ZF180-300 Install Manual PDF

R-410A
ZF SERIES W/SIMPLICITY SE
15 - 25 Ton
60 Hertz
TABLE OF CONTENTS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Optional BAS-Ready Economizer Power Exhaust Damper
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Set Point Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Rigging And Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Optional Variable Air Volume (VAV) . . . . . . . . . . . . . . . . . 36
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Optional Hot Gas Bypass (HGBP) . . . . . . . . . . . . . . . . . . 38
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Air Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Compressor Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Power And Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . 14 Cooling Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . 50
Field Installed Electric Heat Accessories . . . . . . . . . . . . . 28 Electric Heating Sequence Of Operations . . . . . . . . . . . . 52
Optional Gas Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Electric Heat Operation Errors . . . . . . . . . . . . . . . . . . . . 52
Options/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Gas Heating Sequence Of Operations . . . . . . . . . . . . . . . 53
Economizer Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Gas Heating Operation Errors . . . . . . . . . . . . . . . . . . . . 54
Dry Bulb Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Start-Up (Cooling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Single Enthalpy Changeover. . . . . . . . . . . . . . . . . . . . . . . 31 Start-Up (Gas Heat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Dual Enthalpy Changeover . . . . . . . . . . . . . . . . . . . . . . . . 31 Checking Gas Heat Input . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Auto. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Charging The Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Free Cooling Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Simplicity SE (Smart Equipment) Firmware Version 3.
Power Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Basic Unit Control Board Navigation Examples: . . . . . . . . 59
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Start-Up Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
LIST OF TABLES
1 ZF180-300 Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . 6 14 Simplicity SE Economizer Board Details . . . . . . . . . . . . 33
2 Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 8 15 Altitude/Temperature Correction Factors . . . . . . . . . . . . 40
3 ZF180-300 Unit Accessory Weights . . . . . . . . . . . . . . . . . 9 16 Air Flow Performance - Side Duct Application . . . . . . . . 42
4 Utilities Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 17 Air Flow Performance - Bottom Duct Application . . . . . . 45
5 Supply Fan VFD Weights, In Lbs. . . . . . . . . . . . . . . . . . . . 9 18 RPM Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6 ZF180-300 Unit Clearances . . . . . . . . . . . . . . . . . . . . . . 11 19 Indoor Blower Specifications . . . . . . . . . . . . . . . . . . . . . 48
7 Control Wire Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 20 Power Exhaust Specifications . . . . . . . . . . . . . . . . . . . . 48
8 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 21 Limit Control Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9 ZF180-300 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . 26 22 Electric Heat Anticipator Setpoint . . . . . . . . . . . . . . . . . . 53
10 Electric Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . 28 23 Gas Heat Limit Control Setting . . . . . . . . . . . . . . . . . . . . 54
11 Gas Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 24 Gas Heat Anticipator Setpoints . . . . . . . . . . . . . . . . . . . . 55
12 Gas Pipe Sizing - Capacity of Pipe . . . . . . . . . . . . . . . . . 29 25 Gas Rate Cubic Feet Per Hour . . . . . . . . . . . . . . . . . . . . 56
13 Gas Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . . . 29 26 Simplicity SE UCB Details . . . . . . . . . . . . . . . . . . . . . . . 61
LIST OF FIGURES
1 ZF180-300 Component Location . . . . . . . . . . . . . . . . . . . 6 16 Vent and Combustion Air Hood . . . . . . . . . . . . . . . . . . . 30
2 Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . 8 17 SE-ECO1001-0 Economizer Controller . . . . . . . . . . . . . 33
3 Unit 6 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . 8 18 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4 Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 19 Altitude/Temperature Correction Factors . . . . . . . . . . . . 40
5 ZF180-300 Unit Dimensions Front View . . . . . . . . . . . . . 9 20 Pressure Drop Across A Dry Indoor Coil Vs. Supply Air CFM
6 ZF180-300 Unit Dimensions Rear View . . . . . . . . . . . . . 10 For All Unit Tonnages . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7 ZF180-300 Unit Dimensions Rain Hood . . . . . . . . . . . . 11 21 Gas Valve Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8 ZF180 Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 22 Gas Valve and Controls . . . . . . . . . . . . . . . . . . . . . . . . . 54
9 ZF210-300 Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . 12 23 Proper Pilot Flame Adjustment . . . . . . . . . . . . . . . . . . . 57
10 Fixed Outdoor Air Damper . . . . . . . . . . . . . . . . . . . . . . . 13 24 Typical Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
11 Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 25 Typical Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
12 Field Wiring Disconnect - Cooling Unit With/Without Electric 26 ZF180 (15 Ton) Charging Chart . . . . . . . . . . . . . . . . . . . 58
Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 27 ZF210 (17.5 Ton) Charging Chart . . . . . . . . . . . . . . . . . 58
13 Typical Field Wiring 24 Volt Thermostat . . . . . . . . . . . . 16 28 ZF240 (20 Ton) Charging Chart . . . . . . . . . . . . . . . . . . . 58
14 External Supply Connection External Shut-Off . . . . . . . 28 29 ZF300 (25 Ton) Charging Chart . . . . . . . . . . . . . . . . . . . 58
15 Bottom Supply Connection External Shut-Off . . . . . . . . 29 30 Unit Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5168270-YIM-A-1115
5168270-YIM-A-1115
General
YORK Model ZF units are either single package air conditions
equipped with optional factory installed electric heaters, or single
Before performing service or maintenance operations on
package gas-fired central heating furnaces with cooling unit.
unit, turn off main power switch to unit. Electrical shock
Both are designed for outdoor installation on a rooftop or slab.
could cause personal injury. Improper installation,
The units are completely assembled on rigid, permanently adjustment, alteration, service or maintenance can
attached base rails. All piping, refrigerant charge, and electrical cause injury or property damage. Refer to this manual.
wiring is factory installed and tested. The units require electric For assistance or additional information consult a
power, gas connection, duct connections, installation of qualified installer, service agency or the gas supplier.
combustion air inlet hood, flue gas outlet hoods and fixed
outdoor air intake damper (units without economizer or
motorized damper option only) at the point of installation.
The supplemental electric heaters have nickel-chrome

elements and utilize single point power connection. This system uses R-410A Refrigerant which operates at
These gas-fired heaters have aluminized-steel or optional higher pressures than R-22. No other refrigerant may be
stainless steel, tubular heat exchangers with spark ignition with used in this system. Gage sets, hoses, refrigerant
proven pilot. All gas heaters are shipped from the factory equipped containers and recovery systems must be designed to
for natural gas use, but can be field converted to L.P./Propane with handle R-410A. If you are unsure, consult the equipment
Kit Model # 1NP0418. See Gas Heat Application Data Table. manufacturer. Failure to use R-410A compatible servicing
equipment may result in property damage or injury.
Safety Considerations
This is a safety alert symbol. When you see this symbol on

labels or in manuals, be alert to the potential for personal injury.
Understand and pay particular attention the signal words If the information in this manual is not followed exactly, a
DANGER, WARNING or CAUTION. fire or explosion may result causing property damage,
DANGER indicates an imminently hazardous situation, which, personal injury or loss of life.
if not avoided, will result in death or serious injury. Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING indicates a potentially hazardous situation, which,
if not avoided, could result in death or serious injury. WHAT TO DO IF YOU SMELL GAS:
a. Do not try to light any appliance.
CAUTION indicates a potentially hazardous situation, which, if
b. Do not touch any electrical switch; do not use any
not avoided may result in minor or moderate injury. It is also
phone in your building.
used to alert against unsafe practices and hazards involving
only property damage. c. Immediately call your gas supplier from a neighbors
phone. Follow the gas suppliers instructions.
d. If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified
Improper installation may create a condition where the installer, service agency or the gas supplier.
operation of the product could cause personal injury or
property damage. Improper installation, adjustment, Due to system pressure, moving parts, and electrical
alteration, service or maintenance can cause injury or components, installation and servicing of air conditioning
property damage. Refer to this manual for assistance or equipment can be hazardous. Only qualified, trained service
for additional information, consult a qualified contractor, personnel should install, repair, or service this equipment.
installer or service agency. Untrained personnel can perform basic maintenance functions
of cleaning coils and filters and replacing filters.
Observe all precautions in the literature, labels, and tags

accompanying the equipment whenever working on air
conditioning equipment. Be sure to follow all other applicable
This product must be installed in strict compliance with safety precautions and codes including ANSI Z223.1 or CSA-
the installation instructions and any applicable local, B149.1- latest edition.
state and national codes including, but not limited to
building, electrical, and mechanical codes.
2 Johnson Controls Unitary Products

5168270-YIM-A-1115
Wear safety glasses and work gloves. Use quenching cloth and Renewal Parts
have a fire extinguisher available during brazing operations.
Contact your local York parts distribution center for authorized
Inspection replacement parts.
As soon as a unit is received, it should be inspected for possible Approvals

damage during transit. If damage is evident, the extent of the
damage should be noted on the carriers freight bill. A separate Design certified by CSA as follows:
request for inspection by the carriers agent should be made in 1. For use as a cooling only unit, cooling unit with
writing. supplemental electric heat or a forced air furnace.
2. For outdoor installation only.
3. For installation on combustible material.
4. For use with natural gas (convertible to LP with kit).
This product must be installed in strict compliance with
the enclosed installation instructions and any applicable
local, state and national codes including, but not limited
to, building, electrical, and mechanical codes.
The furnace and its individual shut-off valve must be This product must be installed in strict compliance with
disconnected from the gas supply piping system during the enclosed installation instructions and any applicable
any pressure testing at pressures in excess of 1/2 PSIG. local, state, and national codes including, but not limited
Pressures greater than 1/2 PSIG will cause gas valve to, building, electrical, and mechanical codes.
damage resulting in a hazardous condition. If it is
subjected to a pressure greater than 1/2 PSIG, the gas
valve must be replaced.
The furnace must be isolated from the gas supply piping
system by closing its individual manual shut-off valve
Improper installation may create a condition where the
during any pressure testing of the gas supply piping
operation of the product could cause personal injury or
system at test pressures equal to or less than 1/2 PSIG.
property damage.
Reference
Additional information is available in the following reference

forms:
Technical Guide - ZF180-300, 5168277 This system uses R-410A Refrigerant which operates at
General Installation - ZF180-300, 5168270 higher pressures than R-22. No other refrigerant may be
SSE Control Quick Start Guide - 1136326 used in this system.
Johnson Controls Unitary Products 3

5168270-YIM-A-1115
Nomenclature
15-25 Ton York Model Number Nomenclature

Z F 180 C 00 A 2 A 1 A A A 1 A 1
Product Generation
Product Category
1 = First Generation
Z = A/C, Single Pkg., R-410A
Cabinet Options
Product Identifier A = Std Cabinet

B = HFD (Hinged FLTR/Toolless DR)
F = Pkg AC Std Eff C = HCD (Hinged & Toolless ACS DR)
E = SSD (SST Drain Pan)
F = SSD,HFD
Nominal Cooling Capacity G = SSD,HCD
180 = 15 Ton
210 = 17.5 Ton Additional Options
240 = 20 Ton 1 = STD Throwaway Filter
300 = 25 Ton 2 = 2" Pleated Filters (Merv 8)
3 = 4" Pleated Filters (Merv 13)
4 = Coil Guard (CG), STD Filter
Heat Type 5 = 2" Pleated Filter,CG
C = Cooling Only 6 = 4" Pleated Filter,CG
Two Stage Natural Gas Heat Options

Refrigeration
N = 2 Stage Gas Aluminized Steel
S = 2 Stage Gas Stainless Steel A = Standard Refrigeration
B = ECC (ElectroFin Cond Coil)
C = EEC (ElectroFin Evap Coil)
Heat Capacity D = HGBP (Hot Gas Bypass)
F = ECC,EEC
00 = Cooling Only G = ECC,EEC,HGBP
Gas MBH Input J = ECC,HGBP
M = EEC,HGBP
30 = 300 MBH Input
40 = 375 MBH Input1
40 = 400 MBH Input Controls Option
Note: 1. ZF180 A = Stand Alone Simplicity SE

C = BACnet MSTP,Mdbs,N2 COM Card
Blower Option D = CPC Control, DFS, APS
F = Fault Detection Diagnostics
B = Standard Static G = Novar UCM Ctrl, DFS, APS
C = Low Static1 H = Hnywll Excel 10 CTRL,DFS,APS
D = High Static J = CCS Single Zone
E = VFD/VAV Std Static K = CCS Change Over Bypass
F = VFD/VAV Low Static1 L = CCS VAV, APS
G = VFD/VAV High Static
H = VFD/VAV w/Bypass Std Static
J = VFD/VAV w/Bypass Low Static1 Sensors
K = VFD/VAV w/Bypass High Static
A = No Sensors
L = VFD/VAV Customer Std Static
B = PHM (Phase Monitor)
M = VFD/VAV Customer Low Static1
C = DFS (Dirty Filter Switch)
N = VFD/VAV Customer High Static
D = SAD (Supply Air Smoke DET)
P = VFD IntelliSpeed Std Static
E = RSD (Return Air Smoke DET)
Q = VFD IntelliSpeed Low Static1
F = PHM,DFS
R = VFD IntelliSpeed High Static
G = PHM,SAD
S = VFD w/Byp IntelliSp Std Static
H = PHM,RSD
T = VFD w/Byp IntelliSp Low Static1
J = DFS,SAD
U = VFD w/Byp IntelliSp Hi Static
K = DFS,RSD
V = VFD Cust IntelliSp Std Static
L = SAD,RSD
W = VFD Cust IntelliSp Low Static1
M = PHM,DFS,SAD
X = VFD Cust IntelliSp Hi Static
N = PHM,DFS,RSD
P = PHM,SAD,RSD
Note: 1. Available Only in the ZF300
Q = DFS,SAD,RSD
Voltage R = PHM,DFS,SAD,RSD
2 = 208/230-3-60
4 = 460-3-60 Service Options
5 = 575-3-60
1 = No Service Options
2 = DSC (Disconnect Switch)
Outdoor Air Option 3 = NCO (Non-PWR Conv. Outlet)
4 = PCO (Powered Conv. Outlet)
A = No Economizer 5 = DSC,NCO
B = Economizer w/Barometric RLF1 6 = DSC,PCO
C = Economizer w/o Barometric RLF 7 = SCCR (High SCCR)
D = Economizer w/Power EXH1 8 = SCCR,DSC
H = Motorized Damper 9 = SCCR,DSC,NCO
J = Motorized Damper w/Baro RLF1
Note: 1. Available Downflow Only

5168270-YIM-A-1115
Installation Limitations
These units must be installed in accordance with the following:

Installation Safety Information
In U.S.A.:
Read these instructions before continuing this appliance
installation. This is an outdoor combination heating and cooling 1. National Electrical Code, ANSI/NFPA No. 70 - Latest
unit. The installer must assure that these instructions are made Edition
available to the consumer and with instructions to retain them 2. National Fuel Gas Code, ANSI Z223.1 - Latest Edition
for future reference.
3. Gas-Fired Central Furnace Standard, ANSI Z21.47a. -
1. Refer to the unit rating plate for the approved type of gas
Latest Edition
for this product.
4. Local building codes, and
2. Install this unit only in a location and position as specified
on Page 7 of these instructions. 5. Local gas utility requirements
3. Never test for gas leaks with an open flame. Use In Canada:
commercially available soap solution made specifically for 1. Canadian Electrical Code, CSA C22.1
the detection of leaks when checking all connections, as
specified on Pages 5, 29 and 55 of these instructions. 2. Installation Codes, CSA - B149.1.
4. Always install furnace to operate within the furnace's 3. Local plumbing and waste water codes, and
intended temperature-rise range with the duct system 4. Other applicable local codes.
and within the allowable external static pressure range,
as specified on the unit name/rating plate, specified on Refer to unit application data found in this document.
Page 28 of these instructions.
After installation, gas fired units must be adjusted to obtain a
5. This equipment is not to be used for temporary heating of temperature rise within the range specified on the unit rating
buildings or structures under construction. plate.
If components are to be added to a unit to meet local codes,

they are to be installed at the dealers and/or customers
expense.
FIRE OR EXPLOSION HAZARD Size of unit for proposed installation should be based on heat
Failure to follow the safety warning exactly could result loss/heat gain calculation made according to the methods of Air
in serious injury, death or property damage. Conditioning Contractors of America (ACCA).
Never test for gas leaks with an open flame. use a This furnace is not to be used for temporary heating of buildings
commercially available soap solution made specifically or structures under construction.
for the detection of leaks to check all connections. A fire
or explosion may result causing property damage,
personal injury or loss of life.
6. If a factory option convenience outlet is installed, the

The Simplicity SE control board used in this product
weatherproof outlet cover must be field installed. The cover
will effectively operate the cooling system down to 0F
shall be located in the unit control box. To install the cover,
when this product is applied in a comfort cooling
remove the shipping label covering the convenience outlet,
application for people. An economizer is typically
follow the instructions on the back of the weatherproof
included in this type of application. When applying this
cover box, and attach the cover to the unit using the (4)
product for process cooling applications (computer
screws provided.
rooms, switchgear, etc.), please reference applications
bulletin AE-011-07 or call the applications department
for Unitary Products @ 1-877-UPG-SERV for guidance.
Additional accessories may be needed for stable
operation at temperatures below 30F.
208/230-3-60 and 380/415-3-50 units with factory

installed Powered Convenience Outlet Option are wired
for 230v and 415v power supply respectively. Change
tap on transformer for 208-3-60 or 380-3-50 operation.
See unit wiring diagram.

5168270-YIM-A-1115
ELECTRIC HEATER LOCATION

(Field Installed Accessory Only)
HIGH EFFICIENCY COMPRESSORS
WITH CRANKCASE HEATERS
LONG LASTING 20 GAUGE ALUMINIZED STEEL
POWDER PAINT FINISH TUBULAR HEAT EXCHANGERS COPPER TUBE/ALUMINUM FIN
CONDENSER COILS
ECONOMIZER HOOD LOW VOLTAGE RELAY BOARD
AND TERMINAL STRIP
ELECTRICAL DISCONNECT
MOUNTING LOCATION
(Field installed)
KNOCKOUT FOR
SIDE CONTROL WIRING ENTRY
2" DISPOSABLE KNOCKOUT FOR

FILTERS SIDE POWER WIRING ENTRY SIDE
TERMINAL BLOCK
(For Single Point Power Supply
with Electric Heat)
OUTDOOR AIR OPENING ELECTRIC\ELECTRIC UNITS
FOR SLIDE-IN/PLUG-IN
INTERNAL ECONOMIZER(OPTION) BOTTOM POWER & CONTROL
WIRING ENTRY
KNOCKOUTS FOR SIDE
SIDE AND BOTTOM GAS SUPPLY ENTRY
SUPPLY & RETURN AIR
HOLE FOR BOTTOM
DUCT OPENINGS(SIDE X SIDE)
GAS SUPPLY ENTRY
1" NPTI POWER VENTOR MOTOR GAS/ELECTRIC
CONDENSATE DRAIN BELT-DRIVE WITH POST PURGE CYCLE
BLOWER MOTOR
UNIT SHOWN
LOCATION OF VFD (Optional)
FULL PERIMETER 14 GAUGE BASE
LOCATION OF VFD BYPASS (Optional)
RAILS WITH LIFTING HOLES
Figure 1: ZF180-300 Component Location
Table 1: ZF180-300 Unit Limitations

Unit Limitations
Size
Unit Voltage Applied Voltage Outdoor DB Temp
(Tons)
Min Max Max (F)
208/230-3-60 187 252 125
180
460-3-60 432 504 125
(15)
575-3-60 540 630 125
208/230-3-60 187 252 125
210
460-3-60 432 504 125
(17.5)
575-3-60 540 630 125
208/230-3-60 187 252 125
240
460-3-60 432 504 125
(20)
575-3-60 540 630 125
208/230-3-60 187 252 125
300
460-3-60 432 504 125
(25)
575-3-60 540 630 125

5168270-YIM-A-1115
Location codes. Refer to Table 6 for clearances required for combustible

construction, servicing, and proper unit operation.
Use the following guidelines to select a suitable location for
these units:
1. Unit is designed for outdoor installation only.
2. Condenser coils must have an unlimited supply of air.
Where a choice of location is possible, position the unit on Do not permit overhanging structures or shrubs to
either north or east side of building. obstruct condenser air discharge outlet, combustion air
inlet or vent outlets.
3. Suitable for mounting on roof curb.
4. For ground level installation, use a level concrete slab with Rigging And Handling
a minimum thickness of 4 inches. The length and width
should be at least 6 inches greater than the unit base rails. Exercise care when moving the unit. Do not remove any
Do not tie slab to the building foundation. packaging until the unit is near the place of installation. Rig the
5. Roof structures must be able to support the weight of the unit by attaching chain or cable slings to the lifting holes
unit and its options/accessories. Unit must be installed on a provided in the base rails. Spreader bars, whose length
solid, level roof curb or appropriate angle iron frame. exceeds the largest dimension across the unit, MUST be used
across the top of the unit.
6. Maintain level tolerance to 1/2 across the entire width and
length of unit.
If a unit is to be installed on a roof curb other than a

York roof curb, gasketing must be applied to all
Excessive exposure of this furnace to contaminated surfaces that come in contact with the unit underside.
combustion air may result in equipment damage or
personal injury. Typical contaminates include:
permanent wave solution, chlorinated waxes and
cleaners, chlorine based swimming pool chemicals,
water softening chemicals, carbon tetrachloride,
Halogen type refrigerants, cleaning solvents (e.g. Before lifting, make sure the unit weight is distributed
perchloroethylene), printing inks, paint removers, equally on the rigging cables so it will lift evenly.
varnishes, hydrochloric acid, cements and glues,
antistatic fabric softeners for clothes dryers, masonry
Units may be moved or lifted with a forklift, from the side only,
acid washing materials.
providing an accessory skid is used.
Clearances LENGTH OF FORKS MUST BE A MINIMUM OF 90 INCHES.
All units require particular clearances for proper operation and

service. Installer must make provisions for adequate
combustion and ventilation air in accordance with section 5.3 of
Air for Combustion and Ventilation of the National Fuel Gas
Code, ANSI Z223.1 Latest Edition (in U.S.A.), or Sections 7.2, All panels must be secured in place when the unit is
7.3, or 7.4 of Gas Installation Codes, CSA-B149.1 (in Canada) - lifted.
Latest Edition, and/or applicable provisions of the local building The condenser coils should be protected from rigging
cable damage with plywood or other suitable material.

5168270-YIM-A-1115
B C
B
C D
A A E
FRONT
FRONT
D F
Figure 2: Unit 4 Point Load Weight Figure 3: Unit 6 Point Load Weight
Y
X
FRONT
LEFT
Figure 4: Center of Gravity
Table 2: Weights and Dimensions

Weight
Size Center of Gravity 4 Point Load Location (lbs.) 6 Point Load Location (lbs.)
Model (lbs.)
(Tons)
Shipping X Y A B C D A B C D E F
180
ZF 1875 65.26 45 438 477 498 458 288 304 322 337 318 301
(15)
210
ZF 2011 70.98 45 470 511 534 491 309 327 346 361 341 323
(17.5)
240
ZF 2538 70 44 589 622 679 643 389 404 419 457 440 425
(20)
300
ZF 2602 70 44.5 611 645 689 652 403 418 434 464 447 431
(25)

5168270-YIM-A-1115
Table 3: ZF180-300 Unit Accessory Weights

Weight (lbs.)
Unit Accessory
Shipping Operating
Economizer 165 160
Power Exhaust 90 85
Electric Heat1 40 40
Gas Heat2 240 240
Double Wall 260 260
Motorized Damper 150 150
Barometric Damper 50 45
Econ./Motorized Damper Rain Hood 60 55
Econ./Power Exhaust Rain Hood 95 90
Wood Skid 220 220
Roof Curb 190 185
Hot Gas Bypass 10 10
Supply Fan VFD See Table 5
1. Weight given is for the maximum heater size available (54KW).
2. Weight given is for the maximum number of tube heat exchangers available (8 tube).
ECONOMIZER / MOTORIZED DAMPER,

BLOWER ACCESS
FIXED OUTDOOR INTAKE A IR A ND
(Location Of FIELD-SUPPLIED
POWER EXHAUST RAIN HOODS
BLOWER MOTOR ACCESS Optional VFD) DISCONNECT SWITCH
(See detail "Y")
(Location Of Optional LOCATION COMPRESSOR
VFD Bypass) ACCESS
BLOWER (See detail "X")
COMPARTMENT
ACCESS OPTIONAL COIL
(Auxiliary) GUARD KIT
DOT PLUG
(For pressure 48-5/8" (15 Ton)
Drop Reading) 52-5/8" (17.5 & 20 Ton)
ELECTRIC
GAS HEAT
ACCESS
VENT A IR CONDENSER
OUTLET COILS
HOODS 21"
n) 5"
To 7-1/8"
COMBUSTION 15 5 )
" ( 7. on
AIR INLET /4 (1 T
5 -1 /4" 25
HOOD 12 6-1 thru 6-3/8"
13
9-3/4" 92"
(C) 5-7/8" (A)
GAS SUPPLY
CONTROL WIRING
ENTRY
46-5/8" ENTRY
CONTROL BOX
11-1/2" (B)
ACCESS 35"
POWER WIRING
BOTTOM SUPPLY ENTRY
AND RETURN
AIR OPENINGS
FRONT To
n)
(See Note) RETURN A IR
5
VIEW (1 7.5 n)
/ 4" " (1 To RETURN
-1 /4 5 AIR 3-3/4"
24 5-1 ru 2 SUPPL Y A IR
3 th 33"
SUPPLY
AIR OUTDOOR A IR
2-3/4" 21-1/2"
11-1/8"
OUTDOOR A IR
(Ec o n o m i zer )
UNIT BASE WITH RAILS
(B)
Shown separately to illustrate (D)
POWER WIRING
Bottom Duct openings, Power GAS SUPPLY
ENTRY
and Gas Piping Connection ENTRY
locations (A)
8-1/8" CONTROL WIRING
ENTRY
NOTE:
46-5/8"
For curb mounted units, refer to the curb hanger 9-1/4"
dimensions of the curb for the proper size of the
12-1/2" 9-3/4"
supply and return air duct connections.
Figure 5: ZF180-300 Unit Dimensions Front View

Table 4: Utilities Entry Table 5: Supply Fan VFD Weights, In Lbs.
Opening Size Supply Fan Motor 230V 460V 575V
Hole Used For
Diameter W/O Manual Bypass
1-1/8 KO Front 5.0 hp 25 25 30
A Control Wiring
3/4 NPS (Fem.) Bottom 7.5 hp 30 30 30
3-5/8 KO Front 10.0 hp 30 30 35
B Power Wiring
3 NPS (Fem.) Bottom 15.0 hp 30 30 40
C 2-3/8 KO Gas Piping (Front)1 W/Manual Bypass
D 1-11/16 Hole Gas Piping (Bottom)1,2 5.0 hp 30 30 35
1. One-inch Gas Piping NPT Required. 7.5 hp 35 35 35
2. Opening in the bottom to the unit can be located by the slice in the 10.0 hp 35 35 40
insulation. 15.0 hp 40 35 45
Note: All entry holes should be sealed to prevent rain water entry
into building.

5168270-YIM-A-1115
Dot Plug
(for Pressure Evaporator
Drop Reading) Section
40-3/8
Supply
Air
Outdoor
Air
Return
Air
18-5/8 40-1/2
Supply Air
27-3/4
Access Filter
5-1/8
Access
28-5/8 1 NPT Female
Dimensions listed are for side duct flange Return Air ZF 180 Outdoor Air Cond. Drain
opening; see Field Accessories for Side Access and
Duct Flange Kit.
Compartment Connector
39-5/8 Access
ZF 210-300
Figure 6: ZF180-300 Unit Dimensions Rear View
NOTE: Units are shipped with the bottom duct openings

covered. An accessory flange kit is available for
connecting side ducts.
For bottom duct applications: For side duct applications:

1. Remove the side panels from the supply and return air 1. Replace the side panels on the supply and return air
compartments to gain access to the bottom supply and compartments with the accessory flange kit panels.
return air duct covers.
2. Connect ductwork to the flanges on those panels.
2. Remove and discard the bottom duct covers. Duct
openings are closed with sheet metal covers except when
the unit includes a power exhaust option. The covering
consists of a heavy black paper composition.
3. Replace the side supply and return air compartment
panels.

5168270-YIM-A-1115
Power Exhaust Economizer Motorized

Rain Hood Damper Rain Hood
Supply Air (on Return (on Outdoor
Compartment Air Compartment) Air Compartment) Economizer/Motorized Damper
and Power Exhaust Rain Hood
Fixed
Outdoor Air
Intake Hood
(Located on
36-5/8 Return Air
1 Condensate
Compartment)
16-1/8
Drain (Must be
Trapped)
5
28-3/16 92
Rear View LH View
Detail Y
Unit with Rain Hoods
Figure 7: ZF180-300 Unit Dimensions Rain Hood
Table 6: ZF180-300 Unit Clearances

Direction Distance (in.) Direction Distance (in.)
1 72 With 36 Maximum Horizontal Overhang
Top Right 36
(For Condenser Air Discharge)
Front 36 Bottom2 0
24 (W/O Economizer) 24 (W/O Economizer)
Rear Left
49 (W/Economizer) 36 (W/Economizer)3
1. Units must be installed outdoors. Over hanging structure or shrubs should not obscure condenser air discharge outlet.
2. Units may be installed on combustable floors made from wood or class A, B or C roof covering materials.
3. If economizer is factory installed, the unassembled rain hood must be removed from its ride along position in front of the
evaporator coil, or in the outdoor air compartment, prior to final installation.
Note: ELEC/ELEC Models: Units and ductwork are approved for zero clearance to combustible material when
equipped with electric heaters.
GAS/ELEC Models: A 1" clearance must be provided between any combustible material and the supply air
ductwork for a distance of 3 feet from the unit.
The products of combustion must not be allowed to accumulate within a confined space and recirculate.
Locate unit so that the vent air outlet hood is at least:
Three (3) feet above any force air inlet located within 10 horizontal feet (excluding those integral to the unit).
Four (4) feet below, four horizontal feet from, or one foot above any door or gravity air inlet into the building.
Four (4) feet from electric and gas meters, regulators and relief equipment.

5168270-YIM-A-1115
14-1/4
115-1/4
Figure 8: ZF180 Roof Curb
25-1/4"
Figure 9: ZF210-300 Roof Curb
Ductwork Refer to Figure 5 for bottom air duct openings. Refer to Figure 6
for side air duct openings.
Ductwork should be designed and sized according to the
methods in Manual D of the Air Conditioning Contractors of NOTE: It is recommended that, in Canada, the outlet duct be
America (ACCA) or as recommended by any other recognized provided with a removable access panel. It is
authority such as ASHRAE or SMACNA. recommended that this opening be accessible when
the unit is installed in service, and of a size such that
A closed return duct system should be used. This will not smoke or reflected light may be observed inside the
preclude use of economizers or outdoor fresh air intake. The casing to indicate the presence of leaks in the heat
supply and return air duct connections at the unit should be exchanger. The cover should be attached in a
made with flexible joints to minimize noise. manner adequate to prevent leakage.
The supply and return air duct systems should be designed for Fixed Outdoor Air Intake Damper
the CFM and static pressure requirements of the job. They
should NOT be sized to match the dimensions of the duct This damper is shipped inside the return air compartment. It is
connections on the unit. completely assembled and ready for installation. A damper
baffle inside of the hood is adjustable to provide variable

5168270-YIM-A-1115
amounts of outdoor air intake on units that are not provided with Condensate Drain
an economizer or a motorized damper option. Refer to the
Fixed Outdoor Damper Figure 10. Plumbing must conform to local codes. Use a sealing compound
on male pipe threads. Install a condensate drain line from the
Gasketing and mounting screws are provided in a parts bag one-inch NPT female connection on the unit to an open drain.
attached to the hood assembly. Apply gasketing to the three
flange surfaces on the hood prior to installing the hood. Extend NOTE: The condensate drain operates in a negative pressure
gasketing 1/4 inch beyond the top and bottom of the two side in the cabinet. The condensate drain line MUST be
flanges to insure adequate sealing. trapped to provide proper drainage. See Figure 11.
Adjusting the damper to the desired air flow may be done Base
Pan
before mounting the hood into position or after installation by
removing the front hood panel or the screen on the bottom of Unit Condensate
Connection
the hood. Damper baffle in position 1 will allow approximately
10% outdoor air flow, position 2 approximately 15% and, to
allow approximately 25%, remove the damper baffle.
3 Min.
On units with bottom return air application install the damper
assembly over the opening in the side return air access panel. 2 Base
Rails
Remove and discard the opening cover and the covering over
the hood mounting holes (used for shipping) before installing.
Secure with the screws provided.
Drain
Plug
On units with side return air applications, install the damper
assembly on the return air ductwork as close to the unit as Figure 11: Condensate Drain
possible. Cut an opening 16 inches high by 18 inches wide in the
ductwork to accommodate the damper. Using the holes in the Compressors
hood flanges as a template, drill 9/64 inch diameter (#26 drill)
holes into the ductwork and secure with the screws provided. The scroll compressor used in this product is specifically
designed to operate with R-410A Refrigerant and cannot be
interchanged.
If outdoor air intake will not be required on units with

bottom return air applications, the damper assembly
should still be mounted on the side return air access This system uses R-410A Refrigerant which operates at
panel, per the instructions above, to insure moisture is higher pressures than R-22. No other refrigerant may be
not drawn into the unit during operation. The covering used in this system.
over the mounting holes only need be removed. Do not
remove the opening cover. The compressor also uses a polyolester (POE oil), Mobil 3MA
POE. This oil is extremely hygroscopic, meaning it absorbs water
readily. POE oil can absorb 15 times as much water as other oils
designed for HCFC and CFC refrigerants. Take all necessary
precautions to avoid exposure of the oil to the atmosphere.
Side Supply
Air Access
Panel
*
Damper
Baffle Do not leave the system open to the atmosphere. Unit
damage could occur due to moisture being absorbed by
Hood the POE oil in the system. This type of oil is highly
susceptible to moisture absorption
Screen Side Return Air

1 Access Panel POE (polyolester) compressor lubricants are known to cause
Outdoor Air
2
Opening Cover long term damage to some synthetic roofing materials.
* Gasketed Rear View
Flange
Figure 10: Fixed Outdoor Air Damper

5168270-YIM-A-1115
Voltage tolerances which must be maintained at the

compressor terminals during starting and running conditions are
indicated on the unit Rating Plate and Table 1.
Exposure, even if immediately cleaned up, may cause The internal wiring harnesses furnished with this unit are an
embrittlement (leading to cracking) to occur in one year integral part of the design certified unit. Field alteration to
or more. When performing any service that may risk comply with electrical codes should not be required. If any of
exposure of compressor oil to the roof, take precautions the wire supplied with the unit must be replaced, replacement
to protect roofing. wire must be of the type shown on the wiring diagram and the
same minimum gauge as the replaced wire.
Procedures which risk oil leakage include, but are not limited to,
A disconnect must be utilized for these units. Factory installed
compressor replacement, repairing refrigerant leaks, replacing
disconnects are available. If installing a disconnect (field
refrigerant components such as filter drier, pressure switch,
supplied or York International supplied accessory), refer to
metering device or coil.
Figure 1 for the recommended mounting location.
Units are shipped with compressor mountings which are
factory-adjusted and ready for operation.
Avoid damage to internal components if drilling holes for

disconnect mounting.
Do not loosen compressor mounting bolts.
NOTE: Since not all local codes allow the mounting of a
Filters disconnect on the unit, please confirm compliance with
local code before mounting a disconnect on the unit.
Two-inch filters are supplied with each unit, but units can be
converted easily to four-inch filters. Filters must always be Electrical line must be sized properly to carry the load. USE
installed ahead of the evaporator coil and must be kept clean or COPPER CONDUCTORS ONLY. Each unit must be wired with
replaced with same size and type. Dirty filters will reduce the a separate branch circuit fed directly from the meter panel and
capacity of the unit and will result in frosted coils or safety properly fused.
shutdown. Minimum filter area and required sizes are shown in Refer to Figures 12 and 13 for typical field wiring and to the
Physical Data Table 9. appropriate unit wiring diagram mounted inside control doors
for control circuit and power wiring information.
Make sure that panel latches are properly positioned on

the unit to maintain an airtight seal. When connecting electrical power and control wiring to
the unit, water-proof connectors must be used so that
Power And Control Wiring water or moisture cannot be drawn into the unit during
normal operation. The above water-proofing conditions
Field wiring to the unit, fuses, and disconnects must conform to will also apply when installing a field supplied disconnect
provisions of National Electrical Code (NEC), ANSI/NFPA No. switch.
70 Latest Edition (in U.S.A.), current Canadian Electrical
Code C221, and/or local ordinances. The unit must be
Power Wiring Detail
electrically grounded in accordance with NEC and CEC as
specified above and/or local codes. Units are factory wired for the voltage shown on the unit
nameplate. Refer to Electrical Data Table 8 to size power
wiring, fuses, and disconnect switch.
Power wiring is brought into the unit through the side of the unit
or the basepan inside the curb.
208/230-3-60 and 380/415-3-50 units control
transformers are factory wired for 230v and 415v power
supply respectively. Change tap on transformer for 208-
3-60 or 380-3-50 operation. See unit wiring diagram.

5168270-YIM-A-1115
TERMINAL BLOCK TB1
GROUND FACTORY OR FIELD

LUG SUPPLIED DISCONNECT
THREE
PHASE
POWER
SUPPLY
Figure 12: Field Wiring Disconnect - Cooling Unit With/Without Electric Heat
Thermostat Wiring Space Sensor
The thermostat should be located on an inside wall approximately The space sensor, if used, should be located on an inside wall
56 inch above the floor where it will not be subject to drafts, sun approximately 56 inches above the floor where it will not be
exposure or heat from electrical fixtures or appliances. Follow the subject to drafts, sun exposure or heat from electrical fixtures or
manufacturer's instructions enclosed with thermostat for general appliances. Follow manufacturer's instructions enclosed with
installation procedure. Seven (7) color-coded, insulated wires sensor for general installation procedure.
should be used to connect the thermostat to the unit. Refer to
Table 7 for control wire sizing and maximum length. Table 7: Control Wire Sizes
Wire Size Maximum Length1
18 AWG 150 Feet
1. From the unit to the thermostat and back to the unit.

5168270-YIM-A-1115
CONTROL
THERMOSTAT TERMINAL
TERMINALS BLOCK
W1
W1
W2
W2
1 Y1
Y1 G
Y2 Y2
OCC
G
X
R R
3
C SD-24
C
Smoke
RC Detector
4
OCC C
5
X 24V 24 VAC
Class 2
SD-24 Jumper Located on Harness 2

(If Smoke Detector Is Used)
TERMINALS ON A (If No Smoke Detector)
LIMITED NUMBER
OF THERMOSTATS
SD-R
24V Output
R
1 Second stageot required on single stage heg units.
2 Jumper is required if there is no Smoke Detector circuit.
3 Jumper is required for any co of R, RC, or RH.
4 OCC is an output from the thermostat to indicate the Occupied on.
5 X is an input to the thermostat to display Error Status condions.
Figure 13: Typical Field Wiring 24 Volt Thermostat
208/230-3-60 and 380/415-3-50 units control

transformers are factory wired for 230v and 415v power
supply respectively. Change tap on transformer for 208-
3-60 or 380-3-50 operation. See unit wiring diagram.

5168270-YIM-A-1115
Table 8: Electrical Data

ZF180-300 - Standard Drive Without Powered Convenience Outlet
OD Fan Supply Pwr
Compressors
Motors Blower Conv Electric Heat Option Max Fuse2/
Size (each)
(each) Motor Outlet MCA1 Breaker3
Volt
(Tons) (Amps) Size
RLA LRA MCC
FLA FLA FLA Model kW Stages Amps (Amps)
C1 C2 C1 C2 C1 C2
NONE - - - 78 100
E18 13.5 1 37.5 78 100
208-3-60 25 25 164 164 39 39 4.1 13.5 0 E36 27 2 74.9 110.6 125
E54 40.6 2 112.7 157.7 175
E72 54.1 2 150.2 167 200
NONE - - - 77.1 100
E18 18 1 43.3 77.1 100
230-3-60 25 25 164 164 39 39 3.9 13 0 E36 36 2 86.6 124.5 125
E54 54 2 129.9 146.2 175
180 E72 72 2 173.2 189.5 225
(15) NONE - - - 39.6 50
E18 18 1 21.7 39.6 50
460-3-60 12.8 12.8 100 100 20 20 2.15 6.5 0 E36 36 2 43.3 62.3 70
E54 54 2 65 73.1 80
E72 72 2 86.6 94.7 110
NONE - - - 30 35
E18 18 1 17.3 30 35
575-3-60 9.6 9.6 78 78 15 15 1.6 5.2 0 E36 36 2 34.6 49.8 50
E54 54 2 52 58.5 70
E72 72 2 69.3 75.8 90
NONE - - - 83.8 110
E18 13.5 1 37.5 83.8 110
208-3-60 27.6 27.6 203 203 43 43 4.1 13.5 0 E36 27 2 74.9 110.6 125
E54 40.6 2 112.7 157.7 175
E72 54.1 2 150.2 167 200
NONE - - - 82.9 110
E18 18 1 43.3 82.9 110
230-3-60 27.6 27.6 203 203 43 43 3.9 13 0 E36 36 2 86.6 124.5 125
E54 54 2 129.9 146.2 175
210 E72 72 2 173.2 189.5 225
(17.5) NONE - - - 43 50
E18 18 1 21.7 43 50
460-3-60 14.3 14.3 98 98 22 22 2.15 6.5 0 E36 36 2 43.3 62.3 70
E54 54 2 65 73.1 80
E72 72 2 86.6 94.7 110
NONE - - - 37.4 50
E18 18 1 17.3 37.4 50
575-3-60 12.9 12.9 84 84 18 18 1.6 5.2 0 E36 36 2 34.6 49.8 50
E54 54 2 52 58.5 70
E72 72 2 69.3 75.8 90
NONE - - - 102.3 125
E18 13.5 1 37.5 102.3 125
208-3-60 35.8 35.8 239 239 52 52 4.1 13.5 0 E36 27 2 74.9 110.6 125
E54 40.6 2 112.7 157.7 175
E72 54.1 2 150.2 167 200
NONE - - - 101.4 125
E18 18 1 43.3 101.4 125
230-3-60 35.8 35.8 239 239 52 52 3.9 13 0 E36 36 2 86.6 124.5 125
E54 54 2 129.9 146.2 175
240 E72 72 2 173.2 189.5 225
(20) NONE - - - 51.1 60
E18 18 1 21.7 51.1 60
460-3-60 17.9 17.9 125 125 28 28 2.15 6.5 0 E36 36 2 43.3 62.3 70
E54 54 2 65 73.1 80
E72 72 2 86.6 94.7 110
NONE - - - 37.2 50
E18 18 1 17.3 37.2 50
575-3-60 12.8 12.8 80 80 20 20 1.6 5.2 0 E36 36 2 34.6 49.8 50
E54 54 2 52 58.5 70
E72 72 2 69.3 75.8 90

5168270-YIM-A-1115
ZF180-300 - Standard Drive Without Powered Convenience Outlet (Continued)

OD Fan Supply Pwr
Compressors
Size (each)
Volt
(Tons) (Amps) Size
RLA LRA MCC
C1 C2 C1 C2 C1 C2
NONE - - - 134.9 175
E18 13.5 1 37.5 134.9 175
208-3-60 45.7 43.6 304 267 64 61 4.1 26 0 E36 27 2 74.9 134.9 175
E54 40.6 2 112.7 173.4 175
E72 54.1 2 150.2 182.7 200
NONE - - - 133.5 175
E18 18 1 43.3 133.5 175
230-3-60 45.7 43.6 304 267 64 64 3.9 25 0 E36 36 2 86.6 139.5 175
E54 54 2 129.9 161.2 175
300 E72 72 2 173.2 204.5 225
(25) NONE - - - 64.3 80
E18 18 1 21.7 64.3 80
460-3-60 21.4 20.7 147 142 30 29 2.15 12.5 0 E36 36 2 43.3 69.8 80
E54 54 2 65 80.6 90
E72 72 2 86.6 102.2 110
NONE - - - 53.6 70
E18 18 1 17.3 53.6 70
575-3-60 18.6 17.1 122 103 26 24 1.6 10 0 E36 36 2 34.6 55.8 70
E54 54 2 52 64.5 70
E72 72 2 69.3 81.8 90
1. Minimum Circuit Ampacity.

2. Dual Element, Time Delay Type.
3. HACR type per NEC.

5168270-YIM-A-1115
ZF180-300 - Standard Drive With Powered Convenience Outlet

OD Fan Supply Pwr
Compressors
Size (each)
Volt
(Tons) (Amps) Size
RLA LRA MCC
C1 C2 C1 C2 C1 C2
NONE - - - 88 110
E18 13.5 1 37.5 88 110
208-3-60 25 25 164 164 39 39 4.1 13.5 10 E36 27 2 74.9 123.1 125
E54 40.6 2 112.7 170.2 175
E72 54.1 2 150.2 179.5 200
NONE - - - 87.1 110
E18 18 1 43.3 87.1 110
230-3-60 25 25 164 164 39 39 3.9 13 10 E36 36 2 86.6 137 150
E54 54 2 129.9 158.7 175
180 E72 72 2 173.2 202 225
(15) NONE - - - 44.6 50
E18 18 1 21.7 44.6 50
460-3-60 12.8 12.8 100 100 20 20 2.15 6.5 5 E36 36 2 43.3 68.5 70
E54 54 2 65 79.3 90
E72 72 2 86.6 101 110
NONE - - - 34 40
E18 18 1 17.3 34 40
575-3-60 9.6 9.6 78 78 15 15 1.6 5.2 4 E36 36 2 34.6 54.8 60
E54 54 2 52 63.5 70
E72 72 2 69.3 80.8 90
NONE - - - 93.8 110
E18 13.5 1 37.5 93.8 110
208-3-60 27.6 27.6 203 203 43 43 4.1 13.5 10 E36 27 2 74.9 123.1 125
E54 40.6 2 112.7 170.2 175
E72 54.1 2 150.2 179.5 200
NONE - - - 92.9 110
E18 18 1 43.3 92.9 110
230-3-60 27.6 27.6 203 203 43 43 3.9 13 10 E36 36 2 86.6 137 150
E54 54 2 129.9 158.7 175
210 E72 72 2 173.2 202 225
(17.5) NONE - - - 48 60
E18 18 1 21.7 48 60
460-3-60 14.3 14.3 98 98 22 22 2.15 6.5 5 E36 36 2 43.3 68.5 70
E54 54 2 65 79.3 90
E72 72 2 86.6 101 110
NONE - - - 41.4 50
E18 18 1 17.3 41.4 50
575-3-60 12.9 12.9 84 84 18 18 1.6 5.2 4 E36 36 2 34.6 54.8 60
E54 54 2 52 63.5 70
E72 72 2 69.3 80.8 90
NONE - - - 112.3 125
E18 13.5 1 37.5 112.3 125
208-3-60 35.8 35.8 239 239 52 52 4.1 13.5 10 E36 27 2 74.9 123.1 125
E54 40.6 2 112.7 170.2 175
E72 54.1 2 150.2 179.5 200
NONE - - - 111.4 125
E18 18 1 43.3 111.4 125
230-3-60 35.8 35.8 239 239 52 52 3.9 13 10 E36 36 2 86.6 137 150
E54 54 2 129.9 158.7 175
240 E72 72 2 173.2 202 225
(20) NONE - - - 56.1 70
E18 18 1 21.7 56.1 70
460-3-60 17.9 17.9 125 125 28 28 2.15 6.5 5 E36 36 2 43.3 68.5 70
E54 54 2 65 79.3 90
E72 72 2 86.6 101 110
NONE - - - 41.2 50
E18 18 1 17.3 41.2 50
575-3-60 12.8 12.8 80 80 20 20 1.6 5.2 4 E36 36 2 34.6 54.8 60
E54 54 2 52 63.5 70
E72 72 2 69.3 80.8 90

5168270-YIM-A-1115
ZF180-300 - Standard Drive With Powered Convenience Outlet (Continued)

OD Fan Supply Pwr
Compressors
Size (each)
Volt
(Tons) (Amps) Size
RLA LRA MCC
C1 C2 C1 C2 C1 C2
NONE - - - 144.9 175
E18 13.5 1 37.5 144.9 175
208-3-60 45.7 43.6 304 267 64 61 4.1 26 10 E36 27 2 74.9 144.9 175
E54 40.6 2 112.7 185.9 200
E72 54.1 2 150.2 195.2 200
NONE - - - 143.5 175
E18 18 1 43.3 143.5 175
230-3-60 45.7 43.6 304 267 64 64 3.9 25 10 E36 36 2 86.6 152 175
E54 54 2 129.9 173.7 175
300 E72 72 2 173.2 217 225
(25) NONE - - - 69.3 90
E18 18 1 21.7 69.3 90
460-3-60 21.4 20.7 147 142 30 29 2.15 12.5 5 E36 36 2 43.3 76 90
E54 54 2 65 86.8 90
E72 72 2 86.6 108.5 110
NONE - - - 57.6 70
E18 18 1 17.3 57.6 70
575-3-60 18.6 17.1 122 103 26 24 1.6 10 4 E36 36 2 34.6 60.8 70
E54 54 2 52 69.5 70
E72 72 2 69.3 86.8 90


5168270-YIM-A-1115
ZF180-300 - Hi Static Drive Without Powered Convenience Outlet

OD Fan Supply Pwr
Compressors
Size (each)
Volt
(Tons) (Amps) Size
RLA LRA MCC
C1 C2 C1 C2 C1 C2
NONE - - - 78 100
E18 13.5 1 37.5 78 100
208-3-60 25 25 164 164 39 39 4.1 13.5 0 E36 27 2 74.9 110.6 125
E54 40.6 2 112.7 157.7 175
E72 54.1 2 150.2 167 200
NONE - - - 77.1 100
E18 18 1 43.3 77.1 100
230-3-60 25 25 164 164 39 39 3.9 13 0 E36 36 2 86.6 124.5 125
E54 54 2 129.9 146.2 175
180 E72 72 2 173.2 189.5 225
(15) NONE - - - 39.6 50
E18 18 1 21.7 39.6 50
460-3-60 12.8 12.8 100 100 20 20 2.15 6.5 0 E36 36 2 43.3 62.3 70
E54 54 2 65 73.1 80
E72 72 2 86.6 94.7 110
NONE - - - 30 35
E18 18 1 17.3 30 35
575-3-60 9.6 9.6 78 78 15 15 1.6 5.2 0 E36 36 2 34.6 49.8 50
E54 54 2 52 58.5 70
E72 72 2 69.3 75.8 90
NONE - - - 90.3 110
E18 13.5 1 37.5 90.3 110
208-3-60 27.6 27.6 203 203 43 43 4.1 20 0 E36 27 2 74.9 118.7 125
E54 40.6 2 112.7 165.9 175
E72 54.1 2 150.2 175.2 200
NONE - - - 89.3 110
E18 18 1 43.3 89.3 110
230-3-60 27.6 27.6 203 203 43 43 3.9 19.4 0 E36 36 2 86.6 132.5 150
E54 54 2 129.9 154.2 175
210 E72 72 2 173.2 197.5 225
(17.5) NONE - - - 46.2 60
E18 18 1 21.7 46.2 60
460-3-60 14.3 14.3 98 98 22 22 2.15 9.7 0 E36 36 2 43.3 66.3 70
E54 54 2 65 77.1 90
E72 72 2 86.6 98.7 110
NONE - - - 40 50
E18 18 1 17.3 40 50
575-3-60 12.9 12.9 84 84 18 18 1.6 7.8 0 E36 36 2 34.6 53.1 60
E54 54 2 52 61.7 70
E72 72 2 69.3 79 90
NONE - - - 108.8 125
E18 13.5 1 37.5 108.8 125
208-3-60 35.8 35.8 239 239 52 52 4.1 20 0 E36 27 2 74.9 118.7 125
E54 40.6 2 112.7 165.9 175
E72 54.1 2 150.2 175.2 200
NONE - - - 107.8 125
E18 18 1 43.3 107.8 125
230-3-60 35.8 35.8 239 239 52 52 3.9 19.4 0 E36 36 2 86.6 132.5 150
E54 54 2 129.9 154.2 175
240 E72 72 2 173.2 197.5 225
(20) NONE - - - 54.3 70
E18 18 1 21.7 54.3 70
460-3-60 17.9 17.9 125 125 28 28 2.15 9.7 0 E36 36 2 43.3 66.3 70
E54 54 2 65 77.1 90
E72 72 2 86.6 98.7 110
NONE - - - 39.8 50
E18 18 1 17.3 39.8 50
575-3-60 12.8 12.8 80 80 20 20 1.6 7.8 0 E36 36 2 34.6 53.1 60
E54 54 2 52 61.7 70
E72 72 2 69.3 79 90

5168270-YIM-A-1115
ZF180-300 - Hi Static Drive Without Powered Convenience Outlet (Continued)

OD Fan Supply Pwr
Compressors
Size (each)
Volt
(Tons) (Amps) Size
RLA LRA MCC
C1 C2 C1 C2 C1 C2
NONE - - - 146.1 175
E18 13.5 1 37.5 146.1 175
208-3-60 45.7 43.6 304 267 64 61 4.1 37.2 0 E36 27 2 74.9 146.1 175
E54 40.6 2 112.7 187.4 200
E72 54.1 2 150.2 196.7 225
NONE - - - 143.1 175
E18 18 1 43.3 143.1 175
230-3-60 45.7 43.6 304 267 64 64 3.9 34.6 0 E36 36 2 86.6 151.5 175
E54 54 2 129.9 173.2 200
300 E72 72 2 173.2 216.5 250
(25) NONE - - - 69.1 90
E18 18 1 21.7 69.1 90
460-3-60 21.4 20.7 147 142 30 29 2.15 17.3 0 E36 36 2 43.3 75.8 90
E54 54 2 65 86.6 100
E72 72 2 86.6 108.2 125
NONE - - - 58.1 70
E18 18 1 17.3 58.1 70
575-3-60 18.6 17.1 122 103 26 24 1.6 14.5 0 E36 36 2 34.6 61.4 70
E54 54 2 52 70.1 80
E72 72 2 69.3 87.4 100


5168270-YIM-A-1115
ZF180-300 - Hi Static Drive With Powered Convenience Outlet

OD Fan Supply Pwr
Compressors
Size (each)
Volt
(Tons) (Amps) Size
RLA LRA MCC
C1 C2 C1 C2 C1 C2
NONE - - - 88 110
E18 13.5 1 37.5 88 110
208-3-60 25 25 164 164 39 39 4.1 13.5 10 E36 27 2 74.9 123.1 125
E54 40.6 2 112.7 170.2 175
E72 54.1 2 150.2 179.5 200
NONE - - - 87.1 110
E18 18 1 43.3 87.1 110
230-3-60 25 25 164 164 39 39 3.9 13 10 E36 36 2 86.6 137 150
E54 54 2 129.9 158.7 175
180 E72 72 2 173.2 202 225
(15) NONE - - - 44.6 50
E18 18 1 21.7 44.6 50
460-3-60 12.8 12.8 100 100 20 20 2.15 6.5 5 E36 36 2 43.3 68.5 70
E54 54 2 65 79.3 90
E72 72 2 86.6 101 110
NONE - - - 34 40
E18 18 1 17.3 34 40
575-3-60 9.6 9.6 78 78 15 15 1.6 5.2 4 E36 36 2 34.6 54.8 60
E54 54 2 52 63.5 70
E72 72 2 69.3 80.8 90
NONE - - - 100.3 125
E18 13.5 1 37.5 100.3 125
208-3-60 27.6 27.6 203 203 43 43 4.1 20 10 E36 27 2 74.9 131.2 150
E54 40.6 2 112.7 178.4 200
E72 54.1 2 150.2 187.7 200
NONE - - - 99.3 125
E18 18 1 43.3 99.3 125
230-3-60 27.6 27.6 203 203 43 43 3.9 19.4 10 E36 36 2 86.6 145 150
E54 54 2 129.9 166.7 175
210 E72 72 2 173.2 210 225
(17.5) NONE - - - 51.2 60
E18 18 1 21.7 51.2 60
460-3-60 14.3 14.3 98 98 22 22 2.15 9.7 5 E36 36 2 43.3 72.5 80
E54 54 2 65 83.3 90
E72 72 2 86.6 105 110
NONE - - - 44 50
E18 18 1 17.3 44 50
575-3-60 12.9 12.9 84 84 18 18 1.6 7.8 4 E36 36 2 34.6 58.1 60
E54 54 2 52 66.7 70
E72 72 2 69.3 84 90
NONE - - - 118.8 150
E18 13.5 1 37.5 118.8 150
208-3-60 35.8 35.8 239 239 52 52 4.1 20 10 E36 27 2 74.9 131.2 150
E54 40.6 2 112.7 178.4 200
E72 54.1 2 150.2 187.7 200
NONE - - - 117.8 150
E18 18 1 43.3 117.8 150
230-3-60 35.8 35.8 239 239 52 52 3.9 19.4 10 E36 36 2 86.6 145 150
E54 54 2 129.9 166.7 175
240 E72 72 2 173.2 210 225
(20) NONE - - - 59.3 70
E18 18 1 21.7 59.3 70
460-3-60 17.9 17.9 125 125 28 28 2.15 9.7 5 E36 36 2 43.3 72.5 80
E54 54 2 65 83.3 90
E72 72 2 86.6 105 110
NONE - - - 43.8 50
E18 18 1 17.3 43.8 50
575-3-60 12.8 12.8 80 80 20 20 1.6 7.8 4 E36 36 2 34.6 58.1 60
E54 54 2 52 66.7 70
E72 72 2 69.3 84 90

5168270-YIM-A-1115
ZF180-300 - Hi Static Drive With Powered Convenience Outlet (Continued)

OD Fan Supply Pwr
Compressors
Size (each)
Volt
(Tons) (Amps) Size
RLA LRA MCC
C1 C2 C1 C2 C1 C2
NONE - - - 156.1 200
E18 13.5 1 37.5 156.1 200
208-3-60 45.7 43.6 304 267 64 61 4.1 37.2 10 E36 27 2 74.9 156.1 200
E54 40.6 2 112.7 199.9 200
E72 54.1 2 150.2 209.2 225
NONE - - - 153.1 175
E18 18 1 43.3 153.1 175
230-3-60 45.7 43.6 304 267 64 64 3.9 34.6 10 E36 36 2 86.6 164 175
E54 54 2 129.9 185.7 200
300 E72 72 2 173.2 229 250
(25) NONE - - - 74.1 90
E18 18 1 21.7 74.1 90
460-3-60 21.4 20.7 147 142 30 29 2.15 17.3 5 E36 36 2 43.3 82 90
E54 54 2 65 92.8 100
E72 72 2 86.6 114.5 125
NONE - - - 62.1 80
E18 18 1 17.3 62.1 80
575-3-60 18.6 17.1 122 103 26 24 1.6 14.5 4 E36 36 2 34.6 66.4 80
E54 54 2 52 75.1 80
E72 72 2 69.3 92.4 100


5168270-YIM-A-1115
ZF180-300 - Low Static Drive Without Powered Convenience Outlet

OD Fan Supply Pwr
Compressors
Size (each)
Volt
(Tons) (Amps) Size
RLA LRA MCC
C1 C2 C1 C2 C1 C2
NONE - - - 128.9 150
E18 13.5 1 37.5 128.9 150
208-3-60 45.7 43.6 304 267 64 61 4.1 20 0 E36 27 2 74.9 128.9 150
E54 40.6 2 112.7 165.9 175
E72 54.1 2 150.2 175.2 200
NONE - - - 127.9 150
E18 18 1 43.3 127.9 150
230-3-60 45.7 43.6 304 267 64 64 3.9 19.4 0 E36 36 2 86.6 132.5 150
E54 54 2 129.9 154.2 175
300 E72 72 2 173.2 197.5 225
(25) NONE - - - 61.5 80
E18 18 1 21.7 61.5 80
460-3-60 21.4 20.7 147 142 30 29 2.15 9.7 0 E36 36 2 43.3 66.3 80
E54 54 2 65 77.1 90
E72 72 2 86.6 98.7 110
NONE - - - 51.4 60
E18 18 1 17.3 51.4 60
575-3-60 18.6 17.1 122 103 26 24 1.6 7.8 0 E36 36 2 34.6 53.1 60
E54 54 2 52 61.7 70
E72 72 2 69.3 79 90

ZF180-300 - Low Static Drive With Powered Convenience Outlet

OD Fan Supply Pwr
Compressors
Size (each)
Volt
(Tons) (Amps) Size
RLA LRA MCC
C1 C2 C1 C2 C1 C2
NONE - - - 138.9 175
E18 13.5 1 37.5 138.9 175
208-3-60 45.7 43.6 304 267 64 61 4.1 20 10 E36 27 2 74.9 138.9 175
E54 40.6 2 112.7 178.4 200
E72 54.1 2 150.2 187.7 200
NONE - - - 137.9 175
E18 18 1 43.3 137.9 175
230-3-60 45.7 43.6 304 267 64 64 3.9 19.4 10 E36 36 2 86.6 145 175
E54 54 2 129.9 166.7 175
300 E72 72 2 173.2 210 225
(25) NONE - - - 66.5 80
E18 18 1 21.7 66.5 80
460-3-60 21.4 20.7 147 142 30 29 2.15 9.7 5 E36 36 2 43.3 72.5 80
E54 54 2 65 83.3 90
E72 72 2 86.6 105 110
NONE - - - 55.4 70
E18 18 1 17.3 55.4 70
575-3-60 18.6 17.1 122 103 26 24 1.6 7.8 4 E36 36 2 34.6 58.1 70
E54 54 2 52 66.7 70
E72 72 2 69.3 84 90


5168270-YIM-A-1115
Table 9: ZF180-300 Physical Data

Models
Component
ZF180 ZF210 ZF240 ZF300
Nominal Tonnage 15 17.5 20 25
AHRI COOLING PERFORMANCE
Gross Capacity @ AHRI A point (K Btu) 171 208 254.5 279
AHRI net capacity (K Btu) 165 204 240 270
EER 11.0 11.0 10 10.0
SEER - - - -
IEER with Constant Volume 12.1 11.9 11.0 10.5
IEER with Intellispeed 13.21/13.02 13.11/13.02 12.51/12.32 11.21/11.12
IEER with VAV 12.1 11.9 11.0 10.5
CFM 4430 5300 6200 6750
System power (KW) 15.0 18.5 24.7 27.0
Refrigerant type R-410a R-410a R-410a R-410a
Refrigerant charge (lb-oz)
System 1 20-0 23-8 22 22
System 2 20-0 23-8 23-8 23-4
AHRI HEATING PERFORMANCE
Heating model N30 N40 N30 N40 N30 N40 N30 N40
Heat input (K Btu) 300 400 300 400 300 400 300 400
Heat output (K Btu) 240 300 240 320 240 320 240 320
AFUE% - - - - - - - -
Steady state efficiency (%) 80 80 80 80 80 80 80 80
No. burners 6 8 6 8 6 8 6 8
No. stages 2 2 2 2 2 2 2 2
Temperature Rise Range (F) 20-50 35-65 20-50 30-60 20-50 30-60 20-50 30-60
Gas Limit Setting (F) 195 195 195 195 195 195 195 195
Gas piping connection (in.) 1 1 1 1 1 1 1 1
DIMENSIONS (inches)
Length 125-1/4 136-1/4 136-1/4 136-1/4
Width 92 92 92 92
Height 48-5/8 52-5/8 52-5/8 52-5/8
OPERATING WT. (lbs.) 1870 2006 2533 2597
COMPRESSORS
Type Scroll Scroll Scroll Scroll
Quantity 2 2 2 2
Unit Capacity Steps (%) 50 / 100 50 / 100 50 / 100 50 / 100
CONDENSER COIL DATA
Face area (Sq. Ft.) 36.0 43.3 43.3 43.3
Rows 3 3 3 3
Fins per inch 18 15 15 15
Tube diameter (in.) 3/8 3/8 3/8 3/8
Circuitry Type Split-face Split-face Split-face Split-face
EVAPORATOR COIL DATA
Face area (Sq. Ft.) 15.5 25 20 25
Rows 4 4 4 4
Fins per inch 14 13.5 13.5 13.5
Tube diameter 3/8 3/8 3/8 3/8
Circuitry Type Intertwined Split-face Intertwined Split-face
Refrigerant control TXV TXV TXV TXV

5168270-YIM-A-1115
Table 9: ZF180-300 Physical Data (Continued)
Models
Component
ZF180 ZF210 ZF240 ZF300
Nominal Tonnage 15 17.5 20 25
CONDENSER FAN DATA
Quantity 2 2 2 2
Fan diameter (Inch) 30 30 30 30
Type Prop Prop Prop Prop
Drive type Direct Direct Direct Direct
No. speeds 1 1 1 1
Number of motors 2 2 2 2
Motor HP each 1.25 1.25 1.25 1.25
RPM 1140 1140 1140 1140
Total CFM 11530 14000 14000 14000
BELT DRIVE EVAP FAN DATA
Quantity 1 1 1 1
Fan Size (Inch) 15 X 15 18 X 15 18 X 15 18 X 15
Type Centrifugal Centrifugal Centrifugal Centrifugal
Motor Sheave 1VP65 1VP65 1VP60 1VP60 1VP60 1VP60 1VP60 1VP75X 1VP75X
Blower Sheave BK110 BK090 BK110 BK090 BK110 BK090 1B5V94 1B5V110 1B5V94
Belt BX75 BX70 BX78 BX75 BX78 BX75 BX78 5VX840 5VX860
Motor HP each 5 5 5 7.5 5 7.5 7.5 10 15
RPM 1725 1725 1725 1725 1725 1725 1725 1725 1725
Frame size 184T 184T 184T 213T 184T 213T 213T 215T 254T
FILTERS
5 - (18 x 24 x 2)3,4 12 - (12 x 24 x 2)3,4 4 - (16 x 25 x 2), 12 - (12 x 24 x 2)3,4
- - 4 - (16 x 20 x 2)3,4 -
Quantity - Size
5 - (18 x 24 x 4)5 2 - (20 x 24 x 4), 4 - (16 x 25 x 4), 2 - (20 x 24 x 4),
- 4 - (24 x 24 x 4)5 4 - (16 x 20 x 4)5 4 - (24 x 24 x 4)5
1. Cooling Only Unit
2. Cooling Unit with Gas or Electric Heat
3. 2 In. Throwaway, Standard, MERV (Minimum Efficiency Reporting Value) 3.
4. 2 In. Pleated, Optional, MERV 8.
5. 4 In. Pleated, Optional, MERV 13.

5168270-YIM-A-1115
Field Installed Electric Heat Accessories

These field-installed heater accessories can be wired for single Fuses are supplied, where required. Some kW sizes require
point power supply. fuses and others do not. Refer to Table 10 for minimum CFM
limitations and to Table 8 for electrical data.
These CSA approved heater accessories shall be located
within the central compartment of the unit with the heater
elements extending into the supply air chamber.
Table 10: Electric Heat Minimum Supply Air

Minimum Supply Air (CFM)
Size
Voltage Heater kW
(Tons)
9 18 54 72
208/230-3-60 4500 4500 5000 5000
180
460-3-60 4500 4500 5000 4500
(15)
600-3-60 4500 4500 4500 4500
208/230-3-60 6000 6000 6000 6000
210
460-3-60 6000 6000 6000 6000
(17.5)
600-3-60 6000 6000 6000 6000
208/230-3-60 6000 6000 6000 6000
240
460-3-60 6000 6000 6000 6000
(20)
600-3-60 6000 6000 6000 6000
208/230-3-60 7500 7500 7500 7500
300
460-3-60 7500 7500 7500 7500
(25)
600-3-60 7500 7500 7500 7500
Optional Gas Heat followed in all cases unless superseded by local codes or gas
utility requirements. Refer to the Pipe Sizing Table 12. The
These gas-fired heaters have aluminized-steel or optional heating value of the gas may differ with locality. The value
stainless steel, tubular heat exchangers with spark ignition with should be checked with the local gas utility.
proven pilot.
NOTE: There may be a local gas utility requirement specifying
Table 11: Gas Application Data a minimum diameter for gas piping. All units require a
one-inch pipe connection at the entrance fitting.
Unit Input Temp Rise
Output (MBH)
Size Opt. (MBH) (F)1
N30 300 240 20-50
180
N40 375 300 35-65
N30 300 240 20-50
210
N40 400 320 30-60
N40 300 240 20-50
240
N30 400 320 30-60
N40 300 240 20-50
300
N30 400 320 30-60
1. On VAV units, individual VAV boxes must be full open in
heating mode to insure airflow falls within temperature rise Main
range. Manual
Shut-off
Valve
Gas Piping
Drip Leg
Proper sizing of gas piping depends on the cubic feet per hour
of gas flow required, specific gravity of the gas and the length of Figure 14: External Supply Connection External Shut-Off
run. National Fuel Gas Code Z223.1 (in U.S.A.) or the current
Gas Installation Codes CSA-B149.1 (in Canada) should be

5168270-YIM-A-1115
3. Use wrought iron or steel pipe for all gas lines. Pipe dope
should be applied sparingly to male threads only.
Natural gas may contain some propane. Propane is an

excellent solvent and will quickly dissolve white lead and
Main most standard commercial compounds. A special pipe
Manual dope must be used when assembling wrought iron or
Shut-off
Valve steel pipe. Shellac based compounds such as Gaskolac
or Stalastic, and compounds such as Rectorseal #5,
Clydess or John Crane may be used.
4. All piping should be cleaned of dirt and scale by

Drip Leg
hammering on the outside of the pipe and blowing out
loose particles. Before initial start-up, be sure that all gas
Figure 15: Bottom Supply Connection External Shut-Off
lines external to the unit have been purged of air.
Table 12: Gas Pipe Sizing - Capacity of Pipe 5. The gas supply should be a separate line and installed in
accordance with all safety codes as prescribed under
Length of Nominal Iron Pipe Size
Pipe (ft.) 1 in. 1-1/4 in.
Limitations.
10 520 1050 6. A 1/8-inch NPT plugged tapping, accessible for test gage
20 350 730 connection, must be installed immediately upstream of the
30 285 590 gas supply connection to the unit.
40 245 500
50 215 440 7. After the gas connections have been completed, open the
60 195 400 main shut-off valve admitting normal gas pressure to the
70 180 370 mains. Check all joints for leaks with soap solution or other
80 170 350 material suitable for the purpose. NEVER USE A FLAME.
90 160 320
100 150 305
NOTE: Maximum capacity of pipe in cubic feet of gas per hour

based upon a pressure drop of 0.3 inch W.C. and 0.6 FIRE OR EXPLOSION HAZARD
specific gravity gas.
Failure to follow the safety warning exactly could result
Table 13: Gas Heat Minimum Supply Air in serious injury, death or property damage.
Supply Air (CFM) Never test for gas leaks with an open flame. use a
Size commercially available soap solution made specifically
Heat Size Cooling Heating
(Tons) for the detection of leaks to check all connections. A fire
Min Max Min Max
180 N30 4500 7000 4500 7000 or explosion may result causing property damage,
(15) N40 4500 7000 4500 7000 personal injury or loss of life.
210 N30 6000 8750 6000 8750
(17.5) N40 6000 8750 6000 8750
240 N30 6000 9400 6000 9400
(20) N40 6000 9400 6000 9400
300 N30 7500 12500 7500 12500
The furnace and its individual shut-off valve must be
(25) N40 7500 12500 7500 12500
disconnected from the gas supply piping system during
Gas Connection any pressure testing at pressures in excess of 1/2 PSIG.
Pressures greater than 1/2 PSIG will cause gas valve
The gas supply line can be routed within the space and roof curb, damage resulting in a hazardous condition. If it is
exiting through the units basepan. Refer to Figure 5 for the gas subjected to a pressure greater than 1/2 PSIG, the gas
piping inlet location. Typical supply piping arrangements are valve must be replaced.
shown in Figures 14 and 15. All pipe nipples, fittings, and the gas
The furnace must be isolated from the gas supply piping
cock are field supplied.
system by closing its individual manual shut-off valve
Gas piping recommendations: during any pressure testing of the gas supply piping
1. A drip leg and a ground joint union must be installed in the system at test pressures equal to or less than 1/2 PSIG.
gas piping.
2. Where required by local codes, a manual shut-off valve
must be installed outside of the unit.

5168270-YIM-A-1115
Vent And Combustion Air
Two vent hoods and a combustion air hood (with screens) are
shipped attached to the blower housing in the blower
Threaded joints should be coated with a sealing compartment. For units with factory installed VFD option, the
compound that is resistant to the action of liquefied hoods and accompanying hardware are shipped inside the
petroleum gases. Do not use Teflon tape. gas heat section. These hoods must be installed to assure
proper unit function. All hoods must be fastened to the
Lp Units, Tanks And Piping
outside of the gas heat access panel with the screws
All gas heat units are shipped from the factory equipped for provided in the bag also attached to the blower housing.
natural gas use only. The unit may be converted in the field for
The screen for the combustion air intake hood is secured to
use with LP gas with accessory kit model number 1NP0418.
the inside of the access panel opening with four fasteners and
All LP gas equipment must conform to the safety standards of the screws used for mounting the hood to the panel. The top
the National Fire Protection Association. flange of this hood slips in under the top of the access panel
opening when installing. Refer to Vent and Combustion Air
For satisfactory operation, LP gas pressure must be 10.0 inch Hood Figure 16.
W.C. at the unit under full load. Maintaining proper gas
pressure depends on three main factors: Each vent hood is installed by inserting the top flange of the
1. The vaporization rate which depends on the temperature of hood into the slotted opening in the access panel and securing
the liquid and the wetted surface area of the container(s). in place.
2. The proper pressure regulation. (Two-stage regulation is The products of combustion are discharged horizontally
recommended). through these two screened, hooded vent openings on the
upper gas heat access panel.
3. The pressure drop in the lines between regulators and
between the second stage regulator and the appliance.
Pipe size required will depend on the length of the pipe run
and the total load of all appliances.
Complete information regarding tank sizing for vaporization,
recommended regulator settings, and pipe sizing is available Slotted Openings in
Access Panel
from most regulator manufacturers and LP gas suppliers. Vent Air
Outlet Hoods
LP gas is an excellent solvent and will quickly dissolve

white lead and most standard commercial compounds. A
Combustion Air
special pipe dope must be used when assembling Intake Hood
wrought iron or steel pipe for LP. Shellac base Gas Heat
Access Panels
compounds such as Gaskolac or Stalastic, and
compounds such as Rectorseal #5, Clydes, or John
Crane may be used.
Check all connections for leaks when piping is completed using Figure 16: Vent and Combustion Air Hood
a soap solution. NEVER USE A FLAME.
Options/Accessories
Electric Heat
Electric heaters are available as a factory-installed option.

FIRE OR EXPLOSION HAZARD These heaters mount in the heat compartment with the
Failure to follow the safety warning exactly could result heating elements extending into the supply air chamber. All
in serious injury, death or property damage. electric heaters are fused and intended for use with single
Never test for gas leaks with an open flame. use a point power supply.
commercially available soap solution made specifically
Economizer/Motorized Outdoor Damper Rain Hood
for the detection of leaks to check all connections. A fire
or explosion may result causing property damage, The instruction for the optional economizer/motorized damper
personal injury or loss of life. rain hood can be found in the rain hood kit. Use these
instructions when field assembling an economizer rain hood
onto a unit. The outdoor and return air dampers, the damper
actuator, the damper linkage, the outdoor and return air divider

5168270-YIM-A-1115
baffles, and all the control sensors are factory mounted as part Auto
of the Factory installed economizer option.
The control determines the type of free cooling changeover
Power Exhaust/Barometric Relief Damper and Rain Hood based on which sensors are present and reliable. Conditions
include:
The instructions for the power exhaust/barometric relief damper
and rain hood can be found in the rain hood kit. The exhaust Return and outside air dry bulb = dry bulb changeover
fan, all supporting brackets, angles, and the wiring are factory Return and outside air dry bulb and outside air humidity =
installed as part of the power exhaust option. single enthalpy
Economizer Sequences Return and outside air dry bulb and return and outside air
humidity = dual enthalpy
Several functions can drive the economizer, including: minimum If either the return or outside air dry bulb sensors are
position, free cooling, economizer loading, and minimum unreliable, free cooling is not available
outdoor air supply.
Free Cooling Operation
Economizer Minimum Position
When the control determines that the outside air is suitable, the
The economizer minimum position is set during occupied mode
first stage of cooling will always be free cooling.
when outside air is not suitable for free cooling. The position of
the damper is set proportionally between the "Economizer Thermostat
Minimum Position and the Economizer Minimum Position Low
Speed Fan" set points, in relationship to the VFD output In free cooling, with a thermostat input to Y1, the dampers
percentage. On a constant volume single speed supply fan modulate to control the supply air temperature to the
system both set-points should be set to the same value. Economizer Setpoint +/- 1F (default 55F).
Free Cooling If the thermostat provides an input to Y2 and the parameter

Compressors Off in Free Cooling is turned OFF a compressor
Four types of free cooling options are available: dry bulb output energizes. The economizer dampers continue to
changeover, single enthalpy, dual enthalpy changeover, and modulate to control the supply air temperature to the
Auto. Economizer Setpoint.
Dry Bulb Changeover If the supply air temperature cannot be maintained within 5F of
the economizer setpoint, the first stage compressor (C1) will be
For dry bulb economizer operation, the outside air is suitable for turned on. Second stage compressor (C2) will be added as
free cooling if the outside air temperature is 1F below the needed to keep the supply air temperature within the 5F of the
Economizer OAT Enable Setpoint and 1F below the Return Air economizer setpoint.
Temperature.
Sensor
Free cooling is no longer available if the outside air temperature
rises above either the Economizer OAT Enable setpoint or the In free cooling, with a demand from the zone/return sensor for
return air temperature. the first stage of cooling, the dampers modulate to control the
supply air temperature to the Economizer Setpoint +/- 1F.
Single Enthalpy Changeover
If the economizer output is at 100% and the SAT is greater than
For single enthalpy economizer operation, the outside air is the Economizer setpoint + 1F, the control starts a 12-minute
suitable for free cooling if the outside air enthalpy is at least 1 timer to energize a compressor output.
BTU/lb below the Economizer Outside Air Enthalpy Setpoint
and the outside air temperature is no greater than the RAT plus If at any time the economizer output drops below 100% the
9F. timer stops and resets when the economizer output returns to
100%.
If the outside air temperature rises above the RAT plus 10F,
free cooling is no longer available. The outside air temperature Once a compressor output is turned ON, the economizer
must drop to no greater than RAT plus 9F to enter free cooling dampers continue to modulate to control the supply air
again. temperature to the Economizer Setpoint.
Free cooling is no longer available if the outside air enthalpy At no time will a compressor output be turned ON if the
rises above the Economizer Outside Air Enthalpy Setpoint. economizer output is less than 100%, even if the differential
between zone (or return) temperature and the current cooling
Dual Enthalpy Changeover setpoint is great enough to demand more than one stage of
cooling.
For dual enthalpy economizer operation, the outside air
enthalpy must be lower than the return air enthalpy by 1 btu/lb If the economizer output goes to minimum position and the SAT
AND the outside air temperature is no greater than the RAT is less than Economizer Setpoint -1F, the control starts a 12-
plus 9F. minute timer to de-energize a compressor output.

5168270-YIM-A-1115
If at any time the economizer output goes above the minimum Inputs
position the timer stops and resets when the economizer output
returns to minimum position. No inputs are present for non-modulating power exhaust.
If the demand for cooling from the space/return is satisfied, the Outputs
economizer output will modulate to minimum position and the
compressor outputs will be de-energized as long as their a. 2-10 VDC from ECON on Economizer Expansion module
minimum run timers have expired. b. 24 VAC from EX-FAN to energize exhaust fan on
Economizer Expansion module
Power Exhaust
Operation
Setpoints
Operation details include:
a. Economizer Enable ON
a. Compares economizer output to the Economizer Damper
b. Power Exhaust Enable ON
Position For Exhaust Fan On and OFF.
c. Modulating Power Exhaust OFF
b. Energizes exhaust fan when economizer output is above
d. Exhaust VFD Installed OFF Economizer Damper Position For Exhaust Fan On.
e. Building Pressure Sensor Enabled OFF c. De-energizes exhaust fan when economizer output is
f. Econo Damper Position For Exh Fan ON Percent below the Economizer Damper Position for Exhaust Fan
OFF
g. Econo Damper Position For Exh Fan OFF Percent

5168270-YIM-A-1115
Figure 17: SE-ECO1001-0 Economizer Controller

Table 14: Simplicity SE Economizer Board Details
Board Cover
Description Function & Comments
Label Label
Directional orientation: viewed with the center text of the cover label upright
ANALOG INPUTS Terminal at left on upper edge of economizer board
24 VAC common/0-10 VDC negative for

C COM Connects through circuit trace to 24V~ IN pin COM
economizer actuator position feedback
EconDampPos parameter reports input status (0-100%). Used to
0-10 VDC positive input from Economizer
IN2 ECOFB meet Cali. Title 24 requirements for economizer actuator position
actuator position Feedback
feedback
24 VAC hot supplied for economizer actuator
R 24V~ Connects through circuit trace to 24V~ IN pin HOT
position feedback
C COM Mixed Air Temperature sensor input from 10K MAT parameter reports input status (F/C), 3.65 VDC reading
@ 77F, Type III negative temperature MAT (+) to COM () with open circuit. Read-only use in current
IN1 MAT coefficient thermistor control revision.
LEDs at left on upper edge of economizer board
POWER POWER Green UCB power indicator Lit indicates 24 VAC is present at 24V~ IN COM and HOT pins
1/10th second on/off flashing indicates a networking error
Red networking error and firmware error
FAULT FAULT (polarity, addressing, etc.) or a firmware error (likely correctable
indicator
with re-loading from USB flash drive)
Lit/flickering indicates UCB-to-economizer board SA bus

Green UCB SA bus communication
SA BUS SA BUS communication is currently active, off indicates the economizer
transmission indicator
board is awaiting SA bus communication
SA BUS Pin connections at left on upper edge of economizer board
EconCtrlr parameter reports UCB-to-economizer board SA bus
communication status. Negative of the SA BUS communication
Common for SA BUS power and
C COM circuit to the UCB. Through the unit wiring harness, may continue
communication circuits
on to the 4-stage board and/or fault detection & diagnostics
board

5168270-YIM-A-1115
Table 14: Simplicity SE Economizer Board Details (Continued)

Board Cover
Label Label
EconCtrlr parameter reports UCB-to-economizer board SA BUS

communication status. Positive of the VDC (typically, a
fluctuating 1.5 to 3.5 volts reading to C; at least 0.25 volts lower
Communication for SA BUS devices
than +) SA BUS communication circuit to the UCB. Through the
unit wiring harness, may continue on to the 4-stage board and/or
fault detection & diagnostics board
EconCtrlr parameter reports UCB-to-economizer board SA BUS

communication status. Positive of the VDC (typically, a
fluctuating 1.5 to 3.5 volts reading to C; at least 0.25 volts higher
+ + Communication for SA BUS devices
than ) SA BUS communication circuit to the UCB. Through the
unit wiring harness, may continue on to the 4-stage board and/or
fault detection & diagnostics board
ANALOG OUTPUTS Pin at center on upper edge of economizer board
ExFanVFD parameter reports output status (0-100%) when

2-10 VDC positive output for the modulating
ExFType selection is Variable Frequency Fan; EAD-O parameter
power Exhaust fan Variable Frequency Drive/
EX VFD reports output status (0-100%) when ExFType selection is
discharge damper modulating power exhaust
Modulating Damper. Used to ramp the power exhaust fan VFD/
actuator
position the discharge damper actuator.
24 VAC common/0-10 VDC negative for the

power exhaust variable frequency drive/
COM Connects through circuit trace to 24V~ IN pin COM
discharge damper modulating power exhaust
actuator
J4
24 VAC hot supplied for the discharge damper
24V~ modulating power exhaust actuator and Connects through circuit trace to 24V~ IN pin HOT
economizer actuator
Econ parameter reports output status (0-100%). Used to position
the economizer actuator for minimum position, free cooling,
ECON 2-10 VDC output for the Economizer actuator
demand ventilation, cooling economizer loading and purge
functions
economizer actuator
BINARY OUTPUTS Pin at right on upper edge of economizer board
24 VAC hot supplied for an incremental

24V~ Connects through circuit trace to 24V~ IN pin HOT
(floating control) economizer actuator
24 VAC hot outputs to position an incremental
ACT-A Unused in current control revision
(floating control) economizer actuator
ACT-B 24 VAC return Unused in current control revision
24 VAC common for an incremental (floating

J3 COM Connects through circuit trace to 24V~ IN pin COM
control) economizer actuator
ExFan parameter reports output status (Off-On) when ExFType
24 VAC hot output to energize power exhaust selection is Non-Modulating, Modulating Damper or Variable
EX-FAN
fan contactor coil/VFD enable relay coil Frequency Fan. Used to turn on/enable the power exhaust fan
motor.
economizer actuator
24V~ IN Pin connections at right on upper edge of economizer board
24 VAC common connection to power the economizer board.

24 VAC transformer Common referenced to
C COM Connects through circuit traces to C/COM terminals and pins
cabinet ground
distributed on the economizer board.

5168270-YIM-A-1115

Board Cover
Label Label
24 VAC hot connection to power the economizer board.
R HOT 24 VAC transformer HOT Connects through circuit traces to R/24V~ terminals and pins
distributed on the economizer board.
ANALOG INPUTS Terminal on lower edge of economizer board
24 VAC hot supplied for the outdoor air

humidity sensor
OAH parameter reports input status (0-100%H). Used in outdoor

0-10 VDC positive input from the Outdoor Air
IN3 OAH air enthalpy calculation for dual enthalpy economizer free cooling
Humidity sensor
changeover.

outdoor air humidity sensor
24 VAC hot supplied for the supply air humidity

sensor
0-10 VDC positive input from the Supply Air SAH parameter reports input status (0-100%H). Unused in
IN4 SAH
Humidity sensor current control revision.

supply air humidity sensor
24 VAC hot supplied for the indoor air quality
sensor
IAQRange parameter sets the CO2 parts per million measured

0-10 VDC positive input from the Indoor Air by the indoor air quality sensor when it outputs 10 VDC; IAQ
IN5 IAQ
Quality sensor parameter reports input status (0-5000ppm). Used for demand
ventilation functions if the NetIAQ parameter indicates ?Unrel.

indoor air quality sensor
24 VAC hot supplied for the outdoor air quality
sensor
OAQRange parameter sets the CO2 parts per million measured

by the outdoor air quality sensor when it outputs 10 VDC; OAQ
0-10 VDC positive input from the Outdoor Air
IN6 OAQ parameter reports input status (0-5000ppm). Used for demand
Quality sensor
ventilation function when DVent-Mode selection is Diff between
IAQ and OAQ and the NetOAQ parameter indicates ?Unrel.

outdoor air quality sensor
24 VAC hot supplied for the air monitoring

station sensor
MOA-Range parameter sets the cubic feet per minute/liters per

second measured by the air monitoring station sensor when it
0-10 VDC positive input from the air monitoring
IN7 FR AIR outputs 10 VDC; Fr Air parameter reports input status (0-
station sensor
50000CFM/23595lps). Used for economizer minimum position
reset in speed-controlled indoor blower applications.
24 VAC common/0-10 VDC negative for the air

monitoring station sensor
24 VAC hot supplied for the building pressure
sensor

5168270-YIM-A-1115

Board Cover
Label Label
BldgPres parameter reports input status (-.250-.250/w/-.062-
BLDG 0-5 VDC positive input from the Building .062kPa). Used for modulating power exhaust functions when
IN8
PRES Pressure sensor ExFType selection is Modulating Damper or Variable Frequency
Fan.
building pressure sensor
BINARY INPUTS at right on lower edge of economizer board
Purge parameter reports input status (False with 0 VAC input-
True with 24 VAC input). When Purge status is True, heating and
PURGE 24 VAC hot input from the PURGE dry contact cooling operation is prevented, the indoor blower and power
IN9
exhaust fan operate, the economizer actuator is positioned to
100%.
24V~ 24 VAC hot supplied for the purge dry contact Connects through circuit trace to 24V~ IN pin HOT
ExFanVFDFlt parameter reports input status (Normal with 0 VAC
EX VFD 24 VAC hot input from the power Exhaust input-Alarm with 24 VAC input) when ExFType selection is
FLT Variable Frequency Drive Fault contact Variable Frequency Fan. When ExFanVFDFlt status is Alarm,
IN10
EX-FAN fan output is prevented.
24 VAC hot supplied for the power exhaust

24V~ Connects through circuit trace to 24V~ IN pin HOT
variable frequency drive fault contact
Power Exhaust Damper Set Point Optional BAS-Ready Economizer Power Exhaust
With power exhaust option, each building pressurization Damper Set Point Adjustment
requirement will be different. The point at which the power
Remove the economizer access panel from the unit. Loosen,
exhaust comes on is determined by the economizer damper
but do not remove the two panel latches. Locate the
position (Percent Open).
economizer actuator, where the following adjustment can be
made.
Indoor Air Quality - IAQ
With power exhaust option, each building pressurization
Indoor Air Quality (indoor sensor input): The Indoor Air Quality
requirement will be different. The point at which the power
sensor is connected to the economizer board through the IAQ
exhaust comes on is determined by the economizer's outdoor
analog input terminal and the associated COM and 24V~ inputs
damper position. The actuator's auxiliary switch adjustment
on the economizer board. Terminal IAQ accepts a 0 to +10 Vdc
screw should be set at the damper position at which the power
signal with respect to the (IAQ) terminal. When the signal is
exhaust is needed. The adjustment screw can be set between
below its set point, the actuator is allowed to modulate normally
25 to 85 degrees open.
in accordance with the enthalpy and mixed air sensor inputs.
When the IAQ signal exceeds its set point setting, and there is Replace the economizer access panel.
no call for free cooling, the actuator is proportionately
modulated from the 0 to 10 Vdc signal, with 0 Vdc Optional Variable Air Volume (VAV)
corresponding to full closed and 10 Vdc corresponding to full
open. When there is no call for free cooling, the damper A variable air volume (VAV) option using a variable frequency
position is limited by the IAQ Max damper position setting. drive (VFD) is available for applications requiring a constant
When the signal exceeds its set point (Demand Control supply duct static pressure. A differential pressure transducer is
Ventilation Set Point) setting and there is a call for free cooling, used to monitor supply duct static pressure and return a speed
the actuator modulates from the minimum position to the full reference signal to the VFD to control the output of the indoor
open position based on the highest call from either the mixed blower motor.
air sensor input or the IAQ voltage input.
Duct Static Pressure Transducer
Optional CO2 Space Sensor Kit Part #2AQ04700524
Optional CO2 Sensor Kit Part #2AQ04700624 A 0-5" WC pressure transducer, located in the control box
compartment, is used to sense static (gauge) pressure in the
supply air duct and convert this pressure measurement to a
proportional 0-5 VDC electrical output.

5168270-YIM-A-1115
Pressure-transmitting plastic tubing (1/4" diameter) must be switched to the LINE (BYPASS) position. If there is a call for the
field supplied and installed from the transducer to both the fan, the indoor blower motor will run at full-speed while in the
ductwork and to the atmosphere. Connect the tubing from the bypass mode.
'HIGH' pressure tap of the transducer to a static pressure tap
(field supplied) in the supply duct located at a point where
constant pressure is expected. To prevent an unstable signal
due to air turbulence, there should be no obstructions, turns or
VAV terminal boxes up- or down-stream of the sensing tube
If the unit is operated with the manual bypass switch in
location for at least a distance of 6-10 times the duct diameter.
the LINE (BYPASS) position and there are VAV boxes
Tubing must also be run between the 'LOW' pressure tap of the
present in the duct system, then boxes must be driven to
transducer and atmospheric pressure (outside of the unit).
the full-open position using a customer-supplied power
source to prevent over-pressurizing and possible
damage to the ductwork.
Do not run plastic tubing in the supply or return air ducts

as air movement could cause erroneous pressure
measurements. If the tubing penetrates through the
bottom of the unit be sure openings are sealed to Before beginning any service, disconnect all power to
prevent air and water leakage. the drive. Be aware that high voltages are present in the
drive even after power has been disconnected.
Factory-installed VFD Capacitors within the drive must be allowed to discharge
before beginning service.
The factory-installed VFD is mounted in the Blower Access
Compartment above the blower assembly. The drive comes BAS-Ready VFD
wired from the factory to include both 3-phase power and
control connections (run permit signal, speed reference signal & Factory-installed VFD is also available with 'BAS-ready'
fault signal). models. Terminal blocks are provided in the control box (in
place of the VAV control board) for field wiring of a customer-
All required drive parameters are pre-programmed at the factory, installed BAS to receive 24 VAC power and to connect to the
except in the case of 208-volt applications, in which the following control signals:
parameter that defines motor nameplate voltage must be
changed to a value of 208.00 and the parameter that defines a duct static pressure transducer input signal (0-5 VDC)
motor-rated current must be changed to the appropriate value an economizer actuator input signal (2-10 VDC)
appearing on the motor's nameplate. Refer to the enclosed drive an economizer actuator output signal (2-10 VDC)
material or access the UPGnet Commercial Product Catalog
a VFD speed reference output signal (2-10 VDC)
website for instructions on changing parameter settings.
The use of shielded cable is recommended for the above
For units also equipped with gas/electric heat, a terminal block
control wiring connections.
located in the unit's control box and connected to the VAV
board's "VAV BOX" terminal, must be field wired to the NOTE: Factory-installed VFD is not available with factory-
building's VAV boxes to ensure fully open dampers during installed BAS options due to space limitations in the
heating operation. control box.
Manual Bypass A solid-state, lock-out relay (LR) and 100-F, 50 VDC capacitor
must be field-supplied and installed to provide a means to
An optional, factory-installed manual bypass switch available transmit a potential fault signal back to the BAS controller. The
with factory-installed VFD can be found in the Blower Motor specific relay part number required will depend upon the need
Access compartment and has the following three positions: for either AC-output or DC-output. See price pages for further
DRIVE - routes power through the VFD for modulating details.
control of the indoor blower motor. Once the appropriate relay and capacitor are obtained, install
LINE (or BYPASS) - routes power directly to the motor the capacitor across LR terminals '3' & '4' and make the
which provides full-speed motor operation and complete following wiring connections:
electrical isolation of the drive.
LR '1' to BAS controller
TEST - routes power to the VFD but not to the motor to
allow for drive programming and/or diagnostics. LR '2' to BAS controller
LR '3' to UCB 'X'
If a drive failure occurs, the unit does not automatically switch to
bypass mode. The LINE/DRIVE/TEST switch must be manually LR '4' to UCB 'C'

5168270-YIM-A-1115
'VFD-Ready' For Customer-installation
Units configured as 'VFD-ready' provide provisions for a

customer-installed drive. The physical dimensions of VFDs can
vary greatly among manufacturers, horsepower ratings and Do not connect AC power to the T1, T2, T3 drive
voltage requirements. Keep in mind that drive manufacturers terminals to prevent damage to the VFD.
also require various minimum clearances to allow for adequate
internal cooling of the drive during operation. A terminal block located in the control box is provided for field
connection of the VFD speed reference signal (2-10 VDC) and
The unit comes with a mounting bracket installed in the Blower to the normally-open, run-permit auxiliary contact. The use of
Access compartment which may accommodate other vendor's shielded cable is recommended for the above control wiring
drives depending on their size. In order to utilize the unit's connections.
mounting bracket, the maximum recommended drive
dimensions are as follows: For VFD-ready units also equipped with gas/electric heat, a
terminal block located in the unit's control box and connected to
For 5-hp motor applications........................ 13" H x 6" W x 7" D the VAV board's "VAV BOX" terminal, must be field wired to the
For 7.5 thru 15-hp motor applications ........ 13" H x 8" W x 8" D building's VAV boxes to ensure fully open dampers during
If the drive will not fit in the allotted space, then it will need to be heating operation.
mounted elsewhere; either within the building on a perpendicular
wall which is not subjected to excessive temperature, vibration, Optional Hot Gas Bypass (HGBP)
humidity, dust, corrosive gas, explosive gas, etc., or within an To allow for low cooling load operation, a direct-acting,
appropriate enclosure rated for outside installation to safeguard pressure-modulating bypass control valve installed on the
against moisture, dust and excessive heat. system #1 discharge line is used to divert high temperature,
The power leads to the drive (L1, L2, L3) and from the motor high pressure refrigerant around the TXV in order to maintain a
(T1, T2, T3) along with the respective ground wires are supplied desired minimum evaporator pressure.
with the unit and need to be connected after the drive is The opening pressure of the bypass valve is fully adjustable
installed. between 95 and 115 psig with a factory-setting of 105 psig.
HGBP is standard on all units with VAV and optional with CV
units.

5168270-YIM-A-1115
Phasing
York Model ZF units are properly phased at the factory. Check

for proper compressor rotation. If the blower or compressors
rotate in the wrong direction at start-up, the electrical Procedure for adjusting belt tension:
connection to the unit is misphased. Change the phasing of the 1. Loosen four nuts (top and bottom) A.
Field Line Connection at the factory or field supplied 2. Adjust by turning (B).
disconnect to obtain proper rotation. (Scroll compressors 3. Never loosen nuts (C).
operate in only one direction. If the scroll is drawing low 4. Use belt tension checker to apply a perpendicular
amperage, has similar suction and discharge pressures, or force to one belt at the midpoint of the span as
producing a high noise level, the scroll is misphased.) shown. Deflection distance of 4mm (5/32) is
obtained.
To determine the deflection distance from normal
position, use a straight edge from sheave to sheave as
reference line. The recommended deflection force is as
Scroll compressors require proper rotation to operate follows:
correctly. Units are properly phased at the factory. Do Tension new belts at the max. deflection force
not change the internal wiring to make the blower recommended for the belt section. Check the belt
condenser fans, or compressor rotate correctly. tension at least two times during the first 24 hours of
operation. Any retensioning should fall between the min.
Blower Rotation and max. deflection force values.
5. After adjusting re-tighten nuts (A).
Check for proper supply air blower rotation. If the blower is
rotating backwards, the line voltage at the unit point of power
CFM Static Pressure and Power-Altitude and Temperature
connection is misphased (See PHASING).
Corrections
Belt Tension The information below should be used to assist in application of
product when being applied at altitudes at or exceeding 1000
The tension on the belt should be adjusted as shown in Figure 18.
feet above sea level.
The air flow rates listed in the standard blower performance

Span Length tables are based on standard air at sea level. As the altitude or
Defl Force temperature increases, the density of air decreases. In order to
use the indoor blower tables for high altitude applications,
certain corrections are necessary.
A centrifugal fan is a constant volume device. This means

that, if the rpm remains constant, the CFM delivered is the
same regardless of the density of the air. However, since the air
at high altitude is less dense, less static pressure will be
(B) generated and less power will be required than a similar
application at sea level. Air density correction factors are shown
*Never Loosen in Table 15 and Figure 19.
(A) (C)*
Figure 18: Belt Adjustment

5168270-YIM-A-1115
Table 15: Altitude/Temperature Correction Factors

Air Altitude (Ft.)
Temp. 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
40 1.060 1.022 0.986 0.950 0.916 0.882 0.849 0.818 0.788 0.758 0.729
50 1.039 1.002 0.966 0.931 0.898 0.864 0.832 0.802 0.772 0.743 0.715
60 1.019 0.982 0.948 0.913 0.880 0.848 0.816 0.787 0.757 0.729 0.701
70 1.000 0.964 0.930 0.896 0.864 0.832 0.801 0.772 0.743 0.715 0.688
80 0.982 0.947 0.913 0.880 0.848 0.817 0.787 0.758 0.730 0.702 0.676
90 0.964 0.929 0.897 0.864 0.833 0.802 0.772 0.744 0.716 0.689 0.663
100 0.946 0.912 0.880 0.848 0.817 0.787 0.758 0.730 0.703 0.676 0.651
1.100
1.050
1.000
Sea Level
0.950
Correction Factor
1000 ft
0.900 2000 ft
3000 ft
0.850
4000 ft
0.800 5000 ft
6000 ft
0.750 7000 ft
8000 ft
0.700
9000 ft
10000 ft
0.650
0.600
40 50 60 70 80 90 100
Air Temperature (F)
Figure 19: Altitude/Temperature Correction Factors
The examples below will assist in determining the airflow blower tables to select the blower speed and the BHP
performance of the product at altitude. requirement.
Example 1: What are the corrected CFM, static pressure, and Solution: As in the example above, no temperature
BHP at an elevation of 5,000 ft. if the blower performance data information is given so 70F is assumed.
is 6,000 CFM, 1.5 IWC and 4.0 BHP?
The 1.5" static pressure given is at an elevation of 5,000 ft. The
Solution: At an elevation of 5,000 ft. the indoor blower will still first step is to convert this static pressure to equivalent sea level
deliver 6,000 CFM if the rpm is unchanged. However, Table 15 conditions.
must be used to determine the static pressure and BHP. Since
no temperature data is given, we will assume an air temperature Sea level static pressure = 1.5 / .832 = 1.80"
of 70F. Table 15 shows the correction factor to be 0.832.
Enter the blower table at 6000 sCFM and static pressure of
Corrected static pressure = 1.5 x 0.832 = 1.248 IWC 1.8". The rpm listed will be the same rpm needed at 5,000 ft.
Corrected BHP = 4.0 x 0.832 = 3.328 Suppose that the corresponding BHP listed in the table is 3.2.
This value must be corrected for elevation.
Example 2: A system, located at 5,000 feet of elevation, is to
deliver 6,000 CFM at a static pressure of 1.5". Use the unit BHP at 5,000 ft. = 3.2 x .832 = 2.66

5168270-YIM-A-1115
Drive Selection
1. Determine side or bottom supply duct application.

2. Determine desired airflow
3. Calculate or measure the amount of external static pressure.
4. Using the operating point determined from steps 1, 2 & 3, locate this point on the appropriate supply air blower performance
table. (Linear interpolation may be necessary.)
5. Noting the RPM and BHP from step 4, locate the appropriate motor and/or drive on the RPM selection table.
6. Review the BHP compared to the motor options available. Select the appropriate motor and/or drive.
7. Review the RPM range for the motor options available. Select the appropriate drive if multiple drives are available for the
chosen motor.
8. Determine turns open to obtain the desired operation point.
Example
1. 6800 CFM
2. 2.0 iwg
3. Using the supply air blower performance table below, the following data point was located: 1020 RPM & 5.92 BHP.
4. Using the RPM selection table below, Size X and Model Y is found.
5. 5.92 BHP exceeds the maximum continuous BHP rating of the 5.0 HP motor. The 7.5 HP motor is required.
6. 1020 RPM is within the range of the 7.5 HP drives.
7. Using the 7.5 HP motor and drive, 3.5 turns open will achieve 1020 RPM.
Example Supply Air Blower Performance

Available External Static Pressure - IWG
Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Standard
5 HP & Field
Standard 5 HP & Drive High Static 7.5 HP & Drive
Supplied
Drive
6400 719 2.55 756 3.03 792 3.49 828 3.92 864 4.32 899 4.67 933 4.98 966 5.24 998 5.45 1028 5.59 1056 5.67 1083 5.68
6800 742 3.02 778 3.51 814 3.97 850 4.40 886 4.79 921 5.15 955 5.46 988 5.72 1020 5.92 1050 6.07 1078 6.15 1105 6.16
7200 765 3.54 802 4.03 838 4.49 874 4.92 910 5.32 945 5.67 979 5.98 1012 6.24 1044 6.44 1074 6.59 1102 6.67 1129 6.68
7600 790 4.11 827 4.60 863 5.06 899 5.49 935 5.88 970 6.24 1004 6.55 1037 6.81 1069 7.01 1099 7.16 1127 7.24 1154 7.25
7.5 HP & Field
Supplied Drive
Table X: RPM Selection

Size Max Motor Blower 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns 1 Turn Fully
Model HP
(Tons) BHP Sheave Sheave Open Open Open Open Open Open Closed
5 5.75 1VP60 BK110 730 765 800 835 870 905 N/A
X Y
7.5 8.63 1VP60 BK090 905 950 990 1035 1075 1120 N/A

5168270-YIM-A-1115
Table 16: Air Flow Performance - Side Duct Application

ZF180 (15 Ton) Side Duct
Available External Static Pressure - IWG1
Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
Standard 5 HP & Field
Standard 5 HP & Drive High Static 5 HP & Drive
Supplied Drive
4400 760 1.56 798 1.90 835 2.20 878 2.47 950 2.81 1014 3.11 1069 3.38 1115 3.61 1154 3.81 1184 3.97 1205 4.09 1218 4.18
4800 786 1.93 824 2.27 861 2.57 904 2.84 976 3.18 1040 3.48 1095 3.75 1142 3.98 1180 4.18 1210 4.34 1231 4.46 1244 4.55
5200 815 2.34 853 2.68 890 2.98 933 3.25 1005 3.59 1068 3.89 1123 4.16 1170 4.39 1208 4.59 1238 4.75 1260 4.87 1273 4.96
5600 845 2.79 883 3.13 920 3.43 963 3.70 1035 4.04 1099 4.34 1154 4.61 1200 4.84 1239 5.04 1269 5.20 1290 5.32 1303 5.41
6000 877 3.28 915 3.62 952 3.92 995 4.19 1067 4.53 1131 4.83 1186 5.10 1232 5.33 1271 5.53 1301 - - - - -
6400 911 3.81 949 4.15 986 4.45 1029 4.72 1101 5.06 1164 5.36 1219 5.63 - - - - - - - - - -
6800 946 4.38 984 4.72 1021 5.02 1064 5.29 - - - - - - - - - - - - - - - -
7200 982 4.98 1020 5.32 1057 5.62 - - - - - - - - - - - - - - - - - -
5 HP & Field Supplied Drive
1. Blower performance includes gas heat exchangers and 2 filters. See STATIC RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP.
3. kW = BHP x 0.838.
ZF210 (17.5 Ton) Side Duct

Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
Standard 5 HP & Field Supplied Drive Standard 5 HP & Drive High Static 7.5 HP & Drive
4400 636 0.65 672 1.14 709 1.60 745 2.03 780 2.43 815 2.78 849 3.09 882 3.35 914 3.55 944 3.70 973 3.78 999 3.79
4800 649 0.99 685 1.48 721 1.94 757 2.37 793 2.77 828 3.12 862 3.43 895 3.69 927 3.89 957 4.04 985 4.12 1012 4.13
5200 663 1.34 700 1.83 736 2.29 772 2.72 808 3.11 843 3.47 877 3.78 910 4.04 942 4.24 972 4.39 1000 4.47 1027 4.48
5600 680 1.71 717 2.20 753 2.66 789 3.09 825 3.48 860 3.84 894 4.15 927 4.41 959 4.61 989 4.76 1017 4.84 1044 4.85
6000 699 2.11 735 2.60 772 3.06 808 3.49 844 3.88 879 4.24 913 4.55 946 4.80 977 5.01 1007 5.15 1036 5.24 1062 5.25
6400 719 2.55 756 3.03 792 3.49 828 3.92 864 4.32 899 4.67 933 4.98 966 5.24 998 5.45 1028 5.59 1056 5.67 1083 5.68
6800 742 3.02 778 3.51 814 3.97 850 4.40 886 4.79 921 5.15 955 5.46 988 5.72 1020 5.92 1050 6.07 1078 6.15 1105 6.16
7200 765 3.54 802 4.03 838 4.49 874 4.92 910 5.32 945 5.67 979 5.98 1012 6.24 1044 6.44 1074 6.59 1102 6.67 1129 6.68
7600 790 4.11 827 4.60 863 5.06 899 5.49 935 5.88 970 6.24 1004 6.55 1037 6.81 1069 7.01 1099 7.16 1127 7.24 1154 7.25
8000 817 4.72 853 5.21 890 5.67 926 6.10 962 6.50 997 6.85 1031 7.16 1064 7.42 1095 7.62 1125 7.77 1154 7.85 1180 7.86
8400 845 5.38 881 5.87 918 6.33 954 6.76 990 7.16 1025 7.51 1059 7.82 1092 8.08 1123 8.28 1153 8.43 1182 8.51 1208 8.52
8800 874 6.09 911 6.58 947 7.04 983 7.47 1019 7.86 1054 8.22 1088 8.53 - - - - - - - - - -
High Static 7.5 HP &
Field Supplied Drive
3. kW = BHP x 0.838.

5168270-YIM-A-1115

Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
Standard 5 HP & Field
Supplied Drive
5200 678 1.35 715 1.83 751 2.28 787 2.70 823 3.09 858 3.43 892 3.74 925 3.99 957 4.19 987 4.33 1015 4.41 1042 4.42
5600 697 1.74 733 2.22 770 2.67 806 3.09 842 3.48 876 3.82 911 4.13 944 4.38 975 4.58 1005 4.72 1034 4.80 1060 4.82
6000 717 2.17 754 2.65 790 3.10 826 3.52 862 3.90 897 4.25 931 4.55 964 4.81 996 5.01 1026 5.15 1054 5.23 1081 5.24
6400 740 2.64 776 3.11 812 3.57 848 3.99 884 4.37 919 4.72 953 5.02 986 5.28 1018 5.48 1048 5.62 1076 5.70 1103 5.71
6800 763 3.15 800 3.63 836 4.08 872 4.50 908 4.88 943 5.23 977 5.53 1010 5.79 1042 5.99 1072 6.13 1100 6.21 1127 6.22
7200 789 3.71 825 4.18 861 4.63 898 5.05 933 5.44 968 5.79 1002 6.09 1035 6.34 1067 6.55 1097 6.69 1126 6.77 1152 6.78
7600 815 4.31 852 4.79 888 5.24 924 5.66 960 6.04 995 6.39 1029 6.69 1062 6.95 1094 7.15 1124 7.29 1152 7.37 1179 7.38
8000 844 4.96 880 5.44 916 5.89 952 6.31 988 6.70 1023 7.04 1057 7.34 1090 7.60 1122 7.80 1152 7.94 1180 8.02 1207 8.03
8400 873 5.66 909 6.13 946 6.59 982 7.01 1018 7.39 1053 7.74 1087 8.04 1120 8.30 1151 8.50 1182 8.64 1210 8.72 1236 8.73
8800 904 6.40 940 6.88 977 7.33 1013 7.75 1048 8.14 1083 8.48 1117 8.79 - - - - - - - - - -
9200 936 7.19 972 7.67 1009 8.12 1045 8.54 1080 8.93 - - - - - - - - - - - - - -
9600 969 8.03 1005 8.50 1042 8.96 - - - - - - - - - - - - - - - - - -
10000 1003 8.91 - - - - - - - - - - - - - - - - - - - - - -
High Static 7.5 HP & Field Supplied Drive
3. kW = BHP x 0.838.

5168270-YIM-A-1115

Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Low Static 7.5 HP &
Low Static 7.5 HP & Drive
6600 760 2.51 793 3.11 824 3.68 856 4.23 887 4.74 919 5.23 950 5.70 983 6.15
7000 775 2.99 808 3.60 839 4.17 871 4.71 902 5.22 934 5.72 966 6.19 998 6.64
7400 792 3.51 824 4.11 856 4.69 887 5.23 918 5.74 950 6.24 982 6.70 1014 7.16
Standard 10 HP & Drive

7800 809 4.07 841 4.67 873 5.24 904 5.78 935 6.30 967 6.79 999 7.26 1031 7.71
8200 826 4.66 859 5.27 890 5.84 922 6.38 953 6.89 985 7.39 1016 7.86 1049 8.31
8600 845 5.30 877 5.90 909 6.47 940 7.01 972 7.53 1003 8.02 1035 8.49 1067 8.94
9000 864 5.97 896 6.57 928 7.14 960 7.69 991 8.20 1022 8.69 1054 9.16 1087 9.61
9400 884 6.68 916 7.28 948 7.86 980 8.40 1011 8.91 1042 9.41 1074 9.88 1107 10.33
9800 905 7.43 937 8.04 969 8.61 1000 9.15 1032 9.67 1063 10.16 1095 10.63 1127 11.08
10200 926 8.22 958 8.83 990 9.40 1021 9.94 1053 10.46 1084 10.95 1116 11.42 1148 11.87
10600 948 9.05 980 9.66 1012 10.23 1043 10.77 1075 11.29 1106 11.78 1138 12.25 1170 12.70
11000 970 9.92 1003 10.52 1034 11.09 1066 11.64 1097 12.15 1128 12.64 1160 13.11 1193 13.56
11400 993 10.82 1025 11.43 1057 12.00 1089 12.54 1120 13.06 1151 13.55 1183 14.02 1216 14.47
11800 1017 11.76 1049 12.37 1081 12.94 1112 13.48 1143 14.00 1175 14.49 1207 14.96 1239 15.41
12200 1040 12.74 1073 13.34 1104 13.91 1136 14.46 1167 14.97 1199 15.46 1231 15.93 1263 16.38
12600 1065 13.75 1097 14.35 1129 14.92 1160 15.47 1192 15.98 1223 16.47 1255 16.94 - -
High Static 15 HP & Drive

Air Flow
2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
6600 1016 6.59 1050 7.00 1086 7.41 1123 7.81 1161 8.19 1202 8.58 1244 8.95 1289 9.33
7000 1031 7.07 1065 7.49 1101 7.89 1138 8.29 1176 8.68 1217 9.06 1259 9.44 1304 9.82
7400 1047 7.59 1081 8.01 1117 8.41 1154 8.81 1192 9.20 1233 9.58 1275 9.96 1320 10.34
7800 1064 8.14 1098 8.56 1134 8.97 1171 9.36 1209 9.75 1250 10.13 1292 10.51 1337 10.89
8200 1082 8.74 1116 9.16 1152 9.56 1189 9.96 1227 10.35 1268 10.73 1310 11.11 1355 11.49
8600 1101 9.37 1135 9.79 1170 10.20 1207 10.59 1246 10.98 1286 11.36 1329 11.74 1374 12.12
9000 1120 10.05 1154 10.46 1189 10.87 1226 11.27 1265 11.65 1305 12.04 1348 12.41 1393 12.79
9400 1140 10.76 1174 11.18 1209 11.58 1246 11.98 1285 12.37 1325 12.75 1368 13.13 1413 13.51
9800 1160 11.51 1195 11.93 1230 12.33 1267 12.73 1306 13.12 1346 13.50 1389 13.88 1434 14.26
10200 1182 12.30 1216 12.72 1251 13.12 1288 13.52 1327 13.91 1367 14.29 1410 14.67 1455 15.05
10600 1204 13.13 1238 13.55 1273 13.95 1310 14.35 1349 14.74 1389 15.12 1432 15.50 1477 15.88
11000 1226 14.00 1260 14.41 1296 14.82 1332 15.22 1371 15.60 1412 15.99 1454 16.36 1499 16.74
11400 1249 14.90 1283 15.32 1318 15.72 1355 16.12 1394 16.51 1434 16.89 - - - -
11800 1272 15.84 1306 16.26 1342 16.66 1379 17.06 - - - - - - - -
12200 1296 16.82 1330 17.23 - - - - - - - - - - - -
12600 - - - - - - - - - - - - - - - -
High Static 15 HP & Field Supplied Drive
1. Blower performance includes gas heat exchangers and 2 filters. See STATIC
RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine desired motor sheave setting and to
determine the maximum continuous BHP.
3. kW = BHP x 0.82.

5168270-YIM-A-1115
Table 17: Air Flow Performance - Bottom Duct Application

ZF180 (15 Ton) Bottom Duct
Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
Standard 5
HP & Field
Supplied
Drive
4400 803 1.70 841 2.00 877 2.28 919 2.52 991 2.84 1055 3.13 1110 3.38 1155 3.59 1193 3.78 1221 3.93 1242 4.04 1253 4.12
4800 832 2.11 870 2.42 906 2.69 948 2.93 1020 3.25 1084 3.54 1139 3.79 1185 4.01 1222 4.19 1250 4.34 1271 4.45 1282 4.53
5200 863 2.55 900 2.86 936 3.14 979 3.38 1051 3.70 1115 3.99 1169 4.24 1215 4.46 1253 4.64 1281 4.79 1301 4.90 1313 4.98
5600 896 3.03 933 3.34 969 3.62 1011 3.86 1084 4.19 1147 4.47 1202 4.73 1248 4.94 1285 5.13 1314 5.27 1334 5.39 1345 5.47
6000 930 3.54 967 3.86 1003 4.13 1045 4.38 1118 4.70 1181 4.99 1236 5.24 1282 5.46 - - - - - - - -
6400 965 4.09 1002 4.41 1038 4.68 1081 4.93 1153 5.25 1217 5.54 - - - - - - - - - - - -
6800 1002 4.67 1039 4.99 1075 5.27 1117 5.51 - - - - - - - - - - - - - - - -
7200 1040 5.28 1077 5.60 - - - - - - - - - - - - - - - - - - - -
5 HP & Field Supplied Drive
3. kW = BHP x 0.838.
ZF210 (17.5 Ton) Bottom Duct

Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
Standard 5 HP &
4400 661 0.74 697 1.19 733 1.62 768 2.03 803 2.40 838 2.73 871 3.02 904 3.26 935 3.45 964 3.59 992 3.66 1018 3.67
4800 677 1.07 712 1.53 748 1.96 784 2.36 819 2.73 853 3.06 887 3.35 919 3.59 950 3.79 980 3.92 1008 4.00 1034 4.01
5200 694 1.43 730 1.89 766 2.32 801 2.72 836 3.09 871 3.42 904 3.71 937 3.95 968 4.14 997 4.28 1025 4.35 1051 4.37
5600 713 1.82 749 2.27 785 2.71 820 3.11 856 3.48 890 3.81 923 4.10 956 4.34 987 4.53 1017 4.67 1045 4.74 1071 4.75
6000 734 2.25 770 2.70 806 3.13 841 3.53 877 3.90 911 4.23 944 4.52 977 4.77 1008 4.96 1038 5.09 1066 5.17 1092 5.18
6400 757 2.71 793 3.17 829 3.60 864 4.00 899 4.37 934 4.70 967 4.99 1000 5.23 1031 5.42 1060 5.56 1088 5.64 1114 5.65
6800 781 3.22 817 3.68 853 4.11 888 4.51 923 4.88 958 5.21 991 5.50 1024 5.74 1055 5.94 1085 6.07 1112 6.15 1139 6.16
7200 807 3.78 843 4.23 878 4.66 914 5.07 949 5.44 983 5.77 1017 6.06 1049 6.30 1081 6.49 1110 6.63 1138 6.70 1164 6.71
7600 834 4.38 870 4.83 905 5.26 941 5.67 976 6.04 1010 6.37 1044 6.66 1076 6.90 1108 7.09 1137 7.23 1165 7.30 1191 7.31
8000 862 5.02 898 5.48 934 5.91 969 6.31 1004 6.68 1039 7.01 1072 7.30 1105 7.55 1136 7.74 1166 7.87 1194 7.95 1220 7.96
8400 892 5.71 928 6.17 963 6.60 999 7.00 1034 7.37 1069 7.70 1102 7.99 1134 8.24 1166 8.43 1195 8.56 - - - -
8800 923 6.45 959 6.91 994 7.34 1030 7.74 1065 8.11 1099 8.44 - - - - - - - - - - - -
3. kW = BHP x 0.838.

5168270-YIM-A-1115

Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
Standard 5
HP & Field
Supplied
Drive
5200 711 1.47 747 1.92 782 2.34 818 2.73 853 3.09 887 3.42 921 3.70 953 3.94 985 4.13 1014 4.26 1042 4.34 1068 4.35
5600 732 1.89 768 2.33 803 2.76 839 3.15 874 3.51 908 3.84 942 4.12 974 4.36 1005 4.54 1035 4.68 1063 4.75 1089 4.76
6000 754 2.35 790 2.79 826 3.21 862 3.61 897 3.97 931 4.29 965 4.58 997 4.81 1028 5.00 1058 5.14 1086 5.21 1112 5.22
6400 779 2.85 814 3.29 850 3.71 886 4.11 921 4.47 955 4.79 989 5.08 1021 5.31 1052 5.50 1082 5.64 1110 5.71 1136 5.72
6800 804 3.39 840 3.84 876 4.26 912 4.65 947 5.01 981 5.34 1015 5.62 1047 5.86 1078 6.05 1108 6.18 1136 6.26 1162 6.27
7200 832 3.98 868 4.43 903 4.85 939 5.24 974 5.60 1008 5.93 1042 6.21 1074 6.45 1105 6.64 1135 6.77 1163 6.85 1189 6.86
7600 860 4.62 896 5.06 932 5.49 967 5.88 1002 6.24 1037 6.56 1070 6.85 1103 7.09 1134 7.27 1164 7.41 1192 7.48 1218 7.49
8000 890 5.30 926 5.74 962 6.17 997 6.56 1032 6.92 1067 7.24 1100 7.53 1133 7.77 1164 7.95 1194 8.09 1222 8.16 1248 8.17
8400 921 6.02 957 6.47 993 6.89 1028 7.28 1064 7.64 1098 7.97 1131 8.25 1164 8.49 1195 8.68 1225 8.81 - - - -
8800 954 6.79 989 7.24 1025 7.66 1061 8.05 1096 8.41 1130 8.74 - - - - - - - - - - - -
9200 987 7.60 1023 8.05 1059 8.47 1094 8.86 - - - - - - - - - - - - - - - -
9600 1021 8.45 1057 8.90 - - - - - - - - - - - - - - - - - - - -
10000 546 4.89 564 5.11 - - - - - - - - - - - - - - - - - - - -
3. kW = BHP x 0.838.

5168270-YIM-A-1115

Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Low Static
7.5 HP &
Field Low Static 7.5 HP & Drive
Supplied
Drive
6600 787 2.67 819 3.23 850 3.76 881 4.27 912 4.75 943 5.21 974 5.65
7000 804 3.18 835 3.74 867 4.27 898 4.78 928 5.26 959 5.72 991 6.16
7400 821 3.72 853 4.28 884 4.82 915 5.32 946 5.80 977 6.26 1008 6.70
Standard 10 HP & Drive

7800 839 4.30 871 4.86 902 5.40 933 5.90 964 6.39 995 6.85 1026 7.28
8200 858 4.92 890 5.48 921 6.02 952 6.52 983 7.01 1013 7.47 1045 7.90
8600 877 5.58 909 6.14 940 6.68 971 7.18 1002 7.66 1033 8.12 1064 8.56
9000 898 6.28 929 6.84 960 7.37 991 7.88 1022 8.36 1053 8.82 1084 9.26
9400 918 7.01 950 7.57 981 8.10 1012 8.61 1043 9.09 1074 9.55 1105 9.99
9800 940 7.78 972 8.34 1003 8.87 1034 9.38 1064 9.86 1095 10.32 1127 10.76
10200 962 8.58 994 9.14 1025 9.68 1056 10.18 1086 10.67 1117 11.13 1149 11.56
10600 984 9.42 1016 9.98 1047 10.52 1078 11.02 1109 11.51 1140 11.96 1171 12.40
11000 1007 10.30 1039 10.86 1070 11.39 1101 11.90 1132 12.38 1163 12.84 1194 13.28
11400 1031 11.20 1063 11.76 1094 12.30 1125 12.80 1156 13.29 1187 13.75 1218 14.18
11800 1055 12.14 1087 12.70 1118 13.24 1149 13.74 1180 14.23 1211 14.69 1242 15.12
12200 1080 13.11 1111 13.68 1142 14.21 1173 14.72 1204 15.20 1235 15.66 1266 16.10
12600 1104 14.12 1136 14.68 1167 15.21 1198 15.72 1229 16.20 1260 16.66 1291 17.10
High Static 15 HP & Drive

Air Flow
1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
6600 1006 6.07 1039 6.48 1072 6.87 1107 7.25 1144 7.62 1182 7.98 1221 8.33 1263 8.68 1307 9.04
7000 1023 6.58 1055 6.98 1089 7.37 1124 7.75 1160 8.12 1198 8.48 1238 8.84 1280 9.19 1324 9.54
7400 1040 7.12 1072 7.53 1106 7.92 1141 8.30 1177 8.67 1215 9.03 1255 9.38 1297 9.74 1341 10.09
7800 1058 7.71 1090 8.11 1124 8.50 1159 8.88 1195 9.25 1233 9.61 1273 9.97 1315 10.32 1359 10.67
8200 1077 8.33 1109 8.73 1143 9.12 1178 9.50 1214 9.87 1252 10.23 1292 10.59 1334 10.94 1378 11.29
8600 1096 8.98 1129 9.39 1162 9.78 1197 10.16 1234 10.53 1272 10.89 1311 11.24 1353 11.60 1397 11.95
9000 1116 9.68 1149 10.08 1183 10.47 1218 10.85 1254 11.22 1292 11.58 1332 11.94 1373 12.29 1418 12.64
9400 1137 10.41 1170 10.82 1203 11.21 1238 11.59 1275 11.95 1313 12.32 1352 12.67 1394 13.02 1438 13.37
9800 1159 11.18 1191 11.59 1225 11.98 1260 12.35 1296 12.72 1334 13.09 1374 13.44 1416 13.79 1460 14.14
10200 1181 11.99 1213 12.39 1247 12.78 1282 13.16 1318 13.53 1356 13.89 1396 14.25 1438 14.60 1482 14.95
10600 1203 12.82 1236 13.23 1269 13.62 1304 14.00 1341 14.37 1379 14.73 1418 15.08 1460 15.44 1504 15.79
11000 1226 13.70 1259 14.10 1293 14.49 1327 14.87 1364 15.24 1402 15.60 1441 15.96 1483 16.31 1528 16.66
11400 1250 14.61 1282 15.01 1316 15.40 1351 15.78 1387 16.15 1425 16.51 1465 16.87 1507 17.22 - -
11800 1274 15.55 1307 15.95 1340 16.34 1375 16.72 1411 17.09 - - - - - - - -
12200 1298 16.52 1331 16.92 - - - - - - - - - - - - - -
12600 - - - - - - - - - - - - - - - - - -
High Static 15 HP & Field Supplied Drive
1. Blower performance includes gas heat exchangers and 2 filters. See STATIC RESISTANCE table
for additional applications.
2. See RPM SELECTION table to determine desired motor sheave setting and to determine the
maximum continuous BHP.
3. kW = BHP x 0.82.

5168270-YIM-A-1115
Table 18: RPM Selection

Size Max Motor Blower 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns 1 Turn Fully
Model HP
(Tons) BHP Sheave Sheave Open Open Open Open Open Open Closed
180 5 5.75 1VP65 BK110 815 850 885 920 950 985 N/A
ZF
(15) 5 5.75 1VP65 BK090 1010 1055 1095 1135 1180 1220 N/A
210 5 5.75 1VP60 BK110 730 765 800 835 870 905 N/A
ZF
(17.5) 7.5 8.63 1VP60 BK090 905 950 990 1035 1075 1120 N/A
240 5 5.75 1VP60 BK110 730 765 800 835 870 905 N/A
ZF
(20) 7.5 8.63 1VP60 BK090 905 950 990 1035 1075 1120 N/A
7.5 8.63 1VP60 1B5V94 810 850 885 920 960 1000 N/A
300
ZF 10 11.50 1VP75X 1B5V110 975 1005 1040 1070 1100 1135 1165
(25)
15 17.25 1VP75X 1B5V94 1140 1180 1215 1255 1290 1330 1365
Table 19: Indoor Blower Specifications

Motor Motor Sheave Blower Sheave
Size
Model Datum Dia. Datum Dia. Belt
(Tons) HP RPM Eff. SF Frame Bore (in.) Model Bore (in.) Model
(in.) (in.)
180 5 1725 0.89 1.15 184T 5.2 - 6.4 1 1/8 1VP65 10.4 1 BK110 BX75
ZF
(15) 5 1725 0.89 1.15 184T 5.2 - 6.4 1 1/8 1VP65 8.4 1 BK090 BX70
210 5 1725 0.89 1.15 184T 4.2 - 5.5 1 1/8 1VP60 10.4 1 3/16 BK110 BX78
ZF
(17.5) 7.5 1725 0.91 1.15 213T 4.2 - 5.5 1 3/8 1VP60 8.4 1 3/16 BK090 BX75
240 5 1725 0.89 1.15 184T 4.2 - 5.5 1 1/8 1VP60 10.4 1 3/16 BK110 BX78
ZF
(20) 7.5 1725 0.91 1.15 213T 4.2 - 5.5 1 3/8 1VP60 8.4 1 3/16 BK090 BX75
7.5 1725 0.91 1.15 213T 4.2 - 5.5 1 3/8 1VP60 9.5 1 7/16 1B5V94 BX78
300
ZF 10 1725 0.89 1.15 215T 5.8 - 7.0 1 3/8 1VP75X 11.1 1 7/16 1B5V110 5VX840
(25)
15 1725 0.91 1.15 254T 6.2 - 7.4 1 5/8 1VP75X 9.5 1 7/16 1B5V94 5VX860
Table 20: Power Exhaust Specifications

Motor Motor CFM @
Voltage
HP RPM1 QTY LRA FLA MCA 0.1 ESP
208/230-1-60 3/4 1075 1 7.7 5.0 6.25 5250
460-1-60 3/4 1075 1 4.1 2.2 2.75 5250
575-1-60 3/4 1050 1 2.84 1.5 1.875 5250
1. Motors are multi-tapped and factory wired for high speed.
Air Balance To check the supply air CFM after the initial balancing has been
completed:
1. Remove the two 5/16 dot plugs from the blower motor and
the filter access panels shown in the Unit Dimensions and
Rear View Clearances Figure 6.
On VAV units be certain that the VFD drive is set to 2. Insert at least 8" of 1/4 inch tubing into each of these holes
maximum output, exhaust dampers are closed and for sufficient penetration into the air flow on both sides of
individual space damper boxes are full open. the indoor coil.
VFD units with bypass must not be in bypass mode NOTE: The tubes must be inserted and held in a position
(LINE position) unless all individual space dampers are perpendicular to the air flow so that velocity pressure
full open. will not affect the static pressure readings.
Start the supply air blower motor. Adjust the resistances in both 3. Using an inclined manometer, determine the pressure drop
the supply and the return air duct systems to balance the air across a dry evaporator coil. Since the moisture on an
distribution throughout the conditioned space. The job evaporator coil may vary greatly, measuring the pressure
specifications may require that this balancing be done by drop across a wet coil under field conditions would be
someone other than the equipment installer. inaccurate. To assure a dry coil, the compressors should
be deactivated while the test is being run.

5168270-YIM-A-1115
PRESSURE DROP ACROSS A DRY INDOOR COIL VS of both the supply and the return air duct systems. With this
SUPPLY AIR CFM FOR ALL UNIT TONNAGES information, the RPM for the supply air blower and the motor
0.7 pulley adjustment (turns open) can be determined from the
0.65 180MBH 240MBH Blower Performance Data Tables.
0.6
PRESSURE DROP (IWG)
0.55
0.5
210, 300MBH
0.45
Belt drive blower systems MUST be adjusted to the
0.4
specific static and CFM requirements for the application.
0.35
The belt drive blowers are NOT set at the factory for any
0.3 specific static or CFM. Adjustments of the blower speed
0.25 and belt tension are REQUIRED. Tighten blower pulley
and motor sheave set screws after these adjustments.
4 5 6 7 8 9 10 11 12 13
NOMINAL CFM (THOUSANDS) SUPPLY AIR
Re-checking set screws after 10-12 hours run time is
Figure 20: Pressure Drop Across A Dry Indoor Coil Vs. recommended.
Supply Air CFM For All Unit Tonnages
4. Knowing the pressure drop across a dry coil, the actual High speed drive accessories (containing a smaller blower
CFM through the unit can be determined from the curve in pulley and a shorter belt) are available for applications requiring
Pressure Drop vs. Supply Air CFM Figure 20. the supply air blower to produce higher CFM's and/or higher
static pressures. Use Model 1LD0460 for 15 ton units, Model
1LD0417 for 17.5 and 20 ton units, and Model 1LD0435 for 25
ton units. Refer to the Blower Motor and Drive Data Table 19.
Note the following:
Failure to properly adjust the total system air quantity 1. The supply air CFM must be within the limitations shown in
can result in extensive blower damage. the Blower Performance Tables 16 and 17.
2. Pulleys can be adjusted in half turn increments.
After readings have been obtained, remove the tubes and
reinstall the two 5/16 dot plugs that were removed in Step 1. 3. The tension on the belt should be adjusted as shown in the
Bet Adjustment, Figure 18.
NOTE: De-energize the compressors before taking any test
4. Tighten blower pulley and motor sheave set screws after
measurements to assure a dry indoor coil.
any adjustments. Re-check set screws after 10-12 hours
run time recommended.
Supply Air Drive Adjustment
The RPM of the supply air blower will depend on the required
CFM, the unit accessories or options and the static resistances
Additional Static Resistance

Size Electric Heat kW2
Model CFM Cooling Only1 Economizer2 3
(Tons) 18 36 54 72
4500 0.10 0.10 0.10 0.10 0.20 0.20
180
ZF 6000 0.10 0.10 0.10 0.20 0.30 0.40
(15)
7500 0.10 0.10 0.10 0.30 0.40 0.60
6000 0.10 0.10 0.10 0.10 0.20 0.20
210 (17.5) 7500 0.10 0.10 0.10 0.20 0.30 0.40
240 (20) ZF 9000 0.15 0.15 0.10 0.30 0.40 0.60
300 (25) 10500 0.15 0.15 0.20 0.40 0.60 0.80
12000 0.20 0.20 0.30 0.50 0.70 0.90
1. Add these values to the available static resistance in the respective Blower Performance Tables.
2. Deduct these values from the available external static pressure shown in the respective Blower Performance Tables.
3. The pressure drop through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the
return air duct is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation.

5168270-YIM-A-1115
Sequence of Operation add a jumper wire between terminals R - OCC on the VAV add-
on board to put the unit into 'Occupied' Mode. Additionally, the
NOTE: For more in-depth sequence of operation of the unit can be switched between Unoccupied/Occupied mode
Simplicity SE control please refer to LIT-12011950 on through network communications with Simplicity PC and
www.upgnet.com under Product Center \ Equipment other BAS control systems.
Catalog \ Commercial Products \ Zoning Systems and
Controls. Once placed into the Occupied Mode, the speed of the indoor
blower motor is controlled by duct static pressure. The Duct
Compressor Operation Static set point (default = 1.5") is the pressure that the VFD
drive will maintain when operating the unit in VAV mode. If the
This section assumes Free Cooling is not available. duct static pressure reaches or exceeds the high-limit set-point
a. Compressors are controlled by the Y1 through Y2 (default = 4.5"), then the supply fan motor will be shutdown.
thermostat inputs. If the Lead/Lag function is turned OFF,
The Supply Air Temperature (SAT) is controlled by staging
a Y1 input energizes the C1 output. Thermostat Input
compressors on and off to satisfy the "Operating Cooling
into Y2 energize the C2 output respectively.
Supply Air Temp Set point". There are 3 set points that
b. The FAN output for indoor fan operation energizes with determine the resulting "Operating Cooling Supply Air Temp
any cooling output after the Fan On Delay for Cool Set point".
expires.
1. VAV Cooling Supply Air Temp Upper Set point
c. CN-FAN output engerizes when either C1 or C2 is (default 60 F)
energized.
2. VAV Cooling Supply Air Temp Lower Set point
d. A 30 second interstage delay occurs when multiple (default 55 F)
stages are requested. When the thermostat cooling
inputs are lost and the minimum runtime expires, the 3. VAV Supply Air Temp Reset Set point (default 72 F)
compressor outputs stage off.
When the Return Air Temp (RAT) is above the "VAV Supply Air
NOTE: A Y2 input without a Y1 input energizes C1 first and Temp Reset Set point" the SAT will be maintained at +/- 5
then C2 30 seconds later. degrees of the "VAV Cooling Supply Air Temp Lower Set point".
Continuous Blower When the Return Air Temp (RAT) is below the "VAV Supply Air
Temp Reset Set point" the SAT will be maintained at +/- 5
By setting the room thermostat fan switch to "ON," the supply
degrees of the "VAV Cooling Supply Air Temp Upper Set point".
air blower will operate continuously.
When the Outdoor air condition is sufficient for free cooling, the
Intermittent Blower
economizer will modulate to control the SAT to +/- 1 degrees of
With the room thermostat fan switch set to "AUTO" and the the operational set point.
system switch set to either the "AUTO" or "HEAT" settings, the
blower is energized whenever a cooling or heating operation is Cooling Operation Errors
requested. The blower is energized after any specified delay
Each cooling system is monitored for operation outside of the
associated with the operation.
intended parameters. Errors are handled as described below. All
When energized, the indoor blower has a minimum run time of system errors override minimum run times for compressors.
30 seconds. Additionally, the indoor blower has a delay of 10
seconds between operations. NOTE: The following components are needed to access the
control points in the Simplicity SE control. Installation
Optional VAV Startup and Control and operation guides are located on www.upgnet.com
under Product Center \ Equipment Catalog \
Commercial Products \ Zoning Systems and Controls.
1. Local LCD on Unit Control Board.

OR
If the unit is operated with the manual bypass switch in
the LINE (BYPASS) position and there are VAV boxes 2. Mobile Access Portal (MAP) Gateway (Portable).
present in the duct system, then boxes must be driven to
the full-open position using a customer-supplied power Source 1 P/N S1-JC-MAP1810-OP
source to prevent over-pressurizing and possible 3. MAP Gateway Quick Start Guide P/N 24-10737-16
damage to the ductwork. 4. MAP Gateway Instruction P/N 24-10737-8
For units with VFD and VAV control, the unit must first be put High-Pressure Limit Switch
into the Occupied Mode to start operation. The default setting
for all VAV units is 'Unoccupied', therefore the installer must During cooling operation, if a high-pressure limit switch opens,
the UCB will de-energize the associated compressor, initiate

5168270-YIM-A-1115
the ASCD (Anti-short cycle delay), and, if the other compressor Low ambient mode operates the compressors in this manner:
is idle, stop the condenser fans. If the call for cooling is still 10 minutes on, 5 minutes off. The indoor blower is operated
present at the conclusion of the ASCD, the UCB will re-energize throughout the cycle. The 5-minute off period is necessary to
the halted compressor. defrost the indoor coil.
Should a high-pressure switch open three times within two Low ambient mode always begins with compressor operation.
hours of operation, the UCB will lock-out the associated Compressor minimum run time may extend the minutes of
compressor. If the other compressor is inactive, the condenser compressor operation. The off cycle will begin immediately
fans will be de-energized. following the elapse of the minimum run time.
When operating in low ambient mode, an evaporator low limit
Low-Pressure Limit Switch
sensor (EC1, 2) temperature below 26F will de-energize the
The low-pressure limit switch is not monitored during the initial associated compressor. If the call for cooling is still present at
30 seconds of a cooling system's operation. For the following the end of the ASCD and the and the evaporator temperature
30 seconds, the UCB will monitor the low-pressure switch to sensor (EC1, 2) temperature is above 26F, the unit will resume
ensure it closes. If the low-pressure switch fails to close after operation.
the 30-second monitoring phase, the UCB will de-energize the
associated compressor, initiate the ASCD, and, if the other Safety Controls
compressor is idle, stop the condenser fans. If the LPS is still The unit control board monitors the following inputs for each
open after the ASCD, the compressor will not be energized for cooling system:
30 seconds. The second and third times that the UCB sees an
open LPS will count towards the three occurrences that will 1. An evaporator low limit sensor (EC1, 2) (Located on the
cause a UCB lock-out. Suction Line at the Evaporator Coil.) to protect against low
evaporator temperatures due to a low airflow or a low
Once the low-pressure switch has been proven (closed during return air temperature, set at 26F.
the 30-second monitor period described above), the UCB will
monitor the low-pressure limit switch for any openings. If the 2. A high-pressure switch to protect against excessive
low-pressure switch opens for greater than 5 seconds, the UCB discharge pressures due to a blocked condenser coil or a
will de-energize the associated compressor, initiate the ASCD, condenser motor failure, (opens at 625 25 psig and
and, if the other compressor is idle, stop the condenser fans. resets 500 25 psig).
3. A low-pressure switch to protect against loss of refrigerant
If the call for cooling is still present at the conclusion of the
charge, (opens at 50 5 psig and resets at 71 5 psig).
ASCD, the UCB will re-energize the halted compressor.
The above pressure switches are hard-soldered to the unit. The
Should a low-pressure switch open three times within one hour refrigeration systems are independently monitored and
of operation, the UCB will lock-out the associated compressor. controlled. On any fault, only the associated system will be
If the other compressor is inactive, the condenser fans will be affected by any safety/preventive action. The other refrigerant
de-energized. system will continue in operation unless it is affected by the
fault as well.
Evaporator Low Limit
The unit control board monitors the temperature limit switch of
During cooling operation, if the Evaporator Low Limit Sensor electric heat units and the temperature limit switch and the gas
(EC1, 2) (Located on the Suction Line at the Evaporator Coil.) valve of gas furnace units.
detects a temperature below 26 Deg. F (default), the UCB will
de-energize the associated compressor, initiate the ASCD, and, Compressor Protection
if the other compressor is idle, stop the condenser fans. If the
call for cooling is still present at the conclusion of the ASCD, the In addition to the external pressure switches, the compressors
UCB will re-energize the halted compressor. Should the UCB also have inherent (internal) protection. If there is an abnormal
detect the evaporator low limit sensor (EC1, 2) falling below 26 temperature rise in a compressor, the protector will open to shut
Deg. F (default) three times within two hours of operation, the down the compressor. The UCB incorporates features to
UCB will lock-out the associated compressor. If the other minimize compressor wear and damage. An Anti-Short Cycle
compressor is inactive, the condenser fans will be de- Delay (ASCD) is utilized to prevent operation of a compressor
energized. too soon after its previous run. Additionally, a minimum run time
is imposed any time a compressor is energized.
Low Ambient Cooling
The ASCD is initiated on unit start-up and on any compressor
To determine when to operate in low ambient mode, the UCB reset or lock-out.
has an Outdoor Air Temperature Sensor (OAT) with a low
ambient setpoint at 45F (default). When the OAT Sensor Reset
senses a temperature below the low ambient setpoint and the
Remove the call for cooling, by raising thermostat setting higher
thermostat is calling for cooling, the UCB will operate in the low
than the conditioned space temperature.
ambient mode.

5168270-YIM-A-1115
Electric Heating Sequence Of Operations Safety Controls
The following sequence describes the operation of the electric The UCB monitors the temperature limit switch of electric heat
heat section. units.
The control circuit includes the following safety controls:
Temperature Limit Switch (TLS)
For units with VFD and electric heat, the speed of the 1. Temperature Limit Switch (TLS 1, 2).
indoor blower motor continues to be controlled by duct This control is located inside the heater compartment and
static pressure via the VAV control board. is set to open at the temperature indicated in the Limit
If there are VAV boxes present in the duct system, the Control Setting Table 21. It resets automatically. The limit
boxes must be driven to the full-open position using a switch operates when a high temperature condition,
customer-supplied power source to assure adequate caused by inadequate supply air flow occurs, thus shutting
airflow across the heating elements. down the heater and energizing the blower.
2. Temperature Limit Switch (TLS 3, 4, 5 and 6).
Single-stage heating: (applies only to 18 KW heater, all other
heaters MUST use a two-stage thermostat) This control is located inside the heater compartment and
is set to open at the temperature indicated in the Limit
a. Upon a call for heat by the thermostat, the heater Control Setting Table 21. It is a manual reset limit. These
contactor (6M) will be energized. After completing the limit switches will de-energize the heaters should the
specified fan on delay for heating, the UCB will energize primary limit fail to open or the contactors fail to open in a
the blower motor. failure mode.
b The thermostat will cycle the electric heat to satisfy the
Table 21: Limit Control Setting
heating requirements of the conditioned space.
Temperature, Temperature,
Two-stage heating: (applies to all heaters except 18 KW) Unit Heater Limit Switch Limit Switch
Voltage
a. Upon a call for first-stage heat by the thermostat, the (Tons) Kw 1, 2 3, 4, 5, 6
heater contactor (6M) (6M & 7M on 72 KW, 240V) will be Opens, F Opens, F
energized. After completing the specified fan on delay for 18 120 170
heating, the UCB will energize the blower motor. 36 120 170
15 240
54 120 170
If the second stage of heat is required, heater contactor 72 120 170
(7M) will be energized. Note that on the 54 KW, 240V 18 140 200
heater, heater contactors (7M & 8M) will be energized and 17.5, 20 36 140 200
on the 72 KW, 240V heater, heater contactors (8M & 9M) 240
and 25 54 140 200
will be energized. After completing the specified fan on 72 140 200
delay for heating, the UCB will energize the blower motor. 18 120 170
b The thermostat will cycle the electric heat to satisfy the 15, 17.5, 36 120 170
460
heating requirements of the conditioned space. 20 and 25 54 120 170
72 120 170
NOTE: All 240 & 480V heaters are provided with manual reset 18 120 -
backup protection limits. These will de-energize the 15, 17.5, 36 120 -
heaters should the primary limit fail to open or the 600
20 and 25 54 120 -
contactors fail to open in a failure mode. 72 120 -
Electric Heat Operation Errors

Reset
Temperature Limit Remove the call for heating by lowering the thermostat setting
lower than the conditioned space temperature.
If the UCB senses zero volts from the high temperature limit,
the indoor blower motor is immediately energized.
Electric Heat Anticipator Setpoints
This limit is monitored regardless of unit operation status, i.e.
It is important that the anticipator setpoint be correct. Too high
the limit is monitored at all times.
of a setting will result in longer heat cycles and a greater
If the temperature limit opens three times within one hour, it will temperature swing in the conditioned space. Reducing the
lock-on the indoor blower motor. value below the correct setpoint will give shorter ON cycles
and may result in the lowering of the temperature within the
conditioned space. Refer to Table 22 for the required electric
heat anticipator setting.

5168270-YIM-A-1115
Table 22: Electric Heat Anticipator Setpoint If IC1 fails to detect a pilot flame, it will continue to try for a
maximum of 85 seconds to ignite the pilot tube. If the pilot flame
Heater Setting, Amps is not detected, then IC1 will lock out first stage furnace
Voltage
Kw Th1 Th2 operation for five minutes or until 24V power is removed from
18 0.29 - the module either at the unit or by resetting the room
36 0.29 0.29 thermostat.
208/230-3-60
54 0.29 0.58
72 0.29 0.58 When the thermostat calls for the second stage of heating, the
18 0.29 - low-voltage control circuit from R to W2 is completed, thru
36 0.29 0.29 the UCB. Heat relay RW2 is energized. The RW2-1 contact
460-3-60
54 0.29 0.29 is closed energizing the second stage ignition module IC2.
72 0.29 0.29 IC2 will immediately start the second stage igniter sparking
18 0.29 - and will open the redundant valve located inside the second
36 0.29 0.29 stage main gas valve GV2 to allow a flow of gas to the second
575-3-60
54 0.29 0.29 stage carryover tube. Only after the pilot flame has been ignited
72 0.29 0.29 and the presence of pilot flame detected at IC2 by a signal
sent back through the flame sensor is sparking terminated and
Gas Heating Sequence Of Operations the main gas valve opened.
The following sequence describes the operation of the gas heat Gas flows into each of the second stage main burners and is
section. ignited from the carryover tube flame.
If IC2 fails to detect a pilot flame, it will continue to try for a
maximum of 85 seconds to ignite the pilot tube. If the pilot flame
is not detected, then IC2 will lock out first stage furnace
operation for five minutes or until 24V power is removed from
For units with VFD and gas heat, the speed of the indoor the module either at the unit or by resetting the room
blower motor continues to be controlled by duct static thermostat.
pressure via the VAV control board. NOTE: That the second stage furnace can operate even if first
If there are VAV boxes present in the duct system, the stage has locked out.
boxes must be driven to the full-open position using a
customer-supplied power source to assure adequate When the thermostat satisfies de-energizing the RW2and
airflow across the heat exchanger tubes. RW1, thus opening all gas valves. The blower motor will
continue to run after the furnace is shut down until the specified
fan off delay for heating has been satisfied. The UCB will de-
When the thermostat calls for the first stage of heating, the low- energize the blower motor.
voltage control circuit from R to W1 and G is completed,
thru the UCB. The heat relay RW1 is energized. The RW1-2 Redundant valve Main valve
contacts close energizing the draft motor control. The draft
motor control contacts close and start the draft motor. As the
speed of the draft motor reaches approximately 2500 RPM, the Gas main
centrifugal switch contact, located on the end of the draft motor
shaft, closes to power the first stage ignition module IC1, thru
the RW1-1 contacts. To main burner
Gas Valve
To pilot burner
Ignition module IC1 will immediately start the first stage igniter
sparking and will open the redundant valve located inside the Figure 21: Gas Valve Piping
first stage main gas valve GV1 to allow a flow of gas to only
When the thermostat calls for the first stage of heating, the low-
the first stage carryover tube. Only after the pilot flame has
voltage control circuit from R to W1 is completed. A call for
been ignited and the presence of pilot flame detected at the
heat passes through the UCB to the ignition control board
IC1 by a signal sent back through the flame sensor is sparking
(ICB). The UCB monitors the W1 call and acts upon any call
terminated and the first stage main gas valve opened.
for heat. Once voltage has been sensed at W1, the UCB will
Gas flows into each of the main burners and is ignited from the initiate the fan on delay for heating, energizing the indoor
carryover tube flame. blower after the specified delay has elapsed.
When the thermostat has been satisfied, heating calls are
After completing the specified fan on delay for heating, the UCB
ceased. The GV is immediately de-energized. The blower is de-
will energize the blower motor.
energized after the fan off delay for heating has elapsed. The
draft motor performs a 25-second post purge.

5168270-YIM-A-1115
Gas Heating Operation Errors signal from the flame sensor indicating the pilot flame is
properly ignited, then the main gas valve will not open. It will
Temperature Limit continue to try and ignite the pilot for a maximum of 85 seconds,
then if the pilot flame is not detected, the ignition control will
If the UCB senses zero volts from the high temperature limit, lock out furnace operation until 24V power is removed from the
the indoor blower motor is immediately energized. When the module either at the unit or by resetting the room thermostat.
UCB again senses 24 volts from the temperature limit, the draft
motor will perform a 25-second post-purge and the indoor Rollout Switch
blower will be de-energized following the elapse of the fan off
delay for heating. This switch is located above the main burners in the control
compartment, which in the event of a sustained main burner
This limit is monitored regardless of unit operation status, i.e. rollout shuts off and locks out both ignition controls closing both
this limit is monitored at all times. gas valves. The ignition controls lock out furnace operation until
24V power is removed from the controls either at the unit or by
If the temperature limit opens three times within one hour, it will
resetting the room thermostat.
lock-on the indoor blower motor.
Auxiliary Limit Switch (AUX)
Gas Valve
This control is located inside the heat exchanger compartment
The UCB continuously monitors the GV. Any time the UCB and is set to open at 190F. It is a manual reset switch. If AUX
senses voltage at the GV without a call for heat for a continuous trips, then the primary limit has not functioned correctly.
five-minute period, the UCB will lock-on the indoor blower. Replace the primary limit.
When voltage is no longer sensed at the GV, the UCB will de-
energize the indoor blower following the elapse of the fan off Table 23: Gas Heat Limit Control Setting
delay for heating. Capacity, MBH
Units Limit Control
If voltage has been sensed at the GV for at least 15 seconds (Tons) Input Output Opens, F
during the fan on delay for heating and GV voltage or W1 is 15, 17.5, 20 & 25 300 240 195
lost, the indoor blower is forced on for the length of the fan off 15, 17.5, 20 & 25 400 320 195
delay for heating.
The ICB monitors the Pressure and Rollout switches of gas
Safety Controls heat units.
The UCB monitors the temperature limit switch of gas heat units. The control circuit includes the following safety controls:
The control circuit includes the following safety controls:
Limit Switch (LS)

Ignitor Control #2
This control is located inside the gas heat compartment and is
set to open at the temperature indicated in the Gas Heat Limit
Control Settings Table 23. It resets automatically. The limit Ignitor Control #1
switch operates when a high temperature condition, caused by
inadequate supply air flow occurs, thus shutting down the
heater and energizing the blower.
Rollout
Switch GV1
Centrifugal Switch (CS) Sensor #1
Gas
Valve
If the draft motor should fail, the centrifugal switch attached to
the shaft of the motor prevents the ignition controls and gas GV2
Ignitor #1
valves from being energized. Gas
Valve
Redundant Gas Valve
Ignitor #2 Sensor #2
There are two separate gas valves in the furnace. Each valve
contains a main and a redundant valve. The redundant valves
are located upstream of the main gas valves. Should either or
both of the main gas valves fail in the open position the
Burner Compartment
redundant valves serve as back-ups and shut off the flow of gas. Figure 22: Gas Valve and Controls
Flame Sensor Rod / 100% Ignition Control Lock-Out. Resets
The flame rods and controls are located per Proper Flame Remove the call for heating by lowering the thermostat setting
Adjustment Figure 23. If an ignition control fails to detect a lower than the conditioned space temperature.

5168270-YIM-A-1115
Gas Heat Anticipator Setpoints Start-Up (Gas Heat)

It is important that the anticipator setpoint be correct. Too high Pre-Start Check List
of a setting will result in longer heat cycles and a greater
temperature swing in the conditioned space. Reducing the Complete the following checks before starting the unit.
value below the correct setpoint will give shorter ON cycles 1. Check the type of gas being supplied. Be sure that it is the
and may result in the lowering of the temperature within the same as listed on the unit nameplate.
conditioned space. Refer to Table 24 for the required gas heat 2. Make sure that the vent and combustion hoods have been
anticipator setting. properly installed.
Table 24: Gas Heat Anticipator Setpoints Operating Instructions

Anticipator Setpoint
Gas Valve
1st Stage 2nd Stage
Honeywell VR8440
White-Rodgers 0.30 amp 0.11 amp
36C68 This furnace is equipped with an intermittent pilot and
automatic re-ignition system. DO NOT attempt to
Start-Up (Cooling) manually light the pilot.
Prestart Check List Lighting The Main Burners
After installation has been completed: 1. Turn OFF electric power to unit.
1. Check the electrical supply voltage being supplied. Be sure 2. Turn room thermostat to lowest setting.
that it is the same as listed on the unit nameplate. 3. Turn gas valve knob or switch to ON position (See
2. Set the room thermostat to the off position. Figure 25).
4. Turn ON electric power to unit.
3. Turn unit electrical power on.
5. Set room thermostat to desired temperature (If thermostat
4. Set the room thermostat fan switch to on.
set temperature is above room temperature, pilot burner
5. Check indoor blower rotation. ignition will occur and, after an interval to prove pilot flame,
If blower rotation is in the wrong direction. Refer to main burners will ignite).
Phasing Section in general information section.
Post Start Checklist
Check blower drive belt tension.
After the entire control circuit has been energized and the
6. Check the unit supply air (CFM).
heating section is operating, make the following checks:
7. Measure evaporator fan motor's amp draw. 1. Check for gas leaks in the unit piping as well as the supply
8. Set the room thermostat fan switch to off. piping.
9. Turn unit electrical power off.
Operating Instructions
1. Turn unit electrical power on. FIRE OR EXPLOSION HAZARD

Failure to follow the safety warning exactly could result
2. Set the room thermostat setting to lower than the room in serious injury, death or property damage.
temperature. Never test for gas leaks with an open flame. use a
3. First stage compressors will energize after the built-in time commercially available soap solution made specifically
delay (five minutes). for the detection of leaks to check all connections. A fire
or explosion may result causing property damage,
4. The second stage of the thermostat will energize second personal injury or loss of life.
stage compressor if needed.
2. Check for correct manifold gas pressures. (See CHECKING
Post Start Check List
GAS INPUT.)
1. Verify proper system pressures for both circuits. 3. Check the supply gas pressure. It must be within the limits
2. Measure the temperature drop across the evaporator coil. shown on the rating nameplate. Supply pressure should be
checked with all gas appliances in the building at full fire. At
3. Measure the system amperage draw across all legs of 3 no time should the standby gas pressure exceed 13 in. or
phase power wires. the operating pressure drop below 5.0 in for natural gas
4. Measure the condenser fan amperage draw.

5168270-YIM-A-1115
units. If gas pressure is outside these limits, contact the Table 25: Gas Rate Cubic Feet Per Hour
local gas utility or propane supplier for corrective action.
Seconds for Size of Test Dial
One Rev. 1/2 cu. ft. 1 cu. ft.
Shut Down
12 150 300
1. Set the thermostat to the lowest temperature setting. 14 129 257
16 113 225
2. Turn OFF all electric power to unit.
18 100 200
3. Open gas heat access panel. 20 90 180
4. Turn gas valve clockwise to OFF position (See Figure 25). 22 82 164
24 75 150
26 69 138
Checking Gas Heat Input 28 64 129
1. Turn off all other gas appliances connected to the gas meter.
EXAMPLE
2. With the furnace turned on, measure the time needed for By actual measurement, it takes 13 seconds for the hand on the
one revolution of the hand on the smallest dial on the 1-cubic foot dial to make a revolution with just a 300,000 Btuh
meter. A typical gas meter usually has a 1/2 or a 1 cubic furnace running. Read across to the column in the table above,
foot test dial. headed 1 Cubic Foot, where you will see that 278 cubic feet of
3. Using the number of seconds for each revolution and the gas per hour are consumed by the furnace at that rate. Multiply
size of the test dial increment, find the cubic feet of gas 278 x 1050 (the Btu rating of the gas obtained from the local
consumed per hour from the Gas Rate - Cubic Feet Per gas company). The result is 292,425 Btuh, which is close to the
Hour Table 25. 300,000 Btuh rating of the furnace.
If the actual input is not within 5% of the furnace rating (with Manifold Gas Pressure Adjustment
allowance being made for the permissible range of the regulator
setting), replace the orifice spuds with spuds of the proper size. Small adjustments to the high-fire gas flow may be made by
turning the pressure regulator adjusting screw on the automatic
NOTE: To find the Btu input, multiply the number of cubic feet gas valve.
of gas consumed per hour by the Btu content of the gas
in your particular locality (contact your gas company for Adjust as follows:
this information - it varies widely from city to city.). 1. Remove the cap on the regulator. It's located next to the
push-on electrical terminals.
Table 25: Gas Rate Cubic Feet Per Hour
2. To decrease the gas pressure, turn the adjusting screw
Seconds for Size of Test Dial counterclockwise.
One Rev. 1/2 cu. ft. 1 cu. ft.
4 450 900 3. To increase the gas pressure, turn the adjusting screw
6 300 600 clockwise.
8 228 450 NOTE: The correct manifold pressure for these furnaces is
10 180 360 3.65 IWG 0.3.

5168270-YIM-A-1115
Adjustment Of Temperature Rise Burner Instruction

The temperature rise (the difference of temperature between the To check or change burners, pilot or orifices, CLOSE MAIN
return air and the heated air from the furnace) must lie within the MANUAL SHUT-OFF VALVE AND SHUT OFF ALL ELECTRIC
range shown on the CSA rating plate and the data in Table 11. POWER TO THE UNIT.
After the temperature rise has been determined, the CFM can 1. Remove the screws holding either end of the manifold to
be calculated as follows: the burner supports.
2. Open the union fitting in the gas supply line just upstream
of the unit gas valve and downstream from the main
manual shut-off valve.
After about 20 minutes of operation, determine the furnace 3. Remove the gas piping closure panel.
temperature rise. Take readings of both the return air and the
4. Disconnect wiring to the gas valves and spark ignitors.
heated air in the ducts (about 6 feet from the furnace) where
Remove the manifold-burner gas valve assembly by lifting
they will not be affected by radiant heat. Increase the blower
up and pulling back.
CFM to decrease the temperature rise; decrease the blower
CFM to increase the rise (See SUPPLY AIR DRIVE Heat Tube
Adjustable Shutter
ADJUSTMENT). Burner Exchanger
NOTE: Each gas heat exchanger size has a minimum

allowable CFM. Below this CFM, the limit will open.
Burner Flame
Pilot Tube (Blue Only)
Burner Assembly Bracket Gas Supply Pipe
Figure 24: Typical Flame
Flame Sensor Bulb Burners are now accessible for service.

Reverse the above procedure to replace the assemblies. Make
sure that burners are level and seat at the rear of the heat
exchanger.
Burner Air Shutter Adjustment
1/8 Gap Between Adjust burner shutters so no yellow flame is observed in the
Carry-over Tube heat exchanger tubes.
and Flame Sensor Bulb
Carry-over Tube
Figure 23: Proper Pilot Flame Adjustment
Pilot Checkout
The pilot flame should envelope the end of the flame sensor. To
adjust pilot flame, (1) remove pilot adjustment cover screw, (2)
increase or decrease the clearance for air to the desired level,
(3) be sure to replace cover screw after adjustment to prevent
possible gas leakage.
Put the system into operation and observe through complete
cycle to be sure all controls function properly. Figure 25: Typical Gas Valve

5168270-YIM-A-1115
Charging The Unit
15 Ton Charging Chart 20 Ton Charging Chart

Outdoor Temp (F) Outdoor Temp (F)
600
550 115
115
550
500 105
Discharge Pressure (psi)

105 500
450 95
95 450
400 85
85 400
350
75
75 350
65
300
65
300
250
125 130 135 140 145 150 155 160 250
Suction Pressure (psi) 125 130 135 140 145 150 155 160
Suction Pressure (psi)
1. Make sure that two condenser fans are running when charging. One fan may switch off at
lower ambient temperatures (about 65 degrees).
1. Make sure that two condenser fans are running when charging. One fan may
switch off at lower ambient temperatures (about 65 degees)
2. This chart is applicable to unit with the TXVs left to the factory setting. If the TXVs have been 2. This chart is applicable to unit with the TXV's left to the factory setting. If the
adjusted in the field, the charging chart may no longer apply. TXV's have been adjusted in the field, The charging chart may no longer apply.
Figure 26: ZF180 (15 Ton) Charging Chart Figure 28: ZF240 (20 Ton) Charging Chart
17.5 Ton Charging Chart 25 Ton Charging Chart

Outdoor Temp (F) Outdoor Temp (F)
550 600
115 115
550
500 105
105
500
450 95
95
450
85
400
85 400
75
350
75 350
65
300 300
65
250 250
125 130 135 140 145 150 155 160 125 130 135 140 145 150 155 160
Suction Pressure (psi) Suction Pressure (psi)

1. Make sure that two condenser fans are running when charging. One fan may switch 1. Make sure that two condenser fans are running when charging. One fan may switch
off at lower ambient temperatures (about 65 degrees). off at lower ambient temperatures (about 65 degrees).
2. This chart is applicable to unit with the TXVs left to the factory setting. If the TXVs 2. This chart is applicable to unit with the TXVs left to the factory setting. If the TXVs
have been adjusted in the field, the charging chart may no longer apply. have been adjusted in the field, the charging chart may no longer apply.
Figure 27: ZF210 (17.5 Ton) Charging Chart Figure 29: ZF300 (25 Ton) Charging Chart

5168270-YIM-A-1115
SIMPLICITY SE (SMART EQUIPMENT) FIRMWARE VERSION 3. BASIC UNIT CONTROL BOARD NAVIGATION
EXAMPLES:
The following document details the navigation and viewing of navigate the basic status menu and how to change basic
the LCD display screen equipped as a standard item on the configuration settings. The basic navigation steps outlined in
Simplicity SE control installed within various commercial UPG this short demonstration applies to most menus within the
packaged and split system equipment. The following Simplicity SE control.
information provides a step-by-step demonstration on how to
Understanding the Local LCD
After you apply power to your Rooftop Unit (RTU), a start-up countdown begins
on the Unit Control Board (UCB) LCD. When the controller is ready, the screen is
blank because no faults are present. Use the joystick and the two push buttons
below the LCD, to navigate through the menus.
Joy Stick Down

Step 1 - After the start-up countdown is
FRPSOHWHWKHUVWVFUHHQGLVSOD\HGLVWKH >Status
Status & Alarms screen. When the cursor Alarms
is on the top Status line hit the ENTER Press Enter
button. This action steps the LCD display into

ENTER
the status mode. Hit ENTER to view the 7
7
77
status menu. CANCEL T JOY + - C PWR
Step 2 7KHUVWLWHPXQGHUWKH Step 3 - When the cursor is on the DVent-Mode Step 4 - To exit out of the
status menu is DVent-Mode. This hit ENTER to view the status of this mode. In DVent-Mode status screen
is the demand ventilation mode. this case a CO2 sensor is not installed, thus push Cancel. The screen
Demand Ventilation or DVent is disabled. returns to that shown below.
>DVent-Mode DVent-Mode >DVent-Mode
Joy Stick Down

OprST Disabled Push Cancel OprST
Press Enter
ENTER ENTER ENTER

7 7 7
7
7 7
7
7 7
7
7 7
CANCEL CANCEL CANCEL

T JOY +
JOY + - C PWR JOY + - C PWR - C PWR
Step 5- By pushing the joystick down, the cursor toggles to OprST

(Operating Space Temp).
DVent-Mode OprST
Joy Stick Down
>OprST 70.5 F
Press Enter
ENTER ENTER
7 7
7
7 7
7
77
CANCEL CANCEL
T JOY +
JOY + - C PWR - C PWR
Step 6- By pushing ENTER the actual OprST (Operating Space Temp) appears. Pushing
the joystick down scrolls through SAT, RAT, OAT and other available sensor readings.
SAT RAT OprOAT

70.5 F 70.5 F 70.5 F
ENTER ENTER ENTER

7 7 7
7 7 7
7 7
77
7 7
CANCEL T JOY +
CANCEL
T JOY +
CANCEL
T JOY +
- C PWR - C PWR - C PWR
Press the Cancel button to exit each menu level. Repeatedly pressing
&DQFHOUHWXUQVWKHPHQXWRWKHUVW6WDWXV$ODUPVVFUHHQ

5168270-YIM-A-1115
When the "Cancel" button is pressed multiple times to exit each menu level and the screen returns to the first "Status, Alarms" dis-
play the next demonstration can begin. In this demonstration the information below steps through the "Commissioning" menu.
Step 2- Once commission

Step 1- Beginning at the status/alarm screen toggle the joystick down three times. This accesses
appears next to the cursor,
the Commissioning screen. In this menu section various settings can be changed. Please see
press ENTER to begin
WKH8QLW&RQWURO%RDUGPHQXIRUDOLVWRISDUDPHWHUVWKDWFDQEHPRGLHG
viewing parameters.
Joy Stick Down

>Status Status Summary
Joy Stick Down
Alarms
Joy Stick Down

Alarms >Alarms >Summary >Commisn
ENTER ENTER ENTER ENTER

7 7 7 7
7 7
77
77
7 7
77
77
CANCEL T JOY + - C PWR
CANCEL
JOY + - C PWR
Step 3- After ENTER Step 4- After toggling the Step 5- At the Clg screen
is pressed the various joystick down two times once ENTER is pushed the
parameter sections Clg appears. This allows status indicates if cooling
appear, such as: HVAC items, such as lead-lag and is engaged/disengaged
zone, Indoor Fan, Clg, OCC/UNOCC cooling set and lead-lag is engaged/
Htg, Econ and others. points, to be changed. disengaged.
Joy Stick Down 2

Joy Stick Down 2
>HVAC Zone Indoor Fan Clg-Engaged

Indoor Fan >Clg LeadLag-Engaged
Press Enter
ENTER ENTER
ENTER
7 7 7
7
7 7
7 7
7 T T
7 7

CANCEL
JOY + - C PWR
CANCEL
JOY + - C PWR
Step 6- By toggling down Step 7- After pressing ENTER at Step 8- In order to change set points push the
twice the screen reaches the ClgOCC-SP screen the space toggle switch left or right. Note: The screen
the ClgOcc-SP screen temperature set point appears. NOTE: DVKHV/HIWGHFUHDVHVWKHYDOXHULJKW
or Cooling Occupied Set Only applies to units controlled by a increases. In this demonstration the ClgOCC
Point. space sensor. setpoint is changed from 72F to 95F.
a
Toggle Left to Decrease
Toggle Right to Increase
a
LeadLag-Engaged ClgOcc-SP
>ClgOcc-SP 72 F
Press Enter
Screen Will
ENTER
7 ENTER
7
Flash
7
7 7
7
7 7
CANCEL
JOY + - C PWR
CANCEL
JOY + - C PWR DOWN UP
a
a
Step 9- The joystick was toggled right ClgOcc-SP

to increase the set point temperature. 95 F
7KHVFUHHQDVKHVZKHQLQWKH
change mode. Once the desired
set point/value is reached press the ENTER
7
7
7 7
ENTER button to save the value.

CANCEL
JOY + - C PWR
These few pages provide a simple demonstration how to navigate the menus of the Simplicity SE control containing
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127(,)23(5$7,1*7+((48,30(17:,7+$7+(50267$77+(8&%6(732,176$1'3$5$0(7(566+28/'127
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5168270-YIM-A-1115
{
W1
W2
Y1
G
THERMOSTAT Y2
WIRED HERE OCC
X
R
SD-24
C
Figure 30: Unit Control Board
Table 26: Simplicity SE UCB Details

Terminal Directional orientation: viewed with silkscreen labels upright
Limit, 24 VAC power and shutdown connections from unit wiring harness at left on upper edge of UCB
Monitored 24 VAC input through heat section limit If voltage is absent, indicating the heat section is over-
LIMIT
switch(es) temperature, the UCB will bring on the indoor blower
24 VAC, 75 VA transformer Common referenced Connects through circuit traces to thermostat connection strip C
C
to cabinet ground and indoor blower VFD pin C
Powers the UCB microprocessor, connects through circuit trace
24V 24 VAC, 75 VA transformer hot
to the SD 24 terminal
Connects through circuit trace to thermostat connection strip

SD-24. A wiring harness jumper plug connecting SD 24 to SD R
24 VAC hot out for factory accessory smoke
is in place if factory accessories for unit shutdown are not used -
SD 24 detector, condensate overflow and/or user
this jumper plug must be removed if the switching of field-added
shutdown relay switching in series
external accessories for unit shutdown are wired between
thermostat connection strip SD-24 and R
24 VAC hot return from factory accessory smoke

Connects through circuit trace to the R terminal on the upper left
SD R detector, condensate overflow and user shutdown
of the board
relay switching in series
Connects through circuit trace to the thermostat connection

R 24 VAC hot for switched inputs to the UCB strip R terminal, right FAN OVR pin, right HPS1 pin, right HPS2
pin, lower DFS pin and lower APS pin

5168270-YIM-A-1115
Table 26: Simplicity SE UCB Details (Continued)

Terminal Thermostat connection strip on left edge of UCB
1st stage heating request, 24 VAC input switched
W1 Not effective for cooling-only units
from R
2nd stage heating request, 24 VAC input switched Not effective for cooling-only units or units with single-stage
W2
from R heat sections
1st stage cooling request, 24 VAC input switched
Y1
from R
Visible in the display menu when the #ClgStgs parameter is set
2nd stage cooling request, 24 VAC input switched for 2 or more, also effective for economizer free cooling supply
Y2
from R air temperature reset when the #ClgStgs parameter is set for 1
or more
Continuous indoor blower request, 24 VAC input
G
switched from R
Occupancy request, 24 VAC input switched from Must have the OccMode parameter set for External to be
OCC
R effective
Hard lockout indicator, 24 volt output to a light
X
thermostat LED
If field-added external accessories for unit shutdown are used,

R 24 VAC hot for thermostat switching and power 24 VAC hot return from smoke detector, condensate overflow
and/or user shutdown relay switching in series
If field-added external accessories for unit Unit wiring harness jumper plug for factory shutdown
shutdown are used, 24 VAC hot out for smoke accessories must be removed if the switching of field-added
SD-24
detector, condensate overflow and/or user external accessories for unit shutdown are wired between
shutdown relay switching in series thermostat connection strip SD-24 and R
C 24 VAC common for thermostat power
LEDs on left edge of UCB
POWER Green UCB power indicator Lit indicates 24 VAC is present at C and 24V terminals
1/2 second on/off flashing indicates one or more alarm is

Red hard lockout, networking error and firmware currently active, 1/10th second on/off flashing indicates a
FAULT
error indicator networking error (polarity, addressing, etc.) or a firmware error
(likely correctable with re-loading from USB flash drive)
Lit/flickering indicates UCB SA bus communication is currently
Green UCB SA bus communication transmission
SA BUS active, off indicates the
indicator
UCB is awaiting SA bus communication
Terminal Space temperature sensor connections at center on upper edge of UCB
Positive of VDC circuit (3.625 VDC reading to COM with open

Space Temperature sensor input from 10K @
circuit), effective if Thermo- stat-only Control parameter is set
ST 77F, Type III negative temperature coefficient
OFF, space sensor override momentary shorts ST to COM to
thermistor
initiate/terminate temporary occupancy
COM Common for ST and SSO inputs Negative of VDC circuit for ST and SSO inputs
Positive of VDC circuit (3.625 VDC reading to COM with open

Space Sensor Offset input from 0 to 20K circuit), 10K/2.5 VDC is 0F offset, 0/0 VDC is maximum
SSO
potentiometer above offset and 20K/3.4 VDC is maximum below offset from
active space temperature setpoint
Pin Temperature sensor connections at right on upper edge of UCB
Input required for operation; 3.625 VDC reading SAT+ to SAT
Supply Air Temperature sensor input from 10K with open circuit. Used in heat/cool staging cutouts, free cooling
SAT+ @ 77F, Type III negative temperature coefficient operation, demand ventilation operation, comfort ventilation
thermistor operation, economizer loading operation, VAV cooling
operation, hydronic heat operation.

5168270-YIM-A-1115

Input required for operation; 3.625 VDC reading RAT+ to RAT
Return Air Temperature sensor input from 10K
with open circuit. Used in return air enthalpy calculation.
RAT+ @ 77F, Type III negative temperature coefficient
Substitutes for space temperature if no other space
thermistor
temperature input is present.
Input required for operation but may be a communicated value;
3.625 VDC reading OAT+ to OAT with open circuit. Used in
Outside Air Temperature sensor input from 10K
heat/cool cutouts, low ambient cooling determination, dry bulb
OAT+ @ 77F, Type III negative temperature coefficient
free cooling changeover, outside air enthalpy calculation,
thermistor
economizer loading operation, heat pump demand defrost
calculation.
Input required for heat pump units, not required for A/C units;
#1 refrigerant circuit Condenser Coil temperature
3.625 VDC reading CC1+ to
CC1+ sensor input from 10K @ 77F, Type III negative
CC1 with open circuit. Used in heat pump demand defrost
temperature coefficient thermistor
calculation.
#1 refrigerant circuit Evaporator Coil temperature
Input required for operation; 3.625 VDC reading EC1+ to EC1
EC1+ sensor input from 10K @ 77F, Type III negative
with open circuit. Used in suction line temperature safety.
Input required for 2-compressor heat pump units, not required
#2 refrigerant circuit Condenser Coil temperature
for 2-compressor A/C units, not active for 1-compressor units;
CC2+ sensor input from 10K @ 77F, Type III negative
3.625 VDC reading CC2+ to CC2 with open circuit. Used in
heat pump demand defrost calculation.
#2 refrigerant circuit Evaporator Coil temperature Input required for operation of 2-compressor units, not active for
EC2+ sensor input from 10K @ 77F, Type III negative 1-compressor units; 3.625 VDC reading EC2+ to EC2 with
temperature coefficient thermistor open circuit. Used in suction line temperature safety.
Pinned connections on right edge of UCB
Input required for reheat units, optional in all other units, may be
Return Air Humidity input from 0-10 VDC @ 0-
RAH+ a communicated value. Used in return air enthalpy calculation,
100% RH sensor
temperature/humidity setpoint reset, reheat operation.
Supply Duct Pressure input from 0-5 VDC @ 0-5 Input required for variable air volume units. Used in VAV indoor
DCT PRS+
w.c. sensor blower operation.
Optional input; switch closure for greater than 15 seconds
DFS (upper pin) 24 VAC hot return from Dirty Filter Switch during indoor blower operation
initiates a notification alarm
DFS (lower pin) 24 VAC hot out for Dirty Filter Switch Connects through circuit trace to the R terminal
When this optional input is enabled: the air proving switch must
close within 30 seconds
of initiation of indoor blower operation and not open for greater
APS (up- than 10 seconds during indoor blower operation to allow heat/
per pin) 24 VAC hot return from Air Proving Switch
cool operation and prevent an APS open alarm; the air proving
switch must open within 30 seconds of termination of indoor
blower operation to prevent an APS stuck closed notification
alarm
APS (lower pin) 24 VAC hot out for Air Proving Switch Connects through circuit trace to the R terminal
C Common for the VFD output Negative of the VDC circuit for the VFD output
Output is active with indoor blower operation. For CV units: this
output provides stepped IntelliSpeed control of the indoor
2-10 VDC (0-100%) output for the indoor blower blower VFD based on fan-only, cooling stage and heating stage
VFD
Variable Frequency Drive outputs. For VAV units: this output provides control of the indoor
blower VFD based on supply duct static pressure input and
setpoint.

5168270-YIM-A-1115

The VFD alarm contact switches from R within the unit wiring
24 VAC hot input from the normally open VFD
VFDFLT harness. 24 VAC input results in unit shutdown and a VFD
alarm contact
fault alarm
Terminal at lower right corner of UCB
24 VAC hot for H1, H2, CN-FAN, AUX HGR, FAN Output relay circuitry is isolated from other UCB components
24V FOR OUTPUTS C1 and and the 24 VAC hot source may be from a second transformer
C2 output relay contact switching in the unit
Pin Heat section connections at right on lower edge of UCB
Not effective for cooling-only units. Output if demand is present
H1 24 VAC hot output for heat section stage 1 and permissions allow one stage or two stages of heat section
operation
Not effective for cooling-only units or units with single-stage
H2 24 VAC hot output for heat section stage 2 heat sections. Output if demand is present and permissions
allow two stages of heat section operation
Sourced from gas valve in gas heat units or first stage heat
contactor in electric heat units. Input within 5 minutes from
initiation of H1 output initiates the Heat On Fan Delay timer,
24 VAC hot input confirming heat section loss of input following the termination of H1 output initiates the
MV
operation Heat On Fan Delay timer, no input within 5 minutes from
initiation of H1 output initiates an Ignition Failure alarm, input
for longer than 5 minutes without H1 output initiates a Gas
Valve Mis-wire alarm
Pin Cooling and fan output connections at right on lower edge of UCB
24 VAC hot output for the condenser fan contactor Output with either C1 or C2 output; interrupted during defrost
CN-FAN
coil cycle for heat pump units
AUX HGR 24 VAC hot output for hot gas reheat components Effective only for reheat units, output with reheat operation
24 VAC hot output for indoor blower contactor coil/
FAN Output with heat/cool operation, G input or schedule demand
indoor blower VFD enable relay coil
If demand is present and permissions allow compressor 1

C1 24 VAC hot output for compressor 1 operation; output with compressor cooling, comfort ventilation
cooling, reheat or heat pump heating demands
Not effective for one stage compressor UCBs. If demand is
present and permissions allow compressor 2 operation; output
C2 24 VAC hot output for compressor 2
with compressor cooling, comfort ventilation cooling or heat
pump heating demands
Pin Refrigerant circuit safety switch and indoor blower overload connections at center on lower edge of UCB
HPS1 24 VAC hot out for refrigerant circuit 1 High
(right pin) Connects through circuit trace to the R terminal
Pressure Switch
Input is only considered if C1 output is needed; input must be
present to allow C1 output. Three HPS1 trips in a two hour
HPS1 24 VAC hot return from refrigerant circuit 1 High
(left pin) period cause a High Pressure Switch 1 Lockout and C1 output
Pressure Switch
is then prevented until alarm reset. Connects through circuit
trace to the right LPS1 pin.
LPS1 24 VAC hot out for refrigerant circuit 1 Low
(right pin) Connects through circuit trace to the left HSP1 pin
Pressure Switch
Input is only considered after 30 seconds of C1 output;

LPS1 24 VAC hot return from refrigerant circuit 1 Low afterwards, input must be present to allow C1 output. Three
(left pin) Pressure Switch LPS1 trips in a one hour period cause a Low Pressure Switch 1
Lockout and C1 output is then prevented until alarm reset.

5168270-YIM-A-1115

HPS2 24 VAC hot out for refrigerant circuit 2 High Not effective for one stage compressor UCBs. Connects
(right pin) Pressure Switch through circuit trace to the R terminal
Not effective for one stage compressor UCBs. Input is only
considered if C2 output is needed; input must be present to
HPS2 24 VAC hot return from refrigerant circuit 2 High allow C1 output. Three HPS2 trips in a two hour period cause a
(left pin) Pressure Switch High Pressure Switch 1 Lockout and C2 output is then
prevented until alarm reset. Connects through circuit trace to
the right LPS2 pin.
LPS2 24 VAC hot out for refrigerant circuit 2 Low Not effective for one stage compressor UCBs. Connects
(right pin) Pressure Switch through circuit trace to the left HSP2 pin
Not effective for one stage compressor UCBs. Input is only
considered after 30 seconds of C2 output; afterwards, input
LPS2 24 VAC hot return from refrigerant circuit 2 Low
(left pin) must be present to allow C2 output. Three LPS2 trips in a one
Pressure Switch
hour period cause a Low Pressure Switch 2 Lockout and C2
output is then prevented until alarm reset.
FAN OVR 24 VAC hot out for indoor blower FAN Overload
(right pin) Connects through circuit trace to the R terminal
relay contact/motor protector switch
Input is only considered if FAN output is needed; input must be

present to allow FAN output and unit operation. One FAN OVR
FAN OVR 24 VAC hot return from indoor blower FAN
(left pin) trip lasting longer than 5 minutes or three FAN OVR trips in a
Overload relay contact/motor protector switch
two hour period cause a Fan Overload Lockout and unit
operation is then prevented until alarm reset.
Terminal SA BUS connections on at left on lower edge and center of UCB
Also incorporated in the J8 6-pin phone jack connector at the
left-center of the board. Positive of the 15 VDC (reading to C)
PWR Power for SA (Sensor-Actuator) BUS devices
circuit for powering an optional netstat and/or Multi Touch
gateway
Common for SA BUS power and communication Also incorporated in the J8 6-pin phone jack connector at the
C
circuits left-center of the board. Negative of the SA BUS circuits
left-center of the board. Positive of the VDC (typically, a
fluctuating 1.5 to 3.5 volts reading to C; at least 0.25 volts lower
Communication for SA BUS devices
than +) SA BUS communication circuit to optional economizer
board, 4-stage board, fault detection & diagnostics board,
netstat and/or Multi Touch gateway
left-center of the board. Positive of the VDC (typically, a
fluctuating 1.5 to 3.5 volts reading to C; at least 0.25 volts
+ Communication for SA BUS devices
higher than ) SA BUS communication circuit to optional
economizer board, 4-stage board, fault detection & diagnostics
board, netstat and/or Multi Touch gateway
Incorporates the SA BUS terminals for convenience/alternate
J8 6-pin phone jack connector connection of SA BUS devices, primarily used for temporary
service connection of the Multi Touch gateway
Item Integrated user interface at lower left corner of UCB
On-board display, buttons and joystick allow access to UCB,
Display On-board, 2-line x 8-character back-lit display
economizer, 4-stage and FDD board parameters
Button for display menu acknowledgment and
ENTER
navigation
Button for display menu navigation and zeroing of
CANCEL
active compressor ASCD timer

5168270-YIM-A-1115

JOY 4-way Joystick for display menu navigation
Item USB connector at right of UCB
Used for backup, restoration, & copying of board parameters as

J10 Type A female Universal Serial Bus connector
well as board software updating through a flash drive
J15 Factory wired SA Bus connector
Optional communication sub-board at center of UCB

Terminal FC BUS connections on left edge of the communication board
Positive of the VDC (typically, a fluctuating 1.5 to 3.5 volts

FC (Field Connected) BUS BACnet MSTP
FC+ reading to COM; at least 0.25 volts higher than ) FC bus
communication
BACnet MSTP communication circuit
Positive of the VDC (typically, a fluctuating 1.5 to 3.5 volts
FC (Field Connected) BUS BACnet MSTP
FC reading to COM; at least 0.25 volts lower than +) FC bus
communication
Common for the FC (Field Connected) BUS Negative of the VDC FC bus BACnet MSTP communication
COM
BACnet MSTP communication circuit circuit
Shield for the FC (Field Connected) BUS Earth ground reference of the cable to prevent interference on
SHLD
BACnet MSTP communication circuit the FC bus BACnet MSTP communication circuit
Item Selector in red housing at left on top edge of the communication board
ON selected only for the UCB that is the terminus of the FC bus
EOL End Of Line selector switch for the FC BUS
switch BACnet MSTP communication cable to prevent signal bounce-
back
LEDs on the communication board
EOL Green End Of Line indicator Lit indicates the EOL switch is selected ON
Lit/flickering indicates outgoing UCB FC bus communication is
Green FC bus communication transmission
FC BUS currently active, off indicates the UCB is awaiting incoming FC
indicator
bus communication
Green communication board Isolated Power Lit indicates the UCB is supplying power to the communication
ISO PWR
indicator sub-board

5168270-YIM-A-1115
Start-Up Sheet
START-UP & SERVICE DATA INSTRUCTION

COMMERCIAL PACKAGE UNITS
3.0 To 40.0 TONS
START-UP CHECKLIST
Date: ________________________________________________________________________________________________________
Job Name: ___________________________________________________________________________________________________
Customer Name: ______________________________________________________________________________________________
Address: _____________________________________________________________________________________________________
City: ______________________________ State: ______________________________ Zip: ________________________________
Model Number: _________________________________________ Serial Number:___________________________________________
Qualified Start-up Technician: _________________________________ Signature: __________________________________________
HVAC Contractor: _________________________________________________________ Phone: ______________________________
Address: _____________________________________________________________________________________________________
Contractors E-mail Address: _____________________________________________________________________________________
Electrical Contractor: _____________________________________________________ Phone: ______________________________
Distributor Name: ________________________________________________________ Phone: ______________________________
WARRANTY STATEMENT This start-up sheet covers all startup check points common to all
package equipment. In addition it covers essential startup check
Johnson Controls/UPG is confident that this equipment will points for a number of common installation options. Depending
operate to the owner's satisfaction if the proper procedures are upon the particular unit being started not all sections of this startup
followed and checks are made at initial start-up. This confidence is sheet will apply. Complete those sections applicable and use the
supported by the 30 day dealer protection coverage portion of our notes section to record any additional information pertinent to your
particular installation.
standard warranty policy which states that Johnson Controls/UPG
will cover parts and labor on new equipment start-up failures that Warranty claims are to be made through the distributor from whom
are caused by a defect in factory workmanship or material, for a the equipment was purchased.
period of 30 days from installation. Refer to current standard
warranty policy and warranty manual found on UPGnet for details. EQUIPMENT STARTUP
In the event that communication with Johnson Controls/UPG is
required regarding technical and/or warranty concerns, all parties Use the local LCD or Mobile Access Portal (MAP) Gateway to
to the discussion should have a copy of the equipment start-up complete the start-up.
sheet for reference. A copy of the original start-up sheet should be A copy of the completed start-up sheet should be kept on file
filed with the Technical Services Department. by the distributor providing the equipment and a copy sent to:
The packaged unit is available in constant or variable air volume Johnson Controls/UPG
versions with a large variety of custom options and accessories Technical Services Department
available. Therefore, some variation in the startup procedure will 5005 York Drive
exist depending upon the products capacity, control system,
Norman, OK 73069
options and accessories installed.
1034349-UCL-C-0315

5168270-YIM-A-1115
1034349-UCL-C-0315
SAFETY WARNINGS
The inspections and recording of data outlined in this procedure
are required for start-up of Johnson Controls/UPG's packaged
Lethal voltages are present during some start-up
products. Industry recognized safety standards and practices
checks. Extreme caution must be used at all times.
must be observed at all times. General industry knowledge and
experience are required to assure technician safety. It is the
responsibility of the technician to assess all potential dangers
and take all steps warranted to perform the work in a safe
manner. By addressing those potential dangers, prior to
beginning any work, the technician can perform the work in a
safe manner with minimal risk of injury. Moving parts may be exposed during some startup
checks. Extreme caution must be used at all times.
NOTE: Read and review this entire document before beginning

any of the startup procedures.
DESIGN APPLICATION INFORMATION

This information will be available from the specifying engineer full open position and the frequency drive is operating at 60 HZ.
who selected the equipment. If the system is a VAV system the Do not proceed with the equipment start-up without the
CFM will be the airflow when the remote VAV boxes are in the design CFM information.
Design Supply Air CFM: __________________________ Design Return Air CFM:______________________________________
Design Outdoor Air CFM At Minimum Position: ________________________________________________________
Total External Static Pressure: _____________________________________________________________________
Supply Static Pressure: __________________________________________________________________________
Return Static Pressure: __________________________________________________________________________
Design Building Static Pressure: ___________________________________________________________________
Outside Air Dilution: Economizer Position Percentage: ___________________________________ _ CFM: ________________
Supply Gas Pressure After Regulator W/o Heat Active ___________________________ Inches_________________
ADDITIONAL APPLICATION NOTES FROM SPECIFYING ENGINEER:
2 Unitary Products Group

5168270-YIM-A-1115
1034349-UCL-C-0315
REFERENCE
General Inspection Completed See Notes

Unit inspected for shipping, storage, or rigging damage
Unit installed with proper clearances
Unit installed within slope limitations
Refrigeration system checked for gross leaks (presence of oil)
Terminal screws and wiring connections checked for tightness
Filters installed correctly and clean
Economizer hoods installed in operating position
Condensate drain trapped properly, refer to Installation Manual
Economizer damper linkage tight
Gas Heat vent hood installed
All field wiring (power and control) complete
Air Moving Inspection Completed See Notes

Alignment of drive components
Belt tension adjusted properly
Blower pulleys tight on shaft, bearing set screws tight, wheel tight to shaft
Pressure switch or transducer tubing installed properly
Exhaust Inspection Powered Barometric Relief Completed See Notes

Check hub for tightness
Check fan blade for clearance
Check for proper rotation
Check for proper mounting (screen faces towards unit)
Prove operation by increasing minimum setting on economizer
Economizer Inspection Standard BAS Completed See Notes

CO2 sensor installed Yes No
Check economizer setting (Reference SSE Control Board LCD menu location)
Prove economizer open/close through SSE Board Setting
Reheat Mode Normal or Alternate Not Applicable

Humidity Sensor (2SH0401) _____________________________________________
Unitary Products Group 3

5168270-YIM-A-1115
1034349-UCL-C-0315
Operating Measurements - Air Flow
Fan operates with proper rotation ID Fans Exh. Fans Cond. Fans
Pressure drop across dry evaporator coil (At maximum design CFM) 1 IWC
External Static Pressure IWC
Return Static Pressure IWC
Supply Static Pressure IWC
Supply Air CFM Using Dry Coil Chart CFM
Final Adjusted Supply Air CFM2 CFM
1. Consult the proper airflow to pressure drop table to obtain the actual airflow at the measured pressure differential.
2. Was a motor pulley adjustment or change required to obtain the correct airflow?
Was it necessary to increase of decrease the airflow to meet the design conditions?
If the motor pulley size was changed, measure the outside diameters of the motor and blower pulleys and record those diameters here;
Blower Motor HP _______________________________ FLA________ RPM________
Pulley Pitch Diameter ______________Turns Out________ Final Turns Out________
Blower Pulley Pitch Diameter ________________ Fixed Sheave_________________
ELECTRICAL DATA
T1 - T2 ____________________________ Volts T2 - T3 ____________________________ Volts
Control Voltage ______________________ Volts T1 - T3 ____________________________ Volts
Measured
Device Nameplate
List All Three Amperages
Supply Fan Motor1, 2 AMPS AMPS
Exhaust Motor (Dampers 100%) AMPS AMPS
Condenser Fan #1 AMPS AMPS
Condenser Fan #2 (if equipped) AMPS AMPS
Compressor #1 AMPS AMPS
Compressor #2 (if equipped) AMPS AMPS
1. VAV units with heat section - simulate heat call to drive VAV boxes and VFD/IGV to maximum design airflow position.
2. VAV units without heat section - VAV boxes must be set to maximum design airflow position.
4 Unitary Products Group

5168270-YIM-A-1115
1034349-UCL-C-0315
OPERATING MEASUREMENTS - COOLING

Discharge Discharge Liquid Line Suction Suction
Stage Subcooling2 Superheat
Pressure Temp. Temp.1 Pressure Temp.
First # #
Second (if equipped) # #
Third (if equipped) # #
Fourth (if equipped) # #
Reheat 1st Stage # #
1. Liquid temperature should be taken before filter/drier.
2. Subtract 10 psi from discharge pressure for estimated liquid line pressure
Outside air temperature ________________ F db ________________ F wb ________________ %RH

Return Air Temperature ________________ F db ________________ F wb ________________ %RH
Mixed Air Temperature ________________ F db ________________ F wb ________________ %RH
Supply Air Temperature ________________ F db ________________ F wb ________________ %RH
REFRIGERANT SAFETIES
Action Completed See Notes

Prove Compressor Rotation (3 phase only) by gauge pressure
Prove High Pressure Safety, All Systems
Prove Low Pressure Safety, All Systems
OPERATING MEASUREMENTS - GAS HEATING

Fuel Type: Natural Gas LP Gas
Action Completed See Notes

Check for gas leaks
Prove Ventor Motor Operation
Prove Primary Safety Operation
Prove Auxiliary Safety Operation
Prove Rollout Switch Operation
Prove Smoke Detector Operation
Stage 1 IWC
Manifold Pressure Stage 2 (If Equipped) IWC
Stage 3 (If Equipped) IWC
Supply gas pressure at full fire IWC
Check temperature rise1 measured at full fire F
1. Input X Eff. (BTU output)
1.08 X Temp. Rise
Unitary Products Group 5

OPERATIONAL MEASUREMENTS - STAGING CONTROLS
Verify Proper Operation of Heating/Cooling Staging Controls

Create a cooling demand at the Thermostat, BAS System or Simplicity SE
Verify that cooling/economizer stages are energized.
Create a heating demand at the Thermostat, BAS System or Simplicity SE
Verify that heating stages are energized.
Verify Proper Operation of the Variable Frequency Drive (If Required)
Verify that motor speed modulates with duct pressure change.
FINAL - INSPECTION
Verify that all operational control set points have been set to desired value

Scroll through all setpoints and change as may be necessary to suit the occupant requirements.
Verify that all option parameters are correct
Scroll through all option parameters and ensure that all installed options are enabled in the software and all
others are disabled in the software. (Factory software settings should match the installed options)
Verify that all access panels have been closed and secured
OBSERVED PRODUCT DIFFICIENCIES & CONCERNS:

_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
Subject to change without notice. Printed in U.S.A. 5168270-YIM-A-1115

Copyright 2016 by Johnson Controls, Inc. All rights reserved. Supersedes: 1088917-YIM-D-1015
York International Corporation

5005 York Drive
Norman, OK 73069

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R-410A

The supplemental electric heaters have nickel-chrome

This is a safety alert symbol. When you see this symbol on

Observe all precautions in the literature, labels, and tags

2 Johnson Controls Unitary Products

As soon as a unit is received, it should be inspected for possible Approvals

Additional information is available in the following reference

Johnson Controls Unitary Products 3

15-25 Ton York Model Number Nomenclature

Product Identifier A = Std Cabinet

Two Stage Natural Gas Heat Options

Note: 1. ZF180 A = Stand Alone Simplicity SE

Note: 1. Available Downflow Only

4 Johnson Controls Unitary Products

These units must be installed in accordance with the following:

If components are to be added to a unit to meet local codes,

6. If a factory option convenience outlet is installed, the

208/230-3-60 and 380/415-3-50 units with factory

Johnson Controls Unitary Products 5

ELECTRIC HEATER LOCATION

2" DISPOSABLE KNOCKOUT FOR

Figure 1: ZF180-300 Component Location

Table 1: ZF180-300 Unit Limitations

6 Johnson Controls Unitary Products

Location codes. Refer to Table 6 for clearances required for combustible

If a unit is to be installed on a roof curb other than a

Clearances LENGTH OF FORKS MUST BE A MINIMUM OF 90 INCHES.

All units require particular clearances for proper operation and

Johnson Controls Unitary Products 7

Figure 4: Center of Gravity

Table 2: Weights and Dimensions

8 Johnson Controls Unitary Products

Table 3: ZF180-300 Unit Accessory Weights

ECONOMIZER / MOTORIZED DAMPER,

Figure 5: ZF180-300 Unit Dimensions Front View

Johnson Controls Unitary Products 9

Figure 6: ZF180-300 Unit Dimensions Rear View

NOTE: Units are shipped with the bottom duct openings

For bottom duct applications: For side duct applications:

10 Johnson Controls Unitary Products

Power Exhaust Economizer Motorized

Rear View LH View

Table 6: ZF180-300 Unit Clearances

Johnson Controls Unitary Products 11

Figure 8: ZF180 Roof Curb

Figure 9: ZF210-300 Roof Curb

12 Johnson Controls Unitary Products

If outdoor air intake will not be required on units with

Screen Side Return Air

Figure 10: Fixed Outdoor Air Damper

Johnson Controls Unitary Products 13

Voltage tolerances which must be maintained at the

Avoid damage to internal components if drilling holes for

Make sure that panel latches are properly positioned on

14 Johnson Controls Unitary Products

TERMINAL BLOCK TB1

GROUND FACTORY OR FIELD

Thermostat Wiring Space Sensor

Johnson Controls Unitary Products 15