ZN551 Manual
ZN551 Manual
ZN551 Manual
Technical Instructions
Automated Logic Corporation 1150 Roberts Blvd. Kennesaw, GA 30144 770/429-3000 Fax 770/429-3001
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Logic Corporation, the Automated Logic logo, WebCTRL, EIKON, BACview, SuperVision, and InterOp are registered
trademarks, and Alert is a trademark of Automated Logic Corporation. BACnet is a registered trademark of ASHRAE.
All other brand and product names are trademarked by their respective companies.
What is the ZN551 control module?
The ZN551 control module is used for zone control.
Inputs The ZN551 has 5 inputs that accept the following signal types:
NOTE A LogiStat sensor connected to the ZN551 uses IN-4 and IN-5. An RS
room sensor connected to the Rnet port does not use these inputs.
Room sensors You can wire an RS Standard, RS Plus or RS Pro to the ZN551's Rnet port.
Or you can wire a LogiStat or LogiStat Plus to the ZN551's LStat port. See the
RS Room Sensors Technical Instructions (http://info.automatedlogic.com) or
the LogiStat Sensors Technical Instructions (http://info.automatedlogic.com).
Digital outputs The ZN551 has 5 digital outputs. You can connect each output to a
maximum of 24 Vac/Vdc. Each output is a dry contact rated at 1 A, 24 V
maximum and is normally open.
Analog outputs The ZN551 has 1 analog output that supports voltage devices from 0-10 Vdc.
The controlled device must have a minimum of 2000 Ohms resistance
Mounting slot
Mounting slot
The ZN551 is a Class 2 device (less than 30 Vac, 100 VA). Take
appropriate isolation measures when mounting it in a control panel
where non-Class 2 devices (120 Vac or greater) are present.
Do not power pilot relays from the same transformer that powers the
ZN551.
NOTE You can power several control modules from the same transformer if
you maintain the same polarity.
1 If the ZN551 has been wired for power, pull the screw terminal connector
from the control module's power terminals labeled Gnd and 24 Vac. The
control module reads the address each time you apply power to it.
2 Using the rotary switches, set the control module's address to match the
Address in the control module's Device Properties dialog box in
SiteBuilder. Set the Tens (10's) switch to the tens digit of the address,
and set the Ones (1's) switch to the ones digit.
EXAMPLE If the control modules address is 35, point the arrow on the
Tens (10's) switch to 3 and the arrow on the Ones (1's) switch to 5.
10's 1's
To wire the ZN551 for 1 Pull the screw terminal connector from the control module's power
terminals labeled Gnd and 24 Vac.
communications
2 Check the communications wiring for shorts and grounds.
3 Connect the communications wiring to the control modules screw
terminals labeled Net +, Net -, and Shield.
NOTE Use the same polarity throughout the network segment.
Set Communications
For... Selection jumper to... Set DIP switches 1 and 2 to...
ARC156 ARC156 N/A. Baud rate will be 156 kbps
regardless of the DIP switch settings.
MS/TP MSTP The appropriate baud rate. See the MSTP
Baud diagram on the control module.
NOTE Use the same baud rate for all control modules on the network
segment.
5 Insert the power screw terminal connector into the ZN551's power
terminals.
6 Verify communication with the network by viewing a module status
report in WebCTRL.
Output wiring
To size output wiring, consider the following:
Total loop distance from the power supply to the control module, and
then to the controlled device
NOTE Include the total distance of actual wire. For 2-conductor wires,
this is twice the cable length.
Acceptable voltage drop in the wire from the control module to the
controlled device
Resistance (Ohms) of the chosen wire gauge
Maximum current (Amps) the controlled device requires to operate
Any input
thermistor Gnd
DC +V
power Out 0-5Vdc
supply Gnd
Gnd
Gnd
4 To wire a room sensor to the ZN551, wire the ZN551's terminals to the
room sensor's terminals.
For an RS room sensor, wire each terminal on the ZN551's Rnet port
to the terminal of the same name on the RS room sensor.
NOTE If wiring an RS room sensor with shielded wire, connect the
shield wire to the GND terminal with the ground wire.
For a LogiStat room sensor, use the following table.
To use... For...
IN-1 or IN-2 Thermistor Set jumpers IN-1 or IN-2 to the type of signal the
Dry contact input will receive.
05 Vdc
IN-4 or IN-5 Thermistor Verify the LStat/IN-4 jumper is on.
Dry contact
IN-4 and IN-5 LogiStat 1. Remove the jumper from LStat/IN-4.
2. Set the LStat/Rnet jumper to LStat.
Rnet Port RS sensor Set the LStat/Rnet jumper to Rnet.
LStat
IN-4
IN-1
Thermistor/dry contact
0-5Vdc
IN-2
Thermistor/dry contact
0-5Vdc
6 Connect the digital output wiring to the screw terminals on the ZN551
and to the controlled device.
Any DO Motor
Any DO
Bus 24 Vac or
24 Vdc
7 Connect the analog output wiring to the screw terminals on the ZN551
and to the controlled device.
Gnd
Motor 0-10 V
Any AO +
Gnd
Valve 0-10 V
Any AO +
NOTE Current from the analog outputs can drive a 20 mA device. To use
an analog output for this purpose, you may need to add a 1/2 watt
resistor in series with the device to achieve the required total resistance
of 500 Ohms. For example, to drive a device that has 100 Ohms of
resistance, wire a 400 Ohm resistor in series with the 20 mA device to
achieve 500 Ohms resistance.
8 Insert the power screw terminal connector into the ZN551's power
terminals.
The ZN551 can store one DRV_ZN module driver and one control program.
CAUTIONS
You download memory from WebCTRL. If your network is complete, you can
download from any network browser. If not complete, connect a laptop with a
local copy of the system database to the ZN551's local access port. See steps
13 of To communicate through the local access port (page 16).
If the download fails, the control module appears in the Failures box. Since
this indicates a system problem, do not clear the failure. Locate and resolve
the problem, then retry the download. To retry, select the control module in
the Failures box, then repeat steps 4 and 5 above.
Analog (BAI)
1 The sensor reads a value and sends a corresponding signal (Volt, mA, or psi) to the
ZN551's physical input. The Analog Input microblock uses the Min and Max values to
linearly translate the signal into the engineering value used in subsequent control logic.
For example, set Min to 0 and Max to 10 for a 420 mA sensor that measures velocity
from 0.0 to 10.0 inches/second so that when the input reads 4 mA, the microblock
outputs a value of 0. Similarly, when the input reads 8 mA, the microblock outputs a
value of 2.5.
2 To set up a custom translation table, see the module driver's Custom Translation Tables
properties page in WebCTRL.
Analog (BAO)
Resolution values Resolution is not particular to a type of input or output, but the module
driver handles analog and digital (binary) inputs and outputs differently. To
set these values appropriately, you should understand how the module driver
uses them.
Resolution Notes
Analog Input (BAI) The driver truncates the microblock's present value according
to the resolution.
EXAMPLE If the calculated present value is 13.789 and you
set the Resolution to 0.1, the control program uses 13.7 for
any calculations downstream from the microblock.
Analog Output (BAO) The driver truncates the wire input value to the microblock
before performing any scaling calculations.
EXAMPLE If the wire input value is 13.789 and you set the
Resolution to 0.1, the microblock uses 13.7 for any scaling
calculations.
Digital Inputs and N/A
Outputs
Offset/Polarity values Offset/Polarity is not particular to a type of input or output, but the module
driver handles analog and digital (binary) inputs and outputs differently. To
set these values appropriately, you should understand how the module driver
uses them.
Offset/Polarity Notes
Analog Input (BAI) Offset value (positive or negative) adds a fine adjustment to a
sensor reading after all scaling for calibration.
EXAMPLE If a sensor reads 74.9F when the actual
measured value is 73.6F, enter an Offset of 1.3 to
calibrate the sensor to the measured value.
Analog Output (BAO) You can use the Offset value (positive or negative) to
calibrate an output, but you generally do not need to. If used,
the driver adds the offset value to the wire input value before
performing any scaling calculations to determine the ZN551's
output.
Digital (Binary) Input Polarity determines the microblock's present value when no
(BBI) signal is received from the equipment.
When no signal is received from the equipment, if Polarity is
set to:
normalpresent value is off
reversedpresent value is on
Digital (Binary) Output Polarity determines the ZN551's output based on the control
(BBO) program's signal to the microblock.
When the control program's signal to the microblock is on, if
Polarity is set to:
normaloutput is on
reversedoutput is off
NOTE Regardless of Polarity, the output will be off if the
ZN551 loses power.
In a dual duct system, the ZN551 controls airflow in the zone using a UDF
flow sensor and two actuators, with each actuator connected to two digital
outputs.
UDF
Follow the procedure for a USF, but connect one duct's tubes to the UDF's
Flow #1 connectors and the other duct's tubes to the UDF's Flow #2
connectors.
To wire the flow sensor Use the cable included with the flow sensor (ALC part #235012) or a 20 AWG,
to the control module 4-conductor cable, maximum length 4 feet (1.22 meters).
To set up the Airflow The ZN551's control program must include one Airflow Control microblock
Control microblock for a single duct system or two of the microblocks for a dual duct system.
You must set up the Airflow Control microblock for each flow sensor.
NOTE When performing test and balance, follow the steps under Test and
Balance on the Airflow Control microblock's Properties page Details tab in
WebCTRL.
1 On WebCTRL's NET tree, click the plus sign (+) to the left of your ZN551.
NOTE Driver properties are on the Driver Properties page and on its
children in the tree.
2 Click the page you want to view, then change properties as needed.
Clock Fail Date and Time Date and time control program uses when module's real-
time clock is invalid.
TIP Use an occupied date and time (such as a Tuesday
at 10 a.m.) so the equipment does not operate in
unoccupied mode if the module loses power during
occupancy.
Time Synch Sensitivity On a Time Synch signal, update the module clock only if
(seconds) the module time differs from the signal time by more
than this value.
Configuration NOTE The three APDU fields refer to all networks over
which the ZN551 communicates.
Max Masters and Max Info Apply only if the ZN551's parent network is an MS/TP
Frames network.
Notification Class #1 WebCTRL alarms use Notification Class #1. A BACnet alarm's Notification
Class defines:
Alarm priority for Alarm, Fault, and Return to Normal states
Options for BACnet alarm acknowledgement
Where alarms should be sent (recipients)
NOTE You may need to set up additional Notification Classes if your system
will handle Life Safety alarms or if you need to send certain types of alarms
only to an alarm manager other than WebCTRL.
128191 Urgent
192255 Normal
Recipients The first row in this list is the WebCTRL Server. Do not
delete this row. Click Add if you want other BACnet
devices to receive alarms.
Recipient Description Name that appears in the Recipients table.
Recipient Type Use Address (static binding) only for third-party BACnet
device recipients that do not support dynamic binding.
Recipient Device Object Type the Device Instance from SiteBuilder (or from the
Identifier network administrator for third-party devices) in the #
field.
Process Identifier Change for third-party devices that use a BACnet Process
Identifier other than 1. WebCTRL processes alarms for
any 32-bit Process Identifier.
Issue Confirmed Select to have a device continue sending an alarm
Notifications message until it receives delivery confirmation from the
recipient.
Common Alarms On these pages, you can change the following control module alarm
properties:
BACnet alarm object properties
Enable/disable
Delays
NOTE To set up alarm actions for control module generated alarms, see
Setting up alarm actions in WebCTRL Help.
Custom Translation On the Custom Translation Table pages, you can edit the tables used to
Tables translate raw sensor data to engineering units for inputs associated with
Non-Linear, Custom Table sensor/actuator types.
PREREQUISITES
1 Connect the computer to the APT, and then the APT to the control
module.
Connect to the
control modules
Local Access port
Rnet
adapter
9-pin
cable
APT cable
8-pin
APT cable
Troubleshooting
If you have problems mounting, wiring, or addressing the ZN551, contact
ALC Technical Support.
1 Pull the screw terminal connector from the control module's power
terminals labeled Gnd and 24 Vac. Make sure the address switches are
not set to 0, 0.
2 Short the Format jumpers pins.
3 Insert the power screw terminal connector into the ZN551's power
terminals.
4 Continue to short the jumper until the Error LED flashes three times in
sync with the Run LED.
5 Remove the short.
6 Download memory to the ZN551.
LED's The LED's on the ZN551 show the status of certain functions.
The Run and Error LED's indicate control module and network status.
Manufacture date When troubleshooting, you may need to know a control module's
manufacture date.
Compliance
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his own expense.