POCKET

GUIDE

Skuld Pocket Guide for Masters and Officers:

BULK MINERAL
CARGO LIQUEFACTION
This is a web version of a pocket guide
published by Skuld in cooperation
with Brookes Bell
1. INTRODUCTION Shippers must supply correct documents

All solid bulk cargoes should have a Bulk Cargo Shipping

The Purpose of this Guide Name (BCSN) given by the shippers, and will have a
schedule in Appendix 1 of the Code.
´´ Cargoes at risk of liquefaction continue to be shipped.
´´ Liquefaction casualties cost the marine insurance ´´ The schedules in the Code are not exhaustive and the
industry over USD 100 million between 2010 and 2013. properties are given for guidance only.
´´ The IMSBC (International Maritime Solid Bulk ´´ It is essential that valid current information is
Cargoes) Code started out as the BC Code, first obtained from the shipper before loading is started
issued in 1965, and became mandatory under SOLAS and that information shall be given as a declaration
in January 2011. as set out in Section 4 of the Code, on a Cargo
´´ At the time of writing, the current version is the 2012 Information (or declaration) Form.
Edition of the IMSBC Code. ´´ If shippers are offering a solid bulk mineral cargo
´´ The purpose of the IMSBC Code is to provide guidance that is NOT LISTED in the Code, then the
on the procedures to be adopted when solid bulk ‘new’ cargo must be assessed, at least by the
cargoes are to be shipped. competent authority of the port of loading (Section 1.3
´´ The Code ships greater than 500 gross in the Code).
tonnes when carrying bulk cargoes, regardless of ´´ In this case, the shipper will provide details of the
whether or not they are called a ‘bulk carrier’. characteristics and properties of the proposed cargo
´´ The Code applies to all solid bulk cargoes, except and the competent authority will assess the
grain. acceptability of the cargo for safe shipment.
´´ Compliance with the Code is mandatory. ´´ If the cargo possesses hazards e.g. that it might
liquefy, the competent authority of the unloading
The details of mineral cargoes are listed in Appendix 1 of port and the flag state become involved to determine
the IMSBC Code, with advice on their properties, handling the suitable conditions for carriage of the cargo.
and carriage. This listing is not exhaustive, which means
that not all types of cargo may be named specifically. ´´ If the cargo presents no specific hazards, the cargo
will be authorised for carriage, by the competent
It is a requirement of SOLAS that each ship comply with authority, as Group C and in this case the competent
the IMSBC Code. Therefore a copy should be kept on authority will provide the Master with a certificate
board and the master should ensure that he is familiar stating the characteristics of the cargo, its required
with its contents. conditions of carriage and handling requirements.
´´ Once these procedures have been followed and
Hazards of shipping bulk mineral cargoes completed satisfactorily, the cargo may be loaded.

The IMSBC Code draws attention to hazards associated

with shipments of wet/damp solid bulk mineral cargoes,
as follows:

1. Mineral cargoes are often high density. Therefore,

their distribution in the holds must be considered
as improper distribution of the cargo may lead
to the ship being structurally damaged.
2. They are often loaded at a very fast pace; with the
result that loading may stress the hold plating.
3. The loss of, or reduction in, the stability of the ship
during the voyage, that may be due to:
a. A shift of cargo due to inadequate trimming or
improper distribution of the cargo.
b. A wet cargo liquefying under the stimulus and
vibration or motion of the ship, then sliding or
Loading from barges is commonly done in many parts of the world.
flowing to one side of the cargo compartment.

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 ‘Can tests’ are often used by Masters to provide further
2. TYPES OF SOLID BULK CARGOES - information (see Section 8 of the Code). It must be noted
that the ‘CAN TEST’ is NOT a substitute for laboratory
THE GROUPS testing, and only provides a ‘rough idea’ on the state of the
cargo.
The characteristics of solid bulk cargoes have been If ‘can tests’ fail, then loading should be stopped and the
divided into three groups; Group A, Group B and Group C. Master should seek advice.

´´ Group A - cargoes which may liquefy if shipped with

moisture content in excess of their transportable 3. WHY ARE MINERAL BULK CARGOES
moisture limit. SUCH AN ISSUE?
´´ Group B - cargoes which possess a chemical hazard
and could cause a dangerous situation on the ship.
´´ Group C - cargoes which are neither likely to liquefy Why do some cargoes liquefy?
(Group A) nor possess chemical hazards (Group B).
´´ Some mineral cargoes can be both Group A and Group The Code lists a number of mineral cargoes and their
B, i.e., they may liquefy and have a chemical hazard. properties. Many mineral cargoes are fine-grained and
loaded while wet/damp. They may be wet due to the
Transportable Moisture Limit (TML) – the name says industrial processing conducted by the shippers, or
it all, it is the maximum moisture content, that is stockpiles that have been exposed to rain prior to loading.
considered safe for carriage of Group A cargoes. It is
given as a percentage. If the particles of the mineral cargo are in contact with
each other, friction will hold them together.
The moisture content (which may be referred to as ‘MC’)
of the cargo, and also given as a percentage, must be Large particles, commonly known as ‘lumps’, are big
established by the shipper within 7 days of loading. enough for contact between them to be maintained
regardless of any vibrations and/or ship motion during
Provided the moisture content is less than the TML, the the voyage. This contact allows water to drain. Therefore
cargo meets the carriage requirements of the Code. cargoes consisting of lumps often require the bilges to be
pumped during a voyage and are Group C cargoes.
If shippers report a Flow Moisture Point (FMP), the TML
will be 90% of this value. It is always worth checking Small particles, commonly known as ‘fines’ or
shipper’s calculations on this matter. ‘concentrates’ often do not drain as quickly as lumps, they
may not drain at all. If these cargoes are loaded with a
Three test methods are used to determine TML in moisture contents above their TML, then they may settle,
the current edition of the Code, only two produce an and become fully saturated. When this happens they may
FMP, but all give a TML. Shippers should provide the liquefy.
test certificates stating what test method was used to
determine the TML. If in doubt, seek advice. When the particles are surrounded by water and lose
contact with each other, the whole cargo can behave like a

When particles are in contact with each other, the When particles are NOT in contact, water can flow
friction between them maintains the cargo structure between them. This results in fluid flow as the
even when water and air are mixed in. mineral cargo liquefies.

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dense liquid and will flow. This is what makes them Group The next edition of the Code will contain additional
A. mineral cargo entries, including Iron Ore Fines and
Nickel Ore.
Some fine-particled cargoes that drain allow a ‘wet base’
to form. This information should be provided on the Iron Ore Fines will be listed as Group A (but with
shippers’ declaration. exemptions for some grades), whereas Nickel Ore will
always be Group A.

Why is liquefaction dangerous on a ship? Until a new version of the Code is published, these
two particular cargoes should be treated as Group A
Because most of the mineral cargoes are dense and likely regardless of any shippers’ declarations to the contrary.
to liquefy when the moisture content is above their TML,
they can ‘walk up the hold plating’ when the vessel rolls,
i.e., they flow towards the downside of the roll, but do 4. LOADING MINERAL BULK
not necessarily flow back. On each subsequent roll, the
cargo might move further to the same side. This is unlike CARGOES SAFELY
water and grain (which flow back), and can result in a
large amount of heavy cargo resting against the hold side
plating. While the voyage is being planned, the Master should refer
to the procedures set out in the ship’s Safety Management
If a liquefied cargo moves during a voyage, the ship might System. In addition, the Master and Chief Officer should
suffer a loss of or reduction in stability due to the cargo consult the appropriate IMO publications, including the
shifting. There is a risk that the ship will list as a result IMSBC Code, the BLU Code and recommendations on
of the cargo shifting. If the cargo continues to shift to one ballast water management.
side, the ship will list more heavily to that side and, if the
shift is excessive, there will be down-flooding of sea water
into the ship’s tanks and the ship might capsize and sink. Checklist for Masters and Officers to follow before
loading
Group A cargoes should only be carried when the
moisture content of the cargo is less than, or equal ´´ Ensure that the identity of the cargo being carried is
to, the Transportable Moisture Limit of the cargo. The known and that the cargo’s name is described by
Transportable Moisture Limit (TML) can be calculated as using the Bulk Cargo Shipping Name (BCSN), as
90% of the Flow Moisture Point (FMP), depending on the
test method used. detailed in the IMSBC Code. A trade name is not a
BCSN.
´´ Ensure that the cargo holds are properly and
Why does the nature of some cargoes cause confusion? appropriately cleaned, as well as being prepared
for the cargo that is going to be loaded.
Some people involved with shipping mineral cargoes may ´´ Ensure that all necessary maintenance has been
not understand the properties of Group A materials and completed before loading starts.
may offer incorrect information. This may be because:
´´ Plan the loading operation thoroughly, following all
´´ Many mineral cargoes will ‘look OK’ even when they SMS and BLU Code requirements, as well as all
are wet – that does not mean they are safe for the appropriate instructions.
carriage. Visual appearance can be deceptive. ´´ Ensure that the appropriate carriage instructions are
´´ Group A cargoes may not always liquefy if the voyage obtained in advance.
is calm and the ship’s movement does not result
in any significant energy transfer to the cargo.
´´ Shippers may use trade or commercial names for the
Checklist of documents required before loading
cargo – a BCSN should always be provided for the A list of information can be focused in IMSBC Code
cargo. subsection 4.2, shippers should give this to the Master for
´´ The cargo may not be listed in the IMSBC Code – all solid bulk cargoes before loading. This should include:
shippers should apply for Section 1.3 approval.
´´ Shippers may not have a copy of the IMSBC Code, they ´´ The Bulk Cargo Shipping Name (BCSN) when the
may not have read it and they may not understand it. cargo is listed in this Code. Trade or commercial
´´ Some shippers think that if a cargo is not listed it is names can be used in addition, but not as a
not controlled by the Code – this is NOT CORRECT. All substitution to the Bulk Cargo Shipping Name
solid bulk commodities that are put forward for ´´ The cargo Group (A and B, A, B, or C)
shipment are controlled by the IMSBC Code. ´´ If listed as MHB (material hazardous only in bulk),
information about the hazard should be

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 included surface, and fluid flow. When entering the holds, safe
´´ The total quantity of the cargo offered; entry procedures must be used.
´´ The stowage factor ´´ If any of the above are seen, contact the vessel DPA
´´ The need for trimming and the necessary procedures immediately as per the company SMS and request
´´ The likelihood of shifting expert technical assistance.
´´ A certificate of the transportable moisture limit (TML).
This can be tested up to six months before loading
´´ A certificate on the moisture content of the cargo
Best practice and seamanship
dated within seven days of loading. If it rains Points to be considered include:
after the certificate has been provided the shippers
should give an updated moisture value ´´ If the cargo has shifted and the list is corrected by
´´ Likelihood of a wet base forming (see sub-section ballast operations, what happens if the cargo shifts
7.2.3 of the Code) again?
´´ Toxic or flammable gases that may be generated by ´´ The cargo may act like a dense fluid when it flows
the cargo around the hold(s), therefore ballasting operations
´´ Flammability, toxicity, corrosiveness and propensity to may result in significant additional problems.
oxygen depletion of the cargo ´´ What are the prevailing weather conditions?
´´ Self-heating properties of the cargo and if trimming is ´´ Is the vessel rolling? Can this be reduced or minimised
required by changing heading and/or speed?
´´ Properties on the emission of flammable gases that ´´ It is recommended that if there is a shift, a
may be in contact with water reduction in speed will help to minimise the rolling,
´´ Radioactive properties pitching and any engine/hull vibrations. In addition,
´´ MARPOL statement - Solid bulk cargoes should sharp helm movements should be avoided.
be classified and declared by the shipper ´´ Consider the distance to land (Port of Refuge) along
as to whether or not they are harmful to the marine with the current heading and prevailing weather
environment and only those declared as ‘not conditions.
harmful’ may be discharged into the sea as detailed in ´´ Avoid turning the vessel through the swell and/or wind
the regulations of MARPOL Annex V waves, as this may cause rolling and additional shifting
´´ Any other information that is required by national of the cargo.
authorities.

What should the Master/CO/OOW look out for during

loading?
´´ Is it or has it been raining?
´´ Have shippers provided all the required information on
their declaration?
´´ How does the cargo behave when subjected to a ‘can
test’?
a. Is there any free water on the surface after the
‘can test’, i.e., does the surface appear shiny with
free water?
b. Has the sample in the can changed form, i.e., does
it flow and form a flat surface?
´´ If in doubt, seek advice.

During the voyage – what to look for Discharging very wet cargo can be difficult
The purpose of this guide is to help the Master/CO/OOW
prevent, if possible, an incident occurring as a result of
the cargo properties changing during the voyage.

´´ The cargo should be checked frequently, looking for

signs of free water on the surface, flattening out of the

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FLOW CHART - LOADING GROUP A CARGOES

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5. THE LAW 6. P&I CLUB NOTIFICATION
REQUIREMENT
The Master will of course know that the vessel is under
the charterers employment orders and provided the Mandatory notification requirement
orders are “lawful”, the Master should follow them.
While it is the members’ responsibility to ensure full
The most importat factor, however, is the safety of the compliance with the IMSBC Code and to take any
crew, followed by the vessel’s safety. The Master should necessary measures to ensure the safe carriage of nickel
use his discretion to take any decision which, in his ore cargoes from ports in Indonesia and the Philippines.
professional judgment, is necessary for safety of life Members who plan to either fix or charter a ship to load
at sea: SOLAS Chapter V, Regulation 34-1. The Master nickel ore from these ports, or if a ship under an existing
can also refuse, for the security of the vessel, to load a fixture is ordered to load such a cargo, must contact the
cargo and grant access to his vessel: SOLAS Chapter XI-2 Association as soon as possible and provide the following
Regulation 8. information:
It is a legal requirement under the provisions of SOLAS ´´ Ship name
Chapter VI, Regulation 2 and the IMSBC Code Section 4.2 ´´ Port/anchorage of loading and estimated time of
for the shipper to provide the Master with accurate cargo arrival
information. ´´ Date of intended loading
´´ Charterer/shipper’s details
Furthermore SOLAS Chapter VI, Regulation 6-2 and
´´ Agent’s details
Regulation 7-7 provide that cargo must not be loaded if
the actual moisture content exceeds the TML and that the ´´ Copy of the shipper’s cargo declaration and supporting
Master has the right to suspend cargo operations if limits certificates.
are exceeded.
This will allow the Association to provide members with
Furthermore, where applicable, the Hague Visby Rules, the relevant information on measures that might be taken
Article IV Rule 6 provide that a Master can seek a Port to reduce risks, eg. the appointment of a local surveyor to
of Refuge if the cargo on board becomes a danger to assist the Master and the appointment of an expert, not
the vessel, even if the cargo was carried by consent and necessarily to attend in person, but to liaise and supervise
knowledge about its character. with the local surveyor.

Apart from general law, contractual law and international These measures may reduce the inherent risks in
convention: a Master should always feel able to take steps carrying nickel ore cargoes but do not guarantee safety.
he feels are necessary to ensure the safety of his crew
and of the ship. If the Master is in any doubt at all about the suitability and
safety of the cargo, then loading should be stopped.

The member should contact the Association immediately.

It is likely that there will be problems if loading an
unsafe cargo is allowed. For example, it will be difficult
to discharge the cargo due to a lack of facilities in the
loading port or complications arising from local customs
regulations.

 
Possible prejudice to Club Cover

Members should be aware that they may prejudice

their Club cover if they do no notify the Association that
they plan to fix or charter a ship, or if a ship has been
ordered, to load nickel ore from a port in Indonesia or the
Philippines.

The Association would in any event recommend members

to make contact if they are planning on carrying cargoes
at risk of liquefaction.

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7. LIST OF RELEVANT REFERENCE DOCUMENTS

´´ International Maritime Solid Bulk Cargo Code (IMSBC) – current edition

´´ Nickel Ore: STOP, THINK, VERIFY. Intercargo Guide for the safe loading of Nickel Ore
´´ Skuld web site: http://www.skuld.com/topics/cargo/
´´ The BLU Code – The Code of Practice for the Safe Loading and Unloading of Bulk Carriers (including the
BLU Manual)
´´ Thomas’ Stowage 

8. THE IMSBC CODE SECTIONS

Section 1 General provisions – including application, definitions, related SOLAS regulations

Section 2 General loading, carriage and unloading precautions – cargo distribution and loading/unloading
procedures
Section 3 Safety of personnel and ship
Section 4 Assessment of acceptability of consignments for safe shipment – identification of cargoes, and the
tests and documentation required for their safe carriage
Section 5 Trimming procedures
Section 6 Methods of determining angle of repose – does not apply to mineral cargoes
Section 7 Cargoes that may liquefy – the dangers of liquefaction, conditions under which liquefaction may occur
and precautions to prevent it
Section 8 Test procedures for cargoes that may liquefy
Section 9 Materials possessing chemical hazards – classification of hazards, stowage and segregation
requirements
Section 10 Carriage of solid bulk wastes
Section 11 Security provisions
Section 12 Stowage factor conversion tables
Section 13 References to related information and recommendations

Appendices

Appendix 1 Individual schedules of solid bulk cargoes

Appendix 2 Laboratory test procedures, associated apparatus and standards
Appendix 3 Properties of solid bulk cargoes
Appendix 4 Index of solid bulk cargoes

Supplement:

This contains supporting documents including the BLU Code and IMO circulars (see Appendix 1) 

PUBLISHED BY:
LOSS PREVENTION AND RECURRING CLAIMS GROUP
ASSURANCEFORENINGEN SKULD (GJENSIDIG)

With contributions from Brookes Bell

Dr Penelope Cooke – Scientist
Dr Nick Crouch - Scientist
Adrian Scales – Master Mariner
Charles Bliault – Master Mariner

In case of further queries, members are asked to contact the LPRC Group at:
lossprevention@skuld.com

24 HOUR EMERGENCY NUMBER: +47 952 92 200

Published: October 2013

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