CLASS 25/20: Maximum Free-Water/ Cement Ratio

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JASSIE AND COMPANY LIMITED

(Building and Civil Engineering Contractors)


P.o.Box 1810,Tel (028) 2560800, Fax (028) 2560314,MWANZA.
MATERIALS TESTING LABORATORY
Concrete Mix Design
CLASS 25/20

PROJECT: UPGRADING OF JIMBONI ROAD (2.200KM) TO BITUMEN STANDARD IN GEITA TOWN COUNCIL
CLIENT TOWN DIRECTOR,GEITA TOWN COUNCIL, PO BOX 384 GEITA
CONTRACTOR JASSIE AND COMPANY LIMITED
CONSULTANT HOWARD HUMPHREYS(T) L.T.D
DATE OF TESTING: 15.09.2015

DESIGN METHOD: BRE

Reference
Value
Stage Item or calculation

1 1.1 Characteristic strength Specified 25 N/mm2 at 28 days


Proportion defective 5%
1.2 Standard deviation Fig 3 N/mm2 or no data 8 N/mm2
1.3 Margin C1 (k=1.64) 1.64 x 8 = 13 N/mm2
or
2 2
Specified N/mmN/mm
1.4 Target mean strength C2 25 + 13 = 38 N/mm2
1.5 Cement strength class Specified 42.5
1.6 Aggregate type: coarse Crushed/uncrushed
Aggregate type: fine Crushed/uncrushed

1.7 Free-water/cement ratio Table 2,Fig 4 0.58 Use the lower value
0.58
1.8 Maximum free-water/ Specified 0.60

cement ratio

2 2.1 Slump or Vebe time Specified Slump 60-180 mm or vebe value ..s
2.2 Maximum aggregate size Specified 20 mm
2.3 Free-water content Table 3 2/3x195 + 1/3x225 = 205

TESTED BY DESIGNED BY:


.. ..
L.RAJAB L.BENARD
Technician Materials Engineer

Page 1 of 4
JASSIE AND COMPANY LIMITED
(Building and Civil Engineering Contractors)
P.o.Box 1810,Tel (028) 2560800, Fax (028) 2560314,MWANZA.
MATERIALS TESTING LABORATORY
Concrete Mix Design
CLASS 25/20

PROJECT: UPGRADING OF JIMBONI ROAD (2.200KM) TO BITUMEN STANDARD IN GEITA TOWN COUNCIL
CLIENT TOWN DIRECTOR,GEITA TOWN COUNCIL, PO BOX 384 GEITA
CONTRACTOR JASSIE AND COMPANY LIMITED
CONSULTANT HOWARD HUMPHREYS(T) L.T.D
DATE OF TESTING: 15.09.2015

DESIGN METHOD: BRE

Reference
Stage Item or calculation Value
3 3.1 Type of Cement OPC
3.2 Brand of ement/Cement Class NYATI CEMENT /42.5
3.3 Specific Gravity of Cement 3.15
3.4 Cement content C3 205 + 0.58 = 353
3
3.5 Maximum cement content Specified kg/m
3.6 Minimum cement content Specified 300 kg/m3
use 3.4 if 3.5 353
use 3.6 if > 3.4
3.7 modified free water/ cement ratio
4 4.1 Relative density of aggregate (SSD) 2.662 known/assumed
Coarse Aggregate
20mm 2.708
10mm 2.684
Fine Aggregate 2.627
Water Absorption
Coarse Aggregate
20mm 0.11
10mm 0.19

5 5.1 Percentage of Coarse aggregate 62%


Percentage of fine aggregate 38%
Percentage of 20mm in Coarse aggregate 28%
Percentage of 10mm in Coarse aggregate 72%

TESTED BY DESIGNED BY:


.. ..
L.RAJAB L.BENARD
Technician Materials Engineer

Page 2 of 4
JASSIE AND COMPANY LIMITED
(Building and Civil Engineering Contractors)
P.o.Box 1810,Tel (028) 2560800, Fax (028) 2560314,MWANZA.
MATERIALS TESTING LABORATORY
Concrete Mix Design
CLASS 25/20

PROJECT: UPGRADING OF JIMBONI ROAD (2.200KM) TO BITUMEN STANDARD IN GEITA TOWN COUNCIL
CLIENT TOWN DIRECTOR,GEITA TOWN COUNCIL, PO BOX 384 GEITA
CONTRACTOR JASSIE AND COMPANY LIMITED
CONSULTANT HOWARD HUMPHREYS(T) L.T.D
DATE OF TESTING: 15.09.2015

DESIGN METHOD: BRE

Determination of Aggregate Content

Absolute Volume of Total Aggregate, Vta


Vta = 1-((Pa/100) + W+(C/SG1))/1000
Vta = 0.663
Fine Aggregate:
1.Absolute Volume of Fine Aggegate (Washed Sand ), Vfa
Vfa = Vta X Pfa/100
Vfa = 0.252
2.Quality of Fine Aggregate (Washed Sand), Fa

Fa = Vfa X SG2 X 1000


Fa = 662
Coarse Aggregate:
1:Absolute Volume of Coarse Aggregate, Vca
Vca = Vta X Pca/100
Vca = 0.411
2.Quality of 20 mm Coarse aggregate, Ca1
Ca1 = Vca X SG2 X Pca1/100 X 1000
Ca1 = 312
3.Quality of 10 mm Coarse Aggregate Ca2
Ca2 = Vca X SG2 X Pca2/100 X 1000
Ca2 = 794

Quantity Required for 1 m3 Batch (kg)


Cement Water Sand 20 mm Aggregate 10 mm Aggregate Air Total
353 205 662 312 794 - 2326
3
Absolute volume Total (m )
0.112 0.205 0.252 0.115 0.296 0.020 1.000
Percentage per Total Mix % Total %
15.18 8.81 28.45 13.40 34.15 - 100.00

TESTED BY DESIGNED BY:


.. ..
L.RAJAB L.BENARD
Technician Materials Engineer

Page 3 of 4
JASSIE AND COMPANY LIMITED
(Building and Civil Engineering Contractors)
P.o.Box 1810,Tel (028) 2560800, Fax (028) 2560314,MWANZA.
MATERIALS TESTING LABORATORY
Concrete Mix Design
CLASS 25/20

PROJECT: UPGRADING OF JIMBONI ROAD (2.200KM) TO BITUMEN STANDARD IN GEITA TOWN COUNCIL
CLIENT TOWN DIRECTOR,GEITA TOWN COUNCIL, PO BOX 384 GEITA
CONTRACTOR JASSIE AND COMPANY LIMITED
CONSULTANT HOWARD HUMPHREYS(T) L.T.D
DATE OF TESTING: 15.09.2015

DESIGN METHOD: BRE

Description Source Unit Qty Required for Qty Required for 1 Bag of
1m Batch Cement Batch
Cement NYATI CEMENT/42.5 Kg 353 50
Sand IKULWA BORROW PIT Kg 662 94
20 mm Aggregate KASCO QUARRY Kg 312 44
10 mm Aggregate KASCO QUARRY Kg 794 113
Water BOMBA MBILI L 205 29

Description Specification Limit Unit Results Obtained Remarks

Compressive Strength (28 25 Min N/mm2 27.00 For 7 Days


Slump NS mm 80
Combined Grading BS:882 % Within the Limits

TESTED BY DESIGNED BY:


.. ..
L.RAJAB L.BENARD
Technician Materials Engineer

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