Instructions For Installation, Operation and Maintenance of Magnum SB Insulated Case Low Voltage Power Circuit Breakers
Instructions For Installation, Operation and Maintenance of Magnum SB Insulated Case Low Voltage Power Circuit Breakers
Instructions For Installation, Operation and Maintenance of Magnum SB Insulated Case Low Voltage Power Circuit Breakers
WARNING
DO NOT ATTEMPT TO INSTALL OR PERFORM MAINTENANCE
ON EQUIPMENT WHILE IT IS ENERGIZED. DEATH OR SEVERE
PERSONAL INJURY CAN RESULT FROM CONTACT WITH
ENERGIZED EQUIPMENT. ALWAYS VERIFY THAT NO VOLTAGE
IS PRESENT BEFORE PROCEEDING. ALWAYS FOLLOW
SAFETY PROCEDURES. EATON IS NOT LIABLE FOR THE
MISAPPLICATION OR MISINSTALLATION OF ITS PRODUCTS.
WARNING
OBSERVE ALL RECOMMENDATIONS, NOTES, CAUTIONS, AND
WARNINGS RELATING TO THE SAFETY OF PERSONNEL AND
EQUIPMENT. OBSERVE AND COMPLY WITH ALL GENERAL
AND LOCAL HEALTH AND SAFETY LAWS, CODES, AND
PROCEDURES.
CAUTION
TESTING A CIRCUIT BREAKER WHILE IN-SERVICE AND
CARRYING LOAD CURRENT IS NOT RECOMMENDED FOR
POWER AND MEDIUM VOLTAGE CIRCUIT BREAKERS. TESTING
THAT RESULTS IN THE TRIPPING OF THE CIRCUIT BREAKER
SHOULD BE DONE ONLY WITH THE CIRCUIT BREAKER IN A
DEENERGIZED SYSTEM OR IN THE TEST OR DISCONNECTED
CELL POSITIONS OR WHILE IT IS ON A TEST BENCH.
PERFORMING TESTS WITHOUT THE EATON-APPROVED TEST
KIT MAY DAMAGE THE TRIP UNIT.
Instructional Leaflet IB2C12063H03 Instructions for Installation, Operation and
Effective March 2012 Maintenance of Magnum SB Insulated Case
Low Voltage Power Circuit Breakers
WARNING
MAGNUM SB CIRCUIT BREAKERS SHOULD NOT UNDER ANY
CIRCUMSTANCES BE APPLIED OUTSIDE THEIR NAMEPLATE
RATINGS. OPERATION OUTSIDE OF THESE RATINGS COULD RESULT
IN DEATH, BODILY INJURY OR PROPERTY DAMAGE.
Double-wide Fixed SB
Standard Frame Drawout SB
Figure 1. Family of Magnum SB Low Voltage Power Fixed and Drawout Circuit Breakers (800-5000 Amperes)
Safety Features
Magnum SB circuit breakers and associated drawout
equipment are manufactured with built-in interlocks and
safety related features. They are provided to reduce hazards to
operating personnel and provide proper operating sequences.
Lifting Circuit Breaker SBS-C25 150 190 189 240 123 150
SBS-630 150 190 189 240 123 150
CAUTION SBS-C30 150 190 189 240 123 150
DO NOT ATTEMPT TO LIFT CIRCUIT BREAKERS WITH ORDINARY SBS-E25 237 319 303 366 199 250
CRANE HOOKS, ROPES, CHAINS OR OTHER SUCH DEVICES. FAILURE SBS-E30 237 319 303 366 199 250
TO FOLLOW THIS CAUTION COULD RESULT IN DAMAGE TO VITAL
SBS-840 237 319 303 366 199 250
PARTS SUCH AS ARC CHUTES, BARRIERS AND WIRING OR THE
ENTIRE CIRCUIT BREAKER. SBS-C40 237 319 303 366 199 250
To closely examine, install or just become more familiar with SBS-E40 237 319 303 366 199 250
the circuit breaker, carefully lift and place the circuit breaker on SBS-850 276 360 343 441 212 266
a solid work surface capable of handling the circuit breakers SBS-C50 276 360 343 441 212 266
weight (Table 2) or on the captive drawout extension rails of SBS-E50 276 360 343 441 212 266
the breaker compartment (Figure 5). This is accomplished by
SBN-840 177 225 214 271 106 125
using the appropriate lifting yoke and lifter. The lifting yoke
SBN-C40 177 225 214 271 106 125
consists of two steel hooks specially shaped to hook under
the integral molded lifting handles on both sides of the circuit
breaker (Figure 5). Every effort should be made during lifting to
minimize circuit breaker swing and tilt.
Circuit Breaker Inspection Carefully lower the circuit breaker down onto the extension
All circuit breakers, once removed from their shipping rails. Be certain that the circuit breakers four molded drawout
containers, should be visually inspected for any obvious rail supports are fully seated in the extension rail cutouts on
damage. both sides (Figure 7). Do not remove the lifting yoke from the
circuit breaker until it is properly seated on the rails.
The current rating of the rating plug installed in the trip unit
should match the current rating of the sensors mounted on the Once the circuit breaker is on the extension rails and the lifting
lower primary stabs of the circuit break er. Check to make sure yoke is removed, proceed with the rest of the circuit breaker
that this match exists. The rating plug rating can be viewed installation.
from the front of the circuit breaker (Figure 20). The sensor Rejection Interlocks
rating can be viewed through the viewing windows at the rear
Within any one physical frame size Magnum type drawout
of the circuit breaker (Figure 6). Sensors and rating plugs can
circuit breakers come in a variety of continuous current and
be easily changed as described in Section 6.
interruption ratings, some of which are incompatible with
Installing Drawout Circuit Breaker others. Double wide circuit breakers also come with several
In structures equipped for drawout circuit breakers, a bolted- phase sequence options which are also incompatible. To
in cassette with movable extension rails supports the circuit prevent the insertion of circuit breakers with (1) inadequate
breaker (Figures 5 and 7). The extension rails must first be interrupting capability, (2) with physically incompatible primary
pulled all the way out. Once the rails are fully extended, the disconnects or (3) with an incompatible phase sequence,
circuit breaker can be carefully placed on the extension rails. rejection interlock key plates are provided on both the circuit
breaker and cassette. The key plate on the circuit breaker is
pre-assembled at the factory; but the cassette-side rejection
CAUTION plate and key pattern must be assembled and installed by the
IT IS IMPORTANT TO TAKE GREAT CARE WHEN PLACING A switchboard builder.
DRAWOUT CIRCUIT BREAKER ON ITS EXTENSION RAILS. IF THE
CIRCUIT BREAKER IS NOT PROPERLY SEATED ON THE EXTENSION
RAILS, IT COULD FALL FROM THE RAILS CAUSING EQUIPMENT
DAMAGE AND/OR BODILY INJURY. Molded Rail
Supports
D B
Secondary
Compartment
Connection Not Made Rear of
Front Door
Compartment
Primary
Connections
Not Made
Secondary
Connection Not
Rear of
Made
Compartment
Compartment
Front Door
Circuit
Breaker Primary
Side View Connections
Not Made
Secondary
Connection Made Rear of
Compartment Compartment
Front Door
Circuit
Breaker
Primary
Side View
Connections
Not Made
Secondary
Connection Made Rear of
Compartment
Compartment
Front Door
Circuit
Breaker Primary
Side View Connections
Not Made
CAUTION
DO NOT DISABLE REJECTION INTERLOCKS. DOING SO AND USING
A LOWER CAPACITY CIRCUIT BREAKER IN AN INCOMPATIBLE
CASSETTE COULD RESULT IN AN ELECTRICAL FAULT WHICH COULD
RESULT IN DEATH, BODILY INJURY AND/OR EQUIPMENT DAMAGE.
Figure 14. Cassette Label Showing Disconnected, Test and The circuit breaker is now ready to be levered. With the circuit
Connected Position of Recessed Cover breaker OPEN, the levering device access door can be raised.
The levering device is hand operated using a standard 3/8
Circuit Breaker Positioning square drive and ratchet, which is not provided (Figure 15). As
long as the access door is raised, the circuit breaker is held
Magnum SB drawout circuit breakers have four normal trip free. Begin by rotating the levering-in screw to the full
positions: counterclockwise (DISCONNECT) position.
REMOVE (Withdrawn) (Figure 10) Close the compartment door and begin levering the breaker
DISCONNECT (Figure 11) into its different positions using a clockwise ratcheting motion.
TEST (Figure 12) When the circuit breaker is levered fully to the DISCONNECT
or CONNECT position the levering shaft hits a hard stop;
CONNECT (Figure 13) do not exceed 25 ft.lb. of torque or the levering mechanism
The REMOVE position is a position outside the compartment may be damaged. The circuit breaker can be levered with the
on the cassettes drawout rails where the circuit breaker is not compartment door open or closed, but it is advisable to close
engaged with the levering mechanism. The DISCONNECT, TEST, the door prior to levering. The position of the circuit breaker
and CONNECT, positions are reached by means of the levering within its compartment is indicated by color coded position
mechanism. indicators (Red = Connect, Yellow = Test, Green = Disconnect)
(Figures 15 and 20). To remove the circuit breaker from its
compartment, follow the procedure just described using a
counterclockwise ratcheting motion.
CONNECT
TEST
DISCONNECT
Mounting Foot
Section 3: Circuit Breaker Description and Double Wide frame circuit breakers utilize six (or eight) sets of
rear primary connections; these circuit breakers are available
Operation
from the factory with several different phase sequences,
Introduction distinguishable by the sixth character in the model number.
The phase sequence is also labeled on the rear of the circuit
Magnum SB circuit breakers are available in both drawout and
breaker (Figure 19). For drawout breakers, phase sequence
fixed mounting configurations (Figures 17 and 18). A majority
labels are also supplied with the cassette and must be applied
of features are common to all configurations, and will be
by the switchgear builder. Circuit breakers with different phase
discussed in this section. The mounting features unique to the
sequences are not interchangeable. Drawout breakers with
drawout and fixed configurations will be covered individually in
differing phase sequence are prevented from insertion into the
Sections 4 and 5 respectively.
cassette by properly assembled rejection key plates (Refer to
Controls and indicators for both drawout and fixed circuit Rejection Interlocks on page 11).
breakers are functionally grouped on the front of the circuit
breaker. The front escutcheon (faceplate) is common for all
Magnum frame sizes up through 5000 amperes.
Figure 17. Typical Drawout Circuit Breaker Features (Front and Rear Views)
Figure 18. Typical SBS/SBSE Fixed Circuit Breaker Features (Front and Rear Views) (SBSE shown without required arc hood)
Figure 19. Typical Double-wide SBS/SBSE Standard Frame Fixed Circuit Breaker Features (Front and Rear Views) (SBSE shown without
required arc hood)
1. Trip Flag (Pop Out Indicator) 7. Manual OFF Button (Push) 12. Color-Coded Breaker Position
2. Three Accessory Windows 8. Manual ON Button (Push) Indicator
4. Rating Plug 10. Optional Operation Counter 14. Trip Unit Test Port
5. Contact Status (Open-Close) 11. Padlockable Levering Device 15. Trip Unit Cover with Two Mounting
Access Door for Drawout Breaker Screws (Mounting Screws will
6. Spring Status (Charged-Discharged) Accept Customer Supplied Lead
Security Meter Seals
Toe
(Arcing
Contact)
Heel (Main
Contact)
Figure 23. Narrow Frame (8-finger) Moving Conductor Assembly Figure 25. Standard Frame (12-finger) Moving Conductor Assembly
Figure 27. Typical Electrically Operated Drawout Circuit Breaker with Front Cover Removed
Electrical Motor
Figure 28. Circuit Breaker Closing Springs Being Manually Charged Operator
Electrical Operation Figure 29. Electrical Motor Operator to Charge Closing Spring
V Shaped
Plates
Integral Arc
Runner
Figure 32. Integral Arc Runner Viewed From Top of Arc Chamber
(Arc Chute Removed, Circuit Breaker Closed)
Figure 33. Pictorial Diagram of Typical Current Sensing, Processing and Tripping System
The electronic trip units are self-powered. When the circuit Table 5. Magnum Digitrip Trip Units
breaker is closed, no external power is required to operate their Functions 520 520Mm 520MCm 1150m
protective systems. Current signal levels and the control power LSIG Protection Yes Yes Yes Yes
are derived from the current sensors integrally mounted in the
Disable (I) Yes Yes Yes Yes
circuit breaker.
GF Protection Yes Yes Yes Yes
A functional local test of a major portion of the trip units
GF Alarm No Yes Yes Yes
electronic circuitry and the circuit breakers mechanical tripping
Display No Yesj Yesj Yesk
action can be verified through the trip units test receptacle
(Figure 34). This is accomplished using a Digitrip (DS Type) Test Programmable No No No Yes
Kit which provides a secondary injection test that simulates Metering No Yesl Yesl Yes
the current sensors. A small hand held Magnum functional Test Power and Energy Values No No No Yes
Kit can also be used to check circuitry and mechanical tripping Power Quality No No No Yes
functions (Figure 35).
Communication No No Yes Yes
When the circuit breaker is shipped from the factory, the trip
units protective functions are normally set at minimum values.
j One-line, (four characters per line) LCD display.
For specific overload tripping characteristics and time/current
k Three-line, (eight characters per line) LED display.
curves to coordinate with a load or system, refer to the trip unit
l Phase, neutral, ground, and high load current only.
instruction book. m Available control voltages are 24/48Vdc, 125Vdc, 120Vac and 240Vac
will not prevent the breaker from being reclosed. The indicator
is reset manually by pushing it back in. If the indicator is not
reset the circuit breaker will operate normally, but future
mechanical trip indication will be lost.
An optional overcurrent trip switch (bell alarm) that operates
off the position of the mechanical trip indicator is also available.
The switch is reset when the trip indicator is reset.
On optional Digitrip models with LED cause-of-trip indicators,
these indicators should also be reset (by pushing momentarily)
after the cause of the fault has been diagnosed; this will
preserve the internal battery. On trip units equipped for
communication the LED reset function can be performed
remotely using INCOM commands.
Toroidal Making Current Release
Sensor All Magnum SB Double-wide circuit breaker trip units have a
making current release function. This safety feature prevents
the circuit breaker from being closed and latched on a
Figure 36. Replaceable Current Sensors Shown with Bottom faulted circuit. The non-adjustable release is preset at a peak
Adapters and Cover Plate Removed
instantaneous current of 25 x In; this corresponds to an rms
current of 11 x In with maximum asymmetry.
Table 6. Magnum SB Current Sensors and Matching Rating Plugs
The making current release is enabled only for the first 2
Current Rating in Amperes cycles following a circuit breaker closing operation. The making
current release will trip the circuit breaker instantaneously,
200 800 2500
release the mechanical (pop-out) indicator and flash the
250 1000 3000
instantaneous LED trip indicator, if so equipped.
300 1200 4000
Fixed Instantaneous Non-Adjustable Setting
400 1600 5000
600 2000
Magnum SB 800-3000 ampere breakers through 100kA AIC
rating have a fixed instantaneous non-adjustable setting. This
value is set at 18 x In symmetrical rms. In is defined by the
current sensor and rating plug combination. This setting is
Trip Actuator always active, regardless of the instantaneous setting.
The trip actuator is a small cylindrically shaped electromagnetic High Instantaneous Trip
device which acts mechanically to trip the circuit breaker
(Figure 33). In general, it is comprised of a permanent magnet, The high instantaneous trip option is installed on all SBSE
a spring loaded rod to produce the mechanical tripping, and breakers. On the Magnum SBSE standard frame circuit
a lever for resetting the actuator after tripping occurs. The breakers (800-2000A) this rating is set at 30kA. On the
electronic trip unit provides a pulse which counteracts the Magnum SBSE Double-wide frame circuit breakers (2500-
effect of the permanent magnet, allowing the spring loaded 5000A) this rating is set at 50kA. In general, the high
rod to act mechanically. The device is reset when the circuit instantaneous trip is comprised of three small air core sensors,
breaker opens. one in each phase, which produce a signal and transmits it
back to the trip unit when the rating of the circuit breaker is
Mechanical Trip Flag exceeded. The result is an instantaneous trip by the circuit
A red, pop out mechanical trip indicator is an optional Magnum breaker. This high instantaneous trip option permits the
SB feature. It is located above the trip unit on the breakers Magnum SBSE circuit breakers to be applied where a 150kA
front faceplate (Figure 34). It operates by releasing and fault is possible, while selectivity up to the high instantaneous
popping out any time the circuit breaker trips due to to an trip value is maintained.
overcurrent condition. Note that the mechanical trip indicator
Labels Legend
OTS Overcurrent Trip Switch
UVR Undervoltage Release
ATR Automatic Trip Relay (520M and
1150 Trip Units Only)
INCOM PowerNet
Communications Network
A BUS (Future Use)
A/S Auxiliary Contacts
NEUTRAL Neutral Sensor Input
GF SGND Source Ground Input
ZONE Zone Interlocking
ST Shunt Trip
SR Spring Release
MOTOR Charging Motor
LCS Latch Check Switch
Figure 43. Connection Diagram for Narrow and Standard Frame with Digitrip 520MC
1. 4 WIRE CRIMP CONNECTION 8. (NA)
2. (NA) 9. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
3. SOCKET USED WITH DIGITRIP 520M GROUND ALARM POWER SUPPLY MODULE WILL HANG UNCONNECTED IF DIGITRIP 10. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SEN-
220 OR 520 IS SUPPLIED. SORS AND IS LOCATED WITHIN THE BREAKER FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
4. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH SPRING NOT CHARGED AND WITH TRIP UNIT IN 11. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAIL-
NON-TRIPPED STATE (OTS SWITCHES). ABLE WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES IDENTICAL.
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-28, B-29,
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE B-30) IN SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 5 FOR SPRING
31
Effective March 2012
Instructional Leaflet IB2C12063H03
32
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 45. Connection Diagram for Standard SBSE Frame with Digitrip 520 and 520M
1. 4 WIRE CRIMP CONNECTION. 8. THIS LEAD SUPPLIED ON G62 STYLE HIGH INSTANTANEOUS TRIP MODULE ONLY.
2. 3 WIRE CRIMP IF HIGH INST TRIP MODULE IS SUPPLIED. 9. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
3. SOCKET USED WITH DIGITRIP 520M GROUND ALARM POWER SUPPLY MODULE WILL HANG UNCONNECTED IF DIGITRIP 10. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SEN-
220 OR 520 IS SUPPLIED. SORS AND IS LOCATED WITHIN THE BREAKER FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
4. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH SPRING NOT CHARGED AND WITH TRIP UNIT IN 11. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAIL-
NON-TRIPPED STATE (OTS SWITCHES). ABLE WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES IDENTICAL.
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30)
33
Effective March 2012
Instructional Leaflet IB2C12063H03
34
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 47. Connection Diagram for Standard SBSE Frame with Digitrip 1150
1. 3 WIRE CRIMP IF HIGH INST. TRIP MODULE IS SUPPLIED. BE ASSIGNED TO INDICATE MAINTENANCE MODE FEATURE IS IN USED.
2. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH TRIP UNIT IN NON-TRIPPED STATE (OTS SWITCHES) 7. NORMALLY CLOSED CONTACT PROGRAMMED AS RELAY B VIA DIGITRIP FRONT PANEL. (BLOCK CLOSE CONTACT)
AND SPRINGS NOT CHARGED. 8. NORMALLY OPEN CONTACT PROGRAMMED AS RELAY C VIA DIGITRIP FRONT PANEL. (LATCHING CONTACT)
3. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 9.THIS LEAD SUPPLIED ON G62 STYLE HIGH INSTANTANEOUS TRIP MODULE ONLY.
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT 10. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE 11. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SENSORS
35
Effective March 2012
Instructional Leaflet IB2C12063H03
36
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 48. Connection Diagram for Double-wide Frame (except SBSE) with Digitrip 520 and 520M with ABCABC Configuration
QUENT OPERATION. 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
6. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE TRIP THE CIRCUIT BREAKER. THE OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO RESET OTS
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. DOES NOT REQUIRE MANUAL RESET, AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS A-4 AND A-5.
7. ON THREE POLE BREAKERS ONLY, HAVING GROUND FAULT FUNCTIONALITY, A JUMPER INSTALLED FROM B-6 TO B-7 WILL 15. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENSING. INPUTS B-4 AND B-5 WILL BE PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
Low Voltage Power Circuit Breakers
Maintenance of Magnum SB Insulated Case
Instructions for Installation, Operation and
Low Voltage Power Circuit Breakers
Instructions for Installation, Operation and
Maintenance of Magnum SB Insulated Case
1. 4 WIRE CRIMP CONNECTION 8. THIS LEAD SUPPLIED ON G62 STYLE HIGH INSTANTANEOUS TRIP MODULE ONLY.
2. 3 WIRE CRIMPIF HIGH INST. TRIP MODULE IS SUPPLIED. 9. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
3. SOCKET USED WITH DIGITRIP 520M GROUND ALARM POWER SUPPLY MODULE WILL HANG UNCONNECTED IF DIGITRIP 10. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SENSORS
220 OR 520 IS SUPPLIED. AND IS LOCATED WITHIN THE BREAKER FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
4. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH SPRING NOT CHARGED AND WITH TRIP UNIT IN 11. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
NON-TRIPPED STATE (OTS SWITCHES). WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS IDENTICAL.
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 5 FOR SPRING RELEASE
Figure 49. Connection Diagram for Double-wide Frame (except SBSE) with Digitrip 520MC with ABCABC Configuration
(CLOSED) LCS DELAYS THE SPRING RELEASE PULSE UNTIL THE BREAKER MECHANISM IS READY TO CLOSE (CHARGED AND 13. THESE CONTACTS ARE PROVIDED FOR DIGITRIP 520MC AS STANDARD. THE CONTACTS ARE ASSIGNED FOR GROUND ALARM
RESET). (THIS WILL INSURE THAT THE LATCH WILL ALWAYS BE IN THE PROPER STATE BEFORE THE SPRING RELEASE PULSE IS ON GROUND TRIP FUNCTIONS FOR LSIG TRIP STYLE. HOWEVER, FOR A LSI STYLE TRIP UNIT, THE CONTACTS ARE ASSIGNED AS A
INITIATED). IF VOLTAGE IS MAINTAINED TO THE SPRING RELEASE, THE CLOSING PULSE WILL OCCUR WHEN THE MECHANISM HIGH LOAD ALARM.
IS CHARGED AND RESET (LCS OPEN). VOLTAGE MUST BE REMOVED AND REAPPLIED TO THE SPRING RELEASE FOR SUBSE- 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
QUENT OPERATION. TRIP THE CIRCUIT BREAKER. THE OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO RESET OTS
6. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE DOES NOT REQUIRE MANUAL RESET, AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS A-4 AND A-5.
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. 15. CONNECTING A-12 TO B-7 VIA A REMOTE MAINTENANCE MODE SWITCH (GOLD CONTACTS) WILL ALSO ACTIVATE RELAY
7. ON THREE POLE BREAKERS ONLY, HAVING GROUND FAULT FUNCTIONALITY, A JUMPER INSTALLED FROM B-6 TO B-7 WILL CONTACT A-9.
ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENSING. INPUTS B-4 AND B-5 WILL BE 16. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
REASSIGNED FOR SOURCE GROUND SENSOR INPUTS. PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
37
Effective March 2012
Instructional Leaflet IB2C12063H03
38
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 50. Connection Diagram for Double-wide Frame (except SBSE) with Digitrip 1150 with ABCABC Configuration
(CLOSED) LCS DELAYS THE SPRING RELEASE PULSE UNTIL THE BREAKER MECHANISM IS READY TO CLOSE (CHARGED AND SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 3 FOR SPRING RELEASE
RESET). (THIS WILL INSURE THAT THE LATCH WILL ALWAYS BE IN THE PROPER STATE BEFORE THE SPRING RELEASE PULSE IS LATCH CHECK SWITCH.
INITIATED). IF VOLTAGE IS MAINTAINED TO THE SPRING RELEASE, THE CLOSING PULSE WILL OCCUR WHEN THE MECHANISM 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
IS CHARGED AND RESET (LCS OPEN). VOLTAGE MUST BE REMOVED AND REAPPLIED TO THE SPRING RELEASE FOR SUBSE- TRIP THE CIRCUIT BREAKER. THE STANDARD OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO
QUENT OPERATION. RESET OTS DOES NOT REQUIRE MANUAL RESET AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS
4. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE A-4 AND A-5.
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. 15. FOR CIRCUIT BREAKERS BUILT AFTER JULY 2006 AND DIGITRIP 1150 UNITS OF FIRMWARE REV 20decimal OR GREATER, THE
5. 3 WIRE CRIMP IF HIGH INST TRIP MODULE IS SUPPLIED. MAINTENANCE MODE FEATURE (ARMS) IS SUPPLIED. THE REVERSE POWER DESELECTION IS FRONT PANEL PROGRAMMABLE
6. NORMALLY OPENED CONTACT PROGRAMMED AS RELAY A. VIA DIGITRIP FRONT PANEL. (ALARM CONTACT). THIS CAN ALSO ONLY.
BE ASSIGNED TO INDICATE MAINTENANCE MODE FEATURE IN USE. 16. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
7. NORMALLY CLOSED CONTACT PROGRAMMED AS RELAY B. VIA DIGITRIP FRONT PANEL. (BLOCK CLOSE CONTACT) PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
Low Voltage Power Circuit Breakers
Maintenance of Magnum SB Insulated Case
Instructions for Installation, Operation and
Low Voltage Power Circuit Breakers
Instructions for Installation, Operation and
Maintenance of Magnum SB Insulated Case
1. 4 WIRE CRIMP CONNECTION 8. THIS LEAD SUPPLIED ON G62 STYLE HIGH INSTANTANEOUS TRIP MODULE ONLY.
2. 3 WIRE CRIMP IF HIGH INST TRIP MODULE IS SUPPLIED. 9. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
3. SOCKET USED WITH DIGITRIP 520M GROUND ALARM POWER SUPPLY MODULE WILL HANG UNCONNECTED IF DIGITRIP 10. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SENSORS
220 OR 520 IS SUPPLIED. AND IS LOCATED WITHIN THE BREAKER FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
4. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH SPRING NOT CHARGED AND WITH TRIP UNIT IN 11. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
NON-TRIPPED STATE (OTS SWITCHES). WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY. SECONDARY WIRING IS IDENTICAL.
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 5 FOR SPRING RELEASE
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE LATCH CHECK SWITCH.
Figure 51. Connection Diagram for Double-wide Frame (except SBSE) with Digitrip 520 and 520M with AABBCC Configuration
6. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE RESET OTS DOES NOT REQUIRE MANUAL RESET AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. A-4 AND A-5.
7. ON THREE POLE BREAKERS ONLY, HAVING GROUND FAULT FUNCTIONALITY, A JUMPER INSTALLED FROM B-6 TO B-7 WILL 15. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENSING. INPUTS B-4 AND B-5 WILL BE PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
REASSIGNED FOR SOURCE GROUND SENSOR INPUTS.
39
Effective March 2012
Instructional Leaflet IB2C12063H03
40
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 52. Connection Diagram for Double-wide Frame (except SBSE) with Digitrip 520MC with AABBCC Configuration
RESET). (THIS WILL INSURE THAT THE LATCH WILL ALWAYS BE IN THE PROPER STATE BEFORE THE SPRING RELEASE PULSE IS ON GROUND TRIP FUNCTION FOR LSIG TRIP STYLE. HOWEVER, FOR A LSI STYLE TRIP UNIT, THE CONTACTS ARE ASSIGNED AS A
INITIATED). IF VOLTAGE IS MAINTAINED TO THE SPRING RELEASE, THE CLOSING PULSE WILL OCCUR WHEN THE MECHANISM HIGH LOAD ALARM.
IS CHARGED AND RESET (LCS OPEN). VOLTAGE MUST BE REMOVED AND REAPPLIED TO THE SPRING RELEASE FOR SUBSE- 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
QUENT OPERATION. TRIP THE CIRCUIT BREAKER. THE OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO RESET OTS
6. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE DOES NOT REQUIRE MANUAL RESET, AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS A-4 AND A-5.
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. 15. CONNECTING A-12 TO B-7 VIA A REMOTE MAINTENANCE MODE SWITCH (GOLD CONTACTS) WILL ALSO ACTIVATE RELAY
7. ON THREE POLE BREAKERS ONLY, HAVING GROUND FAULT FUNCTIONALITY, A JUMPER INSTALLED FROM B-6 TO B-7 WILL CONTACT A-9.
ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENSING. INPUTS B-4 AND B-5 WILL BE 16. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
REASSIGNED FOR SOURCE GROUND SENSOR INPUTS. PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
Low Voltage Power Circuit Breakers
Maintenance of Magnum SB Insulated Case
Instructions for Installation, Operation and
Low Voltage Power Circuit Breakers
Instructions for Installation, Operation and
Maintenance of Magnum SB Insulated Case
1. ON THREE POLE BREAKERS ONLY (NOT EIGHT PHYSICAL POLES), HAVING GROUND FAULT FUNCTIONALITY, A JUMPER 8. NORMALLY OPEN CONTACT PROGRAMMED AS RELAY C. VIA DIGITRIP FRONT PANEL. (LATCHING CONTACT)
INSTALLED FROM B-6 TO B-7 WILL ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENS- 9. ON 4-POLE BREAKERS (ACTUALLY 8 PHYSICAL POLES), THE NEUTRAL CURRENT SENSORS ARE LOCATED WITHIN THE BREAKER
ING. INPUTS B-4 AND B-5 WILL BE REASSIGNED FOR SOURCE GROUND SENSOR INPUTS. FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
2. ALL AUX SWITCH CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH TRIP UNIT IN NON-TRIPPED STATE 10. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
(OTS SWITCHES) AND SPRING NOT CHARGED. 11. FOUR POINT SOCKET USED HERE.
3. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. WIRING IS IDENTICAL.
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE 13. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
Figure 53. Connection Diagram for Double-wide Frame (except SBSE) with Digitrip 1150 with AABBCC Configuration
(CLOSED) LCS DELAYS THE SPRING RELEASE PULSE UNTIL THE BREAKER MECHANISM IS READY TO CLOSE (CHARGED AND SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 3 FOR SPRING RELEASE
41
Effective March 2012
Instructional Leaflet IB2C12063H03
42
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 54. Connection Diagram for SBSE Double-wide Frame with Digitrip 520 and 520M with ABCABC Configuration
(CLOSED) LCS DELAYS THE SPRING RELEASE PULSE UNTIL THE BREAKER MECHANISM IS READY TO CLOSE (CHARGED AND 13. THESE CONTACTS ARE PROVIDED FOR DIGITRIP 520MC AS STANDARD OR 520M AS OPTIONAL ACCESSORY. THE CONTACTS
RESET). (THIS WILL INSURE THAT THE LATCH WILL ALWAYS BE IN THE PROPER STATE BEFORE THE SPRING RELEASE PULSE IS ARE ASSIGNED FOR GROUND ALARM ON GROUND TRIP FUNCTION FOR LSIG TRIP STYLE. HOWEVER, FOR A LSI STYLE TRIP UNIT,
INITIATED). IF VOLTAGE IS MAINTAINED TO THE SPRING RELEASE, THE CLOSING PULSE WILL OCCUR WHEN THE MECHANISM THE CONTACTS ARE ASSIGNED AS A HIGH LOAD ALARM.
IS CHARGED AND RESET (LCS OPEN). VOLTAGE MUST BE REMOVED AND REAPPLIED TO THE SPRING RELEASE FOR SUBSE- 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
QUENT OPERATION. TRIP THE CIRCUIT BREAKER. THE OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO RESET OTS
6. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE DOES NOT REQUIRE MANUAL RESET, AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS A-4 AND A-5.
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. 15. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
7. ON THREE POLE BREAKERS ONLY, HAVING GROUND FAULT FUNCTIONALITY, A JUMPER INSTALLED FROM B-6 TO B-7 WILL PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENSING. INPUTS B-4 AND B-5 WILL BE
REASSIGNED FOR SOURCE GROUND SENSOR INPUTS.
Low Voltage Power Circuit Breakers
Maintenance of Magnum SB Insulated Case
Instructions for Installation, Operation and
Low Voltage Power Circuit Breakers
Instructions for Installation, Operation and
Maintenance of Magnum SB Insulated Case
1. 4 WIRE CRIMP CONNECTION 8. THIS LEAD SUPPLIED ON G62 STYLE HIGH INSTANTANEOUS TRIP MODULE ONLY.
2. 3 WIRE CRIMP IF HIGH INST. TRIP MODULE IS SUPPLIED. 9. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
3. SOCKET USED WITH DIGITRIP 520M GROUND ALARM POWER SUPPLY MODULE WILL HANG UNCONNECTED IF DIGITRIP 10. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SENSORS
220 OR 520 IS SUPPLIED. AND IS LOCATED WITHIN THE BREAKER FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
Figure 55. Connection Diagram for SBSE Double-wide Frame with Digitrip 520MC with ABCABC Configuration
4. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH SPRING NOT CHARGED AND WITH TRIP UNIT IN 11. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
NON-TRIPPED STATE (OTS SWITCHES). WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS IDENTICAL.
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 5 FOR SPRING RELEASE
43
Effective March 2012
Instructional Leaflet IB2C12063H03
44
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 56. Connection Diagram for SBSE Double-wide Frame with Digitrip 1150 with ABCABC Configuration
AND SPRING NOT CHARGED. 11. FOUR POINT SOCKET USED HERE.
3. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS IDENTICAL.
OPERATION. AN OPTIONAL SR-LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE 13. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
(CLOSED) LCS DELAYS THE SPRING RELEASE PULSE UNTIL THE BREAKER MECHANISM IS READY TO CLOSE (CHARGED AND SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 3 FOR SPRING RELEASE
RESET). (THIS WILL INSURE THAT THE LATCH WILL ALWAYS BE IN THE PROPER STATE BEFORE THE SPRING RELEASE PULSE IS LATCH CHECK SWITCH.
INITIATED). IF VOLTAGE IS MAINTAINED TO THE SPRING RELEASE, THE CLOSING PULSE WILL OCCUR WHEN THE MECHANISM 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
IS CHARGED AND RESET (LCS OPEN). VOLTAGE MUST BE REMOVED AND REAPPLIED TO THE SPRING RELEASE FOR SUBSE- TRIP THE CIRCUIT BREAKER. THE OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO RESET OTS
QUENT OPERATION. DOES NOT REQUIRE MANUAL RESET, AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS A-4 AND A-5.
4. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE 15. FOR CIRCUIT BREAKERS BUILT AFTER JULY 2006 AND DIGITRIP 1150 UNITS OF FIRMWARE REV 20decimal OR GREATER, THE
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. MAINTENANCE MODE FEATURE (ARMS) IS SUPPLIED. THE REVERSE POWER DESELECTIONS FRONT PANEL PROGRAMMABLE ONLY.
5. 3 WIRE CRIMP IF HIGH INST TRIP MODULE IS SUPPLIED. 16. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
6. NORMALLY OPENED CONTACT PROGRAMMED AS RELAY A. VIA DIGITRIP FRONT PANEL. (ALARM CONTACT). THIS CAN ALSO PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
BE ASSIGNED TO INDICATE MAINTENANCE MODE FEATURE IN USE.
7. NORMALLY CLOSED CONTACT PROGRAMMED AS RELAY B. VIA DIGITRIP FRONT PANEL. (BLOCK CLOSE CONTACT)
Low Voltage Power Circuit Breakers
Maintenance of Magnum SB Insulated Case
Instructions for Installation, Operation and
Low Voltage Power Circuit Breakers
Instructions for Installation, Operation and
Maintenance of Magnum SB Insulated Case
1. 4 WIRE CRIMP CONNECTION 8. THIS LEAD SUPPLIED ON G62 STYLE HIGH INSTANTANEOUS TRIP MODULE ONLY.
2. 3 WIRE CRIMP IF HIGH INST. TRIP MODULE IS SUPPLIED. 9. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
3. SOCKET USED WITH DIGITRIP 520M GROUND ALARM POWER SUPPLY MODULE WILL HANG UNCONNECTED IF DIGITRIP 10. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SENSORS
220 OR 520 IS SUPPLIED. AND IS LOCATED WITHIN THE BREAKER FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
4. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH SPRING NOT CHARGED AND WITH TRIP UNIT IN 11. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
NON-TRIPPED STATE (OTS SWITCHES). WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS IDENTICAL.
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 5 FOR SPRING RELEASE
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE LATCH CHECK SWITCH.
Figure 57. Connection Diagram for SBSE Double-wide Frame with Digitrip 520 and 520M with AABBCC Configuration
45
Effective March 2012
Instructional Leaflet IB2C12063H03
46
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 58. Connection Diagram for SBSE Double-wide Frame with Digitrip 520MC with AABBCC Configuration
NON-TRIPPED STATE (OTS SWITCHES). WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS IDENTICAL.
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 5 FOR SPRING RELEASE
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE LATCH CHECK SWITCH.
(CLOSED) LCS DELAYS THE SPRING RELEASE PULSE UNTIL THE BREAKER MECHANISM IS READY TO CLOSE (CHARGED AND 13. THESE CONTACTS ARE PROVIDED FOR DIGITRIP 520MC AS STANDARD. THE CONTACTS ARE ASSIGNED FOR GROUND ALARM
RESET). (THIS WILL INSURE THAT THE LATCH WILL ALWAYS BE IN THE PROPER STATE BEFORE THE SPRING RELEASE PULSE IS ON GROUND TRIP FUNCTION FOR LSIG TRIP STYLE. HOWEVER, FOR A LSI STYLE TRIP UNIT, THE CONTACTS ARE ASSIGNED AS A
INITIATED). IF VOLTAGE IS MAINTAINED TO THE SPRING RELEASE, THE CLOSING PULSE WILL OCCUR WHEN THE MECHANISM HIGH LOAD ALARM.
IS CHARGED AND RESET (LCS OPEN). VOLTAGE MUST BE REMOVED AND REAPPLIED TO THE SPRING RELEASE FOR SUBSE- 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
QUENT OPERATION. TRIP THE CIRCUIT BREAKER. THE OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO RESET OTS
6. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE DOES NOT REQUIRE MANUAL RESET, AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS A-4 AND A-5.
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. 15. CONNECTING A-12 TO B-7 VIA A REMOTE MAINTENANCE MODE SWITCH (GOLD CONTACTS) WILL ALSO ACTIVATE RELAY
7. ON THREE POLE BREAKERS ONLY, HAVING GROUND FAULT FUNCTIONALITY, A JUMPER INSTALLED FROM B-6 TO B-7 WILL CONTACT A-9.
ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENSING. INPUTS B-4 AND B-5 WILL BE 16. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
REASSIGNED FOR SOURCE GROUND SENSOR INPUTS. PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
Low Voltage Power Circuit Breakers
Maintenance of Magnum SB Insulated Case
Instructions for Installation, Operation and
Low Voltage Power Circuit Breakers
Instructions for Installation, Operation and
Maintenance of Magnum SB Insulated Case
1. ON THREE POLE BREAKERS ONLY (NOT EIGHT PHYSICAL POLES), HAVING GROUND FAULT FUNCTIONALITY, A JUMPER 8. NORMALLY OPEN CONTACT PROGRAMMED AS RELAY C. VIA DIGITRIP FRONT PANEL. (LATCHING CONTACT)
INSTALLED FROM B-6 TO B-7 WILL ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENS- 9. ON 4-POLE BREAKERS (ACTUALLY 8 PHYSICAL POLES), THE NEUTRAL CURRENT SENSORS ARE LOCATED WITHIN THE BREAKER
ING. INPUTS B-4 AND B-5 WILL BE REASSIGNED FOR SOURCE GROUND SENSOR INPUTS. FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
Figure 59. Connection Diagram for SBSE Double-wide Frame with Digitrip 1150 with AABBCC Configuration
2. ALL AUX. SWITCH CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH TRIP UNIT IN NON-TRIPPED STATE 10. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
(OTS SWITCHES) AND SPRING NOT CHARGED. 11. FOUR POINT SOCKET USED HERE.
3. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS IDENTICAL.
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE 13. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
47
Effective March 2012
Instructional Leaflet IB2C12063H03
Instructional Leaflet IB2C12063H03 Instructions for Installation, Operation and
Effective March 2012 Maintenance of Magnum SB Insulated Case
Low Voltage Power Circuit Breakers
Accessory Devices
Accessory Viewing Windows
A variety of accessory devices are available for use with
Magnum SB circuit breakers. Unless otherwise stated, they are
all considered optional devices in the sense that they are not
provided as standard on a manually operated circuit breaker.
Available accessories are identified here and discussed in
general terms. For more detailed information and/or installation
instructions, refer to individual instruction leaflets dedicated to
the accessories.
Magnum SB circuit breaker accessories are designed to fit all
frame sizes. The accessories fall into one of three categories:
Plug-in electrical
Internal electrical Figure 60. Through-the-Window Electrical Accessories
Mechanical
Plug-In Electrical Accessories
There are four Magnum SB Plug-In electrical accessories. Three
can be viewed for identification by name and rating through
viewing windows located in the right front of the circuit
breaker (Figure 60). All four are plug-in type and can be factory
installed or field installed using a UL listed kit.
The four Plug-In accessories are:
Shunt Trip (ST)
Spring Release (SR)
Undervoltage Release (UVR)
Auxiliary Switch
Shunt Trip
The shunt trip is an optional device on circuit breakers (Figures
61 and 62). It opens the circuit breaker instantaneously when
Figure 61. Shunt Trip with Cutoff Switch
its coil is energized by a voltage input (Table 7). A total of two
shunt trips can be mounted on a Magnum circuit breaker.
Table 7. Shunt Trip Ratings
Operational
Control Voltage Range Inrush Power j Opening
Voltages 70-110% Consumption Time (ms)
24 Vdc 17-26 Vdc 250 W 35
48 Vdc 34-53 Vdc 250 W 35
110-125 Vdc 77-138 Vdc 450 W 35
220-250 Vdc 154-275 Vdc 450 W 35
110-127 Vac 77-140 Vac 450 VA 35
208-240 Vac 146-264 Vac 450 VA 35
OFF
Key Lock
Mechanical Accessories
There are eight optional mechanical type accessories:
Operations Counter
Off Key Lock
Cassette Lock
Pushbutton Cover
Prevent Close Cover
Cassette Safety Shutters
Cassette Cell Switch
Door Escutcheon
Waterproof Cover
Mechanical Interlock
Operations Counter
The operations counter is a mechanical device used to provide
a record of the number of circuit operations. It is mounted in
the lower right portion of the circuit breaker and can be viewed
Figure 71. Cassette Mounted Key Lock
through the front cover (Figure 70).
Off Key Lock Up to three lock cylinders can be installed on one cassette.
The off key lock secures the circuit breaker in the OFF Eaton supplies the lock provisions only. The customer is
position. It is mounted in the lower right portion of the circuit responsible for the locks, which can be Kirk, Castell, Ronis or
breaker and can be viewed through the front cover (Figure 70). CES.
The customer supplies the key lock. The provisions available are Pushbutton Cover
for Kirk, Castell, Ronis or CES.
Padlockable covers are available to limit access to the ON
Cassette Lock and OFF pushbuttons (Figure 72). They can be installed with
A cassette mounted lock can be used in conjunction with either or both pushbutton covers in place.
different interlocking schemes (such as main-tie-main) (Figure Prevent Close Cover
71). The lock holds the circuit breaker trip-free in the connected
position, preventing it from being closed. All access to the ON pushbutton can be prevented by adding
the fixed Prevent Close Cover to the pushbutton cover.
Lockout Cover
When padlocked, it maintains the OFF button in the actuated
position which prevents closure of the breaker.
WARNING
FAILURE TO COMPLY WITH INSTALLATION OF THE FIXED MOUNTED
SBSE ARC HOOD ASSEMBLY COULD RESULT IN EQUIPMENT
DAMAGE, BODILY INJURY OR EVEN DEATH.
The SBSE fixed mounted breaker is shipped with a factory
installed arc hood assembly. This assembly is required to be
installed on the top of the breaker prior to the unit being placed
in service.
Figure 87. Fixed Circuit Breaker with Available Vertical Adaptor
Fixed Circuit Breaker Dimensions
The standard fixed circuit breaker is supplied with horizontally
mounted primary connections (Figure 87). Optional vertical
primary adaptors are available for different bus configurations.
Refer to Engineering Data TD01301004E for fixed circuit breaker
dimensions, vertical adaptor dimensions and vertical adaptor
assembly details.
Figure 89. Top Rear View of Circuit Breaker with One Arc Chute
Removed
WARNING
ARC CHUTES MUST ALWAYS BE SECURED PROPERLY IN PLACE
BEFORE A CIRCUIT BREAKER IS INSTALLED IN A CIRCUIT BREAKER
COMPARTMENT. FAILURE TO DO THIS COULD RESULTS IN
EQUIPMENT DAMAGE, BODILY INJURY OR EVEN DEATH.
When the inspections are complete, position each arc chute
down over its respective set of primary contacts, and secure
in place with the screw removed earlier. Torque the arc chute
screws to 35 to 45 in-lb.
Primary Contact Inspection
With the arc chutes removed, visually inspect each primary
contact structure for signs of wear and/or damage. The primary
Alternating V contacts with the circuit breaker open can be viewed by
Shaped Plates looking directly down into the arc chamber (Figure 91 and 92).
A contact wear indicator is provided for each primary contact
and indicates whether or not the contact should be replaced.
Inspection of the contacts using the contact wear indicators is
conducted only with the circuit breaker closed (Figures 93).
Figure 91. Primary Contacts with Circuit Breaker Open (Not Used NOTICE
for Contact Wear Inspection)
WHEN MAKING A CONTACT WEAR INSPECTION, ALWAYS MAKE
THE INSPECTION BY LOOKING STRAIGHT DOWN INTO THE ARC
CHAMBER FOR THE PROPER PERSPECTIVE. VIEWING THE CONTACT
WEAR AREA FROM AN ANGLE COULD DISTORT THE VIEW.
The contact wear indicator is the relative position of the indi- WARNING
vidual contact fingers to a narrow, side-to-side ledge inside ARC CHUTES MUST ALWAYS BE SECURED PROPERLY IN PLACE
the arc chamber. The ledge is actually part of the arc chamber. BEFORE A CIRCUIT BREAKER IS INSTALLED IN A CIRCUIT BREAKER
When the circuit breaker is closed and the contacts are in good COMPARTMENT. FAILURE TO DO THIS COULD RESULTS IN
condition, the narrow ledge is covered by the back end of the EQUIPMENT DAMAGE, BODILY INJURY OR EVEN DEATH.
contacts (Figure 93). If the back end of the contacts do not Once the inspection is complete, be sure the arc chutes are
totally cover the ledge, the contacts should be replaced. properly replaced as previously described on this page.
Figure 93. Use of Contact Wear Indicator with Circuit Breaker Closed
Swing Arm
Pad
Swing Arm
Path
Lev-in Door
Lev-in Door Indexer
Interlock
To remove the rating plug from the trip unit, open the small
rating plug door located on the right side of the trip unit (Figure
102). The trip units battery cavity is also located behind this
door. Use a 1/8 wide screwdriver to remove the M4 screw
holding the rating plug in position. Pull the door to release the
rating plug from the trip unit.
To install a new rating plug, insert the rating plug into the cavity
where the other rating plug was removed. Make sure the three
pins on the rating plug are aligned with the sockets in the
cavity. The rating plug should fit with a slight insertion force.
Figure 101. Magnum DS LubricationLevering-in Mechanism
CAUTION
Circuit Breaker Modifications And Changes TO PREVENT DAMAGE TO THE RATING PLUG, DO NOT FORCE IT INTO
THE MOUNTING CAVITY.
The topics discussed here will relate to those actions that can
be taken in the field to change, update, maintain or repair a Use the same 1/8 screwdriver to tighten the M4 screw and
Magnum SB circuit breaker. This information does not, however, secure the rating plug in the trip unit. The maximum torque on
include most accessory devices. Their installation is covered by the mounting screw is 15 in-oz. Close the rating plug door.
separate instruction leaflets dedicated to the individual devices.
The tasks described here do not, under ordinary circumstances,
require any assistance beyond the appropriate instructional
material. If further assistance is required, however, contact your
Eaton representative.
Rating Plug Replacement
NNote If a rating plug is not installed in the trip unit, the trip
unit will trip when energized. Also remember that the trip units
rating plug and the circuit breakers current sensors must have
matching ratings.
Current Sensor Replacement The current sensors are removed by pulling them off of the
terminals and unplugging the wiring plugs from the sensors
NOTICE (Figure 104).
REMEMBER THAT THE TRIP UNITS RATING PLUG AND THE CIRCUIT Install new current sensors by connecting the wiring plugs
BREAKERS CURRENT SENSORS MUST HAVE MATCHING RATINGS. to the sensors and sliding the sensors over the terminals.
The three current sensors are installed at the rear of the circuit Reinstall the cover over the sensors and secure in place with
breaker on the lower terminals. A cover with sensor rating the screws previously removed.
viewing windows covers the sensors and is held in place Reinstall the previously removed vertical adaptors to the
with screws (Figure 103). Remove the cover by removing the terminals using the removed hardware and 40 ft-lb of tightening
screws. torque. Make sure the vertical adaptors are square to the
rear housing. Slip the primary disconnects on to the vertical
adaptors. Make sure the primary disconnects are fully inserted
on to the vertical adaptors. Tighten the two retention bolts to
40 in-oz of torque. Properly engaged and secured retention
bolts should engage the slots or holes in the vertical adaptors.
Vertical
Adaptor
Current Sensor
Cover
Section 7: Troubleshooting Circuit breaker makes Closing spring not fully Charge spring manually; check
no attempt to close with charged (check SPRING voltage to electrical operator;
Introduction either local (manual) or CHARGED indicator) replace electrical operator if
remote controls; springs faulty
Table 16 will help to determine the probable causes of simple do not discharge
Unplug undervoltage release
circuit breaker problems and possible corrective actions. If equipped with
undervoltage release, from mounting deck and retry
Possible problems associated with the electronic trip unit closing operation; if OK, check
undervoltage release is
are covered in companion publications, IL70C1037H05 and not energized or is faulty voltage supply to undervoltage
IL70C1036H06. If the problem cannot be resolved with the release (>85%); replace
undervoltage release if faulty
aid of one or both of these guides, contact the Cutler-Hammer Circuit breaker locked in
service center for more in-depth assistance. OPEN position
Check reason for lock
Table 16. Circuit Breaker Troubleshooting Guide Drawout position
interlock is operating; Make sure that circuit breaker
Symptom Probable Cause Corrective Actions levering screw is at a position that permits
The circuit breaker trips open Rating plug not installed Install rating plug that closure; door is open check that
(red fault trip indicator button and load current through corresponds to current sensors shutter (door) over the levering
Circuit breaker screw is fully closed
is out and/or fault indicator LED the breaker interlocked with another
is lighted) when closed on a circuit breaker or device Check for presence of an
Repeated closing on
load current Wait for circuit breaker (and interlocking scheme (cable
transient (in-rush) current
loads) to cool before re-closing interlock or key interlock);
with thermal memory
active check to see if interlocked
Use status and fault indicators circuit breaker is CLOSED
An overload or fault to help locate and remove
current condition Circuit breaker cannot be closed Spring release (closing) Check power supply voltage;
overload or fault condition
remotely (can be closed locally) coil supply voltage low or replace spring release if faulty
spring release faulty
Circuit breaker opens Undervoltage release Check and correct the UVR
Secondary contact wiring Make sure electrical pin and
(fault trip indicator button operates; voltage too low supply voltage (85-110% rated
problem socket connectors are properly
is not out) or zero voltage)
seated in molded plug. Verify
Check control signal(s) to proper wiring
Shunt trip operates shunt trip; correct if necessary
Spring release closing Clear Digitrip 1150 relay
Inspect latch condition and coil signal blocked contact
Trip latch is defective
engagement before closing;
Circuit breaker cannot be closed Opening and/or closing Check reason for lock
consult Cutler-Hammer service
locally (but can be closed pushbuttons locked
center
remotely)
Circuit breaker cannot Shunt trip control signal Check supply voltage exceeds
Circuit breaker does not Charging motor supply Check charging motor electrical
be opened remotely, but absent or too low 70% of rated voltage when
recharge electrically but will voltage absent or too low circuit voltage (check under
can be opened locally signal is applied to shunt trip
recharge manually (<85%) load)
Shunt trip is faulty or Remove front cover; check
Charging motor faulty
improperly installed voltage supplied to shunt Replace charging motor
trip; make sure shunt trip is assembly
seated and retainer snapped
into place. Check for shunt Drawout circuit breaker will not Circuit breaker will not Circuit breaker ratings do not
trip motion; replace shunt lever-in fully enter cell (cell correspond to the cassette
trip if faulty rejection code plate) requirements
Secondary contact wiring Make sure electrical pin and Levering-in screw not
socket connectors are properly in fully DISCONNECT Rotate levering-in screw
problem
seated in molded plug. Verify position at insertion counterclockwise to
proper wiring DISCONNECT position, then
insert breaker fully into
Circuit breaker cannot OPEN pushbutton locked Remove lock Levering-in screw in cassette
be opened locally DISCONNECT position
Faulty mechanism or Contact Cutler-Hammer but not pushed in far Push circuit breaker in as far
main contacts welded service center enough it will go, cover should be
flush with front of cassette
Protective boots covering side plate
stationary disconnects
Remove boots
Shutter jammed or
locked Clear problem
Eaton Corporation
Electrical Group
1000 Cherrington Parkway
Moon Township, PA 15108
United States
877-ETN-CARE (877-386-2273)
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All Rights Reserved
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Publication No. IB2C12063H03 respective owners.
March 2012