Illustrated Assembly Manual k4003 Rev1 PDF

Total solder points: 46
Difficulty level: beginner 1 2 3 4 5 advanced
2 X 30W STEREO AMPLIFIER
K4003
reo
add quality ste
y way to project.
The eas cation to your
amplifi
ILLUSTRATED ASSEMBLY MANUAL H4003IP-1

VELLEMAN NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
www.velleman-kit.com
Features & Specifications
Features:
This small amplifier is constructed with the TDA2616 IC, with a maximum supply capability of 2 x 15Wrms (4ohm) of 2 x
10Wrms (8ohm). The IC is thermally and short-circuit protected.
Additional rectifier and smoothing filter are unnecessary, as alternating current can be directly connected to the unit.
Specifications :
Music power output: 2 x 30W / 4ohm
RMS output: 2 x 15Wrms / 4ohm or 2 x 10Wrms / 8ohm
Total harmonic distortion: 0.07% (1W / 1kHz)
Channel separation: 70dB
Frequency response: 7Hz to 60kHz (-3dB)
Signal-to-noise ratio: 98dB (A weighted)
Input sensitivity: 300mV / 150Kohm
Transient suppression on/off switch
Overload and short-circuit protection: max. 1h
Supply voltage: 2 x 12Vac / 2A (50W transfo recommended)
Dimensions: 70 x 50mm
Recommended transformer: 212048 or 8012
3
Assembly hints
1. Assembly (Skipping this can lead to troubles ! )

Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
1.1 Make sure you have the right tools:
A good quality soldering iron (25-40W) with a small tip.

Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called thinning and will
protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.
Thin raisin-core solder. Do not use any flux or grease.
A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they
cannot fly towards the eyes.
Needle nose pliers, for bending leads, or to hold components in place.
Small blade and Phillips screwdrivers. A basic range is fine.
0.0
00
For some projects, a basic multi-meter is required, or might be handy
1.2 Assembly Hints :

Make sure the skill level matches your experience, to avoid disappointments.
Follow the instructions carefully. Read and understand the entire step before you perform each operation.
Perform the assembly in the correct order as stated in this manual
Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
Values on the circuit diagram are subject to changes.
Values in this assembly guide are correct*
Use the check-boxes to mark your progress.
Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as NOTE on a separate leaflet.
4
Assembly hints
1.3 Soldering Hints :
1- Mount the component against the PCB surface and carefully solder the leads
2- Make sure the solder joints are cone-shaped and shiny
3- Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE ONE AT A TIME !
DO NOT BLINDLY FOLLOW THE ORDER OF THE

COMPONENTS ONTO THE TAPE. ALWAYS CHECK
THEIR VALUE ON THE PARTS LIST!
5
Construction
1. Resistors 4. PCB tabs 6. Electrolytic Capacitors.

R... Watch the polarity !
IN Left
GND C6 : 2200F
C7 : 2200F
IN Right
C...
GND
R1 : 8,2 (8 - 2 - B - B)
R2 : 8,2 (8 - 2 - B - B) LS (2x)
GND (2x) LS
2. Diodes. Watch the polarity !
VA
GND Mains
D1 : 1N5404
D2 : 1N5404 CATHODE
D... VB
D3 : 1N5404
D4 : 1N5404
5. Capacitors.
3. Capacitors.
C1 : 22nF (223)
C2 : 22nF (223)
C3 : 100nF (104) C4 : 1F
C5 : 1F
6
Construction
7. IC
IC1 : TDA2616 IC
Mount the IC with the metal back pointing at the edge of the circuit
board. Mount it sufficiently high, so that the pins do NOT need to be
PCB
pruned. Then mount the IC against the heatsink, as indicated in the
diagram 1.0. The insulation (covered on both sides with some op-
tional heat-conductive paste, ordernr.: therm20) mica must be in-
serted between the IC and the heatsink.
15mm M3 Bolt 15mm M3 BOLT
WASHER WASHER
LOCK WASHER LOCK WASHER
Washer Washer M3 NUT M3 NUT
Lock washer INSULATOR

Lock washer
M3 nut M3 nut
P4003
Insulator Fig. 1.0
7
Connection
8. Connection
Make the connections as indicated in figure 2.0 & fig 3.0. Watch the polarity of the loudspeakers. If a ring-core
transformer is used, it is possible that the OV (GND) connection consists of two leads. Finish all connec-
tions before switching on the power.
Fig. 2.0
8
Fig. 3.0
9
PCB
9. PCB layout.
10
Diagram
10. Diagram
11
Modifications and typographical errors reserved VELLEMAN NV
Velleman nv. Legen Heirweg 33, 9890 Gavere
H4003IP - 2004 - ED1 (rev.1) Belgium - Europe 5 410329 289034

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Total solder points: 46

Difficulty level: beginner 1 2 3 4 5 advanced

2 X 30W STEREO AMPLIFIER

ILLUSTRATED ASSEMBLY MANUAL H4003IP-1

1. Assembly (Skipping this can lead to troubles ! )

1.1 Make sure you have the right tools:

A good quality soldering iron (25-40W) with a small tip.

1.2 Assembly Hints :

1.3 Soldering Hints :

2- Make sure the solder joints are cone-shaped and shiny

3- Trim excess leads as close as possible to the solder joint

REMOVE THEM FROM THE TAPE ONE AT A TIME !

DO NOT BLINDLY FOLLOW THE ORDER OF THE

1. Resistors 4. PCB tabs 6. Electrolytic Capacitors.

15mm M3 Bolt 15mm M3 BOLT

Lock washer INSULATOR

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