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    Pipe Support

    Uploaded by

    Vignesh Gandhiraj
    This document provides a stress analysis report for the makeup water piping supports of a 2x350 MW coastal thermal power plant in Thamminapatnam, Nellore, AP, India. The analysis was performed using the PVElite software to evaluate stresses under various load cases such as hydrotest, operating, and thermal expansion conditions. The results found the loads on supports to be within allowable values and stresses at all locations to be below code allowable limits according to ASME B31.1 and ASME Section VIII Division 2. Pipe dimensions, materials, and design criteria are defined according to the relevant drawings and codes.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Pipe Support

    Uploaded by

    Vignesh Gandhiraj
    237 views8 pages
    This document provides a stress analysis report for the makeup water piping supports of a 2x350 MW coastal thermal power plant in Thamminapatnam, Nellore, AP, India. The analysis was performed using the PVElite software to evaluate stresses under various load cases such as hydrotest, operating, and thermal expansion conditions. The results found the loads on supports to be within allowable values and stresses at all locations to be below code allowable limits according to ASME B31.1 and ASME Section VIII Division 2. Pipe dimensions, materials, and design criteria are defined according to the relevant drawings and codes.

    Original Description:

    pipe support calculation for LPP

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    This document provides a stress analysis report for the makeup water piping supports of a 2x350 MW coastal thermal power plant in Thamminapatnam, Nellore, AP, India. The analysis was performed using the PVElite software to evaluate stresses under various load cases such as hydrotest, operating, and thermal expansion conditions. The results found the loads on supports to be within allowable values and stresses at all locations to be below code allowable limits according to ASME B31.1 and ASME Section VIII Division 2. Pipe dimensions, materials, and design criteria are defined according to the relevant drawings and codes.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    237 views8 pages

    Pipe Support

    Uploaded by

    Vignesh Gandhiraj
    This document provides a stress analysis report for the makeup water piping supports of a 2x350 MW coastal thermal power plant in Thamminapatnam, Nellore, AP, India. The analysis was performed using the PVElite software to evaluate stresses under various load cases such as hydrotest, operating, and thermal expansion conditions. The results found the loads on supports to be within allowable values and stresses at all locations to be below code allowable limits according to ASME B31.1 and ASME Section VIII Division 2. Pipe dimensions, materials, and design criteria are defined according to the relevant drawings and codes.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
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    The document discusses a stress analysis report for the makeup water piping supports of a 2x350MW coastal thermal power plant in Thamminapatnam, Nellore, AP, India.

    The scope of the analysis report is to evaluate and verify the stresses in the makeup water piping supports (saddle type) with respect to allowable values and given dimensional configuration.

    The stress analysis was performed using PVElite 2016 software and was carried out in compliance with ASME B31.1 Power Piping code and ASME Section VIII Division 2 for the saddle analysis.

    MAKEUP WATER PIPING PIPE SUPPORT ANALYSIS REPORT

    Issued for Review and


    0 06-09-2016 BT LJA MG
    Approval
    Rev. Date Description PREP CHK APPD

    Project Title:
    2x350MW COASTAL THERMAL POWER PLANT
    Thamminapatnam, Nellore, AP

    Owner :
    MEENAKSHI ENERGY PRIVATE LIMITED

    Project Management
    Consultant
    TRACTEBEL CONSULTING ENGINEERS (P) LTD.,

    Owners Engineer:
    STEAG ENERGY SERVICES (INDIA) PVT. LTD

    BOP EPC Electro-Mechanical


    Contractor:
    EDAC ENGINEERING LIMITED

    BOP EPC Electro-Mechanical Contractors Engineer:

    BOP Supplier / Package:

    Project No. Job Scal Sheet No.


    No. e
    - 1 Of 15

    Document No : CTP-20-DE-M-ER-PAB-XXXX

    Sub-Contractor Drawing No.:-

    Sub-Supplier:--
    MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
    2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
    THAMMINAPATNAM, NELLORE, AP

    Contents

    1) GENERAL 3
    1.1 Scope 3
    1.2 Definitions 3
    1.3 Units of measurement 3
    2.REFERENCE DOCUMENTS, CODES AND STANDARDS 3
    2.1 Reference Documents 3
    2.2 Codes and Standards 3
    3.DESIGN DATA, DESIGN CRITERIA AND ASSUMPTIONS 4
    3.1 Design Data 4
    3.2 Design Criteria 4
    3.3 Assumptions and Notes 5
    4.CALCULATION METHODOLOGY 5
    4.1 Computer Program Description 5
    4.2 Load cases Analysed 5
    5. CONCLUSIONS 7
    6. APPENDIX : 9
    6.1 APPENDIX-A (PIPE SUPPORT ANALYSIS)

    CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC
    MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
    2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
    THAMMINAPATNAM, NELLORE, AP

    GENERAL
    1.1 Scope

    The scope of this analysis report is to evaluate and verify the stresses in Makeup Water
    Piping Support(saddle type) with respect to Allowable value and given Dimensional
    configuration.

    1.2 Definitions

    The following definitions are used in the report:

    NB : Nominal Bore
    P&ID : Piping and Instrumentation Diagram
    GA : General Arrangement

    1.3 Units of measurement

    In this document the SI units are used.

    2. REFERENCE DOCUMENTS, CODES AND STANDARDS


    2.1 Reference Documents

    The following documents have been used as reference for the basic input data considered in
    the stress analysis verifications:

    SI. No. Drawing / Document No. Drawing / Document Title

    1. CTP-20-ED-M-PA-PAR-009 _R4 Makeup Water piping layout

    2.2 Codes and Standards

    The verifications have been carried out in compliance with the following codes and
    Standards:

    ASME B 31.1, POWER PIPING


    ASME Sec VIII Div 2. Saddle analysis

    3. DESIGN DATA, DESIGN CRITERIA AND ASSUMPTIONS

    3.1 Design Data

    The main pipe support geometry has been created as per enclosed input drawing in the
    PVElite stress analysis program.

    DESCRIPTION UNIT PARAMETERS


    Fluid type Makeup water

    CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC
    MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
    2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
    THAMMINAPATNAM, NELLORE, AP

    Fluid Density Kg/m 1030

    Design Pressure Kg/Cm (g) 4.7

    Design Temperature C 50

    Operating Temperature C 33

    Ambient Temperature C 30.5


    IS 2062 Gr.B (with 1mm thk corocoat lining)
    Pipe Material
    [Equivalent material in CAESAR is A53 B]
    Pipe OD & Thickness - Refer Pipe Dimensions below

    Pipe Density Kg/m 7833

    Corrosion Allowance mm 0
    Hydro test Pressure
    1.5
    Factor
    Pipe Dimensions

    SELECTED PIPE (mm)


    Sl. no. SECTION
    NB OD THK.

    1. Makeup water pipe 1400

    3.2 Design Criteria

    The resulting stresses on the pipe due to the loads are combined and verified according to
    the method and the allowable values, respectively, stated by the ASME Code.

    4. CALCULATION METHODOLOGY
    4.1 Computer Program Description

    The global stress analysis of the piping has been performed using PVElite 2016

    4.2 Load cases Analysed


    Sl.
    No. LOAD CASES LOAD CASE TYPE /
    ANALYSED CONDITION

    L1 WW+HP Hydro test condition


    L2 W+D1+T1+P1 Operating condition
    L11 L2-L10 Thermal Expansion Condition

    Notation Description :

    CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC
    MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
    2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
    THAMMINAPATNAM, NELLORE, AP

    WW Water filled weight


    W Weight
    D1 Displacement case 1
    T1,T2,T3 Thermal Case 1,2 & 3
    P1 Pressure Case 1
    HP Hydro Pressure
    F1 - Concentrated Force Case 1
    U1 Uniform load case 1
    U2 - Uniform load case 2

    5.0 CONCLUSION:
    Based on the supports, under all load cases are analysed.
    Loads on Support are within the allowable value.
    Stresses at all locations are within the allowable limit as per code.

    CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC
    MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
    2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
    THAMMINAPATNAM, NELLORE, AP

    APPENDIX A

    PIPE SUPPORT ANALYSIS

    CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC
    MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
    2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
    THAMMINAPATNAM, NELLORE, AP

    As Per drawing :

    CTP-20-ED-M-PA-PAR-009 _R4 Makeup Water piping layout

    As per PV Elite Model :

    CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC
    MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
    2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
    THAMMINAPATNAM, NELLORE, AP

    CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC

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