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The document discusses progressive cavity pumps, their components, benefits, and applications in various industries.

The main components are a precision machined single external helix metallic rotor and a double internal helix elastomer stator. As the rotor turns within the stator, cavities progress from the suction to the discharge end carrying fluid.

Some key benefits include positive displacement which provides uniform and non-pulsating flow, self-priming capability, ability to handle solids and viscous fluids, low internal velocity to minimize degradation of shear-sensitive materials, and reversible and silent running.

P RO G R ES S I V E C AV I T Y R A N G E O F P U M P S

ROBUST & COMPACT DESIGN | PROVEN TWO PIN CARDAN JOINT | LOWER MAINTENANCE COST

Progressive Cavity Pumping Principle


The pumping element comprises of a precision machined single
00
external helix metallic rotor, and a double internal helix elastomer

stator. Due to the special profile of the rotor and stator set, a sealing 450

line is formed along the axis of the rotor which is maintained at both
900
static and dynamic conditions.

1350
As the rotor turns within the stator, these cavities progress from the

suction to the discharge end of the pump carrying


1800
the fluid.
Cavity movement through
1800 of Rotor rotation

Distinctive design features & benefits


POSITIVE DISPLACEMENT : Because of the single rotating element, progressing cavities are generated which
deliver a uniform, metered & non-pulsating flow. The head developed is
independent of the rotational speed, whereas the capacity is proportionate to
the speed.

SELF-PRIMING : Inherently self-priming, the pumps can work on snore & do not require a foot
valve.

NON-CLOGGING : Can handle solids in suspension or medias containing a high percentage of solids.

LOW NPSH REQUIREMENT : Suction lift capabilities of up to 9.5 mwc & effective even in high vacuum
conditions.

LOW INTERNAL VELOCITY : Minimum degradation of shear-sensitive media, and can also handle highly
viscous materials having pseudo- plastic characteristics.

REVERSIBLE : Due to the reversible rotation capabilities, progressive cavity pumps can perform
with equal efficiency in either direction.

SILENT RUNNING : Rotors turn inside a resilient stator & thus generate little noise.

SEPARATE BEARING HOUSING : Fluids can be pumped with no contamination.

International Quality ACCREDITED UL


R

CERTIFICATE NO. 20002501QM08 ISO 9001-2008

Continuous investment in precision measuring instruments, state-of-the-art testing


facilities, and a dedicated team of engineers are testimony to Roto's commitment to
maintain and constantly upgrade the quality of its products. The
manufacturing units are certified for conformance to the ISO
9001-2008 quality surveillance systems.
TRA
ALUE Roto Extra Value Advantage

Optimised Rotor Stator Geometry


Improved Rotor - Stator geometry minimises wear due
to lower rubbing velocities as compared to conventional
geometry, particularly useful in abrasive applications Improved Pump Housing
Lower starting torque and effective sealing line (Zero A sloped housing design reduces entry losses
Leakage) improves volumetric efficiency Facilitates easy drainage
Resulting in reduced power consumption and extended Its flexible housing orientation allows the suction port
service life to be rotated in steps of 90 to suit any installation

Zero Leakage @ low torque

Tapered Entry Stator


Facilitates easier entry for fluids
Improves suction capability

Applications Fluids handled


Sewage Effluent & Water Treatment Sugar Paper Pulp & Digested Sewage Sludge De-Watered Effluent Sludge Industrial Effluents Poly

Cellulose Ceramics & Refractories Explosives Chemicals & Electrolytes Flocculants Sulphited Sugar Juice Massecuite Magma Molasses

Spent Wash Paper pulp having 12-21% consistency Sodium Silicate Alum Latex
Fertilizers Soap & Detergents Cosmetics & Toiletries Paint &
Coating Slurry Glue Black Liquor Ceramic Slurry Casein Slurry Oils Maize Slurry
Varnish Petrochemicals & Refineries Vegetable Oils
Viscose Paints Varnish Vegetable Oil Ammonium Nitrate Solution Resins Acidic
Fertilizers Mining Steel Rubber Starch Construction And Alkaline Slurry Soap Stock Gum Sludges Bentonite Slurry Cake Mix Grease

Man Made Fibres Fisheries Oil Exploration and Production Waste Asbestos Slurry Explosive Slurry Emulsion Matrix Battery Paste Printers Ink

Pharmaceuticals Cattle Feed Electronics Brewery and Paste Petroleum Jelly Grout Mix Lumpy sticky substances such as Dirty Grease

China Clay Filter Cakes Soya Cake Wine Fruit Pulp Fruit Juice Condensed Milk
Distillery Agriculture Distribution Depots Power Dairies
Butter Oil Glucose Cream Curd Yeast Syrup Malt Extract Mine Water
Winery Food And Beverages Abattoir and Meat Processing
Domestic Water Supply Water for Cattle Feed Animal Effluent Liquid Manure
Plantations Fruit Processing Dye Stuff Textiles Sandy & Silty Water.
Close Coupled
Motor lantern designed to accommodate various
construction of drives, reduces the overall length and
leads to ease of maintenance

Smarter Shaft Sealing


The externally mounted
stuffing box enables easier
maintenance of Gland
Packing or Mechanical seals,
without the need to
dismantle the bearing
housing

24
WARRANTY
MONTHS

Cardan Universal Joint


The Cardan type universal joint used in this pump is acknowledged to be far superior to the conventional gear joint, or
single pin & bush joint which is subjected to extreme concentrated loads, resulting in high wear rates
The Cardan type of UJ joint employs two sets of perpendicular pins, each providing freedom of angular movement,
which facilitates smoother transmission of angular loads
The Cardan type UJ joint is also designed to withstand high axial forces which are dominant in Progressive Cavity Pumps

Material Options Sealing Options


HOUSING COMPONENTS : Cast Iron, Cast Steel, Cast Stainless Steel, Fabricated SOFT GLAND PACKINGS : Aramid packing -impregnated with PTFE High
Steel and Stainless Steel Temperature Resisting Lubricants Lubricated PTFE Yarn Packing

STATOR : Natural, Nitrile, High Nitrile, EPDM, Chloro- Sulphonated Rubber, Graphited Impregnated Glass Yarn Packing Lubricated with Mineral Oil
Fluoroelastomer Lantern ring optional.

ROTOR : Case Hardened Steel, Alloy Steel HCP, Stainless Steel UP/HCP MECHANICAL SEAL : Single coil Elastomer bellow Seals Single coil

COUPLING ROD : Alloy Steel, Stainless Steel Unbalanced Unidirectional/Bidirectional Lug Driven Balanced Seals
Double Seals Flushing / quenching as per API Plan optional.
SHAFT : Alloy Steel HCP, Stainless Steel UP/HCP. Shaft Sleeve Optional

SPECIAL MATERIAL : Other Exotic options including Drive Arrangements


Alloy 20, Haste alloy also available DIRECT DRIVE : Electric Motor Geared Motor Gear Box
Mechanical Speed Variator Petrol/Diesel Engine Turbines
Legend Hydraulic Pneumatic
HCP: Hard Chrome Plated UP: Unplated V' BELT DRIVE: Over Head and ' L ' Type

Roto extra value


Pump series to suit all applications
Small Capacity 'RD' Series Pumps
These small capacity Heavy duty pumps are designed for continuous or intermittent dosing or transfer duties. These pumps are
available in Close-Coupled & Bare shaft Configuration. 6 & 8 stage pumps are also available in select sizes.

Size D41 D43 D45 D47 D49 D51 D53 D55


Viscosities: Upto 30,000 cst
Capacity M3 /hr 0.11 0.3 0.6 1.6 3.5 6.5 9.5 17
Temp.: Upto 1500 C
Pressure Bar 24 48 24 24 24 12 12 6 Solid Handling Capability: Upto 7%

Medium to Large Capacity 'RM' Series Pumps


These Heavy Duty pumps are designed for continuous duties and are suitable to perform efficiently even for the most difficult
fluid handling applications. These Pumps are available in Close Coupled & Bareshaft Configuration.

Size M50 M52 M54 M56 M58 M60 M62 M64 M66 M69 M72 M73
Capacity M3/hr 4 8 14 18 26 31 55 78 95 150 200 250 Viscosities: Upto030,000 cst
Temp.: Upto 150 C
Pressure Bar 48 48 36 36 36 48 24 18 12 12 12 12 Solid Handling Capability: Upto 7%

Extra Large Capacity 'RL' Series Pumps


These Heavy Duty cost effective pumps use the extended Rotor Stator Geometry and are ideal for the Sewage & Effluent
treatment applications. These Pumps are available in Close Coupled & Bareshaft Configuration.
Size L54 54M L57 57M L59 59M 61M L63 63M 65M L67 67M L71 69M 71M L75 73M 76M
Capacity M3/hr 14 18 25 31 42 51 56 70 86 114 116 152 195 212 272 345 352 420
Pressure Bar 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Viscosities: Upto 15,000 cst Temp.: Upto 1500 C Solid Handling Capability: Upto 7%

Widethroat 'WM' Series Pumps


Widethroat type inlet allows gravity flow of highly viscous (Plastico-viscous) material on to Augur-on-Coupling Rod which pushes
the substance to the pumping element. Available in Close Coupled & Bareshaft Configuration.
Size W54 W56 W58 W60 W62 W64 W66 W69 W72 W73
Viscosities: Upto 125,000 cst
Capacity M3 /hr 7 12 16 28 35 47 57 90 120 150
Temp.: Upto 1500 C
Pressure Bar 36 36 36 48 24 18 12 12 12 12 Solid Handling Capability: Upto 12%

Widethroat with Bridgebreaker 'KM' Series Pumps


Widethroat pumps with side paddle (bridgebreaker) arrangement are designed for handling extremely difficult media with very
high solid content and non-flowing properties.

Size K54 K56 K58 K60 K62 K64 K66 K69 K72 K73
Viscosities: Upto 3,000,000 cst
Capacity M3/hr 5 7 10 17 21 28 34 54 72 100
Temp.: Upto 1500 C
Pressure Bar 36 36 36 48 24 18 12 12 12 12 Solid Handling Capability: Upto 40%

Wine & Beverage 'DM' Series Pumps


These Heavy Duty pumps are specifically designed for Wine transfer applications and can also be used for other Food &
Beverages applications. Standard connections include IDF, SMS & RJT.
Size DM51 DM53 54M DM56 57M DM58 59M DM60 DM62 63M
Capacity M3/hr 6.5 9.5 18 20 31 26 51 46 58 86
Pressure Bar 6 12 6 24 6 24 6 24 24 6
Viscosities: Upto 5,000 cst Temp.: Upto 1500 C Solid Handling Capability: Upto 7%

Engineered fluid handling solutions


Backed by over 45 Years of experience and a strong Research & Development
infrastructure in providing fluid engineering solutions to a wide spectrum of
industries, Roto has the unique ability to offer high-end customised solutions. These
include either custom designed pumps to suit a specific pumping application or
complete systems.

Rotos vertical pumps are designed to operate with the pumping elements immersed
in the product. These pumps are compact and space saving. They are custom
designed and manufactured for varying column lengths to suit the sump depth.
Roto Pumps Limited, Manufacturing Plant, India

Corporate Office & Export Warehouse, India Manchester Office & Warehouse Melbourne Office & Warehouse

Subsidiaries
Roto Pumpen GmbH
PRACXIS/ROTO/B/110/06-15/P1/05

Am Brhl 17, 32423 Minden, Germany


Tel: +49 571 40410077,
Email: lange-burchard@rotopumpen.de

Roto Pumps North America, Inc.


9023 E 46th St, 472192,Tulsa, Oklahoma 74147
Tel: +1 918 280 9144,Fax: +1 918 806 6853
Email: info@rotopumps.us.com

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