VRV Basic Operation Guide PDF
VRV Basic Operation Guide PDF
VRV Basic Operation Guide PDF
EDUS 39 - 600 - F3
Engineering Data
Engineering Data
VRV Systems
Basic Operation Guide
Engi-
AMERICAS
1645 Wallace Drive, Suite 110
Carrollton, TX75006
info@daikinac.com
www.daikinac.com
2007
VRV Systems
Basic Operation Guide
1. Explanations of P-H Diagram (Refrigerant Characteristics Table) ......................................... 2
2. Concept of Basic Refrigeration Cycle ..................................................................................... 3
3. Points of Refrigerant Control of VRV System ......................................................................... 4
3.1. Cooling Operation............................................................................................................ 4
3.2. Heating Operation ........................................................................................................... 5
3.3. Compressor Capacity Control ......................................................................................... 6
3.4. Control of Electronic Expansion Valve ............................................................................ 7
4. Control of Indoor Unit ............................................................................................................ 8
4.1. Thermostat Control.......................................................................................................... 8
4.1.1 Operation Range of Remote Controller Temperature Sensor ................................. 8
4.1.2 Thermostat control in Normal Operation ................................................................. 10
4.1.3 Thermostat control in Dry Mode Operation ............................................................. 11
4.2. Drain (Condensate) Pump Control .................................................................................. 12
4.3. Indoor Coil Freeze Prevention Control ............................................................................ 13
4.4. Hot Start Control (In Heating Operation Only)................................................................. 14
4.5. Heater Control ................................................................................................................. 15
4.5.1 Heater Control using Heat Pump Lockout Operation .............................................. 15
4.5.2 Heat Pump Lockout Configurations........................................................................... 15
4.5.2.1 Types and Actions ............................................................................................... 15
4.5.2.2 Availability and Applicability ................................................................................ 16
4.5.3 Heat Pump Lockout Functional Schematic ............................................................. 16
4.5.4 Example 1: AUX Duct Heater Integration* .............................................................. 17
4.5.5 Example 2: AUX Baseboard Heater Integration* ..................................................... 17
4.5.6 Example 3: Alternative Heat Source ....................................................................... 18
4.5.7 Notes on Heat Pump Lockout Function ................................................................... 18
4.5.8 Fan Residual Operation ........................................................................................... 18
4.6. Thermostat Control in Cooling / Heating Automatic Operation........................................ 19
4.7. Louver Control for Preventing Ceiling Dirt ....................................................................... 22
4.8. List of Louver Operations ................................................................................................ 23
5. Other Functional Operations ................................................................................................. 24
5.1. Explanations on Main Functional Control ........................................................................ 24
5.1.1 Cooling Operation ................................................................................................... 24
5.1.2 Heating Operation ................................................................................................... 24
5.1.3 Oil Return Operation ............................................................................................... 25
5.1.3.1 Cooling Mode (VRV Systems, RXYQ_M / REYQ_M) .......................................... 25
5.1.3.2 Heating Mode (VRV Systems, RXYQ_M / REYQ_M) ......................................... 26
5.1.3.3 Cooling Mode (VRV-WII Systems, RWEYQ_M) .................................................. 27
5.1.3.4 Heating/Simultaneous Operation (VRV-WII Systems, RWEYQ_M) .................... 28
5.1.3.5 Water Heat Exchanger (VRV-WII Systems, RWEYQ_M) ................................... 29
5.1.3.6 Cooling Mode (VRV-III Systems, RXYQ_P / REYQ-P) ........................................ 30
5.1.3.7 Heating/Simultaneous Operation (VRV-III Systems, RXYQ_P / REYQ_P) ......... 32
5.1.4 Defrost Control ......................................................................................................... 34
5.1.4.1 Defrost Control (VRV Systems, RXYQ_M / REYQ_M) ........................................ 34
5.1.4.2 Defrost Control (VRV-III Systems, RXYQ_P / REYQ_P) ..................................... 35
Basic Information 1
Explanations of P-H Diagram (Refrigerant Characteristics Table) DACA EGVUSE09-07C_a
Isothermal line
P(psi)
Subcooled area
PressureP(psi)
(Subcooled liquid)
Pressure
Saturated area
(Saturated vapor)
Superheated area
(Superheated vapor)
Saturation curve
Enthalpy h (btu/lb)
The change of state from gas to liquid is called condensing and that from liquid to gas is called evaporating. The
boundary state of each change is called saturation, and the temperature generating saturation is called the
saturation temperature.
Saturation temperature depends on the kind of refrigerant and pressure. The characteristics of saturation
temperature are shown on P-H diagrams of various refrigerants, and are called the saturation curve.
The characteristics of temperature gradients for pressure and enthalpy are shown on P-H diagrams, called
isothermal lines. By knowing the zone divided with saturation curve in which the intersection point of pressure
and isothermal line is included, the information on the state of refrigerant can be provided. The intersection
above can be obtained by measuring pressure and temperature of refrigerant at a certain point.
For single refrigerants such as R22 and R134A, the isothermal line has no gradient in the saturated area, that
is, the saturation temperature under certain pressure is the same at both the liquid side and the gas side. For
mixed or blended refrigerants such as R407C and R410A, in which multiple refrigerants with different boiling
points are mixed, their isothermal lines have gradients in the saturated area, so the saturation temperatures
under certain pressure are different at the liquid side and the gas side. They are called zeotropic refrigerants,
with the exception that R410A is called an quasi azeotropic refrigerant.
States of refrigerants are classified in the following 3 categories:
Superheated vapor: state that refrigerant is existing as gas
Saturated vapor: state that is a mixture of liquid and gas (this is also called wet vapor)
Subcooled liquid: state that refrigerant is existing as liquid.
The difference between temperature and pressure equivalent saturation temperature is called the
Superheated Degree.
The difference between discharge pipe temperature and condensing temperature is called the Discharging
Superheated Degree (DSH).
The difference between return-air pipe temperature and evaporating temperature is called Return-air
Superheated Degree (SH). Generally, superheated degree means return-air-superheated degree.
The difference between temperature and pressure equivalent saturation temperature in subcooled liquid
is called Subcooled Degree (SC).
In order to prevent wet operation (*), the superheated degree is calculated at the evaporator outlet, and the
refrigerant flow rate into the evaporator is regulated with the expansion valve, so that the superheated vapor
only is returned to the compressor.
* Wet operation is a state of operation where wet vapor not completely vaporized in the evaporator is sucked
by the compressor, causing liquid return or liquid hammering.
When the thermostat is off, the motorized Outdoor electronic expansion valve is fully opened.
valve is completely closed (0 pulse) to prevent
refrigerant from entering the indoor heat
Superheated degree control exchanger. *1
Cooling
Receiver
Low pressure
Operation Operation Stop
Compressor
Compressor Capacity In order to maintain the cooling capacity corresponding to the capacity of evaporator and load
Control fluctuation, based on the pressure detected by low pressure sensor of the outdoor unit (Pe),
the compressor capacity is controlled so as to put the low pressure equivalent saturation
temperatures (evaporation temperature = Te) close to target value.
Superheated In order to maintain the superheated degree in the evaporator and to distribute proper refrig-
Degree Control of erant flow rate regardless of different loads on every indoor unit, based on the temperature
detected by thermistors on the liquid pipes and gas pipes, the indoor electronic expansion
Indoor Electronic
valve is regulated so as to put superheated degree at the evaporator outlet close to target
Expansion Valve
value.
* Superheated degree SH = (indoor gas pipe temperature indoor liquid pipe temperature)
*1. When sizing indoor units, caution should be taken to ensure that the unit is not oversized for the calculated
load; otherwise, large temperature swings, poor comfort levels, and overall system inefficiencies may occur.
Influenced by change the number of operating (thermostat-on) units, capacity, airflow rate, and return-air temperature
of indoor units:
Receiver
Compressor
Compressor Capacity In order to maintain the heating capacity against condenser capacity and load fluctuation based
Control on the pressure detected by high-pressure sensor control (Pc), compressor capacity is con-
trolled so as to put the high pressure equivalent saturation temperature (condensing tempera-
ture = Tc) close to target value.
Superheated In order to maintain the superheated degree in the evaporator and to distribute proper refriger-
ant flow rate regardless of different loads on every indoor unit, based on the temperature
Degree Control of
detected by thermistors on the liquid pipe and gas pipe, the indoor electronic expansion valve
Indoor Electronic
is regulated so as to put superheated degree at the evaporator outlet close to target value.
Expansion Valve
* Superheated degree SH = (outdoor return-air pipe temperature - outdoor evaporating
temperature)
Subcooled In order to distribute proper refrigerant flow rate regardless of different loads on every indoor
Degree Control of unit, based on the pressure detected by the high pressure sensor of outdoor unit (Tc) and the
temperature detected on the thermistor of indoor liquid pipe, the indoor electronic expansion
Indoor Electronic
valve is controlled so as to put subcooled degree at condenser outlet close to target value.
Expansion Valve
*1. When sizing indoor units, caution should be taken to ensure that the unit is not oversized for the calculated
load; otherwise the phenomenon of the EEV not fully closing can cause the zone to heat up even during
thermostat-OFF, causing user discomfort and an ineffective system.
Discharge pressure Pe :
Target condensing temperature Detected by high-pressure sensor
P = pressure loss
caused by compressor operation capacity
Target evaporating temperature and piping length
Return air pressure Pe :
Detected by low-pressure sensor
h (btu/lb)
Using the compressor capacity controller of the VRV system, the pressure detected (Pe or Pc) by the pressure sensor
installed in the outdoor unit is converted into the equivalent saturation temperature, and the evaporating temperature (Te)
while cooling, or the condensing temperature (Tc) while heating, are controlled with PI control so as to put them close to
the target value. This maintains stable capacity regardless of incessantly varying loads. Refer to the following
target value table. All target temperatures represent mean saturation temperatures on the gas side.
Target evaporating
Target condensing temperature / temperature /
High Pressure Low Pressure
R22 115F (46C) 261 psi 42F (5.5C) 86 psi
R407C 118F (48C) 276 psi 46F (7.5C) 84 psi
R410A 115F (46C) 406 psi 43F (6.0C) 139 psi
The pressure loss in piping increases depending on connected pipe length and operation capacity of the
compressor. In order to compensate the reduction of capacity caused by the pressure loss in piping the following\
correction is made:
Correction of Target Evaporation Temperature by P
Target evaporation
Target evaporation temperature
temperature setting
Higher setting
Normal setting
+5.4F(+3C) (factory setting)
Heating Mode
When heating, hot air rises to the top of the room which results in a lower temperature close to the floor where
occupants are. This can cause the thermostat to turn off the unit before the lower part of the room reaches
set-point temperature. To ensure a more evenly distributed temperature, position a Remote Sensor, at body level,
in the occupied space or use the high ceiling installation service code.
set termperature
And, assuming return-air temperature has changed from 82F to 64F (D A):
Remote controller temperature sensor is used for temperatures from 82F to 73F (D B).
Unit-mounted temperature sensor is used for temperatures from 73F to 64F (B A).
The unit can be controlled only by the unit-mounted temperature sensor when using 1 group remote controller.
For cassette type indoor units (FXFQ, FXZQ), the unit is controlled with a compensation value of -3.6F (-2C)
against unit-mounted temperature sensor detection value in heating operation. The thermostat differential can be
changed from 1.8F (1C) to 0.9F (0.5C) using a field setting.
Fan ON
Similar to
Fan Auto
Off Fan Auto
In dry mode operation, the control is based on the return-air temperature at the time of starting operation.
Fan stays in the low (L) fan speed setting during dry mode operation, and is turned off for a period of 6 minutes during
thermostat-off, and then returns to L fan speed in order to prevent humidity from rising in the room during thermostat-off.
Unit Turned On
Cool Mode
Set Point
H or L
Fan
6 Minutes
*1: The purpose of residual operation is to completely drain any moisture collected on the fin of the indoor heat
exchanger during the thermostat OFF.
In
In coil freeze prevention operation, fan-tap is fixed to low (L) fan speed. The coil freeze prevention operation is stopped
with the OFF condition below.
ON Condition: The temperature (Th2) is 30F (-1C) or less for cumulative 40 minutes, or 23F (-5C) or less for
cumulative 10 minutes.
OFF Condition: The temperature (Th2) is 45F (7C) or more for 10 successive minutes.
To prevent freezing:
Concept Limit the frequency of thermostat on/off with a wide range of continuous and comfort-
of Coil Freeze able operation
Prevention Maintain reliability of compressor by limiting on/off (capacity control of indoor electronic
Control expansion valve)
To ensure removal of frozen matter (ice and frost on indoor coil) if in frozen mode:
Prevent water leakage and ensure frozen material is always removed
NOTE:
When a 4-way blow cassette (FXFQ, FXZQ style) of the indoor unit is set as a two-way
or three-way discharge, the ON condition is changed as follows:
34F (1C) or below continues for cumulative 15 minutes
32F (0C) or below continues for continuous 1 minute
When coil freeze prevention is actuated, the fan mode is fixed to LL fan speed.
The OFF condition is the same as previously described for other indoor units.
At startup with thermostat ON or after the completion of defrost operation in heating mode, the indoor unit fan
is controlled to prevent cold air discharge and ensure startup capacity.
[Detail of operation]
When either the start condition 1 or the start condition 2 is established, the following operations occur:
setting
* Auxiliary heat sources are recommended on the discharge side of the indoor fan coil units. A temperature limitation
of 140F (60C) exists for the indoor fan coil units to protect the integrity of the PCB. Operation above this condition
cannot be guaranteed.
In cooling / heating automatic changeover operation, the unit is controlled as shown below based on set differential
value. Factory setting of differential value is 9F (5C).
Default Cooling/Heating
Differential: 9F
Combination of Cooling and Heating mode operation
Changeover is determined by the set point in the current mode and the Differential
The Differential that can be set is 0F (0 C) to 12.6F (7C) with 1.8F (1C) basis, and it is configured by the
indoor unit field setting with 0F as the default.
1. In the Auto mode, the VRV indoor unit changes over its operation mode from cooling mode to heating mode when
a room temperature goes down with a differential of 2 + 3.6F (2C) below the cooling set point.
2. At that time, the heating set point is set at the cooling set point less the Differential.
3. It changes from the heating mode to the cooling mode when the room temperature is 5.4F (3C) above the set
point temperature.
4. The cooling set point is set at the cooling set point plus the Differential.
Example 1:
Cooling/Heating
Differential: 0F
In cooling mode, the thermostat on/off sensor is working from the +/-0.9F (0.5C) cooling set point. If the room
temperature falls 3.6F (2C) below the cooling set point, it goes into heating mode with a heating set point that equals
the cooling set point less the differential of 0F. Thermo-on mode occurs (rather than thermo-off) because the room
temperature is below heating set point minus 1F at the changeover point.
In heating mode, thermo-off/on is working with +/-1F basis around a heating set point. When a room temperature rises
by 5.4F (3C) above the heating set point, it goes into the cooling mode with the cooling set point that is the heating set
point plus the differential of 0F (0C). Cooling thermo-on mode, rather than thermo-off, is triggered because the room
temperature is above the cooling set point plus 1F at the changeover point.
Example 2:
Cooling/Heating
Differential: 1.8F
Example 3:
Cooling / Heating
Differential: 3.6F
Example 4:
Cooling / Heating
Differential: 5.4F
A control feature allows you to select the range for air-direction adjustments in order to prevent the ceiling
surrounding the air discharge from becoming dirty. This feature is available on the 4-way ceiling mounted
cassette type units (FXFQ, FXZQ).
Existing position
P0
P1
P2
P3
P4
P1 P1
P0' P2
P2
P3 P1' P4 P0''
P4 P1''
P4 P2'
P2''
P3' P3''
P4' P4''
Draft P0 P1 P2 P3 P4 Same as existing position
prevention
position
Range of direction adjustment
Standard Prohibited P0' P1' P2' P3' P4' Separated into 5 positions
position (P1 - 4)
6 min.
Ending conditions 1 min. or Ts - Te<9 30 sec.
[Starting conditions]
Start oil return operation in heating operation using the following conditions:
Cumulative compressor operating time after power supply turns on exceeds 2 hours and the time after the completion
of previous oil return operation exceeds 8 hours. And cumulative oil return is calculated based on Tc, Te compressor
load.
Oil-return preparation
Actuator Oil return operation Post oil-return operation
operation
1-step increase from
Compressor Upper limit control 124 He + ON (74Hz + OFF) to
(Pc - Pe > 0.4 Map) time.
STEP 7
Outdoor unit fan or OFF STEP8
STEP 8
Depend on previous
Four-way valve 1 OFF ON
Heat exchange mode
Depend on previous
Four-way valve 2 OFF OFF
Heat exchange mode
Four-way valve 1
Main motorized valve (EV1) OFF:1400 pulse 1400 pulse 180 pulse
ON:SH control
Four-way valve 2
Sub motorized valve (EV2) OFF:1400 pulse 1400 pulse 1400 pulse
ON:SH control
Sub-cooling motorized valve (EV3) 0 pulse 0 pulse 0 pulse
Hot gas bypass (SVP) OFF ON ON
Oil equalization valve (SVO) ON ON ON
Receiver gas charging valve (SVL) OFF OFF OFF
Receiver gas discharge valve (SVG) OFF OFF OFF
Discharge gas stop valve (SVR) ON OFF OFF
Non-operating unit liquid pipe stop ON OFF OFF
valve (SVSL)
High-pressure gas pipe pressure OFF ON ON
reduction valve (SVC)
[Starting conditions] Start oil return operation in cooling operation referring using the following conditions:
* Cumulative oil return amount
* Timer
Cumulative compressor operating time after power supply turns on exceeds 2 hours and the time after the completion of
previous oil return operation exceeds 8 hours. The cumulative oil return is calculated according to Tc, Te, and
compressor load.
[Starting conditions] Start oil return operation in heating operation referring using the following conditions:
* Cumulative compressor operating time after power supply turns on exceeds 2 hours and the time after the completion of
previous oil return operation exceeds 8 hours.
* Cumulative oil return is calculated based on Tc, Te compressor load.
When the water heat exchanger is used as evaporator during heating or simultaneous cooling/heating operation,
any oil accumulated in the water heat exchanger is returned to compressor with an oil return operation.
[ON condition]
After a certain continuous period of time has passed under the following conditions, oil return
operation starts.
20S2 = 1 (Water heat exchanger is an evaporator.)
Tg Te > 18F
Elapse of a certain period of time
Water heat exchanger oil return control
Electrical
Parts name Symbol symbol Water heat exchanger oil return control
Compressor (M1C) 52 Hz
Cooling
BS 20RH 20RH (Y3S)
Heating Normal control
BS 20RT 20RT (Y1S)
Start Conditions: Start cooling oil return operation under the following conditions, or:
Integral oil rise rate has reached a specified level
Cumulative compressor operating time exceeds 8 hours (2 hours when the power supply turns ON for the first time)
The integral oil rise rate is calculated by Tc, Te, and compressor loads.
The higher the compressor operating step number, the more the refrigerant oil consumption increases.
Electric
Outdoor unit actuator Symbol Oil return operation Operation after oil return
symbol
52Hz+ON(Subsequently, con- 52Hz+ON (Subsequently, con-
Compressor 1 M1C stant low pressure control). stant low pressure control). Main-
Maintain the number of com- tain the number of compressors
Compressor 2 M2C pressors that were used before that were used before oil return
oil return operation. operation.
Outdoor unit fan 1 M1F
Cooling fan control Cooling fan control
Outdoor unit fan 2 M2F
Four-way valve (for heat Y2S
20SA OFF OFF
exchanger selection) Y9S
Four-way valve (for high
and low pressure gas 20SB Y8S ON ON
pipe selection)
Electronic expansion Y1E
EVM 1375 pulse 1375 pulse
valve (main) Y3E
Electronic expansion Y2E
EVT SH control SH control
valve (subcooling) Y5E
Electronic expansion
valve (refilling refrigerant) EVJ Y4E 80 pulse 80 pulse
When outdoor unit heat exchanger is the condenser, the valve turns
Four-way valve (for heat Y2S OFF.
20SA
changer selection) Y9S When the outdoor unit heat exchanger is the evaporator, the valve
turns ON.
Four-way valve (for high When outdoor unit heat exchanger is the condenser, the valve turns
Y2S
and low pressure gas 20SA OFF.
Y9S
pipe selection)
Solenoid valve (main by- SVE Y5S OFF
pass) Y10S
Solenoid valve (hot gas) SVP Y4S 0 pulse
Solenoid valve (liquid
pipe of refrigerant regula- SVL Y3S 0 pulse
tor)
Solenoid valve (gas dis-
charge pipe of refrigerant SVG Y1S 0 pulse
regulator)
Solenoid valve (drain
pipe of refrigerant regula- SVO Y7S 0 pulse
tor)
Solenoid valve (dis-
charge pipe of refrigerant SVT Y6S 0 pulse
regulator)
Pe_min<32psi
End conditions or After a lapse of 9 minutes
In condition of oil return operation: Compressor cumulative operation time > 8 hours, with the exception of taking
2 hours after turning power on first time.
Defrost starting condition is started when the outdoor heat exchanger temperature becomes lower than deicer
temperature. Defrost operation is conducted once in max. 2 hours.
Engineering Data
VRV Systems
Basic Operation Guide
Engi-
AMERICAS
1645 Wallace Drive, Suite 110
Carrollton, TX75006
info@daikinac.com
www.daikinac.com
Aug. 2008