R4A51, V4A51 - Specifications 23D-1-1

1. SPECIFICATIONS
TRANSMISSION MODEL TABLE - MODEL 2000
Transmission models Vehicle model Engine model

EUR V4A51-5-DHA3 K96W 6G72

V4A51-5-DHA4 K96W 6G72

EXP R4A51-5-DCA K86W 6G72

R4A51-5-DEA K86W 6G72

V4A51-5-DHA3 K96W 6G72

V4A51-5-DHA4 K96W 6G72

V4A51-5-QIA K97W 4M40

V4A51-5-QIA1 K97W 4M40

TRANSMISSION MODEL TABLE - MODEL 2001

Transmission models Vehicle model Engine model

EUR V4A51-5-DHA3 K96W 6G72

V4A51-5-DHA4 K96W 6G72

EXP V4A51-7-QBA V66W, V76W 4M40

V4A51-7-DCA V63W, V73W 6G72

V4A51-7-DCA1 V63W, V73W 6G72

R4A51-5-DCA K86W 6G72

R4A51-5-DEA1 K86W 6G72

V4A51-5-DHA3 K96W 6G72

V4A51-5-DHA4 K96W 6G72

V4A51-5-QIA K97W 4M40

V4A51-5-QIA1 K97W 4M40

MMAL R4A51-4-DHA K66T 6G72

R4A51-4-GDA K66T 6G72

V4A51-4-DIA K76T 6G72

V4A51-5-DHA4 K96W 6G72

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Revised

 R4A51, V4A51 - Transfer <V4A51> 23D-14-1
14. TRANSFER <V4A51>
DISASSEMBLY AND ASSEMBLY - V4A51-4 PART TIME 4WD

35 Nm 34 Nm

3
34 Nm 9
10 4 35 Nm
11 35 Nm 5
1
6
12
2 7 13
8

Apply gear oil to all

moving parts before
installation.

14

15
18 Nm

Disassembly steps
1. 2-4WD detection switch "LA 9. Plug
2. Gasket "PA 10. Spring
3. H-L detection switch 11. Steel ball
4. Gasket "LA 12. Plug
5. Steel ball "LA 13. Plug
"LA 6. Plug 14. Speedometer sleeve clamp
"PA 7. Spring "OA 15. Speedometer gear
8. Steel ball

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Revised

23D-14-3a R4A51, V4A51 - Transfer <V4A51>

DISASSEMBLY AND ASSEMBLY - V4A51-5 PART TIME 4WD

35 Nm 34 Nm

3
34 Nm 9
10 4 35 Nm
11 35 Nm 5
1
6
12
2 7 13
8

Apply gear oil to all

moving parts before
installation.

14

15
18 Nm

Disassembly steps
1. 2-4WD detection switch "LA 9. Plug
2. Gasket "PA 10. Spring
3. H-L detection switch 11. Steel ball
4. Gasket "LA 12. Plug
5. Steel ball "LA 13. Plug
"LA 6. Plug 14. Speedometer sleeve clamp
"PA 7. Spring "OA 15. Speedometer gear
8. Steel ball

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Revised

 R4A51, V4A51 - Transfer <V4A51> 23D-14-3b

21 Nm
18 Nm 32
33
35 Nm

26 25 29
35 Nm
28
27
35 Nm
22
23
34
30
31
24
21
17 20
16
35 Nm
32 Nm
35 Nm

Apply gear oil to all

19 moving parts before
installation.
18

35 Nm

Disassembly steps
"NA 16. Transfer case plate "JA 26. Control housing
17. Needle bearing "IA 27. Support pin
18. Countershaft gear "IA 28. Return spring
"MA 19. Spacer "HA 29. Rear cover
"LA 20. Plug "QA 30. Oil cover
"KA 21. H-L shift rail plug "GA 31. Spacer
22. Low switch 32. Dust seal guard
23. Gasket "FA 33. Oil seal
24. Dynamic damper "EA 34. Spring pin (H-L shift fork)
25. Harness bracket

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Revised

23D-14-3c R4A51, V4A51 - Transfer <V4A51>

45
44
47
44 43
35 Nm
46

40
39

49
42 35
48
41
8.8 Nm

51

36
52

50

37
Apply gear oil to all
moving parts before
55 installation.
38 54
53

Disassembly steps
AA" "EA 35. H-L shift rail 46. 2-4WD shift rail
AA" "DA 36. Chain cover 47. 2-4WD shift fork
37. H-L shift fork AB" "BA 48. Rear output shaft
38. H-L clutch sleeve AB" "BA 49. Chain
"DA 39. Interlock plunger AB" "BA 50. Front output shaft
"CA 40. Spring pin 51. Side cover
41. 2-4WD shift lug 52. Side cover gasket
42. Distance piece 53. Dust seal guard
43. E-clip "AA 54. Oil seal
44. Spring seat 55. Transfer case
45. Spring

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Revised

 R4A51, V4A51 - Transfer <V4A51> 23D-14-3d
DISASSEMBLY AND ASSEMBLY - V4A51-7 PART TIME 4WD

34 Nm
3 4 15
35 Nm
35 Nm 5
9 14
6
10 12
7 35 Nm
1 11
8
34 Nm
13
2

18 Nm

16 35 Nm

Apply gear oil to all

moving parts before
installation.
17
35 Nm

Disassembly steps
1. 4WD switch "PA 10. Spring
2. Gasket 11. Steel ball
3. Transfer switch "LA 12. Plug
4. Gasket "LA 13. Plug
5. Steel ball 14. Dynamic damper
"LA 6. Plug 15. Dust seal guard
"PA 7. Spring 16. Vehicle speed sensor
8. Steel ball 17. Under guard
"LA 9. Plug

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Revised

23D-14-3e R4A51, V4A51 - Transfer <V4A51>

35 Nm
18 Nm

24 29
27
25

26

30
35 Nm

28 23

18 22
35 Nm 32 Nm
19 35 Nm

Apply gear oil to all

moving parts before
21 installation.

20

35 Nm

Disassembly steps
"NA 18. Transfer case plate 25. Gasket
19. Needle bearing "JA 26. Control housing
20. Countershaft gear "HA 27. Rear cover
"MA 21. Spacer "GA 28. Spacer
"LA 22. Plug "FA 29. Oil seal
"KA 23. H-L shift rail plug "EA 30. Spring pin (H-L shift fork)
24. Low switch

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Added

 R4A51, V4A51 - Transfer <V4A51> 23D-14-3f

41
40
39
43
42
38
40
44 35 Nm

36 35

31 45
37

33

32
46

Apply gear oil to all

moving parts before
installation.
34
49
48
47

Disassembly steps
AA" "EA 31. H-L shift rail 41. Spring
AA" "DA 32. Chain cover 42. 2-4WD shift rail
33. H-L shift fork 43. 2-4WD shift fork
34. H-L clutch sleeve AB" "BA 44. Rear output shaft
"DA 35. Interlock plunger AB" "BA 45. Chain
"CA 36. Spring pin AB" "BA 46. Front output shaft
37. 2-4WD shift lug 47. Dust seal guard
38. Distance piece "AA 48. Oil seal
39. E-clip 49. Transfer case
40. Spring seat

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Added

 R4A51, V4A51 - Transfer <V4A51> 23D-14-9
"QA OIL COVER INSTALLATION
Install the oil cover so that the oil hole is located as shown
in the illustration.
Oil hole

Oil cover

INSPECTION
2-4WD, H-L DETECTION SWITCH
Check for the continuity between the connector terminal and
switch body.

Switch state Continuity

Switch end pressed No

Switch end released Yes

LOW RANGE OPERATION DETECTION SWITCH

Check for the continuity between the connector terminal and
switch body.

Switch state Continuity

Switch end pressed Yes

Switch end released No

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Revised

 R4A51, V4A51 - Transfer Case Plate <V4A51> 23D-15-1
15. TRANSFER CASE PLATE <V4A51>
DISASSEMBLY AND ASSEMBLY <V4A51-4, 5>

Apply gear oil to all 18 Nm

moving parts before
installation.

5
4

Disassembly steps
"BA 1. Bolt
2. Bearing retainer
3. Transfer input gear
"AA 4. Oil seal
5. Baffle plate
6. Transfer case plate

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Revised

 Rear Output Shaft
R4A51, V4A51 - <V4A51 - Part Time 4WD> 23D-18-1
18. REAR OUTPUT SHAFT <V4A51 - Part Time 4WD>
DISASSEMBLY AND ASSEMBLY <V4A51-4>

18

4
3
255 Nm
2
1

9
5

13 7
8

10
11

12
Apply gear oil to all
moving parts before
installation.
14
15
16

17

Disassembly steps
"FA 1. Snap ring 10. Drive sprocket
AA" "EA 2. Clutch hub 11. Needle bearing
3. Low speed gear 12. Sprocket sleeve
4. Needle bearing 13. Steel ball
AB" "DA 5. Jam nut 14. Clutch sleeve
AC" "CA 6. Ball bearing AD" "BA 15. Clutch hub
7. Oil guide AD" "AA 16. Stopper plate
8. Sprocket spacer AD" "AA 17. Ball bearing
9. Steel ball 18. Rear output shaft

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Revised

 Rear Output Shaft
23D-18-2 R4A51, V4A51 - <V4A51 - Part Time 4WD>

DISASSEMBLY AND ASSEMBLY <V4A51-5, 7>

21
22

23

24

25

3 255 Nm

2 9 7
4

1 <V4A51-7>

10 5
12
6
8
<V4A51-5>
16
19
18 10
20 11

13
15 14 Apply gear oil to all
moving parts before
installation.
17

Disassembly steps
"FA 1. Snap ring 13. Drive sprocket
AA" "EA 2. Clutch hub 14. Needle bearing
3. Low speed gear 15. Sprocket sleeve
4. Needle bearing 16. Steel ball
5. Snap ring (V4A51-7) 17. Synchronizer inner ring
6. Rotor (V4A51-7) 18. Synchronizer cone
7. Steel ball 19. Synchronizer outer ring
AB" "DA 8. Jam nut 20. Synchronizer spring
AC" "CA 9. Ball bearing 21. Clutch sleeve
10. Spacer (V4A51-7) AD" "BA 22. Clutch hub
Oil guide (V4A51-5) AD" "AA 23. Stopper plate
11. Sprocket spacer AD" "AA 24. Ball bearing
12. Steel ball 25. Rear output shaft

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Revised

 R4A51, V4A51 - Speedometer Gear <R4A51-4, 5, V4A51-4, 5> 23D-20-1
20. SPEEDOMETER GEAR <R4A51-4, 5, V4A51-4, 5>
DISASSEMBLY AND ASSEMBLY
Apply gear oil to all
moving parts before
installation.
1

3
2

Disassembly steps
1. O-ring
"AA 2. Spring pin
3. Driven gear
4. O-ring
5. Sleeve

Slit ASSEMBLY SERVICE POINT

"AA SPRING PIN INSTALLATION
Drive the spring pin in, while making sure that slit does not
Spring
face gear shaft.
pin

E Mitsubishi Motors Corporation July 2000 PWEE8920-J Revised