUSING TUBES
PROGRAMME - STANDARD
L D
Type, D d L
description Material [mm] [mm] [mm] UMG01
WJNS 0600-120-0700-25-15 11469017 6.00 1.20 70.0 r
WJNS 0635-076-0762-25-15 6234852 6.35 0.76 76.2 R
WJNS 0635-091-0762-25-15 6261074 6.35 0.91 76.2 R
WJNS 0600-102-0700-25-15 6260218 6.00 1.02 70.0 R
WJNS 0600-102-0762-25-15 6234938 6.00 1.02 76.2 r
WJNS 0714-076-0762-25-15 6234943 7.14 0.76 76.2 R
WJNS 0714-091-0762-25-15 11557017 7.14 0.91 76.2
FOCUSING TUBES
r
WJNS 0714-102-0762-25-15 6210224 7.14 1.02 76.2 R
WJNS 0714-102-1016-25-15 6248003 7.14 1.02 101.6 R
WJNS 0762-102-0762-25-15 6225154 7.62 1.02 76.2 R
WJNS 0797-076-1016-25-15 6234841 7.97 0.76 101.6 R
WJNS 0812-091-0762-25-15 11254622 8.12 0.91 76.2 R
WJNS 0812-102-0762-25-15 6282927 8.12 1.02 76.2 R
WJNS 0900-076-0762-40-15M 6254177 9.00 0.76 76.2 R
WJNS 0943-076-0762-25-15 6234942 9.43 0.76 76.2 R
WJNS 0943-102-0762-25-15 6219026 9.43 1.02 76.2
WEAR PARTS
R
WJNS 0943-109-0790-25-15 11525265 9.43 1.09 79.0 r
WJNS 0600-076-0700-25-15 11179461 6.00 0.76 70.0 R
WJNS 0634-076-0750-14-0 11260179 6.34 0.76 75.0 R
= stock item
r = limited stock or upon request
Other dimensions upon request
FOCUSING TUBES 217
PROGRAMME - PREMIUM
L D
Type, D d L
ordering description Material [mm] [mm] [mm] CTN01L
WJNP 0635-076-0762-32-15 11796308 6,35 0,76 76,2 r
WJNP 0635-091-0762-32-15 11796315 6,35 0,91 76,2 r
WJNP 0635-102-0762-32-15 11796309 6,35 1,02 76,2 r
WJNP 0714-076-0762-32-15 11796311 7,14 0,76 76,2 r
WJNP 0714-076-1016-32-15 11796327 7,14 0,76 101,6 r
WJNP 0714-102-0762-32-15 11796304 7,14 1,02 76,2 r
WJNP 0714-102-1016-32-15 11796312 7,14 1,02 101,6
FOCUSING TUBES
r
WJNP 0762-102-0762-32-15 11796310 7,62 1,02 76,2 r
WJNP 0797-076-1016-32-15 11796319 7,97 0,76 101,6 r
WJNP 0943-076-0762-32-15 11796316 9,43 0,76 76,2 r
WJNP 0943-102-0762-32-15 11796318 9,43 1,02 76,2 r
WEAR PARTS
= stock item
r = limited stock or upon request
Other dimensions upon request
218
Components
(textile and cigarette industry, balls)
Sectors, applications
Materials
Various materials
COMPONENTS
Products
WEAR PARTS
Carbide properties
Wear resistance
Fracture toughness
Corrosion resistance
Resistance to pressure
Finish
As sintered
Ground
According to customer specifications, upon customer
request
220
COMPONENTS BALLS
PRODUCTS / GRADE PROPERTIES
Surface quality
Class A: surface quality Ra from 0 to 10 nm
Class B: surface roughness Ra from 10 to 20 nm
Finish
As sintered
Ground
COMPONENTS BALLS
CTF12E
CTM16N
SNCB5
COMPONENTS BALLS 221
ORDERING DESCRIPTION / PROGRAMME
1 2 3
1 Precision balls
2 Diameter
COMPONENTS BALLS
3 Grade
Programme:
Standard programme of precision balls
diameter 1.57 151.9 mm.
Sectors, applications
Products
Knives
Nozzles
SOLUTIONS FOR SPECIFIC INDUSTRIES
Bushes
Sleeves
Semi-finished products
Carbide properties
Wear resistance
Corrosion resistance
Finish
As sintered
Ground
COMPONENTS CIGARETTE INDUSTRY 223
SECTORS / PRODUCTS / PROPERTIES
Sectors, applications
Cigarette industry
General mechanical engineering
Knives
Strips
Carbide properties
Wear resistance
Corrosion resistance
224
Our expertise is not only limited to blanks and ready-to-use products. We also
offer carbide powder with various grain sizes. You can choose from a variety of
carbide grades with mechanical properties tailored to the application. As well as
the powder we also produce sharp-edged and flaky grit.
WEAR PARTS
POWDER AND GRIT 225
PROGRAMME
WEAR PARTS
Technical specifications available upon request only
Grit
Sharp-edged grit
Grain size
Material [mm]
11982134 0,6 - 1,0
WEAR PARTS
Grain size
Material [mm] Smallest packaging unit: 15 kg
11564149 1,0 - 1,5 Minimum order quantity: 100 kg
NOTES
POWDER AND GRIT
Ceramic
Apart from carbide, ceramic is one of the most important hard materials. It is
applied when conventional materials are not able to achieve the necessary
performance. Characterised by low density and mechanic stability, ceramic has
low thermal conductivity properties. These unique characteristics mean that
ceramic can be used in a wide range of fields.
CERAMIC
230
For over 20 years our solutions made of silicon nitride have contributed to
the success of our customers. Even parts with complex geometries can be
produced.
Compared to other ceramics, silicon nitride has a low specific weight, very good
mechanical properties and is highly resistant to thermal shock.
CERAMIC
COMPONENTS MADE OF SILICON NITRIDE 231
SECTORS / PRODUCTS / PROPERTIES
Applications
Bearings
Guide rolls
Rods
Metal forming
Chemical industry
Automotive industry
Aerospace industry
Products
CERAMIC
Bolts and devices for heat treatment
Extrusion and drawing dies
Characteristics
Low weight
Good mechanical properties up to 1,200C
Good reliability
High hardness even with high temperatures
Good corrosion resistance even with aggressive media
High resistance to thermal shock
Low thermal expansion
Good friction properties
232
COMPONENTS MADE OF SILICON NITRIDE
GRADE PROPERTIES
Ultrafine grades
COMPONENTS MADE OF SILICON NITRIDE
SNC1 grey 9,0 3,25 1550 91,5 1100 6,5 3000 305 30 3,3
SNCB5 black 12,5 3,25 1500 91,1 900 6,0 3000 290 30 3,4
SNCE10* bronze SN/TiN 4,2 1400 90,3 >850 >7,0 3000 325 60 5,5
SNC20 11,0 3,24 1470 90,8 850 5,7 3000 290 30 3,4
Transverse rupture strength (ISO3327 3 points) MPa 1100 900 >850 850
Compressive strength MPa 3000 3000 3000 3000
Modulus of elasticity GPa 300 300 325 290
Toughness (SEVNB) MPa m-1/2 6.5 6.0 >7 5.7
Thermal conductivity Wm-1K-1 30 30 60 30
Expansion coefficient 10-6K-1 3.3 3.4 5.5 3.4
Comment:
1. The data in this table are typical material parameters. We reserve 2. KIC*: The measured critical tension intensity factors (KIC) depend
the right to modify the data due to technical progress or due to to a high degree on the sample geometry and sample preparation.
further development within our company. A direct comparison with parameters which have been determined
by means of a different method is therefore not admissible.
COMPONENTS MADE OF SILICON NITRIDE 233
NOTES
Technical information
Which grain size is suitable for which application? How does the cobalt content
influence the various parameters? Are there different tolerances in the blanks?
On the following pages you can find the answers regarding the quality of our
certified carbide, the various measuring systems and the procedures with which
a high surface quality is achieved.
TECHNICAL INFORMATION
In addition, our index of buzzwords will make it easier for you to search for the
suitable solution in our wear-protection catalogue.
236
TECHNICAL INFORMATION
CERTIFICATES
The production of a compact preform through pressing and manufacturing procedure is also especially decisive for the
subsequent sintering results in a length shrinkage of around result that can be achieved.
20%. Maintaining closetolerances of the blanksis therefore a For standard parts tolerances are also defined in the respective
particularly big challenge for the production experts. ISO standards (for example: ISO 2768).
In addition to the composition and the geometrical form, the
BLANK TOLERANCES
Preform Sintered part
TECHNICAL INFORMATION
Examples of blank tolerances according to the manufacturing procedure:
Formed parts
L B
Ultrafine - -- ++ ++
Within the grain size categories the following applies: with decreasing Co content (= increasing hardness) wear resistance and
compressive strength rise, while toughness decreases considerably.
Density [g/cm3]
Micrographs
Surface roughness
Table for the comparison of the measuring systems (metric
and inch) of surface roughness 1 m = 0,001 mm = 39,37
1 = 0,000001 = 0,0000254 mm
Rtmax CLA/Ra CLA RMS RMS Rtmax CLA/Ra CLA RMS RMS
[m] [m] ["] [m] ["] [m] [m] ["] [m] ["]
0,06 0,02 0,75 0,02 0,8 2,4 0,73 30,1 0,85 33,4
0,1 0,03 1,2 0,04 13 2,8 0,89 35,2 0,99 39,0
0,2 0,06 2,5 0,08 2,8 3,0 0,95 37,6 1,06 41,9
0,3 0,09 3,7 0,1 4,2 3,5 1,11 43,9 1,24 48,8
0,4 0,13 5,0 0,14 5,6 4,0 1,27 50,2 1,41 55,8
0,5 0,16 6,7 0,18 6,9 5,0 1,59 62,7 1,77 69,7
0,6 0,19 7,5 0,21 8,3 6,0 1,91 75,5 2,12 83,6
0,7 0,22 8,7 0,25 9,7 7,0 2,22 87,5 2,48 92,6
0,8 0,25 10,0 0,28 11,1 8,0 2,54 100,0 2,83 111,7
0,9 0,28 11,2 0,32 12,5 10,0 3,18 125,5 3,54 140,0
1,0 0,31 12,5 0,35 14,0 20,0 6,64 251,5 7,8 279,0
1,2 0,38 15,8 0,42 16,7 40,0 12,7 502,0 14,1 558,0
SURFACE QUALITY
1,5 0,47 18,8 0,53 20,9 60,0 19,1 755,0 21,2 836,0
1,8 0,57 22,6 0,64 25,5 125,0 39,5 1560,0 43,5 1750,0
2,0 0,64 25,1 0,78 27,9 200,0 64,0 2510,0 78,0 2790,0
TECHNICAL INFORMATION
Surface symbol
new
0,025 0,05 0,1 0,2 0,4 0,8 1,6 3,2 6,3 12,5 25 50
according to ISO 1302
Surface symbol
previous
according to ISO 3141
Roughness index N1 N2 N3 N4 N5 N6 N7 N8 N9 N 10 N 11 N 12
Average roughness value Ra [m] 0,025 0,05 0,1 0,2 0,4 0,8 1,6 3,2 6,3 12,5 25 50
Roughness depth Rz [m] 0,25 0,63 1 1,6 2,5 4-6,3 10 16-25 40 63 100 160
Longitudinal grinding
Surface grinding
Peripheral grinding
Face grinding
Ground hole
Polish grinding
Long-stroke honing
Short-stroke honing
Cylindrical lapping
Flat lapping
Ultrasonic lapping
Polish-lapping
Decorative 36 Feeder 49, 51, 54, 57, Hobs with bore 207
applications 60, 63, 66 Holding anvil 63
Defence engineering 73 Fine cutting 88 Holding tool 63
Density 238 Flat topped compact 158 Holes 108
Dental equipment 147 Focusing tubes 212, 213, 214, Hot forging 73
manufacturers 215, 216
Hot forming 74
Dental industry 146 Food and Drug 144 technology
Diamond point 47 Administration
Hot nozzle 140
Die bushes 101, 102 Food contact 145 technology
notification
Dies 138, 181 Hot rolls 117, 126, 231
Food impact 143
Dies and mandrels 26 Hot runner nozzle 141
Food industry 142, 143, 144 tips
Diesel injectors 131
Forging hammers 73 I
Die-sinking 114
Forging mandrels 73 Impact stress 24
Direct injection 130
Forging technology 72 Incorrect mounting 70
Disks 211
Forming 88 Industrial diamonds 185
Dowel holes 108
Furniture industry 89, 111 Injection moulding 141
Drawing 37
G systems
Drawing cone 31
Gas extraction 133 Injection pumps 131
Drawing dies 77, 231
Gas turbine 115 Insert for knife 49, 50, 53, 58,
Drawing dies - 26
construction 62, 65, 67
non-ferrous metals
General mechanical 213, 219, 223 Inserts 69, 167
Drawing mandrel 30, 37, 38, 39
engineering Inventory of Effective 144
Drawing nib blanks 32
INDEX
General metal 28 Food Contact
Drawing nibs 31, 32, 33, 36, forming Substance (FCS)
37, 38, 40 Notifications
Glass balls 139
Drawing tools 23, 30, 32, 36, ISO nibs 32
Glass cutting wheels 135, 137
37, 38, 40
Glass industry 134 Items of jewellery 149
TECHNICAL INFORMATION
Drawing tools for 33, 36, 40
Glass lenses 134 J
special profiles
Glass shear blades 135 Jet nozzles 175
Drawing tools - 26
ferrous metals Grade characteristics 24 Jewellery industry 33, 77, 148
Drill heads 151 Grade properties 25, 82, 83, 84, Jewellery producers 149
Drill tips 132, 133 85, 232, 238 K
E Grain size 83 KIC 25, 83, 120, 232
Edge stability 82 Granulate production 141 Knives 141, 143, 187,
Grinding material 111 222, 223
Electric and 33, 77
electronic industry industry Kocks roll ring 123
Electric industry 89, 111, 115, Grit 224, 226 L
209, 213 Groove 121, 126, 202 Lateral slitting knives 208
Electrodes 114 Guide rolls 118, 122, 231 Lock industry 172, 173
Electronic industry 89, 111, 115, H Long plate 169
163 Hammering mandrels 27, 72 Longitudinal knives 208
Embossing tools 88 Hammering tools 26, 72, 77 M
Engine components 131 Header punch 49, 51, 53, 56, Magnesium spray 175
Erosion material 114 59, 62, 65, 66 cast plants
Erosion rods 115 Heat conductive 140 Mandrels 33, 37, 77
Erosion tubes 115 Heat resistance 138 Measuring standard 225
Expansion coefficient 127 Heat treatment 231 FSSS
Extrusion 77 Height displacement 70 Mechanical cracks 127
components Hexagonal dies 29 Medical instruments 147
Extrusion dies 27, 28, 231 High-performance 34, 35 Medical systems 115, 146, 213
Extrusion punches 29 drawing tools Metal forming 23, 82
F High-performance 34, 35 Metal forming tools 28, 44, 72
Fastening tools 26, 29 tool(adjustable) Metal industry 203, 209
FDA 142, 144, 145 High-pressure tools 184, 185 Mill rolls 117, 118
Hobs 204 Mineral extraction 178
242
TECHNICAL INFORMATION
INDEX
INDEX
Surface quality 220, 239
producers
T
Winders 208, 209
Targets 162
Wire 30, 126
Tendency to 82
Wire drawing 32
adhesion
TECHNICAL INFORMATION
Wire erosion 85
Textile industry 218, 219, 222
Wire production 31, 77
Thermal conductivity 127, 141
Wire rolling mill 124
Thermal cracks 127
Thermal gradients 127
Carbide inserts 45
Through holes 108
CF-H40S+ 97, 98, 101,
Tile cutting wheels 180
103, 105, 112
Tips for hot runner 175
Clamping insert 45
nozzles
Punching dies 103, 105
Tool and die industry 81, 89
Rectangular bars 97, 98
Tool design 77
Tool holder 45
Tool holder 48, 50, 52, 55,
58, 61, 64, 67
Tool holder for knife 48, 50, 52, 55,
56, 59
Tool making industry 111, 115
Tool mounting 70
Tooling blanks 188
Tooling industry 163
Tools 23
Tools for profile 36
drawing
Transverse 238
contraction
Trumpet head 47
Tube and profile 33
drawing tubes
Tube welding plants 122
Tubes 30, 72
France/Luxembourg/Belgium
CERATIZIT Luxembourg S. r. l.
Route de Holzem 101
Germany
CERATIZIT Deutschland GmbH
Robert-Bosch-Strae 23
D-72186 Empfingen
T. +49 7485 99802 0
E. info.deutschland@ceratizit.com
Italy
CERATIZIT Italia SpA
Via Milanese, 6
I-22040 Alserio (CO)
T. +39 031 6349 211
E. info.italia@ceratizit.com
We reserve the right to make technical changes for improvement of the product.
HARD MATERIAL SOLUTIONS BY CERATIZIT
COMPLETE PROGRAMME
WEAR PARTS
2015
EN
MA-PRO-0272-EN-09/15-V
7001071
CERATIZIT S.A.
101, Route de Holzem
LU-8232 Mamer
Luxembourg