108
108
108
In the TSMC 100 two-stage compressors, the gas is compressed in two stages at a ratio of 1:3 between the number of high- and lowpressure cylinders. Thus, a TSMC
108 has 2 high-pressure cylinders and 6 low-pressure cylinders. The SMC 100 and TSMC 100 are available in three versions: an S-type with 80 mm stroke, an L-type
with 100 mm stroke, and an E-type with 120 mm stroke.
The type can be determined by the nameplate, located on the end face of the compressor, facing away from the coupling/belt drive. The following illustration shows a
SABROE nameplate.
Operating limits
SABROE prescribes operating limits within which the compressor and any additional equipment must operate. These limits for R717, R22, R134a, R404A, R507 and
R407C are shown in the following tables, together with the main data for the compressor.
* The max speed permitted can be lower than stated here depending on operating conditions and refrigerant; please see the following diagrams.
** Two - stage compressors (High Stage cylinders and Low Stage cylinders).
Schemes
0
Spare parts for SMC 104-106-108 & TSMC 108 Mk3 Type S-L E
Spare parts for SMC 104-106-108 & TSMC 108 Mk3 Type S-L and E
*) If the compressor runs as heat pump, this must be mentioned when ordering, to ensure a correct delivery
the plant, indicated in the tabie in 'C. For inst, R22 at TC=53'C=>VHP
disharge valve.
40A-2 Set of hoses for cooling water SMC 106 1.000 1 1 3185-155
Set of hoses for cooling water SMC l08
40A-3 1.400 1 1 3185-156
and TSMC108
40B-1 Hose connection - 3/8" - straight 0.004 12 14 16 16 2334-025
40C-1 Anote - 3/8" 0.009 8 10 10 10 1341-090
40D-1 T-piece 0.015 2 2 2 2 1341-141
4 Hose clamp 0.015 12 14 16 16 1345-168
40F-1 Cable binder 3 3 3 3 1554-062
Purge valve
42A-1 Purge valve 0.300 1 1 1 2 2412-585
42B-1 Threaded nipple 1 1 1 1 1349-078
42C-1 Cutting ring 0.135 1 1 1 2 1349-062
42D-1 Nut
4,2 Nut 0.070 1 1 1 2 2313-045
42F-1 Connection pipe with collar 0.025 1 1 1 2 2334-027
42G-1 Gasket 0.001 2 2 2 4 2356-123
42H-1 Nut 0.060 1 1 1 2 2313-027
Pressure and temperature controls
Pressure controls for R717
45A-1 KP5A 0.300 1 1 1 1 1373-125
45B-1 KP15A 0.460 1 1 1 1 1373-142
45C-1 MP55A 0.900 1 1 1 1 1373-162
42F-1 Connection pipe with collar 0.025 1 1 1 1 2334-027
42G-1 Gasket 0.001 2 2 2 2 2356-123
42H-1 Nut 0.060 1 1 1 1 2313-027
Pressure controls for R22, R134a and
R404A
45D-1 KP5 0,3 1 1 1 1 1373-123
4,5 KP15 0.460 1 1 1 1 1373-135
45F-1 MP55 0.800 1 1 1 1 1373-159
Temperature controls:
45G-1 KP98 0.720 1 1 1 1 1373-043
45H-1 KP77 0.350 1 1 1 1 1373-044
45J-1 Phail pocket for temperature controls 0.770 1 1 1 1 1377-171
45K-1 Gasket 1 1 1 1 2356-133
AMR 312 S coupling
48A-4 Disc pack 1.132 2 2 2 2 1524-157
48B-4 Bolt 0.054 16 16 16 16 1524-165
484 Bevel washer 0.010 4 4 4 4 1524-187
48D-4 Lock nut 0.018 16 16 16 16 1524-173
0,0048 Washer 0.008 16 16 16 16 1524-181
Capacity regulation
Valve body with 1 solenoid valve without
50A-1 1 3143-383
coil
Valve body with 2 solenoid valves without
50A-2 1 1 3143-384
coils
Valve body with 3 solenoid valves without
50A-3 1 3143-385
coils
Valve body with 4 solenoid valves without
50A-4 1 3143-386
coils
50B-1 Coil 220/230V, 50/60 Hz. 10 W 0.260 1372-537
50B-2 Coil 110V, 50/60 Hz, 10W 0.260 1372-538
50B-3 Cod 240V, 50 Hz, 10 W 0.062 1372-539
Solenoid vatve (service kit for one
50C 1372-424
solenoid valve)
Crankcase heater
Crankcase heater - 270 W - 115 V, 1 1/4"
57A-1 1 1 1 1 3181-034
BSP
Crankcase heater - 270 W - 230 V, 1 1/4"
57A-2 1 1 1 1 3181-035
BSP
Crankcase heater - 270 W - 250 V, 1 1/4"
57A-3 1 1 1 1 3181-036
BSP
57B-1 Gasket dia- 50/43 x 1,5 for 1 1/4" BSP 0.002 1 1 1 1 2356-150
Sofenoide valve blok, complete with 0.6
80 2.040 1 1 1 1 or 2 1372-179
mm orifice for oil return. Excl. coil
Strainer kit consist of: 1 1 1 1 or 2 1372-089
80E Strainer
80G Al-gasket
Service kit consist of: 1 1 1 1 or 2 1372-086
80P Armature tube
80H Armature
80K O-ring
80M O-ring
80L Ai-gasket
80N Snap fastener
Seal kit consist of: 1 1 1 1 or 2 1372-091
80G Al-gasket
80K O-ring
80M O-ring
80L Al-gasket
80Q Al-gasket
Orifice kit 0,6 mm consist of: 1 1 1 1 or 2 1371-034
80L At-gasket
80Q At-gasket
80I Orifice 0,6 mm
Onftce kit 0,8 mm consist of: 1 1 1 1 or 2 1371-035
80L Al-gasket
80Q Al-gasket
80I Orifice 0.8 mm
Orifice kit 1,0 mm consist of: 1 1 1 1 or 2 1371-036
80L Al-gasket
80Q Al-gasket
80I Orifice 1,0 mm
Orifice kit 3.3 mm(for thermopump only)
1 1 1 1 or 2 1371-037
consist of:
80L Al-gasket
80Q Al-gasket
80I Orifice 3.3 mm
80J-1 Coil 220/230V, 50/60 H2, 10 W 0.285 1372-537
80J-2 Coil 110V, 50/60 Hz, 10W 0.285 1372-538
80J-3 Coil 240 V, 50 Hz, 10W 0.285 1372-539
80J-4 Coil 24 V. SO Hz, 10 W 0.285 1372-541
Intermediate pressure connections
90A-1 Mixing chamber with flange 9.500 1 3114-095
90B-1 Counter flange for mixing chamber 1.700 1 3115-084
90C-1 Intermediate ring 0.392 1 3422-100
90D-1 0-ring PRP 236 - 82,15 3.53 ') 0.002 1 1331-077
9 0-ringPRP241 -98.02x3,5') 0.002 1 1331-081
90F-1 Hexagon head screw M12 x 65 0.065 4 1424-222
90G-1 Hexagon head screw Ml 4 x 55 0.065 4 1424-246
90H-1 Hexagon head screw Ml 4 x 55 0.005 4 1437-026
90J-1 Spring washer dia. 12 0.004 4 1437-030
90K-1 Spring washer dia. 14 0.025 4 1432-066
90L-1 Nut M14 0.003 1 1331-080
90M-1 0-ring PRP 239-91 ,67 x 3,53 *) 0.065 1 2313-027
90N-1 CapGasket dia. 18/10 x 1.5 0.002 1 2356-123
Oil cooling - type HE8 S for R22
92A-1 Oil cooler 1 1 1 1 4242-038
92B-1 Stop valve 8MSL 10 0.300 1 1 1 1 1374-171
92C-1 Thermostatic expansion valve TX 2 - 0,5 0.400 1 1 1 1 1371-305
92D-1 Solenoid valve without coil 0.346 1 1 1 1 1372-422
92N-1 Coil 220/230V, 50/60 Hz, -10 W 0.260 1372-537
92N-2 Coil 110V, 50/60 Hz, 10W 0.260 1372-538
92N-3 Coil 240V, 50 Hz, 10W 0.260 1372-539
9,2 Filter 0.320 1 1 1 1 4522-002
90F-1 Screwed connection GE 10-LR 1/4" 0.050 6 6 6 6 1349-051
92G-1 Single banjo connector DSVW 10-LR 0.160 1 1 1 1 1349-089
92H-1 Threaded nipple 0.110 1 1 1 1 2314-056
92J-1 Threaded plug for 8/6 mm pipe 0.015 2 2 2 2 2314-053
92K-1 Gasket dia. 19/14 x 1,5 - aluminium 0.001 2 2 2 2 2356-124
92L-1 Connection piece for 1 pipe dia. 8 mm 0.030 2 2 2 2 2333-021
92M-1 Gasket- dia. 27/21 x 1,5 - aluminium 0,001 3 3 3 3 2356-133
Oil cooling - type OOSl for R717
93A-1 Oil cooler 1 1 1 1 4242-029
93B-1 Stop valve SN 6 1 1 1 1 2413-010
93C-1 Thermostatic injection TEAT 20-2 0.400 1 1 1 1 1371-240
93D-1 Solenoid valve without coil 0.346 1 1 1 1 1372-422
93N-1 Coil 220/230V. 50/60 Hz, 10 W 0.260 1372-537
93N-2 Coil 110V, 50/60 Hz, 10W 0.260 1372-538
93N-3 Coil 240V, 50Hz.Tow 0.260 1372-539
9,3 Filter 0.320 1 1 1 1 4522-002
93F-1 Screwed connection GE 10-LR 1/4" 0.050 6 6 6 6 1349-051
93G-1 Single banjo connector DSVW 10-LR 0.160 1 1 1 1 1349-089
93H-1 Threaded nipple 0.110 1 1 1 1 2314-056
93J-1 Threaded piug for dia. 8/6 mm pipe 0.015 4 4 4 4 2314-053
93K-1 Gasket dia. 19/14 x 1.5 - alunimium 0.001 8 8 8 8 2356-124
93L-1 Connection piece for 1 pipe dia. 8 mm 0.030 4 4 4 4 2333-021
93M-1 Gasket dia. 27/21 x 1,5 - aluminium 0.001 3 3 3 3 2356-133
Chain drive for oil pump
96A-1 Hub for chain wheel (chranshaft) 1 1 1 1 2126-020
96B-1 Hub for chain wheel (oil pump) 1 1 1 1 2126-019
96C-1 Chain wheel (crankshaft) 1 1 1 1 2126-018
96D-1 Chain wheel (oi! pump) 1 1 1 1 2126-017
9,6 Chain 1 1 1 1 1521-102
96F-1 Hexagon head screw 5 5 5 5 1424-150
96G-1 Spring washer 5 5 5 5 1437-022
96H-1 Shield for oil 1 1 1 1 3141-128
98 Thermo pump
98A-1 Side cover for thermo pump 1 1 1 1 3113-145
98B-1 Monitor box 1 1 1 1 1553-215
Alien screw M4 x 16 2 2 2 2 1412-204
Spring washer dia. 4 2 2 2 2 1437-020
98C-1 Level indicator 2 2 2 2 3185-038
98D-1 Outer part for level indicator 2 2 2 2 3185-034
9,8 Washer dia. 20/13x1.5 2 2 2 2 2356-125
98F-1 Rubber cap 2 2 2 2 1554-194
98G-1 Solenoid valve without coil 1 1 1 1 1372-422
98H-1 Solenoid valve without coil 1 1 1 1 1372-423
98J-1 Coil 220/230V, 50/60 Hz, 10 W 0,285 1372-537
98J-2 Coil 110V, 50/60 H2. 10W 0.285 1372-538
98J-3 Coil 240V. 50 Hz, 10W 0,285 1372-539
98K-1 Check valve 2 2 2 2 1364-008
Straight joint 10 mm BSP 6 6 8 5 1349-051
Socket 10 mm BSP 5 5 4 4 1349-101
T-joint 10 mm 3 4 5 1 1349-041
Strap for stop valve 1 1 1 1 2212-059
Cable binder no. 10 1 1 1 1 1554-054
Allen screw M4 x 12 2 2 2 2 1412-203
Nut M4 2 2 2 2 1432-035
98L-1 Washer dia. 29/21 x 1,5 2 2 2 2 2356-136
98M-1 VA-joint with nozzle 1,2 mm 3 4 5 2314-097
98M-2 VA-joint with nozzle 0,6 mm 1 2314-100
Angle joint 3 3 2 1 1349-033
Angle swivel joint 8 mm 4 4 4 1349-087
Angle swivel joint 10 mm 3 3 2 1 1349-089
Angle joint 10 mm 1 1349-112
Bushing 1/4" x 1/2" RG 2 1 1 2312-013
Threaded nipple 1 1 2314-056
Gasket dia. 27/21 x 1,5 Al 2 2 2 2356-133
Gasket dia. l9/14 x 4 Al 3 3 3 1 2356-283
Pipe strap dia. 10x15 2 1 1377-117
Hexagon set screw M6 x 12 1 1 1424-150
Nut M6 1 1432-061
Allen screw M5 x 10 1 1413-330
Washer dia. 12,5/6,4 x 1,6 2 1436-033
Spring washer for M6 1 1437-021
98N-1 Filter 1 1 1 1 4522-002
98P-1 Stop valve. 1 1 1 1 2412-277
98Q-1 Cooling cover 1 1 1 1 3113-143
98R-1 Gasket for side cover 1 1 1 1 2353-189
98S-1 Hexagon head screw M14 x 80 16 16 16 16 1424-081
98T-1 Oil cooler OSSI 1 1 1 1 4242-029
Socket 1/4" 1 1 1 1 1349-101
98U Solenoid valve without coil 1 1 1 1372-422
98V Solenoid valve without coii 1 1 1 1 1372-422
98AB-1 Coil 220/230V, 50/60 Hz, 10 W 0.285 1372-537
98AB-2 Coii 110V, 50/60 Hz. 10W 0.285 1372-538
98AB-3 Coil 240V, 50 Hz, 10 W 0.285 1372-539
98X PT100 sensor 1 1 1 1 1373-253
98Y Stop valve 1 1 1 1 2412-277
98Z Non-return valve 1 1 1 1 1364-022
98AA Screw joint 1 1 1 1 2314-105
UNISAB
99A-1 Support for UNISAB 1 1 1 1 2213-500
99B-3 Distance washers 4 4 4 4 2212-130
99C-1 Screw for support M10 x 20 2 2 2 2 1424-190
99D-1 Screw for UNlSAB M6 x 20 4 4 4 4 1424-152
9,9 Washers dia, 22/7 x 1,5 4 4 4 4 1436-025
Toots set for compressor
SMC 104-116 Mk3 & TSMC 108-116 Mk3. type S-L-E
SMC 104-116 Mk3 & TSMC 108-116 Mk3. type S-L-E
SMC 104-116 Mk3 & TSMC 108-116 Mk3. type S-L-E
SMC 104-116 Mk3 & TSMC 108-116 Mk3. type S-L-E
SMC 104-116 Mk3 & TSMC 108-116 Mk3. type S-L-E
SMC 104-116 Mk3 & TSMC 108-116 Mk3. type S-L-E
SMC 104-116 Mk3 & TSMC 108-116 Mk3. type S-L-E
Line No
Pos.No Designation Dimension A602 A603 Part No
A600 A601
A B
42736 Clamp with screw, compr. type S and L 4 4 3183-144
42767 Clamp with screw, compr. type E 4 4 3183-145
2 Tools for shaft seal 1 1 3183-139
3 Tommy screw for cylinder liner 2 2 3183-041
4 Theaded plug for unloading cylinder 3/8"BSP 2 2 2314-017
5 Supporting plate for pistons 8 8 3183-115
6 Spanner for heating cartridge NV 55 1 1 3183-060
7 Trigger for coupling or belt pulley 1 1 3183-059
8 Adjusting jig for coupling 1 3183-105
42744 Wrench for cylinder screw NV 4 1
42775 Wrench for cylinder screw NV 5 1
42803 Wrench for cylinder screw NV 8 1
42834 Wrench for cylinder screw NV 10 1
42864 Special wrench for shaft seal NV 4 1 1612-392
42745 Retaining-ring plier J21/G 1
42776 Retaining-ring plier A11/G 1
42746 Open end and ring spanner NV 10 1
42777 Open end and ring spanner NV 17 1
42805 Open end and ring spanner NV 19 1
42836 Open end and ring spanner NV 22 1
42866 Open end and ring spanner NV 24 1
42897 Open end and ring spanner NV 27 1
42748 Socket wrench NV10 1
42779 Socket wrench NV13 1
42807 Socket wrench NV17 1
42838 Socket wrench NV19 1
42868 Socket wrench NV22 1
42899 Socket wrench NV24 1 1 1
42929 Socket wrench NV27 1
42960 Socket wrench NV30 1
42991 Socket wrench NV32 1
43021 Socket wrench NV9/16" 1
43052 Socket wrench NV 3/4" 1 1
43082 Socket wrench NV11/16" 1 1
14 Ratchet handle 1
15 Speed handle 1
16 Universal joint for socket wrench 1
42752 Extension rod for socket wrench 1
42783 Extension rod for socket wrench 1
42754 Torque wrench 15-90 Nm 1
42785 Torque wrench 40-200 Nm 1 1 1
20 Coupler for torque wrench 1/2 2 1 1
42756 Open spanner for torque wrench NV 11/16" 1 1
42787 Open spanner for torque wrench NV 3/4" 1 1
22 Feeler gauge 1 1