PUMP HYDRAULIC CHECK CALCULATION SHEET

P2=0.109bar
L2=12m

P1

VESSEL 1# H3=2.5m P2
Q2=2.46m3/h VESSEL 2#
L3=4m P3=0.5bar H2=7m
Min. Level
P4=0.082bar Q1=5m3/h PH2=0.667bar

P5=2.943bar
H1=0.6m
PH1=0.057bar P4=3.26barg
Q3=7.46m3/h

P3=1.061bara Pump Process Requirement Data

NPSHa=6.16mH Flow Rate: 7.5 m3/h
Head: 33.7 mH
L1=1.5m
P1=0.009bar Pump Rated Data
Flow Rate: 8.3 m3/h
Head: 40.4 mH

Common Data Input and Calculation

Medium: H2O
Temp. 80
Vessel 1# Press., P1 bara 1.01325
Vessel 2# Press., P2 bara 3
Medium Density kg/m3 971.8
Medium Viscosity cP 0.354
Medium Vapor Press. bar 0.474
Required Discharge Flow Rate, Q1 m3/hr 5
Pump Min. Reflux Ratio 0.33
Min. Reflux Flow Rate, Q2 m3/hr 2.46
Pump Inlet Flow Rate, Q3 m3/hr 7.46
Pump Reflux Pipe Outside Diameter mm 25.4
Pump Reflux Pipe Thickness mm 1.65
Pump Reflux Pipe Inside Diameter mm 22.1

Inlet Pipe Calculation

Pump Inlet Static Head, H1 m 0.6
Pipe Total Length, L1 m 1.5
Pipe Friction Factor, 0.0265
Quantity of 901.5D Elbow 2
Quantity of Ball Valve 1
Pipe Outside Diameter mm 50.8
Pipe Thickness mm 1.65
Pipe Inside Diameter mm 47.5
Flow Speed m/s 1.170404
Reynolds Number, Re 152617.1
Pipe Friction loss, P1 bar 0.009031
Pump Inlet Static Press. Difference, PH1 bar 0.0572
Pump Inlet Pressure, P3 bara 1.061419
barg 0.048169
Pump NPSHa bar 0.587419
mH 6.16

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PUMP HYDRAULIC CHECK CALCULATION SHEET

Outlet Pipe Calculation

Pump Outlet Static Head, H2 m 7
Pipe Total Length, L2 m 12
Pipe Friction Factor, 0.0265
Quantity of 901.5D Elbow 6
Quantity of Ball Valve 2
Equipment Press. Loss, P3 bar 0.5
Pipe Outside Diameter mm 38.1
Pipe Thickness mm 1.65
Pipe Inside Diameter mm 34.8
Flow Speed m/s 1.460963
Reynolds Number, Re 139570.1
Pipe Friction loss, P2 bar 0.109186
Pump Outlet Static Press. Difference, PH2 bar 0.667335
Pump Outlet Pressure, P4 bara 4.276521
barg 3.263271
Pump Differential Head bar 3.215103
mH 33.72

Reflux Pipe Calculation

Pump Outlet Static Head, H3 m 2.5
Pipe Total Length, L3 m 4
Pipe Friction Factor, 0.0265
Quantity of 901.5D Elbow 2
Quantity of Ball Valve 1
Pipe Outside Diameter mm 25.4
Pipe Thickness mm 1.65
Pipe Inside Diameter mm 22.1
Flow Speed m/s 1.784237
Reynolds Number, Re 108247.6
Pipe Friction loss, P4 bar 0.082237
Pump Outlet Static Press. Difference, PH3 bar 0.238334
Orifice Press. Loss, P5 bar 2.9427

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