MCAC-RTSM-2013-12

High-temperature Direct-heating
Heat Pump Water Heater
Technical Manual

Applicable Models:
RSJ-100/N1
RSJ-200/SN1
RSJ-380/SN1

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Contents
Part 1 General Information ....................................................................... 3
1. Measurements....................................................................................................... 4
2. External Appearance ............................................................................................ 4
3. Nomenclature ........................................................................................................ 5
4. Features ................................................................................................................. 6
Part 2 Outdoor Units ................................................................................. 7
1. Specifications ....................................................................................................... 8
2. Capacity tables ................................................................................................... 10
3. Dimensions ......................................................................................................... 13
4. Service Space ..................................................................................................... 14
5. Wiring Diagrams ................................................................................................. 15
6. Piping Diagrams ................................................................................................. 20
Part 3 Installation .................................................................................... 21
1. Precautions ......................................................................................................... 22
2. Installation information ...................................................................................... 23
3. Accessories ......................................................................................................... 24
4. Inspecting and Handling the Unit ...................................................................... 24
5. Connection Diagram ........................................................................................... 25
6. Operation Instruction ......................................................................................... 27
7. Installation Instruction ....................................................................................... 28
8.Electric Wiring...................................................................................................... 31
Part 4 Trial Operation .............................................................................. 34
1. Confirmation before the trial operation ............................................................ 35
2. Water Pump Air Extraction................................................................................. 35
3. Wired Controller and Operation ........................................................................ 36
4. Water tank cleaning ............................................................................................ 43
5. Schematic Diagram of the Unit System ............................................................ 43
6. Error Code Cause Analysis and the Solutions ................................................. 44
7. Main control board spot check .......................................................................... 46
8. Failure without Code .......................................................................................... 46
9. Troubleshoot of abnormal phenomena ............................................................ 47

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Part 1
General Information
1. Measurements ....................................................................................... 4
2. External Appearance ............................................................................. 4
3. Nomenclature ........................................................................................ 5
4. Features ................................................................................................. 6

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1. Measurements
Model Dimension (mm) Net/ Gross Weight Power Supply
Width: 750
RSJ-100/N1 Height: 1100 121/129 220~240V-1ph-50Hz
Depth: 750
Width: 750
RSJ-200/SN1 Height: 1100 145/152 340~420V-3ph-50Hz
Depth: 750
Width: 992
RSJ-380/SN1 Height:1750 290/297 340~420V-3ph-50Hz
Depth:893

2. External Appearance

RSJ-380/SN1 RSJ-200/SN1 RSJ-100/N1

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3. Nomenclature
Commercial Water Heating Unit

1 - 2 3 - 4 / 5 6 7 8 9 10 - 11

Design code
Refrigerant code
Water supply pump lift code
Other functions code
Power supply specification code
Heating mode code
Water tank volume, unit: L
Rated hot water output, unit: 100 W
Installation type code
Water heating unit code
Export model code

For example:

RSJ - 380 / S

Power supply specification cod

Rated hot water output, unit: 100 W

Water heating unit code

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4. Features
4.1 Safety
a. Complete isolation between water and electricity. No electric shock problem, more safety.
b. No fuel tubes and storage, no potential danger from oil leakage, fire, explosion etc.
4.2 Easy operation
The system can be controlled simply through the wired controller.
4.3 Automatic control:
Automatic start-up and shutdown, automatic defrosting. Save you much extra operation.
4.4 Rapid speed to produce hot water.
4.5 High efficiency and energy saving.
The unit adopts heat pump principle, which absorbs heat from outdoor air and produce heat water, thermal
efficiency can be approximately 4.9.
4.6 All-the-weather running.
Within the temperature range from -15 to 43, it will not be affected by night, overcast sky, rain and
snow.
4.7 Modular design, maximum connection 16sets basic unit

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Part 2
Outdoor Units
1. Specifications ........................................................................................ 8
2. Capacity tables .................................................................................... 10
3. Dimensions .......................................................................................... 13
4. Service Space ...................................................................................... 14
5. Wiring Diagrams .................................................................................. 15
6. Piping Diagrams .................................................................................. 20

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1. Specifications
HPWH SPECIFICATION
RSJ-100/N1 RSJ-200/SN1 RSJ-380/SN1
Model

Power supply Ph-V-Hz 1-220-50 3-380-50 3-380-50

Capacity kW 11.2 20.4 43

Water
Input kW 2.85 5.2 10.5
Heating

Rated current A 13.8 9.5 15.9

Max. input consumption kW 3.97 7.5 15.26

Max. input current A 18.2 13 26.7

starting current A 98 74 74

Model ZP36KSE-PFZ-522 ZP67KCE-TFD-522 ZP67KCE-TFD-420

Type SCROLL SCROLL SCROLL

Brand COPELAND COPELAND COPELAND

Supplier EMERSON EMERSON EMERSON

Capacity kW 8.8 16.2 16.2

Compressor Input kW 2.94 5.2 5.2

Rated current(RLA) A 13.6 9.1 9.1

Locked rotor Amp(LRA) A 98 74 74

Thermal protector 145 135 135

Capacitor uF 80F/440V / /

Refrigerant oil POE POE POE

Model YDK140-6N YDK220-6R YDK550-6E

Brand welling Changzhouyongan Changzhouyongan

outdoor fan
motor
Input W 2301 360 810/680

Capacitor uF 12 12 25

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Speed(hi/lo) r/min 735 / 530 905/730 850/750

a. Number of rows 1 2 22

b. Tube pitch(a)x row pitch(b) mm 25.4X0 25.4X22 25.4X22

c. Fin spacing mm 1.8 1.8 1.8

Hydrophilic Hydrophilic Hydrophilic

outdoor coil c. Fin type
aluminum aluminum aluminum

9.52 inner groove 9.52 inner groove 9.52 inner groove

d. Tube outer diameter and type mm
tube tube tube

e. Coil length x height x width mm 1378101622 1378101644 85596922*2

G .Number of circuits 8 18 12*2

Outdoor noise level dB(A) 61 61 62

Dimension (WHD) mm 7501100750 7501100750 9921750893

Outdoor
Packing (WHD) mm 7701160770 7701160770 10751920920
unit

Net/Gross weight kg 121 / 129 145 / 152 290 / 297

Refrigerant type/Quantity Kg R410a 1.5 R410a 2.8 R410a 5.7

Design pressure MPa 4.4/2.6 4.4/2.6 4.4/2.6

Ambient temp -15~43 -15~43 -15~43

Diameter, water inlet pipe mm DN25 DN25 DN25

water pipe
Diameter, water outlet pipe mm DN25 DN25 DN25

3
Hot Water Yield m /h 0.25 0.52 1.0

Wire controller KJR-51/BMKE-A KJR-51/BMKE-A KJR-51/BMKE-A

default56 default56 default56

Out water Temp
4060 4060 4060

1 The test conditions: outdoor temp. 20/15(DB/WB), inlet water temp. 15, outlet water temp. 55.
2 The operation range:-15~43.
3 The specification may be changed for product improvement, please refer to the nameplate.

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2. Capacity tables
Note: OT Outdoor Temperature (DB);
OT() Inlet water Outlet water
Mode Capacity(kW) COP
DB WB temperature () temperature()
15 40 11.37 4.56
15 45 11.48 4.36
20 15 15 50 11.47 4.09
15 55 11.41 3.82
15 60 11.30 3.53
9 40 10.50 4.23
9 45 10.88 4.29
15 12 9 50 10.89 4.03
9 55 10.81 3.76
9 60 10.67 3.48
9 40 9.67 3.84
9 45 9.63 3.43
10 8 9 50 10.05 3.60
9 55 9.96 3.45
9 60 9.22 3.04
9 40 8.91 3.46
9 45 9.06 3.39
5 4 9 50 9.16 3.24
9 55 9.22 3.13
RSJ-100/N1
9 60 8.85 2.90
9 40 7.69 3.14
9 45 7.69 2.99
0 9 50 6.62 2.51
9 55 6.53 2.34
9 60 6.51 2.20
9 40 6.68 2.86
9 45 6.64 2.67
-5 9 50 6.67 2.49
9 55 6.15 2.22
9 60 5.59 1.86
9 40 5.40 2.34
9 45 5.18 2.06
-10
9 50 5.05 1.91
9 55 4.95 1.78
9 40 4.22 1.84
9 45 4.21 1.73
-15
9 50 4.19 1.62
9 55 3.06 1.20

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OT() Inlet water Outlet water

Mode Capacity(kW) COP
DB WB temperature () temperature()
15 40 20.88 4.75
15 45 21.00 4.48
20 15 15 50 20.99 4.20
15 55 21.85 4.00
15 60 20.05 3.76
9 39 19.62 4.45
9 45 19.90 4.28
15 12 9 50 19.89 4.02
9 55 19.54 3.90
9 60 18.96 3.60
9 41 17.56 3.85
9 45 17.47 3.91
10 8 9 50 18.09 3.75
9 55 17.97 3.57
9 60 17.34 3.32
9 40 16.21 3.80
9 45 16.63 3.66
5 4 9 50 16.51 3.42
9 55 16.20 3.31
RSJ-200/SN1
9 60 15.98 3.14
9 41 14.42 3.27
9 45 14.67 3.17
0 9 50 13.98 2.99
9 55 13.83 2.73
9 57 13.47 2.58
9 40 13.14 3.14
9 45 13.10 2.97
-5 9 50 12.75 2.73
9 55 11.04 2.42
9 57 10.42 2.24
9 40 10.48 2.67
9 45 10.08 2.41
-10
9 50 9.69 2.18
9 53 9.10 2.04
9 40 8.72 2.29
9 45 8.57 2.09
-15
9 50 8.59 1.96
9 53 7.99 1.72

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OT() Inlet water Outlet water

Mode Capacity(kW) COP
DB WB temperature () temperature()
15 40 43.00 5.07
15 45 42.88 4.70
20 15 15 50 42.41 4.35
15 55 42.21 4.12
15 60 40.72 3.79
9 40 40.32 4.90
9 45 40.04 4.53
15 12 9 50 39.56 4.19
9 55 38.46 3.96
9 60 37.04 3.61
9 40 36.48 4.48
9 45 35.84 4.07
10 8 9 50 34.89 3.69
9 55 33.67 3.36
9 60 32.15 3.08
9 40 31.71 3.89
9 45 30.58 3.48
5 4 9 50 30.04 3.19
9 55 29.21 2.97
RSJ-380/SN1
9 60 28.01 2.71
9 40 25.51 3.16
9 45 25.43 2.95
0 9 50 24.94 2.74
9 55 24.89 2.55
9 60 23.99 2.39
9 40 21.77 2.75
9 45 20.92 2.47
-5 9 50 20.79 2.33
9 55 20.12 2.20
9 60 19.71 2.05
9 40 18.51 2.38
9 45 18.10 2.19
-10
9 50 17.37 1.99
9 53 16.55 1.84
9 40 14.81 1.95
9 45 14.41 1.80
-15
9 50 14.02 1.66
9 53 13.23 1.35

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3. Dimensions

RSJ-380/SN1

1765

998
865

RSJ-100/N1 RSJ-200/SN1

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4. Service Space
Make sure that enough space for maintenance and air inlet is left when installing (as
diagrams below)

Model RSJ-100/N1 RSJ-200/SN1 RSJ-380/SN1

>1000

>1000
>400 >400

>600
>400
>600 >600

Maintenance
space
Heat pump water heating unit Heat pump water heating unit
Heat pump water heating unit

Note: The air outlet of the unit at the top cannot be blocked. If there are obstacles above it, keep the unit at least 2000 mm
away from them.

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5. Wiring Diagrams
Internal wiring schematic diagram of RSJ-380/SN1

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Internal wiring schematic diagram of RSJ-200/SN1

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Internal wiring schematic diagram of RSJ-100/N1

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Main Control Board Interface

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Ports explanation
No. Port explanation No. Port explanation
1 Low-Pressure Protection Short Connection 2 Digital Tube
3 Defrosting Cycle Select 4 E-Heater Select
5 Reserved 6 Address Setting Dip
Heat-Exchanger Temp. Sensor And Ambient
7 Electric-Heating Temperature Setting Dip 8
Temp. Sensor
9 Outlet Water Temperature Sensor 10 Water Tank Temperature Sensor
11 Refrigerant Heater Temperature Sensor 12 Inlet Water Temperature Sensor
Compressor Air Exhaust Temperature
13 14 1# Compressor Current Transformer
Sensor
15 2# Compressor Current Transformer 16 Power Interface
17 Fuse(5A) 18 Transformer Input Port
Controlling Wire (Defrosting Valve, By-Pass
19 Solenoid Valve, Circulating Water Pump And 20 Inspection Button
Crankcase Heating Zone)
21 Model Selection Dip 22 Alarm Controlling Wire
E-Heater And Circulating Pump Controlling
23 Main Chip 24
Wire
Refrigerant Electric Heating Stick Controlling
25 26 Fan Low Wind Controlling Wire
Wire
27 Fan High Wind Controlling Wire 28 Warm Water Valve Port
29 Transformer Output Port 30 Electric Expanding Valve Controlling Wire
31 Protection Of HYD 32 Power 1
33 Alarm Controlling Wire 34 PQE Communication Port
PQE Communication Port (To Wire
35 36 The Exhaust Temperature Protection Port
Controller)
37 High-Pressure Protection Port

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6. Piping Diagrams
RSJ-100/N1 RSJ -200/SN1 RSJ -380/SN1

To the user

Used for pipe

network water
returning
Pressure-bearing
tank

Tap water

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Part 3
Installation
1. Precautions ................................................................................................. 22
2. Installation information .............................................................................. 23
3. Accessories ................................................................................................. 24
4. Inspecting and Handling the Unit .............................................................. 24
5. Connection Diagram ................................................................................... 25
6. Operation Instruction.................................................................................. 27
7. Installation Instruction................................................................................ 28
8.Electric Wiring .............................................................................................. 31

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1. Precautions
To prevent injury to the user or other people and property damage, the following instructions must be
followed. Incorrect operation due to ignoring of instructions may cause harm or damage.
The safety precautions listed here are divided into two categories. In either case, important safety
information is listed which must be read carefully.
WARNING
Failure to observe a warning may result in death.
CAUTION
Failure to observe a caution may result in injury or damage to the equipment.
WARNING
The water heating unit must be earthed effectively.
A Leakage breaker must be installed near the power supply.
Ask your supplier for installation of the air source heat pump water heating units. Incomplete installation
performed by yourself may result in water leakage, electric shock, or fire.
Ask your supplier for the repair and maintenance. Incomplete repair and maintenance may result in
water leakage, electric shock or fire.
In order to avoid electric shock, fire or injury, if any abnormality is detected, such as smell of fire, turn off
the power supply and call your supplier for instructions.
Never replace a fuse with that of wrong rated current or other wires when a fuse blows out.
Use of wrong wire or copper wire may cause the unit to break down or a fire.
Do not insert fingers, rods or other objects into the air inlet or outlet. When the fan is rotating at high
speed, it will cause injury.
Never use a flammable spray such as hair spray, lacquer paint near the unit. It may cause a fire.
Never touch the air outlet or the horizontal blades while the swing flap is in operation. Fingers may
become caught or the unit may break down.
Never put any objects into the air inlet or outlet. Objects touching the fan of high speed can be
dangerous.
Do not dispose this product as unsorted municipal waste. Collection of such waste separately for
special treatment is necessary.
The appliance shall be installed in accordance with national wiring regulations.
CAUTION
Do not use the air source water heater for other purposes.
Before cleaning, be sure to stop the operation, turn the breaker off or pull out the supply cord.
Otherwise, an electric shock and injury may result.
Be sure the water heating unit is grounded.
In order to avoid electric shock, make sure that the unit is grounded.
In order to avoid injury, do not remove the fan guard of the outdoor unit.
Do not operate the air source water heater with a wet hand. An electric shock may happen.
Do not touch the heat exchanger fins. These fins are sharp and could result in cutting injuries.
Do not place items which might be damaged by moisture under the indoor unit.
Condensation may form if the humidity is above 80%, the drain outlet is blocked or the filter is polluted.
After a long use, check the unit stand and fitting for damage. If damaged, the unit may fall and result in
injury.
To avoid oxygen deficiency, ventilate the room sufficiently if equipment with burner is used together with
the air conditioner.
Arrange the drain hose to ensure smooth drainage. Incomplete drainage may cause wetting of the
building, furniture etc.

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Never touch the internal parts of the controller. Do not remove the front panel. Some parts inside are
dangerous to touch, and a machine trouble may happen.
Never expose little children, plants or animals directly to the air flow. Adverse influence to little children,
animals and plants may result.
The appliances connected to the water mains
the maximum inlet water pressure is 0.7Mpa
the minimum inlet water pressure is 0.2Mpa
maximum water temperatures is 55 and minimum water temperatures is 48.
That the appliance shall be installed in accordance with national wiring regulations.
The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an
air gap contact separation of at lease 3mm in each (phase) conductor.

2. Installation information
Enough space is installation and maintenance shall be preserved.
The air inlet and outlet should be free from obstacles and strong wind.
The bearing surface should be flat, able to bear weight of the unit and suitable for installing the unit
horizontally without increasing noise or vibration.
The operation noise and air flow expelled shall not affect neighbors.
No flammable gas is leaked nearby.
It is convenient for piping and wiring.
CAUTION
Installing the equipment in any of the following places may lead to malfunction of the equipment (if it is
inevitable, consult the supplier):
1) The site contains mineral oils such as cutting lubricant.
2) Seaside where the air contains much salt.
3) Hot spring area where corrosive gases exist, e.g., sulfide gas.
4) Factories where the power voltage fluctuates seriously.
5) Inside a car or cabin.
6) Place like kitchen where oil permeates.
7) Place where strong electromagnetic waves exist.
8) Place where flammable gases or materials exist.
9) Place where acid or alkali gases evaporate.
10) Other special environments.
Precautions before installation
1) Decide the correct way of conveying the equipment.
2) Try to transport this equipment with the original package.
3) If the unit has to be installed on a metal part of the building, electric insulation must be installed,
and the installation must meet the relevant technical standards for electric devices.
Installation space
Before installing the unit, reserve the space of maintenance shown in the following figure.

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3. Accessories
Please check whether the following fittings are of full scope. If there are some spare fittings, please restore
them carefully.

NO. Name Quantity Application

1 Installation and Operation Manual 1
Status of the control unit and
2 Wire controller module 1
display unit
3 Water tank temperature sensor 1 Water tank temperature check
4 Y type filter 1 Inlet water filter

4. Inspecting and Handling the Unit

After delivery, the package should be checked and any damage should be reported immediately to the
carrier claims agent.
When handling the unit, take into account the following:

1. Fragile, handle the unit with care.

Keep the unit upright in order to avoid compressor damage.

2. Choose before hand the path along which the unit is to be brought in.
3. Move this unit with original package.
4. When lifting the unit, always use protectors to prevent belt damage and pay attention to the balance of
the units gravity.

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5. Connection Diagram
5.1 Single Unit Connection Diagram

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5.2 Multiple Unit Connection Diagram

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6. Operation Instruction
1. This type of heat pump is designed to connect with a pressure-bearing tank. While installing, please
refer to the recommended connection diagram in the owners manual. If it is needed to be connected
with an open tank, the water level controlling and the water cycling heating controlling should be realized
in projecting. It is relatively a bit complex. In this condition, we suggest to adopt the C series of the
commercial direct-heating type.
2. Water heating: The water output temperature range is 40~60 (default 56). When the water
temperature(T5) in the tank is 2 (or even more) lower than the stopped temperature of the heat pump(T
stop), the unit will star working automatically until the water temperature(T5) reaches up to (or even higher
than) the stopped temperature(T stop). The temperature of hot water outlet can achieve the setting
temperature only by an once-through circulation.
3. Hot water supply: There is no need to use an additional hot water pump to boost the hot water to the end
users since the storage tank is a pressurized type. If the pressure of the tap water is not stable, an
one-way valve is suggested to be located near the cold water inlet of the tank.
4. Pipe network return (not essentially for the hot water supplying system): When the return temperature
controller detects that the water temperature in the pipe is lower than the lower limit of the return temperature
(set at 40 ~ 45 ), the return controlling solenoid valve will open. Then, the hot water returning pump will
open. The hot water will enter the pipeline and the cold water will return back to the water tank. When the
temperature controller detects that the water temperature is higher than the upper limit of the return water
temperature (set at 45 ~ 50 ), the return solenoid valve and the hot water supplying pump will close by
order. Then, the pipe network returning will stop. (This manner can only be realized in the project and the
main unit of the heat pump cannot control it. This is only one of the pipe network return manner and other
manners can be selected according to different projects.)

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7. Installation Instruction
7.1. Y-type filter must be installed in the inlet pipeline
A brass DN25 mode Y-type filter in 80 meshes is equipped with each finished unit of the
RSJ-380/SN1, RSJ-200/SN1 and RSJ-100/N1 model. The filter is required to be
installed in the water inlet pipeline at the place closed to the water tank, otherwise, the filter and
high-precision temperature valve inside the unit might be blocked out by dirt.

7.2. The selection of lift and flow of the circulating pump

The circulating pump requires for large flow and the rated flow should be more than 6 m3/h for
RSJ-380/SN1-820-D, 4 m3/h for RSJ-200/SN1-540V-D and 2 m3/h for RSJ-100/N1-540V-D. The lift of
the pump is sampled according to the hydraulic calculation.

7.3. The fall between the main unit and the hot water tank
The lift of the circulating pump should be corresponded to the fall between the main unit
and the hot water tank. If it is not big enough, some protecting code may appear while
running and the unit will stop.

7.4. Installation Water Tank

7.4.1 The hole site of the tank

Remark:
1. The diameter of the cycle water inlet and outlet should be in accordance with the charts of the water pipe
selection.
2. The diameter of blind pip for the location of the water temperature sensor may be about 8~10.
3. The diameter of the tap water inlet and the hot water outlet should be determined by the maximum
hourly hot water flow of all the end water users.

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7.4.2 Installation of the Temp. Sensor

8 blind copper pipe or

stainless steel pipe

Connect 0# main unit

Water tank temperature sensor

Port airproof
Heat conduction silica gel filling

water outlet

7.5 Water Pipe Selection

RSJ-380/SN1
Unit number Main water inlet pipeline Main water outlet pipeline
1 set DN25 DN25
2 sets parallel
DN50 DN50
connection
3 sets parallel
DN65 DN65
connection
4~5 sets parallel
DN80 DN80
connection
6~8 sets parallel
DN100 DN100
connection
9~12 sets parallel
DN125 DN125
connection
13~14 sets parallel
DN125 DN125
connection
15~16 sets parallel
DN150 DN150
connection

RSJ-200/SN1
Unit number Main water inlet pipeline Main water outlet pipeline
1 set DN25 DN25
2 sets parallel
DN32 DN32
connection
3 sets parallel
DN50 DN50
connection
4~5 sets parallel
DN50 DN50
connection
6~7 sets parallel
DN65 DN65
connection
8 sets parallel
DN65 DN65
connection
9~12 sets parallel
DN65 DN65
connection
13~14 sets parallel
DN80 DN80
connection
15~16 sets parallel
DN80 DN80
connection

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RSJ-100/N1
Unit number Main water inlet pipeline Main water outlet pipeline
1 set DN25 DN25
2 sets parallel connection DN25 DN25
3 sets parallel connection DN32 DN32
4~5 sets parallel connection DN32 DN32
6~7 sets parallel connection DN50 DN50
8~12 sets parallel connection DN50 DN50
13~14 sets parallel
DN65 DN65
connection
15~16 sets parallel
DN65 DN65
connection

7.6. Installation pipe-hot --Heat Preservation

Formation: a. Antisepsis layer; b. Glide layer; c. Adiabatic layer:
d. Waterproof layer; e. Outer safeguard layer.
Pipe Antisepsis Formation: a. Antisepsis layer:
b. Waterproof layer; c. Outer safeguard layer.
Antisepsis layer: red lead paint
Adiabatic layer: mineral wool, rubber plastic spongefoaming polyurethane etc
Outer safeguard layer
Outdoor, aluminum foil sheet+0.3mm galvanized steel sheet;
Indoor, aluminum foil sheet.
Thickness of Adiabatic
layer30mm

Waterproof & Adiabatic

Antisepsis layer layer Pipe

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8.Electric Wiring
1. Attention
The water heater should powered separately and the power voltage should be in line with rated
voltage..
The power supply circuit of the water heater should be earthed, the power cord should be connected
with the external earthed line in reliable state and all the external earthed cables are effective.
The construction of the wiring should be carried out by professionals in accordance with the circuit
diagram.
Set up leakage protection devices in accordance with the requirements of the relevant national
technical standards.
The power cord and the signal line should be laid neatly without cross-interfere and should not contact
with the connecting pipe and the valves.
The unit is not equipped with power cord. Please refer to the prescribed power specification for
selecting the power cord and cross-connection between two lines are not allowed.
Check whether all the connections are correct before powering the unit.

2. Electric Control Box Wiring Diagram

220V 220V

GABCN
380V

Wire controller Electric-heate Circulating pump

r
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3. Electric Control Schematic Diagram of Parallel Connection of Two Units

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4. Connection of the wire controller

Please connect by 5-bit shielded wire in accessory bag (a 10m end-to-end wire), which length depends on
the specific situation to lengthen, but couldnt exceed than 40 m. If a longer one you need, please consult the
factory and the dealer.

5. Power specification

Items MIN. Cord Diameter(m ) Manual Switch (A)

Power Leakage Protector

Model Phase Wire
Ground Wire Capacity Fuse
(Length30m)

RSJ-100/N1-540V-D 220V-1PH-50Hz 6 4 50 30 30mA<0.1 sec

RSJ-200/SN1-540V-D 380V-3PH-50Hz 6 4 50 30 30mA<0.1 sec
RSJ-380/SN1-820-D 380V-3PH-50Hz 10 5 60 50 30mA<0.1 sec

Note: The wire diameter and the continuous length in the table are for the condition that the voltage drop range is within 2%.
When the continuous length of the wire exceeds the value in the table, please select proper wire diameter according to
relevant rules.

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Part 4
Trial Operation
1. Confirmation before the trial operation ..................................................... 35
2. Water Pump Air Extraction ......................................................................... 35
3. Wired Controller and Operation ................................................................. 36
4. Water tank cleaning .................................................................................... 43
5. Schematic Diagram of the Unit System ..................................................... 43
6. Error Code Cause Analysis and the Solutions ......................................... 44
7. Main control board spot check .................................................................. 46
8. Failure without Code................................................................................... 46
9. Troubleshoot of abnormal phenomena ..................................................... 47

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1. Confirmation before the trial operation

1.1 All the installation is complete.
1.2 Water heater is installed correctly.
1.3 The pipelines and wiring are correct.
1.4 The accessories are installed correctly.
1.5 The drainage is smooth.
1.6 The thermal insulation is sound.
1.7 The earthing wire is connected correctly.
1.8 The power voltage is consistent with the rated voltage of the heater.
1.9 No obstacle at the air inlet and outlet of the unit.
1.10 The leakage protector can work effectively.

2. Water Pump Air Extraction

Idling the water Hit the AD conductor of the circulating

Exchange water pump pump for pump to inhale manually and release the
power line direction contactor after the pump idling. Observe
checking whether the running direction of the pump
N impeller is correct

Open the
valves on the
circulating
pipeline

Hit the AD conductor of the circulating

pump to inhale manually and the water
pump runs. The water is inhaled into the
Pipeline pipeline and flow through the unit then
air return to the tank at last. The air in the
exhaust pipe line will be discharged from the air
evacuation valve neat the pump.

End

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3. Wired Controller and Operation

5
1
6
2

7
3
8
4
9
16 AUXILIARY 10

11 11

15 12
(Press for 3sec to (Press for 3sec to
cancel timer) unlock)

14 13

1. Operation icon
2. Mode area
3. Setting temperature
4. Timing on/off
5. Function icon
6. On-line units quantity indication
7. Water level indication
8. Clock
9. Water temperature
10. On/Off key
11. Left/Right key
12. Confirm key
13. Set key
14. Add and reduce key
15. Cancel key
16. Auxiliary key

Technical data and characteristic

1. Input voltage 10V AC
2. Operation ambient temperature of wired controller: -10~43
3. Operation relative humidity of wired controller: 40%~90%
4. Touch key operation and LED displays operation parameters
5. Multiple timer and real-time clock (battery life: 5~8 years).

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Icon description
1. Operation icon : Indication of unit ON or OFF status
2. Mode area: Indicate the main unit operation mode.

3. Setting temperature: Three statuses about water temperature, setting water temperature and
setting cycle water temperature can be displayed.
4. Timing On/OFF indication : Indicate the timing information. Three timers can be set on
the wire controller: Timer 1, Timer 2, and Timer 3. These three timers can control the main unit to turn
ON and OFF three times at most during one day.

5. Function icon:

1) : Display when water heater system connects to Modbus network;

2) : Display when other heat source is provided to the system;

3) : Display when water heater maintenance is needed. You can press and hold AUXILIARY
key for 3 seconds to cancel the icon and timing will restart until next maintenance;

4) : Display when cycle heating function is operational;

5) : Display when electric auxiliary heating function is operational;

6) : Display when check function is operational;

7) : Display when ambient temperature is below 2 which means the main unit need
anti-freezing action;

8) : Display when no key operation for 2 minutes and all keys are locked.
You can press and hold OK key for 3 seconds to unlock;

9) : Display when error or protection occurs and means the unit need maintenance by
professionals.

6. On-line unit qty. indication: Under normal status display the quantity of units connected to the wire
controller; under check status display the device serial number;

7. Water level indication: Under normal status displays water level; under water level setting status
displays setting value;
8. Clock: Under normal status displays clock; under timing setting displays the setting timing;

9. Water temperature: Under normal status display water temperature; under water temperature
setting status displays the setting value; under cycle heating water temperature setting status
display the setting value; under check status displays check parameter;

10. ON/OFF key: Turn on and turn off functions;

11. Right and Left key: Press these keys to check setting water temperature, setting cycle heating
water temperature and setting water level under main page; Press right key to shift to the next step
setting under timing setting status; Press these keys to turn over the unit parameter information
under check status;

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12. OK key: Press this key to confirm settings. Press and hold this key for 3 seconds to unlock under
locking status;

13. Setting key: Setting water temperature, timing and mode etc.; Press and hold this key for 3
seconds to enter check status;

14. Add and Reduce key: Move up or move down values of temperature, timing, water level etc.; Turn
over #0#15 units under check status;

15. Cancel key: Press this key to cancel parameter setting under setting status; Press and hold this key
for 3 seconds to cancel timing when timing is valid;

16. Auxiliary key: Power on the cycle heating function, electric auxiliary heating function or water pump
function.

Operation instruction
1. Setting wired controller
This controller needs setting before applying to certain HPWH models.
Setting method: When the controller is OFF , press and hold two buttons, waiting for
one number (1 to 5) displayed on the screen, press or button and select the number 1
which match with the main unit, then press OK button to confirm.

2. Turn on and turn off the main unit

1) Press the On/Off key to control on and off status of the main unit.

2) Under off status, press the On/Off key to run the main unit, at the same time the LCD of wired
controller will display the operation icon . The main unit will running as the current setting of
the wired controller.
3) Under on status, press the On/Off key to turn off the main unit and the operation icon
on the LCD will disappear.

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3. Setting water temperature

You can press theordirectly to adjust the water temperature after the controller powered
on. Or pressSETkey once whenSET WATER TEMPis displayed on the LCD and then press
orto adjust water temperature.
Water temperature setting check: To check the water temperature setting value, press the
or key under the main page (the page displayed after the controller powered on).

4. Timing setting
Press SET key under main page twice to enter timing setting. Then the LCD will display as the
following:

TIMER 1
ON

At this time the hour of the clock will flash, which means the current setting is the hour of Timer 1,
please press the or to adjust and key to confirm when finished; and then the minute of the
clock will flash, which means the current setting is the minute of Timer 1, press the or to adjust
and key to confirm when finished, the LCD will display as the following:

TIMER 1
OFF

The setting of Timer 2 and Timer 3 are the same method as this.

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5. Setting working mode

Pressing SET key three times to enter the working mode setting page, then pressing the or
key to adjust , after selecting your need mode you can press OK key or wait seven seconds to
confirm; During setting process you can press CANCEL key to exit without saving. The controller
will show different working mode when it is applied to different main unit respectively.

6. Setting clock
Press the SET key 4 times to enter clock setting. The hour of the clock will flash, which means the
current setting is the hour of the clock, press the or to adjust, press key when finished,
and then the minute of the clock will flash, it means the current setting is the minute of the clock,
press the or to adjust, press OK key when finished or wait for 7 seconds to confirm. During
the setting process you can press the CANCEL key to exit without saving.

7. Setting water level

You can press the SET key 5 times to enter the water level setting, then press or to adjust
the water level, at last press OK key when finished or wait for 7 seconds to confirm. During the
setting process press the CANCEL key to exit without saving. The setting value is 50%, 75%
or100%. You can press or key under main page to check the water level which has been
set.

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8. Auxiliary operation
1) Electric auxiliary heating
This function allows running the electric auxiliary heating of main unit manually.
Operation method: press AUXILIARY key once to enter this function icon will flash, and then
E-H EAT

press OK key to confirm.

2) Cycle heating
Cycle heating function makes the direct heating water heater to run the cycle heating function.
Operation method: Press AUXILIARY key twice to enter this function CYCLE icon will flash, press
OK key to confirm.

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3) Water pump (reserved for future use.)

This function is used to run the main water pump in the device installing and debugging.
Operation method: when the wire controller is set to be 1, press AUXILIARY key 3 times to enter
this function. PUMP icon will flash and then press OK key to confirm.

4) Cancel auxiliary: To stop the auxiliary function, press the AUXILIARY key again, and then press
CANCEL key when the corresponding icon is flashing. Then the auxiliary function will be
cancelled.

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4. Water tank cleaning

To guarantee the water quality, the water tank should be washed and the initially produced hot water should
be drained away from the effluent at the bottom of the water tank.

5. Schematic Diagram of the Unit System

1. Directing water heating (thick line part)

PTE
Heat exchanging
Water tank
Compressor

2. De-frosting (thick line part)

PTE
Heat exchanging

Water tank
Compressor

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6. Error Code Cause Analysis and the Solutions

Code Code explanation Cause analysis Solution
Reverse-connection of the unit three-phase Exchange the two supply lines after
Power phase supply line power off.
E1
sequence failure One phase or two phases are not connected Connect the supply line well after
well power off.
Correct connection between the main
Communication failure between the main unit
unit and the A, B, P, Q and E lines of
and the wire controller.
the wire controller.
Communication P, Q and E lines correct connection
E2 Communication failure between the main unit
failure between the slave unit and the main
and the wire controller, slave unit failure
unit, no connection of the A and B lines.
Electromagnetic interference because Replace the communication line with
communication line is not the shielded line the shielded line.
Outlet water The water port between the sensor and the
Insert the port well.
E3 temperature sensor main board is loose
failure Sensor damage Replace the sensor.
Water temperature The T5 port between the sensor and the main
Insert the port well.
sensor in the water board is loose
tank failure (the unit
E4
can also be start up,
but only for the Sensor damage Replace the sensor.
directly-heating type)
Condenser The T3 port between the sensor and the main
Insert the port well.
E5 temperature sensor board is loose
failure Sensor damage Replace the sensor.
Outdoor ambient The T4 port between the sensor and the main
Insert the port well.
E6 temperature sensor board is loose
failure Sensor damage Replace the sensor.
Electric-heating pipe The T6 port between the sensor and the main
Insert the port well.
temperature sensor board is loose
E7 failure
( RSJ-380/SN1-820- Sensor damage Replace the sensor.
D)
Water inlet temp. The T7 port between the sensor and the main
Insert the port well.
Ec sensor error(T7 board is loose
temp.) Sensor damage Replace the sensor.
Exhaust temp. The Tp port between the sensor and the main
Insert the port well.
Eb sensor error(TP board is loose
temp.) Sensor damage Replace the sensor.
Outdoor fan is not open Check the motor of the fan.

System low pressure The evaporator is dirty Clean the evaporator

P0 Check the leaking place, mend by
protection
Leakage of refrigerant welding, drawing out the air and add
refrigerant again.
RSJ-380/SN1-820-D flow should be
3
6 m /h;
Deficient circulating water RSJ-200/SN1-540V-D flow should be
3
pump flow use 4 m /h;
RSJ-100/N1-540V-D flow should be
3
2 m /h.
Circulation pipeline filter is dirty
Clean the filter.
System high and blocked
P1 Circulating
pressure protection The water pump doesnt work Check the water pump
mode
Check the operation of the warm water
Warm water valve fault
valve.
Bad bypass solenoid valve
operation and lack of water Check the bypass solenoid valve.
flow PTE
Check the operation of the warm water
Warm water valve
valve.

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De-frosting solenoid
Check the de-frosting solenoid valve.
De-frosting valve is not open
mode
The four-way directional valve
Check the four-way directional valve.
cannot change the direction
Current protection for Compressor current protection before system The same as the system high
P2
system 2 high pressure protection pressure protection.
Current protection for Compressor current protection before system The same as the system high
P3
system 1 high pressure protection pressure protection.
Protection for Deficient water flow, the outlet water
The same as the system high
P8 excessive high outlet temperature is higher than 70 and maintain
pressure protection.
water temperature for one minute
Anti-freezing
Pb Prevent PTE cracking by freezing in the winter Normal protection, no need for treatment.
protection
P4 Manual mode setting is invalid.

When there is any failure or protection, the red indicator of the wire controller will twinkling and the wire controller and the
digital pipe of the main unit control panel will display the code. The code of the slave unit should be checked and transferred to
the corresponding address on the wire controller and then be found by page down and page up.

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7. Main control board spot check

Sequence System operation parameters Remarks

1st Normal display Water out temperature Value of T1

2nd Pipe temperature Value of T3
3rd Ambient temperature Value of T4
4th Water tank temperature Value of T5 (Just for main unit)
5th Electric heating tube temperature Value of T6
6th Compressor discharge temperature Value of Tp
7th Setting water temperature Value of Ts
8th Circulate heat starting temperature Value of Tr
9th Current of compressor A Value of IA
10th Current of compressor B Value of IB
11th Opening of electric expansion valve Value of electric expansion valve opening / 8
12th Opening of electric water flow valve Value of electric water flow valve opening / 32
0: Stand by 1: Direct heating mode 2:Circulate
13th Operate mode
heating mode
14th Fan speed 0: OFF 1: Low 2:Middle 3:High
0:Lower than S4 1: Between S4 and S3
15th Elevation of water surface 2:Between S3 and S2 3:Between S2 and S1
4:Higher than S1
Display the latest error code or protection code.
16th The last error code or protection code
If there is no code, display --

8. Failure without Code

Failure description Cause analysis Solution
The input of the leakage switch is not equal to
the output.
1. Check whether the neutral line is connected Connect the neutral line out from the
The leakage switch is through the output end of leakage switch. The output end of the leakage switch.
switched off, which resulted neutral line is not allowed to couple in the unit
in the impossible of bypassing the leakage switch.
switching in.
2. The live line and neutral line in the same 2. Connect the live line and neutral line in
power use equipment are coupled in different the same power use equipment out from
output end of the leakage switch. the same output end of leakage switch.
Wire controller screen is 1. Both the main unit and the slave unit of the A 1. Dismantle the A and B power lines of
kept on initializing, and the and B power lines of wire controller are connected the slave unit.
display of the water level 2. The address codes of the main unit and the 2. The S1 on the panel of the main unit is
changes between the zero slave unit are set improperly (or no adjustment set to 0, and the DIP switches on the
grade and the fourth grade is carried out, each unit is set to 0 before panel of the slave units are set to 1, 2,
continually. delivering, and the default is the main unit). 3

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9. Troubleshoot of abnormal phenomena

Phenomena Cause
Air supply motor stop automatically to defrost.

Not distribute to At the beginning and the end of the defrost process, sound is give out in
motor valve occur.
malfunction
White aerosol or During the process or just after have stopped, sound like water flow occur,
globule is give out. which will be amplified at the first 2~3 minutes, this is caused by process
of refrigerant current or water discharge at dehumidifying operation.
Make sound of hiss
every now and then. Slight hiss is caused by heat exchanger as temperature changes. The
sound give out because of heat expands and cold contracts of heat
exchanger.
During the beginning or just after have stopped, sound like clock occur,
which is caused by electric expanding valve operation.

Stop operation or drive up Detect the timer whether be given wrong operation.
automatically Detect anti-freezing mode is opened.
Whether the power is cut.
Please check Whether the manual power supply switch is off.
that again No operate Whether fuse is broken.
Whether the protection device works.(Operation lamp is lightened.)
Whether it is the time set.(Operation lamp is lightened.)
Inefficient heating Whether the inlet and outlet of boiler units is blocked.

47