Fuji Frenic Mega Guide
Fuji Frenic Mega Guide
Fuji Frenic Mega Guide
lubricated gearbox or speed changer/reducer , then not use po wer f actor correcting capacitors in the
When running general-purpose motors continuous motor oper ation at lo w speed ma y inverter output circuit (secondar y). An o vercurrent
cause poor lubrication. Avoid such operation. trip will occur, disabling motor operation.
Driving a 400V general-purpose motor
When dr iving a 400V gener al-purpose motor with Synchronous motors Discontinuance of surge killer
an inverter using e xtremely long cab les, damage to It is necessar y to use softw are suitab le f or this Do not mount surge killers in the in verter output
the insulation of the motor may occur. Use an output motor type. Contact Fuji for details. (secondary) circuit.
circuit filter (OFL) if necessar y after chec king with Single-phase motors Reducing noise
the motor manufacturer. Fuji's motors do not require Single-phase motors are not suitab le f or in verter- Use of a filter and shielded wires are typical
the use of output circuit filters because of their driven v ariable speed oper ation. Use three-phase measures against noise to ensure that EMC
reinforced insulation. motors. Directives are met.
Torque characteristics and temperature rise * Even if a single-phase power supply is available, Measures against surge currents
When the inverter is used to r un a general-purpose use a three-phase motor as the inverter provides If an o vervoltage tr ip occurs while the in verter is
motor, the temper ature of the motor becomes three-phase output. stopped or oper ated under a light load, it is
higher than when it is oper ated using a commercial assumed that the surge current is gener ated b y
power supply. In the lo w-speed r ange, the cooling Environmental conditions open/close of the phase-adv ancing capacitor in the
effect will be w eakened, so decrease the output power system.
torque of the motor. If constant torque is required in Installation location
Use the in verter in a location with an ambient We recommend connecting a DC REA CTOR to the
the low-speed range, use a Fuji in verter motor or a inverter.
motor equipped with an e xternally po wered temperature range of -10 to 50C.
ventilating fan. The in verter and br aking resistor surf aces become Megger test
hot under cer tain oper ating conditions . Install the When chec king the insulation resistance of the
Vibration inverter on nonflammable material such as metal. inverter, use a 500V megger and f ollow the
When the motor is mounted to a machine , Ensure that the installation location meets the instructions contained in the Instruction Manual.
resonance ma y be caused b y the natur al environmental conditions specified in "En vironment"
frequencies, including that of the machine . in inverter specifications. Wiring
Operation of a 2-pole motor at 60Hz or more ma y
cause abnormal vibration. Combination with peripheral devices Wiring distance of control circuit
* Study use of tier coupling or dampening rubber. When performing remote operation, use the twisted
* It is also recommended to use the in verter jump Installing a molded case circuit shield wire and limit the distance betw een the
frequency control to avoid resonance points.
USER'S MANUAL
breaker (MCCB) inverter and the control box to 20m.
Noise Install a recommended molded case circuit break er Wiring length between inverter and motor
When an in verter is used with a gener al-purpose (MCCB) or an ear th leakage circuit break er (ELCB) If long wir ing is used betw een the in verter and the
motor, the motor noise le vel is higher than that with in the pr imary circuit of each in verter to protect the motor, the inverter will overheat or trip as a result of
a commercial po wer supply. To reduce noise , r aise wiring. Ensure that the circuit break er capacity is overcurrent (high-frequency current flo wing into the
carrier frequency of the in verter. High-speed equivalent to or lo wer than the recommended stray capacitance) in the wires connected to the
operation at 60Hz or more can also result in more capacity. phases. Ensure that the wir ing is shor ter than 50m.
noise. Installing a magnetic contactor (MC) If this length m ust be e xceeded, lo wer the carr ier
in the output (secondary) circuit frequency or mount an output circuit filter (OFL).
When running special motors If a magnetic contactor (MC) is mounted in the Wiring size
inverter's secondar y circuit f or s witching the motor Select cables with a sufficient capacity b y referring
High-speed motors to commercial po wer or f or an y other pur pose,
When dr iving a high-speed motor while setting the to the current value or recommended wire size.
ensure that both the in verter and the motor are fully
frequency higher than 120Hz, test the combination stopped before you tur n the MC on or off . Remove Wiring type
with another motor to confir m the saf ety of high- the surge killer integrated with the MC. Do not use m ulticore cables that are nor mally used
speed motors. for connecting several inverters and motors.
Installing a magnetic contactor (MC)
Explosion-proof motors in the input (primary) circuit Grounding
When dr iving an e xplosion-proof motor with an Do not tur n the magnetic contactor (MC) in the Securely g round the in verter using the g rounding
inverter, use a combination of a motor and an primary circuit on or off more than once an hour as terminal.
inverter that has been approved in advance. an in verter f ault ma y result. If frequent star ts or
Submersible motors and pumps stops are required dur ing motor oper ation, use Selectng inverter capacity
These motors ha ve a larger r ated current than FWD/REV signals.
general-purpose motors . Select an in verter whose
Driving general-purpose motor
Protecting the motor Select an inverter according to the applicab le motor
rated output current is g reater than that of the The electronic ther mal f acility of the in verter can ratings listed in the standard specifications tab le for
motor. protect the motor. The operation level and the motor the inverter. When high starting torque is required or
These motors differ from general-purpose motors in type (general-purpose motor, inverter motor) should quick acceleration or deceleration is required, select
thermal char acteristics. Set a lo w v alue in the be set. F or high-speed motors or w ater-cooled an inverter with a capacity one size greater than the
thermal time constant of the motor when setting the motors, set a small v alue f or the ther mal time standard.
electronic thermal facility. constant to protect the motor. Driving special motors
Brake motors If you connect the motor ther mal relay to the motor Select an inverter that meets the following condition:
For motors equipped with par allel-connected with a long cable, a high-frequency current may flow Inverter rated current > Motor rated current.
brakes, their br aking po wer m ust be supplied from into the wir ing str ay capacitance . This ma y cause
the primary circuit (commercial power supply). If the the relay to trip at a current lower than the set value Transportation and storage
brake po wer is connected to the in verter po wer for the ther mal rela y. If this happens , lo wer the
output circuit (secondar y circuit) b y mistak e, carrier frequency or use the output circuit filter When tr ansporting or stor ing in verters, f ollow the
problems may occur. (OFL). procedures and select locations that meet the
Do not use in verters f or dr iving motors equipped Discontinuance of power-factor correcting capacitor environmental conditions that ag ree with the
with series-connected brakes. Do not mount po wer factor correcting capacitors in inverter specifications.
Geared motors the in verter (pr imary) circuit. (Use the DC
If the po wer tr ansmission mechanism uses an oil- REACTOR to improve the inverter power factor.) Do
56,**7
User's Manual
The materials are subject to change without notice. Be sure to obtain the latest editions for use.
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Safety precautions
Read this manual and the FRENIC-MEGA Instruction Manual (that comes with the product) thoroughly before
proceeding with installation, connections (wiring), operation, or maintenance and inspection. Ensure you have
sound knowledge of the product and familiarize yourself with all safety information and precautions before
proceeding to operate the inverter.
Safety precautions are classified into the following two categories in this manual.
Failure to heed the information contained under the CAUTION title can also result in serious consequences.
These safety precautions are of utmost importance and must be observed at all times.
This product is not designed for use in appliances and machinery on which lives depend. Consult your Fuji
Electric representative before considering the FRENIC-MEGA series of inverters for equipment and
machinery related to nuclear power control, aerospace uses, medical uses or transportation. When the
product is to be used with any machinery or equipment on which lives depend or with machinery or
equipment which could cause serious loss or damage should this product malfunction or fail, ensure that
appropriate safety devices and/or equipment are installed.
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How this manual is organized
Chapter 2 SPECIFICATIONS
This chapter describes specifications of the output ratings, control system, and terminal functions for the
FRENIC-MEGA series of inverters. It also provides descriptions of the operating and storage environment,
product warranty, precautions for use, external dimensions, examples of basic connection diagrams, and details
of the protective functions.
Chapter 9 TROUBLESHOOTING
This chapter describes troubleshooting procedures to be followed when the inverter malfunctions or detects an
alarm or a light alarm condition. In this chapter, first check whether any alarm code or the "light alarm" indication
(l-al) is displayed or not, and then proceed to the troubleshooting items.
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Appendices
Glossary
Index
Icons
The following icons are used throughout this manual.
This icon indicates information which, if not heeded, can result in the inverter not operating to full
efficiency, as well as information concerning incorrect operations and settings which can result in
accidents.
This icon indicates information that can prove handy when performing certain settings or operations.
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CONTENTS
Chapter 2 SPECIFICATIONS
2.1 Standard Model 1 (Basic Type)................................................................................................................. 2-1
2.1.1 Three-phase 200 V class series ........................................................................................................... 2-1
2.1.2 Three-phase 400 V class series ........................................................................................................... 2-2
2.2 Standard Model 2 (EMC Filter Built-in Type) .......................................................................................... 2-5
2.2.1 Three-phase 200 V class series ........................................................................................................... 2-5
2.2.2 Three-phase 400 V class series ........................................................................................................... 2-6
2.3 Common Specifications ............................................................................................................................ 2-9
2.4 Terminal Specifications .......................................................................................................................... 2-16
2.4.1 Terminal functions ............................................................................................................................ 2-16
2.4.2 Setting up the slide switches ............................................................................................................. 2-26
2.4.3 Terminal arrangement diagram and screw specifications .................................................................. 2-28
2.4.3.1 Main circuit terminals ............................................................................................................... 2-28
2.5 Operating Environment and Storage Environment ................................................................................. 2-32
2.5.1 Operating environment...................................................................................................................... 2-32
2.5.2 Storage environment ......................................................................................................................... 2-33
2.5.2.1 Temporary storage ..................................................................................................................... 2-33
2.5.2.2 Long-term storage ..................................................................................................................... 2-33
2.6 Precautions for Using Inverters .............................................................................................................. 2-34
2.6.1 Precautions in introducing inverters .................................................................................................. 2-34
2.6.2 Precautions in running inverters ........................................................................................................ 2-39
2.6.3 Precautions in using special motors .................................................................................................. 2-39
2.7 External Dimensions ............................................................................................................................... 2-41
2.7.1 Standard models ................................................................................................................................ 2-41
2.7.2 Keypad .............................................................................................................................................. 2-51
2.8 Connection Diagrams ............................................................................................................................. 2-52
2.8.1 Running a standard motor ................................................................................................................. 2-52
2.8.2 Running a Fuji motor exclusively designed for vector control ......................................................... 2-54
2.9 Protective Functions ............................................................................................................................... 2-56
Chapter 9 TROUBLESHOOTING
9.1 Protective Functions ................................................................................................................................. 9-1
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9.2 Before Proceeding with Troubleshooting ................................................................................................. 9-3
9.3 If Neither an Alarm Code Nor "Light Alarm" Indication (l-al) Appears on the LED Monitor ................. 9-4
9.3.1 Abnormal motor operation .................................................................................................................. 9-4
9.3.2 Problems with inverter settings ......................................................................................................... 9-10
9.4 If an Alarm Code Appears on the LED Monitor ..................................................................................... 9-11
9.5 If the "Light Alarm" Indication (l-al) Appears on the LED Monitor ...................................................... 9-25
9.6 If an Abnormal Pattern Appears on the LED Monitor while Neither an Alarm Code nor
"Light Alarm" Indication (l-al) is Displayed ........................................................................................... 9-26
Appendices
App. A Advantageous Use of Inverters (Notes on electrical noise) ................................................................... A-1
A.1 Effect of inverters on other devices ....................................................................................................... A-1
A.2 Noise...................................................................................................................................................... A-2
A.3 Noise prevention.................................................................................................................................... A-4
App. B Japanese Guideline for Suppressing Harmonics by Customers Receiving High Voltage or
Special High Voltage ........................................................................................................................... A-12
B.1 Application to general-purpose inverters ............................................................................................. A-12
B.2 Compliance to the harmonic suppression for customers receiving high voltage or
special high voltage ............................................................................................................................. A-13
App. C Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters .......................... A-17
C.1 Generating mechanism of surge voltages ............................................................................................ A-17
C.2 Effect of surge voltages ....................................................................................................................... A-18
C.3 Countermeasures against surge voltages ............................................................................................. A-18
C.4 Regarding existing equipment ............................................................................................................. A-19
App. D Inverter Generating Loss ..................................................................................................................... A-20
App. E Conversion from SI Units .................................................................................................................... A-21
Glossary
Index
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Chapter 1
INTRODUCTION TO FRENIC-MEGA
This chapter describes the features and control system of the FRENIC-MEGA series and the recommended
configuration for the inverter and peripheral equipment.
Contents
Chap. 1
1.1 Features
Best vector control for the general-purpose inverter in the class
INTRODUCTION TO FRENIC-MEGA
Ideal for highly accurate control such as positioning
Vector control with speed sensor
Effective for applications requiring highly precise and accurate positioning control such as offset printing
Speed control range: 1:1500
Speed response: 100 Hz
Speed control accuracy: 0.01%
Current response: 500 Hz
Torque accuracy: 10%
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Fuji's original dynamic torque vector control has further upgraded.
Besides the dynamic torque vector control, the inverter is equipped with the motor parameter tuning for
compensating even a voltage error of the main circuit devices and the magnetic flux observer of a new
system. This realizes a high starting torque of 200% even at a low-speed rotation of 0.3 Hz.
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1.1 Features
Chap. 1
Improved durability in overload operation
Enhancement for extending the current overload durability time of the FRENIC-MEGA longer than that of
the Fuji conventional inverters allows the FRENIC-MEGA to run the motor with shorter
INTRODUCTION TO FRENIC-MEGA
acceleration/deceleration time. This improves the operation efficiency of machinery such as cutting
machines or carrier machines.
Current overload durability: 120% for 1 min.
The standard model is available in the following three drive modes concerning the operation load.
Drive mode Current overload durability Major application
LD (Low duty) mode 120% for 1 min Driving under light duty load
MD (Medium duty) mode 150% for 1 min Driving under medium duty load
HD (High duty) mode 200% for 3 sec, 150% for 1 min Driving under heavy duty load
(The MD mode is available for inverters of 150 to 800 HP with three-phase 460 V input.)
Output
current
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Accommodating various applications
Ratio operation
The ratio operation is convenient for synchronous control of two or more carrier machines in a multiline
conveyor system. It is possible to specify the ratio of the main speed to other follower motors as a
frequency command, so the conveying speed of carrier machines that handle variable loads or loading
situations can be synchronously adjusted easily.
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1.1 Features
Chap. 1
Optimum function for preventing an object from slipping down
The reliability of the brake signal was increased for uses such as vertical carrier machines. Conventionally,
the current value and the frequency have been monitored when the brake signal is output. By adding a
INTRODUCTION TO FRENIC-MEGA
torque value to these two values, the brake timing can be adjusted more easily.
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More functions are available to meet various requirements
(1) Analog input: Two terminals for voltage input with polarity and one terminal for current input
(2) Slow flowrate level stop function (Pressurized operation is possible before stop of slow flowrate
operation.)
(3) Non-linear V/f pattern at 3 points
(4) Mock alarm output function
(5) Selection of up to the 4th motor
(6) S-curve accel./decel. range setting
(7) Detection of a PID feedback wire break
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1.1 Features
Chap. 1
Various models to meet customer needs
INTRODUCTION TO FRENIC-MEGA
1. Standard inverter
2. Inverter with built-in DC reactor (DCR)
Reduces harmonics and improves power factor.
Available for models rated from 7.5 HP (LD) to 100 HP (LD).
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Inverters supporting synchronous motors (Available soon)
1. Highly-efficient operation for energy saving
Driving a synchronous motor(s) with the FRENIC-MEGA equipped with our distinctive energy saving
control provides higher energy saving effect than conventional inverter operations of induction motors.
2. Compact, light-weight body for space saving
Using advanced, optimum magnetic field analysis technology, thermal analysis technology, and applied
analysis technology has attained more compact, light-weight body.
3. General-purpose inverter (supporting synchronous motors) providing high-performance,
multi-function operations
(1) Vector control with/without speed sensor
(2) Offline tuning
(3) Acceleration characteristics (under vector control without speed/position sensor): Before startup, the
FRENIC-MEGA detects the position of a magnetic pole for smooth, rapid acceleration.
(4) Impact load characteristics (under vector control without speed/position sensor): The FRENIC-
MEGA maintains stable motor speed even under 120% of impact load.
(5) Restart after momentary power failure: After a momentary power failure occurs, the FRENIC-MEGA
automatically searches for the idling motor speed and starts the motor smoothly without stopping it.
4. Environmental considerations
The FRENIC-MEGA approximately doubles the bearing life of the motor driven (compared with our
conventional induction motors). The designed lives of the various consumable parts inside the
FRENIC-MEGA have been extended to 10 years. The FRENIC-MEGA is compliant with RoHS
Directives and realizes very low noise operation.
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1.1 Features
Chap. 1
Supports for simple maintenance
The optional remote keypad equipped with a USB port allows use of an inverter support loader
"FRENIC Loader" for easy information control!
INTRODUCTION TO FRENIC-MEGA
Improved working efficiency at the manufacturing site
- A variety of data about the inverter can be saved in the keypad memory so that you can check the
information in any place.
- Data can be directly transferred from the keypad via the USB port to the computer (FRENIC Loader) at
the manufacturing site.
- Periodical collection of life information can be carried out efficiently.
- The real-time tracing function permits the operator to check the inverter for abnormality.
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Example of use at the manufacturing site
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1.1 Features
Chap. 1
Network connectivity
INTRODUCTION TO FRENIC-MEGA
- SX-bus communications card
- T-Link communications card
- PROFIBUS-DP communications card
- DeviceNet communications card
- CANopen communications card
- CC-Link communications card
- Ethernet communications card
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Prolonged service life and improved life judgment function
Item Purpose
Cumulative run time (Unit: h) Displays the total run time of the inverter by counting the ON
time of the main power, by hours.
Cumulative motor run time Displays the total run time of the motor.
(Unit: 10 hours) Used to judge the service life of machinery (load).
Even when the motor is driven by commercial power, it is also
possible to count the cumulative motor run time using digital
input signals.
Equipment maintenance warning Makes it possible manage the total run time of the motor and
Cumulative motor run time the number of startups. Such data is usable for preparing the
(Unit: 10 hours) maintenance schedule.
Cumulative startup count
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1.1 Features
Chap. 1
Consideration for environment
INTRODUCTION TO FRENIC-MEGA
Resistance to the environmental impact has been enhanced compared with the conventional inverter.
(1) Enhanced durability of the cooling fan operated under the environmental impact
(2) Adoption of copper bars plated with nickel or tin
In FRENIC-MEGA, resistance to the environmental impact has been increased compared with the
conventional model. However, examine the use of the inverter carefully according to the environment in
the following cases:
a. Environment is subject to sulfide gas (at tire manufacturer, paper manufacturer, sewage disposer, or
part of the process in textile industry).
b. Environment is subject to conductive dust or foreign matters (in metalworking, operation using
extruding machine or printing machine, waste disposal).
c. Others: The inverter is used in the environment of which specification exceeds the specified range.
If you are examining use of the inverter under the above conditions, consult us regarding the models with
enhanced durability.
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Global compliance
SINK/SOURCE switching
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1.2 Control System
Chap. 1
1.2 Control System
1.2.1 Theory of inverter
INTRODUCTION TO FRENIC-MEGA
As shown in Figure 1.1, the converter section converts the input commercial power to DC power by means
of a full-wave rectifier, which charges the DC link bus capacitor (reservoir capacitor). The inverter section
modulates the electric energy charged in the DC link bus capacitor by Pulse Width Modulation (PWM)
according to the control circuit signals and feeds the output to the motor. (The PWMed frequency is called
the "Carrier Frequency.")
<Control block>
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The voltage applied to the motor has a waveform modulated by the carrier frequency from the dynamic
torque vector flux controller that estimates the optimal PWM signal monitoring the inverter output current
feedback, as shown on the left-hand side ("PWM voltage waveform") of Figure 1.2. The voltage consists
of alternating cycles of positive and negative pulse trains synchronizing with the inverters output
frequency.
The current running through the motor, on the other hand, has a fairly smooth alternating current (AC)
waveform shown on the right-hand side ("Current waveform") of Figure 1.2, thanks to the inductance of
the motor coil. The control block section controls the PWM so as to bring this current waveform as close to
a sinusoidal waveform as possible.
For the reference frequency given in the control block, the accelerator/decelerator processor calculates the
acceleration/deceleration rate required by run/stop control of the motor and transfers the calculated results
to the 3-phase voltage processor directly or via the V/f pattern processor, whose output drives the PWM
block to switch the power gates.
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1.2 Control System
Chap. 1
1.2.2 Motor drive controls
The FRENIC-MEGA supports the following motor drive controls.
INTRODUCTION TO FRENIC-MEGA
Drive
Basic Speed
Drive control control Speed control Other restrictions
control feedback
class
V/f control
Frequency control
with slip compensation inactive
Dynamic torque vector control Disable V/f
Frequency control
V/f control with slip compensation
V/f
with slip compensation active control
V/f control
with speed sensor * Frequency control
Maximum
Enable PG V/f with automatic speed
Dynamic torque vector control frequency: 200 Hz
regulator (ASR)
with speed sensor *
Maximum
frequency: 120 Hz
Vector control Estimated
w/o PG Speed control Not available for
without speed sensor Vector speed
with automatic speed MD-mode
control
regulator (ASR) inverters.
Vector control Maximum
Enable w/ PG
with speed sensor * frequency: 200 Hz
* The drive controls marked with an asterisk require an optional PG (Pulse Generator) interface card.
For the features of the controls, refer to Chapter 3, Section 3.4.1 "Features of motor drive control."
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1.3 External View and Terminal Blocks
(1) External views
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1.3 External View and Terminal Blocks
Chap. 1
(2) Terminal block location
INTRODUCTION TO FRENIC-MEGA
(a) FRN020G1S-2U (b) FRN050G1S-2U
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1.4 Recommended Configuration
To control a motor with an inverter correctly, you should consider the rated capacity of both the motor and
the inverter and ensure that the combination matches the specifications of the machine or system to be
used.
Refer to Chapter 3 "SELECTING OPTIMAL MOTOR AND INVERTER CAPACITIES" for
details.
After selecting the rated capacities, select appropriate peripheral equipment for the inverter, then connect
them to the inverter.
Refer to Chapter 4 "SELECTING PERIPHERAL EQUIPMENT" for details on the selection of
peripheral equipment.
Figure 1.7 shows the recommended configuration for an inverter and peripheral equipment.
1-20
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Chapter 2
SPECIFICATIONS
This chapter describes specifications of the output ratings, control system, and terminal functions for the
FRENIC-MEGA series of inverters. It also provides descriptions of the operating and storage environment,
precautions for using inverters, external dimensions, examples of basic connection diagrams, and details of the
protective functions.
Contents
Chap. 2
LD (Low Duty)-mode inverters for light load
Item Specifications
SPECIFICATIONS
Type (FRN_ _ _G1S-2U) F50 001 002 003 005 007 010 015 020 025 030 040 050 060 075 100 125 150
Nominal applied motor
(HP) *1 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150
(Output rating)
Rated capacity (kVA)
1.2 2.0 3.2 4.4 7.2 11 13 18 24 30 35 46 58 72 86 113 138 165
*2
Output ratings
Built-in braking
Built-in
resistor
Braking time (s) 5s 3.7 s 3.4 s
Duty cycle (%ED) 5 3 5 3 2 2.2 1.4
DC reactor (DCR) Option Standard *8
Applicable safety
UL508C, C22.2 No.14, EN61800-5-1:2007
standards
Enclosure (IEC60529) IP20, UL open type IP00, UL open type
Cooling method Natural cooling Fan cooling
Weight / Mass 3.8 4.4 6.2 6.6 6.6 14 14 14 13 21 21 22 55 71 93 95 137 232
lbs (kg) (1.7) (2.0) (2.8) (3.0) (3.0) (6.5) (6.5) (6.5) (5.8) (9.5) (9.5) (10) (25) (32) (42) (43) (62) (105)
2-1
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
HD (High Duty)-mode inverters for heavy load
Item Specifications
Type (FRN_ _ _G1S-2U) F50 001 002 003 005 007 010 015 020 025 030 040 050 060 075 100 125 150
Nominal applied motor
(HP) *1 0.5 1 2 3 5 7.5 7.5 10 15 20 25 30 40 50 60 75 100 125
(Output rating)
Rated capacity (kVA)
1.2 2.0 3.2 4.4 7.2 11 11 15 20 25 30 36 47 58 72 86 113 138
Output ratings
*2
Three-phase 200 to 230 V
Rated voltage (V) *3 Three-phase 200 to 240 V (with AVR function)
(with AVR function)
Rated current (A) 3 5 8 11 18 27 27 37 49 63 76 90 119 146 180 215 283 346
Overload capability 150%-1 min, 200%-3.0 s
200 to 220 V, 50 Hz,
Voltage, frequency 200 to 240 V, 50/60 Hz
200 to 230 V, 60 Hz
Allowable
Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *5, Frequency: +5 to -5%
voltage/frequency
Input power
Required capacity
0.6 1.2 2.2 3.1 5.2 7.4 7.4 10 15 20 25 30 40 48 58 71 98 116
(with DCR) (kVA) *6
Imput current with
1.5 3 5.5 7.7 13 18.5 18.5 25.1 37.6 50.2 62.7 75.3 100 120 145 178 246 291
DCR
Imput current with out
2.8 4.7 8.5 11.9 20 28.4 28.4 38.6 54.8 72.4 87.7 101 136 167 203 -
DCR
Torque (%) *7 150% 100% 20% 10 to 15%
Braking transistor Built-in
Braking
Built-in braking
Built-in
resistor
Braking time (s) 5s
Duty cycle (%ED) 5 3 5 3 2 3 3 2
DC reactor (DCR) Option Standard *8
Applicable safety
UL508C, C22.2 No.14, EN61800-5-1:2007
standards
Enclosure (IEC60529) IP20, UL open type IP00, UL open type
Cooling method Natural cooling Fan cooling
Weight / Mass 3.8 4.4 6.2 6.6 6.6 14 14 14 13 21 21 22 55 71 93 95 137 232
lbs (kg) (1.7) (2.0) (2.8) (3.0) (3.0) (6.5) (6.5) (6.5) (5.8) (9.5) (9.5) (10) (25) (32) (42) (43) (62) (105)
2-2
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
2.1 Standard Model 1 (Standard Inverter)
Chap. 2
Item Specifications
Type (FRN_ _ _G1S-4U) F50 001 002 003 005 007 010 015 020 025 030 040 050 060 075 100
Nominal applied motor
(HP) *1 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100
(Output rating)
SPECIFICATIONS
Rated capacity (kVA)
1.2 2.0 3.2 4.4 7.2 11 13.1 18.3 24 29 36 48 60 73 89 120
Output ratings
*2
Rated voltage (V) *3 Three-phase 380 to 480 V (with AVR function)
Rated current (A) 1.5 2.5 4 5.5 9 13.5 16.5 23 30.5 37 45 60 75 91 112 150
Overload capability 150%-1 min, 200%-3.0 s 120%-1 min
Built-in braking
Built-in
resistor
Braking time (s) 5s 3.7 s 3.4 s
Duty cycle (%ED) 5 3 5 3 2 2.2 1.4
DC reactor (DCR) Option Standard *7
Applicable safety
UL508C, C22.2 No.14, EN61800-5-1:2007
standards
Enclosure (IEC60529) IP20, UL open type IP00, UL open type
Cooling method Natural cooling Fan cooling
Weight / Mass 3.8 4.4 5.7 6.0 6.6 14 14 14 13 21 21 22 55 57 68 73
lbs (kg) (1.7) (2.0) (2.6) (2.7) (3.0) (6.5) (6.5) (6.5) (5.8) (9.5) (9.5) (10) (25) (26) (31) (33)
2-3
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(125 to 1000 HP)
Item Specifications
Type (FRN_ _ _G1S-4U) 125 150 200 250 300 350 450 500 600 700 800 900 1000
Nominal applied motor
(HP) *1 125 150 200 250 300 350 450 500 600 700 800 900 1000
(Output rating)
Rated capacity (kVA)
140 167 202 242 300 331 414 518 590 669 765 932 1092
Output ratings
*2
Rated voltage (V) *3 Three-phase 380 to 480 V (with AVR function)
Rated current (A) 176 210 253 304 377 415 520 650 740 840 960 1170 1370
Overload capability 120%-1 min
380 to 440 V, 50 Hz
Voltage, frequency
380 to 480 V, 60 Hz
Allowable
Input power
Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *4, Frequency: +5 to -5%
voltage/frequency
Imput current with
143 175 207 249 311 340 435 547 613 686 766 970 1093
DCR
Required capacity
114 140 165 199 248 271 347 436 489 547 611 773 871
(with DCR) (kVA) *5
Torque (%) *6 7 to 12%
Braking transistor
Braking
Built-in braking
resistor
Braking time (s)
Duty cycle (%ED)
DC reactor (DCR) Standard *7
Applicable safety
UL508C, C22.2 No.14, EN61800-5-1:2007
standards
Enclosure (IEC60529) IP00, UL open type
Cooling method Fan cooling
Weight / Mass 93 137 141 207 216 284 309 540 540 728 728 1169 1169
lbs (kg) (42) (62) (64) (94) (98) (129) (140) (245) (245) (330) (330) (530) (530)
2-4
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
2.1 Standard Model 1 (Standard Inverter)
Chap. 2
Nominal applied motor
(HP) *1 150 200 250 300 350 350 450 500 600 700
(Output rating)
Rated capacity (kVA)
167 202 242 300 331 373 466 518 590 669
Output ratings
*2
Rated voltage (V) *3 Three-phase 380 to 480 V (with AVR function)
SPECIFICATIONS
Rated current (A) 210 253 304 377 415 468 585 650 740 840
Overload capability 150%-1 min
380 to 440 V, 50 Hz
Voltage, frequency
380 to 480 V, 60 Hz
Allowable
Input power
Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *4, Frequency: +5 to -5%
voltage/frequency
Imput current with
175 207 249 311 340 386 486 547 613 686
DCR
Required capacity
140 165 199 248 271 308 388 436 489 547
(with DCR) (kVA) *5
Torque (%) *6 7 to 12%
Braking transistor
Braking
Built-in braking
resistor
Braking time (s)
Duty cycle (%ED)
DC reactor (DCR) Standard *7
Applicable safety
UL508C, C22.2 No.14, EN61800-5-1:2007
standards
Enclosure (IEC60529) IP00, UL open type
Cooling method Fan cooling
Weight / Mass 137 141 207 216 284 309 540 540 728 728
lbs (kg) (62) (64) (94) (98) (129) (140) (245) (245) (330) (330)
2-5
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
HD (High Duty)-mode inverters for heavy load (0.5 to 75 HP)
Item Specifications
Type (FRN_ _ _G1S-4U) F50 001 002 003 005 007 010 015 020 025 030 040 050 060 075 100
Nominal applied motor
(HP) *1 0.5 1 2 3 5 7.5 7.5 10 15 20 25 30 40 50 60 75
(Output rating)
Rated capacity (kVA)
1.2 2.0 3.2 4.4 7.2 11 11 15 20 25 31 36 48 60 73 89
Output ratings
*2
Rated voltage (V) *3 Three-phase 380 to 480 V (with AVR function)
Rated current (A) 1.5 2.5 4 5.5 9 13.5 13.5 18.5 24.5 32 39 45 60 75 91 112
Overload capability 150%-1 min, 200%-3.0 s
Built-in braking
Built-in
resistor
Braking time (s) 5s
Duty cycle (%ED) 5 3 5 3 2 3 3 2
Standard
DC reactor (DCR) Option
*7
Applicable safety
UL508C, C22.2 No.14, EN61800-5-1:2007
standards
Enclosure (IEC60529) IP20, UL open type IP00, UL open type
Cooling method Natural cooling Fan cooling
Weight / Mass 3.8 4.4 5.7 6.0 6.6 14 14 14 13 21 21 22 55 57 68 73
lbs (kg) (1.7) (2.0) (2.6) (2.7) (3.0) (6.5) (6.5) (6.5) (5.8) (9.5) (9.5) (10) (25) (26) (31) (33)
2-6
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
2.1 Standard Model 1 (Standard Inverter)
Chap. 2
Nominal applied motor
(HP) *1 100 125 150 200 250 300 350 400 450 500 600 800 900
(Output rating)
Rated capacity (kVA)
120 140 167 202 242 300 330 414 466 518 590 765 932
Output ratings
*2
Rated voltage (V) *3 Three-phase 380 to 480 V (with AVR function)
SPECIFICATIONS
Rated current (A) 150 176 210 253 304 377 415 520 585 650 740 960 1170
Overload capability 150%-1 min200%-3.0 s
380 to 440 V, 50 Hz
Voltage, frequency
380 to 480 V, 60 Hz
Allowable
Input power
Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *4, Frequency: +5 to -5%
voltage/frequency
Imput current with
120 143 176 207 250 311 340 436 487 547 614 767 970
DCR
Required capacity
96 114 140 165 199 248 271 347 388 436 489 611 773
(with DCR) (kVA) *5
Torque (%) *6 10 to 15%
Braking transistor
Braking
Built-in braking
resistor
Braking time (s)
Duty cycle (%ED)
DC reactor (DCR) Standard *7
Applicable safety
UL508C, C22.2 No.14, EN61800-5-1:2007
standards
Enclosure (IEC60529) IP00, UL open type
Cooling method Fan cooling
Weight / Mass 93 137 141 207 216 284 309 540 540 728 728 1169 1169
lbs (kg) (42) (62) (64) (94) (98) (129) (140) (245) (245) (330) (330) (530) (530)
2-7
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
2.2 Standard Model 2 (Inverter with built-in DC reactor)
2.2.1 Three-phase 230 V series
LD (Low Duty)-mode inverters for light load
Item Specifications
Type (FRN_ _ _G1H-2U) 007 010 015 020 025 030 040 050 060 075 100
Nominal applied motor
(HP) *1 7.5 10 15 20 25 30 40 50 60 75 100
(Output rating)
Rated capacity (kVA)
11 13 18 24 30 35 46 58 72 86 113
*2
Three-phase 200 to 230 V
Output ratings
Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *5, Frequency: +5 to -5%
voltage/frequency
Imput current with
19.4 25.7 37.2 50.3 62.8 75.4 101 126 156 186 247
DCR
Required capacity
7.7 10 15 20 25 30 40 50 62 74 98
(kVA)
Torque (%) *6 70% 15% 7 to 12%
Braking transistor Built-in
Braking
Built-in braking
Built-in
resistor
Braking time (s) 3.7 s 3.4 s
Duty cycle (%ED) 2.2 1.4
DC reactor (DCR) Built-in as standard
Applicable safety
UL508C, C22.2 No.14, EN61800-5-1:2007
standards
Enclosure (IEC60529) IP20, UL open type IP00, UL open type
Cooling method Fan cooling
Weight / Mass 24 24 25 25 38 39 41 68 86 112 115
lbs (kg) (10.7) (10.7) (11.1) (11.5) (17.3) (17.6) (18.5) (31) (39) (51) (52)
2-8
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
2.2 Standard Model 2 (Inverter with built-in DC reactor)
Chap. 2
Nominal applied motor
(HP) *1 7.5 7.5 10 15 20 25 30 40 50 60 75
(Output rating)
Rated capacity (kVA)
11 11 15 20 25 30 36 47 58 72 86
*2
Output ratings
SPECIFICATIONS
Rated voltage (V) *3 Three-phase 200 to 240 V (with AVR function)
(with AVR function)
Rated current (A) 27 27 37 49 63 76 90 119 146 180 215
Overload capability 150%-1 min, 200%-3.0 s
200 to 220 V, 50 Hz,
Voltage, frequency 200 to 240 V, 50/60 Hz
200 to 230 V, 60 Hz
Allowable
Input power
Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *5, Frequency: +5 to -5%
voltage/frequency
Imput current with
19.4 19.4 26.4 39 52.8 65.3 77.9 106 131 161 194
DCR
Required capacity
7.7 7.7 10.5 15.5 21 26 31 42 52 64 77
(kVA)
Torque (%) *6 100% 20% 10 to 15%
Braking transistor Built-in
Braking
Built-in braking
Built-in
resistor
Braking time (s) 5s
Duty cycle (%ED) 3 2
DC reactor (DCR) Built-in as standard
Applicable safety
UL508C, C22.2 No.14, EN61800-5-1:2007
standards
Enclosure (IEC60529) IP20, UL open type IP00, UL open type
Cooling method Fan cooling
Weight / Mass 24 24 25 25 38 39 41 68 86 112 115
lbs (kg) (10.7) (10.7) (11.1) (11.5) (17.3) (17.6) (18.5) (31) (39) (51) (52)
2-9
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
2.2.2 Three-phase 460 V series
LD (Low Duty)-mode inverters for light load
Item Specifications
Type (FRN_ _ _G1H-4U) 007 010 015 020 025 030 040 050 060 075 100
Nominal applied motor
(HP) *1 7.5 10 15 20 25 30 40 50 60 75 100
(Output rating)
Rated capacity (kVA)
11 13.1 18.3 24 29 36 48 60 73 89 120
*2
Output ratings
Allowable
Input power
Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *4, Frequency: +5 to -5%
voltage/frequency
Imput current with
9.7 12.9 18.8 25.5 31.4 37.7 51.5 61.6 76.6 92.9 126
DCR
Required capacity
7.7 10 15 20 25 30 41 49 61 74 100
(kVA)
Torque (%) *5 70% 15% 7 to 12%
Braking transistor Built-in
Braking
Built-in braking
Built-in
resistor
Braking time (s) 3.7 s 3.4 s
Duty cycle (%ED) 2.2 1.4
DC reactor (DCR) Built-in as standard
Applicable safety
UL508C, C22.2 No.14, EN61800-5-1:2007
standards
Enclosure (IEC60529) IP20, UL open type IP00, UL open type
Cooling method Fan cooling
Weight / Mass 24 24 26 26 39 40 41 71 73 86 93
lbs (kg) (10.8) (10.8) (11.9) (11.6) (17.6) (18.1) (18.6) (32) (33) (39) (42)
2-10
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
2.2 Standard Model 2 (Inverter with built-in DC reactor)
Chap. 2
(HP) *1 7.5 7.5 10 15 20 25 30 40 50 60 75
(Output rating)
Rated capacity (kVA)
11 11 15 20 25 31 36 48 60 73 89
Output ratings
*2
Rated voltage (V) *3 Three-phase 380 to 480 V (with AVR function)
SPECIFICATIONS
Rated current (A) 13.5 13.5 18.5 24.5 32 39 45 60 75 91 112
Overload capability 150%-1 min, 200%-3.0 s
Allowable
Input power
Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *4, Frequency: +5 to -5%
voltage/frequency
Imput current with
9.7 9.7 13.4 19.5 26.4 32.7 39 51.5 65.3 80.4 99.2
DCR
Required capacity
7.7 7.7 11 16 21 26 31 41 52 64 79
(kVA)
Torque (%) *5 100% 20% 10 to 15%
Braking transistor Built-in
Braking
Built-in braking
Built-in
resistor
Braking time (s) 5s
Duty cycle (%ED) 3 2
DC reactor (DCR) Built-in as standard
Applicable safety
UL508C, C22.2 No.14, EN61800-5-1:2007
standards
Enclosure (IEC60529) IP20, UL open type IP00, UL open type
Cooling method Fan cooling
Weight / Mass 24 24 26 26 39 40 41 71 73 86 93
lbs (kg) (10.8) (10.8) (11.9) (11.6) (17.6) (18.1) (18.6) (32) (33) (39) (42)
2-11
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2.3 Common Specifications
Item Explanation Remarks
25 to 500 Hz variable (Up to 120 Hz for LD/MD-mode inverters)
Maximum
(Up to 120 Hz under vector control without speed sensor)
frequency
(Up to 200 Hz under V/f control with speed sensor or vector control with speed sensor)
Base frequency 25 to 500 Hz variable (in conjunction with the maximum frequency)
0.1 to 60.0 Hz variable
Starting frequency
Setting range
Output frequency Analog setting: 0.2% of maximum frequency (at 25 10 C (77 18 F))
accuracy (Stability) Digital setting: 0.01% of maximum frequency (at -10 to +50 C (14 to 122 F))
Analog setting: 1/3000 of maximum frequency (1/1500 for V2 input)
Digital setting: 0.01 Hz (99.99 Hz or less), 0.1 Hz (100.0 to 500.0 Hz)
Output frequency
Frequency setting
Link operation setting: Selectable from the following.
resolution
- 1/20000 of maximum frequency
- 0.01 Hz (fixed)
Under V/f Speed 1 : 100 (Minimum speed : Base speed, 4P, 15 to 1500 min )
-1
control with control
1:2 (Constant torque range : Constant output range)
speed sensor range
Under
dynamic Speed Analog setting: 0.2% of maximum frequency (at 25 10 C (77 18 F))
torque vector control
control with accuracy Digital setting:
0.01% of maximum frequency (at -10 to +50 C (14 to 122 F))
speed sensor
Speed 1 : 200 (Minimum speed : Base speed, 4P, 7.5 to 1500 min )
-1
Under vector control
1:2 (Constant torque range : Constant output range)
control range
without Speed Analog setting: 0.5% of base speed (at 25 10 C (77 18 F))
speed sensor control
Digital setting: 0.5% of base speed (at -10 to +50 C (14 to 122 F))
accuracy
Speed -1
1 : 1500 (Minimum speed : Base speed, 4P, 1 to 1500 min , 1024 p/r)
control
Under vector range 1:4 (Constant torque range : Constant output range)
control with
speed sensor Speed Analog setting: 0.2% of maximum frequency (at 25 10 C (77 18 F))
control
Digital setting: 0.01% of maximum frequency (at -10 to +50 C (14 to 122 F))
accuracy
V/f control
Dynamic torque vector control
Control
Control method V/f control with speed sensor or dynamic torque vector control with speed sensor
Vector control without speed sensor (Not available for MD-mode inverters)
Vector control with speed sensor (with an optional PG interface card mounted)
2-12
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2.3 Common Specifications
Possible to set output voltage at base frequency and at maximum output frequency
(80 to 240 V).
230 V
Chap. 2
The AVR control can be turned ON or OFF. *1, *4
series
Non-linear V/f setting (3 points): Free voltage (0 to 240 V) and frequency (0 to 500
Hz) can be set. *1, *4
V/f characteristics
Possible to set output voltage at base frequency and at maximum output frequency
SPECIFICATIONS
(160 to 500 V).
460 V
The AVR control can be turned ON or OFF. *1, *4
series
Non-linear V/f setting (3 points): Free voltage (0 to 500 V) and frequency (0 to 500
Hz) can be set. *1, *4
Auto torque boost (For constant torque load) *1 to *4
Manual torque boost Torque boost value can be set between 0.0 and 20.0%. *1, *3, *4
Torque boost
Select application load with the function code. (Variable torque load or constant torque
load) *1, *4
40 HP or below: 200% or higher, 50 HP or above: 180% or higher,
reference frequency 0.3 Hz, base frequency 50 Hz, with slip compensation and auto torque
Starting torque boost active *1 to *4
(HD mode)
40 HP or below: 200% or higher, 50 HP or above: 180% or higher,
reference frequency 0.3 Hz *6
Keypad ( , and keys), external signals (run forward (run reverse) command, etc.),
Communications link (RS-485/fieldbus (option))
Remote/local operation
Start/stop operation External signals (digital inputs): Forward (Reverse) rotation, stop command (capable of 3-wire
operation), coast-to-stop command, external alarm, alarm reset, etc.
Link operation: Operation through RS-485 or fieldbus (option) communications
Switching run command: Remote/local switching, link switching
Control
Enable input (Safe Opening the circuit between terminals [EN] and [PLC] stops the inverter's output transistor
Torque Off (STO)) (coast-to-stop). (Compliant with EN954-1 Cat.3)
Keypad: Settable with and keys "+1 to +5
External volume: Can be set with external frequency command potentiometer. (1 to 5 k 1/2 VDC" can
W) be adjusted
with bias
Analog input: 0 to 10 V DC ( 5 V DC)/ 0 to 100% (terminals [12] and [V2]),
and analog
0 to +10 V DC (+5 V DC)/ 0 to +100% (terminals [12] and [V2])
input gain.
: +4 to +20 mA DC/ 0 to 100% (terminal [C1])
UP/DOWN operation:
Frequency can be increased or decreased while the digital input signal is ON.
Multi-frequency: Selectable from 16 different frequencies (step 0 to 15)
Link operation: Frequency can be specified through RS-485. (Standard setting)
Frequency setting: Two types of frequency settings can be switched with an external signal
(digital input). Remote/local switching, link switching
Frequency setting Auxiliary frequency setting: Inputs at terminal [12], [C1] or [V2] can be added to the main
setting as auxiliary frequency settings.
Operation at a specified ratio: The ratio can be set by analog input signal.
Inverse operation : Switchable from "0 to +10 VDC/0 to 100%" to
"+10 to 0 VDC/0 to 100%" by external command.
: Switchable from "4 to +20 mA DC/0 to 100%" to
"+20 to 4 mA DC/0 to 100%" by external command.
Pulse train input (standard):
Pulse input = Terminal [X7], Rotational direction = general terminal
Complementary output: Max. 100 kHz, Open collector output: Max. 30 kHz
Pulse train input (option):
PG interface option CW/CCW pulse, pulse + rotational direction
Complementary output: Max. 100 kHz, Open collector output: Max. 25 kHz
*1 Available under V/f control.
*2 Available under dynamic torque vector control.
*3 Available when the slip compensation is made active under V/f control.
*4 Available under V/f control with speed sensor. (PG option required)
*6 Available under vector control without speed sensor.
2-13
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Setting range: 0.00 to 6000 s
Switching: The four types of acceleration/deceleration time can be set or selected individually
(switchable during operation).
Acceleration/deceleration pattern: Linear acceleration/deceleration, S-shape
acceleration/deceleration (weak, free (strong)), curvilinear acceleration/deceleration
(acceleration/deceleration max. capacity of constant output)
Acceleration/
deceleration time Acceleration/deceleration pattern: Linear acceleration/deceleration, S-shape
acceleration/deceleration (weak, free, (strong)), curvilinear acceleration/deceleration
(acceleration/deceleration maximum capacity of constant output)
Deceleration mode (coast-to-stop):
Shutoff of the run command lets the motor coast to a stop.
Forcible stop deceleration time: Deceleration stop by the forcible stop STOP.
Frequency limiter Specifies the upper and lower limits in Hz.
(Upper limit and lower It is possible to choose the operation to be performed when the reference frequency drops
limit frequencies) below the lower limit specified by F16.
Bias of set frequency and PID command can be independently set
Bias frequency
(setting range: 0 to 100%).
Gain : Set in the range from 0 to 200%
Analog input Offset : Set in the range from -5.0 to +5.0%
Filter : Set in the range from 0.00 s to 5.00 s
Jump frequency Three operation points and their common jump width (0 to 30.0 Hz) can be set.
Operation with or key, or digital input signal FWD or REV
Control
Jogging operation
(Exclusive acceleration/deceleration time setting, exclusive frequency setting)
Trip at power failure: The inverter trips immediately after power failure.
Trip at power recovery: Coast-to-stop at power failure and trip at power recovery
Deceleration stop: Deceleration stop at power failure, and trip after stoppage
Auto-restart after Continue to run: Operation is continued using the load inertia energy.
momentary power Start at the frequency selected before momentary power failure: Coast-to-stop at power
failure failure and start after power recovery at the frequency selected before momentary stop. *1 to
*3
Start at starting frequency: Coast-to-stop at power failure and start at the starting frequency
after power recovery. *1 to *3
Limits the current by hardware to prevent an overcurrent trip from being caused by fast load
Hardware current
variation or momentary power failure, which cannot be covered by the software current limiter.
limiter
This limiter can be canceled.
Operation by With commercial power selection command, the inverter outputs 50/60 Hz (SW50, SW60).
commercial power *1 to *3
supply The inverter has the commercial power supply selection sequence.
Slip compensation Compensates for decrease in speed according to the load. *2, *3
Droop control Decreases the speed according to the load torque.
Switchable between 1st and 2nd torque limit values
Torque limit Torque limit, torque current limit, and power limit are set for each quadrant. *6, *7
Analog torque limit input
Software current Automatically reduces the frequency so that the output current becomes lower than the preset
limiter operation level. *1 to *5
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2.3 Common Specifications
Chap. 2
PID command: Keypad, analog input (from terminals [12], [C1] and [V2]), RS-485
communication
PID control
PID feedback value (from terminals [12], [C1] and [V2])
Alarm output (absolute value alarm, deviation alarm)
SPECIFICATIONS
PID output limiter
Integration reset/hold
Anti-reset wind-up function
The inverter automatically searches for the idling motor speed to be harmonized and starts to
Auto search for idling
drive it without stopping it.
motor speed
(Motor constants need tuning: Auto-tuning (offline) *1 to *3 and *6
If the DC link bus voltage or calculated torque exceeds the automatic deceleration level
during deceleration, the inverter automatically prolongs the deceleration time to avoid
overvoltage trip.
Automatic deceleration (It is possible to select forcible deceleration actuated when the deceleration time becomes
three times longer.)
If the calculated torque exceeds automatic deceleration level during constant speed
operation, the inverter avoids overvoltage trip by increasing the frequency.
Deceleration
characteristic The motor loss is increased during deceleration to reduce the regenerative energy in the
(improved braking inverter to avoid overvoltage trip.
Control
capacity)
The output voltage is controlled to minimize the total sum of the motor loss and inverter loss at
Auto energy saving a constant speed.
operation (With digital input signal, auto energy saving mode can be turned ON or OFF by an external
device.)
Overload prevention If the surrounding temperature or IGBT joint temperature increases due to overload, the
control inverter lowers the output frequency to avoid overload.
Auto-tuning (offline) Tuning the motor while the motor is stopped or running, for setting up motor parameters.
Cooling fan ON/OFF Detects inverter internal temperature and stops cooling fan when the temperature is low.
control The fan control signal can be output to an external device.
Switchable among the four motors
2nd to 4th motor Code data for four kinds of specific functions can be switched (even during operation).
settings It is possible to set the base frequency, rated current, torque boost, and electronic thermal
slip compensation as the data for 1st to 4th motors.
The status of external digital signal connected with the universal digital input terminal is
Universal DI
transferred to the host controller.
Digital command signal from the host controller is output to the universal digital output
Universal DO
terminal.
Universal AO The analog command signal from the host controller is output to the analog output terminal.
Speed control Notch filter for vibration suppression *7
Preliminary excitation Excitation is carried out to create the motor flux before starting the motor. *6 and *7
Zero speed control The motor speed is held to zero by forcibly zeroing the speed command. *7
Servo lock Stops the motor and holds the motor in the stopped position. *7
*1 Available under V/f control.
*2 Available under dynamic torque vector control.
*3 Available when the slip compensation is made active under V/f control.
*6 Available under vector control without speed sensor.
*7 Available under vector control with speed sensor. (PG option required)
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Analog torque command input
Torque control *6, *7
Speed limit function is provided to prevent the motor from becoming out of control.
Rotational direction
Select either of reverse or forward rotation prevention.
Control
control
Dew condensation When the motor is stopped, current is automatically supplied to the motor to keep the motor
prevention warm and avoid condensation.
Customized logic Available in 10 steps with the functions of 2-input, 1-output, logical operation, and timer
interface function
Speed monitor (reference frequency, output frequency, motor speed, load shaft speed, line
speed, and speed indication with percent), output current [A], output voltage [V], calculated
Running/Stopping torque [%], input power [kW], PID command value, PID feedback value, PID output, load
factor [%], motor output [kW], torque current [%] *6 *7, magnetic flux command [%] *6 *7,
analog input and input watt-hour
Life early warning The life early warning of the main circuit capacitors, capacitors on the PC boards and the
cooling fan can be displayed.
An external output is issued in a transistor output signal.
Surrounding temperature: 40C (104 F)
Display
Load factor: Inverter rated current 80% (LD/MD mode) or 100% (HD mode)
Displays the inverter cumulative run time, input watt-hour, cumulative motor run time, and
the number of startups (of each motor).
Cumulative run time
Outputs the warning when the maintenance time or the number of start times has exceeded
the preset.
Trip mode Displays the cause of trip by codes.
Light-alarm Shows the light-alarm display l-al.
Trip history: Saves and displays the cause of the last four trips (with a code).
Running or trip mode
Saves and displays the detailed operation status data of the last four trips.
Overcurrent protection The inverter is stopped for protection against overcurrent.
Short-circuit The inverter is stopped for protection against overcurrent caused by a short circuit in the output 0c1
protection circuit. 0c2
The inverter is stopped for protection against overcurrent caused by a ground fault in the output 0c3
Ground fault circuit. (230 V 40 HP, 460 V 40 HP or below)
protection Detecting zero-phase current of output current, the inverter is stopped for protection against
ef
overcurrent caused by a ground fault in the output circuit. (230 V 50 HP, 460 V 50 HP or above)
An excessive voltage (230 V series: 400 VDC, 460 V series: 800 VDC) in the DC link circuit is 0u1
Protection
Overvoltage protection detected and the inverter is stopped. If an excessive voltage is applied by mistake, the 0u2
protection cannot be guaranteed. 0u3
The voltage drop (230 V series: 200 VDC, 460 V series: 400 VDC) in the DC link circuit is
Undervoltage
detected to stop the inverter. lu
protection
However, the alarm will not be issued when the re-starting after instantaneous stop is selected.
The input phase loss is detected to shut off the inverter output. This function protects the
Input phase loss
inverter. lin
protection
When the load is small or a DC reactor is connected, a phase loss may not be detected.
Output phase loss
Detects breaks in inverter output wining during running, to shut off the inverter output. 0pl
protection
*6 Available under vector control without speed sensor.
*7 Available under vector control with speed sensor. (PG option required)
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2.3 Common Specifications
Stop the inverter output detecting excess cooling fan temperature in case of a cooling fan fault
or overload
0h1
Stop the inverter output detecting a fault of inner agitating fan. (230 V 75 HP, 460 V 125 HP or
Chap. 2
above)
Overheat protection
Stop the inverter output detecting inner temperature of the inverter unit for a cooling fan fault
0h3
or overload.
Protect the braking resistor from over heat by setting the braking resistor electronic thermal
dbh
SPECIFICATIONS
function.
Stops the inverter output upon detection of the abnormal heat sink temperature and switching
Overload protection 0lu
element temperature calculated with the output current.
External alarm input With the digital input signal THR opened, the inverter is stopped with an alarm. 0h2
Stop the inverter output detecting the fuse breaking of the main circuit in the inverter.
Fuse blown fus
(230 V 125 HP, 460 V 150 HP or above)
Stop the inverter output detecting the charge circuit abnormality in the inverter.
Charge circuit fault pbf
(230 V 60 HP, 460 V 125 HP or above)
Braking transistor Stop the inverter detecting the brake transistor abnormality.
dba
broken (DB transistor built-in type only
Overspeed protection
Stop the inverter when the detected speed exceeds 120% of maximum output frequency. 0s
*4 to *7
PG wire break *4 *5 *7 Stop the inverter detecting the PG braking. pg
The inverter is stopped with an electronic thermal function set to protect the motor. Protects the
0l1 to
Electronic thermal general-purpose motor inverter over all frequency range. (The running level and thermal time
Protection
0l4
constant (0.5 to 75.0 min) can be set.)
A PTC thermistor input stops the inverter to protect the motor. Connect a PTC thermistor
Motor protection
PTC thermistor between terminals [V2] and [11] and set the switch on control print board and the function
code. 0h4
The NTC thermistor detects a motor temperature. Connect a NTC thermistor between
NTC thermistor
terminals [V2] and [11] and set the switch on control print board and the function code.
NTC thermistor
Stop the inverter output detecting the built-in motor NTC breaking. nrb
breaking
Overload early Warning signal is output at the predetermined level before stopping the inverter with electronic
warning thermal function.
Data is checked upon power-on and data writing to detect any fault in the memory and to stop
Memory error er1
the inverter if any.
Keypad The keypad is used to detect a communication fault between the keypad and inverter main body
er2
communications error during operation and to stop the inverter.
CPU error Stop the invert detecting a CPU error or LSI error caused by noise. er3
Option When each option is used, a fault of communication with the inverter main body is detected to
er4
communications error stop the inverter.
Option error When each option is used, the option detects a fault to stop the inverter. er5
STOP key priority: Pressing the key on the keypad or entering the digital input signal will
forcibly decelerate and stop the motor even if the run command through signal input or
communication is selected. er6 will be displayed after the stop.
Operation protection er6
Start check: If the running command is being ordered when switching the running command
method from power-on, alarm reset, or the linked operation, the operation starts suddenly. This
function bans running and displays er6.
*4 Available under V/f control with speed sensor. (PG option required)
*5 Available under dynamic torque vector control with speed sensor. (PG option required)
*6 Available under vector control without speed sensor.
*7 Available under vector control with speed sensor. (PG option required)
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Stop the inverter output when tuning failure, interruption, or any fault as a result of tuning is
Tuning error er7
detected during tuning for motor constant.
RS-485
When the connection port of the keypad connected via RS-485 communication port to detect a
communications error er8
communication error, the inverter is stopped and displays an error.
(port 1)
Speed mismatch or
Stop the inverter output when the speed deviation excesses the specified value (difference
excessive speed ere
between speed command and feedback).
deviation *4 to *7
Data save error upon When the undervoltage protection function works, an alarm is displayed if the data is not
erf
undervoltage properly saved.
RS-485
Stop the inverter output detecting the communication error between the inverter main unit and
communications error erp
a mate when the RS-485 connection port of the touch panel is used to configure the network.
(port 2)
Stop the inverter output detecting the LSI abnormality of the print board for power supply
Hardware error erh
which is mainly caused by noise.
Mock alarm Simulated alarm is output by the keypad operation. err
PID feedback wire Stop the inverter output detecting a breaking when the input current is allocated to the PID
cof
break control feedback. (Select valid/invalid.)
Alarm relay output The relay signal is output when the inverter stops upon an alarm.
(for any fault) key or digital input signal RST is used to reset the alarm stop state.
The "light-alarm" display is indicated when alarm or warning matters set as minor troubles
Protection
*4 Available under V/f control with speed sensor. (PG option required)
*5 Available under dynamic torque vector control with speed sensor. (PG option required)
*6 Available under vector control without speed sensor.
*7 Available under vector control with speed sensor. (PG option required)
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2.3 Common Specifications
Shall be free from corrosive gases, flammable gases, oil mist, dusts, and direct sunlight.
Installation location
(Pollution degree 2 (IEC60664-1)). Indoor use only.
Surrounding -10 to +50C (14 to 122 F)
Chap. 2
temperature (-10 to +40C (14 to 104 F) when installed side-by-side without clearance (40 HP or below))
Relative humidity 5 to 95% RH (without condensation)
Altitude Lower than 3,300 ft (1,000 m)
Environment
SPECIFICATIONS
0.12 inch (3 mm): 2 to less than 9 Hz, 9.8m/s2: 9 to less than 20 Hz
2 m/ s2: 20 to less than 55 Hz, 1m/ s2: 55 to less than 200 Hz
Vibration
230V 125 HP, 460 V 150 HP or above
0.12 inch (3 mm): 2 to less than 9 Hz
2 m/s2: 9 to less than 55 Hz, 1 m/s2: 55 to less than 200 Hz
Storage temperature -25 to +65C (-13 to +149F)
Storage humidity 5 to 95% RH (without condensation)
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2.4 Terminal Specifications
2.4.1 Terminal functions
Main circuit and analog input terminals
Classifi-
cation
R1, T1 Auxiliary Normally, no need to use these terminals. Use these terminals for an auxiliary
power input for power input of the fans in a power system using a power regenerative PWM
the fans converter.
(For 230 V series of inverters with 60 HP and 460 V series with 125 HP or above)
G Grounding for Grounding terminals for the inverters chassis (or case) and motor. Earth one of
inverter and the terminals and connect the grounding terminal of the motor. Inverters provide a
motor pair of grounding terminals that function equivalently.
[13] Power supply Power supply (+10 VDC) for an external frequency command potentiometer
for the (Variable resistor: 1 to 5k )
potentiometer The potentiometer of 1/2 W rating or more should be connected.
[12] Analog setting (1) The frequency is commanded according to the external voltage input.
voltage input 0 to 10 VDC/0 to 100% (Normal operation)
Analog input
2-20
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2.4 Terminal Specifications
Classifi-
cation Symbol Name Functions
Chap. 2
[C1] Analog (1) The frequency is commanded according to the external current input.
setting 4 to 20 mA DC/0 to 100% (Normal operation)
current input 20 to 4 mA DC/0 to 100 % (Inverse operation)
(2) In addition to frequency setting, PID command, PID feedback signal, auxiliary
SPECIFICATIONS
frequency command setting, ratio setting, torque limiter level setting, or analog
input monitor can be assigned to this terminal.
(3) Hardware specifications
Input impedance: 250
The maximum input is +30 mA DC, however, the current larger than +20 mA
DC is handled as +20 mA DC.
PTC/NTC (1) Connects PTC (Positive Temperature
thermistor Coefficient)/NTC (Negative
input Temperature Coefficient) thermistor
for motor protection. Ensure that the
slide switch SW5 on the control PCB
is turned to the PTC/NTC position
(see Section 2.4.2 "Setting up the
slide switches").
The figure shown at the right
illustrates the internal circuit diagram
where SW5 (switching the input of
terminal [C1] between C1 and Figure 2.1 Internal Circuit Diagram
PTC/NTC) is turned to the PTC/NTC (SW5 Selecting PTC/NTC)
position. For details on SW5, refer to
Analog input
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Classifi-
cation Symbol Name Functions
- When the inverter is connected to an external device outputting the analog signal, the external
device may malfunction due to electric noise generated by the inverter. If this happens, according
to the circumstances, connect a ferrite core (a toroidal core or equivalent) to the device outputting
the analog signal or connect a capacitor having the good cut-off characteristics for high frequency
between control signal wires as shown in Figure 2.3.
- Do not apply a voltage of +7.5 VDC or higher to terminal [C1]. Doing so could damage the
internal control circuit.
Figure 2.2 Connection of Shielded Wire Figure 2.3 Example of Electric Noise Reduction
[X1] Digital input 1 (1) Various signals such as "Coast to a stop," "Enable external alarm trip," and
"Select multi-frequency" can be assigned to terminals [X1] to [X7], [FWD] and
[X2] Digital input 2 [REV] by setting function codes E01 to E07, E98, and E99. For details, refer to
Chapter 5, Section 5.4 "Details of Function Codes."
[X3] Digital input 3 (2) Input mode, i.e. SINK/SOURCE, is changeable by using the slide switch SW1.
[X4] Digital input 4 (Refer to Section 2.4.2, "Setting up the slide switches.") The factory default is
SINK.
[X5] Digital input 5 (3) Switches the logic value (1/0) for ON/OFF of the terminals [X1] to [X7],
Digital input
[FWD], and [REV]. If the logic value for ON of the terminal [X1] is 1 in the
[X6] Digital input 6 normal logic system, for example, OFF is 1 in the negative logic system and
vice versa.
[X7] Digital input 7
(4) Digital input terminal [X7] can be defined as a pulse train input terminal with
[FWD] Run forward the function codes.
command Maximum wiring length 66 ft (20 m)
[REV] Run reverse Maximum input pulse 30 kHz: When connected to a pulse generator with open
command collector transistor output
(Needs a pull-up or pull-down resistor. See notes
on page 2-24.)
100 kHz: When connected to a pulse generator with
complementary transistor output
For the settings of the function codes, refer to Chapter 5 "FUNCTION CODES."
(Digital input circuit specifications)
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2.4 Terminal Specifications
Classifi-
cation Symbol Name Functions
Chap. 2
[EN] Enable input (1) This terminal has the Safe Torque Off (STO) function that is compliant with
EN954-1, Category 3. It allows the hardware circuit to stop the inverter's output
transistors and coast the motor to a stop.
(2) This terminal is exclusively used for the source mode input. When it is
SPECIFICATIONS
short-circuited with terminal [PLC], the Enable input is ON (ready for inverter
run); when it is opened, the inverter coasts the motor to a stop. (This terminal is
not interlocked with the slide switch SW1.)
(3) By factory default, terminals [EN] and [PLC] are short-circuited with each other
using a jumper wire, disabling this function. To enable it, be sure to remove the
jumper wire.
For details of connection to this terminal and precautions, refer to FRENIC-MEGA
Instruction Manual, Chapter 9, Section 9.4 "Compliance with EN954-1, Category 3."
<Terminal [EN] circuit specification>
<Control circuit>
[CM]
Digital input
[PLC] PLC signal (1) Connects to PLC output signal power supply.
power Rated voltage: +24 VDC (Allowable range: +22 to +27 VDC), Maximum 100
mA DC
(2) This terminal also supplies a power to the load connected to the transistor output
terminals. Refer to "Transistor output" described later in this table for more.
[CM] Digital input Two common terminals for digital input signals
common These terminals are electrically isolated from the terminals [11]s and [CMY].
Using a relay contact to turn [X1] to [X7], [FWD], and [REV] ON or OFF
Figure 2.5 shows two examples of a circuit that uses a relay contact to turn control signal inputs [X1]
to [X7], [FWD], and [REV] ON or OFF. In circuit (a), the slide switch SW1 is turned to SINK,
whereas in circuit (b) it is turned to SOURCE.
Note: To configure this kind of circuit, use a highly reliable relay.
+24 VDC
SOURCE SOURCE
[X1] to [X7], [X1] to [X7],
[FWD], [REV] Photocoupler [FWD], [REV] Photocoupler
[CM] [CM]
(a) With the switch turned to SINK (b) With the switch turned to SOURCE
Figure 2.5 Circuit Configuration Using a Relay Contact
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Classifi-
cation Symbol Name Functions
Using a programmable logic controller (PLC) to turn [X1] to [X7], [FWD], and [REV] ON or
OFF
Figure 2.6 shows two examples of a circuit that uses a programmable logic controller (PLC) to turn
control signal inputs [X1] to [X7], [FWD], and [REV] ON or OFF. In circuit (a), the slide switch
SW1 is turned to SINK, whereas in circuit (b) it is turned to SOURCE.
In circuit (a) below, short-circuiting or opening the transistor's open collector circuit in the PLC
using an external power supply turns control signals [X1] to [X7], [FWD], and [REV] ON or OFF.
When using this type of circuit, observe the following:
- Connect the + node of the external power supply (which should be isolated from the PLC's
power) to terminal [PLC] of the inverter.
- Do not connect terminal [CM] of the inverter to the common terminal of the PLC.
Programmable Programmable
<Control circuit> logic controller <Control circuit>
logic controller
+24 VDC
+24 VDC
SOURCE SOURCE
[X1] to [X7], [X1] to [X7],
[FWD], [REV] Photocoupler [FWD], [REV] Photocoupler
[CM] [CM]
(a) With the switch turned to SINK (b) With the switch turned to SOURCE
Figure 2.6 Circuit Configuration Using a PLC
For details about the slide switch setting, refer to Section 2.4.2 "Setting up the slide switches."
For inputting a pulse train through the digital input terminal [X7]
Inputting from a pulse generator with an open collector transistor output
Stray capacity on the wiring between the pulse generator and the inverter may disable transmission
of the pulse train. As a countermeasure against this problem, insert a pull-up resistor between the
open collector output signal (terminal [X7]) and the power source terminal (terminal [PLC]) if the
switch selects the SINK mode input; insert a pull-down resistor between the output signal and the
digital common terminal (terminal [CM]) if the switch selects the SOURCE mode input.
A recommended pull-up/down resistor is 1k 2 W. Check if the pulse train is correctly transmitted
because stray capacity is significantly affected by the wire types and wiring conditions.
2-24
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2.4 Terminal Specifications
Classifi-
cation Symbol Name Functions
Chap. 2
[FM1] Analog Both terminals output monitor signals for analog DC voltage (0 to +10 V) or analog
[FM2] monitor DC current (+4 to +20 mA). The output form (VO/IO) for each of [FM1] and [FM2]
can be switched with the slide switches on the control PCB and the function codes, as
listed below.
SPECIFICATIONS
Terminal function is Output form Content is
Terminal
specified by: Analog DC voltage Analog DC current specified by:
Slide switch SW4 VO1 IO1 Function code
[FM1]
Function code F29 0 1 F31
Slide switch SW6 VO2 IO2 Function code
[FM2]
Function code F32 0 1 F35
Analog output
The signal content can be selected from the following with function codes F31 and
F35.
Output frequency Output current Output voltage
Output torque Load factor Input power
PID feedback amount Speed (PG feedback value) DC link bus voltage
Universal AO Motor output Calibration
PID command PID output, etc.
* Input impedance of the external device: Min. 5k (at 0 to 10 VDC output)
(While the terminal is outputting 0 to 10 VDC, it is capable of driving up to two
analog voltmeters with 10 k impedance.)
* Input impedance of the external device: Max. 500 (at 4 to 20 mA DC output)
* Adjustable range of the gain: 0 to 300%
[11] Analog Two common terminals for analog input and output signals.
common These terminals are electrically isolated from terminals [CM] and [CMY].
[Y1] Transistor (1) Various signals such as inverter running, speed/freq. arrival and overload early
output 1 warning can be assigned to any terminals, [Y1] to [Y4] by setting function code
E20 to E24. Refer to Chapter 5, Section 5.4 "Details of Function Codes" for
[Y2] Transistor details.
output 2 (2) Switches the logic value (1/0) for ON/OFF of the terminals between [Y1] to
[Y4], and [CMY]. If the logic value for ON between [Y1] to [Y4] and [CMY] is
1 in the normal logic system, for example, OFF is 1 in the negative logic system
and vice versa.
[Y3] Transistor (Transistor output circuit specification)
output 3 <Control circuit>
Photocoupler Item Max.
Transistor output
Current
Operation ON level 2V
[Y1]
to voltage OFF level 27 V
[Y4]
Voltage
31 to 35 V Maximum current at ON 50 mA
[CMY]
Leakage current at OFF 0.1 mA
Figure 2.8 shows examples of connection between the control circuit and a PLC.
[Y4] Transistor - When a transistor output drives a control relay, connect a surge-absorbing
output 4 diode across relays coil terminals.
- When any equipment or device connected to the transistor output needs to
be supplied with DC power, feed the power (+24 VDC: allowable range:
+22 to +27 VDC, 100 mA max.) through the [PLC] terminal. Short-circuit
between the terminals [CMY] and [CM] in this case.
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Classifi-
cation Symbol Name Functions
+24 VDC
[Y1]
to SINK input [Y1]
[Y4] to
[Y4]
31 to
35 V 31 to
+24 VDC
[CMY] 35 V
[CMY] SOURCE input
C0
[Y5A/C] General (1) A general-purpose relay contact output usable as well as the function of the
purpose transistor output terminal [Y1], [Y2], [Y3] or [Y4].
relay output Contact rating: 250 VAC 0.3 A, cos = 0.3, 48 VDC, 0.5 A
(2) Switching of the normal/negative logic output is applicable to the following two
contact output modes: "Active ON" (Terminals [Y5A] and [Y5C] are closed
(excited) if the signal is active.) and "Active OFF" (Terminals [Y5A] and [Y5C]
are opened (non-excited) if the signal is active while they are normally closed.).
Relay output
[30A/B/C] Alarm relay (1) Outputs a contact signal (SPDT) when a protective function has been activated to
output stop the motor.
(for any Contact rating: 250 VAC 0.3 A, cos = 0.3, 48 VDC, 0.5 A
error)
(2) Any one of output signals assigned to terminals [Y1] to [Y4] can also be assigned
to this relay contact to use it for signal output.
(3) Switching of the normal/negative logic output is applicable to the following two
contact output modes: "Active ON" (Terminals [30A] and [30C] are closed
(excited) if the signal is active.) and "Active OFF" (Terminals [30A] and [30C]
are opened (non-excited) if the signal is active while they are normally closed.).
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2.4 Terminal Specifications
Classifi-
cation Symbol Name Functions
Chap. 2
[DX+]/ RS-485 A communications port transmits data through the RS-485 multipoint protocol
[DX-]/ communications between the inverter and a computer or other equipment such as a PLC.
[SD] port 2 (For setting of the terminating resistor, refer to Section 2.4.2 "Setting up the slide
(Terminals on switches.")
SPECIFICATIONS
control PCB)
RJ-45 RS-485 (1) Used to connect the inverter with the keypad. The inverter supplies the power
connector communications to the keypad through the pins specified below. The extension cable for
for the port 1 remote operation also uses wires connected to these pins for supplying the
keypad (Standard RJ-45 keypad power.
connector) (2) Remove the keypad from the standard RJ-45 connector and connect the
RS-485 communications cable to control the inverter through the PC or PLC
(Programmable Logic Controller). For setting of the terminating resistor, refer
to Section 2.4.2 "Setting up the slide switches."
Communication
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Wiring for control circuit terminals
For FRN125G1S-2U, FRN150G1S-2U and FRN250G1S-4U to FRN1000G1S-4U
(1) As shown in Figure 2.10, route the control circuit wires along the left side panel to the outside of the
inverter.
(2) Secure those wires to the wiring support, using a cable tie (e.g., Insulok) with 0.15 inch (3.8 mm) or
less in width and 0.059 inch (1.5 mm) or less in thickness.
Cable tie
Figure 2.10 Wiring Route and Fixing Position for the Control Circuit Wires
- Route the wiring of the control circuit terminals as far from the wiring of the main circuit as
possible. Otherwise electric noise may cause malfunctions.
- Fix the control circuit wires with a cable tie inside the inverter to keep them away from the live
parts of the main circuit (such as the terminal block of the main circuit).
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2.4 Terminal Specifications
Chap. 2
Before changing the switches or touching the control circuit terminal symbol plate, turn OFF the power
and wait at least five minutes for inverters of 40 HP or below, or at least ten minutes for those of 50 HP
or above. Make sure that the LED monitor and charging lamp are turned OFF. Further, make sure, using a
multimeter or a similar instrument, that the DC link bus voltage between the terminals P(+) and N(-) has
SPECIFICATIONS
dropped to the safe level (+25 VDC or below).
An electric shock may result if this warning is not heeded as there may be some residual electric
charge in the DC bus capacitor even after the power has been turned OFF.
Switching the slide switches located on the control PCB allows you to customize the operation mode of the
analog output terminals, digital I/O terminals, and communications ports. The locations of those switches
are shown in Figure 2.11.
To access the slide switches, remove the front cover so that you can see the control PCB. For inverters of
50 HP or above, open also the keypad enclosure.
For details on how to remove the front cover and how to open and close the keypad enclosure, refer
to FRENIC-MEGA Instruction Manual, Section 2.3.1 "Removing and mounting the front cover and
the wiring guide."
Table 2.1 lists function of each slide switch.
Table 2.1 Function of Each Slide Switch
Switch Function
Switches the service mode of the digital input terminals between SINK and SOURCE.
This switches the input mode of digital input terminals [X1] to [X7], [FWD] and [REV] to
SW1
be used as the SINK or SOURCE mode.
The factory default is SINK.
Switches the terminating resistor of RS-485 communications port on the inverter ON and OFF.
(RS-485 communications port 2, on the control PCB)
SW2
If the inverter is connected to the RS-485 communications network as a terminating device,
turn SW2 to ON.
Switches the terminating resistor of RS-485 communications port on the inverter ON and OFF.
(RS-485 communications port 1, for connecting the keypad)
SW3 To connect a keypad to the inverter, turn SW3 to OFF. (Factory default)
If the inverter is connected to the RS-485 communications network as a terminating device,
turn SW3 to ON.
Switches the output form of analog output terminals [FM1] and [FM2] between voltage and
current.
When changing the setting of SW4 and SW6, also change the data of function codes F29 and
F32, respectively.
SW4/SW6 [FM1] [FM2]
Output form SW4 F29 data SW6 F32 data
Voltage output (Factory default) VO1 0 VO2 0
Current output IO1 1 IO2 1
Switches the property of the analog input terminal [C1] between analog setting current input,
PTC thermistor input, and NTC thermistor input.
When changing this switch setting, also change the data of function code H26.
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Figure 2.11 shows the location of slide switches on the control PCB for the input/output terminal
configuration.
---
ON IO1/IO2 PTC/NTC
To move a switch slider, use a tool with a narrow tip (e.g., a tip of tweezers). Be careful not to
touch other electronic parts, etc. If the slider is in an ambiguous position, the circuit is unclear
whether it is turned ON or OFF and the digital input remains in an undefined state. Be sure to
place the slider so that it contacts either side of the switch.
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2.4 Terminal Specifications
Chap. 2
The tables and figures given below show the screw specifications and wire sizes. Note that the terminal
arrangements differ depending on the inverter types. In each of the figures, two grounding terminals ( G)
are not exclusive to the power supply wiring (primary circuit) or motor wiring (secondary circuit).
SPECIFICATIONS
Use crimp terminals covered with an insulation sheath or with an insulation tube.
The recommended wires for main circuit terminals are selected according to the sizes conforming to
UL508C.
Table 2.2 (1) Screw Specifications
Inverter type Screw specifications
Auxiliary control Auxiliary fan
Main circuit Grounding power input power input
terminals terminals terminals terminals
Three-phase Three-phase Refer to:
[R0, T0] [R1, T1]
230 V 460 V
Tightening Tightening Tightening Tightening
Screw Screw Screw Screw
torque torque torque torque
size size size size
lb-in (Nm) lb-in (Nm) lb-in (Nm) lb-in (Nm)
FRNF50G1S-2U FRNF50G1S-4U
Figure A M3.5 10.6 (1.2) M3.5 10.6 (1.2) -- --
FRN001G1S-2U FRN001G1S-4U
FRN002G1S-2U FRN002G1S-4U
FRN003G1S-2U FRN003G1S-4U Figure B M4 15.9 (1.8) M4 15.9 (1.8)
FRN005G1S-2U FRN005G1S-4U
FRN007G1 -2U FRN007G1 -4U
FRN010G1 -2U FRN010G1 -4U
Figure C M5 31.0 (3.5) M5 31.0 (3.5)
FRN015G1 -2U FRN015G1 -4U
-- --
FRN020G1 -2U FRN020G1 -4U
FRN025G1 -2U FRN025G1 -4U
FRN030G1 -2U FRN030G1 -4U Figure D M6 51.3 (5.8) M6 51.3 (5.8)
FRN040G1 -2U FRN040G1 -4U
FRN050G1 -4U
FRN060G1 -4U
FRN050G1 -2U Figure E M8 119 (13.5)
FRN075G1 -4U
FRN100G1 -4U
FRN060G1 -2U M8 119 (13.5)
FRN075G1 -2U FRN125G1S-4U Figure F M3.5 10.6 (1.2)
FRN100G1 -2U M10 239 (27)
-- FRN150G1S-4U
Figure G
-- FRN200G1S-4U
FRN125G1S-2U -- Figure M
-- FRN250G1S-4U
Figure H
-- FRN300G1S-4U
M3.5 10.6 (1.2)
FRN350G1S-4U
FRN150G1S-2U Figure I
FRN450G1S-4U
-- FRN500G1S-4U M12 425 (48) M10 239 (27)
Figure J
-- FRN600G1S-4U
-- FRN700G1S-4U
Figure K
-- FRN800G1S-4U
-- FRN900G1S-4U
Figure L
-- FRN1000G1S-4U
Note: A box ( ) in the above table replaces S or H depending on the enclosure.
When the inverter power is ON, a high voltage is applied to the following terminals.
Main circuit terminals: L1/R, L2/S, L3/T, P1, P(+), N(-), DB, U, V, W, R0, T0, R1, T1, AUX-contact (30A, 30B,
30C, Y5A, Y5C)
Insulation level
Main circuit Enclosure : Basic insulation (Overvoltage category III, Pollution degree 2)
Main circuit Control circuit : Reinforced insulation (Overvoltage category III, Pollution degree 2)
Relay output Control circuit : Reinforced insulation (Overvoltage category II, Pollution degree 2)
An electric shock may occur.
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Unit: inch (mm)
* Refer to
Section
2.4.4 (9).
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2.4 Terminal Specifications
Chap. 2
voltage L3/T [ G] [P1, P(+)]
[P(+), DB]
FRNF50G1S-2U -- FRNF50G1S-2U
14 (2.1)
FRN001G1S-2U -- FRN001G1S-2U
FRN002G1S-2U -- 14 (2.1) 14 (2.1) 14 (2.1)
FRN002G1S-2U 12 (3.3)
SPECIFICATIONS
FRN003G1S-2U -- FRN003G1S-2U
FRN005G1S-2U -- FRN005G1S-2U 10 (5.3) 12 (3.3) 10 (5.3)
10 (5.3)
FRN007G1 -2U -- FRN007G1 -2U
-- -- FRN010G1 -2U
8 (8.4) 8 (8.4) 10 (5.3)
FRN010G1 -2U -- -- 8 (8.4)
-- -- FRN015G1 -2U 8 (8.4)
Single- FRN015G1 -2U -- FRN020G1 -2U 6 (13.3) 4 (21.2)
phase/ FRN020G1 -2U -- FRN025G1 -2U 4 (21.2) 6 (13.3) 3 (26.7)
Three- FRN025G1 -2U -- FRN030G1 -2U 3 (26.7) 6 (13.3) 4 (21.2) 2 (33.6)
phase FRN030G1 -2U -- FRN040G1 -2U 2 (33.6) 3 (26.7) 1 (42.4)
230V FRN040G1 -2U -- -- 2 (33.6)
2/0 (67.4) 4 (21.2) 2/0 (67.4)
-- -- FRN050G1 -2U 1 (42.4)
FRN050G1 -2U -- -- 1/0 (53.5)
3/0 (85) 4/0 (107.2)
-- -- FRN060G1 -2U 3 (26.7)
FRN060G1 -2U -- FRN075G1 -2U 4/0 (107.2) 4/0 (107.2) 250 (127)
-- --
FRN075G1 -2U FRN100G1 -2U 2/0 (67.4) 2
2 (33.6) 350 (177)
FRN100G1 -2U -- FRN125G1S-2U 3/0 (85) 2 3/0 (85) 2
FRN125G1S-2U -- FRN150G1S-2U 4/0 (107.2) 2 1 (42.4) 4/0 (107.2) 2 500 (253)
FRN150G1S-2U -- -- 300 (152) 2 1/0 (53.5) 300 (152) 2 4/0 (107.2) 2
FRNF05G1S-4U -- FRNF05G1S-4U
FRN001G1S-4U -- FRN001G1S-4U
14 (2.1)
FRN002G1S-4U -- FRN002G1S-4U 14 (2.1) 14 (2.1) 14 (2.1)
FRN003G1S-4U -- FRN003G1S-4U
FRN005G1S-4U -- FRN005G1S-4U 12 (3.3)
FRN007G1 -4U -- FRN007G1 -4U
12 (3.3) 12 (3.3)
-- -- FRN010G1 -4U 12 (3.3)
FRN010G1 -4U -- FRN015G1 -4U 10 (5.3) 10 (5.3) 10 (5.3) 10 (5.3)
FRN015G1 -4U -- --
10 (5.3)
-- -- FRN020G1 -4U 8 (8.4)
-- 8 (8.4)
FRN020G1 -4U -- 8 (8.4)
-- -- FRN025G1 -4U
8 (8.4)
FRN025G1 -4U -- FRN030G1 -4U 6 (13.3)
6 (13.3) 6 (13.3)
FRN030G1 -4U -- FRN040G1 -4U
FRN040G1 -4U -- --
4 (21.2) 4 (21.2)
-- -- FRN050G1 -4U
FRN050G1 -4U -- FRN060G1 -4U 3 (26.7) 6 (13.3) 2 (33.6)
Single- FRN060G1 -4U 2 (33.6)
-- FRN075G1 -4U 2 (33.6) 1 (42.4)
phase/ FRN075G1 -4U -- FRN100G1 -4U
Three- FRN100G1 -4U -- 1/0 (53.5)
-- 1/0 (53.5) 1/0 (53.5)
phase 4 (21.2)
-- -- FRN125G1S-4U
460V 2/0 (67.4) 4/0 (107.2)
FRN125G1S-4U -- FRN150G1S-4U 3/0 (85)
FRN150G1S-4U FRN150G1S-4U FRN200G1S-4U 1/0 (53.5) 4/0 (107.2)
1/0 (53.5) 3 (26.7)
FRN200G1S-4U FRN200G1S-4U FRN250G1S-4U 2 (33.6) 250 (127)
FRN250G1S-4U FRN250G1S-4U FRN300G1S-4U 3/0 (85) 2 2 (33.6) 3/0 (85) 2 350 (177)
FRN300G1S-4U FRN300G1S-4U FRN350G1S-4U 4/0 (107.2) 2 1 (42.4) 250 (127) 2 600 (304)
FRN350G1S-4U FRN350G1S-4U FRN450G1S-4U 250 (127) 2 300 (152) 2 4/0 (107.2) 2 --
1/0 (53.5)
-- FRN450G1S-4U -- 300 (152) 2 350 (177) 2 250 (127) 2
FRN450G1S-4U -- -- 400 (203) 2 400 (203) 2
300 (152) 2
-- -- FRN500G1S-4U 250 (127) 2 2/0 (67.4) 300 (152) 2
-- FRN500G1S-4U FRN600G1S-4U 300 (152) 2 350 (177) 2 350 (177) 2
FRN500G1S-4U FRN600G1S-4U FRN700G1S-4U 400 (203) 2 400 (203) 2 400 (203) 2
3/0 (85)
FRN600G1S-4U FRN700G1S-4U FRN800G1S-4U 500 (253) 2 500 (253) 2 500 (253) 2
FRN700G1S-4U FRN800G1S-4U -- 600 (304) 2 600 (304) 2 300 (152) 3
4/0 (107.2)
FRN800G1S-4U -- FRN900G1S-4U 350 (177) 3 400 (203) 3 400 (203) 3
FRN900G1S-4U -- FRN1000G1S-4U 500 (253) 3 250 (127) 600 (304) 3 600 (304) 3
FRN1000G1S-4U -- -- 600 (304) 3 350 (177) 500 (253) 4 400 (203) 4
Note: A box ( ) in the above table replaces S or H depending on the enclosure.
The wire sizes above are specified for 75 C (167 F) Cu wire.
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Recommended wire size
Terminals common to all inverters Remarks
AWG (mm2)
Auxiliary control power input terminals
2 HP or above
[R0] and [T0]
14 (2.1)
Auxiliary fan power input terminals 230 V series with 60 HP or above and
[R1] and [T1] 460 V series with 125 HP or above
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2.4 Terminal Specifications
(7) Use the wiring guide to separate wiring. For inverters of 5 HP or below, the wiring guide separates the
main circuit wires and the control circuit wires. For those of 7.5 to 40 HP, it separates the upper and
lower main circuit wires, and control circuit wires. Be careful about the wiring order.
Chap. 2
SPECIFICATIONS
e.g. FRN005G1S-4U e.g. FRN020G1S-4U
(8) In some types of inverters, the wires from the main circuit terminal block cannot be routed straight
into the terminal. Route such wires as shown below so that the front cover can be reinstalled.
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(9) For inverters of 900 and 1000 HP, two L2/S input terminals are arranged vertically to the terminal
block. When connecting wires to these terminals, use the bolts, washers and nuts that come with the
inverter, as shown below.
When wiring the inverter to the power source, insert a recommended molded case circuit breaker (MCCB)
or residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) (with
overcurrent protection) in the path of each pair of power lines to inverters. Use the recommended devices
within the recommended current capacity.
Be sure to use wires in the specified size.
Tighten terminals with specified torque.
Otherwise, a fire could occur.
When there is more than one combination of an inverter and motor, do not use a multiconductor cable for
the purpose of running the leads together.
Do not connect a surge killer to the inverter's output (secondary) circuit.
Doing so could cause a fire.
Ground the inverter in compliance with the national or local electric code.
Be sure to ground the inverter's grounding terminals G.
Otherwise, an electric shock or fire could occur.
Qualified electricians should carry out wiring.
Be sure to perform wiring after turning the power OFF.
Otherwise, electric shock could occur.
Be sure to perform wiring after installing the inverter unit.
Otherwise, electric shock or injuries could occur.
Ensure that the number of input phases and the rated voltage of the product match the number of phases
and the voltage of the AC power supply to which the product is to be connected.
Otherwise, a fire or an accident could occur.
Do not connect the power source wires to inverter output terminals (U, V, and W).
Doing so could cause fire or an accident.
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2.5 Operating Environment and Storage Environment
Chap. 2
Install the inverter in an environment that satisfies the requirements listed in Table 2.3.
Table 2.3 Environmental Requirements
SPECIFICATIONS
Item Specifications
Site location Indoors
Surrounding/ambient
-10 to +50 C (14 to 122 F) (Note 1)
temperature
Relative humidity 5 to 95% (No condensation)
Atmosphere The inverter must not be exposed to dust, direct sunlight, corrosive gases,
flammable gases, oil mist, vapor or water drops.
Pollution degree 2 (IEC60664-1) (Note 2)
The atmosphere can contain a small amount of salt.
(0.01 mg/cm2 or less per year)
The inverter must not be subjected to sudden changes in temperature that will
cause condensation to form.
Altitude 3300 ft (1000 m) max. (Note 3)
Atmospheric pressure 86 to 106 kPa
Vibration Inverters of Inverters of
100 HP or below (230 V series) 125 HP or above (230 V series)
125 HP or below (460 V series) 150 HP or above (460 V series)
0.12 inch (3 mm) : 2 to less than 9 Hz 0.12 inch (3 mm) : 2 to less than 9 Hz
(Max. amplitude) (Max. amplitude)
9.8 m/s2 : 9 to less than 20 Hz 2 m/s2 : 9 to less than 55 Hz
2 m/s2 : 20 to less than 55 Hz 1 m/s2 : 55 to less than 200 Hz
1 m/s2 : 55 to less than 200 Hz
(Note 1) When inverters (40 HP or below) are mounted side-by-side without any clearance between them, the
surrounding temperature should be within the range from -10 to +40 C (14 to 104 F). This
specification also applies to the inverters (40 HP) equipped with a NEMA1 kit.
(Note 2) Do not install the inverter in an environment where it may be exposed to lint, cotton waste or moist
dust or dirt which will clog the heat sink of the inverter. If the inverter is to be used in such an
environment, install it in a dustproof panel.
(Note 3) If you use the inverter in an altitude above 3300 ft (1000 m), you should apply an output current
derating factor as listed in Table 2.4.
Table 2.4 Output Current Derating Factor in Relation to Altitude
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2.5.2 Storage environment
2.5.2.1 Temporary storage
Store the inverter in an environment that satisfies the requirements listed below.
Table 2.5 Storage and Transport Environments
Item Specifications
Storage
-25 to +70 C (-13 to +158 F)
temperature *1 Places not subjected to abrupt temperature changes or
Relative condensation or freezing
5 to 95% *2
humidity
The inverter must not be exposed to dust, direct sunlight, corrosive or flammable gases, oil
Atmosphere mist, vapor, water drops or vibration. The atmosphere must contain only a low level of salt.
(0.01 mg/cm2 or less per year)
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2.6 Precautions for Using Inverters
Chap. 2
This section provides precautions in introducing inverters, e.g. precautions for installation environment,
power supply lines, wiring, and connection to peripheral equipment. Be sure to observe those precautions.
SPECIFICATIONS
Installation environment
Install the inverter in an environment that satisfies the requirements listed in Table 2.3 in Section 2.5.1.
Fuji Electric strongly recommends installing inverters in a panel for safety reasons, in particular, when
installing the ones whose enclosure rating is IP00.
When installing the inverter in a place out of the specified environmental requirements, it is necessary to
derate the inverter or consider the panel engineering suitable for the special environment or the panel
installation location. For details, refer to the Fuji Electric technical information "Engineering Design of
Panels" or consult your Fuji Electric representative.
The special environments listed below require using the specially designed panel or considering the panel
installation location
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Environments Possible problems Sample measures Applications
Vibration or shock If a large vibration or shock - Insert shock-absorbing materials Installation of an inverter
exceeding the exceeding the specified level between the mounting base of panel on a carrier or
specified level is applied to the inverter, for the inverter and the panel for safe self-propelled machine.
example, due to a carrier mounting. Ventilating fan at a
running on seam joints of construction site or a press
rails or blasting at a machine.
construction site, the inverter
structure gets damaged.
Fumigation for Halogen compounds such as - When exporting an inverter built Exporting.
export packaging methyl bromide used in in a panel or equipment, pack
fumigation corrodes some them in a previously fumigated
parts inside the inverter. wooden crate. When packing an
inverter alone for export, use a
laminated veneer lumber (LVL).
Wiring precautions
(1) Route the wiring of the control circuit terminals as far from the wiring of the main circuit as possible.
Otherwise electric noise may cause malfunctions.
(2) Fix the control circuit wires inside the inverter to keep them away from the live parts of the main
circuit (such as the terminal block of the main circuit).
(3) If more than one motor is to be connected to a single inverter, the wiring length should be the sum of
the length of the wires to the motors.
(4) Drive output terminals (U, V, W)
1) Connect these terminals to a 3-phase motor in the correct phase sequence. If the direction of motor
rotation is incorrect, exchange any two of the U, V, and W phases.
2) Do not connect a power factor correction capacitor or surge absorber to the inverter output.
3) If the cable from the inverter to the motor is very long, a high-frequency current may be generated
by stray capacitance between the cables and result in an overcurrent trip of the inverter, an
increase in leakage current, or a reduction in current indication precision.
When a motor is driven by a PWM-type inverter, the motor terminals may be subject to surge voltage
generated by inverter element switching. If the motor cable (with 460 V series motors, in particular) is
particularly long, surge voltage will deteriorate motor insulation. To prevent this, use the following
guidelines:
Inverter 7.5 HP and larger
Motor Insulation Level 1000 V 1300 V 1600 V
460 VAC Input Voltage 66 ft (20 m) 328 ft (100 m) 1312 ft (400 m)*
230 VAC Input Voltage 1312 ft (400 m)* 1312 ft (400 m)* 1312 ft (400 m)*
When a motor protective thermal O/L relay is inserted between the inverter and the
motor, the thermal O/L relay may malfunction (particularly in the 460 V series), even
when the cable length is 165 ft (50 m) or less. To correct, insert a filter or reduce the
carrier frequency. (Use function code F26 "Motor sound".)
For the vector control mode, wiring length is 328 ft (100 m) or less.
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2.6 Precautions for Using Inverters
(5) When an output circuit filter is inserted in the secondary circuit or the wiring between the inverter and
the motor is long, a voltage loss occurs due to reactance of the filter or wiring so that the insufficient
voltage may cause output current oscillation or a lack of motor output torque. To avoid it, select the
constant torque load by setting the function code F37 (Load Selection/Auto Torque Boost/Auto
Chap. 2
Energy Saving Operation 1) to "1" and keep the inverter output voltage at a higher level by
configuring H50/H52 (Non-linear V/f Pattern, Frequency) and H51/H53 (Non-linear V/f Pattern,
Voltage).
SPECIFICATIONS
Precautions for connection of peripheral equipment
(1) Phase-advancing capacitors for power factor correction
Do not mount a phase-advancing capacitor for power factor correction in the inverter's input
(primary) or output (secondary) circuit. Mounting it in the input (primary) circuit takes no effect. To
correct the inverter power factor, use an optional DC reactor (DCR). Mounting it in the output
(secondary) circuit causes an overcurrent trip, disabling operation.
An overvoltage trip that occurs when the inverter is stopped or running with a light load is assumed to
be due to surge current generated by open/close of phase-advancing capacitors in the power system.
An optional DC/AC reactor (DCR/ACR) is recommended as a measure to be taken at the inverter
side.
Input current to an inverter contains a harmonic component that may affect other motors and
phase-advancing capacitors on the same power supply line. If the harmonic component causes any
problems, connect an optional DCR/ACR to the inverter. In some cases, it is necessary to insert a
reactor in series with the phase-advancing capacitors.
(2) Power supply lines (Application of a DC/AC reactor)
Use an optional DC reactor (DCR) when the capacity of the power supply transformer is 500 kVA or
more and is 10 times or more the inverter rated capacity or when there are thyristor-driven loads. If no
DCR is used, the percentage-reactance of the power supply decreases, and harmonic components and
their peak levels increase. These factors may break rectifiers or capacitors in the converter section of
the inverter, or decrease the capacitance of the capacitors.
If the input voltage unbalance rate is 2% to 3%, use an optional AC reactor (ACR).
Max voltag e (V) - Min voltag e (V)
Voltage unbalance (%) = 67 (IEC 61800 - 3)
Three - phase average voltage (V)
(3) DC reactor (DCR) for correcting the inverter input power factor (for suppressing harmonics)
To correct the inverter input power factor (to suppress harmonics), use an optional DCR. Using a
DCR increases the reactance of inverters power source so as to decrease harmonic components on
the power source lines and correct the power factor of the inverter.
DCR models Input power factor Remarks
DCR2/4- / A/ B Approx. 90% to 95% The last letter identifies the capacitance.
Exclusively designed for inverters of 50 HP or
DCR2/4- C Approx. 86% to 90%
above.
(4) PWM converter for correcting the inverter input power factor
Using a PWM converter (High power-factor, regenerative PWM converter, RHC series) corrects the
inverter power factor up to nearly 100%. When combining an inverter with a PWM converter, disable
the main power down detection by setting the function code H72 to "0." If the main power loss
detection is enabled (H72 = 1 by factory default), the inverter interprets the main power as being shut
down, ignoring an entry of a run command.
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(5) Molded case circuit breaker (MCCB) or residual-current-operated protective device (RCD)/earth
leakage circuit breaker (ELCB)
Install a recommended MCCB or RCD/ELCB (with overcurrent protection) in the primary circuit of
the inverter to protect the wiring. Since using an MCCB or RCD/ELCB with a lager capacity than
recommended ones breaks the protective coordination of the power supply system, be sure to select
recommended ones. Also select ones with short-circuit breaking capacity suitable for the power
source impedance.
If no zero-phase current (earth leakage current) detective device such as a ground-fault relay is installed in
the upstream power supply line in order to avoid the entire power supply system's shutdown undesirable to
factory operation, install a residual-current-operated protective device (RCD)/earth leakage circuit breaker
(ELCB) individually to inverters to break the individual inverter power supply lines only.
Otherwise, a fire could occur.
From the system's safety point of view, it is recommended to employ such a sequence that
shuts down the magnetic contactor (MC) in the inverter input circuit with an alarm output
signal ALM issued on inverter's programmable output terminals. The sequence minimizes the
secondary damage even if the inverter breaks.
When the sequence is employed, connecting the MC's primary power line to the inverter's
auxiliary control power input makes it possible to monitor the inverter's alarm status on the
keypad.
The breakdown of a braking unit or misconnection of an external braking resistor may trigger
that of the inverter's internal parts (e.g., charging resistor). To avoid such a breakdown
linkage, introduce an MC and configure a sequence that shuts down the MC if a DC link
voltage establishment signal is not issued within three seconds after the MC is switched on.
For the braking transistor built-in type of inverters, assign a transistor error output signal
DBAL on inverter's programmable output terminals to switch off the MC in the input circuit.
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2.6 Precautions for Using Inverters
Noise reduction
If noise generated from the inverter affects other devices, or that generated from peripheral equipment
causes the inverter to malfunction, follow the basic measures outlined below.
Chap. 2
(1) If noise generated from the inverter affects the other devices through power wires or grounding wires:
- Isolate the grounding terminals of the inverter from those of the other devices.
- Connect a noise filter to the inverter power wires.
SPECIFICATIONS
- Isolate the power system of the other devices from that of the inverter with an insulated
transformer.
- Decrease the inverter's carrier frequency (F26).
(2) If induction or radio noise generated from the inverter affects other devices:
- Isolate the main circuit wires from the control circuit wires and other device wires.
- Put the main circuit wires through a metal conduit pipe, and connect the pipe to the ground near the
inverter.
- Install the inverter into the metal panel and connect the whole panel to the ground.
- Connect a noise filter to the inverter's power wires.
- Decrease the inverter's carrier frequency (F26).
(3) When implementing measures against noise generated from peripheral equipment:
- For inverter's control signal wires, use twisted or shielded-twisted wires. When using
shielded-twisted wires, connect the shield of the shielded wires to the common terminals of the
control circuit.
- Connect a surge absorber in parallel with magnetic contactor's coils or other solenoids (if any).
Leakage current
A high frequency current component generated by insulated gate bipolar transistors (IGBTs) switching
on/off inside the inverter becomes leakage current through stray capacitance of inverter input and output
wires or a motor. If any of the problems listed below occurs, take an appropriate measure against them.
Problem Measures
An earth leakage circuit 1) Decrease the carrier frequency.
breaker* that is connected to 2) Make the wires between the inverter and motor shorter.
the input (primary) side has 3) Use an earth leakage circuit breaker with lower sensitivity than the one
tripped. currently used.
* With overcurrent protection 4) Use an earth leakage circuit breaker that features measures against the
high frequency current component (Fuji SG and EG series).
An external thermal relay was 1) Decrease the carrier frequency.
activated. 2) Increase the setting current of the thermal relay.
3) Use the electronic thermal overload protection built in the inverter,
instead of the external thermal relay.
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2.6.2 Precautions in running inverters
Precautions for running inverters to drive motors or motor-driven machinery are described below.
Motor temperature
When an inverter is used to run a general-purpose motor, the motor temperature becomes higher than
when it is operated with a commercial power supply. In the low-speed range, the motor cooling effect will
be weakened, so decrease the output torque of the motor when running the inverter in the low-speed range.
Motor noise
When a general-purpose motor is driven by an inverter, the noise level is higher than that when it is driven
by a commercial power supply. To reduce noise, raise carrier frequency of the inverter. Operation at 60 Hz
or higher can also result in higher noise level.
Machine vibration
When an inverter-driven motor is mounted to a machine, resonance may be caused by the natural
frequencies of the motor-driven machinery. Driving a 2-pole motor at 60 Hz or higher may cause
abnormal vibration. If it happens, do any of the following:
- Consider the use of a rubber coupling or vibration-proof rubber.
- Use the inverter's jump frequency control feature to skip the resonance frequency zone(s).
- Use the vibration suppression related function codes that may be effective. For details, refer to the
description of H80 in Chapter 5 "FUNCTION CODES."
Explosion-proof motors
When driving an explosion-proof motor with an inverter, use a combination of a motor and an inverter that
has been approved in advance.
Brake motors
For motors equipped with parallel-connected brakes, their power supply for braking must be supplied
from the inverter input (primary) circuit. If the power supply for braking is mistakenly connected to the
inverter's output (secondary) circuit, the brake may not work when the inverter output is shut down. Do not
use inverters for driving motors equipped with series-connected brakes.
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2.6 Precautions for Using Inverters
Geared motors
If the power transmission mechanism uses an oil-lubricated gearbox or speed changer/reducer, then
continuous operation at low speed may cause poor lubrication. Avoid such operation.
Chap. 2
Synchronous motors
It is necessary to take special measures suitable for this motor type. Contact your Fuji Electric
SPECIFICATIONS
representative for details.
Single-phase motors
Single-phase motors are not suitable for inverter-driven variable speed operation.
High-speed motors
If the reference frequency is set to 120 Hz or higher to drive a high-speed motor, test-run the combination
of the inverter and motor beforehand to check it for the safe operation.
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2.7 External Dimensions
2.7.1 Standard Inverter
The diagrams below show external dimensions of the FRENIC-MEGA series of inverters according to the
inverter capacity. (Three-phase 230/460 V series)
Unit: inch [mm]
FRNF50G1S-2U/4U
FRN001G1S-2U/4U
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2.7 External Dimensions
Chap. 2
SPECIFICATIONS
FRN007G1S-2U/4U, FRN010G1S-2U/4U, FRN015G1S-2U/4U, FRN020G1S-2U/4U
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Unit: inch [mm]
FRN025G1S-2U/4U, FRN030G1S-2U/4U, FRN040G1S-2U/4U
FRN050G1S-2U/4U, FRN060G1S-4U
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2.7 External Dimensions
Chap. 2
SPECIFICATIONS
FRN100G1S-4U
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Unit: inch [mm]
FRN075G1S-2U, FRN100G1S-2U, FRN125G1S-4U
FRN125G1S-2U
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2.7 External Dimensions
Chap. 2
SPECIFICATIONS
FRN150G1S-4U, FRN200G1S-4U,
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Unit: inch [mm]
FRN250G1S-4U, FRN300G1S-4U
FRN350G1S-4U, FRN450G1S-4U
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2.7 External Dimensions
Chap. 2
SPECIFICATIONS
FRN700G1S-4U, FRN800G1S-4U
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Unit: inch [mm]
FRN900G1S-4U, FRN1000G1S-4U
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2.7 External Dimensions
Chap. 2
FRN007G1H-2U/4U, FRN010G1H-2U/4U, FRN015G1H-2U/4U, FRN020G1H-2U/4U
SPECIFICATIONS
FRN025G1H-2U/4U, FRN030G1H-2U/4U, FRN040G1H-2U/4U
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Unit: inch [mm]
FRN050G1H-2U/4U, FRN060G1H-4U
FRN060G1H-2U, FRN075G1H-4U
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2.7 External Dimensions
Chap. 2
SPECIFICATIONS
FRN100G1H-4U
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2.7.3 Keypad (TP-G1W-J1)
Unit: inch (mm)
Drill four screw holes and cut a square hole in a panel as specified below.
Location of Screw Holes in Panel (viewed from back) Dimensions of Panel Cutting
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2.8 Connection Diagrams
Chap. 2
2.8.1 Running a standard motor
SINK mode input by factory default
SPECIFICATIONS
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*1 Install a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device
(RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection function) in the primary circuit of the
inverter to protect wiring. Ensure that the circuit breaker capacity is equivalent to or lower than the
recommended capacity.
*2 Install a magnetic contactor (MC) for each inverter to separate the inverter from the power supply, apart from
the MCCB or RCD/ELCB, when necessary.
Connect a surge absorber in parallel when installing a coil such as the MC or solenoid near the inverter.
*3 The R0 and T0 terminals are provided for inverters of 2 HP or above.
To retain an alarm output signal ALM issued on inverter's programmable output terminals by the protective
function or to keep the keypad alive even if the main power has shut down, connect these terminals to the power
supply lines. Without power supply to these terminals, the inverter can run.
*4 Normally no need to be connected. Use these terminals when the inverter is equipped with a high power-factor,
regenerative PWM converter (RHC series).
*5 When connecting an optional DC reactor (DCR), remove the jumper bar from the terminals P1 and P(+).
The FRN100G1S-2/4U and higher types come with a DCR. Be sure to connect the DCR.
Use a DCR when the capacity of the power supply transformer exceeds 500 kVA and is 10 times or more the
inverter rated capacity, or when there are thyristor-driven loads in the same power supply line.
The Inverter with built-in DC reactor has no DCR at this location.
*6 Inverters of 15 HP or below have a built-in braking resistor (DBR) between the terminals P(+) and DB.
When connecting an external braking resistor (DBR), be sure to disconnect the built-in one.
*7 A grounding terminal for a motor. Use this terminal if needed.
*8 For control signal wires, use twisted or shielded-twisted wires. When using shielded-twisted wires, connect the
shield of them to the common terminals of the control circuit. To prevent malfunction due to noise, keep the
control circuit wiring away from the main circuit wiring as far as possible (recommended: 3.9 inches (10 cm) or
more). Never install them in the same wire duct. When crossing the control circuit wiring with the main circuit
wiring, set them at right angles.
*9 The connection diagram shows factory default functions assigned to digital input terminals [X1] to [X7],
[FWD] and [REV], transistor output terminals [Y1] to [Y4], and relay contact output terminals [Y5A/C] and
[30A/B/C].
*10 Switching connectors in the main circuits. For details, refer to " Switching connectors" later in this section.
*11 Slide switches on the control printed circuit board (control PCB). Use these switches to customize the inverter
operations. For details, refer to Section 2.4.2 "Setting up the slide switches."
*12 When using the Enable input function, be sure to remove the jumper wire from terminals [EN] and [PLC]. For
opening and closing the hardware circuit between terminals [EN] and [PLC], use safety components such as
safety relays and safety switches that comply with EN954-1, Category 3 or higher. Be sure to use shielded wires
exclusive to terminals [EN] and [PLC]. (Do not put them together with any other control signal wire in the same
shielded core.) Ground the shielding layer. For details, refer to FRENIC-MEGA Instruction Manual, Chapter 9,
Section 9.4 "Compliance with EN954-1, Category 3."
When not using the Enable input function, keep the terminals between [EN] and [PLC] short-circuited with the
jumper wire (factory default).
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2.8 Connection Diagrams
Chap. 2
SPECIFICATIONS
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*1 Install a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device
(RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection function) in the primary circuit of the
inverter to protect wiring. Ensure that the circuit breaker capacity is equivalent to or lower than the
recommended capacity.
*2 Install a magnetic contactor (MC) for each inverter to separate the inverter from the power supply, apart from
the MCCB or RCD/ELCB, when necessary.
Connect a surge absorber in parallel when installing a coil such as the MC or solenoid near the inverter.
*3 The R0 and T0 terminals are provided for inverters of 2 HP or above.
To retain an alarm output signal ALM issued on inverter's programmable output terminals by the protective
function or to keep the keypad alive even if the main power has shut down, connect these terminals to the power
supply lines. Without power supply to these terminals, the inverter can run.
*4 Normally no need to be connected. Use these terminals when the inverter is equipped with a high power-factor,
regenerative PWM converter (RHC series).
*5 When connecting an optional DC reactor (DCR), remove the jumper bar from the terminals P1 and P(+).
The FRN100G1S-2/4U and higher types come with a DCR. Be sure to connect the DCR.
Use a DCR when the capacity of the power supply transformer exceeds 500 kVA and is 10 times or more the
inverter rated capacity, or when there are thyristor-driven loads in the same power supply line.
The Inverter with built-in DC reactor has no DCR at this location.
*6 Inverters of 15 HP or below have a built-in braking resistor (DBR) between the terminals P(+) and DB.
When connecting an external braking resistor (DBR), be sure to disconnect the built-in one.
*7 A grounding terminal for a motor. Use this terminal if needed.
*8 For control signal wires, use twisted or shielded-twisted wires. When using shielded-twisted wires, connect the
shield of them to the common terminals of the control circuit. To prevent malfunction due to noise, keep the
control circuit wiring away from the main circuit wiring as far as possible (recommended: 3.9 inches (10 cm) or
more). Never install them in the same wire duct. When crossing the control circuit wiring with the main circuit
wiring, set them at right angles.
*9 The connection diagram shows factory default functions assigned to digital input terminals [X1] to [X7],
[FWD] and [REV], transistor output terminals [Y1] to [Y4], and relay contact output terminals [Y5A/C] and
[30A/B/C].
*10 Switching connectors in the main circuits. For details, refer to " Switching connectors" later in this section.
*11 Slide switches on the control printed circuit board (control PCB). Use these switches to customize the inverter
operations. For details, refer to Section 2.4.2 "Setting up the slide switches."
*12 When using the Enable input function, be sure to remove the jumper wire from terminals [EN] and [PLC]. For
opening and closing the hardware circuit between terminals [EN] and [PLC], use safety components such as
safety relays and safety switches that comply with EN954-1, Category 3 or higher. Be sure to use shielded wires
exclusive to terminals [EN] and [PLC]. (Do not put them together with any other control signal wire in the same
shielded core.) Ground the shielding layer. For details, refer to FRENIC-MEGA Instruction Manual, Chapter 9,
Section 9.4 "Compliance with EN954-1, Category 3."
When not using the Enable input function, keep the terminals between [EN] and [PLC] short-circuited with the
jumper wire (factory default).
*13 Use auxiliary contacts of the thermal relay (manually restorable) to trip the molded case circuit breaker (MCCB)
or magnetic contactor (MC).
*14 To connect an NTC thermistor to this terminal, turn SW5 on the control printed circuit board to the PTC/NTC
side and set the function code H26 data to "3."
*15 The PG interface card (OPC-G1-PG) is optional.
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2.9 Protective Functions
Chap. 2
and presence of alarm output at terminals [30A/B/C]. If an alarm code appears on the LED monitor,
remove the cause of activation of the alarm function referring to Chapter 9 "TROUBLESHOOTING."
SPECIFICATIONS
LED Alarm output
Name Description monitor [30A/B/C]
displays (Note)
Overcurrent Stops the inverter output to protect the During acceleration 0c1 Yes
protection inverter from an overcurrent resulting from
overload.
Overvoltage Stops the inverter output upon detection of an During acceleration 0u1 Yes
protection overvoltage condition (400 VDC for 230 V
series, 800 VDC for 460 V series) in the DC During 0u2
link bus. deceleration
This protection is not assured if extremely During running at 0u3
large AC line voltage is applied inadvertently. constant speed
(stopped)
Undervoltage Stops the inverter output when the DC link bus voltage drops below lu Yes*
the undervoltage level (200 VDC for 230 V series, 400 VDC for 460
V series).
Note that, if the restart mode after momentary power failure is
selected, no alarm is output even if the DC link bus voltage drops.
Input phase loss Protects the inverter or stops the inverter output when an input phase lin Yes*
protection loss is detected.
If connected load is light or a DC reactor is connected to the inverter,
this function may not detect input phase loss if any.
Output phase loss Detects breaks in inverter output wiring during running, stopping the 0pl Yes*
protection inverter output.
Note: In Alarm output [30A/B/C] column, "Yes*" means that an alarm may not be issued depending upon function code
setting.
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LED Alarm output
Name Description monitor [30A/B/C]
displays (Note)
Overheat - Stops the inverter output upon detecting excess heat sink 0h1 Yes
protection temperature in case of cooling fan failure or overload.
- Detects a failure of the internal air circulation DC fan and stops the
inverter
(For models of 75 HP in 230 V series and 125 HP or above in 460
V series )
Stops the inverter output upon detecting an excessively high 0h3 Yes
surrounding temperature inside the inverter caused by a failure or an
overload condition of the cooling fan.
The electronic thermal protection for the braking resistor stops the dbh Yes*
inverter output to prevent the braking resistor from overheating.
(For models of 40 HP in 230 V series and 40 HP or below in 460 V
series )
* Function codes must be set according to the braking resistor.
Overload Stops the inverter output upon detection of the abnormal heat sink 0lu Yes
protection temperature and switching element temperature calculated with the
output current.
External alarm Places the inverter in alarm-stop state upon receiving digital input 0h2 Yes*
input signal THR.
Fuse blown Upon detection of a fuse blown in the inverters main circuit, this Ffus Yes
function stops the inverter output. (For models of 125 HP in 230 V
series and 150 HP or above in 460 V series )
Abnormal Upon detection of an abnormal condition in the charger circuit inside pbf Yes
condition in the inverter, this function stops the inverter output. (For models of 60
charger circuit HP in 230 V series and 125 HP or above in 460 V series )
Braking Stops the inverter output if a breakdown of the braking transistor is dba Yes*
transistor broken detected.
(Only for braking transistor built-in type inverters)
Overspeed Stops the inverter output if the detected speed is 120% or over of the 0s Yes
maximum frequency
*1 to *4
PG wire break Stops the inverter output if a PG wire break is detected. pg Yes
*1, *2, *4
Note: In Alarm output [30A/B/C] column, "Yes*" means that an alarm may not be issued depending upon function code
setting.
*1 Available under V/f control with speed sensor. (PG option required)
*2 Available under dynamic torque vector control with speed sensor. (PG option required)
*3 Available under vector control without speed sensor.
*4 Available under vector control with speed sensor. (PG option required)
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2.9 Protective Functions
Chap. 2
Electronic In the following cases, the inverter stops running the motor to 0l1 Yes*
thermal protect the motor in accordance with the electronic thermal overload 0l2
overload protection setting.
SPECIFICATIONS
0l3
- Protects general-purpose motors over the entire frequency range
0l4
(F10 = 1.)
- Protects inverter motors over the entire frequency range
(F10 = 2.)
The operation level and thermal time constant can be set. (0.5 to 75.0
minutes)
PTC A PTC thermistor input stops the inverter output for motor 0h4 Yes*
Motor protection
thermistor protection.
Connect a PTC thermistor between terminals [V2] and [11] and set
the function codes and slide switch on the interface PCB
accordingly.
NTC wire Stops the inverter upon detecting the NTC wire break inside the nrb Yes
break error inverter.
Memory error The inverter checks memory data after power-on and when the data er1 Yes
detection is written. If a memory error is detected, the inverter stops.
Keypad Stops the inverter output upon detecting a communications error er2 Yes
communications between the inverter and the keypad during operation using the
error detection keypad.
CPU error If the inverter detects a CPU error or LSI error caused by noise or er3 Yes
detection some other factors, this function stops the inverter.
Option error When an option card has detected an error, this function stops the er5
detection inverter output.
Note: In Alarm output [30A/B/C] column, "Yes*" means that an alarm may not be issued depending upon function code
setting.
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LED Alarm output
Name Description monitor [30A/B/C]
displays (Note)
Operation STOP Pressing the key on the keypad forces the inverter to er6 Yes
protection key decelerate and stop the motor even if the inverter is
priority running by any run commands given via the terminals or
communications (link operation). After the motor stops,
the inverter issues alarm er6.
Start To prevent a sudden start, the inverter prohibits any run er6 Yes*
check operations and displays er6 on the 7-segment LED
function monitor if any run command is present when:
- Powering up
- An alarm is released (the key is turned ON or an
alarm reset RST is input.)
- "Enable communications link LE" has been activated
and the run command is active in the linked source.
Tuning error During tuning of motor parameters, if the tuning has failed or has er7 Yes
detection aborted, or an abnormal condition has been detected in the tuning
result, the inverter stops its output.
RS-485 When the inverter is connected to a communications network via the er8 Yes*
communications RS-485 port designed for the keypad, detecting a communications
error detection error stops the inverter output.
(COM port 1)
Excessive speed Stops the inverter output if the speed deviation (difference between ere Yes*
deviation the speed command value and the feedback value) exceeds the preset
*1 to *4 value.
Data save error If the data could not be saved during activation of the undervoltage erf Yes
during under- protection function, the inverter displays the alarm code.
voltage
RS-485 When the inverter is connected to a communications network via the erp Yes*
communications RS-485 port on the control terminals DX+ and DX-, detecting a
error detection communications error stops the inverter output.
(COM port 2)
Hardware error Stops the inverter output upon detecting a malfunction of LSI on the erh Yes
detection power printed circuit board.
Mock alarm Mock alarm can be generated with keypad operations. err Yes
PID feedback When the PID feedback is assigned to the current input, if a wire cof Yes*
wire break break is detected, whether the warning with transistor output or the
detection alarm output can be selected.
Positioning Stops the inverter output upon detection of an excessive positioning ero Yes*
control error deviation when the servo-lock function is activated.
detection
Enable circuit Stops the inverter output upon detection of an Enable circuit failure. e:f Yes
failure detection
Note: In Alarm output [30A/B/C] column, "Yes*" means that an alarm may not be issued depending upon function code
setting.
*1 Available under V/f control with speed sensor. (PG option required)
*2 Available under dynamic torque vector control with speed sensor. (PG option required)
*3 Available under vector control without speed sensor.
*4 Available under vector control with speed sensor. (PG option required)
2-66
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2.9 Protective Functions
Chap. 2
Alarm relay The inverter outputs a relay contact signal when the inverter issues Yes
output an alarm and stops the inverter output.
(for any fault)
SPECIFICATIONS
< Alarm reset >
The alarm stop state is reset by pressing the key or by the digital
input signal RST.
< Saving the alarm history and detailed data >
The information on the previous 4 alarms can be saved and
displayed.
Stall prevention When the output current exceeds the current limiter level (F44)
during acceleration/deceleration or constant speed running, this
function decreases the output frequency to avoid an overcurrent trip.
Retry When the inverter has stopped because of a trip, this function allows
the inverter to automatically reset itself and restart. (You can specify
the number of retries and the latency between stop and reset.)
Surge protection Protects the inverter against surge voltages which might appear
between one of the power lines for the main circuit and the ground.
Command loss Upon detecting a loss of a frequency command (because of a broken ref
detected wire, etc.), this function issues an alarm and continues the inverter
operation at the preset reference frequency (specified as a ratio to the
frequency just before the detection).
Protection Upon detecting a momentary power failure lasting more than 15 ms,
against this function stops the inverter output.
momentary If restart after momentary power failure is selected, this function
power failure invokes a restart process when power has been restored within a
predetermined period (allowable momentary power failure time).
Light alarm Upon detecting a failure or warning status that has been registered as l-al
(warning) a light alarm item, the inverter displays l-al on the LED monitor
without stopping the operation.
Note: In Alarm output [30A/B/C] column, "Yes*" means that an alarm may not be issued depending upon function code
setting.
2-67
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Chapter 3
Contents
Chap. 3
(2) Key point for selecting an inverter: Taking into account the operation requirements (e.g., acceleration
time, deceleration time, and frequency in operation) of the machinery to be driven by the motor
selected in (1) above, calculate the acceleration/deceleration/braking torque.
This section describes the selection procedure for (1) and (2) above. First, it explains the output torque
3-1
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Figure 3.2 Output Torque Characteristics (Base frequency: 60 Hz)
(2) Maximum driving torque in a short time (Curves (b) and (c) in Figures 3.1 and 3.2)
Curve (b) shows the torque characteristic that can be obtained in the range of the inverter overload
capability in a short time (LD mode: output torque is 120% for 1 minute, HD mode: output torque is 150%
for 1 minute and 200% for 3 seconds) when torque-vector control is enabled. At that time, the motor
cooling characteristics have little effect on the output torque.
Curve (c) shows an example of the torque characteristic when one class higher capacity inverter is used to
increase the short-time maximum torque. In this case, the short-time torque is 20 to 30% greater than that
when the standard capacity inverter is used.
3-2
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3.2 Selecting a Braking Resistor
(3) Starting torque (around the output frequency 0 Hz in Figures 3.1 and 3.2)
The maximum torque in a short time applies to the starting torque as it is.
(4) Braking torque (Curves (d), (e), and (f) in Figures 3.1 and 3.2)
In braking the motor, kinetic energy is converted to electrical energy and regenerated to the DC link bus
Chap. 3
capacitor (reservoir capacitor) of the inverter. Discharging this electrical energy to the braking resistor
produces a large braking torque as shown in curve (e). If no braking resistor is provided, however, only the
motor and inverter losses consume the regenerated braking energy so that the torque becomes smaller as
shown in curve (d).
3-3
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3.1.2 Selection procedure
Figure 3.3 shows the general selection procedure for optimal inverters. Items numbered (1) through (5) are
described on the following pages.
You may easily select inverter capacity if there are no restrictions on acceleration and deceleration times.
If "there are any restrictions on acceleration or deceleration time" or "acceleration and deceleration are
frequent," then the selection procedure is more complex.
3-4
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3.2 Selecting a Braking Resistor
(1) Calculating the load torque during constant speed running (For detailed calculation, refer to
Section 3.1.3.1)
It is essential to calculate the load torque during constant speed running for all loads.
First calculate the load torque of the motor during constant speed running and then select a tentative
capacity so that the continuous rated torque of the motor during constant speed running becomes
higher than the load torque. To perform capacity selection efficiently, it is necessary to match the
Chap. 3
rated speeds (base speeds) of the motor and load. To do this, select an appropriate reduction-gear
(mechanical transmission) ratio and the number of motor poles.
If the acceleration or deceleration time is not restricted, the tentative capacity can apply as a defined
capacity.
3-5
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(3) Deceleration time (For detailed calculation, refer to Section 3.1.3.2)
To calculate the deceleration time, check the motor deceleration torque characteristics for the whole
range of speed in the same way as for the acceleration time.
1) Calculate the moment of inertia for the load and motor
Same as for the acceleration time.
2) Calculate the minimum deceleration torque (See Figures 3.5 and 3.6.)
Same as for the deceleration time.
3) Calculate the deceleration time
Assign the value calculated above to the equation (3.16) to calculate the deceleration time in the
same way as for the acceleration time. If the calculated deceleration time is longer than the
requested time, select the inverter and motor having one class larger capacity and calculate it
again.
Figure 3.5 Example Study of Minimum Figure 3.6 Example Study of Minimum
Deceleration Torque (1) Deceleration Torque (2)
(4) Braking resistor rating (For detailed calculation, refer to Section 3.1.3.3)
Braking resistor rating is classified into two types according to the braking periodic duty cycle.
1) When the periodic duty cycle is 100 sec or less:
Calculate the average loss to determine rated values.
2) When the periodic duty cycle exceeds 100 sec:
The allowable braking energy depends on the maximum regenerative braking capacity. The
allowable values are listed in Chapter 4, Section 4.4.1.1 "Braking resistors (DBRs) and braking
units."
(5) Motor RMS current (For detailed calculation, refer to Section 3.1.3.4)
In metal processing machine and materials handling machines requiring positioning control, highly
frequent running for a short time is repeated. In this case, calculate the maximum equivalent RMS
current value (effective value of current) not to exceed the allowable value (rated current) for the
motor.
3-6
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3.2 Selecting a Braking Resistor
Chap. 3
(ft) 3.2808 = (m)
(N) = (kgm/s2)
(lbs) 2.2046 = (kg)
(Nm) 8.8507 = (lb-in)
When the inverter brakes the motor, efficiency works inversely, so the required motor torque should be
calculated as follows:
60
M F G
( N m) (3.2)
2 NM
(60 ) / (2 NM) in the above equation is an equivalent turning radius corresponding to speed (m/s)
around the motor shaft.
The value F (N) in the above equations depends on the load type.
3-7
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[ 2 ] Obtaining the required force F
Moving a load horizontally
A simplified mechanical configuration is assumed as shown in Figure 3.7. If the mass of the carrier table is
W0 (kg), the load is W (kg), and the friction coefficient of the ball screw is , then the friction force F (N)
is expressed as follows, which is equal to a required force for driving the load:
F ( W0 W) g ( N) (3.3)
where, g is the gravity acceleration ( 9.8 (m/s2)).
Then, the driving torque around the motor shaft is expressed as follows:
60 ( W0 W) g
M ( N m) (3.4)
2 NM G
Motor
Cage
W0 (kg)
-1
NM (min )
Load
W (kg)
Balance weight
WB (kg)
3-8
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3.2 Selecting a Braking Resistor
Chap. 3
F ((W0 W) (sin cos ) WB ) g (N) (For lifting up) (3.7)
F ((WB (W0 W) (sin cos )) g (N) (For lifting down) (3.8)
Reduction-gear
Carrier
W0 (kg) Motor
Load
W (kg) -1
NM (min )
Balance weight
WB (kg)
3-9
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3.1.3.2 Acceleration and deceleration time calculation
-1
When an object whose moment of inertia is J (kgm2) rotates at the speed N (min ), it has the following
kinetic energy:
J 2 N 2
E ( ) (J) (3.9)
2 60
To accelerate the above rotational object, the kinetic energy will be increased; to decelerate the object, the
kinetic energy must be discharged. The torque required for acceleration and deceleration can be expressed
as follows:
2 dN
J ( ) ( N m) (3.10)
60 dt
This way, the mechanical moment of inertia is an important element in the acceleration and deceleration.
First, calculation method of moment of inertia is described, then those for acceleration and deceleration
time are explained.
J ( Wi ri 2 ) (kg m 2 ) (3.11)
The following describes equations to calculate moment of inertia having different shaped loads or load
systems.
W (D12 D2 2 )
J (kg m 2 ) (3.12)
8
For a similar shape, a solid cylinder, calculate the moment of inertia as D2 is 0.
3-10
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3.2 Selecting a Braking Resistor
Chap. 3
4
1
J W (D12 D22 )
8 1
Cone W D2 L W D2 L
12 4
3
J W D2
40 1 3
Ja W (L2 D2 )
12 4
W A B L 1 3
Rectangular prism Jb W (L2 D2 )
3 16
1 2
Jc W (L02 L0 L L)
1 3
J W (A 2 B2 )
12
1 1
Square cone (Pyramid, W A B L W A B L
rectangular base) 3 3
1 1 1
J W (A 2 B2 ) Jb W (L2 A2 )
20 10 4
3 3 2
Jc W (L02 L0 L L)
2 5
Triangular prism W
3
A2 L
4
1
J W A2 W D2 L
3 12
Tetrahedron with an 3
W A2 L
equilateral triangular base 12 1 3
Jb W (L2 D2 )
10 8
1 3 3 2
J W A2 Jc W (L02 L0 L L)
5 2 5
Main metal density (at 20 C (68 F)) (kg/m3) Iron: 7860, Copper: 8940, Aluminum: 2700
3-11
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(3) For a load running horizontally
Assume a carrier table driven by a motor as shown in Figure 3.7. If the table speed (m/s) when the motor
-1
speed is NM (min ), then an equivalent distance from the shaft is equal to 60 / (2 NM) (m). The moment
of inertia of the table and load to the shaft is calculated as follows:
60
J ( ) 2 ( W0 W) (kg m 2 ) (3.13)
2 NM
J1 J2 G 2 ( NM 0)
t ACC (s) (3.15)
M L G
60
where,
J1: Motor shaft moment of inertia (kgm2)
J2: Load shaft moment of inertia converted to motor shaft (kgm2)
M: Minimum motor output torque in driving motor (Nm)
L: Maximum load torque converted to motor shaft (Nm)
G: Reduction-gear efficiency.
As clarified in the above equation, the equivalent moment of inertia becomes (J1+J2/ G) by considering the
reduction-gear efficiency.
3-12
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3.2 Selecting a Braking Resistor
J1 J 2 G 2 (0 N M )
t DEC (s) (3.16)
M L 60
G
Chap. 3
where,
J1: Motor shaft moment of inertia (kgm2)
J2: Load shaft moment of inertia converted to motor shaft (kgm2)
M: Minimum motor output torque in braking (or decelerating) motor (Nm)
In the above equation, generally output torque M is negative and load torque L is positive. So,
deceleration time becomes shorter.
For lift applications, calculate the deceleration time using the negative value of L (maximum
load torque converted to motor shaft).
Speed
In this case, the acceleration/deceleration vs. speed curve will form a non-linear figure, and the
acceleration/deceleration time cannot be calculated by a single expression.
Generally, the acceleration/deceleration time is obtained by calculating the acceleration/deceleration time
of N that is a difference of speed N broken into small parts, and then integrating it to obtain the total
acceleration/deceleration time from start to end. Because the smaller N provides higher accuracy, this
numerical calculation needs an aid of a computer program.
The following is a guide for the numerical calculation method using a computer program.
Figure 3.12 illustrates an example of driving characteristics with a constant output range. In the figure, the
range under N0 is of constant torque characteristics, and the range between N0 and N1 is of a constant
output with the non-linear acceleration/deceleration characteristics.
3-13
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[4-1] Calculating non-linear acceleration time
The expression (3.17) gives an acceleration time tACC within a N speed thread.
J1 + J2 / G 2 N
tACC = (s) (3.17)
M - L / G 60
Before proceeding this calculation, obtain the motor shaft moment of inertia J1, the load shaft moment of
inertia converted to motor shaft J2, maximum load torque converted to motor shaft L, and the
reduction-gear efficiency G. Apply the maximum motor output torque M according to an actual speed
thread N as follows.
[M in N N0] Constant output torque range
60 PO
M = (N m) (3.18)
2 N0
If the result obtained by the above calculation does not satisfy the target value, select an inverter with one
rank higher capacity.
In this expression, both M, and N are generally negative values so that the load torque L serves to assist
the deceleration operation. For a lift load, however, the load torque L is a negative value in some modes.
In this case, the M, and L will take polarity opposite to each other and the L will serve to prevent the
deceleration operation of the lift.
3-14
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3.2 Selecting a Braking Resistor
Chap. 3
In the inverter operation, one of the regenerative energy sources is the kinetic energy that is generated at
the time an object is moved by an inertial force.
J 2 N 2 2 (3.21)
E ( ) (J Ws)
2 60
1 (3.21)'
J N2 2 (J)
182.4
-1
When this object is decelerated to a speed N1 (min ), the output energy is as follows:
2 2
J 2 N 2 2 N1 (3.22)
E (J)
2 60 60
1 (3.22)'
J (N2 2 N12 ) (J)
182.4
The energy regenerated to the inverter as shown in Figure 3.11 is calculated from the reduction-gear
efficiency G and motor efficiency M as follows:
1 (3.23)
E J1 J 2 G M N2 2 N12 (J)
182.4
The energy regenerated to the inverter is calculated from the reduction-gear efficiency G and motor
efficiency M as follows:
E = W g (h2 h1) G M (J) (3.25)
3-15
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3.1.3.4 Calculating the RMS rating of the motor
In case of the load which is repeatedly and very frequently driven by a motor, the motor current fluctuates largely
and enters the short-time rating range of the motor repeatedly. Therefore, you have to review the allowable
thermal rating of the motor. The heat value is assumed to be approximately proportional to the square of the
motor current.
If an inverter drives a motor in duty cycles that are much shorter than the thermal time constant of the motor,
calculate the "equivalent RMS current" as mentioned below, and select the motor so that this RMS current will
not exceed the rated current of the motor.
First, calculate the required torque of each part based on the speed pattern. Then using the torque-current
curve of the motor, convert the torque to the motor current. The "equivalent RMS current, Ieq" can be
finally calculated by the following equation:
I1 2 t1 + I2 2 t 2 + I3 2 t 3 + I4 2 t 4 + I5 2 t 5
Ieq = (A) (3.26)
t1 + t 2 + t 3 + t 4 + t 5 + t 6
The torque-current curve for the dedicated motor is not available for actual calculation. Therefore,
calculate the motor current I from the load torque 1 using the following equation (3.27). Then, calculate
the equivalent current Ieq:
2
1 2 (A)
I I t100 Im100 (3.27)
100
Where, 1 is the load torque (%), It100 is the torque current, and Im100 is exciting current.
3-16
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3.2 Selecting a Braking Resistor
Chap. 3
If the cyclic period exceeds 100 s: Requirements 1) and 2) below
1) The maximum braking torque should not exceed values listed in Tables 4.6 to 4.9 in Chapter 4, Section
4.4.1.1 "Braking resistors (DBRs) and braking units." To use the maximum braking torque exceeding
T1
Duty cycle %ED = 100 (%)
T0
3-17
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3.3 Selecting an Inverter Drive Mode (LD/MD/HD)
3-18
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3.3 Selecting an Inverter Drive Mode (LD/MD/HD)
Chap. 3
Table 3.2 Differences between LD, MD, and HD modes
Function LD mode MD mode HD mode Remarks
Application Light duty load Medium duty load Heavy duty load
Current limiter Initial value: 130% Initial value: 145% Initial value: 160% Switching the drive mode
(Level) between LD, MD, and HD
with function code F80
automatically initializes the
F44 data to the value
specified at left.
Current indication and Based on the rated Based on the rated Based on the rated
output current level for LD current level for MD current level for HD
mode mode mode
3-19
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3.4 Selecting a Motor Drive Control
3.4.1 Features of motor drive controls
The FRENIC-MEGA supports the following motor drive controls.
This section shows their basic configurations and describes their features.
Drive
Basic Speed
Drive control control Speed control Other restrictions
control feedback
class
V/f control
Frequency control
with slip compensation inactive
Dynamic torque vector control Disable V/f
Frequency control
V/f control with slip compensation
V/f
with slip compensation active
control
V/f control
with speed sensor * Frequency control
Maximum
Enable PG V/f with automatic speed
Dynamic torque vector control frequency: 200 Hz
regulator (ASR)
with speed sensor *
Maximum
frequency: 120 Hz
Vector control Estimated
w/o PG Speed control Not available for
without speed sensor Vector speed
with automatic speed MD-mode
control
regulator (ASR) inverters.
Vector control Maximum
Enable w/ PG
with speed sensor * frequency: 200 Hz
Note that the controls marked with an asterisk (*) require an optional PG (Pulse Generator) interface card.
3-20
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3.4 Selecting a Motor Drive Control
<Main circuit>
Converter Inverter
Chap. 3
+
Figure 3.15 Schematic Block Diagram of V/f Control with Slip Compensation Inactive
As shown in the above configuration, the inverter does not receive any speed information feedback from
the target machinery being controlled and it controls the load shaft speed only with a frequency command
given by the frequency setting device (open-loop control). The inverter outputs the voltage/frequency
following the V/f pattern processor's output to drive a motor. This control disables all automatically
controlled features (such as the slip compensation), causing no unpredictable output fluctuation and
enabling stable operation with constant output frequency.
This control is suitable for applications that do not need quick speed change such as variable torque load
equipment, fans and pumps.
3-21
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The FRENIC-MEGA features the dynamic torque vector controller with the flux estimator, which is
always correcting the magnetic flux phase while monitoring the inverter output current as the feedback.
This feature allows the inverter to always apply the drive power with an optimal voltage and current and
consequently respond to quick load variation or speed change.
The feature also estimates the generated torque of the motor from the estimated flux data and output
current to the motor to improve the motor efficiency for matching the current operation situation.
This control mode is effective for applications that need large torque in low speed range or that have quick
load fluctuations. Selecting the dynamic torque vector control automatically enables the auto-torque boost
and slip compensation.
<Main circuit>
Converter Inverter
<Control block>
+ V/f pattern | V*|
Three-
+ processor phase
Accelerator/ voltage PWM
decelerator f*
s1 processor
Frequency processor
command K
Output v
torque
processor
i
Figure 3.17 Schematic Block Diagram of V/f Control with Slip Compensation Active
Applying any load to an induction motor causes a rotational slip due to the motor characteristics,
decreasing the motor rotation. The inverters slip compensation function first presumes the slip value of
the motor based on the motor torque generated and raises the output frequency to compensate for the
decrease in motor rotation. This prevents the motor from decreasing the rotation due to the slip.
That is, this function is effective for improving the motor speed control accuracy.
3-22
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3.4 Selecting a Motor Drive Control
<Main circuit>
Converter Inverter
Chap. 3
+
M
rotator
Vector
+ Speed - analyzer
regulator PWM
Current VM
- iM * +
N
- analyzer
Speed
command
iM
rotator
Vector
iT
i
Speed
estimator
Figure 3.18 Schematic Block Diagram of Vector Control without Speed Sensor
This control estimates the motor speed based on the inverter's output voltage and current to use the
estimated speed for speed control. In addition, it decomposes the motor drive current into the exciting and
torque current components, and controls each of those components in vector. No PG (pulse generator)
interface card is required. It is possible to obtain the desired response by adjusting the control constants (PI
constants) using the speed regulator (PI controller).
The vector control without speed sensor in the FRENIC-MEGA series has adopted the magnetic flux
observer system, improving the control performance in the low speed domain.
Since this control controls the motor current, it is necessary to secure some voltage margin between the
voltage that the inverter can output and the induced voltage of the motor, by keeping the former lower than
the latter. Usually the voltage of the general-purpose motor has been adjusted to match the commercial
power, however, in order to secure the voltage margin, it is necessary to keep the motor terminal voltage
low.
If the motor is driven under this control with the motor terminal voltage being low, the rated torque cannot
be obtained even when the rated current originally specified for the motor is applied. To secure the rated
torque, therefore, it is necessary to use a motor with higher rated current. (This also applies to the vector
control with speed sensor.)
This control is not available for MD-mode inverters, so do not set F42 data to "5" for those inverters.
3-23
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Vector control with speed sensor
<Main circuit>
Converter Inverter
Speed
sensor
+
M PG
<Control block>
iT*
Current
N*
Vector processor
analyzer
rotator
Vector
+ Speed
regulator PWM
-
N iM* + Current
- analyzer
Speed
command
iM
rotator
Vector
iT
i
PG interface card
Figure 3.19 Schematic Block Diagram of Vector Control with Speed Sensor
As shown in the above configuration, the inverter is equipped with an optional PG (Pulse Generator)
interface card and receives the feedback signals from the PG to detect the motor rotational position and
speed. This enables rapid-response control of the motor speed with high accuracy. (It is recommended to
use Fuji motors exclusively designed for vector control.)
By dividing the current flowing across the motor into the exciting current and torque current to control
them separately, the inverter can control an induction motor with as high controllability as a DC motor.
This control is suitable for:
Applications that need to minimize the speed fluctuation over quick load variations
Applications that need highly precise positioning
Applications that need the servo-lock function to generate a holding torque negating external
disturbances even while the motor is stopping
Applications that need large torque output in low speed operation
Applications that need to protect the equipment from an unexpectedly outputted large torque, because
the torque limiting/controlling function is available
3-24
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3.4 Selecting a Motor Drive Control
Chap. 3
Drive control abbreviation: "V/f" (V/f control), "Torque vector" (Dynamic torque vector control),
"w/o PG" (Vector control without speed sensor), "w/ PG" (Vector control with speed sensor)
Drive control
Type of
Applications Segment Torque
industry V/f w/o PG w/ PG
3-25
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Table 3.3 Motor Drive Control by Purpose (Continued)
Drive control abbreviation: "V/f" (V/f control), "Torque vector" (Dynamic torque vector control),
"w/o PG" (Vector control without speed sensor), "w/ PG" (Vector control with speed sensor)
Drive control
Type of
Applications Segment Torque
industry V/f w/o PG w/ PG
vector
Others Winder without dancer Center drive (winding off) N N N Y*
Surface drive N N N Y
Winder with dancer Center drive (winding off) Y* Y Y Y
Center drive (taking up) Y* Y Y Y
(Cement) kiln Y* Y Y Y
Centrifuge Y* Y Y Y
Agitator Y* Y Y Y
Crusher Y* Y Y* Y
Vibration exciter N N N Y*
Straightening machine N N N Y
Grinder N N N Y
Machine tool (large) N N N Y
Automotive test equipment Mission tester N N N Y*
Y: Applicable (Examination required), Y*: Examination required, N: Not applicable
3-26
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Chapter 4
SELECTING PERIPHERAL EQUIPMENT
This chapter describes how to use a range of peripheral equipment and options, FRENIC-MEGA's configuration
with them, and requirements and precautions for selecting wires and crimp terminals.
Contents
4.1 Configuring the FRENIC-MEGA ............................................................................................................... 4-1
4.2 Selecting Wires and Crimp Terminals ......................................................................................................... 4-2
4.2.1 Recommended wires ........................................................................................................................... 4-6
4.3 Peripheral Equipment .................................................................................................................................. 4-8
4.3.1 Molded case circuit breaker (MCCB), residual-current-operated protective device (RCD)/
earth leakage circuit breaker (ELCB) and magnetic contactor (MC) .................................................. 4-8
[ 1 ] Functional overview ...................................................................................................................... 4-8
[ 2 ] Connection example and criteria for selection of circuit breakers ............................................... 4-10
4.3.2 Surge killers for L-load ..................................................................................................................... 4-15
4.3.3 Arresters ............................................................................................................................................ 4-16
4.3.4 Surge absorbers ................................................................................................................................. 4-17
4.3.5 Filtering capacitors suppressing AM radio band noises .................................................................... 4-18
4.4 Selecting Options ...................................................................................................................................... 4-19
4.4.1 Peripheral equipment options ............................................................................................................ 4-19
4.4.1.1 Braking resistors (DBRs) and braking units .............................................................................. 4-19
[ 1 ] Braking resistors (DBRs)............................................................................................................. 4-19
[ 2 ] Braking units ............................................................................................................................... 4-20
[ 3 ] Specifications .............................................................................................................................. 4-21
[ 4 ] External dimensions .................................................................................................................... 4-23
4.4.1.2 Power regenerative PWM converters, RHC series .................................................................... 4-25
[ 1 ] Overview ..................................................................................................................................... 4-25
[ 2 ] Specifications .............................................................................................................................. 4-26
[ 3 ] Function specifications ................................................................................................................ 4-28
[ 4 ] Converter configuration ............................................................................................................... 4-33
[ 5 ] External dimensions .................................................................................................................... 4-38
4.4.1.3 DC reactors (DCRs) .................................................................................................................. 4-43
4.4.1.4 AC reactors (ACRs) .................................................................................................................. 4-46
4.4.1.5 Zero-phase reactors for reducing radio noise (ACLs) ............................................................... 4-47
4.4.1.6 Enclosed - Type 1 Kit ................................................................................................................ 4-48
[ 1 ] Overview ..................................................................................................................................... 4-48
[ 2 ] Configuration............................................................................................................................... 4-48
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
4-2
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4.2 Selecting Wires and Crimp Terminals
Chap. 4
LD/HD applied reactor
supply Inverter type circuit
mode motor Input RMS current(A) DC link bus DC link bus
voltage Input RMS current
(HP) DC reactor (DCR) current current
current(A) (A)
w/ DCR w/o DCR (A) (A)
4-3
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Table 4.1 Currents Flowing through Inverter (continued)
LD (Low Duty) mode: Light duty load applications
MD (Medium Duty) mode: Medium duty load applications
HD (High Duty) mode: Heavy duty load applications
460 V, 60 Hz
Inverter with built-in DC Braking
Nominal Standard inverter
Power reactor resistor
LD/MD/HD applied
supply Inverter type circuit
mode motor Input RMS current (A) DC link bus DC link bus
voltage Input RMS current
(HP) DC reactor (DCR) current current
current (A) (A)
w/ DCR w/o DCR (A) (A)
LD/HD 0.5 FRNF50G1S-4U 0.7 1.4 0.9 - - 0.8
LD/HD 1 FRN001G1S-4U 1.5 2.6 1.8 - - 1.1
LD/HD 2 FRN002G1S-4U 2.6 5.1 3.2 - - 1.8
LD/HD 3 FRN003G1S-4U 4.0 7.1 4.9 - - 1.8
LD/HD 5 FRN005G1S-4U 6.6 11.3 8.1 - - 2.1
LD/HD 7.5 FRN007G1 -4U 9.2 15.0 11.3 9.7 11.9 3.2
HD 7.5 9.2 15.0 11.3 9.7 11.9 3.2
FRN010G1 -4U
LD 10 12.5 20.1 15.3 12.9 15.8 3.2
HD 10 12.4 20.1 15.2 13.4 16.4 3.1
FRN015G1 -4U
LD 15 18.8 28.6 23.0 18.8 23.0 3.1
HD 15 18.8 28.6 23.0 19.5 23.9 4.5
FRN020G1 -4U
LD 20 25.1 38.0 30.7 25.5 31.2 4.5
HD 20 25.0 38.0 30.6 26.4 32.3 5.7
FRN025G1 -4U
LD 25 31.3 45.4 38.3 31.4 38.5 5.7
Three- HD 25 31.0 45.4 38.0 32.7 40.0 7.2
FRN030G1 -4U
phase LD 30 36.3 52.6 44.5 37.7 46.2 7.2
460 V HD 30 36.0 52.6 44.1 39.0 47.8 7.7
FRN040G1 -4U
LD 40 50.2 67.7 61.5 51.5 63.1 7.7
HD 40 50.0 67.7 61.2 51.5 63.1 10.0
FRN050G1 -4U
LD 50 60.2 82.0 73.7 61.6 75.4 10.0
HD 50 60.0 82.0 73.5 65.3 80.0 12.0
FRN060G1 -4U
LD 60 72.7 99.1 89.0 76.6 93.8 12.0
HD 60 72.0 99.1 88.2 80.4 98.5 15.0
FRN075G1 -4U
LD 75 89.1 121 109 92.9 113.8 15.0
HD 75 89.0 - 109 99.2 121.5 19.0
FRN100G1 -4U
LD 100 120 - 147 126 154 19.0
HD 100 120 - 147 - - 24.0
FRN125G1S-4U
LD 125 143 - 175 - - 24.0
HD 125 143 - 175 - - 31.0
MD 150 FRN150G1S-4U 175 - 214 - - 35.0
LD 150 175 - 214 - - 31.0
Note: A box ( ) in the above table replaces S (Standard inverter) or H (Inverter with built-in DC reactor) depending on the
enclosure.
- Inverter efficiency is calculated using values suitable for each inverter model. The input route mean
square (RMS) current is calculated according to the following conditions:
40 HP or below: Power supply capacity 500 kVA, Power supply impedance 5%
50 HP or above: Power supply capacity and power supply impedance which are calculated using
values matching the inverter capacity recommended by Fuji Electric Systems.
- The input RMS current listed in the above table will vary in inverse proportion to the power supply
voltage, such as 400 VAC.
- The braking current is always constant, independent of braking resistor specifications, including
built-in, standard and 10%ED models.
4-4
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4.2 Selecting Wires and Crimp Terminals
Chap. 4
MD 200 FRN200G1S-4U 207 - 254 - - 42.0
LD 200 207 - 254 - - 35.0
HD 200 207 - 254 - - 42.0
MD 250 FRN250G1S-4U 249 - 305 - - 50.0
- Inverter efficiency is calculated using values suitable for each inverter model. The input route mean
square (RMS) current is calculated according to the following conditions:
40 HP or below: Power supply capacity 500 kVA, Power supply impedance 5%
50 HP or above: Power supply capacity and power supply impedance which are calculated using
values matching the inverter capacity recommended by Fuji Electric Systems.
- The input RMS current listed in the above table will vary in inverse proportion to the power supply
voltage, such as 400 VAC.
- The braking current is always constant, independent of braking resistor specifications, including
built-in, standard and 10%ED models.
4-5
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4.2.1 Recommended wires
Table 4.2 lists the recommended wires according to the internal temperature of your power control panel.
Note: A box ( ) in the above table replaces S (Standard inverter) or H (Inverter with built-in DC reactor) depending on the
enclosure.
The wire sizes above are specified for 75C (167F) Cu wire.
4-6
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4.2 Selecting Wires and Crimp Terminals
Chap. 4
FRN001G1S-4U - FRN001G1S-4U
14 (2.1)
FRN002G1S-4U - FRN002G1S-4U 14 (2.1) 14 (2.1) 14 (2.1)
FRN003G1S-4U - FRN003G1S-4U
FRN005G1S-4U - FRN005G1S-4U 12 (3.3)
FRN007G1 -4U - FRN007G1 -4U
Note: A box ( ) in the above table replaces S (Standard inverter) or H (Inverter with built-in DC reactor) depending on the
enclosure.
The wire sizes above are specified for 75C (167F) Cu wire.
4-7
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4.3 Peripheral Equipment
4.3.1 Molded case circuit breaker (MCCB),
residual-current-operated protective device (RCD)/earth
leakage circuit breaker (ELCB) and magnetic contactor (MC)
[ 1 ] Functional overview
MCCBs and RCDs/ELCBs* * With overcurrent protection
Molded Case Circuit Breakers (MCCBs) are designed to protect the power circuits between the power
supply and inverter's main circuit terminals ([L1/R], [L2/S] and [L3/T]) from overload or short-circuit,
which in turn prevents secondary accidents caused by the broken inverter.
Residual-Current-Operated Protective Devices (RCDs)/Earth Leakage Circuit Breakers (ELCBs) function
in the same way as MCCBs.
Built-in overcurrent/overload protective functions protect the inverter itself from failures related to its
input/output lines.
MCs
An MC can be used at both the power input and output sides of the inverter. At each side, the MC works as
described below. When inserted in the output circuit of the inverter, the MC can also switch the motor
drive power supply between the inverter output and commercial power lines.
At the power supply side
Insert an MC in the power supply side of the inverter in order to:
(1) Forcibly cut off the inverter from the power supply (generally, commercial/factory power lines) with
the protective function built into the inverter, or with the external signal input.
(2) Stop the inverter operation in an emergency when the inverter cannot interpret the stop command due
to internal/external circuit failures.
(3) Cut off the inverter from the power supply when the MCCB inserted in the power supply side cannot
cut it off for maintenance or inspection purpose. For the purpose only, it is recommended that you
use an MC capable of turning the MC ON/OFF manually.
Avoid frequent ON/OFF operation of the magnetic contactor (MC) in the input circuit;
otherwise, the inverter failure may result.
The frequency of the MC's ON/OFF should not be more than once per 30 minutes. To assure
10-year or longer service life of the inverter, it should not be more than once per hour.
If frequent start/stop of the motor is required, use FWD/REV terminal signals or the / /
keys on the inverter's keypad.
4-8
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4.3 Peripheral Equipment
Chap. 4
getting rough due to a switching arc of the MC. The MC should not be equipped with any main
circuit surge killer.
Applying a commercial power to the inverter's output circuit breaks the inverter. To avoid it,
interlock the MC on the motor's commercial power line with the one in the inverter output circuit
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[ 2 ] Connection example and criteria for selection of circuit breakers
Figure 4.2 shows a connection example for MCCB or RCD/ELCB (with overcurrent protection) and MC
in the inverter input circuit. Table 4.3 lists the rated current for the MCCB and corresponding inverter
models. Table 4.4 lists the applicable grades of RCD/ELCB sensitivity.
Insert an MCCB or RCD/ELCB (with overcurrent protection) recommended for each inverter for its input
circuits. Do not use an MCCB or RCD/ELCB of a higher rating than that recommended.
Doing so could result in a fire.
Figure 4.2 External Views of MCCB or RCD/ELCB and MC and Connection Example
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4.3 Peripheral Equipment
Table 4.3 Rated Current of Molded Case Circuit Breaker (MCCB), Residual-Current-Operated
Protective Device (RCD)/Earth Leakage Circuit Breaker (ELCB)
LD (Low Duty) mode: Light duty load applications
HD (High Duty) mode: Heavy duty load applications
Nominal applied MCCB or RCD/ELCB
Power supply motor Rated current
Inverter type LD/HD mode
voltage
(HP) w/ DCR w/o DCR
0.5 FRNF50G1S-2U 5
5
1 FRN001G1S-2U 10
2 FRN002G1S-2U 15
LD/HD 10
Chap. 4
3 FRN003G1S-2U 20
5 FRN005G1S-2U 20 30
FRN007G1 -2U
7.5 30 50
HD
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Table 4.3 Rated Current of Molded Case Circuit Breaker (MCCB), Residual-Current-Operated
Protective Device (RCD)/Earth Leakage Circuit Breaker (ELCB) (continued)
LD (Low Duty) mode: Light duty load applications
MD (Medium Duty) mode: Medium duty load applications
HD (High Duty) mode: Heavy duty load applications
Nominal applied MCCB or RCD/ELCB
Power supply motor Inverter type LD/MD/HD Rated current
voltage mode
(HP) w/ DCR w/o DCR
0.5 FRNF50G1S-4U
5
1 FRN001G1S-4U 5
2 FRN002G1S-4U 10
LD/HD
3 FRN003G1S-4U 15
10
5 FRN005G1S-4U 20
FRN007G1 -4U
7.5 15 30
HD
FRN010G1 -4U
LD
10 20 40
HD
FRN015G1 -4U
LD
15 30 50
HD
FRN020G1 -4U
LD
20 60
HD
FRN025G1 -4U 40
LD
25 75
HD
FRN030G1 -4U
LD
30 50 100
HD
FRN040G1 -4U
LD
40 75
HD
Three-phase FRN050G1 -4U 125
LD
460V 50
HD
FRN060G1 -4U 100
LD
60 150
HD
FRN075G1 -4U
LD
75 125 200
HD
FRN100G1 -4U
LD
100 175
HD
FRN125G1S-4U
LD
125 200
HD
FRN150G1S-4U
LD/MD
150 250
HD
FRN200G1S-4U
LD/MD
200 300 -
HD
FRN250G1S-4U
LD/MD
250 350
HD
FRN300G1S-4U
LD/MD
300
HD
FRN350G1S-4U 500
LD/MD
350
FRN450G1S-4U HD
Note: A box ( ) in the above table replaces S (Standard inverter) or H (Inverter with built-in DC reactor) depending on the
enclosure.
- Install the MCCB or RCD/ELCB at the input side of the inverter. They cannot be installed at the output side
of the inverter.
- The above table lists the rated current of MCCBs and RCDs/ELCBs to be used in the power control panel
with an internal temperature of lower than 50C (122F). The rated current is factored by a correction
coefficient of 0.85 as the MCCBs' and RCDs'/ELCBs' original rated current is specified when using them in
a surrounding temperature of 40C (104F) or lower. Select an MCCB and/or RCD/ELCB suitable for the
actual short-circuit breaking capacity needed for your power systems.
- Use RCDs/ELCBs with overcurrent protection.
4-12
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4.3 Peripheral Equipment
- To protect your power systems from secondary accidents caused by the broken inverter, use an MCCB
and/or RCD/ELCB with the rated current listed in the above table. Do not use an MCCB or RCD/ELCB with
a rating higher than that listed.
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
4-13
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Table 4.4 lists the relationship between the rated leakage current sensitivity of RCDs/ELCBs (with
overcurrent protection) and wiring length of the inverter output circuits. Note that the sensitivity levels
listed in the table are estimated values based on the results obtained by the test setup in the Fuji laboratory
where each inverter drives a single motor.
Table 4.4 Rated Current Sensitivity of Residual-Current-Operated Protective Devices (RCDs)/
Earth Leakage Circuit Breakers (ELCBs)
Nominal applied Wiring length and current sensitivity
Power supply
motor
voltage 33 ft (10 m) 98 ft (30 m) 164 ft (50 m) 328 ft (100 m) 656 ft (200 m) 984 ft (300 m)
(HP)
0.5
1
2
3 30 mA
5
7.5
10 100 mA
15
Three-phase 20
230 V 25 200 mA
30
40
50
60
75
100 500 mA
125
150
0.5
1
2
3
5 30 mA
7.5
10
15 100 mA
20
25
30 200 mA
40
50
60 500 mA
Three-phase 75
460 V 100
125
150
200 1000 mA
250 (Special)
300
350
400
450
500
600 3000 mA
700 (Special)
800
900
1000
- Values listed above were obtained using Fuji ELCB EG or SG series applied to the test setup.
- The rated current of applicable motor rating indicates values for Fuji standard motor (4 poles, 50 Hz and 230
V three-phase).
- The leakage current is calculated based on grounding of the single wire for 200 V class delta connection and
neutral grounding for 400 V class Y-connection power lines.
- Values listed above are calculated based on the static capacitance to the earth when the 600 V class of
vinyl-insulated IV wires are used in a wiring through metal conduit pipes.
- Wiring length is the total length of wiring between the inverter and motor. If more than one motor is to be
connected to a single inverter, the wiring length should be the total length of wiring between the inverter and
motors.
4-14
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4.3 Peripheral Equipment
Chap. 4
Note: Do not connect the surge killers in the secondary (output) circuit of the inverter.
4-15
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4.3.3 Arresters
An arrester suppresses surge currents induced by lightning invaded from the power supply lines. Common
use of the grounding wire that is used for electric equipment in the panel, with the arrester, is effective in
preventing electronic equipment from damage or malfunctioning caused by such surges.
Applicable arrester models are CN23232 for three-phase 230 V series, and CN2324E and CN2324L for
three-phase 460 V series. (CN233 series with 20 kA of discharging capability is also available.) Figure 4.4
shows their external dimensions and connection examples. Refer to the catalog "Fuji Surge
Killers/Absorbers (HS118: Japanese edition only)" for details. These products are available from Fuji
Electric Technica Co., Ltd.
4-16
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4.3 Peripheral Equipment
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
Unit: inch (mm)
4-17
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4.3.5 Filtering capacitors suppressing AM radio band noises
These capacitors are effective to suppress AM radio band (less than 1 MHz) noises. Using them with
Zero-phase reactors upgrades capability.
Applicable models are NFM25M315KPD1 for 230 V series inverters and NFM60M315KPD for 460 V
series. Use one of them no matter what the inverter capacity. Figure 4.6 shows their external dimensions.
These products are available from Fuji Electric Technica Co., Ltd.
Note: Do not use the capacitor in the inverter secondary (output) line.
NFM25M315KPD1 NFM60M315KPD
Unit: inch (mm)
4-18
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4.4 Selecting Options
Chap. 4
Refer to Chapter 3, Section 3.2 "Selecting a Braking Resistor."
The standard model of a braking resistor does not support overheating detection or warning output, so an
Braking
resistor
(DBR)
P DB
P(+) DB
Inverter
For the specifications and external dimensions of the braking resistors, refer to [ 3 ] and [ 4 ] in this
section.
4-19
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[ 2 ] Braking units
For inverters of 50 HP or above, add a braking unit to the braking resistor to upgrade the braking capability
of inverters with the following capacity.
For the specifications and external dimensions of the braking units, refer to [ 3 ] and [ 4 ] in this
Section.
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4.4 Selecting Options
[ 3 ] Specifications
Table 4.5 Generated Loss in Braking Unit
Model Generated loss (W)
BU37-2C 40
BU55-2C 50
BU90-2C 60
BU37-4C 35
BU55-4C 40
BU90-4C 50
BU132-4C 60
Chap. 4
BU220-4C 80
*10%ED
Table 4.6 Braking Unit and Braking Resistor (Standard Model) for LD-mode Inverters
Option Continuous braking Repetitive braking
Note: A box ( ) in the above table replaces S (Standard inverter) or H (Inverter with built-in DC reactor) depending on the
enclosure.
4-21
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Table 4.7 Braking Unit and Braking Resistor (Standard Model) for MD-mode Inverters
Options Continuous braking Repetitive braking
Maximum braking
Nominal Inverter type (100% braking (each cycle is less
Power Braking unit Braking resistor torque (%)
applied torque) than 100 s)
supply
motor 50 Hz 60 Hz Discharging Braking Average Duty
voltage Resistance
(HP) MD mode Type Q'ty Type Q'ty capability allowable cycle
() (Nm) (Nm) time (s)
(kWs) loss (kW) (%ED)
150 FRN150G1S-4U DB110-4C 4.7 712 592 550 10 5.50 10
BU132-4C
200 FRN200G1S-4U DB132-4C 3.9 855 710 660 10 6.60 10
250 FRN250G1S-4U 1 DB160-4C 1 3.2 1036 861 800 10 8.00 10
300 FRN300G1S-4U BU220-4C DB200-4C 2.6 1295 1078 1000 10 10.0 10
Three-
350 FRN350G1S-4U DB220-4C 2.2 1424 1184 1100 10 11.0 10
phase 100
460 V 350 FRN450G1S-4U BU132-4C DB132-4C 1.95 1623 1352 1250 10 12.5 10
450 FRN500G1S-4U DB160-4C 1.6 2039 1695 1575 10 15.8 10
2 2
500 FRN600G1S-4U 2298 1910 1775 10 17.8 10
BU220-4C DB200-4C 1.3
600 FRN700G1S-4U 2590 2152 2000 10 20.0 10
700 FRN800G1S-4U 3 DB160-4C 3 1.067 2913 2421 2250 10 22.5 10
Table 4.8 Braking Unit and Braking Resistor (Standard Model) for HD-mode Inverters
Option Continuous braking Repetitive braking
Maximum braking
Nominal Inverter type (100% braking (each cycle is less
Power Braking unit Braking resistor torque (%)
applied torque) than 100 (s))
supply
motor Resistanc Discharging Average Duty
voltage 50 Hz 60 Hz Braking
(HP) HD mode Type Q'ty Type Q'ty e capability allowable cycle
(Nm) (Nm) time (s)
() (kWs) loss (kW) (%ED)
0.5 FRNF50G1S-2U DB0.75-
1 100
4.02 3.32 50 250 0.075 37
1 FRN001G1S-2U 2C 7.57 6.25 50 133 0.075 20
2 FRN002G1S-2U 15 12.4 55 73 0.110 14
DB2.2-2C 1 40
3 FRN003G1S-2U 22 18.2 55 50 0.110 10
5 FRN005G1S-2U DB3.7-2C 1 33 37.1 30.5 140 75 0.185 10
7.5 FRN007G1-2U - DB5.5-2C 1 20 150 54.3 45 55 20 0.275 10
7.5 FRN010G1-2U 20 54.3 45 55 20 0.275 10
Three- 10 FRN015G1-2U DB7.5-2C 1 15 73.6 61.6 37 10 0.375 10
15 FRN020G1-2U DB11-2C 1 10 108 89.5 55 10 0.55 10
phase
20 FRN025G1-2U DB15-2C 1 8.6 147 122 75 10 0.75 10
230 V
25 FRN030G1-2U DB22-2C 1 5.8 182 151 92 10 0.925 10
30 FRN040G1-2U 216 179 110 10 1.1 10
40 FRN050G1-2U BU37-2C 1 DB30-2C 1 4 195 162 150 10 1.50 10
50 FRN060G1-2U DB37-2C 1 3 240 200 185 10 1.85 10
60 FRN075G1-2U DB45-2C 1 2.5 292 243 225 10 2.25 10
BU55-2C 1 100
75 FRN100G1-2U DB55-2C 1 2 359 298 275 10 2.75 10
100 FRN125G1S-2U DB75-2C 1 1.6 487 405 375 10 3.75 10
BU90-2C 1
125 FRN150G1S-2U DB110-2C 1 1.2 585 486 450 10 4.50 10
0.5 FRNF50G1S-4U DB0.75- 1 200 4.02 3.32 50 250 0.075 37
1 FRN001G1S-4U 4C 7.57 6.25 50 133 0.075 20
2 FRN002G1S-4U 15 12.4 55 73 0.110 14
DB2.2-4C 1 160
3 FRN003G1S-4U 22 18.2 55 50 0.110 10
5 FRN005G1S-4U DB3.7-4C 1 130 37.1 30.5 140 75 0.185 10
7.5 FRN007G1-4U - DB5.5-4C 1 80 150 54.3 45 55 20 0.275 10
7.5 FRN010G1-4U 80 54.3 45 55 20 0.275 10
10 FRN015G1-4U DB7.5-4C 1 60 73.6 61.6 37 10 0.375 10
15 FRN020G1-4U DB11-4C 1 40 108 89.5 55 10 0.55 10
20 FRN025G1-4U DB15-4C 1 34.4 147 122 75 10 0.75 10
25 FRN030G1-4U DB22-4C 1 22 182 151 92 10 0.925 10
30 FRN040G1-4U 216 179 110 10 1.1 10
40 FRN050G1-4U BU37-4C 1 DB30-4C 1 15 195 162 150 10 1.50 10
Three- 50 FRN060G1-4U DB37-4C 1 12 240 200 185 10 1.85 10
phase 60 FRN075G1-4U DB45-4C 1 10 292 243 225 10 2.25 10
BU55-4C 1
460 V 75 FRN100G1-4U DB55-4C 1 7.5 359 298 275 10 2.75 10
100 FRN125G1S-4U DB75-4C 1 6.5 487 405 375 10 3.75 10
BU90-4C 1
125 FRN150G1S-4U DB110-4C 1 4.7 585 486 450 10 4.50 10
150 FRN200G1S-4U 712 592 550 10 5.50 10
BU132-4C 1
200 FRN250G1S-4U DB132-4C 1 3.9 855 710 660 10 6.60 10
250 FRN300G1S-4U DB160-4C 1 3.2 100 1036 861 800 10 8.00 10
300 FRN350G1S-4U 1 DB200-4C 1 2.6 1295 1076 1000 10 10.0 10
350 FRN450G1S-4U DB220-4C 1 2.2 1424 1184 1100 10 11.0 10
450 FRN500G1S-4U 1813 1506 1400 10 14.0 10
DB160-4C 1.6
500 FRN600G1S-4U BU220-4C 2039 1695 1575 10 15.8 10
2 2
600 FRN700G1S-4U 2298 1910 1775 10 17.8 10
1.3
700 FRN800G1S-4U DB200-4C 2590 2152 2000 10 20.0 10
800 FRN900G1S-4U 0.867 3237 2691 2500 10 25.0 10
3 3
900 FRN1000G1S-4U DB220-4C 0.733 4090 3408 3150 10 31.5 10
Note: A box ( ) in the above table replaces S (Standard inverter) or H (Inverter with built-in DC reactor) depending on the
enclosure.
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4.4 Selecting Options
[ 4 ] External dimensions
Braking resistors, standard models
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
Mass
lb (kg)
0.9 (0.4)
1.8 (0.8)
3.1 (1.4)
5.7 (2.6)
6.2 (2.8)
9.5 (4.3)
12 (5.6)
19 (8.4)
A
Figure A
A
230V
A
series
A
A
460V
series
Figure B
B
* DB220-4C should be used in pairs. The dimension above is for one unit.
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Braking units
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4.4 Selecting Options
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
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[ 2 ] Specifications
[2.1] Standard specifications
200 V class series
(*1) When the power supply voltage is 200/400 V, 220/440 V, or 230/460 V, the output voltage is approximate 320/640 VDC, 343/686 VDC,
355/710 VDC, respectively.
(*2) The 220 to 230 V/50 Hz models are available on request.
(*3) Voltage unbalance (%) = (Max. voltage (V) - Min. voltage (V)) / Three-phase average voltage (V) x 67
(*4) When the power supply voltage is 380 to 398 V/50 Hz and 380 to 430 V/60 Hz, tap-switching is required in the converter.
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4.4 Selecting Options
Item Specifications
Chap. 4
Running status signal Running, power running, regenerative operation, ready-to-run, alarm
output (for any alarm), etc.
Control
Saves and displays the detailed information of the trip cause for the
previous alarm.
Monitor Displays input power, input current in RMS, input voltage in RMS, DC link
bus voltage and power supply frequency.
Load factor Allows the user to measure the load factor with the keypad.
Language Allows the user to specify or refer to function codes in any of the three
languages--Japanese, English or Chinese.
Charging lamp Lights when the DC link bus capacitor is charged.
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[ 3 ] Function specifications
Terminal functions
Classifi-
cation
L1/R, L2/S, Main circuit power Connects with the three-phase input power lines through a dedicated
L3/T inputs reactor.
Main circuit
P(+), N(-) Converter outputs Connects with the power input terminals P(+) and N(-) on an inverter.
G Grounding Grounding terminal for the converter's chassis (or casing).
R0, T0 Auxiliary power input For a backup of the control circuit power supply, connect the power lines
for the control circuit same as that of the main power input.
R1, S1, T1 Synchronous power Voltage detection terminals for the internal control of the converter.
input for voltage Connect with the power supply side of the dedicated reactor or filter.
detection
Voltage
detection
R2, T2 Inputs for control Detection terminal for AC fuse blown.
monitoring
[RUN] Run command Short-circuiting terminals [RUN] and [CM] runs the converter; opening
them stops the converter.
[RST] Reset alarm command When the converter stops due to an alarm, removing the alarm factor
and short-circuiting the terminals [RST] and [CM] cancels the
protective function, restarting the converter.
Input signal
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4.4 Selecting Options
[M] Analog output common Common terminal for analog output signal.
[73A], [73C] Charging resistor input Control output for the input relay of the external charging resistor (73).
relay outputs
Communications specifications
Chap. 4
Item Specifications
General communication Monitoring the running information, running status and function code
specifications data, and controlling (selecting) the terminals [RUN], [RST] and [X1].
Function settings
Function Function
Name Name
code code
F00 Data protection E17 Under current limiting (Hysteresis width)
F01 High frequency filter selection E18 to E20 A01, A04 and A05, function selection
F02 Restart mode after momentary power failure E21 to E23 A01, A04 and A05, gain setting
(Mode selection) E24 to E26 A01, A04 and A05, bias setting
F03 Current rating switching E27 A01, A04 and A05, filter setting
F04 LED monitor, item selection S01 Operation method
F05 LCD monitor, item selection S02, S03 Power supply current limiting (driving/braking)
F06 LCD monitor, language selection H01 Station address
F07 LCD monitor, contrast control H02 Communications error processing
F08 Carrier frequency H03 Timer
E01 Terminal [X1] function H04 Baud rate
E02 to E13 Terminal [Y1], [Y2], [Y3,], [Y5], [Y11] to H05 Data length
[Y18] function H06 Parity bits
E14 I/O function normal open/closed H07 Stop bits
E15 RHC overload early warning level H08 No-response error detection time
E16 Cooling fan ON/OFF control H09 Response interval
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Function Function
Name Name
code code
H10 Protocol selection M09 Power supply frequency
H11 TL transmission format M10 Input power
H12 Parallel system M11 Input current in RMS
H13 Number of slave stations in parallel system M12 Input voltage in RMS
H14 Clear alarm data M13 Run command
H15, H16 Power supply current limiter (driving 1/2) M14 Running status
H17, H18 Power supply current limiter (braking 1/2) M15 Output terminals [Y1] to [Y18]
H19, H20 Current limiting early warning (level/timer)
Protective functions
LED
Item monitor Description Remarks
displays:
AC fuse blown acf Stops the converter output if the AC fuse
(R-/T-phase only) is blown.
AC overvoltage a0u Stops the converter output upon detection of an AC
overvoltage condition.
AC undervoltage alu Stops the converter output upon detection of an AC
undervoltage condition.
AC overcurrent a0c Stops the converter output if the peak value of the
input current exceeds the overcurrent level.
AC input current error ace Stops the converter output upon detection of the
excessive deviation of the AC reactor from the AC
input.
Input phase loss lpu Stops the converter output upon detection of an
input phase loss.
Synchronous power fre After the MC for charging circuit (73) is turned on,
frequency error the converter checks the power frequency. If it
detects a power frequency error, this function stops
the converter output. An error during converter
running (e.g., momentary power failure) triggers no
alarm.
DC fuse blown dcf Stops the converter output if the DC fuse (P side) is 30 HP (18.5 kW) or
blown. above
DC overvoltage d0u Stops the converter output upon detection of a DC 200 V class series:
overvoltage condition. 400 V 3 V
If a power failure continues for a long time and the 400 V class series:
control power source is shut down, this alarm is 800 V 5 V
automatically reset.
DC undervoltage dlu Stops the converter output upon detection of a DC 200 V class series:
undervoltage condition. Stops at 185 V,
If a power failure continues for a long time and the restarts at 208 V.
control power source is shut down, this alarm is 400 V class series:
automatically reset. Stops at 371 V,
restarts at 417 V.
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4.4 Selecting Options
LED
Item monitor Description Remarks
displays:
Charging circuit fault pbf Stops the converter output upon detection of a Condition: 73ANS
charging circuit fault, provided that the answerback (Answerback from 73) is
signal from 73 is enabled. assigned to terminal
[X1].
Heat sink overheat 0h1 Stops the converter output upon detection of a heat
sink overheat.
External alarm Stops the converter output upon receipt of an Condition: THR
Chap. 4
0h2
external signal THR. (Enable external alarm
trip) is assigned to
terminal [X1].
Network device error er4 Stops the converter output if a fatal error (including Applies to T-Link,
no power supply connection) occurs in the master SX-bus, and CC-Link
unit in the network. devices.
Operation procedure er6 Stops the converter output upon detection of an
error error in the operation procedure.
A/D converter error er8 Stops the converter output upon detection of a
failure in the A/D converter circuit.
Optical network error erb Stops the converter output upon detection of an
optical cable break or a fatal error in the optical
option.
IPM error 1pe Activated when the IPM's self-diagnosis function 25 HP (15 kW) or
works due to an overcurrent or overheat. below
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Required structure and environment
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4.4 Selecting Options
[ 4 ] Converter configuration
List of configurators
CT mode
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
VT mode
(*1) The charging box (CU) contains a combination of a charging resistor (R0) and a fuse (F). If no CU is used, it is necessary to prepare the
charging resistor (R0) and fuse (F) at your end.
(*2) The filtering capacitor consists of two pieces of capacitors. For an order of quantity "1," two pieces of capacitors are to be delivered.
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Basic connection diagrams
RHC7.5-2C to RHC90-2C
RHC7.5-4C to RHC220-4C
(*1) For the 400 V class power supply, connect a stepdown transformer to limit the voltage of the sequence circuit to 220 V or below.
(*2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter to the main power input lines via B contacts
of magnetic contactors of the charging circuit (73 or MC).
If 73 uses SC-05, SC-4-0, or SC-5-1, connect an auxiliary contact unit to the MC's B contact or 73.
(*3) Be sure to connect the auxiliary power input terminals R0 and T0 of the inverter to the main power input lines via B contacts of
magnetic contactors of the charging circuit (73 or MC). For 200 V class series of inverters with a capacity of 60 HP (37 kW) or above
and 400 V class series with 125 HP (75 kW) or above, connect the fan power input terminals R1 and T1 of the inverter to the main
power input lines without going through the MC's B contacts or 73.
(*4) Construct a sequence in which a run command is given to the inverter after the PWM converter becomes ready to run.
(*5) Assign the external alarm THR to any of terminals [X1] to [X7] on the inverter.
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4.4 Selecting Options
RHC7.5-2C to RHC90-2C
RHC7.5-4C to RHC220-4C
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
Symbol Part name
Lr Boosting reactor
Lf Filtering reactor
Cf Filtering capacitor
Rf Filtering resistor
R0 Charging resistor
F Fuse
73 Magnetic contactor for charging circuit
(*1) For the 400 V class power supply, connect a stepdown transformer to limit the voltage of the sequence circuit to 220 V or below.
(*2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter to the main power input lines via B contacts
of magnetic contactors of the charging circuit (73 or MC).
If 73 uses SC-05, SC-4-0, or SC-5-1, connect an auxiliary contact unit to the MC's B contact or 73.
(*3) Be sure to connect the auxiliary power input terminals R0 and T0 of the inverter to the main power input lines via B contacts of
magnetic contactors of the charging circuit (73 or MC). For 200 V class series of inverters with a capacity of 60 HP (37 kW) or above
and 400 V class series with 125 HP (75 kW) or above, connect the fan power input terminals R1 and T1 of the inverter to the main
power input lines without going through the MC's B contacts or 73.
(*4) Construct a sequence in which a run command is given to the inverter after the PWM converter becomes ready to run.
(*5) Assign the external alarm THR to any of terminals [X1] to [X7] on the inverter.
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RHC280-4C to RHC400-4C
(*1) Connect a stepdown transformer to limit the voltage of the sequence circuit to 220 V or below.
(*2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter and the inverter to the main power input lines
via B contacts of magnetic contactors of the power supply circuit (52).
(*3) Connect the fan power input terminals R1 and T1 of the inverter to the main power input lines without going through the B contacts
of 52, since the inverter's AC fans are supplied with power from these terminals.
(*4) Construct a sequence in which a run command is given to the inverter after the PWM converter becomes ready to run.
(*5) Set the timer 52T at 1 sec.
(*6) Assign the external alarm THR to any of terminals [X1] to [X7] on the inverter.
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4.4 Selecting Options
RHC400-4C in VT mode
RHC500-4C and RHC630-4C
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
Symbol Part name
Lr Boosting reactor
Lf Filtering reactor
Cf Filtering capacitor
Rf Filtering resistor
R0 Charging resistor
F Fuse
73 Magnetic contactor for charging circuit
52 Magnetic contactor for power supply
6F Magnetic contactor for filtering circuit
(*1) Connect a stepdown transformer to limit the voltage of the sequence circuit to 220 V or below.
(*2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter and the inverter to the main power input lines
via B contacts of magnetic contactors of the power supply circuit (52).
(*3) Connect the fan power input terminals R1 and T1 of the inverter to the main power input lines without going through the B contacts
of 73 or 52, since the inverter's AC fans are supplied with power from these terminals.
(*4) Construct a sequence in which a run command is given to the inverter after the PWM converter becomes ready to run.
(*5) Set the timer 52T at 1 sec.
(*6) Assign the external alarm THR to any of terminals [X1] to [X7] on the inverter.
(*7) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the phase sequence.
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[ 5 ] External dimensions
PWM converter
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4.4 Selecting Options
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
< Filtering capacitor >
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< Filtering resistor >
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4.4 Selecting Options
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
< Fuse >
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Generated loss
In CT mode
PW M converter Boosting reactor Filtering reactor Filtering resistor
Generated Generated Generated Generated
Type Type Type Type Q'ty
loss (W ) loss (W) loss (W) loss (W)
RHC7.5-2C 400 LR2-7.5C 95 LFC2-7.5C 10 GRZG80 0.42 3 16
RHC11-2C 500
LR2-15C 150 LFC2-15C 19 GRZG150 0.2 3 48
RHC15-2C 650
RHC18.5-2C 700
LR2-22C 230 LFC2-22C 26 GRZG200 0.13 3 68
RHC22-2C 800
RHC30-2C 1000
LR2-37C 330 LFC2-37C 32 107
RHC37-2C 1350
RHC45-2C 1500 GRZG400 0.1 3
LR2-55C 450 LFC2-55C 43 240
RHC55-2C 1750
RHC75-2C 2050 LR2-75C 520 LFC2-75C 74 137
GRZG400 0.12
RHC90-2C 2450 LR2-110C 720 LR2-110C 115 6 374
(2 parts in parallel)
RHC7.5-4C 400 LR4-7.5C 90 LFC4-7.5C 9 GRZG80 1.74 3 15
RHC11-4C 500
LR4-15C 160 LFC4-15C 20 GRZG150 0.79 3 48
RHC15-4C 600
RHC18.5-4C 650
LR4-22C 230 LFC4-22C 22 GRZG200 0.53 3 70
RHC22-4C 900
RHC30-4C 1200
LR4-37C 350 LFC4-37C 36 GRZG400 0.38 3 86
RHC37-4C 1550
RHC45-4C 1800
LR4-55C 490 LFC4-55C 43 GRZG400 0.26 3 130
RHC55-4C 2050
RHC75-4C 2150 LR4-75C 520 LFC4-75C 78 GRZG400 0.38 3 112
RHC90-4C 2600 GRZG400 0.53
LR4-110C 710 LFC4-110C 90 6 405
RHC110-4C 3050 (2 parts in parallel)
RHC132-4C 3500
LR4-160C 1000 LFC4-160C 160 RF4-160C 1 568
RHC160-4C 4150
RHC200-4C 5100
LR4-220C 1240 LFC4-220C 200 RF4-220C 1 751
RHC220-4C 5600
RHC280-4C 7100 LR4-280C 1430 LFC4-280C 220 RF4-280C 1 1027
RHC315-4C 8000 LR4-315C 1660 LFC4-315C 260 RF4-315C 1 1154
RHC355-4C 8900 LR4-355C 1910 LFC4-355C 300 RF4-355C 1 1286
RHC400-4C 10100 LR4-400C 2160 LFC4-400C 350 RF4-400C 1 1454
In VT mode
PW M converter Boosting reactor Filtering reactor Filtering resistor
Generated Generated Generated Generated
Type Type Type Type Q'ty
loss (W ) loss (W) loss (W) loss (W)
RHC7.5-2C 450
LR2-15C 150 LFC2-15C 19 GRZG150 0.2 3 48
RHC11-2C 550
RHC15-2C 650
LR2-22C 230 LFC2-22C 26 GRZG200 0.13 3 68
RHC18.5-2C 750
RHC22-2C 850
LR2-37C 330 LFC2-37C 32 107
RHC30-2C 1200
RHC37-2C 1500 GRZG400 0.1 3
LR2-55C 450 LFC2-55C 43 240
RHC45-2C 1600
RHC55-2C 2100 LR2-75C 520 LFC2-75C 74 137
RHC75-2C 2300 GRZG400 0.12
LR2-110C 720 LFC2-110C 115 6 374
RHC90-2C 2650 (2 parts in parallel)
RHC7.5-4C 400
LR4-15C 160 LFC4-15C 20 GRZG150 0.79 3 48
RHC11-4C 500
RHC15-4C 600
LR4-22C 230 LFC4-22C 22 GRZG200 0.53 3 70
RHC18.5-4C 600
RHC22-4C 950
LR4-37C 350 LFC4-37C 36 GRZG400 0.38 3 86
RHC30-4C 1200
RHC37-4C 1450
LR4-55C 490 LFC4-55C 43 GRZG400 0.26 3 130
RHC45-4C 1750
RHC55-4C 2250 LR4-75C 520 LFC4-75C 78 GRZG400 0.38 3 112
RHC75-4C 1950 GRZG400 0.53
LR4-110C 710 LFC4-110C 90 6 405
RHC90-4C 2400 (2 parts in parallel)
RHC110-4C 2900
LR4-160C 1000 LFC4-160C 160 RF4-160C 1 568
RHC132-4C 3250
RHC160-4C 4100
LR4-220C 1240 LFC4-220C 200 LFC4-220C 1 751
RHC200-4C 4400
RHC220-4C 5600 LR4-280C 1430 LFC4-280C 220 LFC4-280C 1 1027
RHC280-4C 6250 LR4-315C 1660 LFC4-315C 260 LFC4-315C 1 1154
RHC315-4C 7000 LR4-355C 1910 LFC4-355C 300 LFC4-355C 1 1286
RHC355-4C 8050 LR4-400C 2160 LFC4-400C 350 LFC4-400C 1 1454
RHC400-4C 8950 LR4-500C 2470 LFC4-500C 450 LFC4-500C 1 1821
Note: Generated losses listed in the above tables are approximate values that are calculated according to the following conditions:
- The power supply is three-phase 200 V/400 V 50 Hz with 0% interphase voltage unbalance ratio.
- The power supply capacity uses the larger of either 500 kVA or 10 times the rated capacity of the inverter.
- The motor is a 4-pole standard model at full load (100%).
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4.4 Selecting Options
Chap. 4
inverter's service life).
- Also use a DCR when there are thyristor-driven loads or when phase-advancing capacitors are being
turned ON/OFF.
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Table 4.11 DC Reactors (DCRs)
The table below lists the combination of LD-mode inverters and DC reactors.
Power
Option/ Rated current Inductance Generated loss
supply Inverter type DC reactor type
Standard (A) (mH) (W)
voltage
FRN100G1S-2U DCR2-75C 358 0.05 96
230V FRN125G1S-2U Standard DCR2-90C 431 0.042 100
FRN150G1S-2U DCR2-110C 552 0.034 126
Note 1: 100 HP or above type comes with a DC reactor (DCR) suitable for the LD-mode use.
Note 2: Generated losses listed in the above table are approximate values that are calculated according to the following
conditions:
- The power supply is three-phase 200 V/400 V 50 Hz with 0% interphase voltage unbalance ratio.
- The power supply capacity uses the larger of either 500 kVA or 10 times the rated capacity of the inverter.
- The motor is a 4-pole standard model at full load (100%).
- An AC reactor (ACR) is not connected.
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4.4 Selecting Options
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
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4.4.1.4 AC reactors (ACRs)
Use an ACR when the converter part of the inverter should supply very stable DC power, for example, in
DC link bus operation (shared PN operation). Generally, ACRs are used for correction of voltage
waveform and power factor or for power supply matching, but not for suppressing harmonic components
in the power lines. For suppressing harmonic components, use a DCR.
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4.4 Selecting Options
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
Unit: inch (mm)
Figure 4.11 Dimensions of Zero-phase Reactor for Reducing Radio Noise (ACL) and Connection Example
The selected wires are for use with 3-phase input/output lines (3 wires).
Note: Use the insulated wire of 75 C (167 F), 600 V, HIV-insulated.
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4.4.1.6 Enclosed - Type 1 Kit
[ 1 ] Overview
Mounting the Enclosed - Type 1 Kit to a FRENIC-MEGA series general-purpose inverter provides
inverter with a Type 1 Enclosure.
[ 2 ] Configuration
Note: To wire the control signal lines, remove the knockout plug.
The mounting parts are slightly different for each model.
Note: To wire the control signal lines, remove the knockout plug.
The mounting parts are slightly different for each model.
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4.4 Selecting Options
[ 3 ] Specifications
This product can only be attached to FRENIC-MEGA (Standard inverter).
The specifications to be changed are stated here. All the other specifications which are not mentioned are
equivalent with FRENIC-MEGA (Standard inverter).
Applicable inverters
When an Enclosed - Type 1 Kit is installed to an inverter unit, the unit type changes to a type shown in a
column "Inverter type after installation."
Chap. 4
Applicable Inverter type Applicable Inverter type
Option type MODEL Option type MODEL
inverter model after installation inverter model after installation
FRNF50G1S-2U NEMA-0.4G1-24 FRNF50G1U-2U FRNF50G1S-4U NEMA-0.4G1-24 FRNF50G1U-4U
A A
FRN001G1S-2U NEMA-0.75G1-24 FRN001G1U-2U FRN001G1S-4U NEMA-0.75G1-24 FRN001G1U-4U
FRN002G1S-2U FRN002G1U-2U FRN002G1S-4U FRN002G1U-4U
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[ 4 ] Change settings
Switch IP20/40 enclosure (Bit 7)
For protection coordination, it is necessary to switch to the protection level suitable for the protection
rating IP40 by setting Bit 7 (Switch IP20/IP40 enclosure) of function code H98. (Protection/Maintenance
Function (Mode selection)) to "1" (IP40).
*An optional Enclosed - Type 1 Kit for the DC reactor is also available.
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4.4 Selecting Options
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
Unit: inch (mm)
Note: The dial plate and knob must be ordered as separated items.
Available from Fuji Electric Technica Co., Ltd.
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Figure 4.12 Dimensions of External Frequency Command Potentiometer and Connection Example
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4.4 Selecting Options
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
Table 4.13 Extension Cable Length for Remote Operation
CB-5S 16 (5)
CB-3S 9.8 (3)
CB-1S 3.3 (1)
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4.4.2.3 Inverter support loader software
FRENIC Loader is support software which enables the inverter to be operated via the RS-485
communications facility. The main functions include the following:
- Easy editing of function code data
- Monitoring the operation statuses of the inverter such as I/O monitor and multi-monitor
- Operation of inverters on a PC screen (Windows-based only)
Refer to Chapter 8 "RUNNING THROUGH RS-485 COMMUNICATION" for details.
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4.4 Selecting Options
Chap. 4
terminal.
PG interface specifications
Table 4.16 lists PG specifications of this interface card.
Table 4.16 Specifications of Applicable PG and PG Interface Card
Item Specifications
20 to 3000 P/R, A-, B- and Z-phase pulse trains in incremental
Encoder pulse resolution
format
Open collector (Maximum cable length: 66 ft (20 m))
Pulse output circuit
Complementary (Maximum cable length: 328 ft (100 m))
High level 8 VDC, Low level 3 VDC
(For 12 VDC power source)
Input power requirements
High level 10 VDC, Low level 3 VDC
(For 15 VDC power source)
Pulse output current 8 mA or below
12 VDC 10%, 120 mA or below, or
PG power supply*
15 VDC 10%. 120 mA or below
* If a power level required by the PG exceeds 120 mA, use an external power source.
Item Specifications
30 kHz max. (Open collector)
PG output pulse frequency
100 kHz max. (Complementary)
Open collector circuit (Maximum cable length: 66 ft (20 m))
PG pulse output circuit
Complementary circuit (Maximum cable length: 328 ft (100 m))
High level 8 VDC, Low level 3 VDC
(For 12 VDC power source)
Input pulse threshold
High level 10 VDC, Low level 3 VDC
(For 15 VDC power source)
PG pulse input current 8 mA or below
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Terminal functions
J1 SW1
EXT INT
[PI] 12 V
15 V
[PO]
+15 VDC +12 VDC
Photocoupler
[XA], [XB], [XZ]
-
[YA], [YB], [YZ] +
[CM]
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4.4 Selecting Options
Drive control
Speed control (Vector control with speed sensor, V/f control with speed sensor, and Dynamic torque
vector control with speed sensor)
To control the motor speed, the inverter equipped with this interface card detects feedback signals sent
from the PG (pulse generator) mounted on the motor output shaft, enabling high-response speed control.
(A recommended motor for this control is a FUJI VG motor exclusively designed for vector control.)
The table below lists inverter specifications under this control.
Item Specifications Remarks
Chap. 4
Maximum frequency 25 to 200 Hz
Under vector control with speed sensor
Minimum speed : Base speed = 1 : 1500
*1 The controllability values specified here greatly vary depending on the pulse resolution, P/R (Pulses/Revolution). The
recommended P/R is 1024 or more.
*1 Actual rotation direction of the motor is specified by a combination of the pulse input command polarity and FWD/REV
command in the inverter.
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4.4.2.5 PG interface (5 V line driver) card (OPC-G1-PG2)
The PG interface (5 V line driver) card has the following circuits:
- Shifted phase pulse train (A, B, and Z phases) input circuit for speed feedback (5 V line driver output
type PG)
- Wire break detection circuit (Detection of wire breaks on the Z phase can be cancelled.)
- Power output circuit for feeding power to the connected PG (pulse generator)
Mounting this interface card on the FRENIC-MEGA enables the following:
(1) Speed control (vector control with speed sensor, V/f control with speed sensor, dynamic torque vector
control with speed sensor) using PG feedback signals, and servo-lock function
(2) Pulse train input as frequency commands
PG interface specifications
Item Specifications
Pulse resolution 20 to 3000 P/R
Maximum response frequency 100 kHz
Pulse output system Line driver (Equivalent to 26C31 or 26LS31)
Applicable PG
Source current: +20 mA (max.)
Sink current: 20 mA (max.)
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4.4 Selecting Options
Terminal functions
Chap. 4
Common terminal for power supply to PG
[CM] PG common
(Equipotent with the inverter's terminal [CM])
Feedback input for A(+) phase pulse Input terminal for A(+) phase pulse train fed
*1 If the PG current consumption exceeds 200 mA, use an external power supply.
*2 Use an external power supply whose rating meets the allowable voltage range of the PG. Regulate the external power
supply voltage within the PI voltage range (upper limit +10%), taking into account the voltage drop caused by the
PG-inverter wiring impedance. Or, use a wire with a larger diameter.
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Internal block diagram
Shown below is the internal block diagram example where the internal power source (5 V) supplies power
to the PG. (J1 is set to the INT position.)
Each phase input circuit has a wire break detector. The A- and B-phase wire break detectors are always
ON. The Z-phase wire break detector toggles ON and OFF by turning SW1 (shown in Figure 4.15) to ON
and OFF, respectively. The factory default of SW1 is OFF.
J1
[PI] EXT INT
[PO] +5 VDC
Photocoupler
Photocoupler
Circuit Diagram
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4.4 Selecting Options
Drive control
Speed control (Vector control with speed sensor, V/f control with speed sensor, and Dynamic torque
vector control with speed sensor)
To control the motor speed, the inverter equipped with this interface card detects feedback signals sent
from the PG (pulse generator) mounted on the motor output shaft, decomposes the motor drive current into
the exciting and torque current components, and controls each of components in vector, enabling
high-accuracy and high-response speed control.
For configuration and adjustment of the vector control, refer to Chapter 5, "FUNCTION CODES."
(A recommended motor for this control is a FUJI VG motor exclusively designed for vector control.)
Chap. 4
The table below lists inverter specifications under this control.
*1 The controllability values specified here greatly vary depending on the pulse resolution, P/R (Pulses/Revolution). The
recommended P/R is 1024 or more.
For details, refer to the PG2 Interface Card Instruction Manual (INR-SI47-1250-JE).
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4.4.2.6 PG interface (5 V line driver x 2) card (OPC-G1-PG22)
The PG interface (5 V line driver x 2) card has the following circuits:
- Shifted phase pulse train (YA, YB, YZ, and XA, XB, XZ) input circuit for speed feedback (5 V line
driver output type PG)
- Wire break detection circuit (Detection of wire breaks on the YZ, XA, XB, and XZ phases can be
cancelled.)
- Power output circuit for feeding power to the connected PG (pulse generator)
Mounting this interface card on the FRENIC-MEGA enables the following, using PG feedback signals:
- Synchronous operation of two motors equipped with a PG (pulse generator)
- Positioning control (available soon) and resonance damping control
- Pulse train input as frequency commands
PG interface specifications
When synchronous operation is selected, the reference and slave sides should use a PG of the same pulse
resolution.
Item Specifications
Pulse resolution 20 to 3600 P/R (during synchronous operation)
20 to 60000 P/R (except during synchronous operation)
Maximum response frequency 100 kHz
Applicable PG Pulse output system Line driver (Equivalent to 26C31 or 26LS31)
Source current: +20 mA (max.),
Sink current: -20 mA (max.)
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4.4 Selecting Options
Chap. 4
Terminal functions
Terminal
Name Functions
symbol
*YZ YZ(-) phase pulse input Input terminal for Z(-) phase signal fed back from the slave PG
from slave PG
XA XA(+) phase pulse input Input terminal for A(+) phase signal fed back from the reference
from reference PG PG
*XA XA(-) phase pulse input Input terminal for A(-) phase signal fed back from the reference
from reference PG PG
XB XB(+) phase pulse input Input terminal for B(+) phase signal fed back from the reference
from reference PG PG
*XB XB(-) phase pulse input Input terminal for B(-) phase signal fed back from the reference
from reference PG PG
XZ XZ(+) phase pulse input Input terminal for Z(+) phase signal fed back from the reference
from reference PG PG
*XZ XZ(-) phase pulse input Input terminal for Z(-) phase signal fed back from the reference
from reference PG PG
*1 If the PG current consumption exceeds 300 mA, use an external power supply.
*2 Use an external power supply whose rating meets the allowable voltage range of the PG. Regulate the external power
supply voltage within the PI voltage range (upper limit +10%), taking into account the voltage drop caused by the
PG-inverter wiring impedance. Or, use a wire with a larger diameter.
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Internal block diagram
Shown below is the internal block diagram example where the internal power source (5 V) supplies power
to the PG. (J1 is set to the INT position.)
Each phase input circuit has a wire break detector. The YA- and YB-phase wire break detectors are always
ON. The YZ-, XA-, XB-, and XZ-phase wire break detectors can be disabled.
J1
EXT INT
PI
+5 VDC
PO +5 VDC
PO
Photocoupler
YA, YB, YZ,
XA, XB, XZ
Photocoupler
CM
CM
CM Wire break
detection circuit
Circuit Diagram
Drive control
The inverter equipped with this interface card enables the following control:
(1) Vector control with speed sensor
(2) V/f control with speed sensor and torque vector control with speed sensor
(3) Pulse train input
(4) Synchronous operation
(5) Positioning control (available soon) and resonance damping control
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4.4 Selecting Options
Chap. 4
A FRENIC-MEGA inverter has three option connection ports. Note that each port has some limitations as
shown below.
Option
Terminal functions
Symbol Name Descriptions
Relay contacts to output signals selected by function
[1A] codes E20 and E22, such as Inverter Running, Frequency
[1B] Relay contact output 1 Arrival and Overload Early Warning.
[1C] In "active ON", the contact [1A] [1C] closes and [1B]
[1C] opens while the signal is active.
Relay contacts to output signals selected by function
[2A] codes E21 and E23, such as Inverter Running, Frequency
[2B] Relay contact output 2 Arrival and Overload Early Warning.
[2C] In "active ON", the contact [1A] [1C] closes and [1B]
[1C] opens while the signal is active.
Electrical requirements
Item Specifications
Contact capacity 250 VAC, 0.3A, cos = 0.3, or 48 VDC, 0.5A (resistor load)
200,000 times (ON/OFF every 1 second) at 250 VAC, 0.3A
200,000 times (ON/OFF every 1 second) at 48 VDC, 0.5A
Contact life Note: When frequent ON/OFF switching is anticipated (for example,
when using the current limit function with the inverter output limiting
signal), use the terminals [Y1] to [Y4] (transistor outputs) instead.
EN61800-5-1:2003, Overvoltage Category II (Reinforced Insulation)
Safety Standards/Directives
250 VAC class
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Internal circuits
RY [1A]
[Y1]/[Y3] signal Actuator [1B]
[1C]
RY [2A]
[Y2]/[Y4] signal Actuator [2B]
[2C]
The relationship between function codes and relay output functions is as follows.
Function code Functions Setting range
E20 Terminal [Y1] (Function selection)
E21 Terminal [Y2] (Function selection) 0 to 105 (For normal logic),
E22 Terminal [Y3] (Function selection) or 1000 to 1105 (For negative logic)
E20 through E23 assign output signals to general-purpose, programmable output terminals [Y1], [Y2],
[Y3], and [Y4]. These function codes can also switch the logic system between normal and negative to
define the property of those output terminals so that the inverter logic can interpret either the ON or OFF
status of each terminal as active.
When a negative logic is employed, all output signals are active (e.g. an alarm would be recognized) while
the inverter is powered OFF. To avoid causing system malfunctions by this, interlock these signals to keep
them ON using an external power supply. Furthermore, the validity of these output signals is not
guaranteed for approximately 1.5 seconds after power ON, so introduce such a mechanism that masks
them during the transient period.
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4.4 Selecting Options
Chap. 4
Electrical specifications
Terminal Specifications
Terminal functions
Terminal
Name Functions
symbol
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Connection example
[P L C ] *
Inte rfa ce ca rd MEGA
[M 1] In te rfa c e c ard
+24 V [M 1 ]
+ 24 V
S IN K
S IN K
SO URCE
Internal [I1 ] to [I1 6 ]
[I1 ] to [I1 6 ]
SOURCE
[C M ]
CM [C M ]
CM
S IN K S IN K
SO URCE SO URCE
External + 24 V [I1 ] to [I1 6 ] +2 4 V [I1 ] to [I1 6]
[C M ] [C M ]
CM CM
No. o19 o20 Input signal name Terminal function and configuration details
8-bit binary
0 0 Setting resolution = Maximum frequency (1/255)
frequency command
12-bit binary
0 1 Setting resolution = Maximum frequency (1/4095)
frequency command
15-bit binary
0 2 Setting resolution = Maximum frequency (1/32767)
frequency command
16-bit binary
0 3 Setting resolution = Maximum frequency (1/65535)
frequency command
Frequency can be specified within the range of 0 to 99.99
4-digit BCD Hz (Setting resolution = 0.01 Hz).
0, 1 4 frequency command
(0 to 99.99 Hz) If a frequency command exceeding the maximum
frequency is input, the maximum frequency applies.
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4.4 Selecting Options
No. o19 o20 Input signal name Terminal function and configuration details
Chap. 4
Frequency setting range:
12-bit binary -(Maximum frequency) to +(Maximum frequency)
1 1 = -2048 to +2047
frequency command
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4.4.2.9 Digital output interface card (OPC-G1-DO)
The digital output interface card has eight transistor output terminals (switchable between SINK and
SOURCE). Mounting this interface card on the FRENIC-MEGA enables the user to monitor the output
frequency and other items with binary code (8 bits).
Electrical specifications
Terminal Specifications
Item
symbol Max.
ON level 2V
Operating voltage
OFF level 27 V
[O1] to [O8]
Operating current at ON 50 mA
Allowable leakage current at OFF 0.1 mA
Terminal functions
Terminal
Name Functions
symbol
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4.4 Selecting Options
Connection example
Interface card
[M2]
SINK mode
[O1] to [O8]
24 V
Chap. 4
Interface card
[M2]
24 V
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4.4.2.10 Analog interface card (OPC-G1-AIO)
The analog interface card has the terminals listed below. Mounting this interface card on the
FRENIC-MEGA enables analog input and analog output to/from the inverter.
- One analog voltage input point (0 to 10 V)
- One analog current input point (4 to 20 mA)
- One analog voltage output point (0 to 10 V)
- One analog current output point (4 to 20 mA)
Terminal functions
Classifi-
cations
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4.4 Selecting Options
Classifi-
cations
Symbol Name Functions Remarks
Chap. 4
- Output voltage
- Output torque
- Load factor
Analog voltage - Input power
- Calibration
[CM]
- PID command (SV) ([CM] on the inverter)
- PID output (MV)
- Resolution: 1/3000
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Connection example
Symbol Connection of shielded wire
Shielded wire
[P10]
Potentiom eter
[32] 1k to 5k [32]
[31]
Shielded wire
[C2]
Constant
current source
[C2] 4 to 20 m A
[31]
Shielded wire
[Ao+]
[Ao] V
[Ao-]
Shielded wire
[CS+]
[CS] A
[CS-]
Function
Name Data Description Remarks
code
o60 Terminal [32] function 0 No assignment
(Mode selection) 1 Auxiliary frequency
command 1
2 Auxiliary frequency
command 2
3 PID command
5 PID feedback value
6 Ratio setting
7 Analog torque limit value A
8 Analog torque limit value B
20 Analog input monitor
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4.4 Selecting Options
Chap. 4
1 Unipolar
o66 Terminal [C2] function 0 No assignment
(Mode selection) 1 Auxiliary frequency
command 1
Function
Name Data Description Remarks
code
o71 Terminal [Ao] function 0 Output frequency 1
(Mode selection) (before slip compensation)
1 Output frequency 2
(after slip compensation)
2 Output frequency
3 Output voltage
4 Output torque
5 Load factor
6 Input power
7 PID feedback amount
8 PG feedback value (speed)
9 DC link bus voltage
10 Universal AO
13 Motor output
14 Calibration (+)
15 PID command (SV)
16 PID output (MV)
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Function Codes and Their Parameters for Terminal [Ao] (Continued)
Function
Name Data Description Remarks
code
o72 (Gain to output voltage) 0 to 300% -
o73 (Polarity) 0 Bipolar
1 Unipolar
Function
Name Data Description Remarks
code
o74 Terminal [CS] function 0 Output frequency 1
(Mode selection) (before slip compensation)
1 Output frequency 2
(after slip compensation)
2 Output frequency
3 Output voltage
4 Output torque
5 Load factor
6 Input power
7 PID feedback value
8 PG feedback value (speed)
9 DC link bus voltage
10 Universal AO
13 Motor output
14 Calibration (+)
15 PID command (SV)
16 PID output (MV)
o75 (Gain to output voltage) 0 to 300% -
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4.4 Selecting Options
Chap. 4
Note: Once the inverter is equipped with this communications card, no more communications card (e.g.,
DeviceNet and SX-bus communications cards) is allowed on the inverter. Mounting more than one card
on the inverter causes the er4 trip that cannot be reset until those cards are removed except a single card.
Item Specifications
Applicable controller MICREX series
Transmission specifications T-Link slave I/O transmission
Number of words occupied in Total 8 words
transmission (MICREX Inverter: 4 W, Inverter MICREX: 4 W)
Number of units connectable Max. 12 units
Recommended cable Furukawa Electric twisted pair cable CPEV-SB 0.9 dia. x 1 pair or
Furukawa Electric twisted pair cable KPEV-SB 0.5 mm2 x 1 pair
Max. transmission speed 500 kbps
For the items not contained in the table above, the T-Link specifications apply.
RSW1 RSW2
10 1
* When two or more communications cards are used on the same T-Link network, the same station
address should not be double assigned.
* Factory default: RSW1 = 0, RSW2 = 0 (Station address = 00)
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Inverter's function codes dedicated to T-Link communication
Function Data setting
Function Description
code range *
y98 Select run/frequency 0 to 3 Select from the following choices:
command sources Frequency command Run command
y98
source source
0 Inverter Inverter
1 T-Link Inverter
2 Inverter T-Link
3 T-Link T-Link
o27 Select error processing for 0, 4 to 9 Immediately coast to a stop and trip with er5.
T-Link network breaks
1 After the time specified by o28, coast to a stop and trip
with er5.
2 If the communications link is restored within the time
specified by o28, ignore the communications error. If
a timeout occurs, coast to a stop and trip with er5.
3, 13 to 15 Continue to run, ignoring the error (No er5 trip).
10 Immediately decelerate to a stop. Issue er5 after
stopping.
11 After the time specified by o28, decelerate to a stop.
Issue er5 after stopping.
12 If the communications link is restored within the time
specified by o28, ignore the communications error. If
a timeout occurs, decelerate to a stop and trip with
er5.
o28 Set the operation timer to 0.0 to 60.0 s Applies when o27 = 1, 2, 11, or 12.
be used in error processing
for network breaks
o30 Specify T-Link 0 G11 standard format
communications format
2 G9 compatible format
1, 3 to 255 Not allowed.
* The underlined values are factory defaults.
Communications format
G11 standard format
When the G11 (FRENIC5000G11S) standard format is selected (o30 = 0), an eight-word area per inverter
is used in the I/O relay area as shown below. The lower four words are status area for reading out data from
the inverter to the MICREX; the upper four words are control area for writing data from the MICREX into
the inverter.
(MSB) (LSB)
(Note) Asterisks (**) denote a T-Link station address configured by the RSW1 and RSW2.
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4.4 Selecting Options
G9 compatible format
When the G9 (FRENIC5000 G9) compatible format is selected (o30 = 2), an eight-word area per inverter
is used in the I/O relay area as shown below. The lower four words are status area for reading out data from
the inverter to the MICREX; the upper four words are control area for writing data from the MICREX into
the inverter.
This format has been designed to minimize the program change in the controller when the FRENIC5000
G9 series is replaced with the FRENIC-MEGA series.
(MSB) (LSB)
WB00** Running status monitor, Extended data read
Inverter
Chap. 4
Output frequency
Read/write function code monitor
MICREX
Read function code data monitor
Run command, Extended data written
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4.4.2.12 SX-bus communications card (OPC-G1-SX)
The SX-bus communications card is used to connect the FRENIC-MEGA series to a Fuji MICREX-SX
series of programmable logic controllers via an SX bus. Mounting the communications card on the
FRENIC-MEGA enables programmed control and monitoring of the inverter and configuring and
checking of function codes required for inverter running, from the MICREX-SX.
Hardware specifications
Item Specifications
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4.4 Selecting Options
Chap. 4
3 SX bus SX bus
o27 Select error processing for 0, 4 to 9 Immediately coast to a stop and trip with er5.
SX-bus network breaks
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Area occupied in MICREX-SX and data allocation address
Standard Format
When the standard format is selected (o30 = 0), SX-bus communication uses a 16-word area per inverter in
the MICREX-SX I/O area as shown below. (A maximum of 10 inverters can be connected.) The lower
8-word area is used as a status area for reading out data from the inverter to the MICREX-SX, the upper
8-word one, as a control area for writing data from the MICREX-SX to the inverter.
(MSB) (LSB)
0 1 E F
(MSB) (LSB)
%IW****.0 Function code group (1) polled Function code number (1) polled
%IW****.1 Function code group (2) polled Function code number (2) polled
%IW****.2 Data of function code (1) polled INV
%IW****.3 Data of function code (2) polled
%IW****.4 Empty (Fixed at 0) MICREX-SX
%IW****.5 Empty (Fixed at 0)
%IW****.6 Output frequency monitor (Motor speed monitor)
%IW****.7 Running status monitor
%QW****.8 Selecting function code group (1) Selecting function code number (1)
%QW****.9 Selecting function code group (2) Selecting function code number (2)
%QW****.A Data of function code (1) selected
MICREX-SX
%QW****.B Data of function code (2) selected
%QW****.C Frequency command INV
%QW****.D Run command
%QW****.E Polling function code group (1) Polling function code number (1)
%QW****.F Polling function code group (2) Polling function code number (2)
(Note) Asterisks (****) denote a SX bus station address configured by the RSW1 and RSW2.
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4.4 Selecting Options
Chap. 4
This communications card can be connected to the A-port only, out of three option connection ports (A-,
B-, and C-ports) provided on the FRENIC-MEGA.
Note: Once the inverter is equipped with this communications card, no more communications card (e.g.,
DeviceNet and SX-bus communications cards) is allowed on the inverter. Mounting more than one card
CC-Link specifications
Item Specifications
Applicable controller Mitsubishi Electric sequencer, etc. (CC-Link master)
CC-Link version 1.10 and 2.0
Transmission system
(Broadcast polling system)
Number of inverters connectable Max. 42 units (one station occupied/unit)
CC-Link version 1.10: 1 station occupied
Number of stations occupied CC-Link version 2.0: 1 station occupied
(Selectable from among 2X, 4X and 8X
settings)
Transmission speed
10 Mbps/5 Mbps/2.5 Mbps/625 kbps/156 kbps
(Baud rate)
Maximum cable length 10 Mbps 5 Mbps 2.5 Mbps 625 kbps 156 kbps
(When using the CC-Link 328 ft 492 ft 656 ft 2000 ft 3900 ft
dedicated cable) (100 m) (150 m) (200 m) (600 m) (1200 m)
Insulation 500 VDC (photocoupler insulation)
Station type Remote device station
Remote device type Inverter (0x20)
For items not contained in the above table, the CC-Link specifications apply.
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Inverter's function codes dedicated to CC-Link communication
Function Data setting
Function Description
code range *1
y98 Select run/frequency 0 to 3 Select from the following choices:
command sources Frequency Run command
y98
command source source
0 Inverter Inverter
1 CC-Link Inverter
2 Inverter CC-Link
3 CC-Link CC-Link
o27 Select error processing for 0, 4 to 9 Immediately coast to a stop and trip with er5.
CC-Link network breaks 1 After the time specified by o28, coast to a stop and
trip with er5.
2 If the communications link is restored within the
time specified by o28, ignore the communications
error. If a timeout occurs, coast to a stop and trip
with er5.
3, 13 to 15 Keep the current operation, ignoring the
communications error. (No er5 trip)
10 Immediately decelerate to a stop. Issue er5 after
stopping.
11 After the time specified by o28, decelerate to a stop.
Issue er5 after stopping.
12 If the communications link is restored within the
time specified by o28, ignore the communications
error. If a timeout occurs, decelerate to a stop and
trip with er5.
o28 Set the operation timer to 0.0 to 60.0 sec. Applies when o27 = 1, 2, 11, or 12
be used in error processing
for network breaks
o30 CC-Link extension 5 to 255 No operation
0, 1 1 station occupied
(CC-Link version 1.10)
2 1 station occupied, 2X setting
(CC-Link version 2.00)
3 1 station occupied, 4X setting
(CC-Link version 2.00)
4 1 station occupied, 8X setting
(CC-Link version 2.00)
o31 Station address *2 0, 1 to 64 Any of 1 to 64 should be specified for a slave
station.
Specifying any other value causes the L.ERR LED
to light.
o32 Transmission speed *2 0 to 4 0: 156 kbps, 1: 625 kbps, 2: 2.5 Mbps,
3: 5 Mbps, 4: 10 Mbps
Specifying any other value causes the L.ERR LED
to light.
*1 The underlined values are factory defaults.
*2 If the station address (o31) or the transmission speed (o32) is modified when the inverter power is ON, the L.ERR LED
flashes and the communications link is lost. Turning the terminal command RST ON or restarting both the inverter and
the communications card validates the new setting.
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4.4 Selecting Options
Chap. 4
- Able to read and write all function codes supported in the FRENIC-MEGA
PROFIBUS-DP specifications
Item Specifications Remarks
Transmission Lines RS-485 (insulated cable)
section Cable length See the table below.
Transmission 9.6 kbps to 12 Mbps (auto configuration) To be specified in the
speed master node
Protocol PROFIBUS-DP (DP-V0) IEC 61158 and 61784
Connector Pluggable, six-pin terminal block Manufactured by Phoenix
Contact Inc.
Control Controller SPC3 (Siemens)
section Comm. buffer 1472 bytes (SPC3 built-in memory)
Addressing - By on-board node address switches Setting both node address
(rotary switches) (0 to 99) switches SW1 and SW2 to
or "0" enables the o31 setting.
- By inverters function code o31
(data = 0 to 125)
Diagnostics Detection of cable break Indicated by the OFFL LED
Detection of the illegal configuration Indicated by the ERR LED
The maximum cable length per segment for a PROFIBUS-DP specified cable is listed below.
Transmission speed Maximum cable length ft (m) per segment
9.6 kbps 3900 (1200)
19.2 kbps 3900 (1200)
45.45 kbps 3900 (1200)
93.75 kbps 3300 (1000)
187.5 kbps 3300 (1000)
500 kbps 1300 (400)
1.5 Mbps 656 (200)
3 Mbps 328 (100)
6 Mbps 328 (100)
12 Mbps 328 (100)
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Inverter's function codes dedicated to PROFIBUS-DP communication
The inverter's function codes listed in Table 4.19 should be configured for specifying run and frequency
commands via PROFIBUS.
Table 4.19 Inverter's Function Codes Required for Enabling Run and Frequency
Commands via PROFIBUS
Function Factory Function code
Description Remarks
code default data to be set
y98 Select run/frequency 0 3 Select from the following choices:
command sources
Frequency Run command
y98
command source source
0 Inverter Inverter
1 PROFIBUS Inverter
2 Inverter PROFIBUS
3 PROFIBUS PROFIBUS
Function Factory
Description Data setting range Remarks
code default
o27 Select error processing 0 0 to 15
for PROFIBUS network
breaks
o28 Set the operation timer to 0.0 s 0.0 to 60.0 s
be used in error
processing for network
breaks
o30 Select PPO type 0 0 to 255 For details about o30, refer to
the instruction manual of this
communications card.
o31 Select PROFIBUS station 0 0 to 125 Valid when rotary switches SW1
address and SW2 are set to "00."
o40 to o43 Assign function code data 0000 0x0000 to 0xFFFF Configure function codes for
to be written, 1 to 4 writing to the data mapped I/O.
Functionally equivalent to
PNU915.
o48 to o51 Assign function code data 0000 0x0000 to 0xFFFF Configure function codes for
to be read, 1 to 4 reading from the data mapped
I/O.
Functionally equivalent to
PNU916.
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4.4 Selecting Options
Node address
(1) Configuring node address switches (SW1 and SW2)
Before the inverter power is turned ON, the node address of the communications card should be specified
with SW1 and SW2 (rotary switches) on the card. The setting range is from 00 to 99 in decimal. SW1
specifies a 10s digit of the node address and the SW2, a 1s digit.
Node address = (SW1 setting x 10) + (SW2 setting x 1)
Note: The node address switches should be accessed with the inverter being OFF. Setting these switches
with the inverter being ON requires restarting the inverter to enable the new settings.
Note: To specify a node address exceeding 99, use the function code o31 as described in (2) below.
Chap. 4
(2) Configuring the o31 data
The node address can also be specified with the inverter's function code o31. The setting range is from 0 to
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4.4.2.15 DeviceNet communications card (OPC-G1-DEV)
The DeviceNet communications card is used to connect the FRENIC-MEGA series to a DeviceNet master
via DeviceNet. Mounting the communications card on the FRENIC-MEGA enables the user to control the
FRENIC-MEGA as a slave unit by configuring and monitoring run and frequency commands and
accessing inverter's function codes from the DeviceNet master.
DeviceNet specifications
Item Specifications
Number of nodes connectable Max. 64 (including the master)
MAC ID 0 to 63
Insulation 500 VDC (photocoupler insulation)
Transmission rate 500, 250, or 125 kbps
Transmission rate 500 kbps 250 kbps 125 kbps
Maximum cable length Trunk line length 328 ft (100 m) 820 ft (250 m) 1600 (500 m)
(When using thick cables) Drop line length 20 ft (6 m) 20 ft (6 m) 20 ft (6 m)
Total length of drop lines 128 ft (39 m) 256 ft (78 m) 512 ft (156 m)
1. I/O Message (Poll, Change of State)
Messages supported
2. Explicit Message
Vendor ID 319 (Registered name: Fuji Electric Group)
Device type AC drive (code: 2)
Product code 9219
Applicable device profile AC Drive
Max. 8 bytes for each of input and output
Number of input/output bytes * Depending on the format selected. Refer to "Communications Formats"
on page 4-97.
CIP Specifications
Applicable DeviceNet
Specifications Volume 1, Edition 2.2 Japanese version and Volume 3, Edition 1.1
Japanese version
Node type Group 2 only server (noncompliant with UCMM)
80 mA, 24 VDC
Network power consumption
(Note) The network power is supplied by an external power source.
For the items not contained in the table above, the DeviceNet Specifications apply.
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4.4 Selecting Options
Chap. 4
500 kbps 10
Not allowed 11
NA DIP 3-8
DIP Switch Configuration (showing an example of Data Rate = 500 kbps and Node Address = 63
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Table 4.21 Function Code Group
Group Group Group
Group Group name Group Group name Group Group name
code code code
S 2 02h Command/function data A 9 09h Motor 2 parameters b 19 13h Motor 3 parameters
M 3 03h Monitored data o 10 0Ah Option functions r 12 0Ch Motor 4 parameters
F 4 04h Fundamental functions J 14 0Eh Application functions 1 d 20 14h Application functions 2
Extension terminal
E 5 05h y 15 0Fh Link functions
functions
C 6 06h Control functions W 16 10h Monitored data 2
P 7 07h Motor 1 parameters X 17 11h Alarm 1
High performance
H 8 08h Z 18 12h Alarm 2
functions
Communications formats
Table 4.22 lists the communications formats supported. The output formats should be selected by function
code o31 and the input formats, by function code o32. Restarting the inverter validates the new settings of
o31 and o32.
Table 4.22 List of Communications Formats Supported
Function codes Instance Length
Type Description
o31, o32 ID (words)
o31 = 20 20 Basic Speed Control Output 4
o31 = 21 or 0
21 Extended Speed Control Output 4
(Factory default)
Output
o31 = 100 100 Fuji Drive Assembly Output 4
(from master to inverter)
o31 = 102 102 User Defined Assembly Output 8
Request for Access to Function
o31 = 104 (Note) 104 8
Codes
o32 = 70 70 Basic Speed Control Input 4
o32 = 71 or 0
71 Extended Speed Control Input 4
(Factory default)
Input
o32 = 101 101 Fuji Drive Assembly Input 4
(from inverter to master)
o32 = 103 103 User Defined Assembly Input 8
Response to Function Codes
o32 = 105 (Note) 105 8
Access Request
(Note) When o31 is set at 104 (Request for Access to Function Codes), o32 should be set at 105 (Response to
Request for Access to Function Codes). For details, refer to the instruction manual of the DeviceNet
communications card.
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4.4 Selecting Options
Chap. 4
Note: Once the inverter is equipped with this communications card, no more communications card (e.g.,
DeviceNet and SX-bus communications cards) is allowed on the inverter. Mounting more than one card
on the inverter causes the er4 trip that cannot be reset until those cards are removed except a single card.
*1 After configuring the function code o31 or o32, restart the inverter or send ResetNode command from the
CANopen master to validate the new setting.
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The table below lists the other related inverter's function codes. Configure those function codes if
necessary.
Related Inverter's Function Codes
Function Factory
code Function code name default Data setting range Description
o27 Select error processing 0 0 to 15
for CANopen network
breaks
o28 Set the operation timer 0 0 to 60.0 s
to be used in error
processing for network
breaks
o40 to o43 Assign the function 0x0000 0x0000 to 0xFFFF Specify the function code as follows:
*2 code to be written via 0xXX
RPDO 3 XX: Group (Refer to the table below)
: Number
ex. F07-> 0x0407
o48 to o51 Assign the function 0x0000 0x0000 to 0xFFFF Same as above.
*2 code to be monitored
via TPDO 3
y98 Select run/frequency 0 0 to 3 Select from the following choices:
command sources Frequency Run command
y98
command source source
0 Inverter Inverter
1 CANopen Inverter
2 Inverter CANopen
3 CANopen CANopen
*2 After configuring the function codes o40 to o43 and o48 to o51, restart the inverter or send Reset Node command
from the CANopen master to validate the new setting.
Function Code Group (Function codes o40 to o43 and o48 to o51)
Group Group Group
Group Group name Group Group name Group Group name
code code code
S 2 02h Command/function data A 9 09h Motor 2 parameters b 19 13h Motor 3 parameters
M 3 03h Monitored data o 10 0Ah Option functions r 12 0Ch Motor 4 parameters
F 4 04h Fundamental functions J 14 0Eh Application functions 1 d 20 14h Application functions 2
Extension terminal Link functions
E 5 05h y 15 0Fh
functions
C 6 06h Control functions W 16 10h Monitored data 2
P 7 07h Motor 1 parameters X 17 11h Alarm 1
High performance Alarm 2
H 8 08h functions Z 18 12h
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4.4 Selecting Options
Communication
The communications card is a slave of CANopen and supports the following services.
Item Services Remarks
PDO - 3 RPDOs / 3 TPDOs All PDO cannot be remapped by
- Sync, Cyclic and Async (Change of state PDO Mapping parameters.
event) supported for 3 TPDOs
SDO - Expedited and Segmented protocol Block protocol not supported
supported
- Only Default SDO supported
Emergency (EMCY) EMCY Producer EMCY Consumer not supported
Chap. 4
Object
Network NMT Slave (DS-301 state machine) NMT master not supported
Management (NMT) Guarding
Heartbeat Producer
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4.4.3 List of Option Cards and Connection Ports
The table below lists the option cards and option connection ports.
(Function enhancement or version update in the future may provide new options. For options not listed
below, contact Fuji Electric.)
Mounting an Enclosed - Type 1 Kit option on inverters of 40 HP or below limits the number of
connectable option cards to one (except that two relay output interface cards (OPC-G1-RY) can
be connected at a time).
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4.4 Selecting Options
Chap. 4
SELECTING PERIPHERAL EQUIPMENT
Unit: inch (mm)
Available from Fuji Electric Technica Co., Ltd.
Model: FMN-60 (10 VDC, 1 mA) Model: FMN-80 (10 VDC, 1 mA)
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Figure 4.17 Frequency Meter Dimensions and Connection Example
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Chapter 5
FUNCTION CODES
This chapter contains overview tables of function codes available for the FRENIC-MEGA series of inverters,
function code index by purpose, and details of function codes.
Contents
Chap. 5
FUNCTION CODES
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5.2 Function Code Tables
The following descriptions supplement those given in the function code tables on page 5-4 and subsequent
pages.
Changing, validating, and saving function code data when the inverter is running
Function codes are indicated by the following based on whether they can be changed or not when the
inverter is running:
Notation Change when running Validating and saving function code data
Y* Possible If the data of the codes marked with Y* is changed with
and keys, the change will immediately take effect;
however, the change is not saved into the inverter's memory.
To save the change, press the key. If you press the key
without pressing the key to exit the current state, then the
changed data will be discarded and the previous data will take
effect for the inverter operation.
Y Possible Even if the data of the codes marked with Y is changed with
and keys, the change will not take effect. Pressing the
key will make the change take effect and save it into the
inverter's memory.
N Impossible
Copying data
The keypad is capable of copying the function code data stored in the inverter's memory into the keypad's
memory (refer to Menu #7 "Data copying" in Programming mode). With this feature, you can easily
transfer the data saved in a source inverter to other destination inverters.
If the specifications of the source and destination inverters differ, some code data may not be copied to
ensure safe operation of your power system. Whether data will be copied or not is detailed with the
following symbols in the "Data copying" column of the function code tables given on page 5-4 and
subsequent pages.
Y: Will be copied unconditionally.
Y1: Will not be copied if the rated capacity differs from the source inverter.
Y2: Will not be copied if the rated input voltage differs from the source inverter.
N: Will not be copied. (The function code marked with "N" is not subject to the Verify operation,
either.)
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5.2 Function Code Tables
Chap. 5
Function code data Description
7 Turning BX ON causes the motor to coast to a stop. (Active-ON)
1007 Turning BX OFF causes the motor to coast to a stop. (Active-OFF)
FUNCTION CODES
Drive control
The FRENIC-MEGA runs under any of the following drive controls. Some function codes apply
exclusively to the specific drive control, which is indicated by letters Y (Applicable) and N (Not
applicable) in the "Drive control" column in the function code tables given on the following pages.
Abbreviation in "Drive control" column Control target (H18) Drive control (F42)
in function code tables
V/f control
V/f
Dynamic torque vector control
For details about the drive control, refer to the description of F42 "Drive Control Selection 1."
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Note: Difference of notation between standard keypad and remote keypad
Descriptions in this manual are based on the standard keypad having an LCD monitor and a five-digit,
7-segment LED monitor (as shown in Chapter 3). The FRENIC-MEGA also provides a remote keypad as
an option, which has no LCD monitor and has a four-digit, 7-segment LED and a USB port.
If the standard keypad is replaced with an optional remote keypad, the display notation differs as shown
below.
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5.2 Function Code Tables
The following tables list the function codes available for the FRENIC-MEGA series of inverters.
F codes: Fundamental Functions
Change when
Drive control
running
copying
Default Refer
Data
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
F00 Data Protection 0: Disable both data protection and digital reference Y Y 0 Y Y Y Y Y 5-34
protection
1: Enable data protection and disable digital reference
protection
2: Disable data protection and enable digital reference
protection
3: Enable both data protection and digital reference
protection
F01 Frequency Command 1 0: / keys on keypad N Y 0 Y Y Y Y N
1: Voltage input to terminal [12] (-10 to +10 VDC)
2: Current input to terminal [C1] (4 to 20 mA DC)
Chap. 5
3: Sum of voltage and current inputs to terminals [12] and
[C1]
5: Voltage input to terminal [V2] (-10 to +10 VDC)
7: Terminal command UP/DOWN control
8: / keys on keypad
(balanceless-bumpless switching available)
FUNCTION CODES
11: Digital input interface card (option)
12: Pulse train input
F02 Operation Method 0: Keypad N Y 0 Y Y Y Y Y 5-42
1: Terminal command FWD or REV
2: Keypad (Forward direction)
3: Keypad (Reverse direction)
F03 Maximum Frequency 1 25.0 to 500.0 Hz N Y 60.0 Y Y Y Y Y 5-43
F04 Base Frequency 1 25.0 to 500.0 Hz N Y 60.0 Y Y Y Y Y
F05 Rated Voltage at Base Frequency 1 0: Output a voltage in proportion to input N Y2 Y Y Y Y Y
voltage
80 to 240 V: Output an AVR-controlled voltage 230
(for 230 V series)
160 to 500 V: Output an AVR-controlled voltage 460
(for 460 V series)
F06 Maximum Output Voltage 1 80 to 240 V: Output an AVR-controlled voltage N Y2 230 Y Y N N Y
(for 230 V series)
160 to 500 V: Output an AVR-controlled voltage 460
(for 460 V series)
F07 Acceleration Time 1 0.00 to 6000 s Y Y *1 Y Y Y Y N 5-45
F08 Deceleration Time 1 Note: Entering 0.00 cancels the acceleration time, requiring Y Y *1 Y Y Y Y N
external soft-start.
F09 Torque Boost 1 0.0% to 20.0% (percentage with respect to "Rated Voltage at Y Y 0.0 Y Y N N N 5-48
Base Frequency 1") 5-64
F10 Electronic Thermal Overload 1: For a general-purpose motor with shaft-driven cooling Y Y 1 Y Y Y Y Y 5-49
Protection for Motor 1 fan
(Select motor characteristics) 2: For an inverter-driven motor, non-ventilated motor, or
motor with separately powered cooling fan
F11 (Overload detection level) 0.00: Disable Y Y1 Y2 *2 Y Y Y Y Y
1% to 135% of the rated current (allowable continuous drive
current) of the motor
F12 (Thermal time constant) 0.5 to 75.0 min Y Y *3 Y Y Y Y Y
F14 Restart Mode after Momentary Power 0: Trip immediately Y Y 0 Y Y Y Y N 5-51
Failure (Mode selection) 1: Trip after a recovery from power failure
2: Trip after decelerate-to-stop
3: Continue to run, for heavy inertia or general loads
4: Restart at the frequency at which the power failure
occurred, for general loads
5: Restart at the starting frequency
F15 Frequency Limiter (High) 0.0 to 500.0 Hz Y Y 70.0 Y Y Y Y N 5-57 Function
Code
F16 (Low) 0.0 to 500.0 Hz Y Y 0.0 Y Y Y Y N
Tables
F18 Bias (Frequency command 1) -100.00% to 100.00% Y* Y 0.00 Y Y Y Y N 5-34
5-58 F codes
F20 DC Braking 1 0.0 to 60.0 Hz Y Y 0.0 Y Y Y Y N 5-58 E codes
(Braking starting frequency) C codes
F21 (Braking level) 0% to 80% (LD/MD mode) *4, 0% to 100% (HD mode) Y Y 0 Y Y Y Y N P codes
F22 (Braking time) 0.00 (Disable); 0.01 to 30.00 s Y Y 0.00 Y Y Y Y N H codes
The shaded function codes ( ) are applicable to the quick setup. A codes
*1 6.00 s for inverters of 40 HP or below; 20.00 s for those of 50 HP or above b codes
*2 The motor rated current is automatically set. See Table B (P03/A17/b17/r17). r codes
*3 5.0 min for inverters of 40 HP or below; 10.0 min for those of 50 HP or above J codes
*4 0% to 100% for inverters of 7.5 HP or below d codes
U codes
y codes
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Change when
Drive control
running
copying
Default Refer
Data
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
F23 Starting Frequency 1 0.0 to 60.0 Hz Y Y 0.5 Y Y Y Y N 5-59
F24 (Holding time) 0.00 to 10.00 s Y Y 0.00 Y Y Y Y N
F25 Stop Frequency 0.0 to 60.0 Hz Y Y 0.2 Y Y Y Y N
F26 Motor Sound (Carrier frequency) 0.75 to 16 kHz (LD-mode inverters of 0.5 to 30 HP and Y Y 2 Y Y Y Y Y 5-62
HD-mode ones of 0.5 to 100 HP)
0.75 to 10 kHz (LD-mode inverters of 40 to 100 HP and
HD-mode ones of 125 to 800 HP)
0.75 to 6 kHz (LD-mode inverters of 125 to 900 HP and
HD-mode ones of 900 and 1000 HP)
0.75 to 4 kHz (LD-mode inverters of 1000 HP)
0.75 to 2 kHz (MD-mode inverters of 150 to 800 HP)
F27 (Tone) 0: Level 0 (Inactive) Y Y 0 Y Y N N Y
1: Level 1
2: Level 2
3: Level 3
F29 Analog Output [FM1] 0: Output in voltage (0 to 10 VDC) Y Y 0 Y Y Y Y Y 5-63
(Mode selection) 1: Output in current (4 to 20 mA DC)
F30 (Voltage adjustment) 0% to 300% Y* Y 100 Y Y Y Y Y
F31 (Function) Select a function to be monitored from the followings. Y Y 0 Y Y Y Y Y
0: Output frequency 1 (before slip compensation)
1: Output frequency 2 (after slip compensation)
2: Output current
3: Output voltage
4: Output torque
5: Load factor
6: Input power
7: PID feedback amount (PV)
8: PG feedback value
9: DC link bus voltage
10: Universal AO
13: Motor output
14: Calibration (+)
15: PID command (SV)
16: PID output (MV)
17: Positional deviation in synchronous running
F32 Analog Output [FM2] 0: Output in voltage (0 to 10 VDC) Y Y 0 Y Y Y Y Y
(Mode selection) 1: Output in current (4 to 20 mA DC)
F34 (Voltage adjustment) 0% to 300% Y* Y 100 Y Y Y Y Y
F35 (Function) Select a function to be monitored from the followings. Y Y 0 Y Y Y Y Y
0: Output frequency 1 (before slip compensation)
1: Output frequency 2 (after slip compensation)
2: Output current
3: Output voltage
4: Output torque
5: Load factor
6: Input power
7: PID feedback amount (PV)
8: PG feedback value
9: DC link bus voltage
10: Universal AO
13: Motor output
14: Calibration (+)
15: PID command (SV)
16: PID output (MV)
17: Positional deviation in synchronous running
F37 Load Selection/ 0: Variable torque load N Y 1 Y Y N Y N 5-64
Auto Torque Boost/ 1: Constant torque load
Auto Energy Saving Operation 1 2: Auto torque boost
3: Auto energy saving
(Variable torque load during ACC/DEC)
4: Auto energy saving
(Constant torque load during ACC/DEC)
5: Auto energy saving
(Auto torque boost during ACC/DEC)
F38 Stop Frequency (Detection mode) 0: Detected speed 1: Reference speed N Y 0 N N N Y N 5-59
F39 (Holding Time) 0.00 to 10.00 s Y Y 0.00 Y Y Y Y N 5-66
F40 Torque Limiter 1-1 -300% to 300%; 999 (Disable) Y Y 999 Y Y Y Y Y 5-66
F41 1-2 -300% to 300%; 999 (Disable) Y Y 999 Y Y Y Y Y
F42 Drive Control Selection 1 0: V/f control with slip compensation inactive N Y 0 Y Y Y Y Y 5-73
1: Dynamic torque vector control
2: V/f control with slip compensation active
3: V/f control with speed sensor
4: Dynamic torque vector control with speed sensor
5: Vector control without speed sensor
6: Vector control with speed sensor
The shaded function codes ( ) are applicable to the quick setup.
5-6
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
5.2 Function Code Tables
Change when
Drive control
running
copying
Default Refer
Data
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
F43 Current Limiter (Mode selection) 0: Disable (No current limiter works.) Y Y 2 Y Y N N N 5-75
1: Enable at constant speed (Disable during ACC/DEC)
2: Enable during ACC/constant speed operation
F44 (Level) 20% to 200% (The data is interpreted as the rated output Y Y *5 Y Y N N N
current of the inverter for 100%.)
F50 Electronic Thermal Overload 0 (Braking resistor built-in type), 1 to 9000 kWs, Y Y1 Y2 *6 Y Y Y Y Y 5-76
Protection for Braking Resistor OFF (Disable)
(Discharging capability)
F51 (Allowable average loss) 0.001 to 99.99 kW Y Y1 Y2 0.001 Y Y Y Y Y
F52 (Resistance) 0.01 to 999 Y Y1 Y2 0.01 Y Y Y Y Y
F80 Switching between LD, MD and HD 0: HD (High Duty) mode 1: LD (Low Duty) mode N Y 1 Y Y Y Y Y 5-77
drive modes 2: MD (Medium Duty) mode
*5 160% for inverters of 7.5 HP or below; 130% for those of 10 HP or above
*6 0 for inverters of 15 HP or below; OFF for those of 20 HP or above
Chap. 5
FUNCTION CODES
Function
Code
Tables
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
5-7
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
E codes: Extension Terminal Functions
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
Selecting function code data assigns the corresponding 5-79
function to terminals [X1] to [X7] as listed below.
E01 Terminal [X1] Function 0 (1000): Select multi-frequency (0 to 1 steps) (SS1) N Y 0 Y Y Y Y N
E02 Terminal [X2] Function 1 (1001): Select multi-frequency (0 to 3 steps) (SS2) N Y 1 Y Y Y Y N
E03 Terminal [X3] Function 2 (1002): Select multi-frequency (0 to 7 steps) (SS4) N Y 2 Y Y Y Y N
E04 Terminal [X4] Function 3 (1003): Select multi-frequency (0 to 15 steps) (SS8) N Y 3 Y Y Y Y N
E05 Terminal [X5] Function 4 (1004): Select ACC/DEC time (2 steps) (RT1) N Y 4 Y Y Y Y N
E06 Terminal [X6] Function 5 (1005): Select ACC/DEC time (4 steps) (RT2) N Y 5 Y Y Y Y N
E07 Terminal [X7] Function 6 (1006): Enable 3-wire operation (HLD) N Y 8 Y Y Y Y Y
7 (1007): Coast to a stop (BX) Y Y Y Y Y
8 (1008): Reset alarm (RST) Y Y Y Y Y
9 (1009): Enable external alarm trip (THR) Y Y Y Y Y
(9 = Active OFF, 1009 = Active ON)
10 (1010): Ready for jogging (JOG) Y Y Y Y N
11 (1011): Select frequency command 2/1 (Hz2/Hz1) Y Y Y Y N
12 (1012): Select motor 2 (M2) Y Y Y Y Y
13: Enable DC braking (DCBRK) Y Y Y Y N
14 (1014): Select torque limiter level 2/1 (TL2/TL1) Y Y Y Y Y
15: Switch to commercial power (50 Hz) (SW50) Y Y N N N
16: Switch to commercial power (60 Hz) (SW60) Y Y N N N
17 (1017): UP (Increase output frequency) (UP) Y Y Y Y N
18 (1018): DOWN (Decrease output frequency) (DOWN) Y Y Y Y N
19 (1019): Enable data change with keypad (WE-KP) Y Y Y Y Y
20 (1020): Cancel PID control (Hz/PID) Y Y Y Y N
21 (1021): Switch normal/inverse operation (IVS) Y Y Y Y N
22 (1022): Interlock (IL) Y Y Y Y Y
23 (1023): Cancel torque control (Hz/TRQ) N N N N Y
24 (1024): Enable communications link via
RS-485 or fieldbus (option) (LE) Y Y Y Y Y
25 (1025): Universal DI (U-DI) Y Y Y Y Y
26 (1026): Enable auto search for idling motor
speed at starting (STM) Y Y Y N Y
30 (1030): Force to stop (STOP) Y Y Y Y Y
(30 = Active OFF, 1030 = Active ON)
32 (1032): Pre-excitation (EXITE) N N Y Y N
33 (1033): Reset PID integral and differential
components (PID-RST) Y Y Y Y N
34 (1034): Hold PID integral component (PID-HLD) Y Y Y Y N
35 (1035): Select local (keypad) operation (LOC) Y Y Y Y Y
36 (1036): Select motor 3 (M3) Y Y Y Y Y
37 (1037): Select motor 4 (M4) Y Y Y Y Y
39: Protect motor from dew condensation (DWP) Y Y Y Y Y
40: Enable integrated sequence to switch
to commercial power (50 Hz) (ISW50) Y Y N N N
41: Enable integrated sequence to switch
to commercial power (60 Hz) (ISW60) Y Y N N N
47 (1047): Servo-lock command (LOCK) N N N Y N
48: Pulse train input (available only on
terminal [X7] (E07)) (PIN) Y Y Y Y Y
49 (1049): Pulse train sign (available on terminals
except [X7] (E01 to E06)) (SIGN) Y Y Y Y Y
70 (1070): Cancel constant peripheral speed
control (Hz/LSC) Y Y Y Y N
71 (1071): Hold the constant peripheral speed
control frequency in the memory (LSC-HLD) Y Y Y Y N
72 (1072): Count the run time of commercial
power-driven motor 1 (CRUN-M1) Y Y N N Y
73 (1073): Count the run time of commercial
power-driven motor 2 (CRUN-M2) Y Y N N Y
74 (1074): Count the run time of commercial
power-driven motor 3 (CRUN-M3) Y Y N N Y
75 (1075): Count the run time of commercial
power-driven motor 4 (CRUN-M4) Y Y N N Y
76 (1076): Select droop control (DROOP) Y Y Y Y N
77 (1077): Cancel PG alarm (PG-CCL) N Y N Y Y
80 (1080): Cancel customizable logic (CLC) Y Y Y Y Y
81 (1081): Clear all customizable logic timers (CLTC) Y Y Y Y Y
100: No function assigned (NONE) Y Y Y Y Y
Setting the value in parentheses ( ) shown above assigns a
negative logic input to a terminal.
5-8
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
5.2 Function Code Tables
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
E10 Acceleration Time 2 0.00 to 6000 s Y Y *1 Y Y Y Y N 5-45
E11 Deceleration Time 2 Note: Entering 0.00 cancels the acceleration time, requiring Y Y *1 Y Y Y Y N 5-90
E12 Acceleration Time 3 external soft-start and -stop. Y Y *1 Y Y Y Y N
E13 Deceleration Time 3 Y Y *1 Y Y Y Y N
E14 Acceleration Time 4 Y Y *1 Y Y Y Y N
E15 Deceleration Time 4 Y Y *1 Y Y Y Y N
E16 Torque Limiter 2-1 -300% to 300%; 999 (Disable) Y Y 999 Y Y Y Y Y 5-66
E17 Torque Limiter 2-2 -300% to 300%; 999 (Disable) Y Y 999 Y Y Y Y Y 5-90
Selecting function code data assigns the corresponding 5-91
function to terminals [Y1] to [Y5A/C] and [30A/B/C] as listed
below.
E20 Terminal [Y1] Function 0 (1000): Inverter running (RUN) N Y 0 Y Y Y Y Y
E21 Terminal [Y2] Function 1 (1001): Frequency (speed) arrival signal (FAR) N Y 1 Y Y Y Y N
E22 Terminal [Y3] Function 2 (1002): Frequency (speed) detected (FDT) N Y 2 Y Y Y Y Y
Chap. 5
E23 Terminal [Y4] Function 3 (1003): Undervoltage detected (Inverter stopped) (LU) N Y 7 Y Y Y Y Y
E24 Terminal [Y5A/C] Function 4 (1004): Torque polarity detected (B/D) N Y 15 Y Y Y Y Y
E27 Terminal [30A/B/C] Function 5 (1005): Inverter output limiting (IOL) N Y 99 Y Y Y Y Y
(Relay output) 6 (1006): Auto-restarting after momentary power
failure (IPF) Y Y Y Y Y
FUNCTION CODES
7 (1007): Motor overload early warning (OL) Y Y Y Y Y
8 (1008): Keypad operation enabled (KP) Y Y Y Y Y
10 (1010): Inverter ready to run (RDY) Y Y Y Y Y
11: Switch motor drive source between
commercial power and inverter output
(For MC on commercial line) (SW88) Y Y N N N
12: Switch motor drive source between
commercial power and inverter output
(For secondary side) (SW52-2) Y Y N N N
13: Switch motor drive source between
commercial power and inverter output
(For primary side) (SW52-1) Y Y N N N
15 (1015): Select AX terminal function
(For MC on primary side) (AX) Y Y Y Y Y
22 (1022): Inverter output limiting with delay (IOL2) Y Y Y Y Y
25 (1025): Cooling fan in operation (FAN) Y Y Y Y Y
26 (1026): Auto-resetting (TRY) Y Y Y Y Y
27 (1027): Universal DO (U-DO) Y Y Y Y Y
28 (1028): Heat sink overheat early warning (OH) Y Y Y Y Y
29 (1029): Synchronization completed (SY) N Y N Y N
30 (1030): Lifetime alarm (LIFE) Y Y Y Y Y
31 (1031): Frequency (speed) detected 2 (FDT2) Y Y Y Y Y
33 (1033): Reference loss detected (REF OFF) Y Y Y Y Y
35 (1035): Inverter output on (RUN2) Y Y Y Y Y
36 (1036): Overload prevention control (OLP) Y Y Y Y N
37 (1037): Current detected (ID) Y Y Y Y Y
38 (1038): Current detected 2 (ID2) Y Y Y Y Y
39 (1039): Current detected 3 (ID3) Y Y Y Y Y
41 (1041): Low current detected (IDL) Y Y Y Y Y
42 (1042): PID alarm (PID-ALM) Y Y Y Y N
43 (1043): Under PID control (PID-CTL) Y Y Y Y N
44 (1044): Motor stopped due to slow
flowrate under PID control (PID-STP) Y Y Y Y N
45 (1045): Low output torque detected (U-TL) Y Y Y Y Y
46 (1046): Torque detected 1 (TD1) Y Y Y Y Y
47 (1047): Torque detected 2 (TD2) Y Y Y Y Y
48 (1048): Motor 1 selected (SWM1) Y Y Y Y Y
49 (1049): Motor 2 selected (SWM2) Y Y Y Y Y
Function
50 (1050): Motor 3 selected (SWM3) Y Y Y Y Y
Code
51 (1051): Motor 4 selected (SWM4) Y Y Y Y Y Tables
52 (1052): Running forward (FRUN) Y Y Y Y Y
F codes
53 (1053): Running reverse (RRUN) Y Y Y Y Y
E codes
54 (1054): In remote operation (RMT) Y Y Y Y Y
56 (1056): Motor overheat detected by thermistor (THM) Y Y Y Y Y
C codes
57 (1057): Brake signal (BRKS) Y Y Y Y N
P codes
58 (1058): Frequency (speed) detected 3 (FDT3) Y Y Y Y Y H codes
59 (1059): Terminal [C1] wire break (C1OFF) Y Y Y Y Y A codes
*1 6.00 s for inverters of 40 HP or below; 20.00 s for those of 50 HP or above
b codes
r codes
J codes
d codes
U codes
y codes
5-9
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
70 (1070): Speed valid (DNZS) N Y Y Y Y 5-91
71 (1071): Speed agreement (DSAG) N Y Y Y N
72 (1072): Frequency (speed) arrival signal 3 (FAR3) Y Y Y Y N
76 (1076): PG error detected (PG-ERR) N Y Y Y N
82 (1082): Positioning completion signal (PSET) N N N Y N
84 (1084): Maintenance timer (MNT) Y Y Y Y Y
98 (1098): Light alarm (L-ALM) Y Y Y Y Y
99 (1099): Alarm output (for any alarm) (ALM) Y Y Y Y Y
101 (1101): Enable circuit failure detected (DECF) Y Y Y Y Y
102 (1102): Enable input OFF (EN OFF) Y Y Y Y Y
105 (1105): Braking transistor broken (DBAL) Y Y Y Y Y
111 (1111): Customizable logic output signal 1 (CLO1) Y Y Y Y Y
112 (1112): Customizable logic output signal 2 (CLO2) Y Y Y Y Y
113 (1113): Customizable logic output signal 3 (CLO3) Y Y Y Y Y
114 (1114): Customizable logic output signal 4 (CLO4) Y Y Y Y Y
115 (1115): Customizable logic output signal 5 (CLO5) Y Y Y Y Y
5-10
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
5.2 Function Code Tables
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
E50 Coefficient for Speed Indication 0.01 to 200.00 Y Y 30.00 Y Y Y Y Y 5-102
E51 Display Coefficient for Input 0.000 (Cancel/reset), 0.001 to 9999 Y Y 0.010 Y Y Y Y Y
Watt-hour Data
E52 Keypad (Menu display mode) 0: Function code data editing mode (Menus #0, #1, and #7) Y Y 0 Y Y Y Y Y
1: Function code data check mode (Menus #2 and #7)
2: Full-menu mode
E54 Frequency Detection 3 (Level) 0.0 to 500.0 Hz Y Y 60.0 Y Y Y Y Y 5-96
5-103
E55 Current Detection 3 (Level) 0.00 (Disable); Y Y1 Y2 *2 Y Y Y Y Y 5-97
Current value of 1% to 200% of the inverter rated current 5-103
E56 (Timer) 0.01 to 600.00 s Y Y 10.00 Y Y Y Y Y
E61 Terminal [12] Extended Function 0: None N Y 0 Y Y Y Y Y 5-104
E62 Terminal [C1] Extended Function 1: Auxiliary frequency command 1 N Y 0 Y Y Y Y Y
E63 Terminal [V2] Extended Function 2: Auxiliary frequency command 2 N Y 0 Y Y Y Y Y
3: PID command 1
Chap. 5
5: PID feedback amount
6: Ratio setting
7: Analog torque limit value A
8: Analog torque limit value B
10: Torque command
11: Torque current command
FUNCTION CODES
20: Analog input monitor
E64 Saving of Digital Reference 0: Automatic saving (when main power is turned OFF) Y Y 1 Y Y Y Y Y
Frequency 1: Saving by pressing key
E65 Reference Loss Detection 0: Decelerate to stop, 20% to 120%, 999: Disable Y Y 999 Y Y Y Y Y 5-105
(Continuous running frequency)
E78 Torque Detection 1 (Level) 0% to 300% Y Y 100 Y Y Y Y Y
E79 (Timer) 0.01 to 600.00 s Y Y 10.00 Y Y Y Y Y
E80 Torque Detection 2/ 0% to 300% Y Y 20 Y Y Y Y Y
Low Torque Detection (Level)
E81 (Timer) 0.01 to 600.00 s Y Y 20.00 Y Y Y Y Y
Selecting function code data assigns the corresponding 5-79
function to terminals [FWD] and [REV] as listed below. 5-106
E98 Terminal [FWD] Function 0 (1000): Select multi-frequency (0 to 1 steps) (SS1) N Y 98 Y Y Y Y N
E99 Terminal [REV] Function 1 (1001): Select multi-frequency (0 to 3 steps) (SS2) N Y 99 Y Y Y Y N
2 (1002): Select multi-frequency (0 to 7 steps) (SS4) Y Y Y Y N
3 (1003): Select multi-frequency (0 to 15 steps) (SS8) Y Y Y Y N
4 (1004): Select ACC/DEC time (2 steps) (RT1) Y Y Y Y N
5 (1005): Select ACC/DEC time (4 steps) (RT2) Y Y Y Y N
6 (1006): Enable 3-wire operation (HLD) Y Y Y Y Y
7 (1007): Coast to a stop (BX) Y Y Y Y Y
8 (1008): Reset alarm (RST) Y Y Y Y Y
9 (1009): Enable external alarm trip (THR) Y Y Y Y Y
(9 = Active OFF, 1009 = Active ON)
10 (1010): Ready for jogging (JOG) Y Y Y Y N
11 (1011): Select frequency command 2/1 (Hz2/Hz1) Y Y Y Y N
12 (1012): Select motor 2 (M2) Y Y Y Y Y
13: Enable DC braking (DCBRK) Y Y Y Y N
14 (1014): Select torque limiter level 2/1 (TL2/TL1) Y Y Y Y Y
15: Switch to commercial power (50 Hz) (SW50) Y Y N N N
16: Switch to commercial power (60 Hz) (SW60) Y Y N N N
17 (1017): UP (Increase output frequency) (UP) Y Y Y Y N
18 (1018): DOWN (Decrease output frequency) (DOWN) Y Y Y Y N
19 (1019): Enable data change with keypad (WE-KP) Y Y Y Y Y
20 (1020): Cancel PID control (Hz/PID) Y Y Y Y N
21 (1021): Switch normal/inverse operation (IVS) Y Y Y Y N
22 (1022): Interlock (IL) Y Y Y Y Y
Function
23 (1023): Cancel torque control (Hz/TRQ) N N N N Y
Code
24 (1024): Enable communications link via RS-485 Tables
or fieldbus (LE) Y Y Y Y Y
F codes
25 (1025): Universal DI (U-DI) Y Y Y Y Y
E codes
26 (1026): Enable auto search for idling motor
speed at starting (STM) Y Y Y N Y C codes
The shaded function codes ( ) are applicable to the quick setup. P codes
*2 The motor rated current is automatically set. See Table B (P03/A17/b17/r17). H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
5-11
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
Change when
Data copying
Drive control
running
Default Refer to
Code Name Data setting range setting page:
PG w/o w/ Torque
V/f
V/f PG PG control
30 (1030): Force to stop (STOP) Y Y Y Y Y 5-79
((30 = Active OFF, 1030 = Active ON) 5-106
32 (1032): Pre-excitation (EXITE) N N Y Y N
33 (1033): Reset PID integral and differential
components (PID-RST) Y Y Y Y N
34 (1034): Hold PID integral component (PID-HLD) Y Y Y Y N
35 (1035): Select local (keypad) operation (LOC) Y Y Y Y Y
36 (1036): Select motor 3 (M3) Y Y Y Y Y
37 (1037): Select motor 4 (M4) Y Y Y Y Y
39: Protect motor from dew condensation (DWP) Y Y Y Y Y
40: Enable integrated sequence to switch
to commercial power (50 Hz) (ISW50) Y Y N N N
41: Enable integrated sequence to switch
to commercial power (60 Hz) (ISW60) Y Y N N N
47 (1047): Servo-lock command (LOCK) N N N Y N
49 (1049): Pulse train sign (SIGN) Y Y Y Y Y
70 (1070): Cancel constant peripheral speed Y Y Y Y N
control (Hz/LSC)
71 (1071): Hold the constant peripheral speed Y Y Y Y N
control frequency in the memory (LSC-HLD)
72 (1072): Count the run time of commercial
power-driven motor 1 (CRUN-M1) Y Y N N Y
73 (1073): Count the run time of commercial
power-driven motor 2 (CRUN-M2) Y Y N N Y
74 (1074): Count the run time of commercial
power-driven motor 3 (CRUN-M3) Y Y N N Y
75 (1075): Count the run time of commercial
power-driven motor 4 (CRUN-M4) Y Y N N Y
76 (1076): Select droop control (DROOP) Y Y Y Y N
77 (1077): Cancel PG alarm (PG-CCL) N Y N Y Y
80 (1080): Cancel customizable logic (CLC) Y Y Y Y Y
81 (1081): Clear all customizable logic timers (CLTC) Y Y Y Y Y
98: Run forward (FWD) Y Y Y Y Y
99: Run reverse (REV) Y Y Y Y Y
100: No function assigned (NONE) Y Y Y Y Y
5-12
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
5.2 Function Code Tables
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
C01 Jump Frequency 1 0.0 to 500.0 Hz Y Y 0.0 Y Y Y Y N 5-107
C02 2 Y Y 0.0 Y Y Y Y N
C03 3 Y Y 0.0 Y Y Y Y N
C04 (Hysteresis width) 0.0 to 30.0 Hz Y Y 3.0 Y Y Y Y N
C05 Multi-frequency 1 0.00 to 500.00 Hz Y Y 0.00 Y Y Y Y N
C06 2 Y Y 0.00 Y Y Y Y N
C07 3 Y Y 0.00 Y Y Y Y N
C08 4 Y Y 0.00 Y Y Y Y N
C09 5 Y Y 0.00 Y Y Y Y N
C10 6 Y Y 0.00 Y Y Y Y N
C11 7 Y Y 0.00 Y Y Y Y N
C12 8 Y Y 0.00 Y Y Y Y N
Chap. 5
C13 9 Y Y 0.00 Y Y Y Y N
C14 10 Y Y 0.00 Y Y Y Y N
C15 11 Y Y 0.00 Y Y Y Y N
C16 12 Y Y 0.00 Y Y Y Y N
C17 13 Y Y 0.00 Y Y Y Y N
FUNCTION CODES
C18 14 Y Y 0.00 Y Y Y Y N
C19 15 Y Y 0.00 Y Y Y Y N
C20 Jogging Frequency 0.00 to 500.00 Hz Y Y 0.00 Y Y Y Y N 5-109
C30 Frequency Command 2 0: Enable / keys on the keypad N Y 2 Y Y Y Y N 5-34
1: Voltage input to terminal [12] (-10 to +10 VDC) 5-109
2: Current input to terminal [C1] (4 to 20 mA DC)
3: Sum of voltage and current inputs to terminals [12]
and [C1]
5: Voltage input to terminal [V2] (-10 to +10 VDC)
7: Terminal command UP/DOWN control
8: Enable / keys on the keypad
(balanceless-bumpless switching available)
11: Digital input interface card (option)
12: Pulse train input
C31 Analog Input Adjustment for [12] -5.0% to 5.0% Y* Y 0.0 Y Y Y Y Y 5-109
(Offset)
C32 (Gain) 0.00% to 400.00% Y* Y 100.00 Y Y Y Y Y
C33 (Filter time constant) 0.00 to 5.00 s Y Y 0.05 Y Y Y Y Y
C34 (Gain base point) 0.00% to 100.00% Y* Y 100.00 Y Y Y Y Y
C35 (Polarity) 0: Bipolar 1: Unipolar N Y 1 Y Y Y Y Y
C36 Analog Input Adjustment for [C1] -5.0% to 5.0% Y* Y 0.0 Y Y Y Y Y
(Offset)
C37 (Gain) 0.00% to 400.00% Y* Y 100.00 Y Y Y Y Y
C38 (Filter time constant) 0.00 to 5.00s Y Y 0.05 Y Y Y Y Y
C39 (Gain base point) 0.00% to 100.00% Y* Y 100.00 Y Y Y Y Y
C41 Analog Input Adjustment for [V2] -5.0% to 5.0% Y* Y 0.0 Y Y Y Y Y
(Offset)
C42 (Gain) 0.00% to 400.00% Y* Y 100.00 Y Y Y Y Y
C43 (Filter time constant) 0.00 to 5.00 s Y Y 0.05 Y Y Y Y Y
C44 (Gain base point) 0.00% to 100.00% Y* Y 100.00 Y Y Y Y Y
C45 (Polarity) 0: Bipolar 1: Unipolar N Y 1 Y Y Y Y Y
C50 Bias (Frequency command 1) 0.00% to 100.00% Y* Y 0.00 Y Y Y Y Y 5-34
(Bias base point) 5-110
C51 Bias (PID command 1) (Bias value) -100.00% to 100.00% Y* Y 0.00 Y Y Y Y Y 5-110
C52 (Bias base point) 0.00% to 100.00% Y* Y 0.00 Y Y Y Y Y
C53 Selection of Normal/Inverse 0: Normal operation Y Y 0 Y Y Y Y Y 5-79
Operation (Frequency command 1) 1: Inverse operation 5-110 Function
Code
Tables
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
5-13
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P codes: Motor 1 Parameters
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
P01 Motor 1 (No. of poles) 2 to 22 poles N Y1 Y2 4 Y Y Y Y Y 5-111
P02 (Rated capacity) 0.01 to 1000 kW (when P99 = 0, 2, 3 or 4) N Y1 Y2 *7 Y Y Y Y Y
0.01 to 1000 HP (when P99 = 1)
P03 (Rated current) 0.00 to 2000 A N Y1 Y2 *7 Y Y Y Y Y
P04 (Auto-tuning) 0: Disable N N 0 Y Y Y Y Y 5-112
1: Tune while the motor stops. (%R1, %X and rated slip
frequency)
2: Tune while the motor is rotating under V/f control
(%R1, %X, rated slip frequency, no-load current,
magnetic saturation factors 1 to 5, and magnetic
saturation extension factors "a" to "c")
3: Tune while the motor is rotating under vector control
(%R1, %X, rated slip frequency, no-load current,
magnetic saturation factors 1 to 5, and magnetic
saturation extension factors "a" to "c." Available when
the vector control is enabled.)
P05 (Online tuning) 0: Disable 1: Enable Y Y 0 Y N N N N 5-113
P06 (No-load current) 0.00 to 2000 A N Y1 Y2 *7 Y Y Y Y Y
P07 (%R1) 0.00% to 50.00% Y Y1 Y2 *7 Y Y Y Y Y
P08 (%X) 0.00% to 50.00% Y Y1 Y2 *7 Y Y Y Y Y
P09 (Slip compensation gain for driving) 0.0% to 200.0% Y* Y 100.0 Y Y Y Y N 5-114
P10 (Slip compensation response time) 0.01 to 10.00 s Y Y1 Y2 0.12 Y Y N N N
P11 (Slip compensation gain for braking) 0.0% to 200.0% Y* Y 100.0 Y Y Y Y N
P12 (Rated slip frequency) 0.00 to 15.00 Hz N Y1 Y2 *7 Y Y Y Y N
P13 (Iron loss factor 1) 0.00% to 20.00% Y Y1 Y2 *7 Y Y Y Y Y
P14 (Iron loss factor 2) 0.00% to 20.00% Y Y1 Y2 0.00 Y Y Y Y Y
P15 (Iron loss factor 3) 0.00% to 20.00% Y Y1 Y2 0.00 Y Y Y Y Y
P16 (Magnetic saturation factor 1) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
P17 (Magnetic saturation factor 2) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
P18 (Magnetic saturation factor 3) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
P19 (Magnetic saturation factor 4) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
P20 (Magnetic saturation factor 5) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
P21 (Magnetic saturation extension 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
factor "a")
P22 (Magnetic saturation extension 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
factor "b")
P23 (Magnetic saturation extension 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
factor "c")
P53 (%X correction factor 1) 0% to 300% Y Y1 Y2 100 Y Y Y Y Y 5-115
P54 (%X correction factor 2) 0% to 300% Y Y1 Y2 100 Y Y Y Y Y
P55 (Torque current under vector control) 0.00 to 2000 A N Y1 Y2 *7 N N Y Y Y
P56 (Induced voltage factor under 50% to 100% N Y1 Y2 85 (90) N N Y Y Y
vector control) *8
P57 Reserved *9 - - - - - - - -
P99 Motor 1 Selection 0: Motor characteristics 0 (Fuji standard motors, 8-series) N Y1 Y2 1 Y Y Y Y Y 5-115
1: Motor characteristics 1 (HP rating motors)
2: Motor characteristics 2 (Fuji motors exclusively designed
for vector control)
3: Motor characteristics 3 (Fuji standard motors, 6-series)
4: Other motors
The shaded function codes ( ) are applicable to the quick setup.
*7 The motor parameters are automatically set, depending upon the inverter's capacity. See Table B.
*8 85% for inverters of 150 HP or less; 90% for those of 175 HP or above.
*9 Factory use. Do not access these function codes.
5-14
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5.2 Function Code Tables
Change when
Drive control
copying
running
Default Refer
Data
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
H03 Data Initialization 0: Disable initialization N N 0 Y Y Y Y Y 5-116
1: Initialize all function code data to the factory defaults
2: Initialize motor 1 parameters
3: Initialize motor 2 parameters
4: Initialize motor 3 parameters
5: Initialize motor 4 parameters
H04 Auto-reset (Times) 0: Disable; 1 to 10 Y Y 0 Y Y Y Y Y 5-117
H05 (Reset interval) 0.5 to 20.0 s Y Y 5.0 Y Y Y Y Y
H06 Cooling Fan ON/OFF Control 0: Disable (Always in operation) Y Y 0 Y Y Y Y Y 5-118
1: Enable (ON/OFF controllable)
H07 Acceleration/Deceleration Pattern 0: Linear Y Y 0 Y Y Y Y N 5-45
1: S-curve (Weak) 5-118
Chap. 5
2: S-curve (Arbitrary, according to H57 to H60 data)
3: Curvilinear
H08 Rotational Direction Limitation 0: Disable N Y 0 Y Y Y Y N 5-118
1: Enable (Reverse rotation inhibited)
2: Enable (Forward rotation inhibited)
H09 Starting Mode (Auto search) 0: Disable
FUNCTION CODES
N Y 0 Y Y N N N 5-119
1: Enable (At restart after momentary power failure)
2: Enable (At restart after momentary power failure and at
normal start)
H11 Deceleration Mode 0: Normal deceleration 1: Coast-to-stop Y Y 0 Y Y Y Y N 5-120
H12 Instantaneous Overcurrent Limiting 0: Disable Y Y 1 Y Y N N N 5-75
(Mode selection) 1: Enable 5-120
H13 Restart Mode after Momentary Power 0.1 to 20.0 s Y Y1 Y2 *10 Y Y Y Y N 5-51
Failure (Restart time) 5-120
H14 (Frequency fall rate) 0.00: Deceleration time selected by F08, Y Y 999 Y Y Y N N
0.01 to 100.00 Hz/s, 999: Follow the current limit command
H15 (Continuous running level) 200 to 300 V for 230 V series Y Y2 235 Y Y N N N
400 to 600 V for 460 V series 470
H16 (Allowable momentary power 0.0 to 30.0 s Y Y 999 Y Y Y Y N
failure time) 999: Automatically determined by inverter
H18 Torque Control (Mode selection) 0: Disable (Speed control) N Y 0 N N Y Y Y 5-121
2: Enable (Torque current command)
3: Enable (Torque command)
H26 Thermistor (for motor) 0: Disable Y Y 0 Y Y Y Y Y 5-122
(Mode selection) 1: PTC (The inverter immediately trips with 0h4
displayed.)
2: PTC (The inverter issues output signal THM and
continues to run.)
3: NTC (When connected)
H27 (Level) 0.00 to 5.00 V Y Y 0.35 Y Y Y Y Y 5-123
H28 Droop Control -60.0 to 0.0 Hz Y Y 0.0 Y Y Y Y N 5-124
H30 Communications Link Function Frequency command Run command Y Y 0 Y Y Y Y Y
(Mode selection) 0: F01/C30 F02
1: RS-485 (Port 1) F02
2: F01/C30 RS-485 (Port 1)
3: RS-485 (Port 1) RS-485 (Port 1)
4: RS-485 (Port 2) F02
5: RS-485 (Port 2) RS-485 (Port 1)
6: F01/C30 RS-485 (Port 2)
7: RS-485 (Port 1) RS-485 (Port 2)
8: RS-485 (Port 2) RS-485 (Port 2)
H42 Capacitance of DC Link Bus Indication for replacement of DC link bus capacitor Y N - Y Y Y Y Y 5-125
Capacitor 0 to 65535
H43 Cumulative Run Time of Cooling Fan Indication for replacement of cooling fan Y N - Y Y Y Y Y
Function
0 to 99990 hours Code
Tables
H44 Startup Counter for Motor 1 Indication of cumulative startup count Y N - Y Y Y Y Y 5-126
0 to 65535 times F codes
H45 Mock Alarm 0: Disable Y N 0 Y Y Y Y Y 5-127 E codes
1: Enable (Once a mock alarm occurs, the data C codes
automatically returns to 0.) P codes
H46 Starting Mode 0.1 to 20.0 s Y Y1 Y2 *7 Y Y Y N Y 5-119
(Auto search delay time 2) 5-127
H codes
H47 Initial Capacitance of DC Link Bus Indication for replacement of DC link bus capacitor Y N - Y Y Y Y Y 5-125
A codes
Capacitor 0 to 65535 5-127 b codes
H48 Cumulative Run Time of Capacitors Indication for replacement of capacitors Y N - Y Y Y Y Y r codes
on Printed Circuit Boards 0 to 99990 hours J codes
(The cumulative run time can be modified or reset.)
d codes
*7 The motor parameters are automatically set, depending upon the inverter's capacity. See Table B U codes
*10 The factory default differs depending upon the inverter's capacity. See Table A.
y codes
5-15
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Change when
Drive control
copying
running
Default Refer
Data
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
H49 Starting Mode 0.0 to 10.0 s Y Y 0.0 Y Y Y Y Y 5-119
(Auto search delay time 1) 5-127
H50 Non-linear V/f Pattern 1 (Frequency) 0.0: Cancel, 0.1 to 500.0 Hz N Y 0.0 Y Y N N N 5-43
H51 (Voltage) 0 to 240: Output an AVR-controlled voltage N Y2 0 Y Y N N N 5-127
(for 230 V series)
0 to 500: Output an AVR-controlled voltage
(for 460 V series)
H52 Non-linear V/f Pattern 2 (Frequency) 0.0: Cancel, 0.1 to 500.0 Hz N Y 0.0 Y Y N N N
H53 (Voltage) 0 to 240: Output an AVR-controlled voltage N Y2 0 Y Y N N N
(for 230 V series)
0 to 500: Output an AVR-controlled voltage
(for 460 V series)
H54 Acceleration Time (Jogging) 0.00 to 6000 s Y Y *1 Y Y Y Y N 5-45
H55 Deceleration Time (Jogging) 0.00 to 6000 s Y Y *1 Y Y Y Y N 5-127
H56 Deceleration Time for Forced Stop 0.00 to 6000 s Y Y *1 Y Y Y Y N
H57 1st S-curve acceleration range 0% to 100% Y Y 10 Y Y Y Y N
(Leading edge)
H58 2nd S-curve acceleration range 0% to 100% Y Y 10 Y Y Y Y N
(Trailing edge)
H59 1st S-curve deceleration range 0% to 100% Y Y 10 Y Y Y Y N
(Leading edge)
H60 2nd S-curve deceleration range 0% to 100% Y Y 10 Y Y Y Y N
(Trailing edge)
H61 UP/DOWN Control 0: 0.00 Hz N Y 1 Y Y Y Y N 5-34
(Initial frequency setting) 1: Last UP/DOWN command value on releasing the run 5-127
command
H63 Low Limiter (Mode selection) 0: Limit by F16 (Frequency limiter: Low) and continue to Y Y 0 Y Y Y Y N 5-57
run 5-127
1: If the output frequency lowers below the one limited by
F16 (Frequency limiter: Low), decelerate to stop the
motor.
H64 (Lower limiting frequency) 0.0: Depends on F16 (Frequency limiter, Low) Y Y 1.6 Y Y N N N 5-127
0.1 to 60.0 Hz
H65 Non-linear V/f Pattern 3 (Frequency) 0.0: Cancel, 0.1 to 500.0 Hz N Y 0.0 Y Y N N N 5-43
H66 (Voltage) 0 to 240: Output an AVR-controlled voltage N Y2 0 Y Y N N N 5-127
(for 230 V series)
0 to 500: Output an AVR-controlled voltage
(for 460 V series)
H67 Auto Energy Saving Operation 0: Enable during running at constant speed Y Y 0 Y Y N Y N 5-64
(Mode selection) 1: Enable in all modes 5-127
H68 Slip Compensation 1 0: Enable during ACC/DEC and at base frequency or N Y 0 Y Y N N N 5-73
(Operating conditions) above 5-127
1: Disable during ACC/DEC and enable at base
frequency or above
2: Enable during ACC/DEC and disable at base
frequency or above
3: Disable during ACC/DEC and at base frequency or
above
H69 Automatic Deceleration 0: Disable Y Y 0 Y Y Y Y N 5-128
(Mode selection) 2: Torque limit control with Force-to-stop if actual
deceleration time exceeds three times the specified
one
3: DC link bus voltage control with Force-to-stop if actual
deceleration time exceeds three times the specified
one
4: Torque limit control with Force-to-stop disabled
5: DC link bus voltage control with Force-to-stop disabled
H70 Overload Prevention Control 0.00: Follow the deceleration time selected Y Y 999 Y Y Y Y N 5-129
0.01 to 100.0 Hz/s
999: Cancel
H71 Deceleration Characteristics 0: Disable 1: Enable Y Y 0 Y Y N N N
H72 Main Power Down Detection 0: Disable 1: Enable Y Y 1 Y Y Y Y Y
(Mode selection)
*1 6.00 s for inverters of 40 HP or below; 20.00 s for those of 50 HP or above
5-16
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5.2 Function Code Tables
Change when
Drive control
copying
running
Default Refer
Data
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
H73 Torque Limiter 0: Enable during ACC/DEC and running at constant speed N Y 0 Y Y Y Y Y 5-66
(Operating conditions) 1: Disable during ACC/DEC and enable during running at 5-129
constant speed
2: Enable during ACC/DEC and disable during running at
constant speed
H74 (Control target) 0: Motor-generating torque limit N Y 1 N N Y Y Y
1: Torque current limit
2: Output power limit
H75 (Target quadrants) 0: Drive/brake N Y 0 N N Y Y Y
1: Same for all four quadrants
2: Upper/lower limits
H76 (Frequency increment limit 0.0 to 500.0 Hz Y Y 5.0 Y Y N N N 5-128
for braking) 5-129
H77 Service Life of DC Link Bus Capacitor 0 to 87600 hours Y N - Y Y Y Y Y 5-130
(Remaining time)
Chap. 5
H78 Maintenance Interval (M1) 0: Disable; 1 to 99990 hours Y N 87600 Y Y Y Y Y 5-126
H79 Preset Startup Count for 0: Disable; 1 to 65535 times Y N 0 Y Y Y Y Y 5-130
Maintenance (M1)
H80 Output Current Fluctuation Damping 0.00 to 1.00 Y Y 0.20 Y Y N N Y 5-130
Gain for Motor 1
H81 Light Alarm Selection 1 0000 to FFFF (hex.) Y Y 0000 Y Y Y Y Y
FUNCTION CODES
H82 Light Alarm Selection 2 0000 to FFFF (hex.) Y Y 0000 Y Y Y Y Y
H84 Pre-excitation (Initial level) 100% to 400% Y Y 100 N N Y Y Y 5-133
H85 (Time) 0.00: Disable; 0.01 to 30.00 s Y Y 0.00 N N Y Y Y
H86 Reserved *9 - - - - - - - - 5-134
H87 Reserved *9 - - - - - - - -
H88 Reserved *9 - - - - - - - -
H89 Reserved *9 - - - - - - - -
H90 Reserved *9 - - - - - - - -
H91 PID Feedback Wire Break Detection 0.0: Disable alarm detection Y Y 0.0 Y Y Y Y N 5-134
0.1 to 60.0 s
H92 Continuity of Running (P) 0.000 to 10.000 times; 999 Y Y1Y2 999 Y Y N N N 5-51
H93 (I) 0.010 to 10.000 s; 999 Y Y1Y2 999 Y Y N N N 5-134
H94 Cumulative Motor Run Time 1 0 to 99990 hours N N - Y Y Y Y Y 5-126
(The cumulative run time can be modified or reset.) 5-134
H95 DC Braking 0: Slow Y Y 1 Y Y N N N 5-58
(Braking response mode) 1: Quick 5-134
H96 STOP Key Priority/ Data STOP key priority Start check function Y Y 3 Y Y Y Y Y 5-134
Start Check Function 0: Disable Disable
1: Enable Disable
2: Disable Enable
3: Enable Enable
H97 Clear Alarm Data 0: Disable Y N 0 Y Y Y Y Y
1: Enable (Setting "1" clears alarm data and then returns to
"0.")
H98 Protection/Maintenance Function 0 to 255: Display data in decimal format Y Y 83 Y Y Y Y Y 5-135
(Mode selection) Bit 0: Lower the carrier frequency automatically
(0: Disabled; 1: Enabled)
Bit 1: Detect input phase loss (0: Disabled; 1: Enabled)
Bit 2: Detect output phase loss (0: Disabled; 1: Enabled)
Bit 3: Select life judgment threshold of DC link bus
capacitor
(0: Factory default level; 1: User setup level)
Bit 4: Judge the life of DC link bus capacitor
(0: Disabled; 1: Enabled)
Bit 5: Detect DC fan lock (0: Enabled; 1: Disabled)
Bit 6: Detect braking transistor error (for 40 HP or below)
(0: Disabled; 1: Enabled)
Bit 7: Switch IP20/IP40 enclosure (0: IP20; 1: IP40) Function
*9 Factory use. Do not access these function codes.
Code
Tables
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
5-17
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A codes: Motor 2 Parameters
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
A01 Maximum Frequency 2 25.0 to 500.0 Hz N Y 60.0 Y Y Y Y Y
A02 Base Frequency 2 25.0 to 500.0 Hz N Y 60.0 Y Y Y Y Y
A03 Rated Voltage at Base Frequency 2 0: Output a voltage in proportion to input voltage N Y2 Y Y Y Y Y
80 to 240: Output an AVR-controlled voltage 230
(for 230 V series)
160 to 500: Output an AVR-controlled voltage 460
(for 460 V series)
A04 Maximum Output Voltage 2 80 to 240: Output an AVR-controlled voltage N Y2 230 Y Y N N Y
(for 230 V series)
160 to 500: Output an AVR-controlled voltage 460
(for 460 V series)
A05 Torque Boost 2 0.0% to 20.0% Y Y 0.0 Y Y N N N
(percentage with respect to "A03: Rated Voltage at Base
Frequency 2")
A06 Electronic Thermal Overload 1: For a general-purpose motor with shaft-driven cooling fan Y Y 1 Y Y Y Y Y
Protection for Motor 2 2: For an inverter-driven motor, non-ventilated motor, or
(Select motor characteristics) motor with separately powered cooling fan
A07 (Overload detection level) 0.00: Disable Y Y1 Y2 *2 Y Y Y Y Y
1% to 135% of the rated current (allowable continuous drive
current) of the motor
A08 (Thermal time constant) 0.5 to 75.0 min Y Y *3 Y Y Y Y Y
A09 DC Braking 2 0.0 to 60.0 Hz Y Y 0.0 Y Y Y Y N
(Braking starting frequency)
A10 (Braking level)
0% to 80% (LD/MD mode)*4, 0% to 100% (HD mode) Y Y 0 Y Y Y Y N
A11 (Braking time)0.00: Disable; 0.01 to 30.00 s Y Y 0.00 Y Y Y Y N
A12 Starting Frequency 2 0.0 to 60.0 Hz Y Y 0.5 Y Y Y Y N
A13 Load Selection/
0: Variable torque load N Y 1 Y Y N Y N
Auto Torque Boost
1: Constant torque load
Auto Energy Saving Operation 2
2: Auto-torque boost
3: Auto-energy saving operation
(Variable torque load during ACC/DEC)
4: Auto-energy saving operation
(Constant torque load during ACC/DEC)
5: Auto-energy saving operation
(Auto-torque boost during ACC/DEC)
A14 Drive Control Selection 2 0: V/f control with slip compensation inactive N Y 0 Y Y Y Y Y
1: Dynamic torque vector control
2: V/f control with slip compensation active
3: V/f control with speed sensor
4: Dynamic torque vector control with speed sensor
5: Vector control without speed sensor
6: Vector control with speed sensor
A15 Motor 2 (No. of poles) 2 to 22 poles N Y1 Y2 4 Y Y Y Y Y
A16 (Rated capacity) 0.01 to 1000 kW (when A39 = 0, 2. 3 or 4) N Y1 Y2 *7 Y Y Y Y Y
0.01 to 1000 HP (when A39 = 1)
A17 (Rated current) 0.00 to 2000 A N Y1 Y2 *7 Y Y Y Y Y
5-18
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5.2 Function Code Tables
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
A18 Motor 2 (Auto-tuning) 0: Disable N N 0 Y Y Y Y Y
1: Tune while the motor stops. (%R1, %X and rated slip
frequency)
2: Tune while the motor is rotating under V/f control
(%R1, %X, rated slip frequency, no-load current,
magnetic saturation factors 1 to 5, and magnetic
saturation extension factors "a" to "c")
3: Tune while the motor is rotating under vector control
(%R1, %X, rated slip frequency, no-load current,
magnetic saturation factors 1 to 5, and magnetic
saturation extension factors "a" to "c." Available when the
vector control is enabled.
A19 (Online tuning) 0: Disable 1: Enable Y Y 0 Y N N N N
A20 (No-load current) 0.00 to 2000 A N Y1 Y2 *7 Y Y Y Y Y
A21 (%R1) 0.00% to 50.00% Y Y1 Y2 *7 Y Y Y Y Y
Chap. 5
A22 (%X) 0.00% to 50.00% Y Y1 Y2 *7 Y Y Y Y Y
A23 (Slip compensation gain for driving) 0.0% to 200.0% Y* Y 100.0 Y Y Y Y N
A24 (Slip compensation response time) 0.01 to 10.00s Y Y1 Y2 0.12 Y Y N N N
A25 (Slip compensation gain for braking) 0.0% to 200.0% Y* Y 100.0 Y Y Y Y N
A26 (Rated slip frequency) 0.00 to 15.00 Hz N Y1 Y2 *7 Y Y Y Y N
FUNCTION CODES
A27 (Iron loss factor 1) 0.00% to 20.00% Y Y1 Y2 *7 Y Y Y Y Y
A28 (Iron loss factor 2) 0.00% to 20.00% Y Y1 Y2 0.00 Y Y Y Y Y
A29 (Iron loss factor 3) 0.00% to 20.00% Y Y1 Y2 0.00 Y Y Y Y Y
A30 (Magnetic saturation factor 1) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
A31 (Magnetic saturation factor 2) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
A32 (Magnetic saturation factor 3) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
A33 (Magnetic saturation factor 4) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
A34 (Magnetic saturation factor 5) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
A35 (Magnetic saturation extension 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
factor "a")
A36 (Magnetic saturation extension 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
factor "b")
A37 (Magnetic saturation extension 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
factor "c")
A39 Motor 2 Selection 0: Motor characteristics 0 (Fuji standard motors, 8-series) N Y1 Y2 1 Y Y Y Y Y
1: Motor characteristics 1 (HP rating motors)
2: Motor characteristics 2 (Fuji motors exclusively designed
for vector control)
3: Motor characteristics 3 (Fuji standard motors, 6-series)
4: Other motors
A40 Slip Compensation 2 0: Enable during ACC/DEC and at base frequency or above N Y 0 Y Y N N N
(Operating conditions) 1: Disable during ACC/DEC and enable at base frequency or
above
2: Enable during ACC/DEC and disable at base frequency or
above
3: Disable during ACC/DEC and at base frequency or above
A41 Output Current Fluctuation Damping 0.00 to 1.00 Y Y 0.20 Y Y N N N
Gain for Motor 2
A42 Motor/Parameter Switching 2 0: Motor (Switch to the 2nd motor) N Y 0 Y Y Y Y Y 5-137
(Mode selection) 1: Parameter (Switch to particular A codes)
A43 Speed Control 2 0.000 to 5.000 s Y Y 0.020 N Y Y Y N
(Speed command filter)
A44 (Speed detection filter) 0.000 to 0.100 s Y* Y 0.005 N Y Y Y N
A45 P (Gain) 0.1 to 200.0 times Y* Y 10.0 N Y Y Y N
A46 I (Integral time) 0.001 to 9.999 s Y* Y 0.100 N Y Y Y N
A48 (Output filter) 0.000 to 0.100 s Y Y 0.002 N Y Y Y N
A49 (Notch filter resonance frequency) 1 to 200 Hz Y Y 200 N N N Y N
A50 (Notch filter attenuation level) 0 to 20 dB Y Y 0 N N N Y N Function
A51 Cumulative Motor Run Time 2 0 to 99990 hours N N - Y Y Y Y Y Code
(The cumulative run time can be modified or reset.) Tables
A52 Startup Counter for Motor 2 Indication of cumulative startup count Y N - Y Y Y Y Y F codes
0 to 65535 times E codes
A53 Motor 2 (%X correction factor 1) 0% to 300% Y Y1 Y2 100 Y Y Y Y Y
C codes
A54 (%X correction factor 2) 0% to 300% Y Y1 Y2 100 Y Y Y Y Y
P codes
A55 (Torque current under vector control) 0.00 to 2000 A N Y1 Y2 *7 N N Y Y Y
H codes
A56 (Induced voltage factor under 50 to 100 N Y1 Y2 85 (90) N N Y Y Y
vector control) *8 A codes
A57 Reserved *9 - - - - - - - - b codes
r codes
*7 The motor parameters are automatically set, depending upon the inverter's capacity. See Table B.
J codes
*8 85% for inverters of 150 HP or less; 90% for those of 175 HP or above.
*9 Factory use. Do not access these function codes.
d codes
U codes
y codes
5-19
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
b codes: Motor 3 Parameters
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
b01 Maximum Frequency 3 25.0 to 500.0 Hz N Y 60.0 Y Y Y Y Y
b02 Base Frequency 3 25.0 to 500.0 Hz N Y 60.0 Y Y Y Y Y
b03 Rated Voltage at Base Frequency 3 0: Output a voltage in proportion to input voltage N Y2 Y Y Y Y Y
80 to 240: Output an AVR-controlled voltage 230
(for 230 V series)
160 to 500: Output an AVR-controlled voltage 460
(for 460 V series)
b04 Maximum Output Voltage 3 80 to 240: Output an AVR-controlled voltage N Y2 230 Y Y N N Y
(for 230 V series)
160 to 500: Output an AVR-controlled voltage 460
(for 460 V series)
b05 Torque Boost 3 0.0% to 20.0% Y Y 0.0 Y Y N N N
(percentage with respect to "b03: Rated Voltage at Base
Frequency 3")
b06 Electronic Thermal Overload 1: For a general-purpose motor with shaft-driven cooling fan Y Y 1 Y Y Y Y Y
Protection for Motor 3 2: For an inverter-driven motor, non-ventilated motor, or
(Select motor characteristics) motor with separately powered cooling fan
b07 (Overload detection level) 0.00: Disable Y Y1 Y2 *2 Y Y Y Y Y
1% to 135% of the rated current (allowable continuous drive
current) of the motor
b08 (Thermal time constant) 0.5 to 75.0 min Y Y *3 Y Y Y Y Y
b09 DC Braking 3 0.0 to 60.0 Hz Y Y 0.0 Y Y Y Y N
(Braking starting frequency)
b10 (Braking level) 0% to 80% (LD/MD mode)*4, 0% to 100% (HD mode) Y Y 0 Y Y Y Y N
b11 (Braking time) 0.00: Disable; 0.01 to 30.00 s Y Y 0.00 Y Y Y Y N
b12 Starting Frequency 3 0.0 to 60.0 Hz Y Y 0.5 Y Y Y Y N
b13 Load Selection/ 0: Variable torque load N Y 1 Y Y N Y N
Auto Torque Boost/ 1: Constant torque load
Auto Energy Saving Operation 3
2: Auto-torque boost
3: Auto-energy saving operation
(Variable torque load during ACC/DEC)
4: Auto-energy saving operation
(Constant torque load during ACC/DEC)
5: Auto-energy saving operation
(Auto-torque boost during ACC/DEC)
b14 Drive Control Selection 3 0: V/f control with slip compensation inactive N Y 0 Y Y Y Y Y
1: Dynamic torque vector control
2: V/f control with slip compensation active
3: V/f control with speed sensor
4: Dynamic torque vector control with speed sensor
5: Vector control without speed sensor
6: Vector control with speed sensor
b15 Motor 3 (No. of poles) 2 to 22 poles N Y1 Y2 4 Y Y Y Y Y
b16 (Rated capacity) 0.01 to 1000 kW (when b39 = 0, 2, 3 or 4) N Y1 Y2 *7 Y Y Y Y Y
0.01 to 1000 HP (when b39 = 1)
b17 (Rated current) 0.00 to 2000 A N Y1 Y2 *7 Y Y Y Y Y
b18 (Auto-tuning) 0: Disable N N 0 Y Y Y Y Y
1: Tune while the motor stops. (%R1, %X and rated slip
frequency)
2: Tune while the motor is rotating under V/f control
(%R1, %X, rated slip frequency, no-load current,
magnetic saturation factors 1 to 5, and magnetic
saturation extension factors "a" to "c")
3: Tune while the motor is rotating under vector control
(%R1, %X, rated slip frequency, no-load current,
magnetic saturation factors 1 to 5, and magnetic
saturation extension factors "a" to "c." Available when the
vector control is enabled.)
b19 (Online tuning) 0: Disable 1: Enable Y Y 0 Y N N N N
b20 (No-load current) 0.00 to 2000 A N Y1 Y2 *7 Y Y Y Y Y
b21 (%R1) 0.00% to 50.00% Y Y1 Y2 *7 Y Y Y Y Y
b22 (%X) 0.00% to 50.00% Y Y1 Y2 *7 Y Y Y Y Y
b23 (Slip compensation gain for driving) 0.0% to 200.0% Y* Y 100.0 Y Y Y Y N
b24 (Slip compensation response time) 0.01 to 10.00 s Y Y1 Y2 0.12 Y Y N N N
b25 (Slip compensation gain for braking) 0.0% to 200.0% Y* Y 100.0 Y Y Y Y N
b26 (Rated slip frequency) 0.00 to 15.00 Hz N Y1 Y2 *7 Y Y Y Y N
b27 (Iron loss factor 1) 0.00% to 20.00% Y Y1 Y2 *7 Y Y Y Y Y
*2 The motor rated current is automatically set. See Table B (P03/A17/b17/r17).
*3 5.0 min for inverters of 40 HP or below; 10.0 min for those of 50 HP or above
*4 0% to 100% for inverters of 7.5 HP or below
*7 The motor parameters are automatically set, depending upon the inverter's capacity. See Table B.
5-20
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
5.2 Function Code Tables
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
b28 (Iron loss factor 2) 0.00% to 20.00% Y Y1 Y2 0.00 Y Y Y Y Y
b29 (Iron loss factor 3) 0.00% to 20.00% Y Y1 Y2 0.00 Y Y Y Y Y
b30 (Magnetic saturation factor 1) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
b31 (Magnetic saturation factor 2) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
b32 (Magnetic saturation factor 3) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
b33 (Magnetic saturation factor 4) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
b34 (Magnetic saturation factor 5) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
b35 Motor 3 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
(Magnetic saturation extension
factor "a")
b36 (Magnetic saturation extension 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
factor "b")
b37 (Magnetic saturation extension 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
factor "c")
Chap. 5
b39 Motor 3 Selection 0: Motor characteristics 0 (Fuji standard motors, 8-series) N Y1 Y2 1 Y Y Y Y Y
1: Motor characteristics 1 (HP rating motors)
2: Motor characteristics 2 (Fuji motors exclusively designed
for vector control)
3: Motor characteristics 3 (Fuji standard motors, 6-series)
FUNCTION CODES
4: Other motors
b40 Slip Compensation 3 0: Enable during ACC/DEC and at base frequency or above N Y 0 Y Y N N N
(Operating conditions) 1: Disable during ACC/DEC and enable at base frequency or
above
2: Enable during ACC/DEC and disable at base frequency or
above
3: Disable during ACC/DEC and at base frequency or above
b41 Output Current Fluctuation Damping 0.00 to 1.00 Y Y 0.20 Y Y N N N
Gain for Motor 3
b42 Motor/Parameter Switching 3 0: Motor (Switch to the 3rd motor) N Y 0 Y Y Y Y Y 5-137
(Mode selection) 1: Parameter (Switch to particular b codes)
b43 Speed Control 3 0.000 to 5.000 s Y Y 0.020 N Y Y Y N
(Speed command filter)
b44 (Speed detection filter) 0.000 to 0.100 s Y* Y 0.005 N Y Y Y N
b45 P (Gain) 0.1 to 200.0 times Y* Y 10.0 N Y Y Y N
b46 I (Integral time) 0.001 to 9.999 s Y* Y 0.100 N Y Y Y N
b48 (Output filter) 0.000 to 0.100 s Y Y 0.002 N Y Y Y N
b49 (Notch filter resonance frequency) 1 to 200 Hz Y Y 200 N N N Y N
b50 (Notch filter attenuation level) 0 to 20 dB Y Y 0 N N N Y N
b51 Cumulative Motor Run Time 3 0 to 99990 hours N N - Y Y Y Y Y
(The cumulative run time can be modified or reset.)
b52 Startup Counter for Motor 3 Indication of cumulative startup count Y N - Y Y Y Y Y
0 to 65535 times
b53 Motor 3 (%X correction factor 1) 0% to 300% Y Y1 Y2 100 Y Y Y Y Y
b54 (%X correction factor 2) 0% to 300% Y Y1 Y2 100 Y Y Y Y Y
b55 (Torque current under vector control) 0.00 to 2000 A N Y1 Y2 *7 N N Y Y Y
b56 (Induced voltage factor under 50 to 100 N Y1 Y2 85 (90) N N Y Y Y
vector control) *8
b57 Reserved *9 - - - - - - - -
*7 The motor parameters are automatically set, depending upon the inverter's capacity. See Table B.
*8 85% for inverters of 150 HP or less; 90% for those of 175 HP or above.
*9 Factory use. Do not access these function codes.
Function
Code
Tables
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
5-21
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r codes: Motor 4 Parameters
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
r01 Maximum Frequency 4 25.0 to 500.0 Hz N Y 60.0 Y Y Y Y Y
r02 Base Frequency 4 25.0 to 500.0 Hz N Y 60.0 Y Y Y Y Y
r03 Rated Voltage at Base Frequency 4 0: Output a voltage in proportion to input voltage N Y2 Y Y Y Y Y
80 to 240: Output an AVR-controlled voltage 230
(for 230 V series)
160 to 500: Output an AVR-controlled voltage 460
(for 460 V series)
r04 Maximum Output Voltage 4 80 to 240: Output an AVR-controlled voltage N Y2 230 Y Y N N Y
(for 230 V series)
160 to 500: Output an AVR-controlled voltage 460
(for 460 V series)
r05 Torque Boost 4 0.0% to 20.0% Y Y 0.0 Y Y N N N
(percentage with respect to "r03: Rated Voltage at Base
Frequency 4")
r06 Electronic Thermal Overload 1: For a general-purpose motor with shaft-driven cooling fan Y Y 1 Y Y Y Y Y
Protection for Motor 4 2: For an inverter-driven motor, non-ventilated motor, or
(Select motor characteristics) motor with separately powered cooling fan
r07 (Overload detection level) 0.00: Disable Y Y1 Y2 *2 Y Y Y Y Y
1% to 135% of the rated current (allowable continuous drive
current) of the motor
r08 (Thermal time constant) 0.5 to 75.0 min Y Y *3 Y Y Y Y Y
r09 DC Braking 4 0.0 to 60.0 Hz Y Y 0.0 Y Y Y Y N
(Braking starting frequency)
r10 (Braking level) 0% to 80% (LD/MD mode)*4, 0% to 100% (HD mode) Y Y 0 Y Y Y Y N
r11 (Braking time) 0.00: Disable; 0.01 to 30.00 s Y Y 0.00 Y Y Y Y N
r12 Starting Frequency 4 0.0 to 60.0 Hz Y Y 0.5 Y Y Y Y N
r13 Load Selection/ 0: Variable torque load N Y 1 Y Y N Y N
Auto Torque Boost/ 1: Constant torque load
Auto Energy Saving Operation 4
2: Auto-torque boost
3: Auto-energy saving operation
(Variable torque load during ACC/DEC)
4: Auto-energy saving operation
(Constant torque load during ACC/DEC)
5: Auto-energy saving operation
(Auto-torque boost during ACC/DEC)
r14 Drive Control Selection 4 0: V/f control with slip compensation inactive N Y 0 Y Y Y Y Y
1: Dynamic torque vector control
2: V/f control with slip compensation active
3: V/f control with speed sensor
4: Dynamic torque vector control with speed sensor
5: Vector control without speed sensor
6: Vector control with speed sensor
r15 Motor 4 (No. of poles) 2 to 22 poles N Y1 Y2 4 Y Y Y Y Y
r16 (Rated capacity) 0.01 to 1000 kW (when r39 = 0, 2, 3 or 4) N Y1 Y2 *7 Y Y Y Y Y
0.01 to 1000 HP (when r39 = 1)
r17 (Rated current) 0.00 to 2000 A N Y1 Y2 *7 Y Y Y Y Y
r18 (Auto-tuning) 0: Disable N N 0 Y Y Y Y Y
1: Tune while the motor stops. (%R1, %X and rated slip
frequency)
2: Tune while the motor is rotating under V/f control
(%R1, %X, rated slip frequency, no-load current, magnetic
saturation factors 1 to 5, and magnetic saturation
extension factors "a" to "c")
3: Tune while the motor is rotating under vector control
(%R1, %X, rated slip frequency, no-load current,
magnetic saturation factors 1 to 5, and magnetic
saturation extension factors "a" to "c." Available when the
vector control is enabled.)
r19 (Online tuning) 0: Disable 1: Enable Y Y 0 Y N N N N
r20 (No-load current) 0.00 to 2000 A N Y1 Y2 *7 Y Y Y Y Y
r21 (%R1) 0.00% to 50.00% Y Y1 Y2 *7 Y Y Y Y Y
r22 (%X) 0.00% to 50.00% Y Y1 Y2 *7 Y Y Y Y Y
r23 (Slip compensation gain for driving) 0.0% to 200.0% Y* Y 100.0 Y Y Y Y N
r24 (Slip compensation response time) 0.01 to 10.00 s Y Y1 Y2 0.12 Y Y N N N
r25 (Slip compensation gain for braking) 0.0% to 200.0% Y* Y 100.0 Y Y Y Y N
r26 (Rated slip frequency) 0.00 to 15.00 Hz N Y1 Y2 *7 Y Y Y Y N
r27 (Iron loss factor 1) 0.00% to 20.00% Y Y1 Y2 *7 Y Y Y Y Y
*2 The motor rated current is automatically set. See Table B (P03/A17/b17/r17).
*3 5.0 min for inverters of 40 HP or below; 10.0 min for those of 50 HP or above
*4 0% to 100% for inverters of 7.5 HP or below
*7 The motor parameters are automatically set, depending upon the inverter's capacity. See Table B.
5-22
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
5.2 Function Code Tables
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
r28 (Iron loss factor 2) 0.00% to 20.00% Y Y1 Y2 0.00 Y Y Y Y Y
r29 (Iron loss factor 3) 0.00% to 20.00% Y Y1 Y2 0.00 Y Y Y Y Y
r30 (Magnetic saturation factor 1) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
r31 (Magnetic saturation factor 2) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
r32 (Magnetic saturation factor 3) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
r33 (Magnetic saturation factor 4) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
r34 (Magnetic saturation factor 5) 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
r35 (Magnetic saturation extension 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
factor "a")
r36 (Magnetic saturation extension 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
factor "b")
r37 (Magnetic saturation extension 0.0% to 300.0% Y Y1 Y2 *7 Y Y Y Y Y
factor "c")
r39 Motor 4 Selection 0: Motor characteristics 0 (Fuji standard motors, 8-series) N Y1 Y2 1 Y Y Y Y Y
Chap. 5
1: Motor characteristics 1 (HP rating motors)
2: Motor characteristics 2 (Fuji motors exclusively designed
for vector control)
3: Motor characteristics 3 (Fuji standard motors, 6-series)
4: Other motors
r40 Slip Compensation 4 0: Enable during ACC/DEC and at base frequency or above N Y 0 Y Y N N N
FUNCTION CODES
(Operating conditions) 1: Disable during ACC/DEC and enable at base frequency
or above
2: Enable during ACC/DEC and disable at base frequency or
above
3: Disable during ACC/DEC and at base frequency or above
r41 Output Current Fluctuation Damping 0.00 to 1.00 Y Y 0.20 Y Y N N N
Gain for Motor 4
r42 Motor/Parameter Switching 4 0: Motor (Switch to the 4th motor) N Y 0 Y Y Y Y Y 5-137
(Mode selection) 1: Parameter (Switch to particular r codes)
r43 Speed Control 4 0.000 to 5.000 s Y Y 0.020 N Y Y Y N
(Speed command filter)
r44 (Speed detection filter) 0.000 to 0.100 s Y* Y 0.005 N Y Y Y N
r45 P (Gain) 0.1 to 200.0 times Y* Y 10.0 N Y Y Y N
r46 I (Integral time) 0.001 to 9.999 s Y* Y 0.100 N Y Y Y N
r48 (Output filter) 0.000 to 0.100 s Y Y 0.002 N Y Y Y N
r49 (Notch filter resonance frequency) 1 to 200 Hz Y Y 200 N N N Y N
r50 (Notch filter attenuation level) 0 to 20 dB Y Y 0 N N N Y N
r51 Cumulative Motor Run Time 4 0 to 99990 hours N N - Y Y Y Y Y
(The cumulative run time can be modified or reset.)
r52 Startup Counter for Motor 4 Indication of cumulative startup count Y N - Y Y Y Y Y
0 to 65535 times
r53 Motor 4 (%X correction factor 1) 0% to 300% Y Y1 Y2 100 Y Y Y Y Y
r54 (%X correction factor 2) 0% to 300% Y Y1 Y2 100 Y Y Y Y Y
r55 (Torque current under vector control) 0.00 to 2000 A N Y1 Y2 *7 N N Y Y Y
r56 (Induced voltage factor under 50 to 100 N Y1 Y2 85 (90) N N Y Y Y
vector control) *8
r57 Reserved *9 - - - - - - - -
*7 The motor parameters are automatically set, depending upon the inverter's capacity. See Table B.
*8 85% for inverters of 150 HP or less; 90% for those of 175 HP or above.
*9 Factory use. Do not access these function codes.
Function
Code
Tables
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
5-23
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
J codes: Application Functions 1
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
J01 PID Control (Mode selection) 0: Disable N Y 0 Y Y Y Y N 5-140
1: Enable (Process control, normal operation)
2: Enable (Process control, inverse operation)
3: Enable (Dancer control)
J02 (Remote command SV) 0: / keys on keypad N Y 0 Y Y Y Y N 5-141
1: PID command 1
(Analog input terminals [12], [C1], and [V2])
3: UP/DOWN
4: Command via communications link
J03 P (Gain) 0.000 to 30.000 times Y Y 0.100 Y Y Y Y N 5-146
J04 I (Integral time) 0.0 to 3600.0 s Y Y 0.0 Y Y Y Y N
J05 D (Differential time) 0.00 to 600.00 s Y Y 0.00 Y Y Y Y N
J06 (Feedback filter) 0.0 to 900.0 s Y Y 0.5 Y Y Y Y N
J08 (Pressurization starting frequency) 0.0 to 500.0 Hz Y Y 0.0 Y Y Y Y N 5-149
J09 (Pressurizing time) 0 to 60 s Y Y 0 Y Y Y Y N
J10 (Anti reset windup) 0% to 200% Y Y 200 Y Y Y Y N 5-150
J11 (Select alarm output) 0: Absolute-value alarm Y Y 0 Y Y Y Y N 5-151
1: Absolute-value alarm (with Hold)
2: Absolute-value alarm (with Latch)
3: Absolute-value alarm (with Hold and Latch)
4: Deviation alarm
5: Deviation alarm (with Hold)
6: Deviation alarm (with Latch)
7: Deviation alarm (with Hold and Latch)
J12 (Upper level alarm (AH)) -100% to 100% Y Y 100 Y Y Y Y N
J13 (Lower level alarm (AL)) -100% to 100% Y Y 0 Y Y Y Y N
J15 (Stop frequency for slow flowrate) 0.0: Disable; 1.0 to 500.0 Hz Y Y 0.0 Y Y Y Y N 5-149
J16 (Slow flowrate level stop latency) 0 to 60 s Y Y 30 Y Y Y Y N 5-152
J17 (Starting frequency) 0.0 to 500.0 Hz Y Y 0.0 Y Y Y Y N
J18 (Upper limit of PID process output) -150% to 150%; 999: Depends on setting of F15 Y Y 999 Y Y Y Y N 5-152
J19 (Lower limit of PID process output) -150% to 150%; 999: Depends on setting of F16 Y Y 999 Y Y Y Y N
J21 Dew Condensation Prevention 1% to 50% Y Y 1 Y Y Y Y Y
(Duty)
J22 Commercial Power Switching 0: Keep inverter operation (Stop due to alarm) N Y 0 Y Y N N Y 5-79
Sequence 1: Automatically switch to commercial-power operation 5-153
J56 PID Control (Speed command filter) 0.00 to 5.00 s Y Y 0.10 Y Y Y Y N 5-153
J57 (Dancer reference position) -100% to 0% to 100% Y Y 0 Y Y Y Y N
J58 (Detection width of dancer 0: Disable switching PID constant Y Y 0 Y Y Y Y N
position deviation) 1% to 100% (Manually set value)
J59 P (Gain) 2 0.000 to 30.000 times Y Y 0.100 Y Y Y Y N
J60 I (Integral time) 2 0.0 to 3600.0 s Y Y 0.0 Y Y Y Y N
J61 D (Differential time) 2 0.00 to 600.00 s Y Y 0.00 Y Y Y Y N
J62 (PID control block selection) 0 to 3 N Y 0 Y Y Y Y N
bit 0: PID output polarity
0: Plus (add), 1: Minus (subtract)
bit 1: Select compensation factor for PID output
0 = Ratio (relative to the main setting)
1 = Speed command (relative to maximum frequency)
J68 Brake Signal (Brake-OFF current) 0% to 300% Y Y 100 Y Y Y Y N 5-154
J69 (Brake-OFF frequency/speed) 0.0 to 25.0 Hz Y Y 1.0 Y Y N N N
J70 (Brake-OFF timer) 0.0 to 5.0 s Y Y 1.0 Y Y Y Y N
J71 (Brake-ON frequency/speed) 0.0 to 25.0 Hz Y Y 1.0 Y Y N N N
J72 (Brake-ON timer) 0.0 to 5.0 s Y Y 1.0 Y Y Y Y N
J95 (Brake-OFF torque) 0% to 300% Y Y 100 N N Y Y N
J96 (Speed condition selection 0 to 31 N Y 0
(Braking conditions)) Bit 0: Criterion speed for brake-ON N N Y Y N
(0: Detected speed, 1: Reference speed)
Bit 1: Reserved. N N N N N
Bit 2: Response for brake-OFF current Y Y Y Y N
(0: Slow response, 1: Quick response)
Bit 3: Criterion frequency for brake-ON N N Y Y N
(0: Stop frequency (F25), 1: Brake-ON frequency (J71)
Bit 4: Output condition of brake signal N N Y Y N
(0: Independent of a run command ON/OFF
1: Only when a run command is OFF)
J97 Servo-lock (Gain) 0.00 to 10.00 times Y* Y 0.10 N N N Y N 5-157
J98 (Completion timer) 0.000 to 1.000 s Y Y 0.100 N N N Y N
J99 (Completion range) 0 to 9999 pulses Y Y 10 N N N Y N
5-24
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
5.2 Function Code Tables
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
d01 Speed Control 1 0.000 to 5.000 s Y Y 0.020 N Y Y Y N 5-159
(Speed command filter)
d02 (Speed detection filter) 0.000 to 0.100 s Y* Y 0.005 N Y Y Y N
d03 P (Gain) 0.1 to 200.0 times Y* Y 10.0 N Y Y Y N
d04 I (Integral time) 0.001 to 9.999 s Y* Y 0.100 N Y Y Y N
d06 (Output filter) 0.000 to 0.100 s Y Y 0.002 N Y Y Y N
d07 (Notch filter resonance frequency) 1 to 200 Hz Y Y 200 N N N Y N 5-160
d08 (Notch filter attenuation level) 0 to 20 dB Y Y 0 N N N Y N
d09 Speed Control (Jogging) 0.000 to 5.000 s Y Y 0.020 N Y Y Y N 5-159
(Speed command filter) 5-160
d10 (Speed detection filter) 0.000 to 0.100 s Y* Y 0.005 N Y Y Y N
d11 P (Gain) 0.1 to 200.0 times Y* Y 10.0 N Y Y Y N
Chap. 5
d12 I (Integral time) 0.001 to 9.999 s Y* Y 0.100 N Y Y Y N
d13 (Output filter) 0.000 to 0.100 s Y Y 0.002 N Y Y Y N
d14 Feedback Input 0: Pulse train sign/Pulse train input N Y 2 N Y N Y Y 5-161
(Pulse input format) 1: Forward rotation pulse/Reverse rotation pulse
2: A/B phase with 90 degree phase shift
FUNCTION CODES
d15 (Encoder pulse resolution) 20 to 60000 pulses N Y 1024 N Y N Y Y
d16 (Pulse count factor 1) 1 to 9999 N Y 1 N Y N Y Y
d17 (Pulse count factor 2) 1 to 9999 N Y 1 N Y N Y Y
d21 Speed Agreement/PG Error 0.0% to 50.0% Y Y 10.0 N Y Y Y N 5-162
(Hysteresis width)
d22 (Detection timer) 0.00 to 10.00 s Y Y 0.50 N Y Y Y N
d23 PG Error Processing 0: Continue to run 1 N Y 2 N Y Y Y Y
1: Stop running with alarm 1
2: Stop running with alarm 2
3: Continue to run 2
4: Stop running with alarm 3
5: Stop running with alarm 4
d24 Zero Speed Control 0: Not permit at startup N Y 0 N N Y Y N 5-59
1: Permit at startup 5-163
d25 ASR Switching Time 0.000 to 1.000 s Y Y 0.000 N Y Y Y Y 5-137
5-163
d32 Torque Control (Speed limit 1) 0 to 110 % Y Y 100 N N Y Y Y 5-121
d33 (Speed limit 2) 0 to 110 % Y Y 100 N N Y Y Y 5-163
d41 Application-defined Control 0: Disable (Ordinary control) N Y 0 Y Y Y Y Y 5-163
1: Enable (Constant peripheral speed control) N Y N N N
2: Enable (Simultaneous synchronization, without Z phase) N Y N Y N
3: Enable (Standby synchronization) N Y N Y N
4: Enable (Simultaneous synchronization, with Z phase) N Y N Y N
d51 Reserved *9 - - - - - - - - 5-165
d52 Reserved *9 - - - - - - - -
d53 Reserved *9 - - - - - - - -
d54 Reserved *9 - - - - - - - -
d55 Reserved *9 - - - - - - - -
d59 Command (Pulse Rate Input) 0: Pulse train sign/Pulse train input N Y 0 Y Y Y Y Y 5-34
(Pulse input format) 1: Forward rotation pulse/Reverse rotation pulse 5-165
2: A/B phase with 90 degree phase shift
d60 (Encoder pulse resolution) 20 to 3600 pulses N Y 1024 N Y N Y N 5-166
d61 (Filter time constant) 0.000 to 5.000 s Y Y 0.005 Y Y Y Y Y 5-165
d62 (Pulse count factor 1) 1 to 9999 N Y 1 Y Y Y Y Y
d63 (Pulse count factor 2) 1 to 9999 N Y 1 Y Y Y Y Y
d67 Starting Mode (Auto search) 0: Disable N Y 2 N N Y N Y 5-119
1: Enable (At restart after momentary power failure)
Function
Code
2: Enable (At restart after momentary power failure and at
normal start)
Tables
d68 Reserved *9 - - - - - - - - 5-165 F codes
d69 Reserved *9 - - - - - - - - E codes
d70 Speed Control Limiter 0.00 to 100.00% Y Y 100.00 N Y N Y N 5-166 C codes
*9 Factory use. Do not access these function codes.
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
5-25
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Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
d71 Synchronous Operation 0.00 to 1.50 times Y Y 1.00 N Y N Y N 5-166
(Main speed regulator gain)
d72 (APR P gain) 0.00 to 200.00 times Y Y 1500 N Y N Y N
d73 (APR positive output limiter) 20 to 200%, 999: No limiter Y Y 999 N Y N Y N
d74 (APR negative output limiter) 20 to 200%, 999: No limiter Y Y 999 N Y N Y N
d75 (Z phase alignment gain) 0.00 to 10.00 times Y Y 1.00 N Y N Y N
d76 (Synchronous offset angle) 0 to 359 degrees Y Y 0 N Y N Y N
d77 (Synchronization completion 0 to 100 degrees Y Y 15 N Y N Y N
detection angle)
d78 (Excessive deviation detection 0 to 65535 (in units of 10 pulses) Y Y 65535 N Y N Y N
range)
d98 Reserved *9 - - - - - - - -
d99 Reserved *9 - - - - - - - - 5-165
*9 Factory use. Do not access these function codes.
5-26
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5.2 Function Code Tables
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
Chap. 5
10 (1010): Inverter ready to run (RDY) Y Y Y Y Y
11: Switch motor drive source between
commercial power and inverter output
(For MC on commercial line) (SW88) Y Y N N N
12: Switch motor drive source between
FUNCTION CODES
commercial power and inverter output
(For secondary side) (SW52-2) Y Y N N N
13: Switch motor drive source between
commercial power and inverter output
(For primary side) (SW52-1) Y Y N N N
15 (1015): Select AX terminal function
(For MC on primary side) (AX) Y Y Y Y Y
22 (1022): Inverter output limiting with delay (IOL2) Y Y Y Y Y
25 (1025): Cooling fan in operation (FAN) Y Y Y Y Y
26 (1026): Auto-resetting (TRY) Y Y Y Y Y
28 (1028): Heat sink overheat early warning (OH) Y Y Y Y Y
29 (1029): Synchronization completed (SY) N Y N Y N
30 (1030): Lifetime alarm (LIFE) Y Y Y Y Y
31 (1031): Frequency (speed) detected 2 (FDT2) Y Y Y Y Y
33 (1033): Reference loss detected (REF OFF) Y Y Y Y Y
35 (1035): Inverter output on (RUN2) Y Y Y Y Y
36 (1036): Overload prevention control (OLP) Y Y Y Y N
37 (1037): Current detected (ID) Y Y Y Y Y
38 (1038): Current detected 2 (ID2) Y Y Y Y Y
39 (1039): Current detected 3 (ID3) Y Y Y Y Y
41 (1041): Low current detected (IDL) Y Y Y Y Y
42 (1042): PID alarm (PID-ALM) Y Y Y Y N
43 (1043): Under PID control (PID-CTL) Y Y Y Y N
44 (1044): Motor stopped due to slow
flowrate under PID control (PID-STP) Y Y Y Y N
45 (1045): Low output torque detected (U-TL) Y Y Y Y Y
46 (1046): Torque detected 1 (TD1) Y Y Y Y Y
47 (1047): Torque detected 2 (TD2) Y Y Y Y Y
48 (1048): Motor 1 selected (SWM1) Y Y Y Y Y
49 (1049): Motor 2 selected (SWM2) Y Y Y Y Y
50 (1050): Motor 3 selected (SWM3) Y Y Y Y Y
51 (1051): Motor 4 selected (SWM4) Y Y Y Y Y
52 (1052): Running forward (FRUN) Y Y Y Y Y
53 (1053): Running reverse (RRUN) Y Y Y Y Y
54 (1054): In remote operation (RMT) Y Y Y Y Y
56 (1056): Motor overheat detected by thermistor (THM) Y Y Y Y Y Function
57 (1057): Brake signal (BRKS) Y Y Y Y N Code
58 (1058): Frequency (speed) detected 3 (FDT3) Y Y Y Y Y Tables
59 (1059): Terminal [C1] wire break (C1OFF) Y Y Y Y Y F codes
70 (1070): Speed valid (DNZS) N Y Y Y Y E codes
71 (1071): Speed agreement (DSAG) N Y Y Y N C codes
72 (1072): Frequency (speed) arrival signal 3 (FAR3) Y Y Y Y N P codes
76 (1076): PG error detected (PG-ERR) N Y Y Y N H codes
82 (1082): Positioning completion signal (PSET) N N N Y N A codes
b codes
r codes
J codes
d codes
U codes
y codes
5-27
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Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
84 (1084): Maintenance timer (MNT) Y Y Y Y Y 5-167
98 (1098): Light alarm (L-ALM) Y Y Y Y Y
99 (1099): Alarm output (for any alarm) (ALM) Y Y Y Y Y
101 (1101): Enable circuit failure detected (DECF) Y Y Y Y Y
102 (1102): Enable input OFF (EN OFF) Y Y Y Y Y
105 (1105): Braking transistor broken (DBAL) Y Y Y Y Y
2001 (3001): Output of step 1 (SO01) Y Y Y Y Y
2002 (3002): Output of step 2 (SO02) Y Y Y Y Y
2003 (3003): Output of step 3 (SO03) Y Y Y Y Y
2004 (3004): Output of step 4 (SO04) Y Y Y Y Y
2005 (3005): Output of step 5 (SO05) Y Y Y Y Y
2006 (3006): Output of step 6 (SO06) Y Y Y Y Y
2007 (3007): Output of step 7 (SO07) Y Y Y Y Y
2008 (3008): Output of step 8 (SO08) Y Y Y Y Y
2009 (3009): Output of step 9 (SO09) Y Y Y Y Y
2010 (3010): Output of step 10 (SO10) Y Y Y Y Y
4001 (5001): Terminal [X1] input signal (X1) Y Y Y Y Y
4002 (5002): Terminal [X2] input signal (X2) Y Y Y Y Y
4003 (5003): Terminal [X3] input signal (X3) Y Y Y Y Y
4004 (5004): Terminal [X4] input signal (X4) Y Y Y Y Y
4005 (5005): Terminal [X5] input signal (X5) Y Y Y Y Y
4006 (5006): Terminal [X6] input signal (X6) Y Y Y Y Y
4007 (5007): Terminal [X7] input signal (X7) Y Y Y Y Y
4010 (5010): Terminal [FWD] input signal (FWD) Y Y Y Y Y
4011 (5011): Terminal [REV] input signal (REV) Y Y Y Y Y
6000 (7000): Final run command (FL_RUN) Y Y Y Y Y
6001 (7001): Final FWD run command (FL_FWD) Y Y Y Y Y
6002 (7002): Final REV run command (FL_REV) Y Y Y Y Y
6003 (7003): During acceleration (DACC) Y Y Y Y Y
6004 (7004): During deceleration (DDEC) Y Y Y Y Y
6005 (7005): Under anti-regenerative control (REGA) Y Y Y Y Y
6006 (7006): Within dancer reference position (DR_REF) Y Y Y Y Y
6007 (7007): Alarm factor presence (ALM_ACT) Y Y Y Y Y
5-28
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5.2 Function Code Tables
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
U11 Customizable Logic: (Input 1) See U01. N Y 0 See U01. 5-167
U12 Step 3 (Input 2) See U02. N Y 0 See U02.
U13 (Logic circuit) See U03. N Y 0 Y Y Y Y Y
U14 (Type of timer) See U04. N Y 0 Y Y Y Y Y
U15 (Timer) See U05. N Y 0.00 Y Y Y Y Y
U16 Customizable Logic: (Input 1) See U01. N Y 0 See U01.
U17 Step 4 (Input 2) See U02. N Y 0 See U02.
U18 (Logic circuit) See U03. N Y 0 Y Y Y Y Y
U19 (Type of timer) See U04. N Y 0 Y Y Y Y Y
U20 (Timer) See U05. N Y 0.00 Y Y Y Y Y
U21 Customizable Logic: (Input 1) See U01. N Y 0 See U01.
U22 Step 5 (Input 2) See U02. N Y 0 See U02.
U23 (Logic circuit) See U03. N Y 0 Y Y Y Y Y
Chap. 5
U24 (Type of timer) See U04. N Y 0 Y Y Y Y Y
U25 (Timer) See U05. N Y 0.00 Y Y Y Y Y
U26 Customizable Logic: (Input 1) See U01. N Y 0 See U01.
U27 Step 6 (Input 2) See U02. N Y 0 See U02.
FUNCTION CODES
U28 (Logic circuit) See U03. N Y 0 Y Y Y Y Y
U29 (Type of timer) See U04. N Y 0 Y Y Y Y Y
U30 (Timer) See U05. N Y 0.00 Y Y Y Y Y
U31 Customizable Logic: (Input 1) See U01. N Y 0 See U01.
U32 Step 7 (Input 2) See U02. N Y 0 See U02.
U33 (Logic circuit) See U03. N Y 0 Y Y Y Y Y
U34 (Type of timer) See U04. N Y 0 Y Y Y Y Y
U35 (Timer) See U05. N Y 0.00 Y Y Y Y Y
U36 Customizable Logic: (Input 1) See U01. N Y 0 See U01.
U37 Step 8 (Input 2) See U02. N Y 0 See U02.
U38 (Logic circuit) See U03. N Y 0 Y Y Y Y Y
U39 (Type of timer) See U04. N Y 0 Y Y Y Y Y
U40 (Timer) See U05. N Y 0.00 Y Y Y Y Y
U41 Customizable Logic: (Input 1) See U01. N Y 0 See U01.
U42 Step 9 (Input 2) See U02. N Y 0 See U02.
U43 (Logic circuit) See U03. N Y 0 Y Y Y Y Y
U44 (Type of timer) See U04. N Y 0 Y Y Y Y Y
U45 (Timer) See U05. N Y 0.00 Y Y Y Y Y
U46 Customizable Logic: (Input 1) See U01. N Y 0 See U01.
U47 Step 10 (Input 2) See U02. N Y 0 See U02.
U48 (Logic circuit) See U03. N Y 0 Y Y Y Y Y
U49 (Type of timer) See U04. N Y 0 Y Y Y Y Y
U50 (Timer) See U05. N Y 0.00 Y Y Y Y Y
U71 Customizable Logic Output Signal 1 0: Disable N Y 0 Y Y Y Y Y
(Output selection) 1: Step 1 output (SO01)
U72 Customizable Logic Output Signal 2 2: Step 2 output (SO02) N Y 0 Y Y Y Y Y
U73 Customizable Logic Output Signal 3 3: Step 3 output (SO03) N Y 0 Y Y Y Y Y
U74 Customizable Logic Output Signal 4 4: Step 4 output (SO04) N Y 0 Y Y Y Y Y
U75 Customizable Logic Output Signal 5 5: Step 5 output (SO05) N Y 0 Y Y Y Y Y
6: Step 6 output (SO06)
7: Step 7 output (SO07)
8: Step 8 output (SO08)
9: Step 9 output (SO09)
10: Step 10 output (SO10)
Function
Code
Tables
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
5-29
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Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
U81 Customizable Logic Output Signal 1 0 (1000): Select multi-frequency (0 to 1 step) (SS1) N Y 100 Y Y Y Y N 5-167
(Function selection) 1 (1001): Select multi-frequency (0 to 3 steps) (SS2) Y Y Y Y N
U82 Customizable Logic Output Signal 2 2 (1002): Select multi-frequency (0 to 7 steps) (SS4) N Y 100 Y Y Y Y N
U83 Customizable Logic Output Signal 3 3 (1003): Select multi-frequency (0 to 15 steps) (SS8) N Y 100 Y Y Y Y N
U84 Customizable Logic Output Signal 4 4 (1004): Select ACC/DEC time (2 steps) (RT1) N Y 100 Y Y Y Y N
U85 Customizable Logic Output Signal 5 5 (1005): Select ACC/DEC time (4 steps) (RT2) N Y 100 Y Y Y Y N
6 (1006): Enable 3-wire operation (HLD) Y Y Y Y Y
7 (1007): Coast to a stop (BX) Y Y Y Y Y
8 (1008): Reset alarm (RST) Y Y Y Y Y
9 (1009): Enable external alarm trip (THR) Y Y Y Y Y
(9 = Active OFF, 1009 = Active ON)
10 (1010): Ready for jogging (JOG) Y Y Y Y N
11 (1011): Select frequency command 2/1 (Hz2/Hz1) Y Y Y Y N
12 (1012): Select motor 2 (M2) Y Y Y Y Y
13: Enable DC braking (DCBRK) Y Y Y Y N
14 (1014): Select torque limiter level 2/1 (TL2/TL1) Y Y Y Y Y
15: Switch to commercial power (50 Hz) (SW50) Y Y N N N
16: Switch to commercial power (60 Hz) (SW60) Y Y N N N
17 (1017): UP (Increase output frequency) (UP) Y Y Y Y N
18 (1018): DOWN (Decrease output frequency) (DOWN) Y Y Y Y N
20 (1020): Cancel PID control (Hz/PID) Y Y Y Y N
21 (1021): Switch normal/inverse operation (IVS) Y Y Y Y N
22 (1022): Interlock (IL) Y Y Y Y Y
23 (1023): Cancel torque control (Hz/TRQ) N N N N Y
24 (1024): Enable communications link via RS-485
or fieldbus (LE) Y Y Y Y Y
25 (1025): Universal DI (U-DI) Y Y Y Y Y
26 (1026): Enable auto search for idling motor
speed at starting (STM) Y Y Y N Y
30 (1030): Force to stop (STOP) Y Y Y Y Y
(30 = Active OFF, 1030 = Active ON)
32 (1032): Pre-excitation (EXITE) N N Y Y N
33 (1033): Reset PID integral and differential
components (PID-RST) Y Y Y Y N
34 (1034): Hold PID integral component (PID-HLD) Y Y Y Y N
35 (1035): Select local (keypad) operation (LOC) Y Y Y Y Y
36 (1036): Select motor 3 (M3) Y Y Y Y Y
37 (1037): Select motor 4 (M4) Y Y Y Y Y
39: Protect motor from dew condensation (DWP) Y Y Y Y Y
40: Enable integrated sequence to switch
to commercial power (50 Hz) (ISW50) Y Y N N N
41: Enable integrated sequence to switch
to commercial power (60 Hz) (ISW60) Y Y N N N
47 (1047): Servo-lock command (LOCK) N N N Y N
49 (1049): Pulse train sign (SIGN) Y Y Y Y Y
70 (1070): Cancel constant peripheral speed
control (Hz/LSC) Y Y Y Y N
71 (1071): Hold the constant peripheral speed
control frequency in the memory (LSC-HLD) Y Y Y Y N
72 (1072): Count the run time of commercial
power-driven motor 1 (CRUN-M1) Y Y N N Y
73 (1073): Count the run time of commercial
power-driven motor 2 (CRUN-M2) Y Y N N Y
74 (1074): Count the run time of commercial
power-driven motor 3 (CRUN-M3) Y Y N N Y
75 (1075): Count the run time of commercial
power-driven motor 4 (CRUN-M4) Y Y N N Y
76 (1076): Select droop control (DROOP) Y Y Y Y N
77 (1077): Cancel PG alarm (PG-CCL) N Y N Y Y
81 (1081): Clear all customizable logic timers (CLTC) Y Y Y Y Y
98: Run forward (FWD) Y Y Y Y Y
99: Run reverse (REV) Y Y Y Y Y
100: No function assigned (NONE) Y Y Y Y Y
Setting the value of 1000s in parentheses ( ) shown above
assigns a negative logic input to a terminal.
5-30
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5.2 Function Code Tables
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/
V/f Torque page:
V/f PG PG
U91 Customizable Logic Timer Monitor 1: Step 1 N Y 1 Y Y Y Y Y 5-167
(Step selection) 2: Step 2
3: Step 3
4: Step 4
5: Step 5
6: Step 6
7: Step 7
8: Step 8
9: Step 9
10: Step 10
Chap. 5
FUNCTION CODES
Function
Code
Tables
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
5-31
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y codes: LINK Functions
Change when
Data copying
Drive control
running
Default Refer
Code Name Data setting range setting to
PG w/o w/ Torque page:
V/f
V/f PG PG control
y01 RS-485 Communication 1 1 to 255 N Y 1 Y Y Y Y Y 5-176
(Station address)
y02 (Communications error processing) 0: Immediately trip with alarm er8 Y Y 0 Y Y Y Y Y
1: Trip with alarm er8 after running for the period specified
by timer y03
2: Retry during the period specified by timer y03. If the retry
fails, trip with alarm er8.
If it succeeds, continue to run.
3: Continue to run
y03 (Timer) 0.0 to 60.0 s Y Y 2.0 Y Y Y Y Y
y04 (Baud rate) 0: 2400 bps Y Y 3 Y Y Y Y Y
1: 4800 bps
2: 9600 bps
3: 19200 bps
4: 38400 bps
y05 (Data length) 0: 8 bits 1: 7 bits Y Y 0 Y Y Y Y Y
y06 (Parity check) 0: None (2 stop bits) Y Y 0 Y Y Y Y Y
1: Even parity (1 stop bit)
2: Odd parity (1 stop bit)
3: None (1 stop bit)
y07 (Stop bits) 0: 2 bits 1: 1 bit Y Y 0 Y Y Y Y Y
y08 RS-485 Communication 1 0: No detection; 1 to 60 s Y Y 0 Y Y Y Y Y
(No-response error detection time)
y09 (Response interval) 0.00 to 1.00 s Y Y 0.01 Y Y Y Y Y
y10 (Protocol selection) 0: Modbus RTU protocol Y Y 1 Y Y Y Y Y
1: FRENIC Loader protocol (SX protocol)
2: Fuji general-purpose inverter protocol
y11 RS-485 Communication 2 1 to 255 N Y 1 Y Y Y Y Y
(Station address)
y12 (Communications error processing) 0: Immediately trip with alarm erp Y Y 0 Y Y Y Y Y
1: Trip with alarm erp after running for the period specified
by timer y13
2: Retry during the period specified by timer y13. If the retry
fails, trip with alarm erp. If it succeeds, continue to run.
3: Continue to run
y13 (Timer) 0.0 to 60.0 s Y Y 2.0 Y Y Y Y Y
y14 (Baud rate) 0: 2400 bps Y Y 3 Y Y Y Y Y
1: 4800 bps
2: 9600 bps
3: 19200 bps
4: 38400 bps
y15 (Data length) 0: 8 bits Y Y 0 Y Y Y Y Y
1: 7 bits
y16 (Parity check) 0: None (2 stop bits) Y Y 0 Y Y Y Y Y
1: Even parity (1 stop bit)
2: Odd parity (1 stop bit)
3: None (1 stop bit)
y17 (Stop bits) 0: 2 bits 1: 1 bit Y Y 0 Y Y Y Y Y
y18 (No-response error detection time) 0: No detection; 1 to 60 s Y Y 0 Y Y Y Y Y
y19 (Response interval) 0.00 to 1.00 s Y Y 0.01 Y Y Y Y Y
y20 (Protocol selection) 0: Modbus RTU protocol Y Y 0 Y Y Y Y Y
2: Fuji general-purpose inverter protocol
y97 Communication Data Storage 0: Save into nonvolatile storage (Rewritable times limited) Y Y 0 Y Y Y Y Y 5-179
Selection 1: Write into temporary storage (Rewritable times unlimited)
2: Save all data from temporary storage to nonvolatile one
(After saving data, the y97 data automatically returns to
"1.")
y98 Bus Link Function (Mode selection) Frequency command Run command Y Y 0 Y Y Y Y Y 5-124
0: Follow H30 data Follow H30 data 5-179
1: Via fieldbus option Follow H30 data
2: Follow H30 data Via fieldbus option
3: Via fieldbus option Via fieldbus option
y99 Loader Link Function Frequency command Run command Y N 0 Y Y Y Y Y 5-179
(Mode selection) 0: Follow H30 and y98 data Follow H30 and y98 data
1: Via RS-485 link Follow H30 and y98 data
(FRENIC Loader)
2: Follow H30 and y98 data Via RS-485 link
(FRENIC Loader)
3: Via RS-485 link Via RS-485 link
(FRENIC Loader) (FRENIC Loader)
5-32
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5.2 Function Code Tables
Chap. 5
20 500
25 600
4.0
30 700
FUNCTION CODES
1.0
40 800
50 900 5.0
60 1000
75 1.5
Function
Code
Tables
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
5-33
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Table B Motor Parameters
5-34
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5.2 Function Code Tables
Chap. 5
FUNCTION CODES
5-35
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5.3 Function Code Index by Purpose
5.3.1 Configuring the minimal requirements for the inverter to just
run the motor
To run the motor simply with constant torque load under V/f control, the following function codes should
be configured as minimal requirements. These function codes are displayed in the quick setup (Menu #0).
5-36
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5.3 Function Code Index by Purpose
Apply bias and gain (e.g., 1 to 5V) to the analog frequency setting Analog Input Adjustment for:
to configure an arbitrary relationship between the analog input C32 [12] (Gain)
and frequency setting. C34 [12] (Gain base point)
C37 [C1] (Gain) 5-153
Chap. 5
C39 [C1] (Gain base point)
C42 [V2] (Gain)
C44 [V2] (Gain base point)
Analog Input Adjustment for:
FUNCTION CODES
Select the polarity for terminal [12] or [V2]--bipolar (e.g., 10 V)
C35 [12] (Polarity) 5-153
or unipolar (e.g., -10 V).
C45 [V2] (Polarity)
Analog Input Adjustment for:
Cancel the offset of external equipment which analog input C31 [12] (Offset)
5-153
(voltage or current) comes from. C36 [C1] (Offset)
C41 [V2] (Offset)
Analog Input Adjustment for:
C33 [12] (Filter time constant)
Suppress noise superimposed on analog input with the filter. 5-153
C38 [C1] (Filter time constant)
C43 [V2] (Filter time constant)
Combine the normal/inverse operation for analog frequency C53 Selection of Normal/Inverse 5-154
command and the normal/inverse switching terminal command, Operation (Frequency command 1)
e.g., for air-conditioners that require switching between cooling E01-E07 Terminal [X1] to [X7] Functions 5-111
and heating. (IVS)
Detect an external frequency command source failure or wire E65 Reference Loss Detection 5-147
break to issue a warning signal and continue running the motor (Continuous running frequency)
with the specified running frequency. E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(REF OFF)
5-37
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Function Refer to
To code Name page:
Set up the reference frequency with pulse train F01 Frequency Command 1 5-57
input.
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5.3 Function Code Index by Purpose
Chap. 5
Pre-excitation magnetic flux lag) at startup to accelerate the H85 (Time)
motor promptly. E01-E07 Terminal [X1] to [X7] Functions 5-111
(EXITE)
FUNCTION CODES
Stop the motor smoothly. F25 Stop Frequency
Stopping the F38 Stop Frequency (Detection mode)
Prevent torque from being insufficient in a low 5-87
motor F39 Stop Frequency (Holding time)
speed zone when stopping the motor.
DC Braking 1
F20 (Braking starting frequency)
Prevent the motor from running by inertia F21 (Braking level)
during decelerate-to-stop operation with DC 5-85
F22 (Braking time)
DC braking braking.
H95 DC Braking (Braking response
mode)
Apply DC braking with a terminal command E01-E07 Terminal [X1] to [X7] Functions 5-111
sent from external equipment. (DCBRK)
H56 Deceleration Time for Forced Stop 5-69
Forced stop Forcedly stop the motor for safety. E01-E07 Terminal [X1] to [X7] Functions 5-111
(STOP)
E01-E07 Terminal [X1] to [X7] Functions 5-111
Coast to a stop Use coast-to-stop for safety.
(BX)
5-39
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Function Refer to
To code Name page:
Allow the motor to coast to a stop when the H11 Deceleration Mode 5-165
run command is turned OFF in order to
Coast-to-stop minimize the variation of deceleration torque.
Allow the motor to coast to a stop in order to
prevent conflict with the mechanical brake.
H07 Acceleration/Deceleration Pattern
H57 1st S-curve acceleration range
Apply S-curve to the acceleration/deceleration (Leading edge)
S-curve pattern to gradually accelerates/decelerates the H58 2nd S-curve acceleration range
acceleration/ motor to reduce an impact that (Trailing edge) 5-69
deceleration acceleration/deceleration would make on the H59 1st S-curve deceleration range
machinery. (Leading edge)
H60 2nd S-curve deceleration range
(Trailing edge)
Curvilinear Select the curvilinear acceleration/ H07 Acceleration/Deceleration Pattern 5-69
acceleration/ deceleration pattern to accelerate or decelerate
deceleration the motor with its maximum performance.
F40 Torque Limiter 1-1 5-96
F41 Torque Limiter 1-2
E16 Torque Limiter 2-1
E17 Torque Limiter 2-2
H73 Torque Limiter (Operating
Enable the torque limiter during acceleration/ conditions)
Acceleration/
deceleration to run the motor with its H76 Torque Limiter (Frequency
deceleration with
maximum performance or arbitrary increment limit for braking)
the torque limiter
performance.
E01-E07 Terminal [X1] to [X7] Functions 5-111
(TL2/TL1)
E20-E24 Terminals [Y1] to [Y5A/C] 5-128
Functions
(IOL, IOL2)
Function Refer to
To code Name page:
Suppression of H80 Output Current Fluctuation Damping 5-181
Suppress the fluctuation of the inverter output
output current Gain for Motor 1
current.
fluctuation
Motor Sound
Reduce an audible noise generated by the
Motor sound F26 (Carrier frequency) 5-90
motor.
F27 (Tone)
Chap. 5
To Function Name Refer to
code page:
Select the motor drive control (e.g., V/f or F42 Drive Control Selection 1 5-103
FUNCTION CODES
Drive control vector control) suited for the characteristics of
the machinery (load).
Improve the motor speed control accuracy by H68 Slip Compensation 1 (Operating 5-103
Slip
compensating for the decrease (slip) in motor conditions)
compensation
rotation.
Speed Control 1
d01 (Speed command filter)
Control the speed control sequence in normal d02 (Speed detection filter) 5-212
operation. d03 P (Gain) 5-213
d04 I (Integral time)
d06 (Output filter)
Apply a speed zero command. d24 Zero Speed Control 5-87
E01-E07 Terminal [X1] to [X7] Functions 5-111
(LOCK)
E20-E24 Terminals [Y1] to [Y5A/C] 5-128
Apply a servo-lock command Functions
(PSET)
(Available only under vector control with
Speed control speed sensor.) Servo-lock
under vector J97 (Gain) 5-210
control J98 (Completion timer)
J99 (Completion range)
Speed control (Jogging)
d09 (Speed command filter)
Control the speed control sequence for jogging
d10 (Speed detection filter)
operations to obtain higher speed response 5-214
d11 P (Gain)
than that of normal operations.
d12 I (Integral time)
d13 (Output filter)
Feedback Input
Customize the speed feedback input. d14 (Pulse input format)
(Available only under vector control with d15 (Encoder pulse resolution) 5-215
speed sensor.) d16 (Pulse count factor 1)
d17 (Pulse count factor 2)
5-41
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Function Refer to
To code Name page:
A42 Motor/Parameter Switching 2 5-190
d25 ASR Switching Time
E01-E07 Terminals [X1] to [X7] Functions 5-111
(M2)
Speed Control 1
d01 (Speed command filter)
d02 (Speed detection filter)
5-212
Switch the gain and other speed control d03 P (Gain)
parameters between two control modes. d04 I (Integral time)
Speed control d06 (Output filter)
under vector
Speed Control 2
control
A43 (Speed command filter)
A44 (Speed detection filter)
A45 P (Gain)
A46 I (Integral time)
A48 (Output filter)
Decrease the speed loop gain only in the Speed Control 1
vicinity of the predetermined resonance d07 (Notch filter resonance frequency)
points, suppressing the mechanical resonance d08 (Notch filter attenuation level) 5-213
(Only under vector control with speed sensor)
Specify a limiter for the PI value output d70 Speed Control Limiter
Speed Control calculated in speed control sequence.
5-221
Limiter (Only under V/f control with speed sensor or
dynamic torque vector with speed sensor)
H18 Torque Control (Mode selection)
Control the motor-generating torque according E01-E07 Terminal [X1] to [X7] Functions 5-111
Torque Control to a torque command sent from external E61-E63 Terminal [12], [C1], [V2] Extended 5-146
sources. Functions
E98, E99 Terminal [FWD], [REV] Functions 5-111
5-42
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5.3 Function Code Index by Purpose
Function Refer to
To code Name page:
Motor 1 5-157
P06 (No-load current)
P07 (%R1)
P08 (%X)
P53, P54 (%X correction factor 1, 2) 5-159
P09 (Slip compensation gain for 5-158
driving)
P10 (Slip compensation response time)
Set up motor parameters according to tuning or the motor P11 (Slip compensation gain for
manufacturer's data sheet. (To use the data sheet, conversion is braking)
required.) P12 (Rated slip frequency)
P13-P15 (Iron loss factor 1 to 3)
Chap. 5
P16-P20 (Magnetic saturation factor 1 to 5)
P21-P23 (Magnetic saturation extension
factor "a" to "c")
Motor 1
FUNCTION CODES
P55 (Torque current under vector
control) 5-159
P56 (Induced voltage factor under
vector control)
5-43
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5.3.10 Keeping on running the motor
To Function Name Refer to
code page:
Auto-reset 5-161
Enable the auto-reset function that makes the H04 (Times)
inverter automatically attempt to reset the
Reset H05 (Reset interval)
tripped state and restart even if an alarm
occurs. E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(TRY)
Continue to run the motor even if a momentary Restart Mode after Momentary 5-76
power failure occurs. Power Failure
F14 (Mode selection)
Restart the inverter at the frequency at which a
H13 (Restart time)
power failure occurred.
H14 (Frequency fall rate)
H15 (Continuous running level)
H16 (Allowable momentary power
failure time)
Restart after H92 Continuity of Running (P)
momentary Restart the inverter at the starting frequency
H93 Continuity of Running (I)
power failure if a power failure occurs.
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(LU)
E01-E07 Terminal [X1] to [X7] Functions 5-111
(IL)
Starting Mode
Search for the idling motor speed to restart the
H09 (Auto search)
motor without stopping and shock after a 5-163
H46 (Auto search delay time 2)
momentary power failure.
d67 (Auto search)
H69 Automatic Deceleration (Mode 5-177
Automatic selection)
deceleration H76 Torque Limiter (Frequency
(Anti-regenera- Prevent the inverter from tripping due to increment limit for braking)
tive control) activation of the overvoltage protection in the E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
system not equipped with a DB resistor. (IOL, IOL2)
Improvement of H71 Deceleration Characteristics 5-179
the braking
capability
Decelerate the output frequency in order to H70 Overload Prevention Control 5-178
Overload
decrease the load before the inverter trips due E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
prevention
to an overload (heat sink overheat or inverter (OLP)
control
overload).
Detect an external frequency command E65 Reference Loss Detection 5-147
Detection of potentiometer failure or a potentiometer wire (Continuous running frequency)
reference loss break, output an alarm, and continue the E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
inverter operation. (REF OFF)
H81 Light Alarm Selection 1 5-182
Let the inverter continue the current operation
H82 Light Alarm Selection 2
Light alarm without tripping even if a particular minor
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
alarm occurs.
(L-ALM)
5-44
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5.3 Function Code Index by Purpose
Chap. 5
(FAR, FAR3)
Torque Detection 1 5-148
Check that the output torque reaches the E78 (Level)
Torque detection predetermined level and is not excessively E79 (Timer)
FUNCTION CODES
large. E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(B/D, TD1)
Torque Detection 2/Low Torque 5-148
Detection
Detect low torque (no-load state) to signal a E80 (Level)
Low torque
belt break or other problems in the driven
detection E81 (Timer)
machinery.
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(B/D, U-TL, TD2)
Overload Early Warning/Current 5-139
Detection
E34 (Level)
Check that the current more than the E35 (Timer)
Current
predetermined level flows and excessive Frequency Detection 3 5-139
detection
current does not flow. E55 (Level)
E56 (Timer)
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(ID, ID3, OL)
Current Detection 2/Low Current 5-139
Detection
Detect low torque (no-load state) to signal a E37 (Level)
Low output
belt break or other problems in the driven
current detection E38 (Timer)
machinery.
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(ID2, ITL, IDL)
Terminal [Y1] to [Y5A/C] Functions 5-128
Low voltage Output low voltage status. E20-E24
(LU)
5-45
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5.3.12 Running in various operation modes
To Function Name Refer to
code page:
Jog (inch) the motor with the keys on the C20 Jogging Frequency 5-152
keypad. H54 Acceleration Time (Jogging) 5-69
Jogging H55 Deceleration Time (Jogging)
Jog (inch) the motor with input signals to E01-E07 Terminal [X1] to [X7] Functions 5-111
terminal [FWD] or [REV]. (JOG)
F37 Load Selection/Auto Torque
Boost/Auto Energy Saving
Enable auto energy saving operation. Operation 1 5-93
H67 Auto Energy Saving Operation
Auto energy (Mode selection)
saving operation
E51 Display Coefficient for Input 5-144
Watt-hour Data
Manage energy.
E01-E07 Terminal [X1] to [X7] Functions 5-111
(SW50, SW60)
J22 Commercial Power Switching 5-206
Sequence
H13 Restart Mode after Momentary 5-165
Commercial Switch to commercial-power operation for
Power Failure (Restart time)
power switching energy saving or backup power supply to be
E01-E07 Terminal [X1] to [X7] Functions 5-111
sequence used when an alarm occurs in the inverter.
(ISW50, ISW60)
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(SW88, SW52-1, SW52-2)
A42 Motor/Parameter Switching 2 to 4 5-190
b42 (Mode selection)
r42
Switching Drive two or more motors with a single
between motors inverter by switching between those motors. E01-E07 Terminal [X1] to [X7] Functions 5-111
(M2, M3, M4)
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(SWM1, 2, 3, 4)
Brake Signal 5-208
J68 (Brake-OFF current)
J69 (Brake-OFF frequency/speed)
J70 (Brake-OFF timer)
Use brake signals available for vertical carrier J71 (Brake-ON frequency/speed)
Brake signal J72 (Brake-ON timer)
machines.
J95 (Brake-OFF torque)
J96 (Speed selection)
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(BRKS)
A42 Motor/Parameter Switching 2 to 4 5-190
b42 (Mode selection)
r42
Switching Run the motor with control parameters suited
E01-E07 Terminal [X1] to [X7] Functions 5-111
between control for variable conditions (e.g., inertia) of the
(M2, M3, M4)
parameters machinery equipped with gear change.
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(SWM1, 2, 3, 4)
d25 ASR Switching Time 5-190
5-46
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5.3 Function Code Index by Purpose
Function Refer to
To code Name page:
E01-E07 Terminal [X1] to [X7] Functions 5-111
(Hz2/Hz1)
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(SY)
Feedback Input
d14 (Pulse input format)
d15 (Encoder pulse resolution) 5-215
d16 (Pulse count factor 1)
d17 (Pulse count factor 2)
d41 Application-defined Control 5-???
Command (Pulse Rate Input)
Chap. 5
Perform synchronous operation using an d59 (Pulse input format)
Synchronous d60 (Encoder pulse resolution)
optional PG interface card (OPC-G1-PG/ 5-???
operation d61 (Filter time constant)
OPC-G1-PG22).
d62 (Pulse count factor 1)
FUNCTION CODES
d63 (Pulse count factor 2)
Synchronous Operation
d71 (Main speed regulator gain)
d72 (APR P gain)
d73 (APR positive output limiter)
d74 (APR negative output limiter)
d75 (Z phase alignment gain) 5-???
d76 (Synchronous offset angle)
d77 (Synchronization completion
detection angle)
d78 (Excessive deviation detection
range)
5-47
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5.3.13 Setting up controls suited for individual applications
5.3.13.1 Droop control
5-48
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5.3 Function Code Index by Purpose
Refer to
To Code Name page:
J02 PID Control (Remote command SV) 5-194
E01-E07 Terminal [X1] to [X7] Functions 5-111
Define two or more PID commands
(SS4, SS8)
PID command beforehand and switch between them with
"Select multi-frequency" terminal commands. C08 Multi-frequency 4 5-150
C12 Multi-frequency 8
C16 Multi-frequency 12
E61 Terminal [12] Extended Function
E62 Terminal [C1] Extended Function 5-146
E63 Terminal [V2] Extended Function
Analog Input Adjustment for:
C32 [12] (Gain)
C34 [12] (Gain base point)
Chap. 5
C37 [C1] (Gain) 5-153
C39 [C1] (Gain base point)
C42 [V2] (Gain)
PID feedback Set up analog input feedback for PID control. C44 [V2] (Gain base point)
FUNCTION CODES
Analog Input Adjustment for:
C31 [12] (Offset)
5-153
C36 [C1] (Offset)
C41 [V2] (Offset)
Analog Input Adjustment for:
C33 [12] (Filter time constant)
5-153
C38 [C1] (Filter time constant)
C43 [V2] (Filter time constant)
PID Control 5-198
J03 P (Gain)
J04 I (Integral time)
PID optimization Optimize the PID processor. J05 D (Differential time)
J06 (Feedback filter)
J56 (Speed command filter) 5-207
Anti reset Suppress overshoot in control with the PID J10 PID Control (Anti reset windup) 5-204
windup processor.
PID Control 5-204
J11 (Select alarm output)
Output an alarm signal associated with PID J12 (Upper level alarm (AH))
control (e.g., deviation alarm and
J13 (Lower level alarm (AL))
absolute-value alarm).
Alarm output E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(PID-ALM)
H91 PID Feedback Wire Break Detection 5-186
Detect a wire break for PID feedback. E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(C1OFF)
PID Control 5-202
J15 (Stop frequency for slow flowrate)
J16 (Slow flowrate level stop latency)
J17 (Starting frequency)
Slow flowrate Use the slow flowrate stop feature, enabling
stop feature energy saving operation. E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(PID-STP)
J08 PID Control (Pressurization starting 5-202
frequency)
J09 PID Control (Pressurizing time)
PID Control
Limit the PID output with the upper and lower J18 (Upper limit of PID process output)
Output limiter 5-206
limiters. J19 (Lower limit of PID process
output)
5-49
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Refer to
To Code Name page:
Hold/reset the PID processor or cancel PID E01-E07 Terminal [X1] to [X7] Functions 5-111
PID control
control from external equipment. (PID-HLD, Hz/PID, PID-RST)
"Under PID E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
Output the "Under PID control" signal from
control" signal (PID-CTL)
the specified output terminal.
output
Convert a control amount into a physical E40 PID Display Coefficient A
Display of
quantity of the process and display it on the E41 PID Display Coefficient B 5-141
process value
keypad.
5-50
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5.3 Function Code Index by Purpose
Function Refer to
To code Name page:
J02 PID Control (Remote command SV) 5-194
E01-E07 Terminal [X1] to [X7] Functions 5-111
Define two or more PID commands
(SS4, SS8)
PID command beforehand and switch between them with
"Select multi-frequency" terminal commands. C08 Multi-frequency 4 5-150
C12 Multi-frequency 8
C16 Multi-frequency 12
E61 Terminal [12] Extended Function
E62 Terminal [C1] Extended Function 5-146
E63 Terminal [V2] Extended Function
Analog Input Adjustment for:
C32 [12] (Gain)
C34 [12] (Gain base point)
Chap. 5
C37 [C1] (Gain) 5-153
C39 [C1] (Gain base point)
C42 [V2] (Gain)
PID feedback Set up analog input feedback for PID control. C44 [V2] (Gain base point)
FUNCTION CODES
Analog Input Adjustment for:
C31 [12] (Offset)
5-153
C36 [C1] (Offset)
C41 [V2] (Offset)
Analog Input Adjustment for:
C33 [12] (Filter time constant)
5-153
C38 [C1] (Filter time constant)
C43 [V2] (Filter time constant)
PID Control 5-198
J03 P (Gain)
J04 I (Integral time)
Optimize the PID processor. J05 D (Differential time)
J06 (Feedback filter)
J56 (Speed command filter) 5-207
PID optimization
PID Control
J58 (Detection width of dancer position
Switch the PID processor constants if the
deviation)
dancer roll comes into the vicinity of the target 5-207
J59 P (Gain) 2
position.
J60 I (Integral time) 2
J61 D (Differential time) 2
Anti reset Suppress overshoot in control with the PID J10 PID Control (Anti reset windup) 5-204
windup processor.
PID Control 5-204
J11 (Select alarm output)
Output an alarm signal associated with PID J12 (Upper level alarm (AH))
control (e.g., deviation alarm and
J13 (Lower level alarm (AL))
absolute-value alarm).
Alarm output E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(PID-ALM)
H91 PID Feedback Wire Break Detection 5-186
Detect a wire break for PID feedback. E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(C1OFF)
PID Control
Limit the PID output with the upper and lower J18 (Upper limit of PID process output)
Output limiter 5-206
limiters. J19 (Lower limit of PID process
output)
Hold/reset the PID processor or cancel PID E01-E07 Terminal [X1] to [X7] Functions 5-111
PID control
control from external equipment. (PID-HLD, Hz/PID, PID-RST)
5-51
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Function Refer to
To code Name page:
"Under PID E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
Output the "Under PID control" signal from
control" signal (PID-CTL)
the specified output terminal.
output
Convert a control amount into a physical E40 PID Display Coefficient A
Display of quantity of the process and display it on the E41 PID Display Coefficient B 5-141
process value keypad.
Select constant peripheral speed control that d41 Application-defined Control 5-218
Constant suppresses an increase in peripheral speed E01-E07 Terminal [X1] to [X7] Functions 5-111
peripheral speed (line speed) resulting from the increasing
control radius of the take-up roll in a winder system.
5-52
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5.3 Function Code Index by Purpose
Chap. 5
y10 (Protocol selection)
SW3 < Switching the terminating resistor 2-26
of the RS-485 communications port
1>
FUNCTION CODES
Specify communications conditions.
RS-485 Communication 2 5-244
y11 (Station address)
y12 (Communications error
processing)
y13 (Timer)
y14 (Baud rate)
y15 (Data length)
y16 (Parity check)
y17 (Stop bits)
y18 (No-response error detection time)
y19 (Response interval)
y20 (Protocol selection)
SW2 < Switching the terminating resistor 2-26
of the RS-485 communications port
2>
H30 Communications Link Function 5-170
(Mode selection)
Specify the sources of run and frequency commands. y98 Bus Link Function (Mode selection) 5-247
y99 Loader Link Function (Mode 5-248
selection)
Change function code data frequently via the communications y97 Communication Data Storage 5-247
link. Selection
Switch between frequency or run commands via the E01-E07 Terminal [X1] to [X7] Functions 5-111
communications link. (LE)
E01-E07 Terminal [X1] to [X7] Functions 5-111
(U-DI)
Use inverter input/output signals as general-purpose DI/DO.
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(U-DO)
5-53
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5.3.16 Using the customizable logic
To Function Name Refer to
code page:
Enable the sequence configured by the customizable logic U00 Customizable Logic (Mode 5-222
function. *2 selection)
U01-U50 Customizable Logic: Steps 1 to 10 5-222
(Mode selection)
U71-U75 Customizable Logic Output Signals
1 to 5 (Output selection)
U81-U85 Customizable Logic Output Signals
1 to 5 (Function selection)
U91 Customizable Logic Timer Monitor
Form a logic circuit for digital input/output signals, modify them
arbitrarily, and configure a simple relay sequence inside the (Step selection)
inverter.
E01-E07 Terminal [X1] to [X7] Functions 5-111
E20-E27 Terminal [Y1] to [Y4] Functions 5-128
Terminal [Y5A/C] Function
Terminal [30A/B/C] Function (Relay
output)
E98, E99 Terminal [FWD], [REV] Functions 5-111
5-54
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5.3 Function Code Index by Purpose
Function Refer to
To code Name page:
F40 Torque Limiter 1-1 5-96
F41 Torque Limiter 1-2
E16 Torque Limiter 2-1
E17 Torque Limiter 2-1
E61 Terminal [12] Extended Function 5-146
E62 Terminal [C1] Extended Function
E63 Terminal [V2] Extended Function
Limit the motor output torque with the torque limiter to protect Torque Limiter 5-96
H73 (Operating conditions)
the machinery.
H74 (Control target)
H75 (Target quadrants)
H76 (Frequency increment limit for
braking)
Chap. 5
E01-E07 Terminal [X1] to [X7] Functions 5-111
(TL2/TL1)
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(IOL, IOL2)
FUNCTION CODES
Torque control
Limit the overspeed level with the speed limiter to protect the
d32 (Speed limit 1) 5-218
machinery.
d33 (Speed limit 2)
5-55
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Function Refer to
To code Name page:
J21 Dew Condensation Prevention 5-206
(Duty)
Dew Prevent the motor being stopped from dew DC Braking 1 5-85
condensation condensation by feeding DC power when the F21 (Braking level)
prevention motor is used in cold climates. F22 (Braking time)
E01-E07 Terminal [X1] to [X7] Functions 5-111
(DWP)
5-56
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5.3 Function Code Index by Purpose
Function Refer to
To code Name page:
Speed Agreement/PG Error 5-217
d21 (Hysteresis width)
Speed deviation Detect that a deviation between the reference d22 (Detection timer)
out of the speed and detected one is out of the specified d23 PG Error Processing
specified range range.
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(PG-ERR)
Speed Agreement/PG Error 5-217
d21 (Hysteresis width)
Detect a PG error such as a PG wire break. d22 (Detection timer)
PG error E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
(PG wire break) (PG-ERR)
E01-E07 Terminal [X1] to [X7] Functions 5-111
Chap. 5
Ignore a PG wire break alarm.
(PG-CCL)
H56 Deceleration Time for Forced Stop 5-69
Forced stop Use the forced stop function for safety. E01-E07 Terminal [X1] to [X7] Functions 5-111
FUNCTION CODES
(STOP)
E01-E07 Terminal [X1] to [X7] Functions 5-111
Coast to a stop Use the coast-to-stop function for safety.
(BX)
STOP key H96 STOP Key Priority/Start Check 5-186
Always enable the STOP key for safety.
priority Function
Check in specified situation changes whether H96 STOP Key Priority/Start Check 5-186
Start check any run command has been turned ON for Function
function safety. This is to prevent the motor from
running suddenly.
Heat sink E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
Issue a heat sink overheat early warning before
overheat early (OH)
an overheat trip actually happens.
warning
Cancel the current limit processing if invoking H12 Instantaneous Overcurrent Limiting 5-106
Cancel of current
it drops the motor toque temporarily, causing a (Mode selection)
limit processing
problem.
E01-E07 Terminal [X1] to [X7] Functions 5-111
Clear alarm history and relevant information
H97 Clear Alarm Data 5-187
Alarm stored in the inverter.
E20-E24 Terminal [Y1] to [Y5A/C] Functions 5-128
Cause the inverter to generate a mock alarm. H45 Mock Alarm 5-176
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5.3.18 Maintenance
5.3.18.1 Maintenance of inverters
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5.3 Function Code Index by Purpose
F00 specifies whether to protect function code data (except F00) and digital reference data (such
as frequency command and PID command) from accidentally getting changed by pressing the
Chap. 5
/ keys on the keypad.
FUNCTION CODES
F00 From the keypad Via communications link data with the / keys
If you mistakenly assign a WE-KP to any digital input terminal, you can no longer
edit or modify function code data. In such a case, temporarily turn this
WE-KP-assigned terminal ON and reassign the WE-KP to a correct command. Function
Code
WE-KP is only a signal that allows you to change function code data, so it does not Details
F01-02
protect the frequency settings or PID command specified by the and keys. E codes
Even when F00 = 1 or 3, function code data can be changed via the communications C codes
link. P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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F01 Frequency Command 1 F18 (Bias, Frequency command 1)
C30 (Frequency Command 2)
C31 to C35 (Analog Input Adjustment for [12])
C36 to C39 (Analog Input Adjustment for [C1])
C41 to C45 (Analog Input Adjustment for [V2])
C50 (Bias (Frequency command 1), Bias base point)
H61 (UP/DOWN Control, Initial frequency setting)
d59, d61 to d63 (Command (Pulse Rate Input))
F01 or C30 sets the command source that specifies reference frequency 1 or reference frequency
2, respectively.
Data for
Function
F01, C30
0 Enable / keys on the keypad.
Enable the voltage input to terminal [12] (0 to 10 VDC, maximum frequency
1
obtained at 10 VDC).
Enable the current input to terminal [C1] (+4 to +20 mA DC, maximum
frequency obtained at +20 mA DC).
2
(SW5 on the control circuit board should be turned to the C1 position (factory
default).)
Enable the sum of voltage (0 to 10 VDC) and current inputs (+4 to +20 mA
DC) given to terminals [12] and [C1], respectively. See the two items listed
3 above for the setting range and the value required for maximum frequencies.
Note: If the sum exceeds the maximum frequency (F03), the maximum
frequency will apply.
Enable the voltage input to terminal [V2] (0 to 10 VDC, maximum frequency
5
obtained at 10 VDC).
Enable UP and DOWN commands assigned to digital input terminals.
7 The UP and DOWN should be assigned to any of digital input terminals [X1]
to [X7] beforehand with any of E01 to E07 (data = 17, 18).
Enable / keys on the keypad (balanceless-bumpless switching
8
available).
Enable a digital input interface card (option).
11
(For details, refer to the Digital Input Interface Card Instruction Manual.)
Enable the "Pulse train input" PIN command assigned to digital input terminal
12
[X7] with E07 (data = 48), or the optional PG interface card.
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5.3 Function Code Index by Purpose
Chap. 5
Example of Reference Frequency Configuration Screen
FUNCTION CODES
(3) To change the reference frequency, press the or key again. To save the new setting
into the inverter's memory, press the key (when E64 = 1 (factory default)). When the
power is turned ON next time, the new setting will be used as an initial reference frequency.
In addition to saving with the key described above, "Automatic saving when the main
power is turned OFF" is also possible (when E64 = 0).
When you start accessing the reference frequency or any other parameter with the
and keys, the least significant digit on the display blinks and starts changing. As
you are holding down the key, blinking gradually moves to the upper digit places and
the upper digits becomes changeable.
Pressing the key moves the changeable digit place (blinking), making it easy to
change upper digits.
Setting function code C30 at "0" (Enable / keys on the keypad) and selecting
frequency command 2 as a frequency command source makes it possible to access the
reference frequency in the same manner using the and keys.
If you have set function code F01 at "0" ( / keys on keypad) but have selected a
frequency command source other than frequency 1 (i.e., frequency 2, via
communications link, or as a multi-frequency), then using the or key cannot
change the frequency command even if the keypad is in Running mode. Pressing
either of these keys just displays the currently selected frequency command.
Setting function code F01 at "8" ( / keys on keypad) enables the
balanceless-bumpless switching. When the frequency command source is switched to
the keypad from any other source, the inverter inherits the current frequency that has
applied before switching, providing smooth switching and shockless running.
When the frequency command source is other than the digital reference setting, the Function
LCD monitor displays the following. Code
Details
F01-02
E codes
Means that the keypad is not enabled. C codes
P codes
H codes
A codes
Means that the setting on the analog b codes
terminal [12] is effective. (See the table r codes
below.)
J codes
d codes
U codes
y codes
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The table below lists the available command sources and their symbols.
Available Command Sources
Symbol Command source Symbol Command source Symbol Command source
HAND Keypad MULTI Multi-frequency PID-HAND PID keypad command
12 Terminal [12] PID-P1 PID command 1
(Analog command)
C1 Terminal [C1] RS485-1 RS-485 (Port 1) *1 PID-P2 PID command 2
(Analog command)
12 + C1 Terminal [12] + RS485-2 RS-485 (Port 2) *2 PID-U/D PID UP/DOWN
Terminal [C1] command
V2 Terminal [V2] BUS Bus option PID_LINK PID communications
command
Inverter support
U/D UP/DOWN control LOADER software PID+MULTI PID multi-frequency
command
"FRENIC Loader"
*1 COM port 1 which refers to the RJ-45 connector on the inverter.
*2 COM port 2 which is on the inverter's terminal block.
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5.3 Function Code Index by Purpose
Chap. 5
If F01 = 3 (the sum of [12] + [C1] is enabled), the bias and gain are independently
applied to each of the voltage and current inputs given to terminals [12] and [C1], and
the sum of the two values is applied as the reference frequency.
FUNCTION CODES
In the case of unipolar input
(terminal [12] with C35 = 1, terminal [C1], terminal [V2] with C45 = 1)
As shown in the graph above, the relationship between the analog input and the reference
frequency specified by frequency command 1 is determined by points "A" and "B." Point "A" is
defined by the combination of the bias (F18) and its base point (C50); Point "B," by the
combination of the gain (C32, C37 or C42) and its base point (C34, C39 or C44).
The combination of C32 and C34 applies to terminal [12], that of C37 and C39, to [C1], and that
of C42 and C44, to [V2].
Configure the bias (F18) and gain (C32, C37 or C42), assuming the maximum frequency as 100%,
and the bias base point (C50) and gain base point (C34, C39 or C44), assuming the full scale (10
VDC or 20 mA DC) of analog input as 100%.
The analog input less than the bias base point (C50) is limited by the bias value (F18).
Specifying that the data of the bias base point (C50) is equal to or greater than that of Function
Code
each gain base point (C34, C39 or C44) will be interpreted as invalid, so the inverter Details
will reset the reference frequency to 0 Hz. F01-02
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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Example: Setting the bias, gain, and their base points when the reference frequency 0 to 60 Hz
follows the analog input of 1 to 5 VDC applied on terminal [12] with the maximum
frequency 60 Hz (F03)
(Point A)
To set the reference frequency to 0 Hz for an analog input being at 1 V, set the bias to 0% (F18 =
0). Since 1 V is the bias base point and it is equal to 10% of 10 V (full scale of terminal [12]), set
the bias base point to 10% (C50 = 10).
(Point B)
To specify the maximum frequency equal to the reference frequency for an analog input being at
5 V, set the gain to 100% (C32 = 100). Since 5 V is the gain base point and it is equal to 50% of 10
V (full scale of terminal [12]), set the gain base point to 50% (C34 = 50).
The setting procedure for specifying a gain or bias alone without changing any base
points is the same as that of Fuji conventional inverters of FRENIC5000G11S/P11S
series, FVR-E11S series, etc.
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5.3 Function Code Index by Purpose
Chap. 5
FUNCTION CODES
Configuring F18 (Bias) and C50 (Bias base point) to specify an arbitrary value (Points
A1, A2, and A3) gives the bias as shown below.
To input bipolar analog voltage (0 to 10 VDC) to terminals [12] and [V2], set C35
and C45 data to "0." Setting C35 and C45 data to "1" enables the voltage range from
0 to +10 VDC and interprets the negative polarity input from 0 to -10 VDC as 0 V.
A reference frequency can be specified not only with the frequency (Hz) but also with Function
other menu items, depending on the setting of function code E48 (= 3 to 5, or 7). Code
Details
F01-02
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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[ 3 ] Using digital input signals UP/DOWN (F01 = 7)
When UP/DOWN control is selected for frequency setting with a run command ON, turning the
terminal command UP or DOWN ON causes the output frequency to increase or decrease,
respectively, within the range from 0 Hz to the maximum frequency as listed below.
To enable UP/DOWN control for frequency setting, it is necessary to set F01 data to "7" and
assign the UP and DOWN commands to any of digital input terminals [X1] to [X7], [FWD] and
[REV] with any of E01 to E07 (data = 17, 18).
UP DOWN
Function
Data = 17 Data = 18
OFF OFF Keep the current output frequency.
Increase the output frequency with the acceleration
ON OFF
time currently specified.
Decrease the output frequency with the deceleration
OFF ON
time currently specified.
ON ON Keep the current output frequency.
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5.3 Function Code Index by Purpose
<Initial frequency for UP/DOWN control when the frequency command source is switched>
When the frequency command source is switched to UP/DOWN control from other sources, the
initial frequency for UP/DOWN control is as listed below:
Chap. 5
frequency command previous UP/DOWN
Communications link Enable communications source used just control
link via RS-485 or fieldbus before switching
(LE)
FUNCTION CODES
[ 4 ] Using pulse train input (F01 = 12)
Selecting the pulse train input format (d59)
A pulse train in the format selected by the function code d59 can give a frequency command to
the inverter. Three types of formats are available; the pulse train sign/pulse train input, the
forward rotation pulse/reverse rotation pulse, and the A and B phases with 90 degree phase
difference. If no optional PG interface card is mounted, the inverter ignores the setting of the
function code d59 and accepts only the pulse train sign/pulse train input.
The table below lists pulse train formats and their operations.
Pulse train input format
Operation overview
selected by d59
0: Pulse train sign/ Frequency/speed command according to the pulse train rate is
Pulse train input given to the inverter. The pulse train sign specifies the polarity of
the frequency/speed command.
For the inverter without an optional PG interface card
Pulse train input: PIN assigned to the digital terminal [X7] (data
= 48)
Pulse train sign: SIGN assigned to a digital terminal other than
[X7] (data = 49)
If no SIGN is assigned, polarity of any pulse train input is
positive.
1: Forward rotation Frequency/speed command according to the pulse train rate is
pulse/Reverse given to the inverter. The forward rotation pulse gives a Function
rotation pulse frequency/speed command with positive polarity, and a reverse Code
Details
rotation pulse, with negative polarity.
F01-02
2: A and B phases with Pulse trains generated by A and B phases with 90 degree phase E codes
90 degree phase difference give a frequency/speed command based on their pulse C codes
difference rate and the phase difference to an inverter. P codes
H codes
For details of operations using the optional PG interface card, refer to the Instruction Manual for A codes
it. b codes
r codes
J codes
d codes
U codes
y codes
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Pulse train sign/Pulse train input
Relationship between the Pulse Train Input Rate and Frequency Command (Reference)
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5.3 Function Code Index by Purpose
As shown in the figure above, enter the pulse train input rate into function code d62 (Command
(Pulse rate input), (Pulse count factor 1)), and enter the frequency reference defined by d62 into
d63 (Command (Pulse rate input), (Pulse count factor 2)). The relationship between the pulse
train input rate (kp/s) inputted to the PIN terminal and the frequency reference f* (Hz) (or speed
command) is given by the expression below.
Pulse count factor 2 (d63)
f* (Hz) = Np (kp/s)
Pulse count factor 1 (d62)
f* (Hz) : Frequency reference
Np (kp/s) : Input pulse rate
In the case of A and B phases with 90 degree phase difference, note that the pulse
train rate is not the one 4-multiplied.
The pulse train sign, forward/reverse rotation pulse, and A/B phase difference define the polarity
Chap. 5
of the pulse train input. Combination of the polarity of the pulse train input and the FWD/REV
command determines the rotational direction of the motor. The table below shows the
relationship between the polarity of the pulse train input and the motor rotational direction.
FUNCTION CODES
Pulse Train Polarity Run command Motor rotational direction
Positive (+) FWD (Run forward command) Forward
Positive (+) REV (Run reverse command) Reverse
Negative (-) FWD (Run forward command) Reverse
Negative (-) REV (Run reverse command) Forward
Mounting an optional PG interface card automatically switches the pulse train input
source to the card and disables the input from the terminal [X7].
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F02 Operation Method
F02 selects the source that specifies a run command. The table below lists the run command
sources and the rotational directions of the motor.
Data for F02 Description
Keypad Enables the , , and keys to run the motor in the
0
forward and reverse directions, and stop the motor.
Terminal command Enables input terminal commands FWD and REV to run
1 FWD or REV the motor in the forward and reverse directions, and stop
the motor.
Keypad Enables the and keys to run the motor in the
2 (Forward rotation) forward direction and stop it. Running the motor in the
reverse direction is not possible.
Keypad Enables the and keys to run the motor in the reverse
3 (Reverse rotation) direction and stop it. Running the motor in the forward
direction is not possible.
For details about FWD and REV, refer to E98 and E99 (data = 98, 99).
When F02 = 1, the "Run forward" FWD and "Run reverse" REV terminal commands
must be assigned to terminals [FWD] and [REV], respectively.
When the FWD or REV is ON, the F02 data cannot be changed.
When setting the F02 data at "1" and changing a terminal command assigned to
terminal [FWD] or [REV] to the FWD or REV from any other command, be sure to
turn the target terminal OFF beforehand; otherwise, the motor may unintentionally
rotate.
3-wire operation with external input signals (digital input terminal commands)
The default setting of the FWD and REV are 2-wire. Assigning the terminal command HLD
self-holds the forward FWD or reverse REV run command, to enable 3-wire inverter operation.
For details about HLD, refer to E01 to E07 (data = 6).
Short-circuiting the HLD-assigned terminal and [CM] (i.e., when HLD is ON) self-holds the first
FWD or REV at its rising edge. Turning the HLD OFF releases the self-holding. When no HLD
is assigned, 2-wire operation involving only FWD and REV takes effect.
In addition to the run command sources described above, higher priority command sources
including and local modes (see Section 7.3.6) and communications link are provided.
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5.3 Function Code Index by Purpose
F03 specifies the maximum frequency to limit the output frequency. Specifying the maximum
frequency exceeding the rating of the equipment driven by the inverter may cause damage or a
dangerous situation. Make sure that the maximum frequency setting matches the equipment
rating.
- Data setting range: 25.0 to 500.0 (Hz)
Maximum
Drive mode Drive control setting value Remarks
V/f control 120 Hz Internally limited*
LD/MD mode Vector control with/without speed
120 Hz Internally limited*
sensor
V/f control 500 Hz
Chap. 5
HD mode Vector control with/without speed
200 Hz Internally limited*
sensor
* If a setting exceeding the maximum setting value (e.g., 500 Hz) is made, the reference speed and analog output
([FM1]/[FM2]) will be based on the full scale/reference value (10V/500 Hz). However, the frequency is
FUNCTION CODES
internally limited. Even if 10 V is inputted, the frequency 500 Hz will be internally limited to 200 Hz.
For LD/MD-mode inverters, set the maximum frequency at 120 Hz or below.
Under vector control with speed sensor, set the maximum frequency at 200 Hz or
below, and under vector control without speed sensor, at 120 Hz or below.
The inverter can easily accept high-speed operation settings. When changing the speed setting,
carefully check the specifications of motors or equipment beforehand.
Otherwise injuries could occur.
Modifying F03 data to allow a higher output frequency requires also changing F15 data
specifying a frequency limiter (high).
These function codes specify the base frequency and the voltage at the base frequency essentially
required for running the motor properly. If combined with the related function codes H50 through
H53, H65 and H66, these function codes may profile the non-linear V/f pattern suitable for the
load by specifying increase or decrease in voltage at any point on the V/f pattern.
The following descriptions include setups required for the non-linear V/f patterns.
At high frequencies, the motor impedance may increase, resulting in an insufficient output
voltage and a decrease in output torque. To prevent this problem, use F06 (Maximum Output
Voltage 1) to increase the voltage. Note, however, that the inverter cannot output voltage
Function
exceeding its input power voltage. Code
Details
Function code F03-F06
V/f point Remarks
Frequency Voltage E codes
C codes
The setting of the maximum output voltage is
P codes
disabled when the auto torque boost, torque vector
Maximum frequency F03 F06 H codes
control, vector control without speed sensor, or A codes
vector control with speed sensor is selected. b codes
Base frequency F04 F05 r codes
J codes
Non-linear V/f pattern 3 H65 H66 Disabled when the auto torque boost, torque vector d codes
Non-linear V/f pattern 2 H52 H53 control, vector control without speed sensor, or U codes
Non-linear V/f pattern 1 H50 H51 vector control with speed sensor is selected. y codes
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Normal (linear) V/f pattern
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5.3 Function Code Index by Purpose
In vector control, current feedback control is performed. In the current feedback control,
the current is controlled with the difference between the motor induced voltage and the
inverter output voltage. For a proper control, the inverter output voltage should be
sufficiently higher than the motor induced voltage. Generally, the voltage difference is
about 20 V for 230 V series, about 40 V for 460 V series.
The voltage the inverter can output is at the same level as the inverter input voltage.
Configure these voltages correctly in accordance with the motor specifications.
When enabling vector control without speed sensor for a general-purpose motor, set the
F05 (Rated Voltage at Base Frequency 1) data at the rated voltage of the motor. The
voltage difference described above is specified by function code P56 (Induced voltage
factor under vector control). Generally, there is no need to modify the initial setting.
Chap. 5
Non-linear V/f Patterns 1, 2 and 3 for Frequency (H50, H52 and H65)
H50, H52, or H65 specifies the frequency component at an arbitrary point in the non-linear V/f
pattern.
- Data setting range: 0.0 (cancel)
FUNCTION CODES
0.1 to 500.0 (Hz)
Setting "0.0" to H50, H52 or H65 disables the non-linear V/f pattern operation.
Non-linear V/f Patterns 1, 2 and 3 for Voltage (H51, H53 and H66)
H51, H53, or H66 specifies the voltage component at an arbitrary point in the non-linear V/f
pattern.
- Data setting range:
0 to 240 (V) : Output an AVR-controlled voltage for 230 V series
0 to 500 (V) : Output an AVR-controlled voltage for 460 V series
The factory default values for H50 and H51 differ depending on the inverter capacity.
Refer to the table below.
Voltage 230 V series 460 V series
Capacity 40 HP or below 50 HP or above 50 HP or below 60 HP or above
H50 0.0 5.0 (Hz) 0.0 5.0 (Hz)
H51 0 20 (V) 0 40 (V)
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F07, F08 Acceleration Time 1, Deceleration Time 1
E10, E12, E14 (Acceleration Time 2, 3 and 4)
E11, E13, E15 (Deceleration Time 2, 3 and 4)
H07 (Acceleration/Deceleration Pattern)
H56 (Deceleration Time for Forced Stop)
H54, H55 (Acceleration Time/Deceleration Time, Jogging)
H57 to H60 (1st and 2nd S-curve Acceleration/Deceleration Range)
F07 specifies the acceleration time, the length of time the frequency increases from 0 Hz to the
maximum frequency. F08 specifies the deceleration time, the length of time the frequency
decreases from the maximum frequency down to 0 Hz.
- Data setting range: 0.00 to 6000 (s)
V/f control
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5.3 Function Code Index by Purpose
Acceleration/deceleration time
Function code
Acceleration/ Switching factor of acceleration/deceleration time
deceleration time ACC DEC ( Refer to the descriptions of E01 to E07.)
time time
Chap. 5
When the terminal command JOG is ON, jogging
At jogging operation is possible. (Data = 10)
H54 H55
operation
( Refer to the description of C20.)
When the terminal command STOP is OFF, the motor
FUNCTION CODES
decelerates to a stop in accordance with the deceleration
At forced stop H56 time for forced stop (H56). After the motor stops, the
inverter enters the alarm state with the alarm er6
displayed. (Data = 30)
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S-curve acceleration/deceleration
To reduce an impact that acceleration/deceleration would make on the machine, the inverter
gradually accelerates or decelerates the motor in both the starting and ending zones of
acceleration or deceleration. Two types of S-curve acceleration/deceleration rates are available;
applying 5% (weak) of the maximum frequency to all of the four inflection zones, and specifying
arbitrary rate for each of the four zones with function codes H57 to H60. The reference
acceleration/deceleration time determines the duration of acceleration/deceleration in the linear
period; hence, the actual acceleration/deceleration time is longer than the reference
acceleration/deceleration time.
Acceleration Deceleration
Starting zone Ending zone Starting zone Ending zone
S-curve (Weak) 5% 5% 5% 5%
S-curve (Arbitrary) H57 H58 H59 H60
Setting range: Acceleration rate Acceleration rate Deceleration rate Deceleration rate
0 to 100% for the 1st S-curve for the 2nd S-curve for the 1st S-curve for the 2nd S-curve
(Leading edge) (Trailing edge) (Leading edge) (Trailing edge)
<S-curve acceleration/deceleration (weak): when the frequency change is 10% or more of the
maximum frequency>
Acceleration or deceleration time (s) = (2 5/100 + 90/100+ 2 5/100) (reference acceleration or
deceleration time)
= 1.1 (reference acceleration or deceleration time)
<S-curve acceleration/deceleration (arbitrary): when the frequency change is 30% or more of the
maximum frequency--10% at the leading edge and 20% at the trailing edge>
Acceleration or deceleration time (s) = (2 10/100 + 70/100 + 2 20/100) (reference
acceleration or deceleration time)
= 1.3 (reference acceleration or deceleration time)
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5.3 Function Code Index by Purpose
Curvilinear acceleration/deceleration
Acceleration/deceleration is linear below the base frequency (constant torque) but it slows down
above the base frequency to maintain a certain level of load factor (constant output).
This acceleration/deceleration pattern allows the motor to accelerate or decelerate with its
maximum performance.
Chap. 5
acceleration characteristics.
Similar characteristics apply to
the deceleration.
FUNCTION CODES
If you choose S-curve acceleration/deceleration or curvilinear acceleration/
deceleration in Acceleration/Deceleration Pattern (H07), the actual
acceleration/deceleration times are longer than the specified ones.
Specifying an improperly short acceleration/deceleration time may activate the
current limiter, torque limiter, or anti-regenerative control (automatic
deceleration), resulting in a longer acceleration/deceleration time than the
specified one.
Function
Code
Details
F07-F12
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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F10 to F12 Electronic Thermal Overload Protection for Motor 1
(Select motor characteristics, Overload detection level, Thermal time constant)
F10 through F12 specify the thermal characteristics of the motor for its electronic thermal
overload protection that is used to detect overload conditions of the motor inside the inverter.
F10 selects the motor cooling mechanism to specify its characteristics, F11 specifies the overload
detection current, and F12 specifies the thermal time constant.
Upon detection of overload conditions of the motor, the inverter shuts down its output and issues
a motor overload alarm 0l1 to protect motor 1.
Thermal characteristics of the motor specified by F10 and F12 are also used for the
overload early warning. Even if you need only the overload early warning, set these
characteristics data to these function codes. ( Refer to the description of E34.)
To disable the electronic thermal overload protection, set F11 data to "0.00."
For motors with PTC thermistor, connecting the PTC thermistor to the terminal [C1]
enables the motor overheat protective function. For details, refer to the description of
H26.
The figure below shows operating characteristics of the electronic thermal overload protection
when F10 = 1. The characteristic factors 1 through 3 as well as their corresponding output
frequencies f2 and f3 differ depending on the characteristics of the motor. The tables below list the
factors of the motor selected by P99 (Motor 1 Selection).
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5.3 Function Code Index by Purpose
Nominal Applied Motor and Characteristic Factors when P99 (Motor 1 selection) = 0 or 4
Nominal Thermal time Reference current Output frequency for motor Characteristic
applied motor constant for setting the thermal characteristic factor factor (%)
(HP) (Factory default) time constant (Imax) f2 f3 1 2 3
0.5, 1 75 85 100
7 Hz
2 to 5 85 85 100
7.5 to 15 5 min 5 Hz 6 Hz 90 95 100
20 Allowable continuous 7 Hz 85 85 100
25, 30 current 150% 5 Hz 92 100 100
40 to 60 54 85 95
Base Base
75 to 125 10 min frequency frequency 51 95 95
33% 83%
150 or above 53 85 90
Chap. 5
Nominal Applied Motor and Characteristic Factors when P99 (Motor 1 Selection) = 1 or 3
Nominal Thermal time Reference current Output frequency for motor Characteristic
FUNCTION CODES
applied motor constant for setting the thermal characteristic factor factor (%)
(HP) (Factory default) time constant (Imax) f2 f3 1 2 3
Base
0.25 to 30 5 min frequency 69 90 90
Base 33%
Allowable continuous
40 to 60 frequency 54 85 95
current 150% 33% Base
75 to 125 10 min frequency 51 95 95
150 or above 83% 53 85 90
If F10 is set to "2," changes of the output frequency do not affect the cooling effect. Therefore, the
overload detection level (F11) remains constant.
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Example of Thermal Overload Detection Characteristics
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5.3 Function Code Index by Purpose
F14 specifies the action to be taken by the inverter such as trip and restart in the event of a
momentary power failure.
Restart mode after momentary power failure (Mode selection) (F14)
Under V/f control
Description
Data for F14
Auto search disabled Auto search enabled
Chap. 5
0: Trip immediately As soon as the DC link bus voltage drops below the undervoltage detection
level due to a momentary power failure, the inverter issues undervoltage alarm
lu and shuts down its output so that the motor enters a coast-to-stop state.
FUNCTION CODES
1: Trip after recovery As soon as the DC link bus voltage drops below the undervoltage detection
from power failure level due to a momentary power failure, the inverter shuts down its output so
that the motor enters a coast-to-stop state, but it does not enter the undervoltage
state or issue undervoltage alarm lu .
The moment the power is restored, an undervoltage alarm lu is issued, while
the motor remains in a coast-to-stop state.
2: Trip after As soon as the DC link bus voltage drops below the continuous running level
decelerate-to-stop due to a momentary power failure, decelerate-to-shop control is invoked.
Decelerate-to-stop control regenerates kinetic energy from the load's moment
of inertia, slowing down the motor and continuing the deceleration operation.
After decelerate-to-stop operation, an undervoltage alarm lu is issued.
3: Continue to run As soon as the DC link bus voltage drops below the continuous running level
(for heavy inertia or due to a momentary power failure, continuous running control is invoked.
general loads) Continuous running control regenerates kinetic energy from the loads moment
of inertia, continues running, and waits the recovery of power. When an
undervoltage condition is detected due to a lack of energy to be regenerated,
the output frequency at that time is saved, the output of the inverter is shut
down, and the motor enters a coast-to-stop state.
If a run command has been input, If a run command has been input,
restoring power restarts the inverter restoring power performs auto search
at the output frequency saved when for idling motor speed and restarts
undervoltage was detected. running the motor at the frequency
calculated based on the searched speed.
This setting is ideal for fan applications with a large moment of inertia.
4: Restart at the As soon as the DC link bus voltage drops below the undervoltage detection
frequency at which level due to a momentary power failure, the inverter shuts down the output so
the power failure that the motor enters a coast-to-stop state.
occurred
If a run command has been input, If a run command has been input,
(for general loads) restoring power restarts the inverter restoring power performs auto search
at the output frequency saved when for idling motor speed and restarts
running the motor at the frequency Function
undervoltage was detected. Code
calculated based on the searched speed. Details
This setting is ideal for applications with a moment of inertia large enough not F14
to slow down the motor quickly, such as fans, even after the motor enters a E codes
coast-to-stop state upon occurrence of a momentary power failure. C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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Description
Data for F14
Auto search disabled Auto search enabled
5: Restart at the As soon as the DC link bus voltage drops below the undervoltage detection
starting frequency level due to a momentary power failure, the inverter shuts down the output so
that the motor enters a coast-to-stop state.
If a run command has been input, If a run command has been input,
restoring power restarts the inverter restoring power performs auto search
at the starting frequency specified for idling motor speed and restarts
by function code F23. running the motor at the frequency
calculated based on the searched speed.
This setting is ideal for heavy load applications such as pumps, having a small
moment of inertia, in which the motor speed quickly goes down to zero as soon
as it enters a coast-to-stop state upon occurrence of a momentary power failure.
Auto search is enabled by turning ON the digital terminal command STM ("Enable auto search for idling
motor speed at starting") or setting the H09 data to "1" or "2."
For details about the digital terminal command STM and auto search, refer to the description of H09
(Starting Mode, Auto search).
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5.3 Function Code Index by Purpose
Chap. 5
of inertia, slowing down the motor and continuing the deceleration operation.
After decelerate-to-stop operation, an undervoltage alarm lu is issued.
3: Continue to run As soon as the DC link bus voltage drops below the undervoltage detection
level due to a momentary power failure, the inverter shuts down the output so
4: Restart at the that the motor enters a coast-to-stop state.
FUNCTION CODES
frequency at which
the power failure Even if the F14 data is set to "3," the "Continue to run" function is disabled.
occurred If a run command has been input, restoring power restarts the inverter at the
5: Restart at the motor speed detected by the speed sensor.
starting frequency
If you enable the "Restart mode after momentary power failure" (Function code F14 = 3, 4, or 5), the
inverter automatically restarts the motor running when the power is recovered. Design the
machinery or equipment so that human safety is ensured after restarting.
Otherwise an accident could occur.
Restart mode after momentary power failure (Basic operation: Auto search disabled)
The inverter recognizes a momentary power failure upon detecting the condition that DC link bus
voltage goes below the undervoltage detection level, while the inverter is running. If the load of
the motor is light and the duration of the momentary power failure is extremely short, the voltage
drop may not be great enough for a momentary power failure to be recognized, and the motor may
continue to run uninterrupted.
Upon recognizing a momentary power failure, the inverter enters the restart mode (after a
recovery from momentary power failure) and prepares for restart. When power is restored, the
inverter goes through an initial charging stage and enters the ready-to-run state. When a
momentary power failure occurs, the power supply voltage for external circuits such as relay
sequence circuits may also drop so as to turn the run command OFF. In consideration of such a
situation, the inverter waits 2 seconds for a run command input after the inverter enters a
ready-to-run state. If a run command is received within 2 seconds, the inverter begins the restart
Function
processing in accordance with the F14 data (Mode selection). If no run command has been Code
received within 2-second wait period, the inverter cancels the restart mode (after a recovery from Details
momentary power failure) and needs to be started again from the ordinary starting frequency. F14
E codes
Therefore, ensure that a run command is entered within 2 seconds after recovery of power or held
C codes
with an off-delay timer or a mechanical latch relay. P codes
H codes
When run commands are entered via the keypad, the above operation is also necessary for the
A codes
mode (F02 = 0) in which the rotational direction is determined by the terminal command, FWD or b codes
REV. In the modes where the rotational direction is fixed (F02 = 2 or 3), the run command is r codes
retained inside the inverter so that the restart will begin as soon as the inverter enters the J codes
ready-to-run state. d codes
y codes
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When the power is restored, the inverter will wait 2 seconds for input of a run
command. However, if the allowable momentary power failure time (H16) has
elapsed after the power failure was recognized, the inverter will no longer wait 2
seconds for input of a run command and start operation in the normal starting
sequence.
If the terminal command BX ("Coast to a stop") is entered during the power failure,
the inverter gets out of the restart mode and enters the normal running mode. When a
run command is entered with power supply applied, the inverter will start from the
normal starting frequency.
The inverter recognizes a momentary power failure by detecting an undervoltage
condition when the voltage of the DC link bus goes below the lower limit. In a
configuration where a magnetic contactor is installed on the output side of the
inverter, the inverter may fail to recognize a momentary power failure because the
momentary power failure shuts down the operating power of the magnetic contactor,
causing the contactor circuit to open. When the contactor circuit is open, the inverter
is cut off from the motor and load so that the voltage drop in the DC link bus may not
be great enough to be recognized as a power failure. In such an event, the restart after
a recovery from momentary power failure does not work properly as designed. To
solve this, connect the auxiliary contact of the magnetic contactor to the inverter
terminal which the IL ("Interlock") is assigned to so that a momentary power failure
can sure be detected.
For details about IL, refer to E01 to E07 (data = 22).
IL Description
OFF No momentary power failure has occurred.
A momentary power failure has occurred. (Restart
ON
after a momentary power failure enabled)
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5.3 Function Code Index by Purpose
During a momentary power failure, the motor slows down. After power is restored, the inverter
restarts at the frequency just before the momentary power failure. Then, the current limiting
function works and the output frequency of the inverter automatically decreases. When the output
frequency matches the motor speed, the motor accelerates up to the original output frequency. See
the figure below. In this case, the instantaneous overcurrent limiting must be enabled (H12 = 1).
Chap. 5
FUNCTION CODES
Auto-restarting after momentary power failure IPF
This output signal is ON during the period after the occurrence of momentary power failure until
the completion of a restart sequence (until the output reaches the reference frequency). When the
IPF is ON, the motor slows down, so perform necessary operations.
For details about IPF, refer to E01 through E07 (data = 6).
Restart mode after momentary power failure (Basic operation: Auto search enabled)
Auto search for idling motor speed will become unsuccessful if it is done while the motor retains
residual voltage. It is, therefore, necessary to leave the motor for the time (auto search delay time)
enough to discharge the residual voltage. The delay time is specified by H46 (Starting Mode
(Auto search delay time 2)).
The inverter will not start unless the time specified by H46 has elapsed, even if the starting
conditions are satisfied. ( For details, refer to H09 and d67.)
Function
Code
Details
F14
E codes
C codes
P codes
H codes
To use auto search for idling motor speed, it is necessary to tune the inverter A codes
beforehand. b codes
When the estimated speed exceeds the maximum frequency or the upper limit r codes
J codes
frequency, the inverter disables auto search and starts running the motor with the
d codes
maximum frequency or the upper limit frequency, whichever is lower. U codes
y codes
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During auto search, if an overcurrent or overvoltage trip occurs, the inverter restarts
the suspended auto search.
Perform auto search at 60 Hz or below.
Note that auto search may not fully provide the performance depending on load
conditions, motor parameters, wiring length, and other external factors.
Do not execute motor tuning with an output filter unless the filter is a reactor type
only. A tuning error may result if any other type filter is in use.
Restart mode after momentary power failure (Allowable momentary power failure time)
(H16)
H16 specifies the maximum allowable duration (0.0 to 30.0 seconds) from an occurrence of a
momentary power failure (undervoltage) until the restart of the inverter. Specify the coast-to-stop
time during which the machine system and facility can be tolerated.
If the power is restored within the specified duration, the inverter restarts in the restart mode
specified by F14. If not, the inverter recognizes that the power has been shut down so that the
inverter does not apply the restart mode and starts normal running.
If H16 (Allowable momentary power failure time) is set to "999," restart will take place until the
DC link bus voltage drops down to the allowable voltage for restart after a momentary power
failure (50 V for 230 V series and 100 V for 460 V series). If the DC link bus voltage drops below
the allowable voltage, the inverter recognizes that the power has been shut down so that the
inverter does not apply the restart mode and starts normal running.
Power supply voltage Allowable voltage for restart after momentary power failure
230 V series 50 V
460 V series 100 V
The time required from when the DC link bus voltage drops from the threshold of
undervoltage until it reaches the allowable voltage for restart after a momentary power
failure, greatly varies depending on the inverter capacity, the presence of options, and
other factors.
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5.3 Function Code Index by Purpose
Chap. 5
FUNCTION CODES
Factory default
By factory default, H13 is set to the value suitable for the standard motor (see Table A given on
the last page of the function code tables). Basically, it is not necessary to change H13 data.
However, if the long restart time causes the flow rate of the pump to overly decrease or causes any
other problem, you might as well reduce the setting to about a half of the default value. In such a
case, make sure that no alarm occurs.
The restart time specified by H13 also applies to the switching operation (terminal
commands ISW50/ISW60) between line and inverter. Refer to E01 through E07 (data =
40, 41) for terminals [X1] to [X7].
Restart mode after momentary power failure (Frequency fall rate) (H14)
During restart after a momentary power failure, if the inverter output frequency and the idling
motor speed cannot be harmonized with each other, an overcurrent will flow, activating the
overcurrent limiter. If it happens, the inverter automatically reduces the output frequency to
match the idling motor speed according to the reduction rate (Frequency fall rate: Hz/s) specified
by H14.
Function
Data for H14 Inverters action for the output frequency fall Code
Details
0.00 Follow the specified deceleration time F14
0.01 to 100.00 (Hz/s) Follow data specified by H14 E codes
C codes
Follow the setting of the PI processor in the current limiter.
999 P codes
(The PI constant is prefixed inside the inverter.) H codes
A codes
If the frequency fall rate is too high, regeneration may take place at the moment the b codes
motor speed matches the inverter output frequency, causing an overvoltage trip. On the r codes
contrary, if the frequency fall rate is too low, the time required for the output frequency J codes
d codes
to match the motor speed (duration of current limiting action) may be prolonged,
U codes
triggering the inverter overload prevention control. y codes
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Restart after momentary power failure (Continuous running level) (H15)
Continuity of running (P and I) (H92, H93)
Trip after decelerate-to-stop (F14 = 2)
If a momentary power failure occurs when F14 is set to "2" (Trip after decelerate-to-stop), the
inverter enters the control sequence of the decelerate-to-stop when the DC link bus voltage drops
below the continuous running level specified by H15.
Under decelerate-to-stop control, the inverter decelerates its output frequency keeping the DC
link bus voltage constant using the PI processor. P (proportional) and I (integral) components of
the PI processor are specified by H92 and H93, respectively.
For normal inverter operation, it is not necessary to modify data of H15, H92 or H93.
Continue to run (F14 = 3)
If a momentary power failure occurs when F14 is set to "3" (Continue to run), the inverter enters
the control sequence of the continuous running when the DC link bus voltage drops below the
continuous running level specified by H15.
Under the continuous running control, the inverter continues to run keeping the DC link bus
voltage constant using the PI processor.
P (proportional) and I (integral) components of the PI processor are specified by H92 and H93,
respectively.
For normal inverter operation, it is not necessary to modify data of H15, H92 or H93.
Even if you select "Trip after decelerate-to-stop" or "Continue to run," the inverter may
not be able to do so when the load's inertia is small or the load is heavy, due to
undervoltage caused by a control delay. In such a case, when "Trip after
decelerate-to-stop" is selected, the inverter allows the motor to coast to a stop; when
"Continue to run" is selected, the inverter saves the output frequency being applied
when the undervoltage alarm occurred and restarts at the saved frequency after a
recovery from the momentary power failure.
When the input power voltage for the inverter is high, setting the continuous running
level high makes the control more stable even if the load's inertia is relatively small.
Raising the continuous running level too high, however, might cause the continuous
running control activated even during normal operation.
When the input power voltage for the inverter is extremely low, continuous running
control might be activated even during normal operation, at the beginning of
acceleration or at an abrupt change in load. To avoid this, lower the continuous running
level. Lowering it too low, however, might cause undervoltage that results from voltage
drop due to a control delay.
Before you change the continuous running level, make sure that the continuous running
control will be performed properly, by considering the fluctuations of the load and the
input voltage.
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5.3 Function Code Index by Purpose
F15, F16 Frequency Limiter (High and Low) H63 (Low Limiter, Mode selection)
Chap. 5
When the limit is applied to the reference frequency or reference speed, delayed
responses of control may cause an overshoot or undershoot, and the frequency may
temporarily go beyond the limit level.
FUNCTION CODES
- Data setting range: 0.0 to 500.0 (Hz)
(H63 = 0) (H63 = 1)
When you change the frequency limiter (High) (F15) in order to raise the reference
frequency, be sure to change the maximum frequency (F03) accordingly.
Function
Maintain the following relationship among the data for frequency control: Code
Details
F15 > F16, F15 > F23, and F15 > F25 F15-F22
F03 > F16 E codes
C codes
where, F23 and F25 specify the starting and stop frequencies, respectively. P codes
H codes
If you specify any wrong data for these function codes, the inverter may not run the
A codes
motor at the desired speed, or cannot start it normally. b codes
r codes
J codes
d codes
U codes
y codes
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F18 Bias (Frequency command 1) Refer to F01.
F20 to F22 DC Braking 1 (Braking starting frequency, Braking level and Braking time)
H95 DC Braking (Braking response mode)
These function codes specify the DC braking that prevents motor 1 from running by inertia during
decelerate-to-stop operation.
If the motor enters a decelerate-to-stop operation by turning OFF the run command or by
decreasing the reference frequency below the stop frequency, the inverter activates the DC
braking by flowing a current at the braking level (F21) for the braking time (F22) when the output
frequency goes down to the DC braking starting frequency (F20).
Setting the braking time to "0.0" (F22 = 0) disables the DC braking.
Braking starting frequency (F20)
F20 specifies the frequency at which the DC braking starts its operation during motor
decelerate-to-stop state.
- Data setting range: 0.0 to 60.0 (Hz)
Braking level (F21)
F21 specifies the output current level to be applied when the DC braking is activated. The
function code data should be set, assuming the rated output current of the inverter as 100%, in
increments of 1%.
- Data setting range: 0 to 80 (%) LD/MD-mode inverters
0 to 100 (%) HD-mode inverters
The inverter rated output current differs between the LD/MD and HD modes.
0% to 100% for inverters of 7.5 HP or below.
Slow response. Slows the rising edge of Insufficient braking torque may
0 the current, thereby preventing reverse result at the start of DC braking.
rotation at the start of DC braking.
Quick response. Quickens the rising Reverse rotation may result
edge of the current, thereby accelerating depending on the moment of inertia
1
the build-up of the braking torque. of the mechanical load and the
coupling mechanism.
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5.3 Function Code Index by Purpose
Chap. 5
FUNCTION CODES
It is also possible to use an external digital input signal as the terminal command
DCBRK ("Enable DC braking").
As long as the DCBRK is ON, the inverter performs DC braking, regardless of the
braking time specified by F22.
For details about DCBRK, refer to E01 through E07 (data = 13).
Turning the DCBRK ON even when the inverter is in a stopped state activates the DC
braking. This feature allows the motor to be excited before starting, resulting in
smoother acceleration (quicker build-up of acceleration torque) (under V/f control).
When vector control with/without speed sensor is selected, use the pre-exciting feature
for establishing the magnetic flux. ( For details, refer to H84.)
In general, DC braking is used to prevent the motor from running by inertia during the
stop process. Under vector control with speed sensor, however, zero speed control will
be more effective for applications where load is applied to the motor even in a stopped
state.
If the zero speed control continues for a long time, the motor may slightly rotate due to a
control error. To fix the motor shaft, use the servo-lock function. ( For details, refer
to J97.)
In general, specify data of function code F20 at a value close to the rated slip frequency
of motor. If you set it at an extremely high value, control may become unstable and an
overvoltage alarm may result in some cases.
Even if the motor is stopped by DC braking, voltage is output to inverter output terminals [U], [V], Function
and [W]. Code
Details
An electric shock may occur. F20-F25
E codes
C codes
P codes
The DC braking function of the inverter does not provide any holding mechanism. H codes
A codes
Injuries could occur.
b codes
r codes
J codes
d codes
U codes
y codes
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F23 to F25 Starting Frequency 1, Starting Frequency 1 (Holding time) and
Stop Frequency
F38 and F39 (Stop Frequency, Detection mode and Holding time)
H92 and H93 (Continuity of Running, P and I)
d24 (Zero Speed Control)
If the starting frequency is lower than the stop frequency, the inverter does not output
any power as long as the reference frequency does not exceed the stop frequency.
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5.3 Function Code Index by Purpose
Chap. 5
FUNCTION CODES
Starting Frequency 1 (F23)
F23 specifies the starting frequency at the startup of an inverter.
- Data setting range: 0.0 to 60.0 (Hz)
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Zero Speed Control (d24) (Under vector control with speed sensor only)
To enable zero speed control under vector control with speed sensor, it is necessary to set the
speed command (frequency command) below the starting and stop frequencies. If the starting and
stop frequencies are 0.0 Hz, however, zero speed control is enabled only when the speed
command is 0.00 Hz. d24 specifies the operation for zero speed control at the startup of the
inverter.
Zero speed control
Data for d24 Descriptions
at startup
Even setting the speed command at below the starting and stop
frequencies and turning a run command ON does not enable zero
0 Not allowed speed control.
To enable zero speed control, set the speed command at above the
starting frequency and then start up the inverter again.
Setting the speed command at below the starting and stop
1 Allowed frequencies and turning a run command ON enables zero speed
control.
The table below shows the conditions for zero speed control to be enabled or disabled.
Speed command Run command Data for d24 Operation
OFF Stop (Gate OFF)
Below the starting and
At startup 0 Stop (Gate OFF)
stop frequencies ON
1 Zero speed control
ON Zero speed control
At stop Below the stop frequency
OFF Stop (Gate OFF)
Stop Frequency (Detection mode) (F38) (Under vector control with speed sensor only)
F38 specifies whether to use the detected speed or reference one as a decision criterion to shut
down the inverter output. Usually the inverter uses the detected speed. However, if the inverter
undergoes a load exceeding its capability, e.g., an external excessive load, it cannot stop because
the motor cannot stop so that the detected speed may not reach the stop frequency level. If such a
situation could arise, select the reference speed that can reach the stop frequency level even if the
detected speed does not, in order to stop the inverter without fail for general fail-safe operation.
- Data setting range: 0 (Detected speed)
1 (Reference speed)
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5.3 Function Code Index by Purpose
Chap. 5
125 to 900 HP (LD mode)
0.75 to 6 kHz
900 to 1000 HP (HD mode)
0.75 to 4 kHz 1000 HP (LD mode)
0.75 to 2 kHz 150 to 800 HP (MD mode)
FUNCTION CODES
Motor sound noise emission High Low
Motor temperature
High Low
(due to harmonics components)
Ripples in output current waveform Large Small
Leakage current Low High
Electromagnetic noise emission Low High
Inverter loss Low High
Specifying a too low carrier frequency will cause the output current waveform to have a
large amount of ripples. As a result, the motor loss increases, causing the motor
temperature to rise. Furthermore, the large amount of ripples tends to cause a current
limiting alarm. When the carrier frequency is set to 1 kHz or below, therefore, reduce
the load so that the inverter output current comes to be 80% or less of the rated current.
When a high carrier frequency is specified, the temperature of the inverter may rise due
to a surrounding temperature rise or an increase of the load. If it happens, the inverter
automatically decreases the carrier frequency to prevent the inverter overload alarm
0lu . With consideration for motor noise, the automatic reduction of carrier frequency
can be disabled. Refer to the description of H98.
It is recommended to set the carrier frequency at 5 kHz or above under vector control
with/without speed sensor. DO NOT set it at 1 kHz or below.
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F29 to F31 Analog Output [FM1] and [FM2] (Mode selection, Voltage adjustment, Function)
F32, F34,
F35
These function codes allow terminals [FM1] and [FM2] to output monitored data such as the
output frequency and the output current in an analog DC voltage or current. The magnitude of
such analog voltage or current is adjustable.
The output current is not isolated from analog input, and does not have an isolated
power supply. Therefore, if an electrical potential relationship between the inverter and
peripheral equipment has been established, e.g., by connecting an analog, cascade
connection of a current output device is not available.
Keep the connection wire length as short as possible.
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5.3 Function Code Index by Purpose
Chap. 5
4 Output torque Motor shaft torque Twice the rated motor torque
Load factor
5 Load factor (Equivalent to the indication of the Twice the rated motor load
load meter)
FUNCTION CODES
Twice the rated output of the
6 Input power Input power of the inverter
inverter
PID feedback amount
7 Feedback amount under PID control 100% of the feedback amount
(PV)
Speed detected through the PG
PG feedback value
8 interface, or estimated speed under Maximum speed as 100%
(speed)
vector control without speed sensor
500 V for 230 V series,
9 DC link bus voltage DC link bus voltage of the inverter
1000 V for 460 V series
Command via communications link
10 Universal AO ( Refer to the RS-485 20000 as 100%
Communication User's Manual.)
13 Motor output Motor output (kW) Twice the rated motor output
Full scale output for the meter This always outputs the
14 Calibration (+)
calibration full-scale (100%).
15 PID command (SV) Command value under PID control 100% of the feedback amount
Output level of the PID processor
16 PID output (MV) under PID control (Frequency Maximum frequency (F03)
command)
Positional deviation 0% to 50% to 100%,
17 in synchronous Deviation in angle representing -180 to 0 to
running +180 of the deviation
If F31/F35 = 16 (PID output), J01 = 3 (Dancer control), and J62 = 2 or 3 (Ratio
compensation enabled), the PID output is equivalent to the ratio against the primary
reference frequency and may vary within 300% of the frequency. The monitor
displays the PID output in a converted absolute value (%). To indicate the value up to
the full-scale of 300%, set F30/F34 data to "33" (%).
Function
Code
Details
F40-F41
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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F37 Load Selection/Auto Torque Boost/Auto Energy Saving Operation 1
F09 (Torque Boost 1)
H67 (Auto Energy Saving Operation, Mode selection)
F37 specifies V/f pattern, torque boost type, and auto energy saving operation in accordance with
the characteristics of the load.
Specify the torque boost level with F09 in order to assure sufficient starting torque.
Auto energy
Data for F37 V/f pattern Torque boost Applicable load
saving
Variable torque Variable torque load
0 Torque boost
V/f pattern (General-purpose fans and pumps)
specified by F09
1 Constant torque load
Disable
Linear Constant torque load
2 V/f pattern Auto torque boost (To be selected if a motor may be
over-excited at no load.)
Variable torque Variable torque load
3 Torque boost
V/f pattern (General-purpose fans and pumps)
specified by F09
4 Constant torque load
Enable
Linear Constant torque load
5 V/f pattern Auto torque boost (To be selected if a motor may be
over-excited at no load.)
If a required "load torque + acceleration toque" is more than 50% of the motor rated
torque, it is recommended to select the linear V/f pattern (factory default).
Under vector control with speed sensor, F37 is used to specify whether the auto
energy saving operation is enabled or disabled. (V/f pattern and torque boost are
disabled.)
Data for F37 Operation
0 to 2 Auto energy saving operation OFF
3 to 5 Auto energy saving operation ON
Under vector control without speed sensor, both F37 and F09 are disabled. The auto
energy saving operation is also disabled.
V/f characteristics
The FRENIC-MEGA series of inverters offer a variety of V/f patterns and torque boosts, which
include V/f patterns suitable for variable torque load such as general fans and pumps and for
constant torque load (including special pumps requiring high starting torque). Two types of
torque boosts are available: manual and automatic.
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5.3 Function Code Index by Purpose
When the variable torque V/f pattern is selected (F37 = 0 or 3), the output voltage may
be low at a low frequency zone, resulting in insufficient output torque, depending on the
characteristics of the motor and load. In such a case, it is recommended to increase the
output voltage at the low frequency zone using the non-linear V/f pattern.
Recommended value: H50 = 1/10 of the base frequency
H51 = 1/10 of the voltage at base frequency
Chap. 5
FUNCTION CODES
Torque boost
Manual torque boost (F09)
- Data setting range: 0.0 to 20.0 (%), (100%/Rated voltage at base frequency)
In torque boost using F09, constant voltage is added to the basic V/f pattern, regardless of the load.
To secure a sufficient starting torque, manually adjust the output voltage to optimally match the
motor and its load by using F09. Specify an appropriate level that guarantees smooth start-up and
yet does not cause over-excitation at no or light load.
Torque boost using F09 ensures high driving stability since the output voltage remains constant
regardless of the load fluctuation.
Specify the F09 data in percentage to the rated voltage at base frequency 1 (F05).
Specifying a high torque boost level will generate a high torque, but may cause
overcurrent due to over-excitation at no load. If you continue to drive the motor, it
may overheat. To avoid such a situation, adjust torque boost to an appropriate level.
When the non-linear V/f pattern and the torque boost are used together, the torque
boost takes effect below the frequency on the non-linear V/f patterns point.
Function
Code
Details
F40-F41
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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Auto torque boost
If the auto torque boost is selected, the inverter automatically optimizes the output voltage to fit
the motor with its load. Under light load, auto torque boost decreases the output voltage to
prevent the motor from over-excitation. Under heavy load, it increases the output voltage to
increase the output torque of the motor.
Since this function relies also on the characteristics of the motor, set the base
frequency 1 (F04), the rated voltage at base frequency 1 (F05), and other pertinent
motor parameters (P01 through P03 and P06 through P99) in line with the motor
capacity and characteristics, or else perform auto-tuning (P04).
When a special motor is driven or the load does not have sufficient rigidity, the
maximum torque might decrease or the motor operation might become unstable. In
such cases, do not use auto torque boost but choose manual torque boost using F09
(F37 = 0 or 1).
If auto energy saving operation is enabled, the response to a motor speed change from constant
speed operation may be slow. Do not use this feature for such machinery that requires quick
acceleration/deceleration.
Use auto energy saving only where the base frequency is 60 Hz or lower. If the base
frequency is set at 60 Hz or higher, you may get a little or no energy saving
advantage. The auto energy saving operation is designed for use with the frequency
lower than the base frequency. If the frequency becomes higher than the base
frequency, the auto energy saving operation will be invalid.
Since this function relies also on the characteristics of the motor, set the base
frequency 1 (F04), the rated voltage at base frequency 1 (F05), and other pertinent
motor parameters (P01 through P03 and P06 through P99) in line with the motor
capacity and characteristics, or else perform auto-tuning (P04).
Under vector control without speed sensor, the auto energy saving operation is
disabled.
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5.3 Function Code Index by Purpose
F38, F39 Stop Frequency (Detection mode and Holding time) Refer to F23.
For details about the setting of the stop frequency (detection mode and holding time), refer to the
description of F23.
F40, F41 Torque Limiter 1-1, 1-2 E16 and E17 (Torque Limiter 2-1, 2-2)
H73 (Torque Limiter, Operating conditions)
H76 (Torque Limiter, Frequency increment limit for braking)
Chap. 5
To use the torque limiters, it is necessary to configure the function codes listed in the table below.
In braking, the inverter increases the output frequency to limit the output torque.
Depending on the conditions during operation, the output frequency could dangerously
FUNCTION CODES
increase. H76 (Frequency increment limit for braking) is provided to limit the
increasing frequency component.
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Torque limiters 1-1, 1-2, 2-1 and 2-2 (F40, F41, E16 and E17)
Data setting range: -300 to 300 (%), 999 (Disable)
These function codes specify the operation level at which the torque limiters become activated, as
the percentage of the motor rated torque.
Although the data setting range for F40, F41, E16, and E17 is from positive to negative
values (300% to +300%), specify positive values in practice. Specifying a negative
value causes the inverter to interpret it as an absolute value.
The torque limiter determined depending on the overload current actually limits the
torque current output. Therefore, the torque current output is automatically limited at a
value lower than 300%, the maximum setting value.
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5.3 Function Code Index by Purpose
Chap. 5
FUNCTION CODES
Torque limiter (Operating conditions) (H73)
H73 specifies whether the torque limiter is enabled or disabled during acceleration/ deceleration
and running at constant speed.
Data for H73 During accelerating/decelerating During running at constant speed
0 Enable Enable
1 Disable Enable
2 Enable Disable
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Under vector control with/without speed sensor
If the inverters output torque exceeds the specified levels of the torque limiters (F40, F41, E16,
E17, and E61 to E63), the inverter controls the speed regulator's output (torque command) in
speed control or a torque command in torque control in order to limit the motor-generating
torque.
To use the torque limiters, it is necessary to configure the function codes listed in the table below.
Related function codes
Function
Name Vector control Remarks
code
F40 Torque Limiter 1-1 Y
F41 Torque Limiter 1-2 Y
E16 Torque Limiter 2-1 Y
E17 Torque Limiter 2-2 Y
H73 Torque Limiter (Operating conditions) Y
H74 Torque Limiter (Control target) Y
H75 Torque Limiter (Target quadrants) Y
Torque Limiter (Frequency increment
H76 N
limit for braking)
Terminal [12] Extended Function
7: Analog torque limit value A
E61 to E63 Terminal [C1] Extended Function Y
Terminal [V2] Extended Function 8: Analog torque limit value B
Torque
Speed
100% rating 200% rating
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5.3 Function Code Index by Purpose
Torque limiter A
Torque limiter B
Chap. 5
Torque limiter B
Torque limiter A
FUNCTION CODES
Reverse driving Forward braking
1: Same for all Torque limiter A applies to all four quadrants; that is, the same torque limit applies to both
four driving and braking in the forward and reverse rotations.
quadrants
Second quadrant: First quadrant:
Reverse braking Forward driving
Function
Code
Details
F40-F41
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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2: Upper/lower Torque limiter A applies to the upper limit, and torque limiter B to the lower limit.
limits Depending upon the polarity of torque limiters A and B, the following patterns are
available.
Torque limiter A Torque limiter B
Pattern 1 Positive Positive
Pattern 2 Positive Negative
Pattern 3 Negative Negative
Torque limiter A
Torque limiter A
Torque limiter B
Torque limiter B
Pattern 1 Pattern 2
Torque limiter A
Torque limiter B
Pattern 3
If the value of torque limiter A is less than that of torque limiter B, torque
limiter A applies to both the upper and lower limits.
Selecting the "Upper/lower torque limits" may cause reciprocating oscillation
between the upper and lower limit values, depending upon a small difference
between the upper and lower limits, a slow response from the speed control
sequence, and other conditions.
Torque limiters 1-1, 1-2, 2-1 and 2-2 (F40, F41, E16 and E17)
Data setting range: -300 to 300 (%), 999 (Disable)
These function codes specify the operation level at which the torque limiters become activated, as
the percentage of the motor rated torque.
Function code Name
F40 Torque limiter 1-1
F41 Torque limiter 1-2
E16 Torque limiter 2-1
E17 Torque limiter 2-2
Although the data setting range for F40, F41, E16, and E17 is from positive to negative
values (300% to +300%), specify positive values in practice except when the
"Upper/lower torque limits" (H75 = 2) is selected. Specifying a negative value causes
the inverter to interpret it as an absolute value.
The torque limiter determined depending on the overload current actually limits the
torque current output. Therefore, the torque current output is automatically limited at a
value lower than 300%, the maximum setting value.
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5.3 Function Code Index by Purpose
If the same setting is made for different terminals, the priority order is E61>E62>E63.
Chap. 5
Torque limiter levels specified via communications link (S10, S11)
The torque limiter levels can be changed via the communications link. Function codes S10 and
S11 exclusively reserved for the communications link respond to function codes F40 and F41.
FUNCTION CODES
Switching torque limiters
The torque limiters can be switched by the function code setting and the terminal command
TL2/TL1 ("Select torque limiter level 2/1") assigned to any of the digital input terminals.
To assign the TL2/TL1 as the terminal function, set any of E01 through E07 to "14." If no
TL2/TL1 is assigned, torque limiter levels 1-1 and 1-2 (F40 and F41) take effect by default.
Function
Code
Details
F40-F41
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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Torque limiter (Operating conditions) (H73)
H73 specifies whether the torque limiter is enabled or disabled during acceleration/ deceleration
and running at constant speed.
The torque limiter and current limiter are very similar in function. If both are activated
concurrently, they may conflict with each other and cause hunting (undesirable
oscillation of the system). Avoid concurrent activation of these limiters.
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5.3 Function Code Index by Purpose
Chap. 5
P11 Slip compensation gain for Adjust the slip compensation amount for braking.
braking Slip compensation amount for braking =
Rated slip x Slip compensation gain for braking
P10 Slip compensation response Specify the slip compensation response time.
FUNCTION CODES
time Basically, there is no need to modify the default
setting.
To improve the accuracy of slip compensation, perform auto-tuning.
H68 enables or disables the slip compensation function according to the motor driving conditions.
Motor driving conditions Motor driving frequency zone
Data for H68 Base frequency Above the base
Accl/Decel Constant speed or below frequency
0 Enable Enable Enable Enable
1 Disable Enable Enable Enable
2 Enable Enable Enable Disable
3 Disable Enable Enable Disable
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Dynamic torque vector control with speed sensor
The difference from "V/f control with speed sensor" stated above is to calculate the motor torque
matched to the load applied and use it to optimize the voltage and current vector output for getting
the maximal torque out of a motor.
This control is effective for improving the system response to external disturbances such as load
fluctuations, and the motor speed control accuracy.
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5.3 Function Code Index by Purpose
When the output current of the inverter exceeds the level specified by the current limiter (F44),
the inverter automatically manages its output frequency to prevent a stall and limits the output
current. The default setting of the current limiter is 130%, 145% and 160% for LD-, MD- and
HD-mode inverters, respectively. (Once the LD, MD, or HD mode is selected by F80, the current
limit for each mode is automatically specified.)
Note that for LD- and HD-mode inverters of 7.5 HP or below, the current limiter is initialized to
160% with F80.
If overload current, 130% (145% or 160%) or more of the current limit level, flows
instantaneously so that an output frequency decrease problem arises due to the current limiter,
consider increasing the current limit level.
Chap. 5
The current limiter mode should be also selected with F43. If F43 = 1, the current limiter is
enabled only during constant speed operation. If F43 = 2, it is enabled during both of acceleration
and constant speed operation. Choose F43 = 1 if you need to run the inverter at full capability
during acceleration and to limit the output current during constant speed operation.
FUNCTION CODES
Mode selection (F43)
F43 selects the motor running state in which the current limiter becomes activated.
Level (F44)
F44 specifies the operation level at which the output current limiter becomes activated, in ratio to
the inverter rating.
- Data setting range: 20 to 200 (%) (in ratio to the inverter rating)
The inverter's rated current differs depending upon the LD, MD, or HD mode selected.
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Since the current limit operation with F43 and F44 is performed by software, it may
cause a delay in control. If you need a quick response current limiting, also enable the
instantaneous overcurrent limiting with H12.
If an excessive load is applied when the current limiter operation level is set
extremely low, the inverter will rapidly lower its output frequency. This may cause
an overvoltage trip or dangerous turnover of the motor rotation due to undershooting.
Depending on the load, extremely short acceleration time may activate the current
limiting to suppress the increase of the inverter output frequency, causing hunting
(undesirable oscillation of the system) or activating the inverter overvoltage trip
(alarm 0u ). When specifying the acceleration time, therefore, you need to take into
account machinery characteristics and moment of inertia of the load.
The torque limiter and current limiter are very similar in function. If both are
activated concurrently, they may conflict with each other and cause hunting. Avoid
concurrent activation of these limiters.
Vector control itself contains the current control system, so it disables the current
limiter specified by F43 and F44, as well as automatically disabling the instantaneous
overcurrent limiting (specified by H12). Accordingly, the inverter causes an
overcurrent trip when its output current exceeds the instantaneous overcurrent
limiting level.
These function codes specify the electronic thermal overload protection feature for the braking
resistor.
Set the discharging capability, allowable average loss and resistance to F50, F51 and F52,
respectively. These values are determined by the inverter and braking resistor models. For the
discharging capability, allowable average loss and resistance, refer to Chapter 4, Section 4.4.1.1
"Braking resistor (DBR) and braking unit, [ 3 ] Specifications." The values listed in the tables are
for standard models and 10% ED models of the braking resistors which Fuji Electric provides.
When using a braking resistor of any other manufacturer, confirm the corresponding values with
the manufacture and set the function codes accordingly.
Depending on the thermal marginal characteristics of the braking resistor, the electronic
thermal overload protection feature may act so that the inverter issues the overheat
protection alarm dbh even if the actual temperature rise is not large enough. If it
happens, review the relationship between the performance index of the braking resistor
and settings of related function codes.
Using the standard models of braking resistor or using the braking unit and braking
resistor together can output temperature detection signal for overheat. Assign terminal
command THR ("Enable external alarm trip") to any of digital input terminals [X1] to
[X7], [FWD] and [REV] and connect that terminal and its common terminal to braking
resistor's terminals 2 and 1.
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5.3 Function Code Index by Purpose
Calculating the discharging capability and allowable average loss of the braking
resistor and configuring the function code data
When using any non-Fuji braking resistor, inquire of the resistor manufacturer about the resistor
rating and then configure the related function codes.
The calculation procedures for the discharging capability and allowable average loss of the
braking resistor differ depending on the application of the braking load as shown below.
Applying braking load during deceleration
In usual deceleration, the braking load decreases as the speed slows down. In the deceleration
with constant torque, the braking load decreases in proportion to the speed. Use Expressions (1)
and (3) given below.
Applying braking load during running at a constant speed
Different from during deceleration, in applications where the braking load is externally applied
Chap. 5
during running at a constant speed, the braking load is constant. Use Expressions (2) and (4)
given below.
FUNCTION CODES
Time Time
During deceleration:
Braking time (s) Motor rated capacity (HP) 0.75
Discharging capability (kWs) = Expression (1)
2
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Allowable average loss (F51)
The allowable average loss refers to a tolerance for motor continuous operation, which is
obtained based on the %ED (%) and motor rated capacity (HP).
Data for F51 Function
0.001 to 99.99 0.001 to 99.99 (kW)
During deceleration:
%ED(%)
Motor rated capacity (HP) 0.75
100 Expression (3)
Allowable average loss (kW) =
2
Resistance (F52)
F52 specifies the resistance of the braking resistor.
F80 specifies whether to drive the inverter in the low duty (LD), medium duty (MD) or high duty
(HD) mode.
To change the F80 data, it is necessary to press the + keys or + keys (simultaneous
keying).
Switching to the MD/HD mode increases the overload capability (%) against the continuous
current level up to 150%, but it requires derating the motor one or two ranks lower than the
inverter's capacity.
Note: For 7.5 HP or smaller, when LD mode is selected, the HD mode specification applies.
For the rated current level, see Chapter 2 "SPECIFICATIONS."
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5.3 Function Code Index by Purpose
The LD/MD-mode inverters are subject to restrictions on the function code data setting range and
internal processing as listed below.
Chap. 5
0.75 to 4 kHz (900 and 1000 HP)
(1000 HP)
Switching the drive
FUNCTION CODES
mode between LD,
MD and HD with
Current limiter function code F80
F44 Initial value: 130% Initial value: 145% Initial value: 160% automatically
(Level)
initializes the F44
data to the value
specified at left.
In the LD/MD mode,
if the maximum
Setting range:
frequency exceeds
Maximum Setting range: 25 to 500 Hz 25 to 500 Hz
F03* 120 Hz, the actual
frequency Upper limit: 120 Hz Upper limit: output frequency is
500 Hz internally limited to
120 Hz.
Current Based on the rated Based on the rated Based on the rated
indication and current level for current level for current level for
output LD mode MD mode HD mode
Even switching to the MD/HD mode cannot automatically change the motor rated capacity
(P02*), so configure the P02 data to match the applied motor rating as required.
* These function codes are shown with motor 1 only. For motors 2 to 4, replace those asterisked
function codes with respective motor dedicated ones.
For the function codes dedicated to motors 2 to 4, see Section 5.4.6.
Function
Code
Details
F50-F80
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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5.4.2 E codes (Extension terminal functions)
E01 to E07 Terminal [X1] to [X7] Functions
E98 and E99 (Terminal [FWD] and [REV] Functions)
E01 to E07, E98 and E99 assign commands (listed below) to general-purpose, programmable,
digital input terminals, [X1] to [X7], [FWD], and [REV].
These function codes can also switch the logic system between normal and negative to define
how the inverter logic interprets the ON or OFF state of each terminal. The factory default setting
is normal logic system "Active ON." So, descriptions that follow are given in normal logic system.
They are, in principle, arranged in the numerical order of assigned data. However, highly relevant
signals are collectively described where one of them first appears. Refer to the function codes in
the "Related function codes" column, if any.
The FRENIC-MEGA runs under "V/f control," "dynamic torque vector control," "V/f control
with speed sensor," "dynamic torque vector control with speed sensor," "vector control without
speed sensor," or "vector control with speed sensor." Some terminal commands assigned apply
exclusively to the specific drive control, which is indicated by letters Y (Applicable) and N (Not
applicable) in the "Drive control" column in the table given below.
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5.3 Function Code Index by Purpose
Chap. 5
J01 to J19,
20 1020 Cancel PID control Hz/PID Y Y Y Y N
J56 to J62
21 1021 Switch normal/inverse operation IVS Y Y Y Y N C53, J01
22 1022 Interlock IL Y Y Y Y Y F14
FUNCTION CODES
23 1023 Cancel torque control Hz/TRQ N N N N Y H18
Enable communications link via
24 1024 LE Y Y Y Y Y H30, y98
RS-485 or fieldbus (option)
25 1025 Universal DI U-DI Y Y Y Y Y
Enable auto search for idling motor
26 1026 STM Y Y Y N Y H09, d67
speed at starting
1030 30 Force to stop STOP Y Y Y Y Y F07, H56
32 1032 Pre-excitation EXITE N N Y Y N H84, H85
Reset PID integral and differential
33 1033 PID-RST Y Y Y Y N J01 to J19,
components
J56 to J62
34 1034 Hold PID integral component PID-HLD Y Y Y Y N
(See
35 1035 Select local (keypad) operation LOC Y Y Y Y Y Section
7.3.6.)
36 1036 Select motor 3 M3 Y Y Y Y Y A42, b42
37 1037 Select motor 4 M4 Y Y Y Y Y A42, r42
Protect motor from dew
39 DWP Y Y Y Y Y J21
condensation
Enable integrated sequence to switch
40 ISW50 Y Y N N N
to commercial power (50 Hz)
J22
Enable integrated sequence to switch
41 ISW60 Y Y N N N
to commercial power (60 Hz)
47 1047 Servo-lock command LOCK N N N Y N J97 to J99
Function
Pulse train input Code
48 PIN Y Y Y Y Y
(available only on terminal [X7]) F01, C30, Details
d62, d63 F codes
Pulse train sign
49 1049 SIGN Y Y Y Y Y E01-E09
(available on terminals except [X7]) C codes
Cancel constant peripheral speed P codes
70 1070 Hz/LSC Y Y Y Y N H codes
control
d41 A codes
Hold the constant peripheral speed b codes
71 1071 LSC-HLD Y Y Y Y N
control frequency in the memory r codes
J codes
d codes
U codes
y codes
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Function code data Drive control Related
Active Active Terminal commands assigned Symbol PG w/o w/ Torque function
V/f codes
ON OFF V/f PG PG control
Count the run time of commercial
72 1072 CRUN-M1 Y Y N N Y
power-driven motor 1
Count the run time of commercial
73 1073 CRUN-M2 Y Y N N Y
power-driven motor 2
H44, H94
Count the run time of commercial
74 1074 CRUN-M3 Y Y N N Y
power-driven motor 3
Count the run time of commercial
75 1075 CRUN-M4 Y Y N N Y
power-driven motor 4
76 1076 Select droop control DROOP Y Y Y Y N H28
77 1077 Cancel PG alarm PG-CCL N Y N Y Y
E01 to E07
80 1080 Cancel customizable logic CLC Y Y Y Y Y
U81 to U85
81 1081 Clear all customizable logic timers CLTC Y Y Y Y Y
Run forward
98 (Exclusively assigned to [FWD] and FWD Y Y Y Y Y
[REV] terminals by E98 and E99)
F02
Run reverse
99 (Exclusively assigned to [FWD] and REV Y Y Y Y Y
[REV] terminals by E98 and E99)
100 No function assigned NONE Y Y Y Y Y U81 to U85
Some negative logic (Active OFF) commands cannot be assigned to the functions
marked with " " in the "Active OFF" column.
The "Enable external alarm trip" (data = 1009) and "Force to stop" (data = 1030) are
fail-safe terminal commands. In the case of "Enable external alarm trip," when data =
1009, "Active ON" (alarm is triggered when ON); when data = 9, "Active OFF" (alarm
is triggered when OFF).
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5.3 Function Code Index by Purpose
Select ACC/DEC time -- RT1 and RT2 (Function code data = 4 and 5)
These terminal commands switch between ACC/DEC time 1 to 4 (F07, F08 and E10 through
E15).
Chap. 5
Refer to F07 and F08.
FUNCTION CODES
Enable 3-wire operation -- HLD (Function code data = 6)
Turning this terminal command ON self-holds the forward FWD or reverse REV run command,
to enable 3-wire inverter operation.
Refer to F02.
Function
Code
Details
F codes
Enable external alarm trip -- THR (Function code data = 9)
E01-E09
Turning this terminal command OFF immediately shuts down the inverter output (so that the C codes
motor coasts to a stop), displays the alarm 0h2, and issues the alarm output (for any alarm) ALM. P codes
The THR command is self-held, and is reset when an alarm reset takes place. H codes
A codes
b codes
Use this alarm trip command from external equipment when you have to immediately r codes
shut down the inverter output in the event of an abnormal situation in peripheral J codes
equipment. d codes
U codes
y codes
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Ready for jogging -- JOG (Function code data = 10)
This terminal command is used to jog or inch the motor for positioning a workpiece.
Turning this command ON makes the inverter ready for jogging.
Refer to C20.
Select motor 2, 3 and 4 -- M2, M3, M4 (Function code data = 12, 36 and 37)
The combination of digital input terminal commands M2, M3 and M4 switches to any of the 1st
to 4th motors. When the motor is switched, the function code group with which the inverter drives
the motor is also switched to the one corresponding to the motor.
Refer to A42.
Select torque limiter level 2/1 -- TL2/TL1 (Function code data = 14)
This terminal command switches between torque limiter 1 (F40 and F41) and torque limiter 2
(E16 and E17).
Refer to F40 and F41.
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5.3 Function Code Index by Purpose
Operation Schemes
When the motor speed remains almost the same during coast-to-stop:
Chap. 5
FUNCTION CODES
When the motor speed decreases significantly during coast-to-stop (with the current limiter
activated):
Function
Code
Details
F codes
E01-E09
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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Secure more than 0.1 second after turning ON the "Switch to commercial power"
signal before turning ON a run command.
Secure more than 0.2 second of an overlapping period with both the "Switch to
commercial power" signal and run command being ON.
If an alarm has been issued or BX has been ON when the motor drive source is
switched from the commercial power to the inverter, the inverter will not be started at
the commercial power frequency and will remain OFF. After the alarm has been reset
or BX turned OFF, operation at the frequency of the commercial power will not be
continued, and the inverter will be started at the ordinary starting frequency.
If you wish to switch the motor drive source from the commercial line to the inverter,
be sure to turn BX OFF before the "Switch to commercial power" signal is turned
OFF.
When switching the motor drive source from the inverter to commercial power,
adjust the inverter's reference frequency at or slightly higher than that of the
commercial power frequency beforehand, taking into consideration the motor speed
down during the coast-to-stop period produced by switching.
Note that when the motor drive source is switched from the inverter to the
commercial power, a high inrush current will be generated, because the phase of the
commercial power usually does not match the motor speed at the switching. Make
sure that the power supply and all the peripheral equipment are capable of
withstanding this inrush current.
If you have enabled "Restart after momentary power failure" (F14 = 3, 4, or 5), keep
BX ON during commercial power driven operation to prevent the inverter from
restarting after a momentary power failure.
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5.3 Function Code Index by Purpose
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Example of Operation Time Scheme
Alternatively, you may use the integrated sequence by which some of the actions above
are automatically performed by the inverter itself. For details, refer to the description of
ISW50 and ISW60.
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5.3 Function Code Index by Purpose
Enable data change with keypad -- WE-KP (Function code data = 19)
Turning the terminal command WE-KP OFF protects function code data from accidentally
getting changed by pressing the keys on the keypad.
Only when this terminal command is ON, you can change function code data from the keypad.
Refer to F00.
Chap. 5
OFF Enable PID control
ON Disable PID control/Enable manual settings
Refer to J01 through J19 and J56 through J62.
FUNCTION CODES
Switch normal/inverse operation -- IVS (Function code data = 21)
This terminal command switches the output frequency control between normal (proportional to
the input value) and inverse in analog frequency setting or under PID process control. To select
the inverse operation, turn the IVS ON.
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When process control is performed by the PID processor integrated in the inverter:
The terminal command Hz/PID ("Cancel PID control") can switch PID control between enabled
(process is to be controlled by the PID processor) and disabled (process is to be controlled by the
manual frequency setting). In either case, the combination of the "PID control" (J01) or
"Selection of normal/inverse operation for frequency command 1" (C53) and the terminal
command IVS determines the final operation as listed below.
When PID control is enabled:
The normal/inverse operation selection for the PID processor output (reference frequency) is as
follows.
When process control is performed by the PID control facility integrated in the inverter,
the IVS is used to switch the PID processor output (reference frequency) between
normal and inverse, and has no effect on any normal/inverse operation selection of the
manual frequency setting.
Refer to the descriptions of J01 through J19 and J56 through J62.
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5.3 Function Code Index by Purpose
Enable auto search for idling motor speed at starting -- STM (Function code data = 26)
This digital terminal command determines, at the start of operation, whether or not to search for
idling motor speed and follow it.
Refer to H09 (Starting mode).
Chap. 5
Force to stop -- STOP (Function code data = 30)
Turning this terminal command OFF causes the motor to decelerate to a stop in accordance with
the H56 data (Deceleration time for forced stop). After the motor stops, the inverter enters the
FUNCTION CODES
alarm state with the alarm er6 displayed.
Refer to F07.
Reset PID integral and differential components -- PID-RST (Function code data = 33)
Turning this terminal command ON resets the integral and differential components of the PID
processor.
Refer to J01 through J19 and J56 through J62.
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Enable integrated sequence to switch to commercial power for 50 Hz and 60 Hz
-- ISW50 and ISW60 (Function code data = 40 and 41)
With the terminal command ISW50 or ISW60 assigned, the inverter controls the magnetic
contactor that switches the motor drive source between the commercial power and the inverter
output according to the integrated sequence.
This control is effective when not only ISW50 or ISW60* has been assigned to the input terminal
but also the SW88 and SW52-2 signals have been assigned to the output terminals. (It is not
essential to assign the SW52-1 signal.)
* The ISW50 or ISW60 should be selected depending upon the frequency of the commercial power;
the former for 50 Hz and the latter for 60 Hz.
For details about SW88 and SW52-2 ("Switch motor drive source between commercial
power and inverter output"), refer to E20 to E27.
For details of these commands, refer to the circuit diagrams and timing schemes on the following
pages.
Terminal command assigned Operation
(Switching from commercial power to inverter)
ISW50
Enable integrated sequence to switch to Start at 50 Hz.
commercial power (50 Hz)
ISW60
Enable integrated sequence to switch to Start at 60 Hz.
commercial power (60 Hz)
Do not assign both ISW50 and ISW60 at the same time. Doing so cannot guarantee the
result.
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5.3 Function Code Index by Purpose
Chap. 5
Main Circuit
FUNCTION CODES
Configuration of Control Circuit
Summary of Operation
Input Output
(Status signal and magnetic contactor) Inverter
SW52-1 SW52-2 SW88 operation
ISW50 or ISW60 Run command Function
52-1 52-2 88 Code
Details
OFF ON ON F codes
OFF OFF OFF E01-E09
(Commercial power) OFF OFF C codes
P codes
ON ON ON
ON ON OFF H codes
(Inverter) OFF OFF A codes
b codes
r codes
J codes
d codes
U codes
y codes
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Timing Scheme
t1: 0.2 sec + Time specified by H13 (Restart mode after momentary power failure)
t2: 0.2 sec + Time required for the main circuit to get ready
t3: 0.2 sec + Time specified by H13 (Restart mode after momentary power failure)
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5.3 Function Code Index by Purpose
Chap. 5
the inverter itself is broken. Therefore, for a critical facility, be sure to install an
emergency switching circuit outside the inverter.
Turning ON both the magnetic contactor MC (88) at the commercial-power side and
FUNCTION CODES
the MC (52-2) at the inverter output side at the same time supplies main power
mistakenly from the output (secondary) side of the inverter, which may damage the
inverter. To prevent it, be sure to set up an interlocking logic outside the inverter.
Function
Code
Details
F codes
E01-E09
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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2) Sequence with an emergency switching function
3) Sequence with an emergency switching function --Part 2 (Automatic switching by the alarm
output issued by the inverter)
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5.3 Function Code Index by Purpose
Pulse train input -- PIN (available only on terminal [X7]) (Function code data = 48)
Pulse train sign -- SIGN (available on terminals except [X7]) (Function code data = 49)
Assigning the command PIN to digital input terminal [X7] enables the frequency command by
the pulse train input. Assigning the command SIGN to one of the digital input terminals except
[X7] enables the pulse train sign input to specify the polarity of frequency command.
Refer to F01.
Chap. 5
-- CRUN-M1, CRUN-M2, CRUN-M3 and CRUN-M4
(Function code data = 72, 73, 74 and 75)
These four terminal commands enable the inverter to count the cumulative run time of motors 1 to
FUNCTION CODES
4 even when they are driven by commercial power (not by the inverter).
When the CRUN-M1, CRUN-M2, CRUN-M3 or CRUN-M4 is ON, the inverter judges that the
motor 1, 2, 3 or 4 is driven by commercial power, respectively, and counts the run time of the
corresponding motor.
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E16, E17 Torque Limiter 2-1, 2-2 (Refer to F40.)
E20 through E24 and E27 assign output signals (listed on the following pages) to general-purpose,
programmable output terminals, [Y1] to [Y4], [Y5A/C] and [30A/B/C].
These function codes can also switch the logic system between normal and negative to define
how the inverter interprets the ON or OFF state of each terminal. The factory default setting is
normal logic system "Active ON."
Terminals [Y1] to [Y4] are transistor outputs and terminals [Y5A/C] and [30A/B/C] are relay
contact outputs. In normal logic, if an alarm occurs, the relay will be energized so that [30A] and
[30C] will be closed, and [30B] and [30C] opened. In negative logic, the relay will be deenergized
so that [30A] and [30C] will be opened, and [30B] and [30C] closed. This may be useful for the
implementation of failsafe power systems.
When negative logic is employed, all output signals are active (e.g. an alarm would
be recognized) while the inverter is powered OFF. To avoid causing system
malfunctions by this, interlock these signals to keep them ON using an external
power supply. Furthermore, the validity of these output signals is not guaranteed for
approximately 1.5 seconds (for 40 HP or below) or 3 seconds (for 50 HP or above)
after power-ON, so introduce such a mechanism that masks them during the transient
period.
Terminals [Y5A/C] and [30A/B/C] use mechanical contacts that cannot stand
frequent ON/OFF switching. Where frequent ON/OFF switching is anticipated (for
example, limiting a current by using signals subjected to inverter output limit control
such as switching to commercial power line or direct-on-line starting), use transistor
outputs [Y1], [Y2], [Y3] and [Y4] instead.
The service life of a relay is approximately 200,000 times if it is switched ON and
OFF at one-second intervals.
The tables given on the following pages list functions that can be assigned to terminals [Y1] to
[Y4], [Y5A/C], and [30A/B/C].
The descriptions are, in principle, arranged in the numerical order of assigned data. However,
highly relevant signals are collectively described where one of them first appears. Refer to the
function codes or signals in the "Related function codes/signals (data)" column, if any.
The FRENIC-MEGA runs under "V/f control," "dynamic torque vector control," "V/f control
with speed sensor," "dynamic torque vector control with speed sensor," "vector control without
speed sensor," or "vector control with speed sensor." Some output signals assigned apply
exclusively to the specific drive control, which is indicated by letters Y (Applicable) and N (Not
applicable) in the "Drive control" column of the table given below.
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5.3 Function Code Index by Purpose
Explanations of each function are given in normal logic system "Active ON."
Chap. 5
5 1005 Inverter output limiting IOL Y Y Y Y Y
Auto-restarting after momentary
6 1006 IPF Y Y Y Y Y F14
power failure
FUNCTION CODES
7 1007 Motor overload early warning OL Y Y Y Y Y E34, F10, F12
8 1008 Keypad operation enabled KP Y Y Y Y Y
10 1010 Inverter ready to run RDY Y Y Y Y Y
Switch motor drive source between
11 commercial power and inverter SW88 Y Y N N N
output (For MC on commercial line)
E01 to E07
Switch motor drive source between ISW50 (40)
12 commercial power and inverter SW52-2 Y Y N N N ISW60 (41)
output (For secondary side)
J22
Switch motor drive source between
13 commercial power and inverter SW52-1 Y Y N N N
output (For primary side)
Select AX terminal function (For
15 1015 AX Y Y Y Y Y
MC on primary side)
22 1022 Inverter output limiting with delay IOL2 Y Y Y Y Y IOL (5)
25 1025 Cooling fan in operation FAN Y Y Y Y Y H06
26 1026 Auto-resetting TRY Y Y Y Y Y H04, H05
27 1027 Universal DO U-DO Y Y Y Y Y
28 1028 Heat sink overheat early warning OH Y Y Y Y Y
(See the PG
Interface Card
29 1029 Synchronization completed SY N Y N Y N instruction
manual.)
30 1030 Lifetime alarm LIFE Y Y Y Y Y H42
31 1031 Frequency (speed) detected 2 FDT2 Y Y Y Y Y E32, E36
Function
33 1033 Reference loss detected REF OFF Y Y Y Y Y E65 Code
Details
35 1035 Inverter output on RUN2 Y Y Y Y Y RUN (0) F codes
E20-E27
36 1036 Overload prevention control OLP Y Y Y Y N H70
C codes
37 1037 Current detected ID Y Y Y Y Y P codes
38 1038 Current detected 2 ID2 Y Y Y Y Y E34, E35, H codes
E37, E38, A codes
39 1039 Current detected 3 ID3 Y Y Y Y Y E55, E56 b codes
r codes
41 1041 Low current detected IDL Y Y Y Y Y J codes
42 1042 PID alarm PID-ALM Y Y Y Y N J11 to J13 d codes
U codes
43 1043 Under PID control PID-CTL Y Y Y Y N J01 y codes
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Function code data Drive control Related
function
Active Active Functions assigned Symbol PG w/o w/ Torque codes/
V/f signals
ON OFF V/f PG PG control
(data)
44 1044 Motor stopped due to slow flowrate
PID-STP Y Y Y Y N J08, J09
under PID control
45 1045 Low output torque detected U-TL Y Y Y Y Y
46 1046 Torque detected 1 TD1 Y Y Y Y Y E78 to E81
47 1047 Torque detected 2 TD2 Y Y Y Y Y
48 1048 Motor 1 selected SWM1 Y Y Y Y Y
49 1049 Motor 2 selected SWM2 Y Y Y Y Y
A42, b42, r42
50 1050 Motor 3 selected SWM3 Y Y Y Y Y
51 1051 Motor 4 selected SWM4 Y Y Y Y Y
52 1052 Running forward FRUN Y Y Y Y Y
53 1053 Running reverse RRUN Y Y Y Y Y
(See Section
54 1054 In remote operation RMT Y Y Y Y Y
7.3.6.)
Motor overheat detected by
56 1056 THM Y Y Y Y Y H26, H27
thermistor
57 1057 Brake signal BRKS Y Y Y Y N J68 to J72
58 1058 Frequency (speed) detected 3 FDT3 Y Y Y Y Y E32, E54
59 1059 Terminal [C1] wire break C1OFF Y Y Y Y Y
70 1070 Speed valid DNZS N Y Y Y Y F25, F38
71 1071 Speed agreement DSAG N Y Y Y N d21, d22
72 1072 Frequency (speed) arrival signal 3 FAR3 Y Y Y Y N E30
76 1076 PG error detected PG-ERR N Y Y Y N d21 to d23
82 1082 Positioning completion signal PSET N N N Y N J97 to J99
H44, H78,
84 1084 Maintenance timer MNT Y Y Y Y Y
H79
98 1098 Light alarm L-ALM Y Y Y Y Y H81, H82
99 1099 Alarm output (for any alarm) ALM Y Y Y Y Y
101 1101 Enable circuit failure detected DECF Y Y Y Y Y
102 1102 Enable input OFF EN OFF Y Y Y Y Y
105 1105 Braking transistor broken DBAL Y Y Y Y Y H98
111 1111 Customizable logic output signal 1 CLO1 Y Y Y Y Y
112 1112 Customizable logic output signal 2 CLO2 Y Y Y Y Y
U71 to U75,
113 1113 Customizable logic output signal 3 CLO3 Y Y Y Y Y
U81 to U85
114 1114 Customizable logic output signal 4 CLO4 Y Y Y Y Y
115 1115 Customizable logic output signal 5 CLO5 Y Y Y Y Y
Any negative logic (Active OFF) command cannot be assigned to the functions marked
with " " in the "Active OFF" column.
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5.3 Function Code Index by Purpose
Chap. 5
go OFF if it drops below the stop frequency.
dew condensation prevention.
The RUN signal can also be used as a "Speed
valid" signal DNZS.
FUNCTION CODES
Under vector control, both RUN and RUN2 come ON also when zero speed control or servo-lock
function is enabled.
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Inverter output limiting -- IOL (Function code data = 5)
Inverter output limiting with delay -- IOL2 (Function code data = 22)
The output signal IOL comes ON when the inverter is limiting the output frequency by activating
any of the following actions (minimum width of the output signal: 100 ms). The output signal
IOL2 comes ON when any of the following output limiting operation continues for 20 ms or
more.
Torque limiting (F40, F41, E16 and E17, Maximum internal value)
Current limiting by software (F43 and F44)
Instantaneous overcurrent limiting by hardware (H12 = 1)
Automatic deceleration (Anti-regenerative control) (H69)
When the IOL is ON, it may mean that the output frequency may have deviated from the
reference frequency because of the limiting functions above.
This output signal is ON either during continuous running after a momentary power failure or
during the period from when the inverter detects an undervoltage condition and shuts down its
output until the completion of a restart sequence (until the output reaches the reference
frequency).
Refer to F14.
Switch motor drive source between commercial power and inverter output
-- SW88, SW52-2 and SW52-1 (Function code data = 11, 12, and 13)
Assigning these output signals to transistor output terminals [Y1], [Y2], [Y3] and [Y4] enables
the terminal command ISW50 or ISW60 that controls the magnetic contactor for switching the
motor drive source between the commercial power and the inverter output according to the
integrated sequence.
Refer to E01 through E07 (data = 40 and 41).
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5.3 Function Code Index by Purpose
Chap. 5
FUNCTION CODES
Cooling fan in operation -- FAN (Function code data = 25)
With the cooling fan ON/OFF control enabled (H06 = 1), this output signal is ON when the
cooling fan is in operation, and OFF when it is stopped. This signal can be used to make the
cooling system of peripheral equipment interlocked for an ON/OFF control.
Refer to H06.
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Heat sink overheat early warning -- OH (Function code data = 28)
This output signal is used to issue a heat sink overheat early warning that enables you to take a
corrective action before an overheat trip 0h1 actually happens.
This signal comes ON when the temperature of the heat sink exceeds the "overheat trip
temperature minus 5C (41F)," and it goes OFF when it drops down to the "overheat trip
temperature minus 8C (46F)."
This signal comes ON also when the internal air circulation DC fan (75 kW or above for 230 V
series, 125 HP or above for 460 V series) has locked.
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5.3 Function Code Index by Purpose
When PID control is enabled, the inverter may stop due to the slow flowrate stopping
function or other reasons, with the PID-CTL signal being ON. As long as the PID-CTL
signal is ON, PID control is effective, so the inverter may abruptly resume its operation,
Chap. 5
depending on the feedback value in PID control.
FUNCTION CODES
When PID control is enabled, even if the inverter stops its output during operation because of
sensor signals or other reasons, operation will resume automatically.
Design your machinery so that safety is ensured even in such cases.
Otherwise, an accident could occur.
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Running forward -- FRUN (Function code data = 52)
Running reverse -- RRUN (Function code data = 53)
Output signal Assigned data Running forward Running reverse Inverter stopped
FRUN 52 ON OFF OFF
RRUN 53 OFF ON OFF
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5.3 Function Code Index by Purpose
Chap. 5
previously specified count, this output signal comes ON.
Refer to H78 and H79.
FUNCTION CODES
This output signal comes ON when a light alarm occurs.
Refer to H81 and H82.
Alarm output (for any alarm) -- ALM (Function code data = 99)
This output signal comes ON if any of the protective functions is activated and the inverter enters
Alarm mode.
A breakdown of the braking transistor could lead to a damage of the braking resistor or
inverters internal units. To prevent the secondary damage, use DBAL to cut off power
to the magnetic contactor in inverter primary circuits upon detection of a breakdown of
the built-in braking transistor. Function
Code
Details
F codes
E20-E27
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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E30 Frequency Arrival (Hysteresis width)
E30 specifies the detection level (hysteresis width) for the "Frequency (speed) arrival signal"
FAR and the "Frequency (speed) arrival signal 3" FAR3.
Data assigned
Output signal to output Operating condition 1 Operating condition 2
terminal
Frequency (speed) FAR always goes OFF when the
arrival signal 1 Both signals come ON when run command is OFF or the
FAR the difference between the reference speed is "0."
output frequency
When the run command is OFF,
(estimated/detected speed)
the inverter regards the reference
and the reference frequency speed as "0," so FAR3 comes ON
Frequency (speed) (reference speed) comes
arrival signal 3 as long as the output frequency
72 within the frequency arrival (estimated/detected speed) is
FAR3 hysteresis width specified within the range of "0 the
by E30. frequency arrival hysteresis width
specified by E30."
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5.3 Function Code Index by Purpose
When the output frequency (estimated/detected speed) exceeds the frequency detection level
specified by E31, the "Frequency (speed) detected signal" comes ON; when it drops below the
"Frequency detection level minus Hysteresis width specified by E32," it goes OFF.
The following three settings are available.
Data assigned to Operation level Hysteresis width
Output signal output terminal Range: 0.0 to 500.0 Hz Range: 0.0 to 500.0 Hz
Frequency (speed)
detected signal FDT 2 E31
Frequency (speed)
Chap. 5
detected signal 2 FDT2 31 E36 E32
Frequency (speed)
detected signal 3 FDT3 58 E54
FUNCTION CODES
E34, E35 Overload Early Warning/Current Detection (Level and Timer)
E37, E38 (Current Detection 2/Low Current Detection, Level and Timer)
E55, E56 (Current Detection 3, Level and Timer)
These function codes define the detection level and time for the "Motor overload early warning"
OL, "Current detected" ID, "Current detected 2" ID2, "Current detected 3" ID3, and "Low
current detected" IDL output signals.
Data Motor Thermal time
Operation level Timer
Output assigned to characteristics constant
signal output Range: Range: Range: Range:
terminal See below 0.01 to 600.00 s See below 0.5 to 75.0 min
OL 7 E34 - F10 F12 Function
Code
ID 37 E34 E35 Details
ID2 38 E37 E38 F codes
- - E30-E35
ID3 39 E55 E56 C codes
IDL 41 E37 E38 P codes
H codes
- Data setting range A codes
b codes
Operation level: 0.00 (Disable), 1 to 200% of inverter rated current r codes
Motor characteristics 1: Enable (For a general-purpose motor with shaft-driven cooling fan J codes
2: Enable (For an inverter-driven motor, non-ventilated motor, or motor d codes
with separately powered cooling fan U codes
y codes
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Motor overload early warning signal -- OL
The OL signal is used to detect a symptom of an overload condition (alarm code 0l1 ) of the
motor so that the user can take an appropriate action before the alarm actually happens.
The OL signal turns ON when the inverter output current exceeds the level specified by E34. In
typical cases, set E34 data to 80 to 90% against F11 data (Electronic thermal overload protection
for motor 1, Overload detection level). Specify also the thermal characteristics of the motor with
F10 (Select motor characteristics) and F12 (Thermal time constant).
Current detected, Current detected 2 and Current detected 3 -- ID, ID2 and ID3
When the inverter output current exceeds the level specified by E34, E37 or E55 for the period
specified by E35, E38 or E56, the ID, ID2 or ID3 signal turns ON, respectively. When the output
current drops below 90% of the rated operation level, the ID, ID2 or ID3 turns OFF. (The
minimum ON-duration is 100 ms.)
E37, E38 Current Detection 2/Low Current Detection (Level and Timer) (Refer to E34.)
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5.3 Function Code Index by Purpose
These function codes specify PID display coefficients A and B to convert a PID command
(process command or dancer position command) and its feedback into easy-to-understand
physical quantities to display.
- Data setting range: -999 to 0.00 to 9990 for PID display coefficients A and B
Display coefficients for PID process command and its feedback (J01 = 1 or 2)
E40 specifies coefficient A that determines the display value at 100% of the PID process
command or its feedback, and E41 specifies coefficient B that determines the display value at 0%.
The display value is determined as follows:
Display value = (PID process command or its feedback (%))/100 (Display coefficient A - B) +
B
Chap. 5
FUNCTION CODES
Example
Maintaining the pressure around 16 kPa (sensor voltage 3.13 V) while the pressure sensor can
detect 0 to 30 kPa over the output voltage range of 1 to 5 V:
Select terminal [12] as a feedback terminal and set the gain to 200% so that 5 V corresponds to
100%.
The following E40 and E41 settings allow you to monitor or specify the values of the PID process
command and its feedback on the keypad as pressure.
PID display coefficient A (E40) = 30.0, that determines the display value at 100% of PID
process command or its feedback
PID display coefficient B (E41) = -7.5, that determines the display value at 0% of PID process
command or its feedback
To control the pressure at 16 kPa on the keypad, set the value to 16.0.
Function
Code
Details
F codes
E34-E41
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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Display coefficients for PID dancer position command and its feedback (J01 = 3)
Under PID dancer control, the PID command and its feedback operate within the range 100%,
so specify the value at +100% of the PID dancer position command or its feedback as coefficient
A with E40, and the value at -100% as coefficient B with E41.
If the sensor output is unipolar, PID dancer control operates within the range from 0 to +100%, so
virtually specify the value at -100% as coefficient B.
That is, suppose "b" = "Display value at 0%," then:
Display coefficient B = 2b - A
For details about PID control, refer to the description of J01 and later.
For the display method of the PID command and its feedback, refer to the description of
E43.
To set up the analog input monitor, use function codes E61 through E63. Use E43 to choose
the item to be displayed.
E42 specifies a filter time constant to be applied for displaying the monitored running status
except the speed monitor (E43 = 0) on the LED monitor on the keypad. If the display varies
unstably so as to be hard to read due to load fluctuation or other causes, increase this filter time
constant.
- Data setting range: 0.0 to 5.0 (s)
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5.3 Function Code Index by Purpose
E43 LED Monitor (Item selection) E48 (LED Monitor, Speed monitor item)
E43 specifies the running status item to be monitored and displayed on the LED monitor.
Specifying the speed monitor with E43 provides a choice of speed-monitoring formats selectable
with E48 (LED Monitor).
Display sample Function
Monitor item on the LED Unit Meaning of displayed value code data
monitor for E43
Function code E48 specifies what to be displayed on the LED
Speed monitor 0
monitor.
Output frequency 1
5*00 Hz Frequency actually being output (E48 = 0)
(before slip compensation)
Output frequency 2
5*00 Hz Frequency actually being output (E48 = 1)
Chap. 5
(after slip compensation)
Reference frequency 5*00 Hz Reference frequency being set (E48 = 2)
120
Motor speed 1500 min-1 Output frequency (Hz) (E48 = 3)
P01
FUNCTION CODES
Load shaft
speed 30*0 min-1 Output frequency (Hz) E50 (E48 = 4)
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E44 LED Monitor (Display when stopped)
E44 specifies whether the specified value (data = 0) or the output value (data = 1) to be displayed
on the LED monitor of the keypad when the inverter is stopped. The monitored item depends on
the E48 (LED monitor, Speed monitor item) setting as shown below.
E45 specifies the LCD monitor display mode to be applied when the inverter is in Running mode.
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5.3 Function Code Index by Purpose
Chap. 5
1 English
2 German
3 French
FUNCTION CODES
4 Spanish
5 Italian
E47 adjusts the contrast of the LCD monitor on the keypad as follows:
E50 specifies the coefficient that is used when the load shaft speed or line speed is displayed on
the LED monitor. (Refer to the description of E43.)
Load shaft speed (min-1) = (E50: Coefficient for speed indication) (Output frequency Hz)
Line speed (m/min) = (E50: Coefficient for speed indication) (Output frequency Hz)
- Data setting range: 0.01 to 200.00
Function
Code
Details
F codes
E codes
C01-C19
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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E51 Display Coefficient for Input Watt-hour Data
E51 specifies a display coefficient (multiplication factor) for displaying the input watt-hour data
(5_10 ) in a part of maintenance information on the keypad.
Input watt-hour data = Display coefficient (E51 data) Input watt-hour (kWh)
- Data setting range: 0.000 (cancel/reset)
0.001 to 9999
Setting E51 data to 0.000 clears the input watt-hour and its data to "0." After clearing, be
sure to restore E51 data to the previous value; otherwise, input watt-hour data will not
be accumulated.
E52 provides a choice of three menu display modes for the remote keypad TP-E1U (option) as
listed below.
Data for E52 Menu display mode Menus to be displayed
0 Function code data editing mode Menus #0, #1 and #7
1 Function code data check mode Menus #2 and #7
2 Full-menu mode Menus #0 through #7
The menus available on the remote keypad TP-E1U (option) are described below.
LED
Menu # Menu monitor Main functions
shows:
0 "Quick Setup" *fn: Displays only basic function codes to customize the
inverter operation.
!f__ F codes
(Fundamental functions)
!e__ E codes
(Extension terminal functions)
!c__ C codes
(Control functions)
!p__ P codes
(Motor 1 parameters)
!h__ H codes
(High performance functions)
Selecting each of
!a__ A codes these function
(Motor 2 parameters) codes enables its
1 "Data Setting" b codes data to be
!b__
(Motor 3 parameters) displayed/
r codes changed.
!r__
(Motor 4 parameters)
!j__ J codes
(Application functions)
!d__ d codes
(Application functions 2)
!u__ U codes
(Application functions 3)
!y__ y codes (Link functions)
!o__ o codes (Optional function)
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5.3 Function Code Index by Purpose
LED
Menu # Menu monitor Main functions
shows:
Displays only function codes that have been changed
2 "Data Checking" "rep from their factory defaults. You can refer to or change
those function code data.
3 "Drive #ope Displays the running information required for
Monitoring" maintenance or test running.
4 "I/O Checking" $i_o Displays external interface information.
Chap. 5
7 "Data Copying" 'cpy
verifying it.
For details of each menu item, refer to Chapter 7 "KEYPAD FUNCTIONS."
FUNCTION CODES
E54 Frequency Detection 3 (Level) Refer to E31.
E61, E62, and E63 define the function of the terminals [12], [C1], and [V2], respectively.
There is no need to set up these terminals if they are to be used for frequency command sources.
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Data for E61, Input assigned to [12],
Description
E62, or E63 [C1] and [V2]:
This is used when analog inputs are used as torque
Analog torque limit
7 limiters.
value A
( Refer to F40 (Torque Limiter 1-1).)
This is used when analog inputs are used as torque
Analog torque limit
8 limiters.
value B
( Refer to F40 (Torque Limiter 1-1).)
Analog inputs to be used as torque commands under
10 Torque command torque control.
( Refer to H18 (Torque Control).)
Analog inputs to be used as torque current commands
Torque current
11 under torque control.
command
( Refer to H18 (Torque Control).)
By inputting analog signals from various sensors such as
the temperature sensors in air conditioners to the inverter,
you can monitor the state of external devices via the
Analog signal input communications link.
20
monitor By using an appropriate display coefficient, you can also
have various values to be converted into physical
quantities such as temperature and pressure before they are
displayed.
If these terminals have been set up to have the same data, the operation priority is given
in the following order:
E61 > E62 > E63
When UP/DOWN control is selected for a frequency command source (F01, C30 = 7), the
auxiliary frequency commands 1 and 2 are disabled.
E64 specifies how to save the reference frequency specified in digital formats by the / keys
on the keypad as shown below.
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5.3 Function Code Index by Purpose
When the analog frequency command (setting through terminal [12], [C1], or [V2]) has dropped
below 10% of the reference frequency within 400 ms, the inverter presumes that the analog
frequency command wire has been broken and continues its operation at the frequency
determined by the ratio specified by E65 to the reference frequency. Refer to E20 through
E24 and E27 (data = 33).
When the frequency command level (in voltage or current) returns to a level higher than that
specified by E65, the inverter presumes that the broken wire has been fixed and continues to run
following the frequency command.
Chap. 5
FUNCTION CODES
In the diagram above, f1 is the level of the analog frequency command sampled at any given time. The
sampling is repeated at regular intervals to continually monitor the wiring connection of the analog
frequency command.
- Data setting range: 0 (Decelerate to stop)
20 to 120 %
999 (Disable)
Avoid an abrupt voltage or current change for the analog frequency command. An
abrupt change may be interpreted as a wire break.
Setting E65 data at "999" (Disable) allows the REF OFF signal ("Reference loss
detected") to be issued, but does not allow the reference frequency to change (the
inverter runs at the analog frequency command as specified).
When E65 = "0" or "999," the reference frequency level at which the broken wire is
recognized as fixed is "f1 0.2."
When E65 = "100" (%) or higher, the reference frequency level at which the wire is
recognized as fixed is "f1 1."
The reference loss detection is not affected by the setting of analog input adjustment
(filter time constants: C33, C38, and C43). Function
Code
Details
F codes
E codes
C01-C19
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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E78, E79 Torque Detection 1 (Level and Timer)
E80, E81 Torque Detection 2/Low Torque Detection (Level and Timer)
E78 specifies the operation level and E79 specifies the timer, for the output signal TD1. E80
specifies the operation level and E81 specifies the timer, for the output signal TD2 or U-TL.
In the inverters low frequency operation, as a substantial error in torque calculation occurs, no
low torque can be detected within the operation range at less than 20% of the base frequency
(F04). (In this case, the result of recognition before entering this operation range is retained.)
The U-TL signal goes off when the inverter is stopped.
Since the motor parameters are used in the calculation of torque, it is recommended that
auto-tuning be applied by function code P04 to achieve higher accuracy.
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5.3 Function Code Index by Purpose
Chap. 5
FUNCTION CODES
Function
Code
Details
F codes
E codes
C01-C19
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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5.4.3 C codes (Control functions)
C01 to C03 Jump Frequency 1, 2 and 3
C04 Jump Frequency (Hysteresis width)
These function codes enable the inverter to jump over three different points on the output
frequency in order to skip resonance caused by the motor speed and natural frequency of the
driven machinery (load).
- When the inverter is being increased the reference frequency, the moment the reference
frequency reaches the bottom of the jump frequency band, the inverter keeps the output at that
bottom frequency. When the reference frequency exceeds the upper limit of the jump frequency
band, the internal reference frequency takes on the value of the reference frequency. When the
inverter is being decreased the reference frequency, the situation will be reversed.
- When more than two jump frequency bands overlap, the inverter actually takes the lowest
frequency within the overlapped bands as the bottom frequency and the highest as the upper
limit. Refer to the figure on the lower right.
These function codes specify 15 frequencies required for driving the motor at frequencies 1 to 15.
Turning terminal commands SS1, SS2, SS4 and SS8 ON/OFF selectively switches the reference
frequency of the inverter in 15 steps. To use these features, you need to assign SS1, SS2, SS4 and
SS8 ("Select multi-frequency") to the digital input terminals with C05 to C19 (data = 0, 1, 2, and
3).
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5.3 Function Code Index by Purpose
Chap. 5
OFF ON ON ON C11 (multi-frequency 7)
ON OFF OFF OFF C12 (multi-frequency 8)
ON OFF OFF ON C13 (multi-frequency 9)
FUNCTION CODES
ON OFF ON OFF C14 (multi-frequency 10)
ON OFF ON ON C15 (multi-frequency 11)
ON ON OFF OFF C16 (multi-frequency 12)
ON ON OFF ON C17 (multi-frequency 13)
ON ON ON OFF C18 (multi-frequency 14)
ON ON ON ON C19 (multi-frequency 15)
* "Other than multi-frequency" includes frequency command 1 (F01), frequency command 2 (C30) and other
command sources except multi-frequency commands.
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C20 Jogging Frequency H54, H55 (Acceleration/Deceleration Time, Jogging)
d09 to d13 (Speed Control (Jogging))
To jog or inch the motor for positioning a workpiece, specify the jogging conditions using the
jogging-related function codes (C20, H54, H55, and d09 through d13) beforehand, make the
inverter ready for jogging, and then enter a run command.
Making the inverter ready for jogging
Turning ON the "Ready for jogging" terminal command JOG (Function code data = 10) readies
the inverter for jogging.
Pressing the " + keys" simultaneously in Running mode also readies the inverter for
jogging (when the run command source is "Keypad" (F02 = 0, 2 or 3)). Pressing these keys
toggles between "ready for jogging" and "normal operation."
Switching between the normal operation state and ready-to-jog state is possible only
when the inverter is stopped.
Starting jogging
Holding down the or key or turning the input terminal command FWD or REV ON jogs
the motor.
In jogging with the or key, the inverter jogs only when the key is held down. Releasing the
key decelerates the motor to a stop.
To start jogging operation by simultaneously entering the JOG terminal command and a
run command (e.g., FWD), the input delay time between the two commands should be
within 100 ms. If a run command FWD is entered first, the inverter does not jog the
motor but runs it ordinarily until the next input of the JOG.
The jogging conditions should be specified beforehand using the following function codes.
Function code Data setting range Description
C20 Jogging Frequency 0.00 to 500.00 Hz Reference frequency for jogging
operation
H54 Acceleration Time 0.00 to 6000 s Acceleration time for jogging operation
(Jogging)
H55 Deceleration Time 0.00 to 6000 s Deceleration time for jogging operation
(Jogging)
d09 Speed control (Jogging) 0.000 to 5.000 s
(Speed command filter)
d10 Speed control (Jogging) 0.000 to 0.100 s
(Speed detection filter) Modification items related to speed
control for jogging operation under
d11 Speed control (Jogging) 0.1 to 200.0 times vector control with/without speed sensor
P (Gain)
For adjustments, refer to the descriptions
d12 Speed control (Jogging) 0.001 to 1.000 s of d01 to d06.
I (Integral time)
d13 Speed control (Jogging) 0.000 to 0.100 s
(Output filter)
For details about jogging operation, refer to Chapter 7, Section 7.3.5 "Jogging (inching) the
motor."
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5.3 Function Code Index by Purpose
Chap. 5
You can adjust the gain, polarity, filter time constant, and offset which are applied to analog
inputs (voltage inputs to terminals [12] and [V2], and current input to terminal [C1]).
Adjustable items for analog inputs
FUNCTION CODES
Gain
Input Filter time
Input range Base Polarity Offset
terminal Gain constant
point
0 to +10 V,
[12] C32 C34 C35 C33 C31
-10 to +10 V
[C1] 4 to 20 mA C37 C39 C38 C36
[V2] 0 to +10 V,
C42 C44 C45 C43 C41
-10 to +10 V
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Gain
To input bipolar analog voltage (0 to 10 VDC) to terminals [12] and [V2], set C35 and
C45 data to "0." Setting C35 and C45 data to "1" enables the voltage range from 0 to +10
VDC and interprets the negative polarity input from 0 to -10 VDC as 0 V.
C51, C52 Bias (PID command 1) (Bias value and Bias base point)
These function codes (and the gain-related function codes) specify the gain and bias of the analog
PID command 1, enabling it to define arbitrary relationship between the analog input and PID
commands.
The actual setting is the same as that of F18. For details, refer to F18 given in the description
of F01.
Gain-related function codes C32, C34, C37, C39, C42, and C44 are shared by frequency
commands.
Bias value (C51)
- Data setting range: -100.00 to 100.00 (%)
Bias base point (C52)
- Data setting range: 0.00 to 100.00 (%)
C53 switches the reference frequency sourced by frequency command 1 (F01) between normal
and inverse.
For details, refer to E01 through E07 (data = 21) for the terminal command IVS ("Switch
normal/inverse operation").
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5.3 Function Code Index by Purpose
Chap. 5
the motor is long (generally, 66 ft (20 m) or longer) or a reactor is inserted between the motor and the
inverter, however, the apparent motor parameters are different from the actual ones, so auto-tuning or
other adjustments are necessary. For the auto-tuning procedure, refer to the FRENIC-MEGA Instruction
Manual, Chapter 4 "RUNNING THE MOTOR."
FUNCTION CODES
When using a motor made by other manufacturers or a non-standard motor, obtain the datasheet of the
motor and specify the motor parameters manually or perform auto-tuning.
P01 specifies the number of poles of the motor. Enter the value given on the nameplate of the
motor. This setting is used to monitor the motor speed (see E43) and control the speed. The
following expression is used for the conversion.
120
Motor speed (min-1) = Frequency (Hz)
No. of poles
P02 specifies the rated capacity of the motor. Enter the rated value given on the nameplate of the
motor.
When accessing P02 with the keypad, take into account that the P02 data automatically updates Function
Code
data of P03, P06 through P23, P53 through P56, and H46. Details
F codes
E codes
C31-C-53
P01-P03
P03 Motor 1 (Rated current)
H codes
A codes
P03 specifies the rated current of the motor. Enter the rated value given on the nameplate of the b codes
motor. r codes
J codes
- Data setting range: 0.00 to 2000 (A)
d codes
U codes
y codes
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P04 Motor 1 (Auto-tuning)
The inverter automatically detects the motor constants and saves them as parameters in its
internal memory. Basically, no tuning is required as long as a HP rating motor is used with
standard connection with the inverter.
There are three types of auto-tuning as listed below. Select appropriate one considering the
limitations in your equipment and control mode.
In any of the following cases, perform auto-tuning since the motor parameters are
different from those of standard motors so that the full performance may not be obtained
under some controls.
The motor to be driven is a non-standard motor.
Cabling between the motor and the inverter is long. (Generally, 66 ft (20 m) or longer)
A reactor is inserted between the motor and the inverter.
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5.3 Function Code Index by Purpose
Chap. 5
Droop control H28
Torque detection E78 through E81
Vector control with/without speed sensor F42
FUNCTION CODES
Brake signal (Brake-OFF torque) J95
Long run under "Dynamic torque vector control" or "Slip compensation control" causes motor
temperature change, varying the motor parameters. This changes the motor speed compensation
amount, resulting in motor speed deviation from the initial rpm.
Enabling online tuning (P05 = 1) identifies motor parameters covering the motor temperature
change to decrease the motor speed fluctuation.
To perform online tuning enabled with P05, set P04 (Auto-tuning) to "2.
Online tuning can be performed only when F42 = 1 (Dynamic torque vector control) or
when F42 = 2 (V/f control with slip compensation active) and F37 = 2 or 5 (Auto torque
boost).
P06 through P08 specify no-load current, %R1 and %X, respectively. Obtain the appropriate
values from the test report of the motor or by calling the motor manufacturer.
Performing auto-tuning automatically sets these parameters.
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%X (P08)
Enter the value calculated by the following expression.
X1 X2 XM / (X2 XM) Cable X
%X 100 (%)
V / ( 3 I )
where,
X1: Primary leakage reactance of the motor ( )
X2: Secondary leakage reactance of the motor (converted to primary) ( )
XM: Exciting reactance of the motor ( )
Cable X: Reactance of the output cable ( )
V: Rated voltage of the motor (V)
I: Rated current of the motor (A)
For reactance, use the value at the base frequency (F04).
P09 and P11 determine the slip compensation amount in % for driving and braking respectively
and adjust the slip amount from internal calculation. Specification of 100% fully compensates for
the rated slip of the motor. Excessive compensation (P09, P11 100%) may cause hunting
(undesirable oscillation of the system), so carefully check the operation on the actual machine.
P10 determines the response time for slip compensation. Basically, there is no need to modify the
default setting. If you need to modify it, consult your Fuji Electric representatives.
Function code Operation (Slip compensation)
P09 Slip compensation Adjust the slip compensation amount for driving.
gain for driving Slip compensation amount for driving =
Rated slip x Slip compensation gain for driving
P11 Slip compensation Adjust the slip compensation amount for braking.
gain for braking Slip compensation amount for braking =
Rated slip x Slip compensation gain for braking
P10 Slip compensation Specify the slip compensation response time. Basically,
response time there is no need to modify the default setting.
For details about slip compensation control, refer to the description of F42.
P12 specifies rated slip frequency. Obtain the appropriate values from the test report of the motor
or by calling the manufacturer of the motor. Performing auto-tuning automatically sets these
parameters.
Rated slip frequency: Convert the value obtained from the motor manufacturer to Hz using
the following expression and enter the converted value.
(Note: The motor rating given on the nameplate sometimes shows a larger value.)
(Synchronous speed - Rated speed)
Rated slip frequency (Hz) = Base frequency
Synchronous speed
For details about slip compensation control, refer to the description of F42.
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5.3 Function Code Index by Purpose
P13 to P15 compensates the iron loss caused inside the motor under vector control with speed
sensor, in order to improve the torque control accuracy.
The combination of P99 (Motor 1 selection) and P02 (Motor 1 rated capacity) data determines the
standard value. Basically, there is no need to modify the setting.
These function codes specify the characteristics of the exciting current to generate magnetic flux
inside the motor and the characteristics of the magnetic flux generated.
Chap. 5
The combination of P99 (Motor 1 selection) and P02 (Motor 1 rated capacity) data determines the
standard value.
Performing auto-tuning while the motor is rotating (P04 = 2 or 3) specifies these factors
automatically.
FUNCTION CODES
P53, P54 Motor 1 (%X correction factors 1 and 2)
P53 and P54 specify the factors to correct fluctuations of leakage reactance (%X).
Basically, there is no need to modify the setting.
P55 specifies the rated torque current under vector control with/without speed sensor.
The combination of P99 (Motor 1 selection) and P02 (Motor 1 rated capacity) data determines the
standard value.
Basically, there is no need to modify the setting.
P56 specifies the induced voltage factor under vector control with/without speed sensor.
The combination of P99 (Motor 1 selection) and P02 (Motor 1 rated capacity) data determines the
standard value.
Basically, there is no need to modify the setting.
Function
Code
Details
F codes
E codes
C codes
P codes
H18
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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P99 Motor 1 Selection
To select the motor drive control or to run the inverter with the integrated automatic control
functions such as auto torque boost and torque calculation monitoring, it is necessary to specify
the motor parameters correctly. First select the motor type to be used with P99, specify the motor
rated capacity with P02, and then initialize the motor parameters with H03. This process
automatically configures the related motor parameters (P01, P03, P06 through P23, P53 through
P56, and H46).
The data of F09 (Torque Boost 1), H13 (Restart Mode after Momentary Power Failure (Restart
time)), and F11 (Electronic Thermal Overload Protection for Motor 1, Overload detection level)
depends on the motor capacity, but the process stated above does not change them. Specify and
adjust the data during a test run if needed.
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5.3 Function Code Index by Purpose
H03 initializes the current function code data to the factory defaults or initializes the motor
parameters.
To change the H03 data, it is necessary to press the + keys or + keys (simultaneous
keying).
Data for H03 Function
Disable initialization
0
(Settings manually made by the user will be retained.)
1 Initialize all function code data to the factory defaults
Initialize motor 1 parameters in accordance with P02 (Rated capacity) and P99
Chap. 5
2
(Motor 1 selection)
Initialize motor 2 parameters in accordance with A16 (Rated capacity) and A39
3
(Motor 2 selection)
Initialize motor 3 parameters in accordance with b16 (Rated capacity) and b39
FUNCTION CODES
4
(Motor 3 selection)
Initialize motor 4 parameters in accordance with r16 (Rated capacity) and r39
5
(Motor 4 selection)
To initialize the motor parameters, set the related function codes as follows.
Function code
Step Item Action
1st motor 2nd motor 3rd motor 4th motor
(1) Motor selection Selects the motor type P99 A39 b39 r39
Motor Sets the motor capacity
(2) P02 A16 b16 r16
(rated capacity) (HP)
Data Initialize motor
(3) H03 = 2 H03 = 3 H03 = 4 H03 = 5
initialization parameters
If "Data = 0, 1, 3, or 4" P01, P03, A15, A17, b15, b17, r15, r17,
in Step (1) P06 to P23, A20 to A37, b20 to b37, r20 to r37,
P53 to P56, A53 to A56 b53 to b56 r53 to r56
Function code data to be H46
initialized If "Data = 2" in Step (1),
function codes listed at
F04, F05 A02, A03 b02, b03 r02, r03
the right are also
initialized
Upon completion of the initialization, the H03 data reverts to "0" (factory default).
If P02, A16, b16 or r16 data is set to a value other than the standard nominal applied motor
rating, data initialization with H03 internally converts the specified value forcibly to the
standard nominal applied motor rating. (See Table B given on the last page of the function code
tables.)
Motor parameters to be initialized are for motors listed below under V/f control. When the base Function
Code
frequency, rated voltage, and the number of poles are different from those of the listed motors, Details
or when non-standard motors are used, change the rated current data to that printed on the F codes
motor nameplate. E codes
C codes
Data for P codes
Motor selection V/f control data
P99/A39/b39/r39 H18
1 HP rating motors 4 poles 230 V/60 Hz, 460 V/60 Hz A codes
b codes
Fuji motors exclusively designed r codes
2 4 poles /50 Hz, /50 Hz
for vector control J codes
0 or 4 Fuji standard motors, 8-series 4 poles 200 V/50 Hz, 400 V/50 Hz d codes
U codes
3 Fuji standard motors, 6-series 4 poles 200 V/50 Hz, 400 V/50 Hz y codes
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When accessing function code P02 with the keypad, take into account that P02 data
automatically updates data of function codes P03, P06 through P23, P53 through P56,
and H46. Also, when accessing function code A16, b16 or r16, data of related function
codes for each are automatically updated.
H04 and H05 specify the auto-reset function that makes the inverter automatically attempt to reset
the tripped state and restart without issuing an alarm output (for any alarm) even if any protective
function subject to reset is activated and the inverter enters the forced-to-stop state (tripped state).
If the protective function is activated in excess of the times specified by H04, the inverter will
issue an alarm output (for any alarm) and not attempt to auto-reset the tripped state.
Listed below are the protective functions subject to auto-reset.
Protective function LED monitor displays: Protective function LED monitor displays:
Overcurrent protection 0c1, 0c2 or 0c3 Motor overheat 0h4
Overvoltage protection 0u1, 0u2 or 0u3 Braking resistor overheat dbh
Heat sink overheat 0h1 Motor overload 0l1 to 0l4
Inverter internal overheat 0h3 Inverter overload 0lu
If the "auto-reset" function has been specified, the inverter may automatically restart and run the
motor stopped due to a trip fault, depending on the cause of the tripping.
Design the machinery so that human body and peripheral equipment safety is ensured even when
the auto-resetting succeeds.
Otherwise an accident could occur.
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5.3 Function Code Index by Purpose
Chap. 5
FUNCTION CODES
In the figure below, the inverter fails to restart normal operation within the number of reset
times specified by H04 (in this case, 3 times (H04 = 3)), and issues the alarm output (for any
alarm) ALM.
The auto-reset operation can be monitored from the external equipment by assigning the digital
output signal TRY to any of the programmable, output terminals [Y1] to [Y4], [Y5A/C], and
[30A/B/C] with any of E20 through E24 and E27 (data = 26).
Function
Code
Details
F codes
E codes
C codes
P codes
H18
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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H06 Cooling Fan ON/OFF Control
To prolong the service life of the cooling fan and reduce fan noise during running, the cooling fan
stops when the temperature inside the inverter drops below a certain level while the inverter stops.
However, since frequent switching of the cooling fan shortens its service life, the cooling fan
keeps running for 10 minutes once started.
H06 specifies whether to keep running the cooling fan all the time or to control its ON/OFF.
Cooling fan in operation -- FAN (E20 to E24 and E27, data = 25)
With the cooling fan ON/OFF control enabled (H06 = 1), this output signal is ON when the
cooling fan is in operation, and OFF when it is stopped. This signal can be used to make the
cooling system of peripheral equipment interlocked for ON/OFF control
H08 inhibits the motor from running in an unexpected rotational direction due to miss-operation
of run commands, miss-polarization of frequency commands, or other mistakes.
Under vector control, some restrictions apply to the speed command. Under vector control
without speed sensor, a speed estimation error caused by a motor constant error or other errors
may slightly rotate the motor in the direction other than the specified one.
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5.3 Function Code Index by Purpose
H09 Starting Mode (Auto search) H49 (Starting Mode, Auto search delay time 1)
d67 H46 (Starting Mode, Auto search delay time 2)
H09 specifies the starting mode--whether to enable the auto search for idling motor speed to run
the idling motor without stopping it.
The auto search can apply to the restart of the inverter after a momentary power failure and the
normal startup of the inverter individually.
If the terminal command STM ("Enable auto search for idling motor speed at starting") is
assigned to a digital input terminal with any of E01 to E07 (data = 26), then the combination of
the H09 data and the STM status switches the starting modes (whether auto search is enabled or
disabled). If no STM is assigned, the inverter interprets STM as being OFF by default.
Chap. 5
The combination of H09/d67 data and the STM status determines whether to perform auto search
as listed below.
Function code Drive control Factory default
FUNCTION CODES
H09 V/f control (F42 = 0 to 2) 0: Disable
d67 Vector control without speed sensor (F42 = 5) 2: Enable
When STM is ON, auto search for idling motor speed at starting is enabled regardless of the
H09/d67 setting. Refer to E01 to E07 (data = 26).
Function
Code
Details
F codes
E codes
C codes
P codes
H18
A codes
b codes
r codes
Auto search for idling motor speed to follow J codes
d codes
U codes
y codes
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Starting Mode (Auto search delay time 1) (H49)
- Data setting range: 0.0 to 10.0 (s)
Auto search for the idling motor speed will become unsuccessful if it is done while the motor
retains residual voltage. It is, therefore, necessary to leave the motor for an enough time for
residual voltage to disappear. H49 specifies that time (0.0 to 10.0 sec.).
At the startup triggered by a run command ON, auto search starts with the delay specified by H49.
Using H49, therefore, eliminates the need of the run command timing control when two inverters
drive a single motor alternately, allow the motor to coast to a stop, and restart it under auto search
control at each time of inverter switching.
Under auto search control, the inverter searches the motor speed with the voltage applied at the
motor start and the current flowing in the motor, based on the model built with the motor
parameters. Therefore, the search is greatly influenced by the residual voltage in the motor.
H46 is available for motor 1 only.
At factory shipment, H46 data is preset to a correct value according to the motor capacity for the
general-purpose motor, and basically there is no need to modify the data.
Depending on the motor characteristics, however, it may take time for residual voltage to
disappear (due to the secondary thermal time constant of the motor). In such a case, the inverter
starts the motor with the residual voltage remaining, which will cause an error in the speed search
and may result in occurrence of an inrush current or an overvoltage alarm.
If it happens, increase the value of H46 data and remove the influence of residual voltage. (If
possible, it is recommended to set the value around two times as large as the factory default value
allowing a margin.)
Be sure to auto-tune the inverter preceding the start of auto search for the idling
motor speed.
When the estimated speed exceeds the maximum frequency or the upper limit
frequency, the inverter disables auto search and starts running the motor with the
maximum frequency or the upper limit frequency, whichever is lower.
During auto search, if an overcurrent or overvoltage trip occurs, the inverter restarts
the suspended auto search.
Perform auto search at 60 Hz or below.
Note that auto search may not fully provide the performance depending on load
conditions, motor parameters, wiring length, and other external factors.
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5.3 Function Code Index by Purpose
H11 specifies the deceleration mode to be applied when a run command is turned OFF.
When reducing the reference frequency, the inverter decelerates the motor according to
the deceleration commands even if H11 = 1 (Coast-to-stop).
Chap. 5
H12 Instantaneous Overcurrent Limiting (Mode selection) (Refer to F43.)
FUNCTION CODES
Refer to the descriptions of F43 and F44.
For instructions on how to set these function codes (Restart time, Frequency fall rate, Continuous
running level and Allowable momentary power failure time), refer to the description of F14.
H18 Torque Control (Mode selection) d32, d33 (Torque Control, Speed limits 1 and 2)
When vector control with/without speed sensor is selected, the inverter can control the
motor-generating torque according to a torque command sent from external sources.
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Torque Commands
Torque commands can be given as analog voltage input (via terminals [12] and [V2]) or analog
current input (via terminal [C1]), or via the communications link (communication-dedicated
function codes S02 and S03). To use analog voltage/current inputs, it is necessary to set E61 (for
terminal [12]), E62 (for terminal [C1]), or E63 (for terminal [V2]) data to "10" or "11."
Function code
Input Command form Specifications
setting
Torque command E61 = 10 Motor rated torque 200% / 10 V
Terminal [12]
(-10 V to 10 V) Torque current E61 = 11 Motor rated torque current 200% / 10V
command
Torque command E63 = 10 Motor rated torque 200% / 10V
Terminal [V2]
(-10 V to 10 V) Torque current E63 = 11 Motor rated torque current 200% / 10V
command
Torque command E62 = 10 Motor rated torque 200% / 20 mA
Terminal [C1]
(4 to 20 mA) Torque current
E62 = 11 Motor rated torque current 200% / 20 mA
command
S02
(-327.68 to Torque command Motor rated torque / 100.00%
327.67%)
S03
Torque current
(-327.68 to Motor rated torque current / 100.00%
command
327.67%)
Polarity of torque
Run command (ON) Torque polarity
command
FWD Positive torque (Forward driving/Reverse braking)
Positive
REV Negative torque (Forward braking/Reverse driving)
FWD Negative torque (Forward braking/Reverse driving)
Negative
REV Positive torque (Forward driving/Reverse braking)
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5.3 Function Code Index by Purpose
Chap. 5
Under torque control, the inverter does not control the speed, so it does not perform
acceleration or deceleration by soft-start and stop (acceleration/deceleration time) at the
time of startup and stop. Turning ON a run command starts the inverter to run and
FUNCTION CODES
output the commanded torque. Turning it OFF stops the inverter so that the motor coasts
to a stop.
At the start of torque control under the "Vector control without speed sensor," the
starting operation differs depending upon whether auto search is enabled or disabled by
d67 as shown below.
Function
Code
Details
F codes
E codes
C codes
P codes
H18
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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H26, H27 Thermistor (for motor) (Mode selection and Level)
These function codes specify the PTC (Positive Temperature Coefficient)/NTC (Negative
Temperature Coefficient) thermistor embedded in the motor. The thermistor is used to protect the
motor from overheating or output an alarm signal.
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5.3 Function Code Index by Purpose
Suppose that the internal resistance of the PTC thermistor at the alarm temperature is Rp, the
detection level (voltage) VC1 is calculated by the expression below. Set the result VC1 to function
code H27.
Rp
V c1 10.5 (V)
27000 Rp
Connect the PTC thermistor as shown below. The voltage obtained by dividing the input voltage
on terminal [C1] with a set of internal resistors is compared with the detection level voltage
specified by H27.
Chap. 5
[C1] H27
Comparator
External
PTC/NTC alarm
FUNCTION CODES
thermistor H26
[11]
0V
When using the terminal [C1] for PTC/NTC thermistor input, also turn SW5 on the
control printed circuit board to the PTC/NTC side. For details, refer to Chapter 2,
"SPECIFICATIONS."
In a system in which two or more motors drive single machinery, any speed gap between
inverter-driven motors results in some load unbalance between motors. Droop control allows
each inverter to drive the motor with the speed droop characteristics for increasing its load,
eliminating such kind of load unbalance.
- Data setting range: -60.0 to 0.0 (Hz), (0.0: Disable)
Function
Code
Details
F codes
E codes
Select droop control -- DROOP (E01 to E07, data = 76) C codes
P codes
The terminal command DROOP toggles droop control on and off. H30
A codes
DROOP Droop control b codes
r codes
ON Enable J codes
OFF Disable d codes
U codes
y codes
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To use droop control, be sure to auto-tune the inverter for the motor beforehand.
Under V/f control, to prevent the inverter from tripping even at an abrupt change in load,
droop control applies the acceleration/deceleration time to the frequency obtained as a
result of droop control. This may delay reflection of the frequency compensated during
droop control on the motor speed, thereby running the inverter as if droop control is
disabled.
By contrast, under vector control with/without speed sensor, the current control system
works so that the inverter does not trip even at an abrupt change in load. No
acceleration/deceleration time is applied to the frequency obtained as a result of droop
control. It is, therefore, possible to eliminate load unbalance even during
acceleration/deceleration.
Using the RS-485 communications link (standard/option) or fieldbus (option) allows you to issue
frequency commands and run commands from a computer or PLC at a remote location, as well as
monitoring the inverter running information and the function code data.
H30 and y98 specify the sources of those commands--"inverter itself" or "computers or PLCs via
the RS-485 communications link or fieldbus." H30 is for the RS-485 communications link; y98
for the fieldbus.
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5.3 Function Code Index by Purpose
Chap. 5
8 RS-485 communications link (port 2) RS-485 communications link (port 2)
FUNCTION CODES
Data for y98 Frequency command Run command
0 Follow H30 data Follow H30 data
1 Via fieldbus (option) Follow H30 data
2 Follow H30 data Via fieldbus (option)
3 Via fieldbus (option) Via fieldbus (option)
For details, refer to the RS-485 Communication User's Manual or the Field Bus Option Function
Code
Instruction Manual. Details
F codes
When the terminal command LE ("Enable communications link via RS-485 or fieldbus") is E codes
assigned to a digital input terminal, turning LE ON makes the settings of H30 and y98 enabled. C codes
When LE is OFF, those settings are disabled so that both frequency commands and run P codes
commands specified from the inverter itself take control. H30
A codes
(Refer to the descriptions of E01 through E07, data = 24.) b codes
r codes
No LE assignment is functionally equivalent to the LE being ON. J codes
d codes
U codes
y codes
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H42, H43 Capacitance of DC Link Bus Capacitor, Cumulative Run Time of Cooling Fan
H48 Cumulative Run Time of Capacitors on Printed Circuit Boards
H47 (Initial Capacitance of DC Link Bus Capacitor)
H98 (Protection/Maintenance Function)
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5.3 Function Code Index by Purpose
Chap. 5
- To measure the capacitance of the DC link bus capacitor under ordinary operating conditions
when the power is turned OFF, it is necessary to set up the load conditions for ordinary
operation and measure the reference capacitance (initial setting) when the inverter is introduced.
For the reference capacitance setup procedure, see [ 2 ] on the next page. Performing the setup
FUNCTION CODES
procedure automatically detects and saves the measuring conditions of the DC link bus
capacitor.
Setting bit 3 of H98 data to 0 restores the inverter to the measurement in comparison with the
initial capacitance measured at shipment.
When the inverter uses an auxiliary control power input, the load conditions widely
differ so that the discharging time cannot be accurately measured. In this case,
measuring of the discharging time can be disabled with the function code H98 (Bit 4 =
0) for preventing unintended measuring.
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Ensure that transistor output signals ([Y1] to [Y4]) and relay output signals ([Y5A] - [Y5C],
and [30A/B/C]) will not be turned ON.
Disable the RS-485 communications link.
If negative logic is specified for the transistor output and relay output signals, they are
considered ON when the inverter is not running. Specify positive logic for them.
Keep the surrounding temperature within 25 10 C.
2) Turn ON the main circuit power.
3) Confirm that the cooling fan is rotating and the inverter is in stopped state.
4) Turn OFF the main circuit power.
5) The inverter automatically starts the measurement of the capacitance of the DC link bus
capacitor. Make sure that " . . . . " appears on the LED monitor.
If " . . . . " does not appear on the LED monitor, the measurement has not started.
Check the conditions listed in 1).
6) After " . . . . " has disappeared from the LED monitor, turn ON the main circuit power again.
7) Select Menu #5 "Maintenance Information" in Programming mode and note the reading
(relative capacitance (%) of the DC link bus capacitor).
------------------------------------------------------------------------------------------------------------------
Function
Name Data
code
H42 Capacitance of Capacitance of DC link bus capacitor (measured value)
DC link bus Start of initial capacitance measuring mode under ordinary
capacitor operating conditions (0)
Measurement failure (1)
H47 Initial Initial capacitance of DC link bus capacitor (measured value)
capacitance of Start of initial capacitance measuring mode under ordinary
DC link bus operating conditions (0)
capacitor
Measurement failure (1)
When replacing parts, clear or modify the H42 and H47 data. For details, refer to the documents
for maintenance.
------------------------------ Reference capacitance setup procedure -------------------------------
1) Set function code H98 (Protection/maintenance function) to enable the user to specify the
judgment criteria for the service life of the DC link bus capacitor (Bit 3 = 1) (refer to function
code H98).
2) Turn OFF all run commands.
3) Make the inverter ready to be turned OFF under ordinary operating conditions.
4) Set both function codes H42 (Capacitance of DC link bus capacitor) and H47 (Initial
capacitance of DC link bus capacitor) to "0."
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5.3 Function Code Index by Purpose
5) Turn OFF the inverter, and the following operations are automatically performed.
The inverter measures the discharging time of the DC link bus capacitor and saves the result
in function code H47 (Initial capacitance of DC link bus capacitor).
The conditions under which the measurement has been conducted will be automatically
collected and saved.
During the measurement, " . . . . " will appear on the LED monitor.
6) Turn ON the inverter again.
Confirm that H42 (Capacitance of DC link bus capacitor) and H47 (Initial capacitance of DC
link bus capacitor) hold right values. Shift to Menu #5 "Maintenance Information" and
confirm that the relative capacitance (ratio to full capacitance) is 100%.
If the measurement has failed, "1" is entered into both H42 and H47. Remove the
factor of the failure and conduct the measurement again.
Chap. 5
------------------------------------------------------------------------------------------------------------------
Hereafter, each time the inverter is turned OFF, it automatically measures the discharging time of
FUNCTION CODES
the DC link bus capacitor if the above conditions are met. Periodically check the relative
capacitance of the DC link bus capacitor (%) with Menu #5 "Maintenance Information" in
Programming mode.
The condition given above tends to produce a rather large measurement error. If this
mode gives you a lifetime alarm, set H98 (Protection/maintenance function) back to the
default setting (Bit 3 (Select life judgment threshold of DC link bus capacitor) = 0) and
conduct the measurement under the condition at the time of factory shipment.
When replacing capacitors on printed circuit boards, clearing or modifying H48 data is required.
For details, refer to the materials for maintenance.
Cumulative Run Time of Cooling Fan (H43)
When replacing the cooling fan, clearing or modifying H43 data is required. For details, refer to Function
the maintenance related documents. Code
Details
F codes
E codes
C codes
H44 Startup Counter for Motor 1 P codes
H42-H48
H44 counts the number of inverter startups and displays it . Check the displayed number on the A codes
maintenance screen of the keypad, and use it as a guide for maintenance timing for parts such as b codes
belts. To start the counting over again, e.g. after a belt replacement, set the H44 data to "0." r codes
J codes
d codes
U codes
y codes
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H45 Mock Alarm H97 (Clear Alarm Data)
H45 causes the inverter to generate a mock alarm in order to check whether external sequences
function correctly at the time of machine setup.
Setting the H45 data to "1" displays mock alarm err on the LED monitor. It also issues alarm
output (for any alarm) ALM (if assigned to a digital output terminal by any of E20 to E24 and
E27). (Accessing the H45 data requires simultaneous keying of " key + key.") After that,
the H45 data automatically reverts to "0," allowing you to reset the alarm.
Just as data (alarm history and relevant information) of those alarms that could occur in running
the inverter, the inverter saves mock alarm data, enabling you to confirm the mock alarm status.
To clear the mock alarm data, use H97. (Accessing the H97 data requires simultaneous keying of
" key + key.") H97 data automatically returns to "0" after clearing the alarm data.
A mock alarm can be issued also by simultaneous keying of " key + key" on the
keypad for 5 seconds or more.
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5.3 Function Code Index by Purpose
H64 specifies the lower limit of frequency to be applied when the current limiter, torque limiter,
automatic deceleration (anti-regenerative control), or overload prevention control is activated.
Normally, it is not necessary to change this data.
- Data setting range: 0.0 to 60.0 (Hz)
Chap. 5
H65, H66 Non-linear V/f Pattern 3 (Frequency and Voltage) (Refer to F04.)
FUNCTION CODES
H67 Auto Energy Saving Operation (Mode selection) (Refer to F37.)
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In addition, during deceleration triggered by turning the run command OFF, anti-regenerative
control increases the output frequency so that the inverter may not stop the load depending on the
load state (huge moment of inertia, for example). To avoid that, H69 provides a choice of
cancellation of anti-regenerative control to apply when three times the specified deceleration time
is elapsed, thus decelerating the motor forcibly.
Function
H70 specifies the decelerating rate of the output frequency to prevent a trip from occurring due to
an overload. This control decreases the output frequency of the inverter before the inverter trips
due to a heat sink overheat or inverter overload (with an alarm indication of 0h1 or 0lu ,
respectively). It is useful for equipment such as pumps where a decrease in the output frequency
leads to a decrease in the load and it is necessary to keep the motor running even when the output
frequency drops.
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5.3 Function Code Index by Purpose
In equipment where a decrease in the output frequency does not lead to a decrease in the
load, the overload prevention control is of no use and should not be enabled.
Setting the H71 data to "1" enables forced brake control. If regenerative energy produced during
the deceleration of the motor and returned to the inverter exceeds the inverters braking capability,
Chap. 5
an overvoltage trip will occur. The forced brake control increases the motor energy loss during
deceleration, increasing the deceleration torque.
FUNCTION CODES
Data for H71 Function
0 Disable
1 Enable
This function is aimed at controlling the torque during deceleration; it has no effect if
there is a braking load.
Enabling the automatic deceleration (anti-regenerative control, H69 = 2 or 4) in the
torque limit control mode disables the deceleration characteristics specified by H71.
H72 monitors the inverter alternate-current input power source, and disables the inverter
operation if it is not established.
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H77 Service Life of DC Link Bus Capacitor (Remaining time)
H77 displays the remaining time before the service life of DC link bus capacitor expires.
At the time of a printed circuit board replacement, transfer the service life data of the DC link bus
capacitor to the new board.
- Data setting range: 0 to 87600 (hours)
<Biannual maintenance>
If the maintenance interval counter reaches the specified value, set a new value for the
next maintenance in H78 and press the key to reset the output signal and restart
counting. This function is exclusively applied to the 1st motor.
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5.3 Function Code Index by Purpose
H79 Preset Startup Count for Maintenance (M1) H44 (Startup Counter for Motor 1)
H79 specifies the number of inverter startup times to determine the next maintenance timing, e.g.,
Chap. 5
for replacement of a belt.
- Data setting range: 0 (Disable)
1 to 65535 (times)
FUNCTION CODES
Maintenance timer -- MNT (E20 to E24 and E27, data = 84)
When the startup counter for motor 1 (H44) reaches the number specified by H79 (Preset startup
count for maintenance (M1)), the inverter outputs the maintenance timer signal MNT (if assigned
to any digital terminal with any to E20 to E24 and E27) to remind the user of the need of the
maintenance of the machinery.
< Maintenance every 1,000 times of startups >
If the startup counter reaches the specified value, set a new value for the next
maintenance in H79 and press the key to reset the output signal and restart counting.
This function is exclusively applied to motor 1.
Function
H80 Output Current Fluctuation Damping Gain for Motor 1 Code
A41 (Output Current Fluctuation Damping Gain for Motor 2) Details
F codes
E codes
The inverter output current driving the motor may fluctuate due to the motor characteristics
C codes
and/or backlash in the machinery (load). Modifying the H80 data adjusts the controls in order to P codes
suppress such fluctuation. However, as incorrect setting of this gain may cause larger current H81-H90
fluctuation, do not modify the default setting unless it is necessary. A codes
b codes
- Data setting range: 0.00 to 1.00 r codes
J codes
d codes
U codes
y codes
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H81, H82 Light Alarm Selection 1 and 2
If the inverter detects a minor abnormal state "light alarm," it can continue the current operation
without tripping while displaying the "light alarm" indication l-al on the LED monitor.
In addition to the indication l-al, the inverter displays the "L-ALARM" (blinking) on the LCD
monitor and outputs the "light alarm" signal L-ALM to a digital output terminal to alert the
peripheral equipment to the occurrence of a light alarm. (To use the L-ALM, it is necessary to
assign the signal to any of the digital output terminals by setting any of function codes E20
through E24 and E27 to "98.").
Function codes H81 and H82 specify which alarms should be categorized as "light alarm."
The table below lists alarms selectable as "light alarm."
Code Name Description
0h1 Heat sink overheat Heat sink temperature increased to the trip level.
An error that has occurred in peripheral equipment
0h2 External alarm turned the external alarm signal THR ON.
The temperature inside the inverter abnormally has
0h3 Inverter internal overheat increased.
Estimated temperature of the coil in the braking resistor
dbh Braking resistor overheat exceeded the allowable level.
0l1 to Motor temperature calculated with the inverter output
Overload of motor 1 through 4 current reached the trip level.
0l4
Communications error between the inverter and an
er4 Option communications error
option.
er5 Option error An option judged that an error occurred.
RS-485 communications error
er8 (COM port 1) RS-485 communications error between the COM ports 1
erp RS-485 communications error and 2.
(COM port 2)
cof PID feedback wire break The PID feedback signal wire(s) is broken.
Failure of the air circulation DC fan inside the inverter.
fal DC fan locked 230 V series: 75 HP or above
460 V series: 125 HP or above
0l Motor overload early warning Early warning before a motor overload
0h Heat sink overheat early warning Early warning before a heat sink overheat trip
It is judged that the service life of any one of the
capacitors (DC link bus capacitors and electrolytic
capacitors on the printed circuit boards) and cooling fan
has expired.
lif Lifetime alarm Or, failure of the air circulation DC fan inside the
inverter.
230 V series: 75 HP or above
460 V series: 125 HP or above
Reference command loss
ref Analog frequency command was lost.
detected
Warning related to PID control (absolute-value alarm or
pid PID alarm deviation alarm)
Output torque drops below the low torque detection level
uTl Low torque output for the specified period.
pTc PTC thermistor activated The PTC thermistor on the motor detected a temperature.
Inverter life The motor cumulative run time reached the specified
rTe level.
(Motor cumulative run time)
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5.3 Function Code Index by Purpose
Set data for selecting "light alarms" in hexadecimal. For details on how to select the codes, see the
next page.
- Data setting range: 0000 to FFFF (Hexadecimal)
Chap. 5
Selecting light alarm factors
To set and display the light alarm factors in hexadecimal format, each light alarm factor has been
FUNCTION CODES
assigned to bits 0 to 15 as listed in Tables 5.1 and 5.2. Set the bit that corresponds to the desired
light alarm factor to "1." Table 5.3 shows the relationship between each of the light alarm factor
assignments and the LED monitor display.
Table 5.4 gives the conversion table from 4-bit binary to hexadecimal.
Table 5.1 Light Alarm Selection 1 (H81), Bit Assignment of Selectable Factors
Bit Code Content Bit Code Content
15 7 0l3 Overload of motor 3
14 6 0l2 Overload of motor 2
13 RS-485 communications 5 Overload of motor 1
erp error (COM port 2) 0l1
Table 5.2 Light Alarm Selection 2 (H82), Bit Assignment of Selectable Factors
Bit Code Content Bit Code Content
15 7 lif Lifetime alarm
14 6 Heat sink overheat early
0h warning Function
Inverter life Code
13 cnT (Number of startups) 5 0l Motor overload early warning Details
F codes
12 Inverter life 4 DC fan locked E codes
rTe (Cumulative run time) fal
C codes
11 pTc PTC thermistor activated 3 cof PID feedback wire break P codes
H81-H90
10 uTl Low torque output 2 ero Positioning control error A codes
b codes
9 pid PID alarm 1 r codes
Reference command loss Speed mismatch or excessive J codes
8 ref detected 0 ere speed deviation d codes
U codes
y codes
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Table 5.3 Display of Light Alarm Factor
(Example) Light alarm factors "RS-485 communications error (COM port 2)," "RS-485 communications error (COM
port 1)," "Option communications error," "Overload of motor 1" and "Heat sink overheat" are selected by
H81.
Table 5.4.)
Hexa-
decimal
on the
LED
monitor
Hexadecimal expression
A 4-bit binary number can be expressed in hexadecimal format (1 hexadecimal digit). The table
below shows the correspondence between the two notations. The hexadecimals are shown as they
appear on the LED monitor.
Table 5.4 Binary and Hexadecimal conversion
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5.3 Function Code Index by Purpose
A motor generates torque with magnetic flux and torque current. Lag elements of the rising edge
of magnetic flux causes a phenomenon in which enough torque is not generated at the moment of
the motor start. To obtain enough torque even at the moment of motor start, enable the
pre-excitation with H84 and H85 so that magnetic flux is established before a motor start.
Chap. 5
Pre-excitation (Time) (H85)
H85 specifies the pre-excitation time before starting operation.
- Data setting range: 0.00 (Disable)
FUNCTION CODES
0.01 to 30.00 (s)
When a run command is inputted, the pre-excitation starts.
After the pre-excitation time specified by H85 has elapsed, the inverter judges magnetic flux to
have been established and starts acceleration.
Specify H85 data so that enough time is secured for establishing magnetic flux. The appropriate
value for H85 data depends on the motor capacity. Use the default setting value of H13 data as a
guide.
Function
Code
Details
F codes
E codes
C codes
P codes
H81-H90
A codes
b codes
r codes
J codes
d codes
U codes
y codes
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Pre-excitation--EXITE (E01 to E07, data = 32)
Turning this input signal ON starts pre-excitation.
After the delay time for establishing magnetic flux has elapsed, a run command is inputted.
Inputting the run command terminates pre-excitation and starts acceleration.
Use an external sequence to control the time for establishing magnetic flux.
Under V/f control (including auto torque boost and torque vector), pre-excitation is
disabled, so use DC braking or hold the starting frequency instead.
A transient phenomenon, which may occur when the loss of the machinery (load) is
small, may rotate the motor during pre-excitation. If a motor rotation during
pre-excitation is not allowed in your system, install a mechanical brake or other
mechanism to stop the motor.
Even if the motor stops due to pre-excitation, voltage is output to inverter's output terminals [U],
[V], and [W].
An electric shock may occur.
These function codes and their data appear on the LED monitor, but they are reserved for
particular manufacturers. Do not access them.
Using the terminal [C1] (current input) for PID feedback signal enables wire break detection and
alarm (cof ) issuance. H91 specifies whether the wire break detection is enabled, or the duration
of detection. (The inverter judges an input current to the terminal [C1] below 2 mA as a wire
break.)
- Data setting range: 0.0 (Disable alarm detection)
0.1 to 60.0 s (Detect wire break and issue cof alarm within the time)
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5.3 Function Code Index by Purpose
Chap. 5
H96 STOP Key Priority/Start Check Function
H96 specifies a functional combination of "STOP key priority" and "Start check function" as
FUNCTION CODES
listed below.
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H97 Clear Alarm Data H45 (Mock Alarm)
H97 clears alarm data (alarm history and relevant information) stored in the inverter. To clear
alarm data, simultaneous keying of " key + key" is required.
H98 specifies whether to enable or disable automatic lowering of carrier frequency, input phase
loss protection, output phase loss protection, judgment threshold on the life of DC link bus
capacitor, judgment on the life of DC link bus capacitor, DC fan lock detection, braking transistor
error detection, and IP20/IP40 switching, in combination (Bit 0 to Bit 7).
Automatic lowering of carrier frequency (Bit 0)
This function should be used for important machinery that requires keeping the inverter running.
Even if a heat sink overheat or overload occurs due to excessive load, abnormal surrounding
temperature, or cooling system failure, enabling this function lowers the carrier frequency to
avoid tripping (0h1 , 0h3 or 0luv). Note that enabling this function results in increased
motor noise.
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5.3 Function Code Index by Purpose
Chap. 5
conditions matching the actual ones.
Auxiliary input for control power is used.
An option card or remote keypad is used.
Another inverter or equipment such as a PWM converter is connected to terminals of the DC
FUNCTION CODES
link bus.
Note that, operating the inverter with the DC fan being locked for a long time may shorten the
service life of electrolytic capacitors on the PCBs due to local high temperature inside the inverter.
Be sure to check with the LIFE signal etc., and replace the broken fan as soon as possible.
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To set data of function code H98, assign the setting of each function to each bit and then convert
the 8-bit binary to the decimal number.
Refer to the assignment of each function to each bit and a conversion example below.
Bit Function Bit data = 0 Bit data = 1 Factory default
Lower the carrier frequency
0 Disable Enable 1: Enable
automatically
Enter alarm 1: Enter alarm
1 Detect input phase loss Continue to run
processing processing
Enter alarm 0: Continue to
2 Detect output phase loss Continue to run
processing run
Select life judgment
User-defined 0: Factory
3 threshold of DC link bus Factory default
setting default
capacitor
Judge the life of DC link bus
4 Disable Enable 1: Enable
capacitor
Enter alarm 0: Enter alarm
5 Detect DC fan lock Continue to run
processing processing
Detect braking transistor Enter alarm 1: Enter alarm
6 Continue to run
error processing processing
7 Switch IP20/IP40 enclosure IP20 IP40 0: IP20
An example of conversion from binary to decimal (for the number configured by the factory
default setting shown above)
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5.3 Function Code Index by Purpose
Chap. 5
r codes Motor 4
This manual describes function codes applied to motor 1 only. For ones applied to motors 2 to 4 except
FUNCTION CODES
A42, b42, and r42 (Motor/Parameter Switching 2 to 4), refer to the corresponding function codes
prepared for motor 1 in Table 5.5 on the next page.
The combination of digital input terminal commands M2, M3 and M4 (Select motor 2, 3 and 4)
switches between the 1st, 2nd, 3rd and 4th motors as listed below. (Function codes E01 through
E07, data = 12, 36, or 37) When the motor is switched, the function code group with which the
inverter drives the motor is also switched to the corresponding one.
At the same time, the inverter outputs the corresponding signal ("Motor 1 selected" signal SWM1
through the "Motor 4 selected" signal SWM4 , Function codes E20 through E27 data = 48, 49, 50,
or 51) in order to switch the external switch to that selected motor.
A42, b42 or r42 selects whether the combination of terminal commands M2, M3 and M4 switches
the actual motors (to the 2nd, 3rd, and 4th motors) or the particular parameters (A codes, b codes,
or r codes). Function
Code
Details
Data for
Function Switching is possible: F codes
A42, b42 or r42 E codes
Motor (Switch to the 2nd, 3rd or Only when the inverter is stopped C codes
0 P codes
4th motor) (all run commands are OFF).
H codes
Parameter (Switch to particular A A42
1 Even when the inverter is running.
codes, b codes or r codes) b42
r42
J codes
From the point of view of signal timing, a combination of M2, M3 and M4 must be d codes
determined at least 2 ms before the signal of a run command is established. U codes
y codes
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If A42, b42 or r42 is set to "0" (Motor (Switch to the 2nd, 3rd or 4th motor)), the combination of
M2, M3 and M4 switches the motor to any of the 2nd to 4th motors and also switches the function
code group enabled to the one corresponding to the selected motor, as listed in Table 5.5. Note
that, however, the functions listed in Table 5.6 are unavailable when any of the 2nd to 4th motors
are selected.
If A42, b42 or r42 is set to "1" (Parameter (Switch to particular A codes, b codes or r codes)), the
combination of M2, M3 and M4 switches the particular parameters marked with Y in the "Object
of parameter switching" column in Table 5.5. For other parameters, ones in the 1st motor column
remain effective.
Table 5.5 Function Codes to be Switched
Function code Object of
Name 1st 2nd 3rd 4th parameter
motor motor motor motor switching
Maximum frequency F03 A01 b01 r01
Base frequency F04 A02 b02 r02
Rated voltage at base frequency F05 A03 b03 r03
Maximum output voltage F06 A04 b04 r04
Torque boost F09 A05 b05 r05
Electronic thermal overload protection for motor
F10 A06 b06 r06
(Select motor characteristics)
(Overload detection level) F11 A07 b07 r07
(Thermal time constant) F12 A08 b08 r08
DC braking (Braking starting frequency) F20 A09 b09 r09
(Braking level) F21 A10 b10 r10
(Braking time) F22 A11 b11 r11
Starting frequency F23 A12 b12 r12
Load selection/ Auto torque boost/
F37 A13 b13 r13 Y
Auto energy saving operation
Drive control selection F42 A14 b14 r14
Motor (No. of poles) P01 A15 b15 r15
(Rated capacity) P02 A16 b16 r16
(Rated current) P03 A17 b17 r17
(Auto-tuning) P04 A18 b18 r18
(Online tuning) P05 A19 b19 r19
(No-load current) P06 A20 b20 r20
(%R1) P07 A21 b21 r21
(%X) P08 A22 b22 r22
(Slip compensation gain for driving) P09 A23 b23 r23 Y
(Slip compensation response time) P10 A24 b24 r24 Y
(Slip compensation gain for braking) P11 A25 b25 r25 Y
(Rated slip frequency) P12 A26 b26 r26
(Iron loss factor 1) P13 A27 b27 r27
(Iron loss factor 2) P14 A28 b28 r28
(Iron loss factor 3) P15 A29 b29 r29
(Magnetic saturation factor 1) P16 A30 b30 r30
(Magnetic saturation factor 2) P17 A31 b31 r31
(Magnetic saturation factor 3) P18 A32 b32 r32
(Magnetic saturation factor 4) P19 A33 b33 r33
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5.3 Function Code Index by Purpose
Chap. 5
(Speed detection filter) d02 A44 b44 r44 Y
P (Gain) d03 A45 b45 r45 Y
I (Integral time) d04 A46 b46 r46 Y
FUNCTION CODES
(Output filter) d06 A48 b48 r48 Y
(Notch filter resonance frequency) d07 A49 b49 r49
(Notch filter attenuation level) d08 A50 b50 r50
Cumulative motor run time H94 A51 b51 r51
Startup counter for motor H44 A52 b52 r52
Motor (%X correction factor 1) P53 A53 b53 r53
(%X correction factor 2) P54 A54 b54 r54
(Torque current under vector control) P55 A55 b55 r55
(Induced voltage factor under vector control) P56 A56 b56 r56
Reserved for particular manufacturers d51 d52 d53 d54
P57 A57 b57 r57
Table 5.6 Function Codes Unavailable for the 2nd to 4th Motors
Operation in 2nd to
Name Function codes 4th motors
Non-linear V/f pattern H50 to H53, H65, H66 Disabled
Starting frequency 1 (Holding time) F24 Disabled
Stop frequency (Holding time) F39 Disabled
Overload early warning/
E34 and E35 Disabled
Current detection
Droop control H28 Disabled
Fixed at the initial
UP/DOWN control H61 setting (0 Hz)
J01 to J06, J08 to J13, J15 to J19, Function
PID control Disabled Code
J56 to J62, E40, E41, H91
Details
Dew condensation prevention J21, F21, F22 Disabled F codes
Brake signal J68 to J72, J95 and J96 Disabled E codes
C codes
Current limiter F43 and F44 Disabled P codes
Rotational direction limitation H08 Disabled H codes
A42
Pre-excitation H84 and H85 Disabled
b42
Maintenance Interval/ H78 and H79 Disabled r42
Preset Startup Count for Maintenance J codes
NTC thermistor H26 and H27 Disabled d codes
U codes
y codes
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ASR Switching Time (d25)
Parameter switching is possible even during operation. For example, speed control P (Gain) and I
(Integral time) listed in Table 5.5 can be switched. Switching these parameters during operation
may cause an abrupt change of torque and result in a mechanical shock, depending on the driving
condition of the load. To reduce such a mechanical shock, the inverter decreases the abrupt torque
change using the ramp function of ASR Switching Time (d25).
- Data setting range: 0.000 to 1.000 (s)
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5.3 Function Code Index by Purpose
Under PID control, the inverter detects the state of a control target object with a sensor or the
similar device and compares it with the commanded value (e.g., temperature control command).
If there is any deviation between them, PID control operates to minimize it. That is, it is a closed
loop feedback system that matches controlled variable (feedback amount). PID control expands
the application area of the inverter to process control (e.g., flow control, pressure control, and
temperature control) and speed control (e.g., dancer control).
If PID control is enabled (J01 = 1, 2 or 3), the frequency control of the inverter is switched from
the drive frequency command generator block to the PID command one.
Mode selection (J01)
Chap. 5
J01 selects the PID control mode. Data for J01 Function
0 Disable
1 Enable (Process control, normal operation)
FUNCTION CODES
2 Enable (Process control, inverse operation)
3 Enable (Dancer control)
PID process control block diagram
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J02
d codes
U codes
y codes
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Using J01 enables switching between normal and inverse operations against the PID process
control output, so you can specify an increase/decrease of the motor rotating speed to the
difference (error component) between the commanded (input) and feedback amounts, making it
possible to apply the inverter to air conditioners. The terminal command IVS can also switch
operation between normal and inverse.
For details about the switching of normal/inverse operation, refer to the description of
Switch normal/inverse operation IVS (E01 to E07, data = 21).
Configuring the manual speed command/primary frequency command with the and
keys under PID control
When function code F01 is set at "0" ( / keys on keypad) and frequency command 1 is
selected as a manual speed command or primary frequency command (Frequency setting via
communications link: Disabled; Multi-frequency setting: Disabled; PID control: Disabled),
defining the LED monitor as a speed monitor in Running mode enables modification of the
manual speed command or primary frequency command using the and keys.
In Programming or Alarm mode, the manual speed command or primary frequency command
cannot be modified with the and keys, so switch to Running mode beforehand.
The figure below illustrates how the manual speed command or primary frequency command
entered via the keypad is translated to the final manual speed command/final primary frequency
command .
The configuration procedure is the same as that for usual frequency setting.
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5.3 Function Code Index by Purpose
J02 sets a command source that specifies the command value (SV) under PID control.
Data Function Refer
for J02 to:
/ keys on keypad
0 [1]
Specify the PID command using the / keys on the keypad.
PID command 1 (Analog input: Terminals [12], [C1] and [V2])
Voltage input to the terminal [12] (0 to 10 VDC, 100% PID command/ 10 VDC)
1 Current input to the terminal [C1] (4 to 20 mA DC, 100% PID command/ 20 mA [2]
DC
Voltage input to the terminal [V2] (0 to 10 VDC, 100% PID command/ 10 VDC)
Chap. 5
Terminal command UP/DOWN
Using the UP or DOWN command in conjunction with PID display coefficients
3 (specified by E40 and E41) with which the command value is converted into a [3]
physical quantity, etc., you can specify 0 to 100% of the PID command ( 100% for
PID dancer control).
FUNCTION CODES
Command via communications link
Use function code S13 that specifies the communications-linked PID command. [4]
4
The transmission data of 20000 (decimal) is equal to 100% (maximum frequency)
of the PID command.
[ 1 ] PID command with the / keys on the keypad (J02 = 0, factory default)
Configuring the PID command (PID process command or PID dancer position command) with
the and keys
(1) To enable PID process control, set function code J01 at "1" or "2."
To enable PID dancer control, set function code J01 at "3."
(2) Set function code J02 at "0" ( / keys on keypad).
(3) Set the LED monitor to something other than the speed monitor (E43 = 0) when the inverter is
in Running mode.
In Programming or Alarm mode, the PID command cannot be modified with the and
keys, so switch to Running mode beforehand.
(4) Press the or key.
The 7-segment LED monitor displays the PID command and the LCD monitor displays the
related information including the operation guide, as shown below.
Function
Code
Means that the keypad command is effective. Details
F codes
E codes
Allowable range C codes
Operation guide P codes
H codes
A codes
b codes
r codes
Example of PID Command Configuration Screen J02
d codes
U codes
y codes
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On the LED monitor, the decimal point of the lowest digit is used to characterize what is
displayed. The decimal point of the lowest digit blinks when a PID command is
displayed; the decimal point lights when a PID feedback amount is displayed.
(5) To change the PID command, press the or key again. To save the new setting into the
inverter's memory, press the key (when E64 = 1 (factory default)). When the power is
turned ON next time, the new setting will be used as an initial reference frequency.
In addition to saving with the key described above, "Automatic saving when the main
power is turned OFF" is also possible (when E64 = 0).
Using the / keys on the keypad in conjunction with PID display coefficients
(specified by E40 and E41), you can specify 0 to 100% of the PID process command
(100% of the PID dancer position command) in an easy-to-understand converted
command format.
Even if multi-frequency is selected as a PID command (SS4 or SS8 = ON), setting the
PID command with the keypad is possible.
When function code J02 is set to any value other than "0," pressing the or key
displays, on the LED monitor, the PID command currently selected, but cannot change
the setting. The LCD monitor displays the following.
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5.3 Function Code Index by Purpose
Chap. 5
[C1] 4 to 20 mA C51 C52 C37 C39 - C38 C36
[V2] 0 to +10 V, C42 C44 C45 C43 C41
-10 to +10 V
FUNCTION CODES
Offset (C31, C36, C41)
C31, C36 or C41 configures an offset for an analog voltage/current input. The offset also applies
to signals sent from the external equipment.
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J02
d codes
U codes
y codes
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(Example) Mapping the range of 1 through 5 V at terminal [12] to 0 through 100%
The inverter internally holds the PID command value set by UP/DOWN control and
applies the held value at the next restart (including powering ON).
In dancer control (J01 = 3), the setting from the keypad interlocks with data of J57
(PID control: Dancer reference position), and is saved as function code data.
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5.3 Function Code Index by Purpose
Application example: Process control (for air conditioners, fans and pumps)
The operating range for PID process control is internally controlled as 0% through 100%. For the
given feedback input, determine the operating range to be controlled by means of gain
Chap. 5
adjustment.
(Example) When the output level of the external sensor is within the range of 1 to 5 V:
Use terminal [12] designed for voltage input.
FUNCTION CODES
Set the gain (C32 for analog input adjustment) at 200% in order to make the maximum value (5
V) of the external sensor's output correspond to 100%. Note that the input specification for
terminal [12] is 0 to 10 V corresponding to 0 to 100%; thus, a gain factor of 200% (= 10 V 5
V 100) should be specified. Note also that any bias setting does not apply to feedback control.
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(Example 2) When the output level of the external sensor is 0 to 10 VDC:
Use terminal [12] designed for voltage input.
When the external sensor's output is of unipolar, the inverter controls the speed within the range
of 0 to 100%.
In this example, it is recommended that the dancer reference position be set around the +5 V
(50%) point.
J03 to J06 PID Control (P (Gain), I ( Integral time), D (Differential time), Feedback filter)
P gain (J03)
J03 specifies the gain for the PID processor.
- Data setting range: 0.000 to 30.000 (times)
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5.3 Function Code Index by Purpose
P (Proportional) action
An operation in which the MV (manipulated value: output frequency) is proportional to the
deviation is called P action, which outputs the MV in proportion to deviation. However, the P
action alone cannot eliminate deviation.
Gain is data that determines the system response level against the deviation in P action. An
increase in gain speeds up response, but an excessive gain may oscillate the inverter output. A
decrease in gain delays response, but it stabilizes the inverter output.
Chap. 5
FUNCTION CODES
I integral time (J04)
J04 specifies the integral time for the PID processor.
- Data setting range: 0.0 to 3600.0 (s)
0.0 means that the integral component is ineffective.
I (Integral) action
An operation in which the change rate of the MV (manipulated value: output frequency) is
proportional to the integral value of deviation is called I action, which outputs the MV that
integrates the deviation. Therefore, I action is effective in bringing the feedback amount close to
the commanded value. For the system whose deviation rapidly changes, however, this action
cannot make it react quickly.
The effectiveness of I action is expressed by integral time as parameter, that is J04 data. The
longer the integral time, the slower the response. The reaction to the external disturbance also
becomes slow. The shorter the integral time, the faster the response. Setting too short integral
time, however, makes the inverter output tend to oscillate against the external disturbance.
Function
Code
Details
F codes
E codes
C codes
P codes
D differential time (J05) H codes
J05 specifies the differential time for the PID processor. A codes
b codes
- Data setting range: 0.00 to 600.00 (s) r codes
J02-J06
0.00 means that the differential component is ineffective. d codes
U codes
y codes
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D (Differential) action
An operation in which the MV (manipulated value: output frequency) is proportional to the
differential value of the deviation is called D action, which outputs the MV that differentiates the
deviation. D action makes the inverter quickly react to a rapid change of deviation.
The effectiveness of D action is expressed by differential time as parameter, that is J05 data.
Setting a long differential time will quickly suppress oscillation caused by P action when a
deviation occurs. Too long differential time makes the inverter output oscillation more. Setting
short differential time weakens the suppression effect when the deviation occurs.
Follow the procedure below to set data to PID control function codes.
It is highly recommended that you adjust the PID control value while monitoring the system
response waveform with an oscilloscope or equivalent. Repeat the following procedure to
determine the optimal solution for each system.
- Increase the data of J03 (PID control P (Gain)) within the range where the feedback signal does
not oscillate.
- Decrease the data of J04 (PID control I (Integral time)) within the range where the feedback
signal does not oscillate.
- Increase the data of J05 (PID control D (Differential time)) within the range where the feedback
signal does not oscillate.
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5.3 Function Code Index by Purpose
Chap. 5
Decrease the data of J03 (Gain) and increase that of J05 (Differential time).
FUNCTION CODES
3) Suppressing oscillation whose period is longer than the integral time specified by J04
Increase the data of J04 (Integral time).
4) Suppressing oscillation whose period is approximately the same as the time specified by J05
(Differential time)
Decrease the data of J05 (Differential time).
Decrease the data of J03 (Gain), if the oscillation cannot be suppressed even though the
differential time is set at 0 sec.
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J03-J06
d codes
U codes
y codes
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Feedback filter (J06)
J06 specifies the time constant of the filter for feedback signals under PID control.
- Data setting range: 0.0 to 900.0 (s)
- This setting is used to stabilize the PID control loop. Setting too long a time constant makes the
system response slow.
To specify the filter time constant for feedback signals finely under PID dancer control,
apply filter time constants for analog input (C33, C38 and C43).
Assignment of PID-STP ("Motor stopped due to slow flowrate under PID control")
(E20 to E24 and E27, data = 44)
Assigning the digital output signal PID-STP to any of the programmable, output terminals with
any of E20 through E24 and E27 (data = 44) enables the signal to output when the inverter stops
due to the slow flowrate stopping function under PID control.
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5.3 Function Code Index by Purpose
For the slow flowrate stopping function, see the chart below.
Chap. 5
FUNCTION CODES
Pressurization before slow flowrate stopping (J08 and J09)
Specifying J08 (Pressurization starting frequency) and J09 (Pressurizing time) enables
pressurization control when the frequency drops below the level specified by J15 (Stop frequency
for slow flowrate) for the period specified by J16. During the pressurization, PID control is in the
hold state.
This function prolongs the stopping time of equipment with a bladder tank by pressurizing
immediately before the frequency drops below the level at which the inverter stops the motor,
thus enabling energy saving operation.
Because the pressurization starting frequency (J08) can be specified with a parameter,
pressurization setting suitable for the equipment is possible.
For pressurization control, see the chart below.
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J03-J09
d codes
U codes
y codes
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J10 PID Control (Anti reset windup)
J10 suppresses overshoot under control using a PID processor. As long as the deviation between
the PID command and its feedback is out of the preset range, the integrator holds its value and
does not perform integration operation.
- Data setting range: 0 to 200 (%)
J11 to J13 PID Control (Select alarm output, Upper level alarm (AH) and
Lower level alarm (AL))
The inverter can output two types of alarm signals (absolute-value and deviation alarms)
associated with PID control if the digital output signal PID-ALM is assigned to any of the
programmable, output terminals with any of E20 through E24 and E27 (data = 42).
J11 specifies the alarm output types. J12 and J13 specify the upper and lower limits for alarms,
respectively.
Select alarm output (J11)
J11 specifies one of the following alarms available.
Data for J11 Alarm Description
0 Absolute-value alarm While PV < AL or AH < PV, PID-ALM is ON.
Hold: During the power-on sequence, the alarm output is kept OFF (disabled) even when the
monitored quantity is within the alarm range. Once it goes out of the alarm range, and
comes into the alarm range again, the alarm is enabled.
Latch: Once the monitored quantity comes into the alarm range and the alarm is turned ON, the
alarm will remain ON even if it goes out of the alarm range. To release the latch, perform
a reset by using the key or turning the terminal command RST ON. Resetting can be
done by the same way as resetting an alarm.
Chap. 5
J13 specifies the lower limit of the alarm (AL) in percentage (%) of the feedback amount.
The value displayed (%) is the ratio of the upper/lower limit to the full scale (10 V or 20
mA) of the feedback amount (in the case of a gain of 100%).
Upper level alarm (AH) and lower level alarm (AL) also apply to the following alarms.
FUNCTION CODES
How to handle the alarm:
Alarm Description Select alarm output
Parameter setting
(J11)
Upper limit ON when AH < PV Absolute-value J13 (AL) = 0
(absolute) alarm
Lower limit ON when PV < AL J12 (AH) = 100%
(absolute)
Upper limit ON when SV + AH < PV Deviation alarm J13 (AL) = 100%
(deviation)
Lower limit ON when PV < SV - AL J12 (AH) = 100%
(deviation)
Upper/lower limit ON when |SV - PV| > AL J13 (AL) = J12 (AH)
(deviation)
Upper/lower range ON when SV - AL < PV < SV Deviation alarm
limit (deviation) + AL
A negative logic
Upper/lower range ON when AL < PV < AH Absolute-value signal should be
limit (absolute) alarm assigned to
PID-ALM.
Upper/lower range ON when SV - AL < PV < SV Deviation alarm
limit (deviation) + AH
Function
J15 to J17 PID Control Code
(Stop frequency for slow flowrate, Slow flowrate level stop latency and Details
Starting frequency) (Refer to J08.) F codes
E codes
Refer to the description of J08. C codes
P codes
H codes
A codes
b codes
r codes
J10-J17
d codes
U codes
y codes
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J18, J19 PID Control
(Upper limit of PID process output, Lower limit of PID process output)
The upper and lower limiters can be specified to the PID output, exclusively used for PID control.
The settings are ignored when PID cancel is enabled and the inverter is operated at the reference
frequency previously specified.
( E01 to E07, data = 20)
When the inverter is stopped, dew condensation on the motor can be prevented, by feeding DC
power to the motor at regular intervals to keep the temperature of the motor above a certain level.
Refer to the description of ISW50 and ISW60 (Enable integrated sequence to switch to
commercial power) in E01 through E07.
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5.3 Function Code Index by Purpose
Not used.
J57 specifies the dancer reference position in the range of -100% to +100% for dancer control.
This function code is enabled when J02 = 0 (Keypad).
The PID command can also be modified with the / keys and the modified command value
is saved as J75 data.
For the setting procedure of the PID command, refer to Chapter 7, Section 7.3.3 "Configuring
frequency and PID commands."
Chap. 5
J58, PID Control (Detection width of dancer position deviation)
J59 to J61 PID Control (P (Gain) 2, I (Integral time) 2 and D (Differential time) 2)
FUNCTION CODES
The moment the feedback value of the dancer roll position comes into the range of "Dancer
reference position Detection width of dancer position deviation (J58)," the inverter switches
PID constants from the combination of J03, J04 and J05 to that of J59, J60 and J61, respectively
in its PID processor. Giving a boost to the system response by raising the P gain may improve the
system performance in the dancer roll positioning accuracy.
Detection width of dancer position deviation (J58)
J58 specifies the bandwidth in the range of 1 to 100%. Specifying "0" does not switch PID
constants.
P (Gain) 2 (J59)
I (Integral time) 2 (J60)
D (Differential time) 2 (J61)
Descriptions for J59, J60, and J61 are the same as those of PID control P (Gain) (J03), I
(Integral time) (J04), and D (Differential time) (J05), respectively.
J62 is used to select either adding or subtracting the PID processor output to/from the primary
speed command under dancer control, as well as selecting either the ratio (%) or the absolute
value (Hz) to compensate the PID processor output against the primary speed command.
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J68 to J70 Brake Signal (Brake-OFF current, Brake-OFF frequency/speed and Brake-OFF
timer)
J71, J72 Brake Signal (Brake-ON frequency/speed and Brake-ON timer)
J95, J96 Brake Signal (Brake-OFF torque and Speed condition selection)
These function codes are for the brake releasing/activating signals of vertical carrier machines.
It is possible to set the conditions of the brake releasing/activating signals (current, frequency or
torque) so that a hoisted load does not fall down at the start or stop of the operation, or so that the
load applied to the brake is reduced.
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5.3 Function Code Index by Purpose
Function
code Name Data setting range Remarks
J71 Brake-ON
0.0 to 25.0 Hz
frequency/speed
J72 Brake-ON timer 0.0 to 5.0 s
Speed condition Criteria of speed condition for Specifies the criteria of speed to be
selection brake-ON (Bit 0) used for brake-ON condition.
(Braking conditions) 0: Detected speed When "Vector control without
J96 Available when using 1: Reference speed speed sensor" is selected, specify
vector control "Reference speed" (Bit 0 = 1).
with/without speed
sensor.
Criteria of frequency for Specifies the criteria of frequency
brake-ON (Bit 3) to be used for brake-ON timing.
Chap. 5
0: Stop frequency (F25) If "Detected speed" and "Stop
1: Brake-ON frequency (J71) frequency" are selected (Bit 0 = 0
and Bit 3 = 0) to determine
brake-ON timing, the brake may
FUNCTION CODES
be applied after running at the stop
frequency (F25) due to a speed
error.
If it is required that brake is
applied during running at the stop
frequency, select "Brake-ON
frequency" (Bit 3 = 1) as criteria of
frequency.
When jogging or inching the motor
for vertical conveyance, use J71 as
brake-ON frequency.
Turn-on condition of brake Specifies whether to turn on a
signal (Bit 4) brake signal independent of a run
0: Independent of a run command ON/OFF or only when a
command ON/OFF run command is OFF.
1: Only when a run When normal and reverse
command is OFF operations are switched, brake-ON
conditions may be met in the
vicinity of zero speed. For such a
case, select "Only when a run
command is OFF" (Bit 4 = 1).
The brake signal control is only applicable to the 1st motor. If the motor switching
function selects any of the 2nd to 4th motors, the brake signal remains ON.
If the inverter is shut down due to an occurrence of alarm state or by the terminal
command BX ("Coast to a stop"), the brake signal is immediately turned ON.
Bit 1 of J96 is reserved (fixed at "0").
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J68-J96
d codes
U codes
y codes
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Operation time chart under V/f control
If zero speed control is enabled under vector control with speed sensor, set J95
(Brake-OFF torque) at 0%.
After releasing the brake (BRKS ON), operating for a while, and then activating the
brake (BRKS OFF) to stop the motor, if you want to release the brake (BRKS ON),
turn the inverter's run command OFF and then ON.
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5.3 Function Code Index by Purpose
Servo-lock
This function servo-locks the inverter to hold the motor within the positioning completion range
specified by J99 for the period specified by J98 even if an external force applies to the load.
When the inverter is servo-locked, it keeps the output frequency low; therefore, use the
inverter under the following specified thermal restriction: Output current within the
range of 150% of the rated current for 3 seconds and 80% for continuous operation.
(Note that under the restriction, the inverter automatically limits the carrier frequency
under 5 kHz.)
Chap. 5
Servo-lock control starts when the following conditions are met:
F38 = 0 F38 = 1
(Use detected speed as a decision criteria) (Use reference speed as a decision criteria)
FUNCTION CODES
1 Run command OFF, or Reference frequency < Stop frequency (F25)
LOCK ("Servo-lock command") ON
2
(Assignment of LOCK (Function code data = 47))
The detected speed is less than the stop The reference speed is less than the stop
3
frequency (F25). frequency (F25).
Operation examples
FWD/REV OFF ON
LOCK OFF ON OFF
Control status Not defined Servo-lock Speed control Servo-lock Not defined
When the servo-lock command is ON, the inverter keeps on outputting voltage on output terminals
[U], [V] and [W] even if a run command is OFF and the motor seems to stop.
An electric shock may occur. Function
Code
Details
Specifying servo-lock control F codes
E codes
Positioning completion signal -- PSET (Function code data = 82), Servo-lock (Completion C codes
timer) (J98), and Servo-lock (Completion range) (J99) P codes
H codes
This output signal comes ON when the inverter has been servo-locked so that the motor is held A codes
within the positioning completion range specified by J99 for the period specified by J98. b codes
r codes
J68-J96
d codes
U codes
y codes
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Servo-lock (Gain) (J97)
J97 specifies the gain of the servo-lock positioning device to adjust the stop behavior and shaft
holding torque.
J97 Small Large
Stop behavior Response slow, but smooth Response quick, but hunting large
Shaft holding torque Small Large
The values on the LED monitor appear based on PG pulses 4-multiplied. Under servo-lock, no
current positioning pulses or positioning error pulses are displayed on the LED monitor.
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5.3 Function Code Index by Purpose
These function codes control the speed control sequence for normal operations.
Block diagram of the speed control sequence
Chap. 5
FUNCTION CODES
Speed command filter (d01)
d01 specifies a time constant determining the first order delay of the speed command filter.
- Data setting range: 0.000 to 5.000 (s)
Modify this data when an excessive overshoot occurs against the change of the reference speed.
Increasing the filter time constant stabilizes the reference speed and reduces overshoot against the
change of the reference speed, but it slows the response speed of the inverter.
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P gain
Definition of "P gain = 1.0" is that the torque command is 100% (100% torque output of each
inverter capacity) when the speed deviation (reference speed detected speed) is 100%
(equivalent to the maximum speed).
Determine the P gain according to moment of inertia of machinery loaded to the motor output
shaft. Larger moment of inertia needs larger P gain to keep the flat response in whole operations.
Specifying a larger P gain improves the quickness of control response, but may cause a motor
speed overshooting or hunting (undesirable oscillation of the system). Moreover, mechanical
resonance or vibration sound on the machine or motor could occur due to excessively amplified
noises. If it happens, decreasing P gain will reduce the amplitude of the resonance/vibration. A
too small P gain results in a slow inverter response and a speed fluctuation in low frequency,
which may prolong the time required for stabilizing the motor speed.
Integral time
Specifying a shorter integral time shortens the time needed to compensate the speed deviation,
resulting in quick response in speed. Specify a short integral time if quick arrival to the target
speed is necessary and a slight overshooting in the control is allowed; specify a long time if any
overshooting is not allowed and taking longer time is allowed.
If a mechanical resonance occurs and the motor or gears sound abnormally, setting a longer
integral time can transfer the resonance point to the low frequency zone and suppress the
resonance in the high frequency zone.
These function codes specify speed control using notch filters. The notch filters make it possible
to decrease the speed loop gain only in the vicinity of the predetermined resonance points,
suppressing the mechanical resonance.
The notch filters are available only under "vector control with speed sensor."
Setting the speed loop gain at a high level in order to obtain quicker speed response may cause
mechanical resonance. If it happens, decreasing the speed loop gain is required to slow the speed
response as a whole. In such a case, using the notch filters makes it possible to decrease the speed
loop gain only in the vicinity of the predetermined resonance points and set the speed loop gain at
a high level in other resonance points, enabling a quicker speed response as a whole.
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5.3 Function Code Index by Purpose
Chap. 5
Notch filter 3
Speed control 3
b50 0 to 20 dB 0 (Disable)
(Notch filter attenuation level)
Speed control 4
r49 1 to 200 Hz 200
(Notch filter resonance frequency)
FUNCTION CODES
Notch filter 4
Speed control 4
r50 0 to 20 dB 0 (Disable)
(Notch filter attenuation level)
Setting the notch filter attenuation level to "0" (dB) disables the corresponding notch filter.
It is possible to apply all of the four notch filters to the 1st motor or apply each notch filter to each
of the 1st to 4th motors.
These function codes control the speed control sequence for jogging operations.
The block diagrams and function codes related to jogging operations are the same as for normal
Function
operations. Code
Details
Since this speed control sequence is exclusive to jogging operations, specify these function codes F codes
to obtain higher speed response than that of normal operations for smooth jogging operations. E codes
For details, refer to the corresponding descriptions (d01 to d04 and d06) about the speed control C codes
P codes
sequence for normal operations. H codes
A codes
b codes
r codes
J codes
d01-d08
U codes
y codes
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d14 to d17 Feedback Input (Pulse input format, Encoder pulse resolution,
Pulse count factor 1 and Pulse count factor 2)
These function codes specify the speed feedback input under vector control with speed sensor.
Positive Negative
polarity polarity
Pulse train sign
Pulse train sign/ OFF ON
0 (YA)
Pulse train input
Pulse train input
(YB)
Positive Negative
polarity polarity
Forward rotation
Reverse rotation pulse
1 pulse/Reverse (YA)
rotation pulse Forward rotation pulse
(YB)
Run Run
forward reverse
signal signal
A and B phases with A phase input
(YA)
2 90 degree phase
difference B phase input
(YB)
90 degree
B phase advanced B phase delayed
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5.3 Function Code Index by Purpose
Feedback Input, Pulse count factor 1 (d16) and Pulse count factor 2 (d17)
d16 and d17 specify the factors to convert the speed feedback input pulse rate into the motor shaft
speed (min-1).
- Data setting range: 1 to 9999
Specify the data according to the transmission ratios of the pulley and gear train as shown below.
Chap. 5
FUNCTION CODES
An Example of a Closed Loop Speed Control System (Conveyor)
Listed below are expressions for conversion between a speed feedback input pulse rate and motor
shaft speed.
Pulse count factor 2 (d17)
Motor shaft speed = Encoder shaft speed
Pulse count factor 1 (d16)
Pulse count factor 2 (d17) b d
=
Pulse count factor 1 (d16) a c
Pulse count factor 1 (d16) = a c
When enabling the vector control with speed sensor, mount the sensor encoder on the
motor output shaft directly, or on a shaft with the rigidity equivalent to the motor output
shaft. A backlash or deflection being on the mounting shaft could interfere with normal
control.
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d07-d17
U codes
y codes
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d21, d22 Speed Agreement/PG Error (Hysteresis width and Detection timer)
d23 PG Error Processing
These function codes specify the detection levels of the speed agreement signal DSAG and PG
error detected signal PG-ERR.
Speed agreement signal DSAG (E20 to E24 and E27, data = 71)
Speed Agreement/PG Error (Hysteresis width (d21) and Detection timer (d22))
- Data setting range: (d21) 0.0 to 50.0 (%), 100 (%) at the maximum speed
(d22) 0.00 to 10.00 (s)
If the speed regulator's deviation (between the reference speed and detected one) is within the
specified range (d21), the signal DSAG turns ON. If the deviation is out of the specified range
(d21) for the specified period (d22), the signal turns OFF. This signal allows the user to check
whether the speed regulator works properly or not.
PG error detected signal PG-ERR (E20 to E24 and E27, data = 76)
Speed Agreement/PG Error (Hysteresis width (d21), Detection timer (d22) and
PG Error Processing (d23))
- Data setting range: (d21) 0.0 to 50.0 (%), 100 (%) at the maximum speed
(d22) 0.00 to 10.00 (s)
(d23) 0 to 5
If the speed regulator's deviation (between the reference speed and detected one) is out of the
specified range (d21) for the period specified by d22, the inverter judges it as a PG error.
d23 defines the detection condition (and exception), processing after error detection, and
hysteresis width as listed below.
Data for Detection condition Processing after error Hysteresis width for error
d23 Function (and exception) detection detection
0 Continue to run When the inverter cannot The inverter outputs the Detection width = d21,
1 follow the reference speed PG error detected signal which is constant, even if
(even after soft-starting) due PG-ERR and continues the speed command is
to a heavy overload or to run. above the base frequency
1 Stop running similar, so that the detected The inverter initiates a (F04).
with alarm 1 speed is less than the motor coast to stop, with
reference speed, the inverter the ere alarm.
does not interpret this
situation as a PG error. It also outputs the PG
error detected signal
2 Stop running No exception. PG-ERR.
with alarm 2
3 Continue to run When the inverter cannot The inverter outputs the If the speed command is
2 follow the reference speed PG error detected signal below the base frequency
(even after soft-starting) due PG-ERR and continues (F04), detection width =
to a heavy overload or to run. d21, which is constant.
4 Stop running similar, so that the detected The inverter initiates a If it is above the base
with alarm 3 speed is less than the motor coast to stop, with frequency, detection
reference speed, the inverter the ere alarm. width = d21*Speed
does not interpret this command*Maximum
situation as a PG error. It also outputs the PG
error detected signal frequency/Base
5 Stop running No exception. PG-ERR. frequency (F04).
with alarm 4
Enabling an operation limiting function such as the torque limit and droop control will
increase the deviation caused by a huge gap between the reference speed and detected
one. In this case, the inverter may trip interpreting this situation as a PG error,
depending on the running state. To avoid this incident, set the d23 data to "0" (Continue
to run) to prevent the inverter from tripping even if any of those limiting functions is
activated.
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5.3 Function Code Index by Purpose
Chap. 5
If a regenerative load (which is not generated usually) is generated under droop control or
function codes are incorrectly configured, then the motor may rotate at an unintended high speed.
To protect the machinery, it is possible to specify the overspeed level with d32 and d33 as
FUNCTION CODES
follows.
Forward overspeed level = Maximum frequency 1 (F03) Speed limit 1 (d32) 120 (%)
Reverse overspeed level = Maximum frequency 1 (F03) Speed limit 2 (d33) 120 (%)
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Machinery configuration of winder system and function code settings
Shown below is a machinery configuration of a winder system for which it is necessary to
configure the function codes as listed below.
Winder
(The radius of the take-up roll increases
as the roll rotates.)
Encoder
A/B phase or B phase
- Speed reduction ratio between motor shaft and take-up roll shaft a : b
- Speed reduction ratio between speed detector shaft and encoder shaft c : d
- Radius of take-up roll before winding r1
- Radius of speed detector r2
d17 Pulse count factor 2 d16: Denominator factor for the speed reduction ratio
(K1 = r1 a c)
d17: Numerator factor for the speed reduction ratio
(K2 = r2 b d)
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5.3 Function Code Index by Purpose
Adjustment
Like usual speed controls, it is necessary to adjust the speed command filter, speed detection filter,
Chap. 5
P gain, and integral time in the speed control sequence that controls the peripheral speed at a
constant level.
FUNCTION CODES
Speed control If an excessive overshoot occurs for a speed command
d01
(Speed command filter) change, increase the filter constant.
If ripples are superimposed on the speed detection signal
Speed control
d02 so that the speed control gain cannot be increased,
(Speed detection filter)
increase the filter constant to obtain a larger gain.
If hunting is caused in the motor speed control, decrease
Speed control P
d03 the gain.
(Gain)
If the motor response is slow, increase the gain.
Speed control I
d04 If the motor response is slow, decrease the integral time.
(Integral time)
Hz/LSC Function
OFF Enable constant peripheral speed control (depending on d41 setting)
Cancel constant peripheral speed control (V/f control, without compensation for a
ON
take-up roll getting bigger)
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d41-d70
U codes
y codes
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Hold the constant peripheral speed control frequency in the memory -- LSC-HLD
(Function code E01 to E07, data = 71)
If LSC/HLD is ON under constant peripheral speed control, stopping the inverter (including an
occurrence of an alarm and a coast-to-stop command) or turning OFF Hz/LSC saves the current
frequency command compensating for a take-up roll getting bigger, in the memory. At the time of
restart, the saved frequency command applies and the inverter keeps the peripheral speed
constant.
LSC-HLD Function
OFF Disable (No saving operation)
Enable (Saving the frequency command compensating for a take-up roll getting
ON
bigger)
Shutting down the inverter power during an operation stop loses the frequency
compensation data saved in the memory. At the time of restart, therefore, the inverter
runs at the frequency without compensation so that a large overshoot may occur.
Function codes d51 to d55, d68, d69 and d99 appear on the LED monitor, but they are reserved
for particular manufacturers. Unless otherwise specified, do not access these function codes.
These function codes specify various parameters required for synchronous operation. For details,
refer to the PG Interface Card instruction manual.
d70 specifies a limiter for the PI value output calculated in speed control sequence under "V/f
control with speed sensor" or "dynamic torque vector control with speed sensor."
A PI value output is within the "slip frequency maximum torque (%)" in a normally controlled
state.
If an abnormal state such as a temporary overload arises, the PI value output greatly fluctuates
and it may take a long time for the PI value output to return to the normal level. Limiting the PI
value output with d70 suppresses such abnormal operation.
Data setting range: 0 to 100 (%) (assuming the maximum frequency as 100%)
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5.3 Function Code Index by Purpose
The customizable logic function allows the user to form a logic circuit for digital input/output
signals, customize those signals arbitrarily, and configure a simple relay sequence inside the
inverter.
In a customizable logic, one step (component) is composed of "2 inputs and 1 output + logical
operation (including timer)" and a total of ten steps can be used to configure a sequence.
Specifications
Chap. 5
Item Specifications
Input signal 2 inputs
Operation block Logical operation, counter, etc.: 13 types
Timer: 5 types
FUNCTION CODES
Output signal 1 output
Number of steps 10 steps
Customizable logic output signal 5 outputs
Customizable logic processing time 2 ms
Block diagram
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d14-d23
U codes
y codes
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Customizable Logic (Mode selection) (U00)
U00 specifies whether to enable the sequence configured with the customizable logic function or
disable it to run the inverter only via its input terminals and others.
Input 1
Logic circuit General-purpose Output
Input 2 timer
Time setting
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5.3 Function Code Index by Purpose
Chap. 5
6000 (7000) Final run command FL_RUN
(ON when "frequency command 0" and a run command is given)
6001 (7001) Final FWD run command FL_FWD
(ON when "frequency command 0" and a run forward command is given)
FUNCTION CODES
6002 (7002) Final REV run command FL_REV
(ON when "frequency command 0" and a run reverse command is given)
6003 (7003) During acceleration DACC
(ON during acceleration)
6004 (7004) During deceleration DDEC
(ON during deceleration)
6005 (7005) Under anti-regenerative control REGA
(ON under anti-regenerative control)
6006 (7006) Within dancer reference position DR_REF
(ON when the dancer roll position is within the reference range)
6007 (7007) Alarm factor presence ALM_ACT
(ON when there is no alarm factor)
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Data Function Description
8 Falling edge detector + Falling edge detector with 1 input and 1 output, plus
General-purpose timer general-purpose timer.
This detects the falling edge of an input signal and outputs
the ON signal for 2 ms.
9 Rising & falling edges detector Rising and falling edges detector with 1 input and 1 output,
+ General-purpose timer plus general-purpose timer.
This detects both the falling and rising edges of an input
signal and outputs the ON signal for 2 ms.
10 Hold + General-purpose timer Hold function of previous values of 2 inputs and 1 output,
plus general-purpose timer.
If the hold control signal is OFF, the logic circuit outputs
input signals; if it is ON, the logic circuit retains the
previous values of input signals.
11 Increment counter Increment counter with reset input.
By the rising edge of an input signal, the logic circuit
increments the counter value by one. When the counter
value reaches the target one, the output signal turns ON.
Turning the reset signal ON resets the counter to zero.
12 Decrement counter Decrement counter with reset input.
By the rising edge of an input signal, the logic circuit
decrements the counter value by one. When the counter
value reaches zero, the output signal turns ON.
Turning the reset signal ON resets the counter to the initial
value.
13 Timer with reset input Timer output with reset input.
If an input signal turns ON, the output signal turns ON and
the timer starts. When the period specified by the timer has
elapsed, the output signal turns OFF, regardless of the input
signal state.
Turning the reset signal ON resets the current timer value
to zero and turns the output OFF.
General-purpose timer
Input 1 Output Input 1 Input 1
General-purpose timer General-purpose timer
Output Output
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5.3 Function Code Index by Purpose
(7) Rising edge detector (8) Falling edge detector (9) Rising & falling edges detector
Rising edge detection General-purpose timer Falling edge detection General-purpose timer Both edges detection General-purpose timer
Input 1 Output Input 1 Output Input 1 Output
Chap. 5
Input 2 Input 2 Input 2
FUNCTION CODES
(10) Hold (11) Increment counter (12) Decrement counter
Input 2
Timer
Timer period
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U00-U91
y codes
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General-purpose timer (U04, etc.)
The table below lists the general-purpose timers available.
Data Function Description
0 No timer
1 On-delay timer Turning an input signal ON starts the on-delay timer. When the
period specified by the timer has elapsed, an output signal turns ON.
Turning the input signal OFF turns the output signal OFF.
2 Off-delay timer Turning an input signal ON turns an output signal ON.
Turning the input signal OFF starts the off-delay timer. When the
period specified by the timer has elapsed, the output signal turns
OFF.
3 One-shot pulse output Turning an input signal ON issues a one-shot pulse whose length is
specified by the timer.
4 Retriggerable timer Turning an input signal ON issues a one-shot pulse whose length is
specified by the timer.
If an input signal is turned ON again during the preceding one-shot
pulse length, however, the logic circuit issues another one-shot
pulse.
5 Pulse train output If an input signal turns ON, the logic circuit issues ON and OFF
pulses (whose lengths are specified by the timer) alternately and
repeatedly. This function is used to flash a luminescent device.
Timer Timer
Timer
Timer
Timer period
10.00 Less than Timer period
Timer period timer period
Timer
Timer period
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5.3 Function Code Index by Purpose
Output signals
In a customizable logic, outputs from steps 1 to 10 are issued to SO01 to SO10, respectively.
SO01 to SO10 differ in configuration depending upon the connection destination, as listed below.
Chap. 5
(To relay those outputs to any function other than the customizable logic, route them via
customizable logic outputs CLO1 to CLO5.)
If the connection
FUNCTION CODES
Configuration Function codes
destination is:
Customizable logic Select one of the internal step output signals SO01 to
U01, U02, etc.
input SO10 in customizable logic input setting.
Input to the inverter's Select one of the internal step output signals SO01 to
sequence processor SO10 to be connected to customizable logic output U71 to U75
(e.g., "Select signals 1 to 5 (CLO1 to CLO5).
multi-frequency" Select an inverter's sequence processor input function to
SS1, "Run forward" which one of the customizable logic output signals 1 to U81 to U85
FWD) 5 (CLO1 to CLO5) is to be connected. (Same as in E01)
General-purpose Select one of the internal step output signals SO01 to
digital output SO10 to be connected to customizable logic output U71 to U75
(Y terminals) signals 1 to 5 (CLO1 to CLO5).
To specify a general-purpose digital output function (on
Y terminals) to which one of the customizable logic
output signals 1 to 5 (CLO1 to CLO5) is to be
E20 to E24, E27
connected, select one of CLO1 to CLO5 by specifying
the general-purpose digital output function on any Y
terminal.
General-purpose digital outputs (on Y terminals) are updated every 5 ms. To securely
output a customizable logic signal via Y terminals, include on- or off-delay timers in the
customizable logic. Otherwise, short ON or OFF signals may not be reflected on those
terminals.
Function Default
Name Data setting range
code setting
Function
U71 Customizable logic output signal 1 0: Disable Code
0
(Output selection) 1: Output of step 1, SO01 Details
Customizable logic output signal 2 2: Output of step 2, SO02
F codes
U72
3: Output of step 3, SO03 0 E codes
(Output selection) C codes
4: Output of step 4, SO04
U73 Customizable logic output signal 3 5: Output of step 5, SO05 P codes
0 H codes
(Output selection) 6: Output of step 6, SO06 A codes
U74 Customizable logic output signal 4 7: Output of step 7, SO07 b codes
8: Output of step 8, SO08 0
(Output selection) r codes
9: Output of step 9, SO09 J codes
U75 Customizable logic output signal 5 10: Output of step 10, SO10
0 d codes
(Output selection) U00-U91
y codes
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Function Default
Name Data setting range
code setting
U81 Customizable logic output signal 1 0 to 100, 1000 to 1081
100
(Function selection)
Same as data of E98/E99, except the
U82 Customizable logic output signal 2 following.
100
(Function selection)
19 (1019): Enable data change with
U83 Customizable logic output signal 3 keypad (data can be modified) 100
(Function selection) 80 (1080): Cancel customizable logic
U84 Customizable logic output signal 4
100
(Function selection)
U85 Customizable logic output signal 5
100
(Function selection)
When configuring a logic circuit, take into account the processing order of the customizable logic.
Otherwise, a delay in processing of logical operation leads to a signal delay problem, resulting in
no expected output, slow processing, or a hazard signal issued.
Ensure safety before modifying customizable logic related function code settings (U codes and
related function codes) or turning ON the "Cancel customizable logic" terminal command CLC.
Depending upon the settings, such modification or cancellation of the customizable logic may
change the operation sequence to cause a sudden motor start or an unexpected motor operation.
An accident or injuries could occur.
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5.3 Function Code Index by Purpose
Monitoring
Related function code and
Monitored by: Monitored item
LED monitor display
Communications link X90 Customizable logic (Timer monitor) Timer or counter value specified
by U91 (dedicated to
monitoring)
CLC Function
Chap. 5
OFF Enable customizable logic (Depends on the U00 setting)
ON Disable customizable logic
Before changing the setting of CLC, ensure safety. Turning CLC ON disables the
FUNCTION CODES
sequence of the customizable logic, causing a sudden motor start depending upon the
settings.
Clear all customizable logic timers -- CLTC (E01 to E07, data = 81)
Assigning CLTC to any of the general-purpose digital input terminals and turning it ON resets all
of the general-purpose timers and counters in the customizable logic. Use this command when the
timings between the external sequence and the internal customizable logic do not match due to a
momentary power failure or other reasons so that resetting and restarting the system is required.
CLTC Function
OFF Ordinary operation
Reset all of the general-purpose timers and counters in the customizable logic.
ON
(To operate the timers and counters again, revert CLTC to OFF.)
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U00-U91
y codes
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Customizable logic configuration samples
Inverter
SW
X1
M2
Customizable logic
SO01 CLO1
TL2/TL1
Step 1
CM
To configure the above customizable logic, set function codes as listed below. The "Type of
timer" and "Time setting" require no modification unless otherwise specified.
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5.3 Function Code Index by Purpose
Inverter
Y1
Customizable logic
CLO1
RUN
IPF Step 1
CMY
Chap. 5
FUNCTION CODES
To configure the above customizable logic, set function codes as listed below. The "Type of
timer" and "Time setting" require no modification unless otherwise specified.
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U00-U91
y codes
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Configuration sample 3: One-shot operation
When starting the inverter by short-circuiting the SW-FWD or SW-REV switch and stopping it
by short-circuiting the SW-STOP switch (which are functionally equivalent to depression of the
RUN and STOP keys on the keypad, respectively), using a customizable logic instead of a
conventional external circuit simplifies the external circuit as shown below.
To configure the above customizable logic, set function codes as listed below. The "Type of
timer" and "Time setting" require no modification unless otherwise specified.
Setting
Function Code Data Function Remarks
Chap. 5
timer
U71 Customizable Logic (Output 2 Output of step 2, SO02 FWD
Output Signal 1 selection) command
FUNCTION CODES
U72 Customizable Logic 4 Output of step 4, SO04 REV
Output Signal 2 command
U81 Customizable Logic (Function 98 Run forward, FWD
Output Signal 1 selection)
U82 Customizable Logic 99 Run reverse, REV
Output Signal 2
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U00-U91
y codes
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Configuration sample 4: Pattern operation
Driving the motor while switching the reference frequency and acceleration/deceleration time at
specified time intervals is called "Pattern operation." Given below is a pattern operation sample
chart.
Output frequency
FWD
Customizable logic configuration samples for enabling pattern operations are described below.
Output frequency
FWD
Customizable Logic Configuration for "A Single Cycle of Pattern Operation and Stop"
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5.3 Function Code Index by Purpose
Chap. 5
FUNCTION CODES
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
Operation Chart of U00-U91
Customizable Logic Steps 1 to 9 for "A Single Cycle of Pattern Operation and Stop" y codes
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To configure the above customizable logic, set function codes as listed below. The "Type of
timer" and "Time setting" require no modification unless otherwise specified.
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5.3 Function Code Index by Purpose
Setting
Function Code Data Function Remarks
U41 Customizable Logic: (Input 1) 4010 Terminal [FWD] input
Step 9 signal, FWD
U42 (Input 2) 2008 Output of step 8, SO08
U43 (Logic circuit) 2 ANDing +
General-purpose timer
U71 Customizable Logic (Output 9 Output of step 9, SO09 FWD
Output Signal 1 selection) command
U72 Customizable Logic 6 Output of step 6, SO06 SS1
Output Signal 2 command
U73 Customizable Logic 6 Output of step 6, SO06 RT1
Chap. 5
Output Signal 3 command
U74 Customizable Logic 7 Output of step 7, SO07 SS2
Output Signal 4 command
FUNCTION CODES
U75 Customizable Logic 7 Output of step 7, SO07 RT2
Output Signal 5 command
U81 Customizable Logic (Function 98 Run forward, FWD
Output Signal 1 selection)
U82 Customizable Logic 0 Select multi-frequency
Output Signal 2 (0 to 1 step), SS1
U83 Customizable Logic 4 Select ACC/DEC time
Output Signal 3 (2 steps), RT1
U84 Customizable Logic 1 Select multi-frequency
Output Signal 4 (0 to 3 steps), SS2
U85 Customizable Logic 5 Select ACC/DEC time
Output Signal 5 (4 steps), RT2
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U00-U91
y codes
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(2) Repeating of pattern operation
This sample carries out the specified pattern operation repeatedly and stops the inverter output
upon receipt of a stop command.
Output frequency
FWD
TE01 time TE02 time TE03 time TE04 time TE01 time
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5.3 Function Code Index by Purpose
To configure the above customizable logic, set function codes as listed below. The "Type of
timer" and "Time setting" require no modification unless otherwise specified.
Chap. 5
U06 Customizable Logic: (Input 1) 2001 Output of step 1, SO01
U08 Step 2 (Logic circuit) 1 Through output + Operation
General-purpose timer selection
FUNCTION CODES
U09 (Type of timer) 1 On-delay timer
U10 (Time setting) arbitrary Stage 1 run time
U11 Customizable Logic: (Input 1) 3002 Output of step 2
Step 3 (negative logic), SO02
U13 (Logic circuit) 8 Falling edge detector +
General-purpose timer
U14 (Type of timer) 3 One-shot pulse output
U15 (Time setting) arbitrary Stage 2 run time
U16 Customizable Logic: (Input 1) 2003 Output of step 3, SO03
U18 Step 4 (Logic circuit) 8 Falling edge detector +
General-purpose timer
U19 (Type of timer) 3 One-shot pulse output
U20 (Time setting) arbitrary Stage 3 run time
U21 Customizable Logic: (Input 1) 2004 Output of step 4, SO04
U23 Step 5 (Logic circuit) 8 Falling edge detector +
General-purpose timer
U24 (Type of timer) 3 One-shot pulse output
U25 (Time setting) arbitrary Stage 4 run time
U26 Customizable Logic: (Input 1) 2003 Output of step 3, SO03
U27 Step 6 (Input 2) 2005 Output of step 5, SO05
U28 (Logic circuit) 3 ORing +
General-purpose timer
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U00-U91
y codes
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Setting
Function Code Data Function Remarks
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5.3 Function Code Index by Purpose
Output frequency
FWD
Chap. 5
Timing Chart of "A Single Cycle of Pattern Operation and Continuation of Running"
FUNCTION CODES
Customizable Logic Configuration for "A Single Cycle of Pattern Operation and Continuation of Running"
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U00-U91
y codes
5-257
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To configure the above customizable logic, set function codes as listed below. The "Type of
timer" and "Time setting" require no modification unless otherwise specified.
Setting
Function Code Function Remarks
Data
E98 Terminal [FWD] Function 98 Run forward, FWD
U00 Customizable Logic (Mode selection) 1 Enable
U01 Customizable Logic: (Input 1) 4010 Terminal [FWD] input
Step 1 signal, FWD
U03 (Logic circuit) 1 Through output + Operation
General-purpose timer selection
U04 (Type of timer) 1 On-delay timer
U05 (Time setting) arbitrary Stage 1 run time
U06 Customizable Logic: (Input 1) 3001 Output of step 1
Step 2 (negative logic), SO01
U08 (Logic circuit) 8 Falling edge detector + Operation
General-purpose timer selection
U09 (Type of timer) 3 One-shot pulse output
U10 (Time setting) arbitrary Stage 2 run time
U11 Customizable Logic: (Input 1) 2002 Output of step 2, SO02
U13 Step 3 (Logic circuit) 8 Falling edge detector + Operation
General-purpose timer selection
U14 (Type of timer) 3 One-shot pulse output
U15 (Time setting) arbitrary Stage 3 run time
U16 Customizable Logic: (Input 1) 2003 Output of step 3, SO03
U18 Step 4 (Logic circuit) 8 Falling edge detector + Operation
General-purpose timer selection
U19 (Type of timer) 3 One-shot pulse output
U20 (Time setting) arbitrary Stage 4 run time
U21 Customizable Logic: (Input 1) 2002 Output of step 2, SO02
U22 Step 5 (Input 2) 2004 Output of step 4, SO04
U23 (Logic circuit) 3 ORing + Operation
General-purpose timer selection
U26 Customizable Logic: (Input 1) 2003 Output of step 3, SO03
U27 Step 6 (Input 2) 2004 Output of step 4, SO04
U28 (Logic circuit) 3 ORing + Operation
General-purpose timer selection
U71 Customizable Logic (Output 5 Output of step 5, SO05 SS1
Output Signal 1 selection) command
U72 Customizable Logic 5 Output of step 5, SO05 RT1
Output Signal 2 command
U73 Customizable Logic 6 Output of step 6, SO06 SS2
Output Signal 3 command
U74 Customizable Logic 6 Output of step 6, SO06 RT2
Output Signal 4 command
U81 Customizable Logic (Function 0 Select multi-frequency
Output Signal 1 selection) (0 to 1 step), SS1
U82 Customizable Logic 4 Select ACC/DEC time
Output Signal 2 (2 steps), RT1
U83 Customizable Logic 1 Select multi-frequency
Output Signal 3 (0 to 3 steps), SS2
U84 Customizable Logic 5 Select ACC/DEC time
Output Signal 4 (4 steps), RT2
5-258
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5.3 Function Code Index by Purpose
Chap. 5
To connect any of the applicable devices, follow the procedures shown below.
(1) Keypad
FUNCTION CODES
The keypad allows you to run and monitor the inverter.
It can be used independent of the y code setting.
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Communications error processing (y02 for port 1 and y12 for port 2)
y02 or y12 specifies the error processing to be performed if an RS-485 communications error
occurs.
RS-485 communications errors include logical errors (e.g., address error, parity error, framing
error), transmission protocol error, and physical errors (e.g., no-response error specified by y08
and y18). The inverter can recognize such an error only when it is configured with a run or
frequency command sourced through the RS-485 communications link and it is running.
If none of run and frequency commands is sourced through the RS-485 communications link or
the inverter is not running, the inverter does not recognize any error occurrence.
Data
Function
for y02, y12
Immediately trip, displaying an RS-485 communications error (er8 for y02 and
0
erp for y12). (The inverter stops with alarm issue.)
Run during the period specified by the error processing timer (y03, y13), display an
1 RS-485 communications error (er8 for y02 and erp for y12), and then stop
operation. (The inverter stops with alarm issue.)
Retry communication during the period specified by the error processing timer
(y03, y13). If a communications link is recovered, continue operation. Otherwise,
2
display an RS-485 communications error (er8 for y02 and erp for y12) and stop
operation. (The inverter stops with alarm issue.)
3 Continue to run even when a communications error occurs.
5-260
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5.3 Function Code Index by Purpose
Chap. 5
y07 or y17 specifies the number of stop bits. Data for y07
Stop bit(s)
For FRENIC Loader, no setting is required since and y17
Loader automatically sets 1 bit. 0 2 bits
FUNCTION CODES
For the Modbus RTU protocol, no setting is 1 1 bit
required since the stop bits are automatically
determined associated with the property of parity
bits.
No-response error detection time (y08 for port 1 and y18 for port 2)
y08 or y18 specifies the timeout period for Data for y08
receiving a response from the host equipment No-response error detection
and y18
(such as a computer or PLC) in RS-485
communication, in order to detect network 0 No detection
breaks. This applies to the machinery that 1 to 60 1 to 60 s
accesses the host equipment at the predetermined
intervals.
If a response timeout occurs, the inverter starts
communications error processing.
For communications error processing, refer to y02
and y12.
Function
Code
Details
T1 = Response interval + F codes
where is the processing time inside the inverter. may vary depending on the processing E codes
status and the command processed in the inverter. C codes
P codes
For details, refer to the RS-485 Communication User's Manual. H codes
A codes
When configuring the inverter with FRENIC Loader via the RS-485 b codes
communications link, pay sufficient attention to the performance and configuration r codes
of the PC and protocol converter such as USB RS-485 converter. Some protocol J codes
converters monitor the communications status and switch between sending and d codes
receiving of transmission data with a timer. U codes
y01-y98
5-261
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Protocol selection (y10 for port 1)
y10 specifies the communications protocol for Data for y10 Protocol
port 1.
0 Modbus RTU protocol
For FRENIC Loader (via the RS-485
communications link), only y10 can be used for 1 FRENIC Loader protocol
protocol selection. Set the y10 data at "1."
Fuji general-purpose inverter
2
protocol
A nonvolatile storage in the inverter has a limited number of rewritable times (100,000 to
1,000,000 times). Saving data into the storage so many times unnecessarily will no longer allow
the storage to save data, causing memory errors.
For frequent data writing via the communications link, therefore, a temporary storage is provided
instead of the nonvolatile storage. To use the temporary storage, set the y97 data at "1." Using the
temporary storage reduces the number of data writing times into the nonvolatile storage,
preventing memory errors.
Setting the y97 data at "2" saves all data written in the temporary storage into the nonvolatile one.
Changing the y97 data requires simultaneous keying of and / keys.
5-262
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5.3 Function Code Index by Purpose
This is a link switching function for FRENIC Loader. Rewriting the data of y99 to enable RS-485
communications from Loader helps Loader send the inverter the frequency and/or run commands.
Since the data to be set in the function code of the inverter is automatically set by Loader, no
keypad operation is required.
With Loader being selected as a run command source, if the computer runs out of control and
cannot be stopped by a stop command sent from Loader, disconnect the RS-485 communications
cable from the port 1 (or disconnect the USB cable in the case of a remote keypad equipped with
a USB port), connect a keypad instead, and reset the y99 data to "0." The setting of "0" in y99
means that the run and frequency command source specified by H30 takes place instead of
FRENIC Loader.
Note that the inverter cannot save the setting of y99. When the power is turned off, the data in y99
Chap. 5
is lost (y99 is reset to "0").
Function
Data for y99
Frequency command Run command
FUNCTION CODES
0 Follow H30 and y98 data Follow H30 and y98 data
1 Via RS-485 link (FRENIC Loader) Follow H30 and y98 data
2 Follow H30 and y98 data Via RS-485 link (FRENIC Loader)
3 Via RS-485 link (FRENIC Loader) Via RS-485 link (FRENIC Loader)
Function
Code
Details
F codes
E codes
C codes
P codes
H codes
A codes
b codes
r codes
J codes
d codes
U codes
y01-y98
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Chapter 6
BLOCK DIAGRAMS FOR CONTROL LOGIC
This chapter provides the main block diagrams for the control logic of the FRENIC-MEGA series of inverters.
Contents
6.1 Symbols Used in Block Diagrams and their Meanings ..................................................................................... 6-1
6.2 Drive Frequency Command Block.................................................................................................................... 6-2
6.3 Drive Command Block ..................................................................................................................................... 6-4
6.4 Control Block .................................................................................................................................................... 6-6
6.4.1 V/f control ................................................................................................................................................. 6-6
6.4.2 V/f control with speed sensor .................................................................................................................... 6-8
6.4.3 Vector control with/without speed sensor ............................................................................................... 6-10
6.5 PID Process Control Block ............................................................................................................................. 6-12
6.6 PID Dancer Control Block .............................................................................................................................. 6-14
6.7 FM1/FM2 Output Selector .............................................................................................................................. 6-16
FRENIC-MEGA series of inverters is equipped with a number of function codes to match a variety of motor
operations required in your system. Refer to Chapter 5 "FUNCTION CODES" for details of the function codes.
The function codes have functional relationship each other. Several special function codes also work with
execution priority each other depending on their functions or data settings.
This chapter explains the main block diagrams for control logic in the inverter. You are requested to fully
understand the inverter's control logic together with the function codes in order to set the function code data
correctly.
The block diagrams contained in this chapter show only function codes having mutual relationship. For the
function codes that work independently and for detailed explanation of each function code, refer to Chapter 5
"FUNCTION CODES."
Chap. 6
Symbol Meaning Symbol Meaning
Programmable, digital Function code.
[FWD], [Y1] inputs/outputs to/from the
6-1
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6.2 Drive Frequency Command Block
Balanceless-bumpless
(F01, C30 = 8)
LED monitor
Key operation on the keypad E48
Selection of normal/inverse
0,1,2
Reference frequency A operation
-1 3 C53 Switch
Motor speed in min normal/inverse
Load shaft speed 4 operation
command Reference IVS
5 loss
Line speed command detection
7 E65
Display speed in %
+
[12] 1
+
+ +
C33 B
Polarity Gain Bias
C31 [12] Filter
C32 C34 F18 C50
[12] Offset E65 "0"
"0" 0 limiter
0 limiter Reference loss detection
Thermistor
Hardware
(Mode selection)
switch
SW5 H26=0
=C1
[C1] 2
+ +
+ +
=PTC/NTC C36 C38 C
Gain Bias
[C1] Offset [C1] Filter C37 C39 F18 C50
"0"
0 limiter
E65
Reference loss detection
Thermistor Thermistor
(Mode selection) (Mode selection)
H26=1,2 H26
1 Alarm
[V2] 3
+ +
+ +
C41 C43 D Gain Bias
[V2] Offset [V2] Filter C42 C44 F18 C50
E65 "0"
Reference loss detection 0 limiter
Gain
C32 C34
5
Gain
C37 C39
UP/DOWN control 6
Initial frequency setting
H61
UP Gain
command C42 C44
UP UP/DOWN
7
DOWN control
command
DOWN d62 Pulse count factor 1
d63 Pulse count factor 2
With option
Pulse train input Frequency/speed
command ON
PIN
converter
OFF 8
PG interface *2 Frequency/speed
Host equipment command
card (option)
converter
Remote/local decision
+
+
2 + Frequency
2 limiter (High)
Communications +
link function F15
3 H30 Bus link function
0,2,6 +
y98 Loader link function Drive frequency
0,2 y99
Jump command
1,3 to 5, frequency
7,8 0,2
1,3 C01 H63
F16
5 1,3 C02
3 Frequency Low limiter
7 C03 limiter (Mode
A
11 Multi-frequency 1 C05 C04 (Low) selection)
9
12 C20
Multi-frequency 2 C06
E Jogging
Frequency Multi-frequency 3 C07 frequency
command 2 C30
0,8 Multi-frequency 4 C08
1 Multi-frequency 5 C09
4
Chap. 6
+ Multi-frequency 6 C10
Multi-frequency 7 C11
+
5 2 Multi-frequency 8 C12
Auxiliary frequency
reference 1 Multi-frequency 9 C13
3
Multi-frequency 10 C14
5
Multi-frequency 11 C15
6
Multi-frequency 12 C16
7
7 Multi-frequency 13 C17
11
9
12 Multi-frequency 14 C18
8
Multi-frequency 15 C19
[12] *1 E61
0
1
2 Auxiliary frequency reference 2
3
*3 Gain
B 5
C32 C34
6
Ratio setting
7
Analog torque limit value A
8 Analog torque limit value B
10
Analog torque command
11 LED display
Analog torque current command
8888
20 Multi-function Select local
Gain keypad (keypad)
[C1] *1 E62
operation
C32 C34
LOC
0 Display
1 coefficient Enable
E40 E41 communications
2 link via RS-485 or Remote/local
decision
fieldbus LE
3
C *3 Gain Analog torque
5 command
C37 C39
6 Communications Torque
link function Bus link command
7 Analog torque limit value A H30 function
8 Analog torque limit value B 0,2,6 y98 Loader link function
10 Analog torque command 1,3 to 5, 0,2 y99
11 Torque 7,8 Multi-function Select local
Analog torque current command command via 0,2
keypad (keypad)
20 communication
(S02) operation
1,3 LOC
Gain 1,3
[V2] *1 E63 C37 C39 Enable
0 communications Remote/local
1 link via RS-485 or decision
fieldbus LE
2
Analog torque
command
3
*3 Communications
D Gain Torque current
5 link function Bus link command
C42 C44
6 H30 function
7 0,2,6 y98 Loader link function
Analog torque limit value A
8 1,3 to 5, 0,2 y99
Analog torque limit value B Torque current 7,8
command via 0,2
10
Analog torque command communication
11 (S03)
Analog torque current command 1,3
20 1,3
Gain
C42 C44
Notes: *1 Takes priority when the same function has been assigned by E61, E62 and E63:
- When PID control is enabled, the control logic differs from this block diagram. Terminal [12] > Terminal [C1] > Terminal [V2]
- S codes are communication-related function codes. Refer to the RS-485 *2 For details of the options, refer to the instruction manual for each option.
Communication User's Manual for details. *3 Refer to block diagrams of PID control block for details.
6-4
Bit 0 FWD FWD Reference loss detection E65
OFF if y98=2,3
RS-485 COM port 1 or Stop frequency (Detection mode) F38
RJ-45 connector to Bit 1 REV
H30=6 to 8 REV
connect with keypad Bit 2 [X1]
Host equipment Bit 3 [X2]
Bit 4 [X3]
OFF if y98=2,3 Bit 5 [X4]
RS-485 COM port 2 or Bit 6 [X5] *1 Truth table for S06 (bit 13, bit 14) processors *2 For details of the options, refer to the instruction manual
Control circuit terminals H30=2,3,5 for each option.
DX+ and DX- Bit 7 [X6] bit 13 bit 14 Output
Chap. 6
BLOCK DIAGRAMS FOR CONTROL LOGIC
6-5
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6.4 Control Block
6.4.1 V/f control
FWD REV F03 Maximum frequency 1
F04 Base frequency 1
Rotational F23 Starting frequency 1
direction
F24 (Holding time)
limitation
F25 Stop frequency
"0" H08 F39 (Holding time)
Forward
Drive frequency rotation
command inhibited
ACC/DEC processor
Reverse
X rotation
inhibited
"-1" Droop control
Calculated Acceleration/ H07 H11
torque deceleration pattern
H28 1st S-curve Deceleration
acceleration range
H57 mode
Droop control
Select droop 2nd S-curve
control acceleration range H58 H56
DROOP 1st S-curve Deceleration time
Ready for H59 for forced stop
deceleration range
Select ACC/DEC + jogging
time (4 steps) JOG 2nd S-curve
deceleration range H60 H63
RT2/RT1
Low limiter
ACC time ACC time 1 (Mode selection)
S08 F07
S09 F08
DEC time DEC time 1
ACC time 2 E10
DEC time 2 E11 H70=0.00 Overload prevention H69=0
ACC time 3 E12 H70=0,999
Deceleration Frequency
DEC time 3 E13 rate F142,3
processor processor H700.00
ACC time 4 E14 H70 F43=0
DEC time 4 E15 Overload H700.00 H69
prevention Operation +
ACC time (Jogging) H54 analyzer =2 to 5 1
control
DEC time (Jogging) H55 +
Torque limiter F430
(Frequency increment
limit for braking) Automatic
H76 deceleration
Automatic H69 (Mode selection)
Calculated deceleration + Main control =2,4
torque block
- =3,5
Limit level
+ Main control
Edc (DC link bus voltage) block
-
Limit level Run decision
Automatic deceleration H69
(Mode selection)
6-6
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6.4 Control Block
Power Rectifier
supply DC link bus
capacitor M
Cooling fan
Motor
Cooling fan
Output currents ON/OFF
Gate drive circuit (Iu, Iv, Iw)
control
H06
Cooling fan
PWM signals ON/OFF
control
Instantaneous overcurrent
limiting (Mode selection) H12
Output current
(Iu, Iv, Iw) 0 Alarm 0c1 to 0c3
Comparator
Current limit level 1 Current limit processing
Chap. 6
F42 Drive control selection 1
H67 Auto energy saving operation (Mode selection)
H50 Non-linear V/f pattern 1 (Frequency)
H51 (Voltage)
H52 Non-linear V/f pattern 2 (Frequency)
Frequency
limiter H53 (Voltage) Edc
STM
Starting mode (Auto search) H09 Auto search for
(Auto search delay time 1) H49 idling motor speed
(Auto search delay time 2) H46
6-7
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6.4.2 V/f control with speed sensor
FWD REV F03 Maximum frequency 1
F04 Base frequency 1
Rotational F23 Starting frequency 1
direction
F24 (Holding time)
limitation
F25 Stop frequency
"0" H08 F39 (Holding time)
Forward
Drive frequency rotation
command inhibited
ACC/DEC processor
Reverse
X rotation
inhibited
"-1" Droop control
Calculated Acceleration/ H07 H11
torque deceleration pattern
H28 1st S-curve Deceleration
acceleration range H57 mode
Droop control
Select droop 2nd S-curve
control acceleration range H58 H56
DROOP 1st S-curve Deceleration time
Ready for H59 for forced stop
deceleration range
Select ACC/DEC + jogging
time (4 steps) JOG 2nd S-curve
deceleration range H60 H63
RT2/RT1
Low limiter
ACC time ACC time 1 (Mode selection)
S08 F07
S09 F08
DEC time DEC time 1
ACC time 2 E10
DEC time 2 E11
ACC time 3 E12
DEC time 3 E13
ACC time 4 E14
DEC time 4 E15
ACC time (Jogging) H54
DEC time (Jogging) H55
F430
Torque limiter
(Frequency increment
limit for braking) Automatic
H76 deceleration
Automatic H69 (Mode selection)
Calculated deceleration + Main control =2,4
torque block
- =3,5
Limit level
+ Main control
Edc (DC link bus voltage) block
-
Limit level Run decision
Automatic deceleration H69
(Mode selection)
Continuity of
running (P) H92 Decelerate-to-stop/continue to run
(I) H93 at momentary power failure
Restart mode after +
momentary power failure H15 Edc controller
(Continuous running level) -
Edc (DC link bus voltage) Run decision
Restart mode after
momentary power failure F14
(Mode selection)
Cooling fan
PWM signals ON/OFF
control
Instantaneous overcurrent
H12
limiting (Mode selection)
Output current 0 Alarm 0c1 to 0c3
(Iu, Iv, Iw)
Comparator
Current limit level 1 Current limit processing
Chap. 6
(DC link bus
F15 H66 (Voltage) voltage)
H71 Deceleration
characteristics
2-phase/3-phase
converter
1
+ +
Voltage calculator Edc
PWM PWM
+ - Compen processor signals
Output current fluctuation -sation
A damping gain
H80 x
STM
Speed control 1 to 4 A Starting mode (Auto search) H09
Ready for Auto search for
(Speed command filter) jogging (Auto search delay time 1) H49 idling motor speed
d01 + JOG (Auto search delay time 2) H46
A43 Restart mode after momentary power failure (Mode selection) F14
(Restart time) H13 Restart mode
b43
H14 after momentary
(Frequency fall rate)
power failure
(Allowable momentary power failure time) H16
r43
Speed control (Jogging) Speed control limiter
(Speed command filter)
d70
d09
Speed command + Speed
A
controller
-
Speed command filter d70
6-10
H70=0.00 F15 (Speed command filter)
ACC time 3 E12 Overload prevention d09
H70=0,999 H693,5
DEC time 3 E13 Deceleration Speed
Frequency Speed command +
rate processor controller ASR output
processor H700.00
ACC time 4 E14 (ASR)
H69 -
DEC time 4 E15 H700.00 Speed command filter
Operation =3,5
analyzer
Magnetic flux
Encoder pulse resolution d15 command
Pulse count factor 1 d16 Torque Magnetic flux
Pulse count factor 2 d17 command command for
energy saving
+ Primary
frequency
+
Torque current
command Slip frequency
Magnetic flux compensation
6-11
command
Balanceless-bumpless
(F01, C30 = 8) LED monitor
Key operation on the keypad E48
0,1,2
Reference frequency
-1 3
Motor speed in min
Load shaft speed 4
command Frequency
Line speed command 5 command 1
7 F01
Display speed in % 0,8
1
[12]
+ +
+ + +
Thermistor C31 C33 A
Hardware Gain Bias
(Mode selection) [12] Filter "0" 1
switch [12] Offset C32 C34 F18 C50 +
SW5 H26=0 0 limiter
2
=C1
[C1]
+ + 3
+ +
=PTC/NTC C38 B
C36 Gain Bias
[C1] Filter "0" 5
[C1] Offset C37 C39 F18 C50
0 limiter
Thermistor
Thermistor (Mode selection)
(Mode selection) 7
H26
H26=1,2 1 Alarm
12
2 Motor overheat
H27
Thermistor detected by
(Level) thermistor (PTC)
Thermistor (Mode selection) THM
H26=3 Motor temperature
detected by thermistor
(NTC)
[V2]
+ +
+ +
C41 C43 C Gain Bias
[V2] Filter "0"
[V2] Offset C42 C44 F18 C50
0 limiter
PID control
UP/DOWN control (Remote command SV)
Initial frequency setting J02
0
H61
PID process command from keypad
UP
PID process command 1 1
command 2
UP UP/DOWN
control 3
DOWN
command
DOWN *1 + 4
Terminal [12] + S13
UP/DOWN
E61 PID
control Gain Bias
3 command via
C32 C34 C51 C52 communication
A
d62 5
Pulse count factor 1
d63 Pulse count factor 2
*1 +
With option Terminal [C1]
Pulse train input Frequency/speed ON + Gain
command E62
PIN C32 C34 PID
converter 3 Gain Bias
OFF feedback
C37 C39 C51 C52
B 5 amount
3
Pulse train sign "-1" d61
SIGN Filter time constant *1 +
Terminal [V2]
+ Gain
PG interface card*2 Frequency/speed E63
Host equipment command C37 C39
(option) 3 Gain Bias
converter
C42 C44 C51 C52
C 5
d59 Pulse input format
d62 Pulse count factor 1
d63 Pulse count factor 2
Gain
RS-485 COM port 1 OFF if y98=1,3 C42 C44
(RJ-45 connector to or
connect with keypad) H30=4,5,8
Host equipment Frequency
command via
RS-485 COM port 2 OFF if y98=1,3 communication
S01
(Control circuit terminals or
H30=1,3,7 0
DX+ and DX-) S01
Host equipment D
0
S05
OFF if
H30=1,3 to 5, Last
7,8 command
Fieldbus card *2 to take effect
Host equipment
(option)
6-12
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6.5 PID Process Control Block
Chap. 6
BLOCK DIAGRAMS FOR CONTROL LOGIC
PID control
"0" Hz
Select (Anti reset windup) J08
multi-frequency J10
SS4, SS8 Hold PID integral component PID control
PID-HLD (Pressurization
PID control
(Upper limit of PID starting
Reset PID integral and differential frequency)
components process output)
PID-RST J18
2
+
Multi-frequency 4 - PID processor
C08 Invert
J19
Multi-frequency 8 PID control
C12 Normal/inverse (Lower limit of PID
operation process output)
Slow flowrate
Multi-frequency 12 stop control
C16
J03 PID control P (Gain) J09 PID control (Pressurizing time)
Switch J01
J04 PID control
normal/Inverse PID control I (Integral time) J15 PID control (Stop frequency for slow flowrate)
operation (Mode J16 PID control (Slow flowrate level stop latency)
IVS J05 PID control
selection) D (Differential time) J17 PID control (Starting frequency)
*1 Takes priority when the same function has been assigned by E61, E62 and E63:
Terminal [12] > Terminal [C1] > Terminal [V2]
*2 For details of the options, refer to the instruction manual for each option.
Note:
S codes are communication-related function codes. Refer to the RS-485
Communication User's Manual for details.
6-13
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6.6 PID Dancer Control Block
6-14
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6.6 PID Dancer Control Block
Frequency
+ limiter (High)
1
F15
+ Primary
Communications + frequency command +
link function Jump Drive frequency
frequency command
H30 Bus link function
+ + C01
0,2,6 y98 Loader link function
0,2 y99 C02 F16
1,3 to 5,7,8 0,2 C03 Frequency
1,3 C04 limiter (Low)
1,3
D
Multi-frequency 1 C05
Multi-frequency 2 C06
Multi-frequency 3 C07
Chap. 6
2
Auxiliary frequency reference 1
2
C
Gain
C42 C44
PID control
(Anti reset windup)
J10
Hold PID integral component PID control
PID-HLD (Upper limit of PID J62 Bit 0: PID control
process output) (PID output polarity)
Reset PID integral and
differential components J18 0 1
PID-RST "-1"
MV (Ratio) 0
3 PID processor
PID control
P (Gain) J03 MV (Speed) 1
I (Integral time) J19
J04
D (Differential time) J05
PID control
(Lower limit of PID J62 Bit 1: PID control
PID control process output) (Select compensation factor
P (Gain) 2 J59 for PID output)
I (Integral time) 2 J60 J59 to J61
D (Differential time) 2 J61 within detection width
J58
PID control
(Detection width of dancer position deviation)
4 PID alarm
processor PID alarm PID-ALM *1 Takes priority when the same function has been assigned by E61, E62 and E63:
5
Terminal [12] > Terminal [C1] > Terminal [V2]
J11 PID control (Select alarm output)
*2 For details of the options, refer to the instruction manual for each option.
J12 PID control (Upper level alarm (AH))
Note:
J13 PID control (Lower level alarm (AL)) S codes are communication-related function codes. Refer to the RS-485
Communication User's Manual for details.
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6.7 FM1/FM2 Output Selector
Analog output [FM1] Voltage
(Function) Mode selection adjustment
F31 F29 F30
Hardware switch
SW4 = VO1
0 0 Analog output
Output frequency 1 Voltage output
[FM1]
1
Output frequency 2
2 SW4 = IO1
Output current 1
3 Current output
Output voltage
4
Output torque
5
Load factor
6
Input power
7
PID feedback amount
8
PG feedback value
9
DC link bus voltage
10
Universal AO
13
Motor output
14
Calibration (+)
15
PID command (SV)
16
PID output (MV)
Positional deviation in 17
synchronous running
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Chapter 7
KEYPAD FUNCTIONS
(OPERATING WITH THE KEYPAD)
This chapter describes the names and functions of the keypad and inverter operation using the keypad. The
inverter features three operation modes (Running, Programming and Alarm modes) which enable you to run and
stop the motor, monitor running status, set function code data, display running information required for
maintenance, and display alarm data.
Contents
Chap. 7
RUN key
(forward)
Program key
LED lamp
KEYPAD FUNCTIONS
Shift key RUN key
(reverse)
Monitors and
Item Functions
Keys
Five-digit, 7-segment LED monitor which displays the following according to the
operation modes:
In Running mode: Running status information (e.g., output frequency, current,
and voltage)
In Programming mode: Same as above.
In Alarm mode: Alarm code, which identifies the alarm when the protective
function is activated.
Monitors LCD monitor which displays the following according to the operation modes:
In Running mode: Running status information
In Programming mode: Menus, function codes and their data
In Alarm mode: Alarm code, which identifies the alarm when the protective
function is activated.
In Running mode, these indexes show the unit of the number displayed on the
Indicator
7-segment LED monitor and the running status information on the LCD monitor. For
indexes
details, see the next page.
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Table 7.1 Overview of Keypad Functions (Continued)
Monitors and
Item Functions
Keys
Switches the operation modes of the inverter.
Shifts the cursor to the right for entry of a numerical value.
Pressing this key after removing the cause of an alarm switches the inverter to Running
mode.
This key is used to reset settings or screen transition.
UP and DOWN keys, which are used to select the setting items or change the function
Program- and
code data.
ming keys
Function/Data key, which switches the operation mode as follows:
In Running mode: Pressing this key switches the information to be displayed
concerning the status of the inverter (output frequency (Hz),
output current (A), output voltage (V), etc.).
In Programming mode: Pressing this key displays the function code and establishes
the newly entered data.
In Alarm mode: Pressing this key displays the details of the problem indicated
by the alarm code that has come up on the LED monitor.
Starts running the motor in the forward rotation.
Starts running the motor in the reverse rotation.
Operation
keys Stops the motor.
Holding down this key for more than 1 second toggles between local and remote modes.
LED
Lights while a run command is supplied to the inverter.
lamp
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7.1 LED Monitor, LCD Monitor, and Keys
Chap. 7
Unit of number
m/min Preset and actual line speeds
on LED monitor
kW Input power and motor output
X10 Data exceeding 99,999
KEYPAD FUNCTIONS
min Preset and actual constant feeding rate times
sec Timer
PID PID process value
FWD Running in the forward rotation
Running status REV Running in the reverse rotation
STOP No output frequency
REM Remote mode
LOC Local mode
Run command
COMM Via communications link (RS-485 (standard, optional), fieldbus option)
source
JOG Jogging mode
HAND Via keypad (This item lights also in local mode.)
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7.2 Overview of Operation Modes
The FRENIC-MEGA features the following three operation modes.
Table 7.2 Operation Modes
Mode Description
This mode allows you to specify run/stop commands in regular operation. It is also
Running Mode possible to monitor the running status in real time.
If a light alarm occurs, the l-al* appears on the LED monitor.
Programming This mode allows you to configure function code data and check a variety of
Mode information relating to the inverter status and maintenance.
If an alarm condition arises, the inverter automatically enters the Alarm mode in which
you can view the corresponding alarm code* and its related information on the LED
and LCD monitors.
Alarm Mode
* Alarm code that represents the cause(s) of the alarm(s) that has been triggered by the
protective function. For details, refer to the "Protective Functions" in Chapter 9,
Section 9.1.
Figure 7.1 shows the status transition of the inverter between these three operation modes.
Power ON
Running mode
Programming mode
Run/Stop of motor Configuration of function
code data and monitor of
Monitor of running status maintenance/alarm info
or and various status
Detection of Release of
a light alarm a light alarm
Run/Stop of motor
Alarm mode
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7.3 Running Mode
Chap. 7
Table 7.3 Items Monitored
KEYPAD FUNCTIONS
Speed Monitor Function code E48 specifies what to be displayed. 0
Output frequency 1
(before slip 5*00 Hz Frequency actually being output (Hz) (E48 = 0)
compensation)
Output frequency 2
(after slip 5*00 Hz Frequency actually being output (Hz) (E48 = 1)
compensation)
Frequency actually being specified 0
Reference frequency 5*00 Hz (E48 = 2)
(Hz)
120
Motor speed 1500 r/min Output frequency (Hz) (E48 = 3)
P01
Load shaft speed 30*0 r/min Output frequency (Hz) x E50 (E48 = 4)
Line speed 30*0 m/min Output frequency (Hz) x E50 (E48 = 5)
Output frequency (Hz)
Display speed (%) 5*0 % 100 (E48 = 7)
Maximum frequency (Hz)
7-5
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Table 7.3 Items Monitored (Continued)
The LCD monitor (given below) shows information related to the item shown on the LED monitor. The
monitor items on the LED monitor can be switched by pressing the key.
Monitor page #
Monitor items (See Table 7.3.)
Operation guide
Figure 7.2 LCD Monitor Sample Detailed for the LED Monitor Item
(Note 1) These PID related items appear only under PID control specified by function code J01 (= 1, 2 or 3). When a
PID command or PID output is displayed, the dot at the lowest digit on the LED monitor blinks; when a PID
feedback amount is displayed, it is lit.
(Note 2) The analog input monitor appears only when the analog input monitor is enabled by any of function codes
E61 to E63 (Select terminal function).
(Note 3) Under V/f control, a zero (0) is displayed.
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7.3 Running Mode
Chap. 7
Indicator indexes
KEYPAD FUNCTIONS
Figure 7.3 Display of Light Alarm
7-7
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How to remove the current light alarm
After checking the current light alarm, to switch the LED monitor from the l-al indication back to the
running status display (e.g., output frequency), press the key in Running mode.
If the light alarm has been removed, the "L-ALARM" disappears and the LALM output signal turns OFF.
If not (e.g. DC fan lock), the l-al on the LED monitor disappears so that normal monitoring becomes
available, but the "L-ALARM" remains displayed on the LCD monitor (as shown below) and the LALM
output signal remains ON.
Indicator indexes
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7.3 Running Mode
Chap. 7
keys are disabled to change the current frequency command even in Running mode. Pressing
either of these keys just displays the current reference frequency.
When you start specifying the reference frequency or any other parameter with the /
key, the least significant digit on the display blinks; that is, the cursor lies in the least
KEYPAD FUNCTIONS
significant digit. Holding down the / key changes data in the least significant digit and
generates a carry, while the cursor remains in the least significant digit.
The standard keypad has key. But the optional remote keypad has not, so when you start
specifying the reference frequency or any other parameter with the / key, after the least
significant digit blinks by pressing the / key, holding down the key for more than 1
second moves the cursor from the least significant digit to the most significant digit. Further
holding it down moves the cursor to the next lower digit. This cursor movement allows you to
easily move the cursor to the desired digit and change the data in higher digits.
Setting F01 data to "8" ( / keys on keypad) enables the balanceless-bumpless switching.
When the frequency command source is switched to the keypad from any other source, the
inverter inherits the current frequency that has applied before switching, providing smooth
switching and shockless running.
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To input bipolar analog voltage (0 to 10 VDC) to terminals [12] and [V2], set C35 and C45
data to "0." Setting C35 and C45 data to "1" enables the voltage range from 0 to +10 VDC and
interprets the negative polarity input from 0 to -10 VDC as 0 V.
A reference frequency can be specified not only with the frequency (Hz) but also with other
menu items, depending on the setting of function code E48 (= 3 to 5, or 7).
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7.3 Running Mode
Table 7.4 PID Process Command Manually Set with / Key and Requirements
Setting up the frequency command with and keys under PID process control
When function code F01 is set to "0" ( / keys on keypad) and frequency command 1 is selected as a
manual speed command (when disabling the frequency setting command via communications link,
multi-frequency command, and PID control), switching the LED monitor to the speed monitor in Running
mode enables you to modify the frequency command with the / keys.
In Programming or Alarm mode, the / keys are disabled to modify the frequency command. You
need to switch to Running mode.
Table 7.5 lists the combinations of the commands and the figure illustrates how the manual speed
Chap. 7
command entered via the keypad is translated to the final frequency command .
The setting procedure is the same as that for setting of a usual frequency command.
Table 7.5 Manual Speed (Frequency) Command Specified with / Keys and Requirements
KEYPAD FUNCTIONS
PID Communi-
Cancel
control LED Frequency Multi- Multi- cations
PID Pressing / keys
(Mode monitor command 1 frequency frequency link
control controls:
selection) E43 F01 SS2 SS1 operation
Hz/PID
J01 LE
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Settings under PID dancer control
To enable the PID dancer control, you need to set the J01 data to "3."
Under the PID control, the items that can be specified or checked with and keys are different from
those under the regular frequency control, depending upon the current LED monitor setting. If the LED
monitor is set to the speed monitor (E43 = 0), the item accessible is the primary frequency command; if it
is set to any other data, it is the PID dancer position command.
Setting the PID dancer position command with the and keys
(1) Set the J02 data to "0" ( / keys on keypad).
(2) Set the LED monitor to something other than the speed monitor (E43=0) when the inverter is in
Running mode. When the keypad is in Programming or Alarm mode, you cannot modify the PID
command with the / key. To enable the PID dancer position command to be modified with the
/ key, first switch to Running mode.
(3) Press the / key to display the PID dancer position command. The lowest digit blinks on the
LED monitor.
(4) To change the PID dancer position command, press the / key again. The command you have
specified will be automatically saved into the inverters internal memory as function code J57 data. It
is retained even if you temporarily switch to another PID command source and then go back to the
via-keypad PID command. Furthermore, you can directly configure the command with function code
J57.
Even if multi-frequency is selected as a PID command (SS4 or SS8 = ON), it is possible to set
a PID command using the keypad.
When the J02 data is set to any value other than "0," pressing the / key displays, on the
LED monitor, the PID command currently selected, while you cannot change the setting.
On the LED monitor, the decimal point of the lowest digit is used to discriminate the PID
related data from the reference command. The decimal point blinks or lights when a PID
command or PID feedback amount is displayed, respectively.
Table 7.6 PID Command Manually Set with / Key and Requirements
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7.3 Running Mode
Setting up the primary frequency command with and keys under PID dancer control
When function code F01 is set to "0" ( / keys on keypad) and frequency command 1 is selected as a
primary frequency command (when disabling the frequency setting command via communications link,
multi-frequency command, and PID control), switching the LED monitor to the speed monitor in Running
mode enables you to modify the frequency command with the / keys.
In Programming or Alarm mode, the / keys are disabled to modify the frequency command. You
need to switch to Running mode.
Table 7.7 lists the combinations of the commands and the figure illustrates how the primary frequency
command entered via the keypad is translated to the final frequency command .
The setting procedure is the same as that for setting of a usual frequency command.
Table 7.7 Primary Frequency Command Specified with / Keys and Requirements
PID Communi-
Cancel
control LED Frequency Multi- Multi- cations
PID Pressing / keys
(Mode monitor command 1 frequency frequency link
control controls:
selection) E43 F01 SS2 SS1 operation
Hz/PID
J01 LE
Chap. 7
(PID command modified by
enabled) PID output
0 OFF OFF OFF
ON Keypad primary
KEYPAD FUNCTIONS
(PID command (Frequency)
disabled)
3 0
OFF Final frequency
(PID command modified by
enabled) PID output
Other than the above
ON Current primary
(PID command (Frequency)
disabled)
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7.3.4 Running or stopping the motor
By factory default, pressing the key starts running the motor in the forward direction and pressing the
key decelerates the motor to a stop. The key is disabled. Running or stopping the motor with the
keypad is enabled only in Running and Programming modes.
To run the motor in reverse direction or run the motor in reversible mode, change the setting of function
code F02.
For details of function code F02, refer to Chapter 5 "FUNCTION CODES."
Operation guide
The running status and the rotational direction are displayed as shown in Table 7.8.
Table 7.8 Running Status and Rotational Direction
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7.3 Running Mode
(2) When function code E45 (LCD monitor item selection) is set at "1"
The LCD monitor displays the output frequency, output current, and calculated torque in a bar chart.
(The upper indicators show the unit of values displayed on the LED monitor as detailed in Section
7.3.2. The lower ones show the running status and run command source.)
Output frequency
Bar chart
Output current
Calculated torque
Chap. 7
KEYPAD FUNCTIONS
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7.3.5 Jogging (inching) the motor
To start jogging operation, perform the following procedure.
(1) Making the inverter ready for jogging
1) Switch the inverter to Running mode (see Section 7.2).
2) Press the " + keys" simultaneously (when the run command source is "Keypad" (F02 = 0, ,
or 3). The lower indicator above the "JOG" index comes ON on the LCD monitor.
Function code C20 specifies the jogging frequency. H54 and H55 specify the acceleration and
deceleration times for jogging, respectively. These three function codes are exclusive to
jogging operation. Specify each function code data, if needed.
Using the input terminal command JOG ("Ready for jogging") switches between the normal
operation state and ready-to-jog state.
Switching between the normal operation state and ready-to-jog state is possible only when the
inverter is stopped.
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7.3 Running Mode
Chap. 7
and stop it. Running the motor in the reverse direction is not possible.
3 Keypad (Reverse direction) Enables the and keys to run the motor in the reverse direction
and stop it. Running the motor in the forward direction is not
possible.
KEYPAD FUNCTIONS
Holding down the key for at least one second switches between the remote and local modes.
The mode can be switched also by an external digital input signal. To enable the switching, you need to
assign LOC to one of the digital input terminals, which means that the commands from the keypad are
given precedence (one of function codes E01 to E07, E98, or E99 must be set to "35").
You can confirm the current mode on the indicators (REM: Remote mode; LOC: Local mode).
When the mode is switched from remote to local, the frequency settings in the remote mode are
automatically inherited. Further, if the inverter is in Running mode at the time of the switching from
remote to local, the run command is automatically turned ON so that all the necessary data settings will be
carried over. If, however, there is a discrepancy between the settings on the keypad and those in the
inverter itself (e.g., switching from reverse rotation in the remote mode to forward rotation in the local
mode using the keypad that is for forward rotation only), the inverter automatically stops.
The paths of transition between remote and local modes depend on the current mode and the value
(ON/OFF) of LOC, the signal giving precedence to the commands from the keypad, as shown in the state
transition diagram shown in Figure 7.7.
For further details on how to set run commands and frequency commands in remote and local modes,
refer to the drive command related section in the Chapter 6, "BLOCK DIAGRAMS FOR
CONTROL LOGIC."
Function Factory
Name Data
code default
f 01 Frequency command 1 1: Analog voltage input to terminal [12] 0
f 02 Operation method 1: External digital input signal 0
If terminal [FWD] and [REV] are ON, the F02 data cannot be changed. First turn those terminals
OFF and then change the F02 data.
(2) Wire the external frequency command potentiometer to terminals across [13], [12], and [11].
(3) Connect the run forward switch between terminals [FWD] and [CM] and the run reverse switch
between [REV] and [CM].
(4) To start running the inverter, rotate the potentiometer to give a voltage to terminal [12] and then turn
the run forward or reverse switch ON (short-circuit).
For precautions in wiring, refer to the FRENIC-MEGA Instruction Manual, Chapter 2, Section 2.3.
7-18
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7.4 Programming Mode
Refer to
Menu # Menu Used to:
Section:
0 Quick Setup Display only basic function codes previously selected. 7.4.1
Display and change the data of the function code selected.
1 Data Setting 7.4.2
(Note)
Display the function code selected and its data on the same
screen. Also this menu is used to change the function code
2 Data Checking 7.4.3
data or check whether the data has been changed from the
factory default.
Display the running information required for maintenance or
Chap. 7
3 Drive Monitoring 7.4.4
test running.
4 I/O Checking Display external interface information. 7.4.5
Display maintenance information including cumulative run
5 Maintenance Information 7.4.6
KEYPAD FUNCTIONS
time.
Display the recent four alarm codes. Also this menu is used to
6 Alarm Information view the information on the running status at the time the 7.4.7
alarm occurred.
7 Alarm Cause Display the cause of the alarm. 7.4.8
8 Data Copying Read or write function code data, as well as verifying it. 7.4.9
Measure the maximum output current, average output
9 Load Factor Measurement 7.4.10
current, and average braking power.
10 User Setting Add or delete function codes covered by Quick Setup. 7.4.11
Communication Confirm the data of function codes exclusively designed for
11 7.4.12
Debugging communication (S, M, W, X, and Z codes).
(Note) The o codes are displayed only when the corresponding option is mounted on the inverter. For details,
refer to the instruction manual of the corresponding option.
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Figure 7.8 shows the transitions between menus in Programming mode.
If no key is pressed for approx. 5 minutes, the inverter automatically goes back to Running mode and turns
the backlight OFF.
The menu transition in Menu #0 is just like that in Menu #1 "Data Setting" given in the next section.
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7.4 Programming Mode
Chap. 7
Functions for setting up characteristics parameters (such as
b codes Motor 3 parameters
capacity) of the 3rd motor
Functions for setting up characteristics parameters (such as
KEYPAD FUNCTIONS
r codes Motor 4 parameters
capacity) of the 4th motor
J codes Application functions 1 Functions for applications such as PID control
d codes Application functions 2 Functions for applications such as speed control
U codes Application functions 3 Functions for applications such as customizable logic
y codes Link functions Functions for controlling communication
o codes Option functions Functions for options (Note)
(Note) The o codes are displayed only when the corresponding option is mounted on the inverter. For details,
refer to the instruction manual of the corresponding option.
Changing, validating, and saving function code data when the invert is running
Some function codes can be modified when the inverter is running. The modification may or may not take
effect immediately. For details, refer to the "Change when running" column in Chapter 5, Section 5.2
"Function Code Tables."
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Basic configuration of screens
Figure 7.9 shows the LCD screen transition for Menu #1 "Data Setting."
A hierarchy exists among those screens that are shifted in the order of "menu screen," "list of function
codes," and "function code data modification screens."
On the modification screen of the target function code, you can modify or check its data.
The function code currently selected blinks, indicating that the cursor has moved to
this position (F03 blinks in this example).
The "function code data modification screen" shows the function code, its name, its data (before and after
change), allowable entry range, and operation guides.
<Before change>
Function code #, name
: Function code that has been changed from factory default
Data
Allowable entry range
Operation guide
<Changing data>
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7.4 Programming Mode
Chap. 7
data, returns to a list of function codes, and returns the cursor to the previous function code (F03 in
this example).
(6) Press the key to go back to the menu screen.
KEYPAD FUNCTIONS
Function
code Changed Function code data
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7.4 Programming Mode
Page # in
operation Item Symbol Description
guide
Output frequency Fot1 Output frequency (before slip compensation)
Output frequency Fot2 Output frequency (after slip compensation)
1
Output current Iout Output current
Output voltage Vout Output voltage
Calculated torque TRQ Calculated output torque generated by motor
Reference frequency Fref Frequency specified by a frequency command
FWD Forward
Running direction REV Reverse
(Blank) Stopped
Current limit IL Current limiting
Chap. 7
Undervoltage LU Undervoltage detected
Voltage limit VL Voltage limiting
2 Torque limit TL Torque limiting
KEYPAD FUNCTIONS
Speed limit SL Speed limiting
Motor selected M1-M4 Motor 1 to 4
VF V/f control without slip compensation
DTV Dynamic torque vector control
VF-SC V/f control with slip compensation
Drive control
VF-PG Dynamic torque vector control with speed sensor
VC-SL Vector control without speed sensor
VC-PG Vector control with speed sensor
120
Motor speed SYN (Output frequency Hz)
P01
Load shaft speed LOD Output frequency (Hz) Function code E50
3
Line speed LIN Output frequency (Hz) Function code E50
Constant peripheral speed Actual peripheral speed under constant peripheral speed
LSC
control monitor control
PID command value SV The PID command value and PID feedback amount are
displayed after conversion to the virtual physical values (e.g.,
temperature or pressure) of the object to be controlled using
function code E40 and E41 data (PID display coefficients A and
PID feedback amount PV B).
4
Display value = (PID command value or feedback amount)
(Coefficient A - B) + B
PID output value, displayed in % (assuming the maximum
PID output value MV
frequency (F03) as 100%).
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Table 7.11 Drive Monitoring Items (Continued)
Page # in
operation Item Symbol Description
guide
Torque limit value A TLA Driving torque limit value A (based on motor rated torque)
5 Torque limit value B TLB Driving torque limit value B (based on motor rated torque)
Reference torque bias TRQB Reserved.
Current position pulse P Current position pulse for positioning control
Stop position target pulse E Stop position target pulse for positioning control
6
Position deviation pulse dP Position deviation pulse for positioning control
Positioning control status MODE Positioning control status
Motor temperature NTC Temperature detected by the NTC thermistor built in the motor
When this setting is 100%, the LED monitor shows 1.00 time of
Ratio setting Rati
the value to be displayed.
7 Magnetic flux command
FLUX Flux command value in %.
value
Deviation in SY
SY-d Deviation in SY synchronous operation
synchronous operation
Current position pulse,
P4 Current position pulse for positioning control
4-multiplied
Stop position target pulse,
E4 Stop position target pulse for positioning control
8 4-multiplied
Position deviation pulse,
dP4 Position deviation pulse for positioning control
4-multiplied
Positioning control status MODE Reserved.
Figure 7.13 shows an example of the LCD screen transition starting from Menu #3 "Drive Monitoring."
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7.4 Programming Mode
Chap. 7
KEYPAD FUNCTIONS
Page # in
operation Item Symbol Description
guide
Input signals on the ON/OFF state of input signals on the control circuit terminal
FWD, REV,
1 control circuit block.
X1 - X7, EN
terminals (Highlighted when short-circuited; normal when open)
FWD, REV, Input information for function code S06 (communication)
Input signals via
2 X1 - X7, XF, (Highlighted when 1; normal when 0)
communications link
XR, RST
Y1 - Y4, Y5, Output signal information
3 Output signals
30ABC
Input signals on the control circuit terminal block (in
Di
I/O signals hexadecimal)
4
(hexadecimal) Do Output signals (in hexadecimal)
LNK Input signal entered via communications link (in hexadecimal)
12 Input voltage on terminal [12]
5 Analog input signals C1 Input current on terminal [C1]
V2 Input voltage on terminal [V2]
FM1 Output voltage on terminal [FM1] *
FM1 Output current on terminal [FM1]
6 Analog output signals
FM2 Output voltage on terminal [FM2]
FM2 Output current on terminal [FM2]
Input signals on the Input signals on the option card in hexadecimal
digital input interface Di-o
card (option)
7 Output signals on the Output signals on the option card in hexadecimal
digital output interface Do-o
card (option)
Pulse train input X7 Pulse count signals of pulse train input on terminal [X7]
Pulse rate (kp/s) of the A/B phase signal fed back from the
P1
reference PG
Pulse rate (p/s) of the Z phase signal fed back from the
Z1
8 PG pulse rate reference PG
Pulse rate (kp/s) of the A/B phase signal fed back from the
P2
slave PG
Z2 Pulse rate (p/s) of the Z phase signal fed back from the slave PG
32 Input voltage on terminal [32] (option)
I/O signals of analog C2 Input current on terminal [C2] (option)
9 input/output interface
card (option) A0 Output voltage on terminal [A0] (option)
CS Output current on terminal [CS] (option)
* Some screens differ depending upon the specifications even on the same inverter models.
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7.4 Programming Mode
Figure 7.14 shows an example of the LCD screen transition starting from Menu #4 "I/O Checking."
Chap. 7
KEYPAD FUNCTIONS
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Common operation items
To access the target data, switch to the desired page using the and keys.
: This page continues to the next page.
: This page is continued from the previous page and continues to the next page.
: This page is continued from the previous page.
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7.4 Programming Mode
Digital output terminals [Y1] through [Y4] are assigned to bits 0 through 3. Each is given a value of "1"
when it is short-circuited to [CMY], or a value of "0" when its circuit to [CMY] is open. The status of relay
output terminal [Y5A/C] is assigned to bit 4, which assumes a value of "1" when the contact between
[Y5A] and [Y5C] is closed. The status of relay output terminal [30A/B/C] is assigned to bit 8, which
assumes a value of "1" when the contact between [30A] and [30C] is closed or "0" when the contact
between [30B] and [30C] is closed. For example, when terminal [Y1] is ON, terminals [Y2] through [Y4]]
are OFF, the contact between [Y5A] and [Y5C] is opened, and the link between 30A and 30C is closed, the
status is expressed as "0101H."
As in the control I/O signal terminal status display, the ON/OFF status of each input/output terminal signal
of a digital input and output interface cards (option) is expressed in hexadecimal notation.
Digital input terminals [I1] through [I16] on a digital input interface card (option) are assigned to 16 binary
bits (bit 0 through bit 15). Each bit assumes a value of "1" when the corresponding signal is ON and a
value of "0" when it is OFF. Digital output terminals [O1] through [O8] on a digital output interface card
(option) are assigned to eight binary bits (bit 0 through bit 7).
Chap. 7
[30A/ [Y5A
Output signal - - - - - - - - - - [Y4] [Y3] [Y2] [Y1]
B/C] /C]
DI [I16] [I15] [I14] [I13] [I12] [I11] [I10] [I9] [I8] [I7] [I6] [I5] [I4] [I3] [I2] [I1]
Option
KEYPAD FUNCTIONS
DO - - - - - - - - [O8] [O7] [O6] [O5] [O4] [O3] [O2] [O1]
Binary 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1
Example
(input)
Hex. 0005H
-: Not assigned
* (XF), (XR), (RST) are for communications.
Refer to "Note 1 Input status on terminals via communications link" given on the previous page.
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7.4.6 Reading maintenance information
-- Menu #5 "Maintenance Information" --
Menu #5 "Maintenance Information" in Programming mode shows information necessary for performing
maintenance on the inverter.
Page # in
operation Item Symbol Description
guide
Shows the content of the cumulative power-ON time counter of
the inverter.
Cumulative run time TIME
When the count exceeds 65,535 hours, the counter will be reset
to "0" and start over again.
1 DC link bus voltage EDC Shows the DC link bus voltage of the inverter main circuit.
Max. temperature inside Shows the maximum temperature inside the inverter for every
TMPI
the inverter hour.
Max. temperature of heat Shows the maximum temperature of the heat sink for every
TMPF
sink hour.
Max. effective current Imax Shows the maximum current in RMS for every hour.
Shows the current capacitance of the DC link bus capacitor
in %, based on the capacitance when shipping as 100%.
Capacitance of the DC
CAP Refer to FRENIC-MEGA Instruction Manual
link bus capacitor
(INR-SI47-1457-E), Chapter 7 "MAINTENANCE AND
INSPECTION" for details.
2 Shows the cumulative run time of the motor.
Cumulative motor run
MTIM When the count exceeds 99,990 hours, the counter will be reset
time
to "0" and start over again.
Remaining time before Shows the time remaining before the next maintenance, which
the next maintenance for is estimated by subtracting the cumulative run time of motor 1
motor 1 REMT1 from the maintenance interval specified by H78.
Note 1)
Shows the content of the cumulative time counter of the voltage
application to the electrolytic capacitors on the printed circuit
boards, which is calculated by multiplying the cumulative time
count by the coefficient based on the surrounding temperature
Cumulative run time of condition.
electrolytic capacitors on TCAP The value in parentheses ( ) denotes the service life of the
the printed circuit boards capacitors, which should be used as a guide for replacement
timing.
Refer to FRENIC-MEGA Instruction Manual
(INR-SI47-1457-E), Chapter 7 "MAINTENANCE AND
3 INSPECTION" for details.
Shows the content of the cumulative run time counter of the
cooling fan. This counter does not work when the cooling fan
ON/OFF control (function code H06) is enabled and the fan
stops.
Cumulative run time of
TFAN The value in parentheses ( ) denotes the service life of the fan,
the cooling fan
which should be used as a guide for replacement timing.
Refer to FRENIC-MEGA Instruction Manual
(INR-SI47-1457-E), Chapter 7 "MAINTENANCE AND
INSPECTION" for details.
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7.4 Programming Mode
Page # in
operation Item Symbol Description
guide
Shows the content of the motor 1 startup counter (i.e., the
Number of startups number of run commands issued).
NST
Note 1) When the count exceeds 65,530 hours, the counter will be reset
to "0" and start over again.
Shows the input watt-hours of the inverter.
Input watt-hour
Wh When the count exceeds 999,900 kWh, the counter will be reset
Note 2)
to "0."
4 Shows the value expressed by "input watt-hour data (kWh) x
Input watt-hour data function code E51."
PD
Note 2) (The display range is from 0.001 to 9,999. Values exceeding
9,999 are expressed as 9,999.)
Remaining startup times Shows the startup times remaining before the next
before the next maintenance, which is estimated by subtracting the number of
maintenance for motor 1 REMN1 startups from the preset startup count for maintenance specified
Note 1) by H79.
Chap. 7
Number of RS-485 Shows the total number of errors that have occurred in RS-485
communications errors communication (COM port 1) after the power was turned ON.
(COM port 1)
Note 3)
NRR1
KEYPAD FUNCTIONS
Error code of RS-485 Shows the content of the latest error that has occurred in
communications error RS-485 communication (COM port 1) as an error code.
(COM port 1)
Note 3), Note 4)
Number of RS-485 Shows the total number of errors that have occurred in RS-485
5 communications errors communication (COM port 2) after the power was turned ON.
(COM port 2)
Note 3)
NRR2
Error code of RS-485 Shows the content of the latest error that has occurred in
communications error RS-485 communication (COM port 2) as an error code.
(COM port 2)
Note 3), Note 4)
Count of option errors Reserved.
NRO
Option error code Reserved.
ROM version of the Shows the ROM version of the inverter as a 4-digit code.
MAIN
inverter
6
ROM version of the Shows the ROM version of the keypad as a 4-digit code.
KP
keypad
Shows the ROM version of the option connected to the A-port
ROM version of option 1 OP1
as a 4-digit code.
Shows the ROM version of the option connected to the B-port
7 ROM version of option 2 OP2
as a 4-digit code.
Shows the ROM version of the option connected to the C-port
ROM version of option 3 OP3
as a 4-digit code.
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Table 7.14 Maintenance Information Items (Continued)
Page # in
operation Item Symbol Description
guide
Temperature inside the Shows the current temperature inside the inverter.
TMPIM
inverter (real-time value)
Temperature of heat sink Shows the current temperature of the heat sink inside the
TMPFM
(real-time value) inverter.
Shows the cumulative time during which a voltage is applied to
the DC link bus capacitor.
Lifetime of DC link bus When the main power is shut down, the inverter automatically
8 CAPEH
capacitor (elapsed hours) measures the discharging time of the DC link bus capacitor and
corrects the elapsed time.
The display method is the same as that for TCAP above.
Shows the remaining lifetime of the DC link bus capacitor,
Lifetime of DC link bus which is estimated by subtracting the elapsed time from the
capacitor (remaining CAPRH lifetime (10 years).
hours)
The display method is the same as that for TCAP above.
Shows the content of the cumulative power-ON time counter of
Cumulative run time of the 1st motor.
MTIM1
motor 1 When the count exceeds 99,990, the counter will be reset to "0"
and start over again.
Shows the content of the cumulative power-ON time counter of
Cumulative run time of
MTIM2 the 2nd motor.
motor 2
9 The display method is the same as that for MTIM1 above.
Shows the content of the cumulative power-ON time counter of
Cumulative run time of
MTIM3 the 3rd motor.
motor 3
The display method is the same as that for MTIM1 above.
Shows the content of the cumulative power-ON time counter of
Cumulative run time of
MTIM4 the 4th motor.
motor 4
The display method is the same as that for MTIM1 above.
Shows the content of the 1st motor startup counter (i.e., the
number of run commands issued).
Number of startups NST1 Counter range: 0 to 65,530 times
When the count exceeds 65,530, the counter will be reset to "0"
and start over again.
Shows the content of the 2nd motor startup counter (i.e., the
Number of startups 2 NST2 number of run commands issued).
10
The display method is the same as for NST1 above.
Shows the content of the 3rd motor startup counter (i.e., the
Number of startups 3 NST3 number of run commands issued).
The display method is the same as for NST1 above.
Shows the content of the 4th motor startup counter (i.e., the
Number of startups 4 NST4 number of run commands issued).
The display method is the same as for NST1 above.
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7.4 Programming Mode
Page # in
operation Item Symbol Description
guide
Shows the factor of the latest light alarm as an alarm code.
Light alarm (Latest) LALM1 For details, refer to Chapter 9, Section 9.1 "Protective
Functions."
Shows the factor of the last light alarm as an alarm code.
Light alarm (Last) LALM2 For details, refer to Chapter 9, Section 9.1 "Protective
Functions."
11
Shows the factor of the 2nd last light alarm as an alarm code.
Light alarm (2nd last) LALM3 For details, refer to Chapter 9, Section 9.1 "Protective
Functions."
Shows the factor of the 3rd last light alarm as an alarm code.
Light alarm (3rd last) LALM4 For details, refer to Chapter 9, Section 9.1 "Protective
Functions."
Shows the total number of errors that have occurred in the
Number of option errors 1
option connected to the A-port.
NROA
Shows the factor of the error that has occurred in the option
Chap. 7
Option error factor 1
connected to the A-port.
Shows the total number of errors that have occurred in the
Number of option errors 2
option connected to the B-port.
12 NROB
KEYPAD FUNCTIONS
Shows the factor of the error that has occurred in the option
Option error factor 2
connected to the B-port.
Shows the total number of errors that have occurred in the
Number of option errors 3
option connected to the C-port.
NROC
Shows the factor of the error that has occurred in the option
Option error factor 3
connected to the C-port.
Note 1) Available for the 1st motor only even if the inverter has the motor switching function.
Note 2) To reset the input watt-hour and input watt-hour data to 0, set function code E51 to "0.000."
Note 3) "COM port 1" refers to the RJ-45 connector on the inverter; "COM port 2" is on the terminal block.
Note 4) For details of error codes, refer to the RS-485 Communication Users Manual.
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Basic key operation
(1) Turn the inverter ON. It automatically enters Running mode. In that mode, press the key to
switch to Programming mode and display the menu screen.
(2) Move the pointer to "5. MAINTENANC" with the and keys.
(3) Press the key to establish the selected menu and proceed to a list of maintenance items (consisting
of several pages).
(4) Use the and keys to select the page on which the desired item is shown, then check the
maintenance data of that item.
(5) Press the key to go back to the menu screen.
Figure 7.15 shows an example of the LCD screen transition starting from Menu #5 "Maintenance
Information."
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7.4 Programming Mode
Chap. 7
KEYPAD FUNCTIONS
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7.4.7 Reading alarm information -- Menu #6 "Alarm Information" --
Menu #6 "Alarm Information" in Programming mode shows the causes of the past four alarms that
triggered protective functions, as an alarm code. It is also possible to display the related alarm information
on the current inverter conditions detected when the alarm occurred.
Page # in
operation Item Symbol Description
guide
Alarm history (latest) 0/1 Alarm code and the number of consecutive occurrences
Alarm history (last) -1 Alarm code and the number of consecutive occurrences
Alarm history (2nd last) -2 Alarm code and the number of consecutive occurrences
Alarm history (3rd last) -3 Alarm code and the number of consecutive occurrences
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7.4 Programming Mode
On the "detailed alarm info screens," you can view the information on the inverter running status at the
time an alarm occurred. Table 7.15 lists the alarm information displayed on the LCD monitor.
Page # in
operation Item Symbol Description
guide
Output frequency Fot1 Output frequency (before slip compensation)
Output current Iout Output current
1
Output voltage Vout Output voltage
Calculated torque TRQ Calculated motor output torque
Reference frequency Fref Frequency specified by frequency command
FWD Forward
Rotational direction REV Reverse
(Blank) Stopped
Current limit IL Current limiting
Undervoltage LU Undervoltage detected
Voltage limit VL Voltage limiting
Torque limit TL Torque limiting
Chap. 7
Shows the content of the cumulative power-ON time counter of
the inverter.
2 Cumulative run time TIME
When the count exceeds 65,535 hours, the counter will be reset
KEYPAD FUNCTIONS
to "0" and start over again.
Speed limit SL Speed limiting
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Table 7.15 Alarm Information Items (Continued)
Page # in
operation Item Symbol Description
guide
Simultaneously occurring alarm codes (1)
Multiple alarm 1 3
("----" is displayed if no alarm has occurred.)
Simultaneously occurring alarm codes (2)
7 Multiple alarm 2 2
("----" is displayed if no alarm has occurred.)
Error sub-code SUB Secondary error code for alarms.
Detected speed SPEED Detected speed value
The information of the first alarm is saved as "Alarm history (last)" (Symbol: -1), and that of the
latest alarm is retained as "Alarm history (latest)" (Symbol: 0/1).
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7.4 Programming Mode
Figure 7.17 shows an example of the LCD screen transition starting from Menu #6 "Alarm Information."
Chap. 7
KEYPAD FUNCTIONS
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Common operation items
To access the target data, switch to the desired page using the and keys.
: This page continues to the next page.
: This page is continued from the previous page and continues to the next page.
: This page is continued from the previous page.
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7.4 Programming Mode
Chap. 7
KEYPAD FUNCTIONS
Figure 7.18 Configuration of Screens for "Alarm Cause"
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Figure 7.19 shows an example of the LCD screen transition starting from Menu #7 "Alarm Cause."
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7.4 Programming Mode
Chap. 7
KEYPAD FUNCTIONS
(a) Copy (b) Backup (c) Data management
Functions Description
Read Reads out function code data from the inverter memory and stores it into the keypad memory.
Write Writes the data held in the selected area of the keypad memory into the target inverter memory.
Verify Verifies the data held in the keypad memory against that in the inverter memory.
Check Displays the inverter type and its function code data held in each of the three areas of the
keypad memory.
Protect Protects the function code data held in the keypad memory from being overwritten with the
data held in the inverter memory.
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Basic configuration of screens
Figure 7.20 shows the LCD screen transition for Menu #8 "Data Copying."
A hierarchy exists among those screens that are shifted in the order of "menu screen," "list of copy
functions," and "memory area selection screen."
On the "memory area selection screen," you can select the target area (1, 2, or 3) of the keypad memory
and proceed to the subsequent screens.
(1) Read
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7.4 Programming Mode
Chap. 7
Figure 7.22 Error Screens for "Reading"
KEYPAD FUNCTIONS
If an ERROR screen or an ERROR Ver. screen appears, press the key to reset the error
condition. The screen returns to a list of copy functions.
(2) Write
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Figure 7.23 Screen Transition for "Writing"
If an ERROR screen or an ERROR Ver. screen appears, press the key to reset the error
condition. The screen returns to a list of copy functions.
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7.4 Programming Mode
(3) Verify
Chap. 7
KEYPAD FUNCTIONS
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Figure 7.26 Error Screen for "Verify"
If an ERROR screen or an ERROR Ver. screen appears, press the key to reset the error
condition. The screen returns to a list of copy functions.
(4) Check
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7.4 Programming Mode
If an ERROR screen appears, press the key to reset the error condition. The screen returns to
a list of copy functions.
(5) Protect
Function code data can be protected from unexpected modifications. Enable the data protection on the
"Reading" screen.
Chap. 7
KEYPAD FUNCTIONS
(Note) To disable the data protection, press the key for at least five seconds in the same procedure shown
above. The screen returns to the normal state (not highlighted), indicating that the selected data is not
protected.
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Figure 7.30 Warning Against Selecting Protected Data
* Once the inverter enters the start-to-stop measurement mode when it is running, measurement continues until
the stop of the inverter. Once it enters the mode when it is stopped, measurement starts at the next start of the
inverter and continues until the stop of the inverter.
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7.4 Programming Mode
Figure 7.31 shows an example of the LCD screen transition starting from Menu #9 "Load Factor
Measurement."
Chap. 7
KEYPAD FUNCTIONS
Figure 7.31 Screen Transition for "Load Factor Measurement" (Limited duration measurement mode)
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( 2 ) Start-to-stop measurement mode
Basic key operation
(1) Turn the inverter ON. It automatically enters Running mode. In that mode, press the key to
switch to Programming mode and display the menu screen.
(2) Move the pointer to "9. LOAD FCTR" with the and keys.
(3) Press the key to establish the selected menu and proceed to the measurement mode selection
screen.
(4) Select START STOP (Start-to-stop measurement mode) with the and keys.
(5) Press the key to establish the selected measurement mode.
(6) On the confirmation screen, press the key to switch to standby for measurement.
(7) Wait for a run command to enter. For details, refer to the screen transition in Figure 7.32.
Upon receipt of a run command, measurement starts.
(8) Press the key to go back to the mode selection screen.
(9) Press the key again to go back to the menu screen.
Figure 7.32 shows an example of the LCD screen transition starting from Menu #9 "Load Factor
Measurement."
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7.4 Programming Mode
Figure 7.32 Screen Transition for "Load Factor Measurement" (Start-to-stop measurement mode)
Chap. 7
Going back to Running mode
When measurement of the load factor is in progress, pressing the key switches the inverter to
Running mode, and pressing. the key, to the mode selection screen. This switching does not
KEYPAD FUNCTIONS
interrupt measurement.
Selecting the "9: LOAD FCTR" menu on the menu screen again allows you to confirm whether
or not measurement is in progress.
After measurement has completed, pressing the key on the mode selection screen displays
the measurement results.
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7.4.11 Changing function codes covered by Quick Setup
-- Menu #10 "User Setting" --
Menu #10 "User Setting" in Programming mode is used to add or delete function code to/from the set of
function codes registered for Quick Setup.
Basic key operation
(1) Turn the inverter ON. It automatically enters Running mode. In that mode, press the key to
switch to Programming mode and display the menu screen.
(2) Move the pointer to "10. USER SET" with the and keys.
(3) Press the key to establish the selected menu and proceed to a list of function codes.
(4) Select a function code to be added, using the and keys.
Function codes whose names are not highlighted are not registered for Quick Setup. For addition,
select a function code whose name is not highlighted.
(5) Press the key to add the selected function code.
(6) Select a function code to be deleted, using the and keys.
Function codes whose names are highlighted are registered for Quick Setup. For deletion, select a
function code whose name is highlighted.
(7) Press the key to delete the selected function code.
(8) Press the key to go back to the menu screen.
Figure 7.33 shows the LCD screen transition starting from Menu #10 "User Setting.".
Figure 7.33 Screen Transition for Changing Function Codes Covered by Quick Setup
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7.4 Programming Mode
Chap. 7
Figure 7.34 shows the LCD screen transition starting from Menu #11 "Communication Debugging."
KEYPAD FUNCTIONS
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7.5 Alarm Mode
If an abnormal condition arises so that the protective function is invoked and issues an alarm, then the
inverter automatically switches to Alarm mode, displaying the alarm code on the LED monitor and the
alarm information on the LCD monitor as shown below.
If more than one alarm (multiple alarms) occurs, the display appears as shown below, allowing you to
check the multiple alarms.
Multiple alarms
If multiple alarms occur, the latest cause appears as "1 = alarm code," not as "0 = alarm code."
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7.5 Alarm Mode
Chap. 7
KEYPAD FUNCTIONS
Figure 7.37 Switching of Display of Overlapping Alarm History
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Display of running status information at the time of alarm (Note 1 in Figure 7.38)
By pressing the key while an alarm code is displayed, you can view the output frequency, output
current, and other data concerning the running status. The data you can view is the same as with "6. ALM
INF." Use the and keys for scrolling pages within the menu.
Also, while a past alarm code is displayed, you can view the inverter running status at the occurrence of the
displayed alarm.
Pressing the key or key with the running status information being displayed will switch back to the
display of the alarm code.
(Note 3)
(Note 2)
(Note 1)
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Chapter 8
Contents
Chap. 8
Using the RS-485 communications ports shown above enables the extended functions listed below.
For details of RS-485 communication, refer to the RS-485 Communication User's Manual.
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8.1.1 RS-485 common specifications
Items Specifications
Protocol FGI-BUS Modbus RTU Loader commands
(supported only on the
standard version)
Compliance Fuji general-purpose Modicon Modbus Dedicated protocol
inverter protocol RTU-compliant (Not disclosed)
(only in RTU mode)
No. of supporting Host device: 1
stations Inverters: Up to 31
Electrical EIA RS-485
specifications
Connection to RS-485 RJ-45 connector or terminal block
Synchronization Asynchronous start-stop system
Transmission mode Half-duplex
Transmission speed 2400, 4800, 9600 19200 or 38400 bps
Max. transmission 1640 ft (500 m)
cable length
No. of logical station 1 to 31 1 to 247 1 to 255
addresses available
Message frame format FGI-BUS Modbus RTU FRENIC Loader
Frame SOH (Start Of Header) Detection of no-data Start code 96H
synchronization character detection transmission time for detection
3-byte period
Frame length Normal transmission: Variable length Variable length
16 bytes (fixed)
High-speed transmission:
8 or 12 bytes
Max. transfer data Write: 1 word Write: 50 words Write: 41 words
Read: 1 word Read: 50 words Read: 41 words
Messaging system Polling/Selecting/Broadcast Command message
Transmission ASCII Binary Binary
character format
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8.1 Overview on RS-485 Communication
* For details about SW3, refer to Chapter 2, Section 2.4.2 "Setting up the slide switches."
Chap. 8
Pins 1, 2, 7, and 8 on the RJ-45 connector are exclusively assigned to power supply and
SD Shield terminal
DX RS-485 data (-) Built-in terminating resistor: 112
DX RS-485 data (+) Open/close by SW2*
* For details about SW2, refer to Chapter 2, Section 2.4.2 "Setting up the slide switches."
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8.1.3 Connection method
Up to 31 inverters can be connected to one host equipment.
The protocol is commonly used in the FRENIC series of general-purpose inverters, so programs for
similar host equipment can run/stop the inverter.
(The parameters specifications may differ depending on the equipment.)
Fixed-length transmission frames facilitate developing communication control programs for hosts.
For details of RS-485 communication, refer to the RS-485 Communication User's Manual.
Multi-drop connection using the RS-485 communications port 1 (for connecting the keypad)
For connecting inverters in multi-drop connection, use the branch adapters for multi-drop connection as
shown below.
Pins 1, 2, 7, and 8 on the RJ-45 connector are exclusively assigned to power supply and
grounding for keypads. When connecting other devices to the RJ-45 connector, take care not
to use those pins. Failure to do so may cause a short-circuit hazard. Use the pins 4 and 5 only.
(For details, refer to Section 8.1.2 "Terminal specifications for RS-485 communications.")
When selecting additional devices to prevent the damage or malfunction of the control PCB
caused by external noises or eliminate the influence of common mode noises, be sure to see
section 8.1.4 "Communications support devices."
The maximum wiring length must be 1640 ft (500 m).
Use cables and converters meeting the specifications for proper connection. (Refer to
[2] "Requirements for the cable (COM port 1: for RJ-45 connector)" in Section 8.1.4
"Communications support devices."
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8.1 Overview on RS-485 Communication
Multi-drop connection using the RS-485 communications port 2 (on the terminal block)
Terminating resistor
(112 ) Shield
USB RS-485 converter
FRENIC-MEGA series
or
Inverter 1
RS-232C RS-485 converter
Off-the-shelf one DX+ Station No. 01
DX- (2-wire)
(2-wire)
SD
Chap. 8
Up to 31
inverters
Use cables and converters meeting the specifications for proper connection. (Refer to
[3] "Requirements for the cable (COM port 2: for RS-485 connector)" in Section 8.1.4
"Communications support devices."
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8.1.4 Communications support devices
This section describes the devices required for connecting the inverter to a PC having no RS-485 interface
or for connecting two or more inverters in multi-drop network.
Recommended converters
System Sacom Sales Corporation (Japan) : KS-485PTI (RS-232C RS-485 converter)
: USB-485I RJ45-T4P (USB RS-485 converter)
Driver
Transmission/ Driver enable
enable
receiving
RS-232C switching
Receiver output
Receiver output
Receiver enable
Receiver enable
Receiver Receiver
RS-485
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8.1 Overview on RS-485 Communication
Chap. 8
Recommended branch adapter
SK Koki (Japan): MS8-BA-JJJ
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8.1.5 Noise suppression
Depending on the operating environment, instruments may malfunction due to the noise generated by the
inverter. Possible measures to prevent such malfunction are: separating the wiring, use of shielded cable,
isolating the power supply, and adding an inductance component. Shown below is an example of adding
an inductance component.
Refer to the RS-485 Communication User's Manual, Chapter 2, Section 2.2.4 "Noise suppression"
for details.
Ferrite core
RS-485 communications cable
RS-485 Inverter
converter
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8.2 Overview of FRENIC Loader
8.2.1 Specifications
Specifications
Item Remarks
(White on black indicates factory default)
Name of software FRENIC Loader
Supported inverter FRENIC-MEGA/Multi/Eco/Mini (Note 1)
No. of supported inverters When connected to RS-485
communications ports: Up to 31
When connected to USB port on the
optional remote keypad: 1
Recommended cable 10BASE-T cable or higher class cable For the RS-485 interface
CPU Intel Pentium III 600 MHz or later (Note 2)
Chap. 8
OS Microsoft Windows 2000
Microsoft Windows XP
Operating environment
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(Note 1) FRENIC Loader cannot be used with inverters that do not support SX protocol (protocol for handling
Loader commands).
(Note 2) Use a PC with as high a performance as possible, since some slow PCs may not properly refresh the
operation status monitor and Test-run windows.
(Note 3) To use FRENIC Loader on a network where a FRENIC-Mini inverter is also configured, choose
19200 bps or below.
8.2.2 Connection
By connecting a number of inverters to one PC, you can control one inverter at a time or a number of
inverters simultaneously. You can also simultaneously monitor a number of inverters on the multi
monitor.
For how to connect a PC to one or more inverters, refer to the RS-485 Communication User's
Manual.
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8.2 Overview of FRENIC Loader
Chap. 8
RUNNING THROUGH RS-485 COMMUNICATION
Comparison
You can compare the function code data currently being edited with that saved in a file or stored in the
inverter.
To perform a comparison and review the result displayed, click the Comparison tab and then click the
Compared with inverter tab or click the Compared with file tab, and specify the file name.
The result of the comparison will be displayed also in the Comparison Result column of the list.
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File information
Clicking the File information tab displays the property and comments for identifying the function code
editing file.
(1) Property
Shows file name, inverter model, inverters capacity, date of readout, etc.
(2) Comments
Displays the comments you have entered. You can write any comments necessary for identifying the file.
8.2.3.2 Multi-monitor
This feature lists the status of all the inverters that are marked "connected" in the configuration table.
Multi-monitor
Allows you to monitor the status of more than one inverter in a list format.
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8.2 Overview of FRENIC Loader
System monitor
Allows you to check the inverters system
information (version, model, maintenance
information, etc.).
Chap. 8
RUNNING THROUGH RS-485 COMMUNICATION
Alarm monitor
The alarm monitor shows the alarm status of the
selected inverter. In this window, you can check the
details of the alarm that currently occurs and the
related information.
Meter display
Displays analog readouts of the selected inverter
(such as output frequency) on analog meters. The
example on the right displays the reference
frequency and the output frequency.
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8.2.3.4 Test-running
The Test-running feature allows you to test-run the motor in the forward or reverse direction while
monitoring the running status of the selected inverter.
Operation
status
Shows
FWD,
REV,
STOP and
alarm
codes.
Operation
buttons
(See the
table
below.)*
* The details of the operation buttons are described in the table below.
Button Use to
STOP Stop the motor.
FWD Run the motor forward. (The indented appearance of the button indicates that the
button is active and the motor is running.)
REV Run the motor reverse. (The indented appearance of the button indicates that the
button is active and the motor is running.)
RESET Reset all alarm information saved in the selected inverter.
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8.2 Overview of FRENIC Loader
Tracing status
Sub-screen Cursor Type of trace Hardcopy of Cursor scroll
- Monitored items position - Real-time trace Save Data waveform bar
- Adjustment of graph - Historical trace monitor
positions
Chap. 8
RUNNING THROUGH RS-485 COMMUNICATION
START/STOP Advanced waveform Scope scroll Cursor A Cursor B Monitor window
the real-time settings for each channel bar
trace
Optimize Y-axis origin of the channels
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8.2.3.6 Historical trace
The historical trace monitors the running status of a selected inverter in greater detail with more
contiguous waveforms than in the real-time trace.
Sampling interval: 1 to 200 ms
Size of data saved: 2 kilobytes
Max. 4 channels for analog data and max. 8 channels for digital data (max. 8 channels in total)
Waveform capturing capability: Max. 500 samples/channel
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8.2 Overview of FRENIC Loader
Features
1. The keypad can be directly connected to the computer through a commercial USB cable (mini B)
without using a converter. The computer can be connected on-line with the inverter.
Chap. 8
2. With the personal computer loader, the inverter can support the following functions (1) to (5).
(1) Editing, comparing, and copying the function code data
(2) Real-time operation monitor
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Chapter 9
TROUBLESHOOTING
This chapter describes troubleshooting procedures to be followed when the inverter malfunctions or detects an
alarm or a light alarm condition. In this chapter, first check whether any alarm code or the "light alarm" indication
(l-al) is displayed or not, and then proceed to the troubleshooting items.
Contents
Related
Protective function Description function
code
This function detects an abnormal state, displays the corresponding alarm code,
and causes the inverter to trip. The "alarm" codes are check-marked in the
"Alarm" object column in Table 9.1. For details of each alarm code, see the
"Alarm" detection corresponding item in the troubleshooting. H98
The inverter retains the last four alarm codes and their factors together with their
running information applied when the alarm occurred, so it can display them.
This function detects an abnormal state categorized as a "light alarm," displays
l-al and lets the inverter continue the current operation without tripping.
It is possible to define which abnormal states should be categorized as a "light
H81
"Light alarm" detection* alarm" using function codes H81 and H82. The "light alarm" codes are
H82
check-marked in the "Light alarm" object column in Table 9.1.
For details on how to check and release light alarms, see Section 9.5 "If the "Light
Chap. 9
Alarm" Indication (l-al) Appears on the LED Monitor."
When the output current exceeds the current limiter level (F44) during
Stall prevention acceleration/ deceleration or constant speed running, this function decreases the F44
output frequency to avoid an overcurrent trip.
TROUBLESHOOTING
Overload prevention Before the inverter trips due to a heat sink overheat (0h1 ) or inverter overload
H70
control* (0lu ), this function decreases the output frequency to reduce the load.
Automatic deceleration* If regenerative energy returned exceeds the inverter's braking capability, this
(Anti-regenerative function automatically increases the deceleration time or controls the output H69
control) frequency to avoid an overvoltage trip.
Deceleration During deceleration, this function increases the motor energy loss and decreases
characteristics* the regenerative energy returned to avoid an overvoltage trip (0u ).
(Excessive regenerative H71
energy proof braking
capability)
This function detects a reference frequency loss (due to a broken wire, etc.),
Reference loss
continues the inverter operation at the specified frequency, and issues the E65
detection*
"Command loss detected" signal REF OFF.
Automatic lowering of Before the inverter trips due to an abnormal surrounding temperature or output
H98
carrier frequency current, this function automatically lowers the carrier frequency to avoid a trip.
Even when the inverter is in stopped state, this function feeds DC current across
Dew condensation
the motor at certain intervals to raise the motor temperature for preventing dew J21
prevention*
condensation.
When the inverter output current has exceeded the specified level, this function
Motor overload early issues the "Motor overload early warning" signal OL before the thermal overload E34
warning* protection function causes the inverter to trip for motor protection. This function E35
exclusively applies to the 1st motor.
When the inverter has stopped because of a trip, this function allows the inverter
H04
Auto-reset* to automatically reset and restart itself. (The number of retries and the latency
H05
between stop and reset can be specified.)
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Related
Protective function Description function
code
Upon receipt of the "Force to stop" terminal command STOP, this function
Forced stop* interrupts the run and other commands currently applied in order to forcedly H56
decelerate the inverter to a stop.
This function protects the inverter from a surge voltage invaded between main
Surge protection --
circuit power lines and the ground.
Table 9.1 Abnormal States Detectable ("Alarm" and "Light Alarm" Objects)
"Alarm" "Light alarm" Ref.
Code Name Remarks
objects objects page
0c1, 0c2, 0c3 Instantaneous overcurrent -- 9-13
ef Ground fault -- 50 HP or above 9-14
0u1, 0u2, 0u3 Overvoltage -- 9-14
lu Undervoltage -- 9-15
lin Input phase loss -- 9-15
0pl Output phase loss -- 9-16
0h1 Heat sink overheat 9-16
0h2 External alarm 9-17
0h3 Inverter internal overheat 9-17
0h4 Motor protection (PTC/NTC thermistor) -- 9-17
dbh Braking resistor overheat 40 HP or below 9-18
125 HP or above for
230 V series
fu5 Fuse blown -- 9-18
150 HP or above for
460 V series
60 HP or above for
230 V series
pbf Charger circuit fault -- 9-19
125 HP or above for
460 V series
0l1 to 0l4 Overload of motor 1 through 4 9-19
0lu Inverter overload -- 9-20
05 Overspeed -- 9-20
pg PG wire break -- 9-21
er1 Memory error -- 9-21
er2 Keypad communications error -- 9-22
er3 CPU error -- 9-22
er4 Option communications error 9-22
er5 Option error 9-22
er6 Operation protection -- 9-23
er7 Tuning error -- 9-23
er8 RS-485 communications error (COM port 1)
9-24
erp RS-485 communications error (COM port 2)
erf Data saving error during undervoltage -- 9-24
60 HP or above for
230 V series
erh Hardware error -- 9-25
75 HP or above for
460 V series
ere Speed mismatch or excessive speed deviation 9-25
nrb NTC wire break error -- 9-26
err Mock alarm -- 9-26
cof PID feedback wire break 9-26
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9.1 Protective Functions
Table 9.1 Abnormal States Detectable ("Alarm" and "Light Alarm" Objects) (Continued)
"Alarm" "Light alarm" Ref.
Code Name Remarks
objects objects page
dba Braking transistor broken -- 9-27
Positioning (Servo-lock) -- 9-27
ero
control error (Synchronous control) 9-27
ecf Enable circuit failure -- 9-27
l-al Light alarm -- -- --
75 HP or above for
230 V series
fal DC fan locked -- --
125 HP or above for
460 V series
0l Motor overload early warning -- --
0h Heat sink overheat early warning -- --
lif Lifetime alarm -- --
ref Reference command loss detected -- --
pid PID alarm -- --
uTl Low torque output -- --
pTc PTC thermistor activated -- --
rTe Inverter life (Motor cumulative run time) -- --
cnT Inverter life (Number of startups) -- --
Chap. 9
TROUBLESHOOTING
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9.2 Before Proceeding with Troubleshooting
If any of the protective functions has been activated, first remove the cause. Then, after checking that the all run
commands are set to OFF, release the alarm. If the alarm is released while any run commands are set to ON, the
inverter may supply the power to the motor, running the motor.
Injury may occur.
- Even if the inverter has interrupted power to the motor, if the voltage is applied to the main circuit input terminals
L1/R, L2/S and L3/T, voltage may be output to inverter output terminals U, V, and W.
- Turn OFF the power and wait at least five minutes for inverters of 40 HP or below, or at least ten minutes
for inverters of 50 HP or above. Make sure that the LED monitor and charging lamp are turned OFF. Further,
make sure, using a multimeter or a similar instrument, that the DC link bus voltage between the terminals P (+)
and N (-) has dropped to the safe level (+25 VDC or below).
Electric shock may occur.
For problems that could be caused by running the inverter Go to Section 9.7.
on single-phase power
If any problems persist after the above recovery procedure, contact your Fuji Electric representative.
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9.3 If Neither an Alarm Code Nor "Light Alarm" Indication (l-al) Appears on the LED Monitor
Chap. 9
both the commands were Input a run command.
inputted simultaneously Set either the forward or reverse run command off if both commands are
(external signal operation). being entered.
Correct the run command source. (Set F02 data to "1.")
TROUBLESHOOTING
Correct the assignment of commands FWD and REV with function codes
E98 and E99.
Connect the external circuit wires to control circuit terminals [FWD] and
[REV] correctly.
Make sure that the sink/source slide switch (SW1) on the control printed
circuit board (control PCB) is properly configured.
(3) No Enable input Check the input status of terminal [EN] with Menu #4 "I/O Checking" using the
keypad.
Correct the external circuit wiring to control circuit terminal [EN].
(4) The inverter could not Check which operation mode the inverter is in, using the keypad.
accept any run commands Shift the operation mode to Running mode and enter a run command.
from the keypad since it was
in Programming mode.
(5) A run command with higher Referring to the block diagram of the frequency command block (given in
priority than the one Chapter 6), check the higher priority run command with Menu #2 "Data
attempted was active, and Checking" and Menu #4 "I/O Checking" using the keypad.
the run command was Correct any incorrect function code data settings (in H30, y98, etc.) or
stopped. cancel the higher priority run command.
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Possible Causes What to Check and Suggested Measures
(6) No analog frequency Check whether the analog frequency command (reference frequency) is
command input. correctly inputted, using Menu #4 "I/O Checking" on the keypad.
Connect the external circuit wires to terminals [13], [12], [11], [C1], and
[V2] correctly.
When terminal [C1] is used, check the slider position of terminal [C1]
property switch (SW5) and the setting of the thermistor mode selection
(H26).
(7) The reference frequency Check that a reference frequency has been entered correctly, using Menu #4 "I/O
was below the starting or Checking" on the keypad.
stop frequency. Set the reference frequency at the same or higher than that of the starting
and stop frequencies (F23* and F25).
Reconsider the starting and stop frequencies (F23* and F25), and if
necessary, change them to the lower values.
Inspect the external frequency command potentiometers, signal converters,
switches, and relay contacts. Replace any ones that are faulty.
Connect the external circuit wires to terminals [13], [12], [11], [C1], and
[V2] correctly.
(8) A frequency command with Check the higher priority run command with Menu #2 "Data Checking" and
higher priority than the one Menu #4 "I/O Checking" using the keypad, referring to the block diagram of the
attempted was active. frequency command block (refer to Chapter 6).
Correct any incorrect function code data (e.g. cancel the higher priority run
command).
(9) The upper and lower Check the data of function codes F15 (Frequency limiter (High)) and F16
frequencies for the (Frequency limiter (Low)).
frequency limiters were set Change the settings of F15 and F16 to the correct ones.
incorrectly.
(10)The coast-to-stop command Check the data of function codes E01 through E07, E98, and E99 and the input
was effective. signal status, using Menu #4 "I/O Checking" on the keypad.
Release the coast-to-stop command setting.
(11) Broken wires, incorrect Check the wiring (Measure the output current).
connection or poor contact Repair the wires to the motor, or replace them.
with the motor.
(12)Overload Measure the output current.
Reduce the load (In winter, the load tends to increase.)
Check whether any mechanical brake is activated.
Release the mechanical brake, if any.
(13)Torque generated by the Check that the motor starts running if the value of torque boost (F09*) is
motor was insufficient. increased.
Increase the value of torque boost (F09*) and try to run the motor.
Check the data of function codes F04*, F05*, H50, H51, H52, H53, H65, and
H66.
Change the V/f pattern to match the motor's characteristics.
Check that the motor switching signal (selecting motor 1, 2, 3 or 4) is correct and
the data of function codes matches each motor.
Correct the motor switching signal.
Modify the function code data to match the connected motor.
Check whether the reference frequency is below the slip-compensated
frequency of the motor.
Change the reference frequency so that it becomes higher than the
slip-compensated frequency of the motor.
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9.3 If Neither an Alarm Code Nor "Light Alarm" Indication (l-al) Appears on the LED Monitor
Chap. 9
Correct any incorrect data of function codes (e.g. cancel the higher priority
reference frequency was too frequency command).
low.
(5) The acceleration time was Check the data of function codes F07, E10, E12, and E14 (Acceleration time).
TROUBLESHOOTING
too long or too short. Change the acceleration time to match the load.
(6) Overload. Measure the output current.
Reduce the load.
Check whether any mechanical brake is activated.
Release the mechanical brake.
(7) Function code settings do If auto-torque boost or auto-energy saving operation is specified, check whether
not agree with the motor the data of P02*, P03*, P06*, P07*, and P08* agree with the parameters of the
characteristics. motor.
Perform auto-tuning of the inverter for the motor to be used.
(8) The output frequency does Make sure that F43 (Current limiter (Mode selection)) is set to "2" and check the
not increase due to the data of F44 (Current limiter (Level)).
current limiter operation. Correct the F44 data. Or, if the current limiter operation is not needed, set
F43 to "0" (disabled).
Decrease the value of torque boost (F09*), then run the motor again and check if
the speed increases.
Adjust the value of the torque boost (F09*).
Check the data of function codes F04*, F05*, H50, H51, H52, H53, H65, and
H66 to ensure that the V/f pattern setting is right.
Match the V/f pattern setting with the motor ratings.
9-7
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Possible Causes What to Check and Suggested Measures
(9) The output frequency does Check whether data of torque limiter related function codes (F40, F41, E16 and
not increase due to the E17) is correctly configured and the "Select torque limiter level" terminal
torque limiter operation. command TL2/TL1 is correct.
Correct data of F40, F41, E16 and E17 or reset them to the factory defaults
(disable).
Set the TL2/TL1 correctly.
(10)Bias and gain incorrectly Check the data of function codes F18, C50, C32, C34, C37, C39, C42, and C44.
specified. Readjust the bias and gain to appropriate values.
9-8
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9.3 If Neither an Alarm Code Nor "Light Alarm" Indication (l-al) Appears on the LED Monitor
[ 5 ] Grating sound is heard from the motor or the motor sound fluctuates.
Possible Causes What to Check and Suggested Measures
(1) The specified carrier Check the data of function codes F26 (Motor sound (Carrier frequency)) and
frequency is too low. F27 (Motor sound (Tone)).
Increase the carrier frequency (F26).
Change the setting of F27 to appropriate value.
(2) The surrounding Measure the temperature inside the panel where the inverter is mounted.
temperature of the inverter If it is over 40 C (104 F), lower it by improving the ventilation.
was too high (when Lower the temperature of the inverter by reducing the load. (For fans or
automatic lowering of the pumps, decrease the frequency limiter value (F15).)
carrier frequency was
enabled by H98). Note: If you disable H98, an 0h1, 0h3, or 0lu alarm may occur.
Chap. 9
(3) Resonance with the load. Check the machinery mounting accuracy or check whether there is resonance
with the mounting base.
Disconnect the motor from the machinery and run it alone, then find where
the resonance comes from. Upon locating the cause, improve the
TROUBLESHOOTING
characteristics of the source of the resonance.
Adjust the settings of C01 (Jump frequency 1) to C04 (Jump frequency
(Hysteresis width)) so as to avoid continuous running in the frequency
range causing resonance.
Enable the speed control (notch filter) (d07*, d08*) and the observer (d18 to
d20) to suppress vibration. (Depending on the characteristics of the load,
this may take no effect.)
[ 6 ] The motor does not accelerate or decelerate within the specified time.
Possible Causes What to Check and Suggested Measures
(1) The inverter runs the motor Check the data of function code H07 (Acceleration/deceleration pattern).
with S-curve or curvilinear Select the linear pattern (H07 = 0).
pattern. Shorten the acceleration/deceleration time (F07, F08, E10 through E15).
(2) The current limiting Make sure that F43 (Current limiter (Mode selection)) is set to "2: Enable during
operation prevented the acceleration and at constant speed," then check that the setting of F44 (Current
output frequency from limiter (Level)) is reasonable.
increasing (during Readjust the setting of F44 to appropriate value, or disable the function of
acceleration). current limiter with F43.
Increase the acceleration/deceleration time (F07, F08, E10 through E15).
(3) The automatic deceleration Check the data of function code H69 (Automatic deceleration (Mode
(Anti-regenerative control) selection)).
is enabled during Increase the deceleration time (F08, E11, E13, and E15).
deceleration.
9-9
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Possible Causes What to Check and Suggested Measures
(4) Overload. Measure the output current.
Reduce the load (For fans or pumps, decrease the frequency limiter value
(F15).) (In winter, the load tends to increase.)
(5) Torque generated by the Check that the motor starts running if the value of the torque boost (F09*) is
motor was insufficient. increased.
Increase the value of the torque boost (F09*).
(6) An external potentiometer is Check that there is no noise in the control signal wires from external sources.
used for frequency setting. Isolate the control signal wires from the main circuit wires as far as
possible.
Use shielded or twisted wires for control signals.
Connect a capacitor to the output terminal of the external frequency
command potentiometer or set a ferrite core on the signal wire. (Refer to
Chapter 2.)
(7) The output frequency is Check whether data of torque limiter related function codes (F40, F41, E16 and
limited by the torque limiter. E17) is correctly configured and the TL2/TL1 terminal command ("Select
torque limiter level 2/1") is correct.
Correct the data of F40, F41, E16 and E17 or reset them to the factory
defaults.
Set the TL2/TL1 correctly.
Increase the acceleration/deceleration time (F07, F08, E10 through E15).
(8) The specified acceleration Check the terminal commands RT1 and RT2 for acceleration/deceleration
or deceleration time was times.
incorrect. Correct the RT1 and RT2 settings.
[ 7 ] The motor does not restart even after the power recovers from a momentary
power failure.
Possible Causes What to Check and Suggested Measures
(1) The data of function code Check if an undervoltage trip (lu) occurs.
F14 is either "0," "1," or "2." Change the data of function code F14 (Restart mode after momentary
power failure (Mode selection)) to "3," "4," or "5."
(2) The run command remains Check the input signal with Menu #4 "I/O Checking" using the keypad.
OFF even after the power Check the power recovery sequence with an external circuit. If necessary,
has been restored. consider the use of a relay that can keep the run command ON.
In 3-wire operation, the power to the control printed circuit board (control PCB)
has been shut down once because of a long momentary power failure time, or
the "Enable 3-wire operation" signal HOLD has been turned OFF once.
Change the design or the setting so that a run command can be issued again
within 2 seconds after the power has been restored.
Chap. 9
TROUBLESHOOTING
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9.3.2 Problems with inverter settings
[ 1 ] Nothing appears on the LED monitor.
Possible Causes What to Check and Suggested Measures
(1) No power (neither main Check the input voltage and interphase voltage unbalance.
power nor auxiliary control Turn ON a molded case circuit breaker (MCCB), a residual-current-
power) supplied to the operated protective device (RCD)/earth leakage circuit breaker (ELCB)
inverter. (with overcurrent protection) or a magnetic contactor (MC).
Check for voltage drop, phase loss, poor connections, or poor contacts and
fix them if necessary.
(2) The power for the control Check if the jumper bar has been removed between terminals P1 and P(+) or if
PCB did not reach a there is a poor contact between the jumper bar and those terminals.
sufficiently high level. Mount a jumper bar or a DC reactor between terminals P1 and
P(+). For poor contact, tighten up the screws.
(3) The keypad was not Check whether the keypad is properly connected to the inverter.
properly connected to the Remove the keypad, put it back, and see whether the problem recurs.
inverter. Replace the keypad with another one and check whether the problem recurs.
When running the inverter remotely, ensure that the extension cable is securely
connected both to the keypad and to the inverter.
Disconnect the cable, reconnect it, and see whether the problem recurs.
Replace the keypad with another one and check whether the problem per
recurs.
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9.4 If an Alarm Code Appears on the LED Monitor
Chap. 9
(4) Excessive torque boost Check whether decreasing the torque boost (F09*) decreases the output current
specified. but does not stall the motor.
(when F37* = 0, 1, 3, or 4) If no stall occurs, decrease the torque boost (F09*).
TROUBLESHOOTING
(5) The acceleration/ Check that the motor generates enough torque required during
deceleration time was too acceleration/deceleration. That torque is calculated from the moment of inertia
short. for the load and the acceleration/deceleration time.
Increase the acceleration/deceleration time (F07, F08, E10 through E15,
and H56).
Enable the current limiter (F43) and torque limiter (F40, F41, E16, and
E17).
Increase the inverter capacity.
(6) Malfunction caused by Check if noise control measures are appropriate (e.g., correct grounding and
noise. routing of control and main circuit wires).
Implement noise control measures. For details, refer to Appendix A.
Enable the Auto-reset (H04).
Connect a surge absorber to magnetic contactor's coils or other solenoids (if
any) causing noise.
9-13
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[ 2 ] ef Ground fault
Problem A ground fault current flew from the output terminal of the inverter.
Possible Causes What to Check and Suggested Measures
(1) Inverter output terminal(s) Disconnect the wiring from the output terminals ([U], [V], and [W]) and
grounded (ground fault). perform a Megger test.
Remove the grounded parts (including replacement of the wires, relay
terminals and motor).
[ 3 ] 0un Overvoltage
Problem The DC link bus voltage was over the detection level of overvoltage.
0u1 Overvoltage occurred during acceleration.
0u2 Overvoltage occurred during deceleration.
0u3 Overvoltage occurred during running at constant speed.
Possible Causes What to Check and Suggested Measures
(1) The power supply voltage Measure the input voltage.
exceeded the inverter's Decrease the voltage to within the specified range.
specification range.
(2) A surge current entered the In the same power line, if a phase-advancing capacitor is turned ON/OFF or a
input power supply. thyristor converter is activated, a surge (momentary large increase in the voltage
or current) may be caused in the input power.
Install a DC reactor.
(3) The deceleration time was Recalculate the deceleration torque based on the moment of inertia for the load
too short for the moment of and the deceleration time.
inertia for load. Increase the deceleration time (F08, E11, E13, E15, and H56).
Enable the automatic deceleration (anti-regenerative control) (H69), or
deceleration characteristics (H71).
Enable torque limiter (F40, F41, E16, E17, and H73).
Set the rated voltage (at base frequency) (F05*) to "0" to improve the
braking capability.
Consider the use of a braking resistor.
(4) The acceleration time was Check if the overvoltage alarm occurs after rapid acceleration.
too short. Increase the acceleration time (F07, E10, E12, and E14).
Select the S-curve pattern (H07).
Consider the use of a braking resistor.
(5) Braking load was too heavy. Compare the braking torque of the load with that of the inverter.
Set the rated voltage (at base frequency) (F05*) to "0" to improve the
braking capability.
Consider the use of a braking resistor.
(6) Malfunction caused by Check if the DC link bus voltage was below the protective level when the
noise. overvoltage alarm occurred.
Implement noise control measures. For details, refer to Appendix A.
Enable the auto-reset (H04).
Connect a surge absorber to magnetic contactor's coils or other solenoids (if
any) causing noise.
9-14
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9.4 If an Alarm Code Appears on the LED Monitor
[ 4 ] lu Undervoltage
Problem DC link bus voltage has dropped below the undervoltage detection level.
Possible Causes What to Check and Suggested Measures
(1) A momentary power failure Release the alarm.
occurred. If you want to restart running the motor without treating this condition as an
alarm, set F14 to "3," "4," or "5," depending on the load type.
(2) The power to the inverter Check if the power to the inverter was switched back to ON while the control
was switched back to ON power was still alive. (Check whether the LEDs on the keypad light.)
too soon (when F14 = 1). Turn the power ON again after all LEDs on the keypad go off.
(3) The power supply voltage Measure the input voltage.
did not reach the inverter's Increase the voltage to within the specified range.
specification range.
(4) Peripheral equipment for Measure the input voltage to find which peripheral equipment malfunctioned or
the power circuit which connection is incorrect.
malfunctioned, or the Replace any faulty peripheral equipment, or correct any incorrect
connection was incorrect. connections.
(5) Any other loads connected Measure the input voltage and check the voltage fluctuation.
to the same power supply Reconsider the power supply system configuration.
has required a large starting
current, causing a temporary
voltage drop.
(6) Inverter's inrush current Check if the alarm occurs when a molded case circuit breaker (MCCB),
caused the power voltage residual-current-operated protective device (RCD)/earth leakage circuit breaker
drop because the power (ELCB) (with overcurrent protection) or magnetic contactor (MC) is turned ON.
supply transformer capacity Reconsider the capacity of the power supply transformer.
was insufficient.
Chap. 9
[ 5 ] lin Input phase loss
Problem Input phase loss occurred, or interphase voltage unbalance rate was large.
TROUBLESHOOTING
Possible Causes What to Check and Suggested Measures
(1) Breaks in wiring to the main Measure the input voltage.
power input terminals. Repair or replace the main circuit power input wires or input devices
(MCCB, MC, etc.).
(2) The screws on the main Check if the screws on the main power input terminals have become loose.
power input terminals are Tighten the terminal screws to the recommended torque.
loosely tightened.
(3) Interphase voltage Measure the input voltage.
unbalance between three Connect an AC reactor (ACR) to lower the voltage unbalance between input
phases was too large. phases.
Increase the inverter capacity.
(4) Overload cyclically Measure the ripple wave of the DC link bus voltage.
occurred. If the ripple is large, increase the inverter capacity.
(5) Single-phase voltage was Check the inverter settings and service condition.
input to the three-phase Correct them for single-phase use, referring to FRENIC-MEGA Instruction
input inverter. Manual, Chapter 1, Section 1.3.4 " Precautions for use on single-phase
power.
(6) Running on single-phase Refer to Section 9.7 "If the Inverter is Running on Single-Phase Power,"
power [ 5 ].
The input phase loss protection can be disabled with the function code H98 (Protection/Maintenance
Function).
9-15
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[ 6 ] 0pl Output phase loss
Problem Output phase loss occurred.
Possible Causes What to Check and Suggested Measures
(1) Inverter output wires are Measure the output current.
broken. Replace the output wires.
(2) The motor winding is Measure the output current.
broken. Replace the motor.
(3) The terminal screws for Check if any screws on the inverter output terminals have become loose.
inverter output were not Tighten the terminal screws to the recommended torque.
tight enough.
(4) A single-phase motor has Single-phase motors cannot be used. Note that the FRENIC-MEGA only
been connected. drives three-phase induction motors.
9-16
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9.4 If an Alarm Code Appears on the LED Monitor
Chap. 9
limit.
(2) Running on single-phase Refer to Section 9.7 "If the Inverter is Running on Single-Phase Power,"
power [ 6 ].
TROUBLESHOOTING
[ 10 ] 0h4 Motor protection (PTC/NTC thermistor)
Problem Temperature of the motor has risen abnormally.
Possible Causes What to Check and Suggested Measures
(1) The temperature around the Measure the temperature around the motor.
motor exceeded the motor's Lower the temperature.
specification range.
(2) Cooling system for the Check if the cooling system of the motor is operating normally.
motor defective. Repair or replace the cooling system of the motor.
(3) Overload. Measure the output current.
Reduce the load (e.g. Use the heat sink overheat early warning (E01 through
E07) or the overload early warning (E34) and reduce the load before the
overload protection is activated.). (In winter, the load tends to increase.)
Lower the temperature around the motor.
Increase the motor sound (Carrier frequency) (F26).
(4) The activation level (H27) Check the PTC thermistor specifications and recalculate the detection voltage.
of the PTC thermistor for Modify the data of function code H27.
motor overheat protection
was set inadequately.
(5) Settings for the PTC/NTC Check the setting of the thermistor mode selection (H26) and the slider position
thermistor are improper. of terminal [C1] property switch SW5.
Change the H26 data in accordance with the thermistor used and set the
SW5 to the PTC/NTC position.
9-17
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Possible Causes What to Check and Suggested Measures
(6) Excessive torque boost Check whether decreasing the torque boost (F09*) does not stall the motor.
specified. (F09*) If no stall occurs, decrease the F09* data.
(7) The V/f pattern did not Check if the base frequency (F04*) and the rated voltage at base frequency
match the motor. (F05*) match the values on the motor's nameplate.
Match the function code data with the values on the motor's nameplate.
(8) Incorrect setting of function Although no PTC/NTC thermistor is used, the thermistor mode is enabled
code data. (H26).
Set the H26 data to "0" (Disable).
9-18
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9.4 If an Alarm Code Appears on the LED Monitor
Chap. 9
0l1 Motor 1 overload
0l2 Motor 2 overload
0l3 Motor 3 overload
TROUBLESHOOTING
0l4 Motor 4 overload
Possible Causes What to Check and Suggested Measures
(1) The electronic thermal Check the motor characteristics.
characteristics do not match Reconsider the data of function codes (P99*, F10* and F12*).
the motor overload Use an external thermal relay.
characteristics.
(2) Activation level for the Check the continuous allowable current of the motor.
electronic thermal Reconsider and change the data of function code F11*.
protection was inadequate.
(3) The specified acceleration/ Recalculate the acceleration/deceleration torque and time needed for the load,
deceleration time was too based on the moment of inertia for the load and the acceleration/deceleration
short. time.
Increase the acceleration/ deceleration time (F07, F08, E10 through E15,
and H56).
(4) Overload. Measure the output current.
Reduce the load (e.g. Use the overload early warning (E34) and reduce the
load before the overload protection is activated.). (In winter, the load tends
to increase.)
(5) Excessive torque boost Check whether decreasing the torque boost (F09*) does not stall the motor.
specified (F09*) If no stall occurs, decrease the F09* data.
9-19
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[ 15 ] 0lu Inverter overload
Problem Temperature inside inverter has risen abnormally.
Possible Causes What to Check and Suggested Measures
(1) Temperature around the Measure the temperature around the inverter.
inverter exceeded the Lower the temperature (e.g., ventilate the panel where the inverter is
inverter's specification mounted).
range.
(2) Excessive torque boost Check whether decreasing the torque boost (F09*) does not stall the motor.
specified (F09*) If no stall occurs, decrease the F09* data.
(3) The specified acceleration/ Recalculate the acceleration/deceleration torque and time needed for the load,
deceleration time was too based on the moment of inertia for the load and the acceleration/deceleration
short. time.
Increase the acceleration/deceleration time (F07, F08, E10 through E15,
and H56).
(4) Overload. Measure the output current.
Reduce the load (e.g., Use the overload early warning (E34) and reduce the
load before the overload protection is activated.). (In winter, the load tends
to increase.).
Decrease the motor sound (Carrier frequency) (F26).
Enable overload prevention control (H70).
(5) Ventilation paths are Check if there is sufficient clearance around the inverter.
blocked. Change the mounting place to ensure the clearance.
Check if the heat sink is not clogged.
Clean the heat sink.
(6) Cooling fan's airflow Check the cumulative run time of the cooling fan. Refer to Chapter 7, Section
volume decreased due to the 7.4.6 "Reading maintenance information Menu #5 "Maintenance
service life expired or Information"."
failure. Replace the cooling fan.
Visually check that the cooling fan rotates normally.
Replace the cooling fan.
(7) The wires to the motor are Measure the leakage current.
too long, causing a large Insert an output circuit filter (OFL).
leakage current from them.
(8) Running on single-phase Refer to Section 9.7 "If the Inverter is Running on Single-Phase Power,"
power [ 1 ] and [ 6 ].
[ 16 ] 05 Overspeed
Problem The motor rotates in an excessive speed (Motor speed (F03 data) (d32 data, d33 data) 1.2)
Possible Causes What to Check and Suggested Measures
(1) Incorrect setting of function Check the motor parameter "Number of poles" (P01*).
code data. Specify the P01* data in accordance with the motor to be used.
Check the maximum frequency setting (F03*).
Specify the F03* data in accordance with the output frequency.
Check the setting of speed limit function (d32 and d33).
Disable the speed limit function (d32 and d33).
(2) Insufficient gain of the Check whether the actual speed overshoots the commanded one in higher speed
speed controller. operation.
Increase the speed controller gain (d03*.)
(Depending on the situations, reconsider the setting of the filter constant or
the integral time.)
9-20
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9.4 If an Alarm Code Appears on the LED Monitor
[ 17 ] pg PG wire break
Problem The pulse generator (PG) wire has been broken somewhere in the circuit.
Possible Causes What to Check and Suggested Measures
(1) The wire between the pulse Check whether the pulse generator (PG) is correctly connected to the option
generator (PG) and the card or any wire is broken.
option card has been Check whether the PG is connected correctly. Or, tighten up the related
broken. terminal screws.
Check whether any joint or connecting part bites the wire sheath.
Replace the wire.
(2) PG related circuit affected Check if appropriate noise control measures have been implemented (e.g.,
by strong electrical noise. correct grounding and routing of signal wires, communication cables, and main
circuit wires).
Implement noise control measures.
Separate the signal wires from the main power wires as far as possible.
Chap. 9
(1) When writing data Initialize the function code data with H03 (= 1). After initialization, check if
(especially initializing or pressing the key releases the alarm.
copying data), the inverter Revert the initialized function code data to their previous settings, then
was shut down so that the restart the operation.
TROUBLESHOOTING
voltage to the control PCB
has dropped.
(2) Inverter affected by strong Check if appropriate noise control measures have been implemented (e.g.,
electrical noise when correct grounding and routing of control and main circuit wires). Also, perform
writing data (especially the same check as described in (1) above.
initializing or copying data). Implement noise control measures. Revert the initialized function code data
to their previous settings, then restart the operation.
(3) The control PCB failed. Initialize the function code data by setting H03 to "1," then reset the alarm by
pressing the key and check that the alarm goes on.
The control PCB (on which the CPU is mounted) is defective. Contact your
Fuji Electric representative.
9-21
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[ 19 ] er2 Keypad communications error
Problem A communications error occurred between the remote keypad or the multi-function keypad and the
inverter.
Possible Causes What to Check and Suggested Measures
(1) Broken communications Check continuity of the cable, contacts and connections.
cable or poor contact. Re-insert the connector firmly.
Replace the cable.
(2) Connecting many control Check the mounting condition of the front cover.
wires hinders the front cover Use wires of the recommended size AWG 19 or 18 (0.65 to 0.82 mm2) for
from being mounted, lifting wiring.
the keypad. Change the wiring layout inside the unit so that the front cover can be
mounted firmly.
(3) Inverter affected by strong Check if appropriate noise control measures have been implemented (e.g.,
electrical noise. correct grounding and routing of communication cables and main circuit wires).
Implement noise control measures.
For details, refer to Appendix A.
(4) A keypad failure occurred. Replace the keypad with another one and check whether a keypad
communications error (er2 ) occurs.
Replace the keypad.
9-22
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9.4 If an Alarm Code Appears on the LED Monitor
Chap. 9
connection between the
inverter and the motor.
(2) V/f or the rated current of Check whether the data of function codes (F04*, F05*, H50 through H53, H65,
the motor was not properly H66, P02*, and P03*) matches the motor specifications.
TROUBLESHOOTING
set.
(3) The wiring length between Check whether the wiring length between the inverter and the motor exceeds
the inverter and the motor 164 ft (50 m).
was too long. (Small capacity inverters are greatly affected by the wiring length.)
Review, and if necessary, change the layout of the inverter and the motor to
shorten the connection wire. Alternatively, minimize the wiring length
without changing the layout.
Disable both auto-tuning and auto-torque boost (set data of F37* to "1").
(4) The rated capacity of the Check whether the rated capacity of the motor is three or more ranks lower, or
motor was significantly two or more ranks higher than that of the inverter.
different from that of the Replace the inverter with one with an appropriate capacity.
inverter. Manually specify the values for the motor parameters P06*, P07*, and
P08*.
Disable both auto-tuning and auto-torque boost (set data of F37* to "1").
(5) The motor was a special Disable both auto-tuning and auto-torque boost (set data of F37* to "1").
type such as a high-speed
motor.
(6) A tuning operation Specify the tuning that does not involve the motor rotation (P04* = 1).
involving motor rotation Release the brake before tuning that involves the motor rotation (P04* = 2
(P04* = 2 or 3) was or 3).
attempted while the brake
was applied to the motor.
For details of tuning errors, refer to FRENIC-MEGA Instruction Manual, Chapter 4, Section 4.1.7
"Function code basic settings and tuning < 2 >, Tuning errors."
9-23
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[ 25 ] er8 RS-485 communications error (COM port 1)
erp RS-485 communications error (COM port 2)
Problem A communications error occurred during RS-485 communications.
Possible Causes What to Check and Suggested Measures
(1) Communications conditions Compare the settings of the y codes (y01 to y10, y11 to y20) with those of the
of the inverter do not match host equipment.
that of the host equipment. Correct any settings that differ.
(2) Even though no-response Check the host equipment.
error detection time (y08, Change the settings of host equipment software or disable the no-response
y18) has been set, error detection (y08, y18 = 0).
communications is not
performed within the
specified cycle.
(3) The host equipment did not Check the host equipment (e.g., PLCs and computers).
operate due to defective Remove the cause of the equipment error.
software, settings, or
defective hardware.
(4) The RS-485 converter did Check the RS-485 converter (e.g., check for poor contact).
not operate due to incorrect Change the various RS-485 converter settings, reconnect the wires, or
connections and settings, or replace hardware with recommended devices as appropriate.
defective hardware.
(5) Broken communications Check the continuity of the cables, contacts and connections.
cable or poor contact. Replace the cable.
(6) Inverter affected by strong Check if appropriate noise control measures have been implemented (e.g.,
electrical noise. correct grounding and routing of communications cables and main circuit
wires).
Implement noise control measures.
Implement noise reduction measures on the host side.
Replace the RS-485 converter with a recommended insulated one.
(7) Terminating resistor not Check that the inverter serves as a terminating device in the network.
properly configured. Configure the terminating resistor switch(es) (SW2/SW3) for RS-485
communication correctly. (That is, turn the switch(es) to ON.)
9-24
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9.4 If an Alarm Code Appears on the LED Monitor
Chap. 9
[ 28 ] ere Speed mismatch or excessive speed deviation
Problem An excessive deviation appears between the speed command and the detected speed.
Possible Causes What to Check and Suggested Measures
TROUBLESHOOTING
(1) Incorrect setting of function Check the following function code data; P01* (Motor (No. of poles)), d15
code data. (Feedback encoder pulse count/rev), and d16 and d17 (Feedback pulse
correction factor 1 and 2).
Specify data of function codes P01*, d15, d16, and d17 in accordance with
the motor and PG.
(2) Overload. Measure the inverter output current.
Reduce the load.
Check whether any mechanical brake is working.
Release the mechanical brake.
(3) The motor speed does not Check the data of function code F44 (Current limiter (Level)).
rise due to the current Change the F44 data correctly. Or, set the F43 data to "0" (Disable) if the
limiter operation. current limiter operation is not needed.
Check the data of function codes F04*, F05*, and P01* through P12* to ensure
that the V/f pattern setting is right.
Match the V/f pattern setting with the motor ratings.
Change the function code data in accordance with the motor parameters.
(4) Function code settings do Check whether the data of P01*, P02*, P03*, P06*, P07*, P08*, P09*, P10*
not match the motor and P12* match the parameters of the motor.
characteristics. Perform auto-tuning of the inverter, using the function code P04*.
9-25
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Possible Causes What to Check and Suggested Measures
(5) Wrong wiring between the Check the wiring between the PG and the inverter.
pulse generator (PG) and the Correct the wiring.
inverter.
Check that the relationships between the PG feedback signal and the run
command are as follows:
For the FWD command: the B phase pulse is in the High level at rising edge of
the A phase pulse
For the REV command: the B phase pulse is in the Low level at rising edge of
the A phase pulse
If the relationship is wrong, interchange the A and B phase wires.
(6) Wiring to the motor is Check the wiring to the motor.
incorrect. Connect the inverter output terminals U, V, and W to the motor input
terminals U, V, and W, respectively.
(7) The motor speed does not Check the data of F40 (Torque limiter 1-1).
rise due to the torque limiter Correct the F40 data. Or, set the F40 data to "999" (Disable) if the torque
operation. limiter operation is not needed.
9-26
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9.4 If an Alarm Code Appears on the LED Monitor
Chap. 9
(2) Incorrect control Check whether the setting of d78 (Synchronous Control Parameters
completion width. (Over-deviation detection width)) is correct.
Correct the setting of d78.
TROUBLESHOOTING
[ 35 ] ecf Enable circuit failure
Problem The circuit that detects the status of the enable circuit is broken.
Possible Causes What to Check and Suggested Measures
(1) Circuit related to the Enable Check if appropriate noise control measures have been implemented (e.g.,
circuit affected by strong correct grounding and routing of signal wires, communication cables, and main
electrical noise. circuit wires).
Implement noise control measures.
Separate the signal wires from the main power wires as far as possible.
The "Reset alarm" terminal command RST cannot reset this alarm ecf. If even a power-off reset
cannot restore the inverter state, the inverter needs to be repaired.
9-27
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9.5 If the "Light Alarm" Indication (l-al) Appears on the LED
Monitor
If the inverter detects a minor abnormal state "light alarm," it can continue the current operation without
tripping while displaying the "light alarm" indication l-al on the LED monitor. In addition to the
indication l-al, the inverter displays the "L-ALARM" (blinking) on the LCD monitor and outputs the
"light alarm" signal L-ALM to a digital output terminal to alert the peripheral equipment to the occurrence
of a light alarm. (To use the L-ALM, it is necessary to assign the signal to any of the digital output
terminals by setting any of function codes E20 through E24 and E27 to "98.")
Function codes H81 and H82 specify which alarms should be categorized as "light alarm." The available
"light alarm" codes are check-marked in the "Light alarm" object column in Table 9.1.
To display the "light alarm" and escape from the light alarm state, follow the instructions below.
Switching the LED monitor from the light alarm to normal display
If it is necessary to return the LED monitor to the normal display state (showing the running status such as
reference frequency) before the light alarm is removed (e.g., when it takes a long time to remove the light
alarm), follow the steps below.
1) Press the key to return the LED monitor to the light alarm indication (l-al).
2) With l-al being displayed, press the key. The LED monitor returns to the normal display state,
but the "L-ALARM" on the LCD monitor continues blinking.
9-28
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9.6 If an Abnormal Pattern Appears on the LED Monitor except Alarm Codes and "Light Alarm" Indication (l-al)
9-29
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[3] appears
Problem Parentheses ( ) appeared on the LED monitor during speed monitoring on the keypad.
Possible Causes What to Check and Suggested Measures
(1) The display data overflows Check whether the output frequency multiplied by the display coefficient (E50)
the LED monitor. is 1,000,000 or more.
Correct the E50 data.
9-30
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9.7 If the Inverter is Running on Single-Phase Power
[ 4 ] pbf Charger circuit fault (230 V series with 60 HP or above or 460 V series
with 125 HP or above)
Possible Causes Suggested Measures
The power supply is connected Connect the power supply to L1 and L3.
to the main circuit power input
terminal L2.
[ 6 ] 0h1 Heat sink overheat, 0h3 Inverter internal overheat, or 0lu Inverter
overload
Possible Causes Suggested Measures
The inverter was running with To run the inverter on single-phase power, it is necessary to derate the output to
load exceeding the single-phase the lower level than that on three-phase power.
rating. Review the load conditions to run the inverter within the single-phase rating, or
increase the inverter capacity.
9-31
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Appendices
Contents
App.
Phenomenon If an inverter operates, proximity switches (capacitance-type) may malfunction.
Probable cause The capacitance-type proximity switches may provide inferior noise immunity.
Measures It is effective to connect a filter to the input terminals of the inverter or change the
power supply treatment of the proximity switches. The proximity switches can be
replaced with superior noise immunity types such as magnetic types.
[4] Effect on pressure sensors
Phenomenon If an inverter operates, pressure sensors may malfunction.
Probable cause Noise may penetrate through a grounding wire into the signal line.
Measures It is effective to install a noise filter on the power supply side of the inverter or to
change the wiring.
[5] Effect on position detectors (pulse encoders)
Phenomenon If an inverter operates, pulse encoders may produce erroneous pulses that shift the
stop position of a machine.
Probable cause Erroneous pulses are liable to occur when the signal lines of the PG and power lines
are bundled together.
Measure The influence of induction noise and radiation noise can be reduced by separating
the PG signal lines and power lines. Providing noise filters at the input and output
terminals is also an effective measure.
A-1
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A.2 Noise
This section gives a summary of noises generated in inverters and their effects on devices subject to
noise.
A-2
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App. A Advantageous Use of Inverters (Notes on electrical noise)
App.
Figure A.3 Conduction Noise
A-3
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Figure A.5 Electrostatic Induced Noise
A-4
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App. A Advantageous Use of Inverters (Notes on electrical noise)
Make it
Noise prevention method more Cutoff
Reduce Conduc-
difficult noise Confine Induction Radiation
noise tion
to conduc- noise noise noise
level noise
receive tion
noise
Separate main circuit from
Y Y
control circuit
Minimize wiring distance Y Y Y Y
Avoid parallel and bundled
Y Y
wiring
Wiring and
Use appropriate grounding Y Y Y Y
installation
Use shielded wire and
Y Y Y
twisted shielded wire
App.
Use shielded cable in main
Y Y Y
circuit
Use metal conduit pipe Y Y Y
Appropriate arrangement
Y Y Y
Control panel of devices in panel
Metal control panel Y Y Y
A-5
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What follows is noise prevention measures for the inverter drive configuration.
(1) Wiring and grounding
As shown in Figure A.7, separate the main circuit wiring from control circuit wiring as far as possible
regardless of being located inside or outside the system control panel containing an inverter. Use
shielded wires and twisted shielded wires that will block out extraneous noises, and minimize the wiring
distance. Also avoid bundled wiring of the main circuit and control circuit or parallel wiring.
For the main circuit wiring, use a metal conduit pipe and connect its wires to the ground to prevent noise
propagation (refer to Figure A.8).
The shield (braided wire) of a shielded wire should be securely connected to the base (common) side of
the signal line at only one point to avoid the loop formation resulting from a multi-point connection
(refer to Figure A.9).
The grounding is effective not only to reduce the risk of electrical shocks due to leakage current, but also
to block noise penetration and radiation. Corresponding to the main circuit voltage, the grounding work
should be Class D (300 VAC or less, grounding resistance: 100 or less) and Class C (300 to 600 VAC,
grounding resistance: 10 or less). Each ground wire is to be provided with its own ground or separately
wired to a grounding point.
Figure A.8 Grounding of Metal Conduit Pipe Figure A.9 Treatment of Braided Wire of Shielded
Wire
A-6
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App. A Advantageous Use of Inverters (Notes on electrical noise)
App.
the signal circuit in parallel.
2) Increase the circuit impedance for noise by inserting choke coils in series in the signal circuit or
passing signal lines through ferrite core beads. It is also effective to widen the signal base lines (0 V
line) or grounding lines.
(5) Other
The level of generating/propagating noise will change with the carrier frequency of the inverter. The
higher the carrier frequency, the higher the noise level.
In an inverter whose carrier frequency can be changed, lowering the carrier frequency can reduce the
generation of electrical noise and result in a good balance with the audible noise of the motor under
driving conditions.
A-7
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[3] Noise prevention examples
Table A.2 lists examples of the measures to prevent noise generated by a running inverter.
Table A.2 Examples of Noise Prevention Measures
Target
No. Phenomena Noise prevention measures
device Notes
1 AM When operating an inverter, 1) Install an LC filter at the 1) The radiation noise
radio noise enters into an AM radio power supply side of the of the wiring can be
broadcast (500 to 1500 kHz). inverter. (In some cases, a reduced.
capacitive filter may be
used as a simple method.)
2) Install a metal conduit
wiring between the motor
2) The conduction
and inverter. noise to the power
supply side can be
reduced.
A-8
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App. A Advantageous Use of Inverters (Notes on electrical noise)
Target
No. Phenomena Noise prevention measures
device Notes
3 Telephone When driving a ventilation fan 1) Connect the ground 1) The effect of the
(in a with an inverter, noise enters a terminals of the motors in inductive filter and
common telephone in a private a common connection. LC filter may not
private residence at a distance of 131 Return to the inverter be expected
residence ft (40 m). panel, and insert a 1 F because of sound
at a capacitor between the frequency
distance input terminal of the component.
of 131 ft inverter and ground. 2) In the case of a
(40 m)) V-connection
power supply
transformer in a
200V system, it is
necessary to
connect capacitors
as shown in the
following figure,
<Possible cause> because of
A high-frequency leakage different potentials
current from the inverter and to ground.
motor flowed to grounded part
of the telephone cable shield.
During the current's return
trip, it flowed through a
grounded pole transformer,
and noise entered the
telephone by electrostatic
induction.
App.
[The inverter and motor are the power supply circuit in cm).
installed in the same place (for the detection unit of the 2) When separation is
overhead traveling)] overhead photoelectric impossible, signals
relay and a frame of the can be received and
overhead panel. sent with dry
contacts etc.
3) Do not wire
low-current signal
lines and power
lines in parallel.
2) As a permanent measure,
<Possible cause> move the 24 V power
It is considered that induction supply from the ground to
noise entered the photoelectric the overhead unit so that
relay since the inverter's input signals are sent to the
power supply line and the ground side with relay
photoelectric relay's wiring contacts in the ceiling part.
are in parallel separated by
approximately 0.98 inch (25
mm) over a distance of 98 to
131 ft (30 to 40 m). Due to
conditions of the installation,
these lines cannot be
separated.
A-9
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Table A.2 Continued
Target
No. Phenomena Noise prevention measures
device Notes
5 Photo- A photoelectric relay 1) Insert a 0.1 F capacitor 1) If a low-current
electric malfunctioned when the between the output circuit at the
relay inverter was operated. common terminal of the malfunctioning
amplifier of the side is observed,
photoelectric relay and the measures may
the frame. be simple and
economical.
<Possible cause>
Although the inverter and
photoelectric relay are
separated by a sufficient
distance but the power
supplies share a common
connection, it is considered
that conduction noise entered
through the power supply line
into the photoelectric relay.
6 Prox- A proximity switch 1) Install an LC filter at the 1) Noise generated in
imity malfunctioned. output side of the inverter. the inverter can be
switch 2) Install a capacitive filter at reduced.
(capaci- the input side of the 2) The switch is
tance inverter. superseded by a
type) 3) Ground the 0 V (common) proximity switch
line of the DC power of superior noise
supply of the proximity immunity (such as
switch through a capacitor a magnetic type).
<Possible cause>
It is considered that the to the box body of the
machine.
capacitance type proximity
switch is susceptible to
conduction and radiation
noise because of its low noise
immunity.
A-10
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App. A Advantageous Use of Inverters (Notes on electrical noise)
Target
No. Phenomena Noise prevention measures
device Notes
7 Pressure A pressure sensor 1) Install an LC filter on the 1) The shielded parts
sensor malfunctioned. input side of the inverter. of shield wires for
2) Connect the shield of the sensor signals are
shielded wire of the connected to a
pressure sensor to the 0 V common point in
line (common) of the the system.
pressure sensor, changing 2) Conduction noise
the original connection. from the inverter
can be reduced.
<Possible cause>
The pressure sensor may
malfunction due to noise that
came from the box body
through the shielded wire.
App.
outputted by induction noise
since the power line of the
motor and the signal line of
the PG are bundled together.
9 Program The PLC program sometimes 1) Install a capacitive filter 1) Total conduction
mable malfunctions. and an LC filter on the noise and induction
logic input side of the inverter. noise in the electric
controller 2) Install an LC filter on the line can be
(PLC) output side of the inverter. reduced.
3) Lower the carrier frequency
of the inverter.
<Possible cause>
Since the power supply system
is the same for the PLC and
inverter, it is considered that
noise enters the PLC through
the power supply.
A-11
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App. B Japanese Guideline for Suppressing Harmonics by
Customers Receiving High Voltage or Special High
Voltage
- Disclaimer: This document provides you with a translated summary of the Guideline of the Ministry of
Economy, Trade and Industry. It is intended to apply to the domestic market only. It is only for reference for
the foreign market. -
Agency of Natural Resource and Energy of Japan published the following two guidelines for
suppressing harmonic noise in September 1994.
(1) Guideline for suppressing harmonics in home electric and general-purpose appliances
(2) Guideline for suppressing harmonics by customers receiving high voltage or special high voltage
Assuming that electronic devices generating high harmonics will be increasing, these guidelines are to
establish regulations for preventing high frequency noise interference on devices sharing the power
source. These guidelines should be applied to all devices that are used on the commercial power lines
and generate harmonic current. This section gives a description limited to general-purpose inverters.
[2] Guideline for suppressing harmonics by customers receiving high voltage or special high
voltage
Unlike other guidelines, this guideline is not applied to the equipment itself such as a general-purpose
inverter, but is applied to each large-scale electric power consumer for total amount of harmonics. The
consumer should calculate the harmonics generated from each piece of equipment currently used on the
power source transformed and fed from the high or special high voltage source.
(1) Scope of regulation
In principle, the guideline applies to the customers that meet the following two conditions:
- The customer receives high voltage or special high voltage.
- The "equivalent capacity" of the converter load exceeds the standard value for the receiving voltage
(50 kVA at a receiving voltage of 6.6 kV).
Appendix B.2 [1] "Calculation of equivalent capacity (Pi)" gives you some supplemental information
with regard to estimation for the equivalent capacity of an inverter according to the guideline.
A-12
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App. B Japanese Guideline for Suppressing Harmonics for Customers Receiving High Voltage or Special High Voltage
(2) Regulation
The level (calculated value) of the harmonic current that flows from the customer's receiving point out to
the system is subjected to the regulation. The regulation value is proportional to the contract demand.
The regulation values specified in the guideline are shown in Table B.1.
Appendix B.2 gives you some supplemental information with regard to estimation for the equivalent
capacity of the inverter for compliance to "Japanese guideline for suppressing harmonics by customers
receiving high voltage or special high voltage."
Table B.1 Upper Limits of Harmonic Outflow Current per kW of Contract Demand (mA/kW)
App.
factor). However, catalogs of conventional inverters do not contain input rated capacities, so a
description of the input rated capacity is shown below:
(1) "Inverter rated capacity" corresponding to "Pi"
- In the guideline, the conversion factor of a 6-pulse converter is used as reference conversion factor 1.
It is, therefore, necessary to express the rated input capacity of inverters in a value including
harmonic component current equivalent to conversion factor 1.
- Calculate the input fundamental current I1 from the kW rating and efficiency of the load motor, as
well as the efficiency of the inverter. Then, calculate the input rated capacity as shown below:
Input rated capacity 3 (power supply voltage) I1 1.0228/1000 (kVA)
where 1.0228 is the 6-pulse converter's value of (effective current)/(fundamental current).
- When a general-purpose motor or inverter motor is used, the appropriate value shown in Table B.2
can be used. Select a value based on the kW rating of the motor used, irrespective of the inverter
type.
The input rated capacity shown above is for the dedicated use in the equation to calculate
capacity of the inverters, following the guideline. Note that the capacity cannot be applied to
the reference for selection of the equipment or wires to be used in the inverter input circuits.
For selection of capacity for the peripheral equipment, refer to the catalogs or technical documents
issued from their manufacturers.
A-13
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Table B.2 "Input Rated Capacities" of General-purpose Inverters Determined
by the Applicable Motor Ratings
Applicable motor
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5
rating (kW)
Pi 200 V 0.57 0.97 1.95 2.81 4.61 6.77 9.07 13.1 17.6 21.8
(kVA) 400 V 0.57 0.97 1.95 2.81 4.61 6.77 9.07 13.1 17.6 21.8
Applicable motor
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5
rating (kW)
Input 200 V 1.62 2.74 5.50 7.92 13.0 19.1 25.6 36.9 49.8 61.4
fundamental
current (A) 400 V 0.81 1.37 2.75 3.96 6.50 9.55 12.8 18.5 24.9 30.7
6.6 kV converted value 49 83 167 240 394 579 776 1121 1509 1860
(mA)
A-14
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App. B Japanese Guideline for Suppressing Harmonics for Customers Receiving High Voltage or Special High Voltage
App.
Table B.6 Availability Factors of Inverters, etc. for Building Equipment (Standard Values)
A-15
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Correction coefficient according to contract demand level
Since the total availability factor decreases if the scale of a building increases, calculating reduced
harmonics with the correction coefficient defined in Table B.7 is permitted.
Table B.7 Correction Coefficient according to the Building Scale
Contract demand (kW) Correction coefficient
300 1.00
500 0.90
1000 0.85
2000 0.80
Note: If the contract demand is between two specified values listed in Table B.7, calculate the value by
interpolation.
Note: The correction coefficient is to be determined as a matter of consultation between the customer
and electric power company for the customers receiving the electric power over 2000 kW or from
the special high voltage lines.
[Example 1] 400 V, 3.7 kW, 10 units 4.61 kVA 10 units K32 = 1.4 4.61 10 1.4 = 64.54 kVA
w/- AC reactor and DC reactor
[Example 2] 400 V, 1.5 kW, 15 units 2.93 kVA 15 units K34 = 1.8 2.93 15 1.8 = 79.11 kVA
w/- AC reactor
A-16
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App. B Japanese Guideline for Suppressing Harmonics for Customers Receiving High Voltage or Special High Voltage
Fundamental current
Harmonic current onto 6.6 kV lines (mA)
onto 6.6 kV lines (mA)
[Example 2] 400 V3.7 kW15 units, w/- AC reactor and DC reactorand maximum availability: 0.55
Fundamental current
Harmonic current onto 6.6 kV lines (mA)
onto 6.6 kV lines (mA)
App.
A-17
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App. C Effect on Insulation of General-purpose Motors
Driven with 400 V Class Inverters
- Disclaimer: This document provides you with a summary of the Technical Document of the Japan Electrical
Manufacturers' Association (JEMA) (March, 1995). It is intended to apply to the domestic market only. It is
only for reference for the foreign market. -
Preface
When an inverter drives a motor, surge voltages generated by switching the inverter elements are
superimposed on the inverter output voltage and applied to the motor terminals. If the surge voltages are
too high they may have an effect on the motor insulation and some cases have resulted in damage.
For preventing such cases this document describes the generating mechanism of the surge voltages and
countermeasures against them.
Refer to A.2 [1] "Inverter noise" for details of the principle of inverter operation.
A measured example in Figure C.2 illustrates the relation of a peak value of the motor terminal voltage
with a wiring length between the inverter and the motor.
From this it can be confirmed that the peak value of the motor terminal voltage ascends as the wiring
length increases and becomes saturated at about twice the inverter DC voltage.
The shorter a pulse rise time becomes, the higher the motor terminal voltage rises even in the case of a
short wiring length.
A-18
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App. C Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters
Figure C.2 Measured Example of Wiring Length and Peak Value of Motor Terminal Voltage
App.
C.3 Countermeasures against surge voltages
When driving a motor with a 400 V class inverter, the following are countermeasures against damage to
the motor insulation by the surge voltages.
A-19
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[1] Suppressing surge voltages
There are two ways for suppressing the surge voltages, one is to reduce the voltage rise time and another
is to reduce the voltage peak value.
(1) Output reactor
If wiring length is relatively short, the surge voltages can be suppressed by reducing the voltage rise time
(dv/dt) with the installation of an AC reactor on the output side of the inverter. (Refer to Figure C.3 (1).)
However, if the wiring length becomes long, suppressing the peak voltage due to surge voltage may be
difficult.
(2) Output filter
Installing a filter on the output side of the inverter allows a peak value of the motor terminal voltage to
be reduced. (Refer to Figure C.3 (2).)
If the wiring length between the inverter and the motor is comparatively long, the crest value of
the surge voltage can be suppressed by connecting a surge suppressor unit (SSU) to the motor
terminal. For details, refer to Chapter 4, Section 4.4.1.5 "Surge suppression unit (SSU)."
A-20
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App. D Inverter Generating Loss
App.
FRN030G1 -4U 510 870 - 440 770
FRN040G1 -4U 710 1310 *1 - 510 900
FRN050G1 -4U 1000 1250 *1 - 800 1150
Three- FRN060G1 -4U 1250 1550 *1 - 1000 1450
phase FRN075G1 -4U 1350 1700 *1 - 1100 1600
460 V FRN100G1 -4U 1950 2400 *1 - 1350 1950
FRN125G1S-4U 2000 2250 *2 - 1600 2150 *1
FRN150G1S-4U 2250 2550 *2 2250 1900 2600 *1
FRN200G1S-4U 2700 3050 *2 2700 2300 3050 *1
FRN250G1S-4U 3050 3400 *2 3050 2500 3300 *1
FRN300G1S-4U 3900 4350 *2 3900 3100 4000 *1
FRN350G1S-4U 4250 4750 *2 4250 3850 5000 *1
FRN450G1S-4U 5600 6200 *2 4850 4350 5600 *1
FRN500G1S-4U 6500 7300 *2 5850 5300 6900 *1
FRN600G1S-4U 7500 8350 *2 6650 6000 7800 *1
FRN700G1S-4U 8100 9100 *2 7250 6450 8450 *1
FRN800G1S-4U 9200 10350 *2 8250 7350 9650 *1
FRN900G1S-4U 11550 12950 *2 - 9600 10700 *2
FRN1000G1S-4U 13500 13800 *3 - 11900 13300 *2
Note: A box ( )in the above table replaces S or H depending on the enclosure.
Low carrier: 2 kHz
High carrier: 40 HP or below: 16 kHz (*1: 10 kHz)
50 HP or above: 15 kHz (*1: 10 kHz, *2: 6 kHz, *3: 4 kHz)
A-21
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App. E Conversion from SI Units
All expressions given in Chapter 3, "SELECTING OPTIMAL MOTOR AND INVERTER
CAPACITIES" are based on SI units (International System of Units). This section explains how to
convert expressions to other units.
1 (kgfm/s) 9.8 (Nm/s) = 9.8 (J/s) = 9.8 (W) 1 (kgcm2) 98000 (Pa) 980 (mbar)
2
1 (r/min) ( rad / s) 0.1047 (rad/s)
60
60
1 (rad / s) (r/min) 9.549 (r/min)
2
A-22
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App. E Conversion from SI Units s
V ( m / min)
App.
T (kgf m) 0.159 F (kgf )
N M (r/min) / G
A-23
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Glossary
This glossary explains the technical terms that are frequently used in this manual.
Auto-reset function
Alarm output (for any alarm) A function that makes the inverter automatically
A signal issued when any of the protective functions attempt to reset the tripped state and restart even if
is activated. any protective function is activated. The number of
reset times and interval can be specified with function
codes.
Allowable voltage/frequency fluctuation Related function codes: H04 and H05
Glossary
The auxiliary power input is used to keep the panel
display.
Anti-regenerative control
(Automatic deceleration)
AVR (Automatic Voltage Regulator)
A control mode that prevents the inverter from
causing an overvoltage trip due to excessive Voltage regulator that keeps the inverter output
regenerative energy, by automatically controlling the voltage constant regardless of input voltage
deceleration time and output frequency, even if no fluctuations.
braking resistor is used.
Related function codes: H69
Balanceless-bumpless switching
To switch the frequency command source to the
Auto energy saving operation keypad from any other source, in which the inverter
inherits the current frequency that has applied before
Energy saving operation that automatically controls
switching. This switching provides smooth switching
the output voltage to the motor in order to minimize
and shockless running
the total power loss of the motor and the inverter.
Related function codes: F01 and C30
Related function codes: F37, A13, b13 and r13
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Base frequency Constant torque load
The minimum frequency at which an inverters output Machinery (load) that requires a constant torque
voltage becomes constant. independent of the inverters output frequency (motor
Related function codes: F04, A02, b02 and r02 speed). The power consumption increases in
proportion to the motor speed. For such machinery
(load), e.g., a material conveyer and a lift, the
HD-mode inverters are required.
Carrier frequency
Frequency used to determine the modulation period Current response
of a pulse width under the inverter's PWM control. A performance index under vector control, which
The higher the carrier frequency, the closer to the indicates how often the inverter can change the
sinusoidal waveform the inverter output current direction of current to the motor. If this index is 100
waveform approaches and the quieter the motor Hz, it means that the current direction change
sound becomes. However, noise emitted from the command is applicable 100 times a second.
inverter increases.
Related function codes: F26
Customizable logic function
A function that allows the user to form a logic circuit
Coast-to-stop command (BX ) for digital input/output signals, customize those
A digital terminal command input to one of the signals arbitrarily, and configure a simple relay
control circuit terminals, which forces the inverter to sequence inside the inverter. In a customizable logic,
immediately shut down its output, causing the motor one step (component) is composed of "2 inputs and 1
to coast to a stop. Used to forcibly stop the motor output + logical operation (including timer)" and a
independent of inverter control. total of ten steps can be used to configure a sequence.
Related function codes: E01 to E07, E98 and E99
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Glossary
Glossary
balance their driving forces.
Enable data change with keypad (WE-KP)
Related function codes: H28
A digital terminal command input to one of the
control circuit terminals, which protects function
code data from accidentally getting changed from the
Duty cycle (%ED) keypad when this command is OFF in order to
Obtained by dividing the braking time by the cyclic prevent the motor from unexpectedly running.
period. Turning this command ON enables data change from
the keypad.
T1 Related function codes: E01 to E07, E98 and E99
Duty cycle %ED = x 100 (%)
T0
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Filter Interphase (voltage) unbalance
A filter that smoothens and cleans a signal, Interphase unbalance of three-phase AC input voltage
eliminating unnecessary frequency band. Applying a (supply voltage) that is calculated by the following
filter will produce a desirable effect in some cases: expression stipulated by the IEC Standard.
- Suppressing fluctuation of unstable, hard-to-read
display on the keypad (F42). Interphase voltage unbalance (%)
- Suppressing noise superimposed on analog input for Max. voltage (V) - Min. voltage (V)
frequency command (C33, C38 and C43).
= 67
Three-phase average voltage (V)
- Stabilizing analog speed command and feedback
signal (d01, d02, d09, d10 and d61). The IEC Standard requires variable speed drives such
as inverters to withstand up to 2% of interphase
voltage unbalance.
Frequency accuracy
An index that indicates the accuracy of inverter output
Inverse operation
frequency relative to the commanded frequency. If
the frequency command is given digitally from the Inverting the scale of the inverter's output frequency
keypad, the accuracy will be 0.01% of the maximum to its analog frequency command level. Used for
frequency. applications such as air-conditioners that require
switching between cooling and heating.
Related function codes: C53
Frequency command
Reference frequency whose sources can be specified
by function code F01. In addition, it can be given by Jogging operation
multi-frequency commands and via an RS-485 Inching the motor for mechanical positioning in the
communications link or other open networks. machinery (load). The frequency command,
acceleration/deceleration time and dynamic response
during the vector control can be separately specified.
Frequency command resolution Related function codes: C20
Resolution of a frequency command given in an
analog input format such as a voltage input. The
resolution of terminal [12] input, for example, is Jump frequencies
1/3000 of the maximum frequency. Jump frequencies that are used to skip inverter
operation in the specified jump frequency bands
within the driving frequency band in order to avoid
Frequency limiter resonance caused by the motor speed and natural
frequency of the machinery. In the jump frequency
A function that determines the upper and lower limits bands, the specified acceleration/ deceleration time
of the inverter output frequency to protect the motor. applies.
Accordingly, it protects the machinery (load) from
getting unexpected frequency command. Related function codes: C01 to C04
Related function codes: F15 and F16
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Glossary
Glossary
that the total cable length is long.
MD (Medium Duty) mode
A mode that applies to the inverter for driving a motor
whose capacity is one rank higher than the inverter's Overload capability
one. The MD-mode inverter withstands 150% of the Index that indicates how much overload conditions
rated current for a minute. the inverter can tolerate. It is expressed in a
Related function codes: H80 combination of the output current level (%) and the
period, assuming the rated current as 100%. For
instance, it is 150% for 1 minute in HD mode, and
120% for 1 minute in LD mode.
Mock alarm
Alarm intentionally caused by activating the inverter
protective function in order to check whether external Overload current rating
sequences function correctly at the time of machine
setup. The overload current that the inverter can tolerate,
expressed in percentage of the rated output current
Simultaneous keying or using the related function
level and its permissible period.
code causes a mock alarm. The mock alarm can be
reset by the terminal command RST.
Related function codes: H45
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Overload prevention control Rated output voltage
A function that detects inverter's heat sink overheat or An RMS voltage of a fundamental wave that is
overload and lowers the output frequency before the generated across the inverters output terminals when
inverter trips, thus preventing the protective function the output frequency is equal to the base frequency.
from being activated. Useful for equipment such as
pumps in which a decrease in the output frequency
leads to a decrease in the load.
Ratio operation
Related function codes: H70
Ratio operation in which two or more inverters share
a same frequency command (main setting) and an
individual inverter multiplies the given frequency
PLC signal power (Terminal [PLC]) command by the ratio (%) specified by one of the
Name of an external power input terminal that analog input terminal extended functions so that
connects to a PLC (programmable logic controller) individual inverters run at different output
output signal power supply. Also used to supply frequencies.
power to the load connected to the transistor output Related function codes: E61 to E63
terminals.
Frequency command (Main setting)
Positioning control
Positioning control under which the inverter detects
the rotational amount of the encoder to control that of Frequency
command 100% 90% 95%
the motor shaft. Under the speed control, the inverter (Ratio setting)
controls the rotational speed of the motor shaft using
the speed sensor.
The "Positioning control," implies the traveling
distance of machinery (load) driven by the motor.
Ratio setting
Frequency command = Main setting x
100%
Rated capacity
The rating of an inverter output capacity, or the
apparent power obtained by multiplying the rated
output voltage by the rated output current.
Servo-lock
Rated output current
Holding the current position of the motor shaft at the
An RMS current that flows through the inverter's stopped state in servo system under vector control
output terminals under the rated output conditions with speed sensor, even if any external force is
(that is, when the output voltage, current, frequency applied to the motor shaft.
and load factor meet the rated conditions).
The 230 V series of inverters is designed so that the
rated output current is higher than that of a 200 V,
6-pole motor; the 460 V series is designed so that it is
higher than that of a 380 V, 50 Hz, 4-pole motor.
G-6
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Glossary
Glossary
Related function codes: F25
Related function codes: d01 to d04
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Switch to commercial power (SW50/SW60) Torque control
To switch the power source for three-phase induction Controlling the motor output torque in vector control
motors between the inverter output and commercial with speed sensor using the option card, in proportion
power line. The switching sequence is integrated in to the analog input given at terminal [12]. It does not
the inverter. control the speed and amount of the motor rotation.
Related function codes: E01 to E07, E98 and E99
Transistor output
Thermal time constant A solid-state digital output (signals), unlike a
The time needed to activate the electronic thermal mechanical contact output such as a relay contact
overload protection when the preset level of motor output. These signals output via terminals [Y1] to
current continuously has flowed. [Y4] and the reference potential terminal [CMY].
Function codes E20 to E23 assign functions to those
Related function codes: F12, A08, b08 and r08
terminals.
Thermistor
Trip
A kind of thermal sensors, which is classified into two
An inverter's output shutdown state in which an
types: PTC (Positive Temperature Coefficient)
inverter goes when the protective function is activated
thermistors and NTC (Negative Temperature
due to an overvoltage, overcurrent, or any other
Coefficient) thermistors. As the temperature rises, the
unusual event. The inverter cannot run until the trip
internal resistance of the PTC thermistors increases,
state is reset. The trip factor is displayed on the
and that of the NTC thermistors decreases.
keypad.
Some regenerative braking resistors, cooling fans and
motors have a built-in thermistor.
Universal DI
Torque boost To relay a digital signal sent from the peripheral
equipment to the upper controller (e.g., PLC) using
The compensation process for a voltage drop in a low any of the input terminals (if free) on the inverter. The
frequency region when an inverter drives a universal DI signal is independent of the inverter
three-phase induction motor. operation.
In a low frequency range, a voltage drop reduces the Related function codes: E01 to E07, E98 and E99
motor output torque. To compensate for the decrease,
this process raises the output voltage.
Related function codes: F09, A05, b05 and r05
Universal DO
To relay a digital command signal sent the upper
controller (e.g., PLC) to the peripheral equipment
using any of the output terminals (if free) on the
inverter. The universal DO signal is independent of
the inverter operation.
Related function codes: E20 to E27
G-8
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Glossary
Vector motor
A generic term for motors applicable to the vector
control. Fuji MVK motors driven by the
FRENIC5000VG7 series of inverters are available.
V/f control
The rotational speed of a three-phase induction motor
is calculated by the expression given below. A
general-purpose inverter controls the motor speed by
varying its output frequency (f).
In proportion to the output frequency (f), the V/f
control varies the output voltage (V). Select the V/f
control to drive more than one motor with a single
inverter.
N 120 f (1 s)
p
where,
-1
N: Motor speed (min )
f: Output frequency (Hz)
Glossary
p: Number of poles
s: Slip frequency
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Index
Index
Analog input, 2-11, 2-16, 5-58 Bias, 5-4, 5-59
Analog interface card, 4-1, 4-79 Block diagrams, 6-1
Analog monitor, 2-22 Block of vector control with/without speed sensor,
6-10
Analog output [FMA], 5-5
Brake signal, 5-20, 5-208
Analog output, 2-22
Braking resistor (10%ED model), 4-23, 4-27, 4-28
Analog setting voltage input, 2-16
Braking resistor, 2-16, 4-1, 4-23, 4-24, 4-28
Analog setting, 2-17
Braking time, 2-1, 2-2, 2-3, 2-4, 2-5, 2-6, 2-7, 2-8
Anti reset windup, 5-204
Braking transistor broken, 2-14, 2-57
Applicable safety standards, 2-1, 2-2, 2-3, 2-4, 2-5,
2-6, 2-7, 2-8 Braking transistor, 2-1, 2-2, 2-3, 2-4, 2-5, 2-6, 2-7, 2-8
Application functions 1, 5-19 Braking unit and braking resistor (standard model) for
HD-mode inverters, 4-25
Application functions 2, 5-20
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Braking unit and braking resistor (standard model) for boards, 5-12
LD-mode inverters, 4-26
Cumulative run time of cooling fan, 5-12
Braking unit and braking resistor (standard model) for
Cumulative run time, 2-13
MD-mode inverters, 4-26
Current detection 2/Low current detection, 5-8
Braking unit, 4-1, 4-24, 4-29
Current detection 3, 5-8
Built-in braking resistor, 2-1, 2-2, 2-3, 2-4, 2-5, 2-6,
2-7, 2-8 Current limiter, 5-5, 5-106
Bus link function, 5-25 Currents flowing across the inverter terminals, 4-3
Curvilinear acceleration/deceleration, 5-72
C Customizable logic output signal 1 to 5, 5-23
C codes, 5-10 Customizable logic timer monitor, 5-24
CANopen communications card, 4-1, 4-98 Customizable logic, 5-21, 5-222
Capacitance of DC link bus capacitor, 5-12 Customized logic interface, 2-12
Carrier frequency, 2-9, 5-90
CC-Link communications card, 4-1, 4-90 D
Charge circuit fault, 2-13 d codes, 5-20
Clear alarm data, 5-14, 5-187 Dancer control, 1-5, 5-193
Coast to a stop, 5-114 Data copying, 7-43
Coefficient for speed indication, 5-8 Data initialization, 5-11
Command (pulse rate input), 5-20 Data protection, 5-4, 7-45
Command loss detected, 2-15, 2-60 Data save error during undervoltage, 2-59
Commercial power switching sequence, 5-19 Data save error upon undervoltage, 2-14
Communication data storage selection, 5-25 DC braking 1 to 4, 5-4, 5-14, 5-16, 5-18
Communication option, 4-1 DC braking, 5-85
Communications link function, 5-12, 5-170 DC link bus, 2-16
Communications port 1, 8-1 DC reactor (DCR) external dimensions, 4-47
Communications port 2, 8-1 DC reactor (DCR), 4-1, 4-44, 4-45
Index
Constant torque load, 5-93 DC reactor connection, 2-16
Continuity of running, 5-13 Deceleration characteristic, 2-12, 5-13, 5-179
Control block, 1-14 Deceleration mode, 5-12
Control functions of frequency, 5-10 Deceleration time forced stop, 5-12
Control option, 4-1 Deceleration time, 5-4, 5-6, 5-12, 5-69
Converter, 1-14, 3-21 Designed life, 1-11
Cooling fan ON/OFF control, 2-12, 5-162 DeviceNet communications card, 4-1, 4-95
Cooling method, 2-1, 2-2, 2-3, 2-4, 2-5, 2-6, 2-7, 2-8 Dew condensation prevention, 2-12, 5-19, 5-206
Copying data, 5-2 Digital common, 2-22
CPU error (detection), 2-14, 2-58 Digital input common, 2-20
Cumulative motor run time 1 to 4, 5-13, 5-15, 5-17, Digital input interface card, 4-1, 4-74
5-19
Digital input, 2-19
Cumulative run time of capacitors on printed circuit
I-2
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Index
Digital output interface card, 4-1, 4-77 Factory defaults depending upon inverter capacity,
5-25
Display coefficient for input watt-hour data, 5-8
Fan units for braking units, 4-29
Drive command block, 6-4
Feedback input, 5-20
Drive control selection 1 to 4, 5-5, 5-14, 5-16, 5-18
Filter capacitor for radio noise reduction, 4-1
Drive control, 3-19 5-3, 5-103
Filter exclusive to RHC series, 4-1
Drive frequency command block, 6-2
Filtering capacitors suppressing AM radio band
Droop control, 2-11, 5-12
noises, 4-22
Duty cycle (%ED), 2-1, 2-2, 2-3, 2-4, 2-5, 2-6, 2-7,
Flux estimator, 3-21
2-8
FMA, 2-22, 5-91
Dynamic torque vector control, 3-20
FMP, 2-22, 5-92
Forced brake, 5-179
E
FRENIC Loader, 4-1, 4-64, 8-8
E codes, 5-6
Frequency arrival, 5-8
Earth leakage circuit breaker (ELCB), 4-14, 4-16,
4-18 Frequency command 2, 5-10
EC directive, 1-13 Frequency command potentiometer, 4-1
Effects of installing the surge suppression units Frequency command, 5-4
(shown by voltage waveform between motors), 4-54
Frequency detection 2, 5-8
Electronic thermal overload protection for braking
Frequency detection 3, 5-8
resistor, 5-5
Frequency limiter, 2-11, 5-4, 5-84
Electronic thermal overload protection for motor 1 to
4, 5-4, 5-14, 5-16, 5-17 Frequency meters, 4-101
Electronic thermal overload, 2-58 Frequency setting, 2-10
Electronic thermal, 2-14, 5-72 Fuji motors exclusively designed for vector control,
5-30
EMC compliant filter, 4-1
Function code tables, 5-2
Enable integrated sequence to switch to commercial
power, 5-6 Fundamental functions, 5-4
Enclosure, 2-1, 2-2, 2-3, 2-4, 2-5, 2-6, 2-7, 2-8 Fuse blown, 2-13, 2-57
Index
Enhanced resistance, 1-12
Excessive speed deviation, 2-59 G
Extension cable for remote operation, 4-1, 4-63 Gain, 5-59, 5-198, 5-207, 5-212
Extension terminal functions, 5-6 General purpose relay output, 2-24
External alarm input, 2-13, 2-57 Generated loss in braking unit, 4-25
External cooling fan attachment, 4-1 Ground fault protection, 2-13, 2-56
External frequency command potentiometer, 4-61 Grounding for inverter and motor, 2-16
External view and terminal blocks, 1-16
External view of output circuit filter (OFL) and H
connection example, 4-55
H codes, 5-11
Hardware current limiter, 2-11
F
Hardware error, 2-14, 2-59
F codes, 5-4
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HD (High duty) mode, 1-3 L
HD (High Duty: for heavy duty load applications), LCD monitor, 5-8
3-17
LD (Low duty) mode, 1-3
Heavy alarm, 7-8
LD (Low Duty: for light duty load applications), 3-17
Heavy duty load, 3-17
Leakage current, 2-38
High performance functions, 5-11
LED display filter, 5-8
Historical trace, 8-14
LED monitor, 5-8, 7-3
HP rating motors, 5-32
Life early warning, 2-13
Light alarm selection 1, 5-13
I
Light alarm selection 2, 5-13
I/O checking, 7-30
Light alarm, 2-15, 2-60
Initial capacitance of DC link bus capacitor, 5-12
Light duty load, 3-17
Input phase loss protection, 2-13, 2-56
LINK functions, 5-24
Input phase loss, 5-187
Load selection/Auto torque boost/Auto energy saving
Input power factor correction, 4-44 operation 1 to 4, 5-5, 5-14, 5-16, 5-18
Input power, 2-1, 2-2, 2-3, 2-4, 2-5, 2-6, 2-7, 2-8 Loader link function, 5-25
Installation environment, 2-34 Loader, 8-8
Installation location, 2-15 Local, 5-122, 7-15
Instantaneous overcurrent limiting, 5-12 Low limiter, 5-13
Interchangeability attachment, 4-1
Interphase voltage unbalance, 2-1, 2-2, 2-3, 2-4, 2-5, M
2-6, 2-7, 2-8
Machine vibration, 2-39
Inverter outputs, 2-16
Magnetic contactor (MC), 4-14, 4-16
Inverter section, 1-14
Main circuit power inputs, 2-16
Inverter support loader software, 4-64
Main circuit, 2-16
Inverter support loader, 1-9
Main power down detection, 5-13
IP40 kit, 4-59
Maintenance information, 7-35
Index
Maintenance interval (M1), 5-13
J
Maximum frequency 1 to 4, 5-4, 5-14, 5-16, 5-17
J codes, 5-19
Maximum frequency, 2-9
Jogging frequency, 5-10
Maximum output voltage 1 to 4, 5-4, 5-14, 5-16, 5-17
Jogging operation, 2-11
MD (Medium duty) mode, 1-3
Jogging, 5-152, 7-14
MD (Medium Duty: for medium duty load
Jump frequency, 2-11, 2-39, 5-10, 5-150 applications), 3-17
Medium duty load, 3-17
K Memory error (detection), 2-14, 2-58
Keypad communications error (detection), 2-14, 2-58 Mock alarm, 2-14, 2-59, 5-12, 5-176
Keypad, 5-8, 5-145, 7-1 Modbus RTU, 8-2
Molded case circuit breaker (MCCB), 4-14
I-4
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Index
Index
NTC thermistor, 2-14, 2-17, 2-58 Overload prevention control, 2-12, 5-13
NTC wire break error, 2-58 Overload prevention, 5-178
Overload protection, 2-13, 2-57
O Overspeed (protection), 2-14, 2-57
OFL, 4-55 Overvoltage protection, 2-13, 2-56
OPC-G1-AIO, 4-1, 4-79
OPC-G1-CCL, 4-1, 4-90 P
OPC-G1-COP, 4-1, 4-98 P codes, 5-11
OPC-G1-DEV, 4-1, 4-95 Peripheral equipment, 4-1
OPC-G1-DI, 4-1, 4-74 PG error processing, 5-20
OPC-G1-DO, 4-1, 4-77 PG interface (5 V line driver) card, 4-68
OPC-G1-PDP, 4-1, 4-92 PG interface card, 4-1, 4-65
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PG wire break, 2-14, 2-57 Rated current of molded case circuit breaker (MCCB),
4-16
PID control, 2-11, 5-19, 5-193
Rated current sensitivity of residual-current-operated
PID dancer control block, 6-14
protective device (RCD), 4-18
PID display coefficient, 5-8
Rated current, 2-1, 2-2, 2-3, 2-4, 2-5, 2-6, 2-7, 2-8
PID feedback wire break detection, 5-13
Rated voltage at base frequency 1 to 4, 5-4, 5-14, 5-16,
PID feedback wire break, 2-14, 2-59 5-17
PID process control block, 6-12 Rated voltage, 2-1, 2-2, 2-3, 2-4, 2-5, 2-6, 2-7, 2-8
PLC signal power, 2-20 Ratio setting, 1-4
Power regenerative PWM converter, 4-1, 4-30 Real-time trace, 8-13
Power supply for the potentiometer, 2-16 Recommended wire sizes, 2-30
Precautions for connection of peripheral equipment, Recommended wires, 4-6
2-36
Reference loss detection, 5-8
Pre-excitation, 5-184
Relative humidity, 2-15, 2-32, 2-33
Preliminary excitation, 2-12
Relay output interface card, 4-1, 4-72
Preset startup count for maintenance (M1), 5-13
Relay output, 2-24
Process control, 5-193
Remote command, 5-194
PROFIBUS-DP communications card, 4-1, 4-92
Remote keypad, 4-1
Programming mode, 7-4
Remote, 5-122, 7-15
Protect motor from dew condensation, 5-206
Reserved, 5-11, 5-13, 5-15, 5-19, 5-20
Protection against momentary power failure, 2-60
Residual-current-operated protective device (RCD),
Protection/Maintenance function, 5-14 4-14, 4-16
Protective functions, 2-56 Restart mode after momentary power failure, 5-4,
5-76
PTC thermistor, 2-14, 2-17, 2-58
Restart mode after momentary power, 5-12
Pulse monitor, 2-22
Retry function, 2-15
Pulse output [FMP], 5-5
Retry, 2-60
Pulse output, 2-22
RHC series, 4-1, 4-30
Pulse train input speed command, 1-4
Index
RoHS directives, 1-13
Pulse train input, 4-65, 5-63
Rotational direction control, 2-12
PWM converter, 4-30
Rotational direction limitation, 5-11, 5-163
PWM, 1-14
RS-485 communication 1 to 2, 5-24, 5-25
RS-485 communication, 1-10, 2-25, 8-1
Q
RS-485 communications error (detection), 2-14, 2-59
Quick overview of options, 4-1
Run forward, 2-19, 7-14
Quick setup, 7-19
Run reverse, 2-19, 7-14
Running mode, 7-6
R
Running status, monitoring, 7-6
r codes, 5-17
Radio noise reducing zero phase reactor, 4-1
Rated capacity, 2-1, 2-2, 2-3, 2-4, 2-5, 2-6, 2-7, 2-8
I-6
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Index
Index
Starting torque, 2-10 Torque boost 1 to 4, 5-4, 5-14, 5-16, 5-17
Startup counter for motor 1 to 4, 5-12, 5-15, 5-17, Torque boost, 2-10, 5-95
5-19
Torque control, 2-12, 5-20
Step 1 to 10, 5-21, 5-22, 5-23
Torque detection 1, 5-8
Stop frequency, 5-4, 5-5, 5-87
Torque detection 2/Low torque detection, 5-8
STOP key priority, 5-186
Torque limit, 2-11, 5-5, 5-7, 5-12, 5-13, 5-96
STOP key priority/Start check function, 5-13
Torque, 2-1, 2-2, 2-3, 2-4, 2-5, 2-6, 2-7, 2-8
Storage humidity, 2-15
TP-G1-C1, 4-62
Storage temperature, 2-15, 2-33
TP-G1-J1, 4-62
Surge absorber, 4-1, 4-21
Transistor output common, 2-23
Surge killer for L-load, 4-1, 4-19
Transistor output, 2-23
Surge killer, 4-1, 4-19
Tuning error (detection), 2-14, 2-59
Surge protection, 2-15, 2-60
I-7
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U
U codes, 5-21
UL standard, 1-13
Undervoltage protection, 2-13, 2-56
Universal AO, 2-12, 5-92
Universal DI, 2-12, 5-121
Universal DO, 2-12, 5-133
UP/DOWN control, 5-13
USB port, 2-25
USB, 8-15
V
V/f control block, 6-6
V/f control with speed sensor block, 6-8
V/f control, 3-20
V/f pattern, 5-67
Variable torque, 5-93
Vector control with speed sensor, 3-23
Vector control without speed sensor, 3-22
Vector control, 3-22, 3-23
Vibration, 2-15, 2-32
Voltage/frequency characteristic, 2-9
W
Weight/Mass, 2-1, 2-2, 2-3, 2-4, 2-5, 2-6, 2-7, 2-8
Winding control, 1-5
Index
Wire size, 4-6
Wiring precautions, 2-35
Y
y codes, 5-24
Z
Zero speed control, 2-12, 5-20, 5-89
Zero-phase reactor for reducing radio noise, 4-58
I-8
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
High Performance, Multifunction Inverter
User's Manual
First Edition, September 2010
The purpose of this manual is to provide accurate information in the handling, setting up and operating of the
FRENIC-MEGA series of inverters. Please feel free to send your comments regarding any errors or omissions
you may have found, or any suggestions you may have for generally improving the manual.
In no event will Fuji Electric Corp. of America be liable for any direct or indirect damages resulting from the
application of the information in this manual.