Magnetic PDF
Magnetic PDF
Magnetic PDF
TRANSPORTERS
MAGNETIC EQUIPMENT MAGNETIZERS AND ENVIRONMENTAL CHIP & SLUDGE
SEPARATORS FOR TRANSPORTATION DEMAGNETIZERS EQUIPMENT
Combustible
wastes
Aluminum cans and
nonferrous pieces
(aluminum and copper)
SEPARATORS
KPMF Chute-mounted type with stainless steel surface.
Plate Plate magnet
KPMT Chute-mounted type. Attracted iron pieces held firmly.
Tubular Tubular separator CPM Removal of iron pieces during transfer of bulk materials in a pipe.
Round,
Magnetic bar KGM
( )
rectangular Capable of being incorporated in any place.
MATERIALS INSTRUMENTS TOOLS
Small
Grid type magnet KGM/KGM-C For collection of small iron pieces mixed in small amount. Installed at hopper outlet port or in duct.
Electromagnetic pulley KER Usable as a conveyor head pulley and high iron removal rate.
Pulley
MAGNETIC MEASURING
Permanent magnetic pulley KPR Usable as a conveyor head pulley. For a large diameter, the electromagnetic type is recommended.
Barrel separator KBS For barrel polishing.
Drum separator KDS Casing provided for easy installation.
Drum
Large permanent magnetic drum KPDL Works well for large iron pieces and a large amount of iron pieces to collect.
Permanent magnetic drum KPD Most suitable for removing iron from bulk materials and can be incorporated in equipment.
Comb Comb type magnet KCM For removal of iron from bulk materials.
Induction type high magnetic force separator KID-R For removal of weak magnetic bulk materials. 2.6 T (26 kg) max.
High magnetic Cross belt type high magnetic force separator KID-B Small capacity and less mixture of raw materials in removed iron.
force
electromagnetic Induction type separator KID Effective for removing iron from casting sand.
Electromagnetic filter KIF Effective for removing iron from fine materials (powder).
High speed drum High speed drum separator KHDS For high grade sorting and collection of magnetic substances.
120
MAGNETIC SEPARATORS
■Examples of application of magnetic
separators in various fields
WELDING OPERATION
MAGNETIC TOOLS FOR
Removal of iron and collection of iron powder from various kinds of raw
materials and semi-finished products are called magnetic separation. Kanetec
offers a wide variety of magnetic separators for use with lump materials, bulk
materials, clay-like materials and liquids.
of crushers.
Chemicals Removal of iron from raw materials and waste fluid.
Casting and nonferrous Removal of iron from casting sand and chips.
Sand and cement
Removal of iron from raw materials and mixed
Feed and fertilizer
machined parts.
TRANSPORTERS EQUIPMENT
CHIP & SLUDGE ENVIRONMENTAL MAGNETIZERS AND MAGNETIC EQUIPMENT MAGNETIC
Separation on conveyor (dry) Separation by magnetic drum (dry) Separation by suspended separator (dry)
●A magnetic pulley is used. ●A magnetic drum is installed at the bottom of the hopper chute. To automatically remove iron pieces, bolts and nuts on a conveyor,
●A magnet is suspended over the conveyor. ●A magnetic drum is installed at the exit of a vibrator feeder. a suspended magnetic separator is installed to attract and remove
●A plate magnet is installed on the discharge side of a conveyor. ●A magnetic drum is installed on the discharge side of a iron pieces.
●A grid type magnet is installed on the discharge side of a conveyor. For fully automatic removal and discharge:
conveyor. ●A magnetic drum is installed at the raw material exit. BST, SPM, etc.
●A comb type magnet is installed on the conveyor. For fully automatic removal and manual discharge:
HEM-BC, HEM-C, KPM-J, KPM-D, etc.
Magnet
Drum
HIGH GRADE MAGNETIC MEASURING MEASURING
Magnet
Magnetic pulley
Magnetic
substances
TOOLS
Conveyor
Magnetic plate
Nonmagnetic Nonmagnetic
pulley substances
Separation in fluid (wet) High magnetic force separator (dry) Aluminum separator
INSTRUMENTS MATERIALS
Used for a coolant separator (removal of iron particles in grinding A magnetic separator generating a high magnetic force of 2.6 T Aluminum items can be sorted and separated from noncombustible
fluid, waste oil, cooling oil), drum separator (collection of iron ores, (26000 G). Used for weak magnetic substances which cannot be wastes and large crushed wastes efficiently.
iron sand materials) and MAGFIN (removal of iron particles removed sufficiently by a standard separator. A permanent magnet is used as a source of magnetic field for
deposited in oil tanks). sorting, which is rotated at high speed to cause eddy current to
sort materials.
MAGNETIC
Combustible Nonferrous
wastes metals such
Outlet port as copper
121
Construction Scrap Materials Recycling System
MAGNET
crusher
LIFTING
Primary
Concrete blocks are first crushed to crusher
certain sizes (50̶60 square
MAGBORE
centimeters) on construction site and
then transported to a recycle facility.
Suspended
magnetic separator
Concrete blocks are crushed by a Vibration
TRANSPORTERS
Vibration
Product stockyard
SEPARATORS
Suspended
Combustibles and
MAGNETIC MEASURING
non-combustibles
separator
Non-combustibles
Magnetic pulley
Incinerating
facility
Aluminum
Combustibles separator
Collected magnetic
substances
Collected Nonferrous
aluminum metals
Combustibles
122
MAGNETIC SEPARATORS
Model BMR Model MES-J NONFERROUS METAL SEPARATORS
WELDING OPERATION
MAGNETIC TOOLS FOR
As for separation
separation of material from aluminum, copper, as well as Environmentally
Friendly in wood material
brass is made with high efficacy separation ratio! for biomass power
TRANSPORTERS EQUIPMENT
CHIP & SLUDGE ENVIRONMENTAL MAGNETIZERS AND MAGNETIC EQUIPMENT MAGNETIC
generator!
DEMAGNETIZERS FOR TRANSPORTATION SEPARATORS SEPARATORS
W3
L W2
W1
H
BMR-C50
Knob for
fixing angle
100
60
φ494
6°
30
24°
25
Angle adjustment
2×2-φ17
70 40 E
INSTRUMENTS MATERIALS
180 F
BMR-C50
〈Outline drawing of BMR-rotating unit〉
MES-J
W1
15
φ3
Most suitable to
collect cylindrical cans.
L W2
MAGNET
LIFTING
This system employs an eccentric pole system to completely separate
nonferrous metals from other materials.
This system can prevent finely shredded or crushed nonferrous metal pieces
from getting caught by the belt or drum shell and if they get caught in a gap 〈An example of fabrication①〉BMR-C50-S special specification
between the belt and the shell, they are forced to move to a place where no
MAGBORE
magnetic field exists and thus can be removed easily.
There is no fear of trouble from the system point of view. No cases of failures
have been reported when the system has been used for car shredding, which is
considered to be one of the severest conditions of use.
[Application]
TRANSPORTERS
MAGNETIC EQUIPMENT MAGNETIZERS AND ENVIRONMENTAL CHIP & SLUDGE
Suitable for separation of nonferrous metals from small pieces shredded by car
shredders, electronic equipment wastes, waste slugs, waste glass (cullet),
batteries, etc.
〈Other applications〉
●Molding sand for aluminum casting and nonferrous metal casting
●Refrigerators, washers and other scrapped appliances
SEPARATORS
750 578 948 1525 1045 1117 650kg/
BMR- 5075 3.7kW
(29.5) (22.7) (37.3) (60.0) (41.4) (43.9) 1433 lb
・motor
1000 703 1073 1775 1295 1367 800kg/
BMR-50100 ・coupling
(39.3) (27.6) (42.2) (69.8) (50.9) (53.8) 1764 lb Caught iron pieces
・mounting bracket
1250 828 1249 2076 1545 1617 970kg/ Removed iron pieces
Environmentally
Magnet Friendly
MAGBORE
Iron
Belt
Corresponding
TRANSPORTERS EQUIPMENT
CHIP & SLUDGE ENVIRONMENTAL MAGNETIZERS AND MAGNETIC EQUIPMENT MAGNETIC
conveyor
Nonferrous
[Application]
A suspended magnetic separator is suspended above a belt conveyor to
continuously separate such magnetic substances as iron pieces and lumps
mixed in materials being transported on the conveyor.
BST-90A This separator is best suited for removing and collecting iron from such raw
materials as slug, ore and coal and from casting sand, bulky wastes,
industrial wastes and ash after waste incineration.
magnet based on magnetic field analysis, has resulted in a magnet configuration night. Minimizing the temperature rise of the electromagnet maintains the
that exhibits the best separation and collection performance. effective separation performance. Also, our original pole construction is designed
To lengthen the iron piece discharge length, a general practice is to use to reduce belt wear and ensures a long service life.
permanent magnets together, but our original pole construction (patent pending)
■A wide range of applications!
has eliminated the need of such magnets.
The robust construction allows this separator to be used outdoors under any
■A wide variety of models available! conditions of use. It can be used in a wide range of applications.
A wide variety of models are available according to any belt specifications of belt
conveyors. Thus, you can find the optimum model for your specifications. Cross We also provide air cooling type, which
suspension as well as overhead pulley suspension (parallel suspension) is does not use coolant oil. Please contact us.
available. (The corresponding conveyor belt width is the same.)
*We can configure a suitable magnetic
■Can be installed in any environment! separator for various kinds of substances.
Compared with Kanetec,s previous model designs, the weight and volume have been
reduced significantly, for example, mass reduced by 30% to 40% and cooling water
Please consult with us.
amount by 10% to 50%, as a result of minimizing the overall length and magnet height.
Thus, this model can be installed in any environment and under any conditions of installation.
BST-90A-1.2.3 700(27.5)̶ 900(35.4) 600(23.6)̶ 750(29.5)200(7.87)̶300(11.8) 750(29.5) 1900(74.8) 1500(59.0) 645(25.3) 900(35.4) 900(35.4) 3.1kW 1370kg/ 3020 lb BSTR-90I
BST-100A-1.2.3 800(31.5)̶1000(39.3) 750(29.5)̶ 900(35.4)250(9.84)̶350(13.7) 900(35.4) 2250(88.5) 1720(67.7) 825(32.4) 1000(39.3) 1000(39.3) 4.0kW 2.2kW 2070kg/ 4564 lb BSTR-100I
BST-115A-1.2.3 950(37.4)̶1150(45.2) 850(33.4)̶1050(41.3)300(11.8)̶350(13.7) 1050(41.3) 2400(94.4) 1865(73.4) 820(32.2) 1150(45.2) 1150(45.2) 5.2kW 3100kg/ 6834 lb BSTR-115I
BST-130A-1.2.3 1100(43.3)̶1300(51.1)1000(39.3)̶1200(47.2) 300(11.8)̶400(15.7) 1200(47.2) 2800(110) 2150(84.6) 910(35.8) 1300(51.1) 1300(51.1) 6.6kW 4500kg/ 9921 lb BSTR-130I
3.7kW
BST-150A-1.2.3 1300(51.1)̶1500(59.0)1200(47.2)̶1400(55.1) 300(11.8)̶450(17.7) 1400(55.1) 3000(118) 2350(92.5) 805(31.6) 1500(59.0) 1500(59.0) 8.7kW 5500kg/12125 lb BSTR-150I
BST-170A-1.2.3 1500(59.0)̶1700(66.9)1400(55.1)̶1600(62.9) 400(15.7)̶550(21.6) 1600(62.9) 3200(126) 2570(101.2) 865(34.0) 1700(66.9) 1700(66.9) 10.4kW 5.5kW 7500kg/16535 lb BSTR-170I
※A type that uses permanent magnets together is also available. ※The electromagnet power consumption applies to the use of 200 VAC (50 Hz).
MAGNETIC
※A type with dustproof cover is also available. ※For use in combination with a vibrator like vibration conveyor, a special type of vibration-proof
※For overhead pulley suspension (parallel suspension), suspension fixtures need to be changed partially. specification needs to be used.
※Belt conveyor width for each model is just reterence.
As the model to be selected can be different depending on flow width and volume to be treated, please
consult with us.
125 Belt rotating direction Belt rotating direction Belt rotating direction
BST / BSTR / SPM
Model BSTR CONTROL UNIT
MAGNET
LIFTING
660
600 300 6
■Exchanging of electromagnet cooling oil
Models and required amount of oil
100
Model Amount
(L) Model Amount
(L) Model Amount
(L) Model Amount
(L)
MAGBORE
BST- 65A 80 BST- 90A 120 BST- 115A 265 BST- 150A 450
H
BST- 80A 100 BST-100A 235 BST- 130A 415 BST- 170A 570
※Exchange oil once every five years.(It varies slightly de-pending on models and run hours.)
As for special models, the amount depends on sizes of electromagnets. (Increased)
100
4-φ14
TRANSPORTERS
Types of cooling oil (JIS C2320 Electrical
50 200 port
※The values are JIS Standard values.
50
BSTR-90I [mm
(in)
]
Total Acid Flashing Specific Breakdown
Dimensions Property
Power Electromagne Drive Motor Number Point Gravity Voltage
Model Construction Mass Manufacturer (Brand)
Source Output Output (mgKOH/g) (PM)℃ 15/4℃ (KV)
BSTR-90I 90 VDC 3.1kW Nippon Oil (Nippon Oil High Voltage Insulating Oil A) 0.02 max. 130 min. 0.91 max. 30 min.
Approx.
BSTR-100I 180 VDC 4.0kW 200VAC2.2kW 1000(39.3) 800
(31.5) 70kg/154 lb Exxon Mobile (Insulating Oil No. 2)
50/60Hz Indoor, dustproof,
3φ wall mounting type JOMO (JOMO HS Trans N)
BSTR-115I 180 VDC 5.2kW
※Cooling oil used by Kanetec (Idemitsu Kosan Transformer Oil G)
BSTR-130I 270 VDC 6.6kW
※A type, using a cooling oil having a high flashing point, may also be available.
200VAC3.7kW
BSTR-150I 270 VDC 8.7kW
Approx.
We also provide air cooling type, which does
BSTR-170I (47.2)1000
180 VDC 10.4kW 200VAC5.5kW 1200 (39.3)
90kg/198 lb not use coolant oil. Please contact us.
※The outdoor type has partially different specifications.
SEPARATORS
also be installed in wastes sorting systems to remove iron.
[Features]
●Permanent magnet type, no DC power source is needed.
●Simple but robust construction for easy maintenance.
●The weather resistant construction allows this separator to be
L2
easily installed on existing outdoor conveyors.
●The permanent magnet system requires minimal maintenance cost. MATERIALS INSTRUMENTS TOOLS
SPM-60F
Turnbuckle
●New line up has a longer body discharge and larger width for
wider conveyor belts.
B3
●An extra powerful type is also available.
MAGNETIC MEASURING
[Application]
Air cooling type The standard suspended electromagnet designed for removing
iron from above conveyors. This model is suitable for removing
iron from ores and various materials (glass, ceramics, sugar,
paper, chemicals, etc.) as well as from crushed stone in crushing
HEM-70C plants and from casting sand in casting plants.
MAGNET
LIFTING
[Features]
●Light weight and compact for easy handling.
●Minimum maintenance and weather resistant.
MAGBORE
TRANSPORTERS EQUIPMENT
CHIP & SLUDGE ENVIRONMENTAL MAGNETIZERS AND MAGNETIC EQUIPMENT MAGNETIC
Connection diagram
Electromagnet for Power
removal of iron unit 200VAC
[mm
(in)
]
Dimensions Power Applicable
Model Area Width Area Height Mass
DEMAGNETIZERS FOR TRANSPORTATION SEPARATORS SEPARATORS
φ Consumption Rectifier
HEM-40C 350
(13.7) 120(4.72)
̶150(5.90) 400(15.7) 240(9.44) 16(0.62) 0.51kW 170kg/ 375 lb KR-A208
Lifting hinge φd HEM-50C 400
(15.7) 130(5.11)
̶180(7.08) 500(19.6) 300(11.8) 0.82kW 310kg/ 683 lb KR-A208
22(0.86)
HEM-60C 500
(19.6) 150(5.90)
̶200(7.87) 620(24.4) 305(12.0) 1.2 kW 350kg/ 771 lb HEMR-60CI
HEM-70C 600
(23.6) 150(5.90)
̶250(9.84) 720(28.4) 345(13.5) 1.7 kW 480kg/1058 lb HEMR-70CI
26(1.02)
HEM-90C 750
(29.5) 200(7.87)
̶300(11.8) 920(36.2) 398(15.6) 3.2 kW 850kg/1874 lb HEMR-90CI
HEM-110C 900
(35.4) 250(9.84)
̶350(13.7) 1120
(44.0) 421(16.5) 32(1.25) 5.0 kW 1350kg/2976 lb HEMR-110CI
H
for use where there is a relatively small amount of mixed free operation.
iron pieces on the conveyor. This model is for use on large ●The oil cooling system can keep
conveyors as with Model BST, but is most suitable for temperature rise below a certain
operations where the amount of mixed iron pieces is small level, when in a continuous use
and attracted iron pieces can be removed periodically. operation. (For cooling oil used,
TOOLS
attractive face.
H1
wider.
HEM-BS65 L B
[mm
(in)]
MAGNETIC
127 ※For use in combination with a vibrator like vibration conveyor, a special type of vibration-proof specification needs to be used.
HEM-C / HEM-BS / KPD / KPDL
Model KPD PERMANENT MAGNETIC DRUM
WELDING OPERATION
L
KPD-3030B̶3060B 1 2 3 4
L B
1 2 3 4 B1
B
B1
MAGNET
LIFTING
φD
φd
350
φD
φd
50 50
50 50
KPD-4080B 5 5
MAGBORE
[Application] [Features]
Suitable for sorting wastes and removing iron from bulk materials used ●A powerful permanent magnet is used and thus no power source is
in mining, ceramic, chemical and food industries. required.
●The outside nonmagnetic drum is rotated to automatically discharge iron.
●The drum shell is made of nonmagnetic stainless steel.
TRANSPORTERS
MAGNETIC EQUIPMENT MAGNETIZERS AND ENVIRONMENTAL CHIP & SLUDGE
●KPD-HA 180 mT (1800 G), HB 250 mT (2500 G), HC 300 mT (3000 G)
and HE 500 mT (5000 G) Series are also available.
●In addition to the permanent magnet type, an electromagnet type (KED)
is also available.
[mm(in)
]
Dimensions Magnetic Flux
Model Flow Capacity Revolution Motor Mass
ℓ₂ ℓ₃ ℓ₅ ℓ₄ ℓ₁ φ Density
SEPARATORS
materials as well as from bulky wastes.
[Features]
φD
φd
L1
●The robust construction can withstand impacts
by large iron pieces when they are collected.
KPDL-3048A ●Scrapers for complete removal and collection MATERIALS INSTRUMENTS TOOLS
are mounted.
[mm(in)
]
●The magnet position adjusting turnbuckle allows
Flow Capacity Dimensions Magnetic Revolution
adjustment of the collection position as desired.
MAGNETIC MEASURING
KPDL-3048A 20̶32t/h
1020 1220 1700 1980 760 100 1190 25̶30 1000kg/ ■Measurements of magnet attractive force
(40.1)
(48.0)
(66.9)
(77.9)
(29.9)
(3.93)
(46.8) rpm 2205 lb
1320 1520 2000 2280 1200kg/
(attraction distance) [mm (in)]
KPDL-3060A 28̶40t/h 1.5kW
(51.9)
(59.8)
(78.7)
(89.7) 2646 lb No. Test Piece Weight Attraction Distance
660 930 1430 1730 1000kg/
KPDL-3636A 16̶24t/h 1 12-cm nail 10g/0.02 lb 400(15.7)
(25.9)
(36.6)
(56.3)
(68.1) 2205 lb
2 Hexagon bolt M10× 70 40g/0.09 lb 325(12.8)
950 1220 1720 2020 100mT 26̶35 1350kg/
KPDL-3648A 25̶36t/h
3 〃 M16×100 60g/0.13 lb 300(11.8)
(37.4)
(48.0)
(67.7)
(79.5) 930 (1000G) rpm 2976 lb
1250 1520 2020 2320 (36.6) 1700kg/ 4 〃 M20×100 280g/0.61 lb 275(10.8)
KPDL-3660A 35̶50t/h
(49.2)
(59.8)
(79.5)
(91.3) 120 1260 20̶25 3748 lb 5 Hexagon nut M20 30g/0.06 lb 150(5.90)
2.2kW
1550 1820 2320 2620 (4.72)
(49.6) rpm 2000kg/
KPDL-3672A 42̶60t/h 6 Round bar φ20×200 480g/1.06 lb 350(13.7)
(61.0)
(71.6)
(91.3)
(103.1) 4409 lb
7 Steel 25×30× 65 350g/0.87 lb 200
(7.87)
1250 1520 2180 2520 2500kg/
KPDL-4260A 40̶56t/h
8 Steel 6×55×280 720g/1.59 lb 400(15.7)
(49.2)
(59.8)
(85.8)
(99.2)1080 5512 lb
3.7kW
1550 1820 2480 2820 (42.5) 3000kg/ 9 Angle 40×40×350 930g/2.05 lb 400(15.7)
KPDL-4272A 40̶65t/h
(61.0)
(71.6)
(97.6)
(111.0) 6614 lb ※The values by KPDL-3660A.
128
MAGNETIC SEPARATORS
Model KDS DRUM TYPE MAGNETIC SEPARATOR
WELDING OPERATION
MAGNETIC TOOLS FOR
[Application]
A motor-driven magnetic separating
system designed with a permanent
magnetic drum housed in a casing,
automatically removes and collects iron
pieces, bolts, etc. from raw materials
MAGNET
LIFTING
[mm
(in)
]
KDS-300C
Flow Dimensions Drum Magnetic Flux
Model Motor Mass
Capacity φ ₁ Density
KDS- 250C 15㎥/h 540
(21.2) 700(27.5) 725
(28.5)250
(9.84) 250(9.84) 90mT( 900G) 0.2kW 125kg/ 275 lb
KDS- 300C 25㎥/h 800(31.4) 300(11.8) 150kg/ 330 lb
KDS- 500C 40㎥/h 590(23.2) 950(37.4) 800
(29.5)300
(11.8) 450(17.7) 230kg/ 507 lb
KDS- 600C 50㎥/h 1100
(43.3) 600(23.6) 0.4kW 350kg/ 771 lb
KDS- 800B 75㎥/h 1000
(39.3) 680(26.7) 100mT
(1000G) 450kg/ 992 lb
930(36.6) 850
(33.4)400
(15.7)
KDS- 900B 90㎥/h 1150
(45.2) 830(32.6) 550kg/1213 lb
DEMAGNETIZERS FOR TRANSPORTATION SEPARATORS SEPARATORS
(L) (B)
L B
B1
H
φD
H
φ
D
B1
HIGH GRADE MAGNETIC MEASURING MEASURING
〈KDS-C〉 〈KDS-B〉
(760)
(1084)
450 (66)
300 290
INSTRUMENTS MATERIALS
300
1370
MAGNETIC
1870
250
650
720
1315 730
129
KDS / KER / KPR
Model KER ELECTROMAGNETIC PULLEY
MAGNET
source is single-phase 200 VAC and the
LIFTING
KER- 3050C 500(19.6) 550(21.6) 1110 (43.7) 140(5.51) 490W 210kg/ 463 lb
output is 180 VDC.
KER- 4040C 400(15.7) 450(17.7) 1030 (40.5) 55(2.16) 50(1.96) 70(2.75) 550W 380kg/ 837 lb
KER- 4045C 450(17.7) 500(19.6) 1080 (42.5) 620W 430kg/ 948 lb
400 150(5.90)
KER- 4050C 500(19.6) 550(21.6) 1140 (44.8) 680W 475kg/ 1047 lb KR-A208
(15.7) 60(2.36) 55(2.16) 16(0.62)×6(0.23)
KER- 4060C 600(23.6) 650(25.5) 1240 (48.8) 800W 560kg/ 1235 lb
80(3.15)
MAGBORE
KER- 4075C 750(29.5) 820(32.2) 1430 (56.3) 1000W 700kg/ 1543 lb
65(2.55) 60(2.36)
KER- 5050C 500(19.6) 550(21.6) 1169 (46.0) 950W 730kg/ 1609 lb
160(6.29) 18(0.70)×7(0.27)
KER- 5060C 600(23.6) 500 650(25.5) 1279 (50.3) 1000W 900kg/ 1984 lb
70(2.75) 65(2.55)
KER- 5075C 750(29.5)(19.6) 820(32.2) 1449 (57.0) 1300W 1130kg/ 2491 lb
90(3.54)
KER-4060C KER- 5090C 900(35.4) 1000(39.3) 1649 (64.9) 1500W 1300kg/ 2866 lb
TRANSPORTERS
KER- 6060C 600(23.6) 650(25.5) 1299 (51.1) 75(2.95) 70(2.75) 170(6.69) 1200W 1320kg/ 2910 lb R-A215
360(14.1)
φd 1
SEPARATORS
60(2.36) 55(2.16)
KPR- 3260 600(23.6) 650(25.5) 980(38.5) 140kg/ 308 lb
KPR-3560C
KPR- 3540C 400(15.7) 450(17.7) 790(31.1) 190kg/ 418 lb
KPR- 3545C 450(17.7) 350 500(19.6) 850(33.4) 210kg/ 463 lb
55(2.16) 50(1.96) 140(5.51)
KPR- 3550C 500(19.6) (13.7) 550(21.6) 900(35.4) 230kg/ 507 lb
70(2.75) 16(0.62)× 6(0.23)
KPR-2235 KPR- 3560C 600(23.6) 650(25.5) 1000(39.3) 280kg/ 617 lb
KPR- 4045C 450(17.7) 500(19.6) 860(33.8) 270kg/ 595 lb
KPR- 4050C 500(19.6) 400 550(21.6) 920(36.2)
60(2.36) 55(2.16)
145(5.70) 300kg/ 661 lb
MATERIALS INSTRUMENTS TOOLS
KPR- 4060C 600(23.6) (15.7) 650(25.5) 1020(40.1) 80(3.15) 355kg/ 782 lb
φD
φd 2
KPR- 4075C 750(29.5) 820(32.2) 1200(47.2) 450kg/ 992 lb
φd 1 φd 1
KPR- 5060C 600(23.6) 650(25.5) 1040(40.9) 480kg/1058 lb
MAGNETIC MEASURING
L 4×4-18 drill B1
DEMAGNETIZERS FOR TRANSPORTATION SEPARATORS SEPARATORS
Inspection window
Magnetic substances Outer case Magnet
Nonmagnetic substances discharge port rotary drum
discharge port Intermediates discharge port
[Application] L 220 B
These filters work well in removing fine iron
powder from pigments, glass materials, foods,
chemicals and other various kinds of powder
Operation/control panel
materials.
INSTRUMENTS MATERIALS
Open/close Mixed
plate materials
MAGNETIC
Electromagnet Cylinder
Screen Vibrator
Nonmagnetic
Magnetic substances substances
discharge port discharge port
[mm(in)
]
Changeover Flow Dimensions
plate Model Magnet Mass
Capacity
Magnetic Nonmagnetic
substances KIF-16 1.0m³/h 800
(31.5) 800(31.5) 1300
(51.1) 0.8kW 540kg/1190 lb
substances
discharge port discharge port KIF-20 1.5m³/h 1100
(43.3) 1000
(39.3) 1550
(61.0) 1.0kW 1000kg/2205 lb
KIF-30 KIF-30 3.5m³/h 1200
(47.2) 1100
(43.3) 1850
(72.8) 1.5kW 1500kg/3307 lb
※Accessory: DC power unit (Input 3-phase 200 VAC)
131
KHDS / KIF / KID-R / KID
■The high magnetic force separators are designed to generate a magnetic force as large as
2.6 T (26000 G) for separation of weak magnetic substances. In addition to the“induction
MAGNET
LIFTING
[Application] [Features]
These separators are suitable for separation of ●The induction roller generates 2.6 T max. (Tesla)
weak magnetic substances that exist in powder at a sharp gradient and high magnetic flux density.
and bulk materials of quartz sand (glass ●The magnetic force can easily be adjusted
MAGBORE
material), high grade casting sand and chromite according to magnetic substances in raw materials.
sand. In addition, these separators are used to ●The roller revolution can be varied steplessly.
remove iron ores from such nonferrous minerals According to properties of raw materials, the
as tungsten, manganese ore, titanium ore, influence of the centrifugal force by the roller can
monazite, garnet and ilmenite, to remove weak be adjusted to optimum separation. (Optional)
TRANSPORTERS
magnetic oxides from casting sand (quartz ●When the 2-stage or 3-stage type is used, highly
SEPARATORS
Model KID INDUCTION TYPE MAGNETIC SEPARATOR
Hopper Motor
Suitable for removing weak magnetic
Induction coil
MATERIALS INSTRUMENTS TOOLS
substances from glass raw materials, Coil
ceramic raw materials and chemical
products. In particular, these separators
work best with fine particles smaller than
MAGNETIC MEASURING
[mm(in)
]
Flow Dimensions Electro
Model Motor Mass Material
Capacity Width Depth Height Magnet
Sand & powder smaller than
KID-250 0.15m³/h 665
(26.1) 350(13.7) 750(29.5) 0.2 kW 0.2kW 300kg/ 661 lb
1mm(0.03)
Sand & powder smaller than
KID-1TM 1.0 m³/h 650(25.5) 1300
(51.1) 0.4 kW 0.6kW 900kg/1984 lb
3mm(0.11)
810(31.8)
KID-1TM Sand & powder smaller than
KID-3TM 3.0 m³/h 850(33.4) 1500
(59.0) 0.75kW 1.2kW 1700kg/3748 lb
3mm(0.11)
132
MAGNETIC SEPARATORS
Model KID-B CROSS BELT TYPE MAGNETIC SEPARATOR
WELDING OPERATION
MAGNETIC TOOLS FOR
[Application]
Suitable for separating weak magnetic substances from powder and bulk materials
such as glass raw materials, casting sand and ceramic raw materials at a high
collection rate.
This model works well with dry materials of grain size 3 mm or less and the optimum
grain size is about 20 mesh.
MAGNET
LIFTING
[Features]
●High magnetic force and sharp gradient for effective separation of weak magnetic
KID-B
substances from bulk materials.
●The conveyor belt speed can be varied steplessly for efficient separation at an
optimum speed.
MAGBORE
●The use of a magnetic pole mechanism placed above the conveyor attracts/
separates magnetic substances in raw materials, and discharges them ensures a
high collection rate. In particular, high-grade collection of useful magnetic
substance is possible.
●By increasing the number of magnetic poles on the conveyor belt to make a multi-
TRANSPORTERS EQUIPMENT
CHIP & SLUDGE ENVIRONMENTAL MAGNETIZERS AND MAGNETIC EQUIPMENT MAGNETIC
① ④ ■Examples of separation
② Removal of iron oxide from lime stone (desiccating agent)
③
①Coil
②Upper
Supply Removal rate 99.5%
Magnetic
magnetic pole substances Collection of biotite (weak magnetic substance) from feldspar
③Conveyor belt
④Discharge belt Nonmagnetic substances Collection rate 95% or over
DEMAGNETIZERS FOR TRANSPORTATION SEPARATORS SEPARATORS
An example of fabrication of
large electromagnetic drum
INSTRUMENTS MATERIALS
An example of fabrication of
An example of fabrication of high-magnetic high-speed drum magnetic separator
force drum magnetic separator
An example of fabrication of drum
magnetic separator
MAGNETIC
An example of fabrication of
2-stage drum magnetic separator
133
KID-B / KPM
Model KPM PLATE MAGNET
MAGNET
●Strong attractive force. Compact and robust.
LIFTING
n ●Easy installation in any place as no power source
nctio
/OF F fu is required.
No ON
MAGBORE
To use these magnets in liquids (e.g. water) other
To machine than oil, please specify“enclosed type.”
From
machine KPMT-1530 Model KPMF
Oil
TRANSPORTERS
MAGNETIC EQUIPMENT MAGNETIZERS AND ENVIRONMENTAL CHIP & SLUDGE
20 20 ●The whole surface is made of
L H
h stainless steel (SUS304).
20
●Large attractive force over a long
distance.
B
An example of iron-removing magnet
●The flange area can be worked
in fine particle chute line.
partially.
20
Plate magnet
20
●The holding power is applied to
the attracted iron pieces by the
B
Plate magnet magnetic plate so that they will
not be pushed forward by follow-
20
Plate magnet ing materials.
Standard Models
SEPARATORS
KPMF-2030A 300
(11.8) 20kg/ 44.0 lb KPMT-2050 500(19.6) 35kg/ 77.1 lb
KPMF-2040A 200 400
(15.7) 100̶130 60̶ 80 80̶100 27kg/ 59.5 lb KPMT-2060 600(23.6) 56.5 3.5 42kg/ 92.5 lb
KPMF-2050A (7.87) 500(19.6) (3.93̶5.11) (3.15̶3.93)33kg/ 72.7 lb
(2.36̶3.15) KPMT-3030 300(11.8)(2.22)(0.13) 32kg/ 70.5 lb
KPMF-2060A 600
(23.6) 40kg/ 88.1 lb KPMT-3040 400(15.7) 42kg/ 92.5 b
55.5 3.5 300 120̶160 70̶100 100̶120
KPMF-2080A 800(31.5) 54kg/119.0 lb KPMT-3050 500(19.6) 53kg/116.8 lb
(2.18)(0.13) (11.8) (4.72̶6.29)
(2.75̶3.93)
(3.93̶4.72)
KPMF-3030A 300(11.8) 29kg/ 63.9 lb KPMT-3060 600(23.6) 63kg/138.9 lb
Surface magnetic flux density 300 mT (3000 G) max. Surface magnetic flux density 500 mT (5000 G) max.
※Magnets with handle and hinge are optionally available upon request.
134
MAGNETIC SEPARATORS
Model KPMF-C PLATE MAGNET WITH COVER
WELDING OPERATION
MAGNETIC TOOLS FOR
L2
L1 4−φ9 5.2
[Application] L
These magnets are installed on chutes and hoppers to
attract/collect magnetic substances. N
[Features]
150
176
200
173
220
●Attracted magnetic substances can be removed and S
MAGNET
LIFTING
[mm
(in)]
MAGBORE
Dimensions
Model Mass
[Features]
●Powerful attractive force. Compact and robust.
KPMD-2550
●As a permanent magnet is used, no power source is required
and therefore these magnets can be used in any place.
●Very easy installation.
tion
func
N/OFF
KPMJ-4040A No O
Model KPMD
HIGH GRADE MAGNETIC MEASURING MEASURING
L
(Applicable belt width) H
Environmentally As for separation
Friendly in wood material
Attractive
for biomass power face
TOOLS
B
b
generator!
■Model KPMD [mm(in)
] Suspended permanent magnet
Dimensions Holding Capacity (Length) ●Suspended above a chute of a conveyor
Model 15-cm M10 M10×25 Mass belt to attract and remove iron pieces.
INSTRUMENTS MATERIALS
KPMD-3530 300
(11.8) 220(8.66) 49kg/108.0 lb
KPMD-3540 350 400(15.7) 270 320(12.6) 82 160̶200 80̶120 110̶140 64kg/141.1 lb
KPMD-3550 (13.7) 500(19.6) (10.6) 420(16.5) (3.22) (6.29̶7.87) (3.15̶4.72) (4.33̶5.51) 80kg/176.4 lb Attractive
KPMD-3560 600(23.6) 520(20.4) 100kg/220.5 lb face
b
■Model KPMJ
KPMJ-3030 300(11.8) 200(7.87) 87kg/191.8 lb Suspended permanent magnet
300 200 172(6.76)
KPMJ-3040 400(15.7) 260(10.2) 120kg/264.5 lb ●Suspended above a chute of a conveyor
(11.8) (7.87)
KPMJ-3050 500(19.6) 360(14.1) 159(6.25) 200̶250 100̶150 180̶220 150kg/330.7 lb belt to attract and remove iron pieces.
KPMJ-4040A 400(15.7) 250(9.84) (7.87̶9.84) (3.93̶5.90) (7.08̶8.66) 90kg/198.4 lb ●More powerful than“D.”
400 250
KPMJ-4060A 600(23.6) 380(14.9) 124(4.87) 140kg/308.7 lb ●Stainless steel (SUS304) surface.
(15.7) (9.84)
KPMJ-4080A 800(31.5) 500(19.6) 185kg/407.9 lb ●Lifting hinges in four places.
135
KPMF-C / KPM / KPM-BW/ KPM / PF
Model KPM-BW MAGNETIC PLATE
collecting sludge. ●As it is hinge type, it can be installed at any of such variable
[Features]
MAGNET
becomes easy to be taken out from the inside of a tank.
LIFTING
●Not only sunk but also floating sludge can be collected.
KPM-BW24 Example of collection sludge.
L
2-φ3
(S)
hook hole
KPM-BW18
35 (23) 35
(N)
MAGBORE
tion
(93)
func
60
N/OFF
No O
(S) (N)
KPM-BW12
100 (4.5)
9
Can be placed [mm(in)
]
TRANSPORTERS
on設置場所を
※Guarantee is not granted in case hinge is removed. Please use wire or chain of non magnetic substances for hook hole.
36
52
Holding
Power
60N
KPM-1005 [mm(in)
]
[Application] Model Type Holding Power Max. Flux Density Mass
This model can be used to catch and collect iron pieces as a small plate KPM-1005 Standard type 60N( 6kgf) Approx. 100mT(1000G)
Approx. 350g/0.77 lb
magnet or can also be used as a large magnetic holder. A powerful type KPM-H1005 Powerful type 150N(15kgf) Approx. 200mT
(2000G)
using a rare earth magnet is also available. ※The holding power applies to SS400, 6 mm thick and ground surface held by the whole face.
SEPARATORS
[Features]
Handle for carrying ●A magnet block of a construction to cause a strong magnetic force to
be concentrated on the magnetic pole.
〈Model PF-1A〉 100
tion 84 206
func
MATERIALS INSTRUMENTS TOOLS
FF 6 190
PF-F1 N/O
No O S N S
55 30.5
85.5
MAGNETIC MEASURING
〈Model PF-F1〉
Pump Inlet
PF-1A
Conveyor
[mm
(in)]
Max. Temperature
Model Length Dia Mass
Flux Density Limit
KGM-20 194(7.63) 0.5 kg/1.10 lb
KGM-25 244(9.60) 0.55kg/1.21 lb
KGM-30 295(11.6) 0.65kg/1.43 lb
MAGBORE
How to Use
Set a square magnetic bar with its corner
in the flow direction of materials as shown.
DEMAGNETIZERS FOR TRANSPORTATION SEPARATORS SEPARATORS
Cannot be used
in fluid.
※The corner marked
by“UP”must be up.
KGM-H20
[mm(in)
]
Side Length Max. Temperature
Model Length Mass
□ Flux Density Limit
KGM-H20 195(7.67) 0.6 kg/1.32 lb
A magnetic bar used in a grid type KGM-H25 245(9.64) 0.75kg/1.65 lb
22 Approx. 60℃
magnet. This bar alone is also available. KGM-H30 295(11.6) 320mT
(3200G) 0.9 kg/1.98 lb
(0.86) (140°F)
Casing is made of stainless steel. KGM-H35 345(13.5) 1.1 kg/2.42 lb
KGM-H40 395(15.5) 1.2 kg/2.64 lb
※The tapped holes are 2-M5, depth 6.
[mm(in)
]
These bars can maintain their magnetic force and
Max. Temperature
functions at certain high temperature. Model Length Dia Mass
Flux Density Limit
KGM-T20 194(7.63) 0.5 kg/1.10 lb
φ25 Approx. 150℃
TOOLS
Note: To use these bars in liquids (e.g. water) other than oil, please specify enclosed type.
INSTRUMENTS MATERIALS
[mm
(in)]
Liquid tank
Magnetic Bar Stand
Model Mass
Length Dia Max.Flux Density Height Depth Width
KGM-S20 194(7.63)φ25(0.98) 130mT(1300G) 54(2.12) 60(2.36) 170(6.69)約0.6kg/1.32 lb
※outer material:SUS304
137
KGM / KGM-H / KGM-T / KGM-S / KGM / KGM-H / KGM-C / KGM-HC
Model KGM MAGNETIC BAR UNIT
MAGNET
removal capacity are also available.
LIFTING
[mm(in)
]
Flow Number of Dimensions
Model Type Mass
Capacity Magnets
KGM-2020 1-stage 4 3.5kg/ 7.7 lb
6m³/h 200(7.87)
KGM-2020W 2-stage 7 200 6.0kg/13.2 lb
MAGBORE
KGM-2025 KGM-2025 1-stage 4 (7.87) 4.2kg/ 9.2 lb
8m³/h 250(9.84)
KGM-2025W 2-stage 7 6.5kg/14.3 lb
KGM-2525 1-stage 5 5.0kg/11.0 lb
10m³/h 250(9.84)
KGM-2525W 2-stage 9 250 8.4kg/18.5 lb
50
Separating KGM-2530 1-stage 5 (9.84) 5.6kg/12.3 lb
TRANSPORTERS
12m³/h 300
(11.8)
24m³/h 400(15.7)
KGM-4040W 2-stage 15 400 19.8kg/43.6 lb
Magnet
SEPARATORS
Model KGM-C MAGNETIC BAR UNIT Model KGM-HC POWERFUL MAGNETIC UNIT