Damage Mechanics Present and Future
Damage Mechanics Present and Future
Damage Mechanics Present and Future
North-Holland, Amsterdam
J.L. C H A B O C H E
Office National d'Etudes et de Recherches A~rospatiales, BP 72, 92322 Ch~tillon Cedex, France
Continuum Damage Mechanics (CDM) has developed since the initial works of Kachanov and Rabotnov. The paper gives a
review of its main features, of the present possibilities and of further developments.
Several aspects are considered successively:
- damage definitions and measures,
- damage growth equations and anisotropy effects,
- use of CDM for local approaches of fracture.
Various materials, loading conditions and damaging processes are incorporated in the same general framework. Particular
attention is given to the possible connections between different definitions of damage, especially between the CDM definition
and the information obtained from material science.
0 O 0
ii
i
i ,
s
i/__ _ J / ",.,,;.',(h)o=(fi)u
;..,,.
b ," i°i,
o
O*
(a) (b)
Fig. 4. (a) Net stress tensor for damage growth, (b) effective
stress tensor for deformation.
0
IN I00 IO00*C
MPo) .5(
500-
400-
300- 0--
:239
2OO-
zaU2GN 180"C
O
. _0_~ =__.~ . . . . . .
.0-
5(;
.6-
Fig. 5. (a) ductile plastic damage for 99.9% copper, T = 20°C, (b) creep damage measures - Superalloy IN 100 at 1.000°C and light
alloy AU2GN at 180°C.
J.L. Chaboche/ Continuumdamagemechanics 23
60 Table 1
1- 1 cycle
2- 40000 cycles 1 2 3 Observable Internal Associated
50
_8oooooyc,e, ////74 variables variables variables
40- Elastic strain Stress tensor
$, tensor ce o
30
Temperature Entropy
20 T s
3. Thermodynamic aspects Let us note that D includes all the damaging effects,
the density p being considered as constant. In the finite
The present developments are based on a thermody- strain case [29], the change of p (due to the growth of
namic theory of irreversible processes with internal state cavities) can be used as a damage variable. Moreover, in
variables [24,25,26]. Here the presentation is limited to the present case, complete separability of the hardening
the simple case of isotropic hardening within the small and damage processes is assumed, '/'p does not depend
strain hypothesis and to isotropic damage evolution. on D.
Extension to kinematic hardening is well known [27] being the density of elastic strain energy defined
and theories with anisotropic damage evolution have by dW~ = a : %, the expression for Y shows that [30]:
been developed in [26] and [28]. Generalization to finite
-y We 1 dive
strain can be found in [29].
The chosen state variables are given in table 1 for the l-D-2 dD
present case. The plastic strain tensor is defined from at constant a and temperature. (13)
24 J.L. Chaboche / Continuum damage mechanics
02 OR
Y~- 2E(1 - Oc) ~ Dc= 1 (2EYc)l/2 . (17)
o ]_ Many experiments have shown that: 0.2 < Dc < 0.8,
" 8~p-:-See which allows (1 - De) x to be neglected with regard to 1
when x is much greater than 1.
Fig. 7. Schematic of the dissipation during plastic flow and The potential of dissipation is a scalar convex func-
damage growth. tion of flux variables (ip, p, D, and the heat flux q) or
their dual variables (by means of the Legendre-Fenchel
transform), the state variables acting as parameters [25]:
Then the variable - Y can be considered as the
elastic strain energy release rate associated to a unit qb*(O, R , Y; Ce, T , p , D ) .
damage growth. Analogy with Fracture Mechanics con-
It gives the constitutive equations for the evolution of
cepts is clear. - Y may be calculated as a function of
dissipative variables [26]. Here:
the hydrostatic stress o n = ½Tr(o) and the Von Mises
3 , : o,)a/2 where o' is the stress
equivalent stress O~q = (2-0 ip 3q,* 3,#* b - 3~* (18)
deviator [31]: = 30' P- 3R' 3Y"
(14)
tion (16) is automatically positive [30].
In the case of time independent plasticity and iso-
tropic hardening the plastic flow can be particularized
with the Von Mises plastic potential [26]:
The relation (13) defining - Y as the elastic strain
energy release rate and the above dissipation aspects f(o, R, O ) = 8 ~ q - k - k <O, (19)
can be illustrated in fig. 7, showing the different parts
where Gq is the equivalent effective stress (here %a/(1
of dissipation during the plasticity and rupture process
- D ) ) and /~ = R/(1- D). It follows then from the
[26]. The curve OA'B' represents the evolution of
normality rule ( o ' is the stress deviator):
hardening during plastic flow OAB. Parts AB and BC
correspond to the plastic flow and the elastic strain ip=~ 3f~ 3 X o'
increase during the damaging process, respectively 2 1 - D Oeq' (20)
(schematized at constant stress). The total dissipated 3f X ~. . xl/2
energy separates into (1) the energy stored in the sys- P= -X3R 1-D -- ( ~ l [ p : Cp) .
tem (hardening), (~) the heat dissipated energy, (~) the
energy released by the system during the damaging The plastic multiplier is determined from the con-
process - Y3D, eventually converted into heat. sistency condition f ' = 0.
In fact the above normality rule is a sufficient but
3.2. Dissipation not a necessary condition [32]. In some cases it appears
as too restrictive, especially for materials or rupture
The second principle of thermodynamics imposes conditions where the energetic rupture criterion (17)
that the intrinsic dissipation has to be positive: does not allow a correct description, as it is the case in
creep. The only condition to be verified is b > 0 (be-
o:ip-Rp- Y/) > 0. (15) cause - Y is always positive).
J.L. Chaboche / Continuum damage mechanics 25
3.3. A slightly different theory for large strain damage law, especially a form suggested by the Rice and Tracey
[29] formula for the growth of spherical voids under high
triaxiality [33].
In that case the density changes constitute a damag- The main differences with the above theory (sections
ing effect in the mechanical sense. The above approach 3.1, 3.2) are:
can be modified into (in the isothermal case): - the damaged elastic behaviour (only through the den-
sity change),
" / ( % , p , 13) = ½Z : % : I[e + " / l ( P , T ) + "/2(fl, T ) , - the additional term "/2 in the free energy, which leads
(21) to a completely different sense to the associated
thermodynamic force and to the dissipation,
where L is now independent of the damage variable/3. - the hydrostatic term in the plastic strain rate [26]. In
The isotropic part of damage is taken into account in the first theory it comes only through the anisotropic
the elastic moduli by: form of the damage variable [34],
- the form of the plastic potential. Comparing (23) and
o = p-~% = p L : % = p 0 ( 1 - D ) L : %. (22) (19) shows that damage reduces the hardening R in
the second theory though it does not in the first one.
This theory corresponds to a particular case of the With o H = 0 for instance: Oeq = p(R + k) instead of
preceding one in that concerns the elastic behaviour. aeq = R + k(1 - D ).
The plastic flow rule and the damage evolution are
written in the framework of generalized standard
materials. The plastic potential is: 4. Damage growth equations
where J ( a / p ) = Oeq/P. The generafized force B is con- Continuum Damage Mechanics was developed first
jugated to the damage variable/3: for the case of creep damage [1,2]. The Rabotnov-
Kachanov equation can be considered as very classical.
0"/2
B=o 0,8 " (24) D varying between 0 for the undamaged material and 1
for the rupture, it writes, under pure tensile stress:
The flow rule now writes [29]:
dD = (1 - D) -k dt, (28)
~p=X Of (25)
a(o/0)' where r, k, A are material and temperature dependent
Decomposing it into deviatoric and spherical parts: coefficients. Their determination is made from constant
stress creep tests, for which the integration from 0 to 1
•, =2 ' . =- Xn ,[°hi (26) gives the rupture time:
Oeq
to= k +1l (A)-r (29)
and for the internal variables:
Of )1/2 while evolution of damage is given by:
Fig. 8. Calculated and measured creep curves on superalloy IN D ~ [1 - (1 - D ) k - " + ' ] a + ' (36)
100. Prediction of creep ductility.
Mechanics, with the effective stress concept, as shown 4.4. Ductile plastic damage
by damage measurements described in [19,26]. The mi-
crocrack measurements made in [11,48] for instance Ductile damage in metals is essentially the initiation
then show the possible equivalence between: and growth of cavities due to large deformations. Ex-
- the definition by the effective stress concept, periments of ductile rupture show that the dissipative
- the definition in terms of the remaining life concepts potential q~* can be expressed, in the framework of
(subjacent in eq. (37)), time-independent plasticity [26]:
- the quantification of physical damage, in terms of
microcracking. ~b* = Oeq--/~ -- k + 2-1
S --~ ( -S y)2, (40)
In the case of Low-cycle Fatigue, the conventional
parametrization of the life is written in terms of the ip =~3q~* - A Oq'* = (Zip:
• ~1/2
(41)
plastic (or total) strain range. Provided the existence of 0o ' P = " ' ~ R % ) '
4.3. Creep-fatigue interaction In the case of radial loading, when the principal
directions of stresses do not vary, the triaxiality ratio
on/O~q is constant and this expression may be in-
One advantage of the CDM approach in creep and tegrated using the conditions:
fatigue is to allow a natural way to predict creep-fa- P < P i~ (damage threshold) = D = 0,
tigue interaction. The simplest hypothesis consists in a p = p ~ (strain to rupture) = D = D c.
direct summation of creep and fatigue damages, which Neglecting elastic strain in the calculation of p and
leads to [4,19]: using Pr)/PR = Er)/CR, the equation for damage evolu-
d D =fc(O, D ) dt +fF(OM, o, D ) d N , (39) tion may be written in terms of the one-dimensional
threshold c D and one-dimensional strain to rupture ~R
where fc is for instance deduced from eq. (28) and fF [181:
from eq. (37). These two functions can be determined
from pure tensile creep tests and pure fatigue tests (high
frequency). The conditions at low-frequency or with
hold times are then predicted by integrating numerically
(39). This approach has given good results for several
o ,.-
(Ip + . ) + 3(1 - 2 . )
t /21 / - ,D
(45)
materials [19,50,51,52].
Let us note that the additive hypothesis does not Identification of such a model consists in the
correspond to the direct addition of physical damages quantitative evaluation of the coefficients ~r), ~R and
of different natures. For instance microcracks and cavi- D c (Poisson's coefficient being known from elasticity),
ties are not added. Only their mechanical effects add, in which can be done from experimental results such as
the framework of the effective stress concept. The those shown on fig. 5a.
mechanical effects are obtained by the above mentioned As shown in fig. 9, the present model gives the
one-to-one mappings between the physical damage influence of triaxiality on the strain to failure [18]. It
(crackgor cavities) and the corresponding macroscopic compares fairly well with the MacClintock [53] or Rice
variable D (see sections 4.1 and 4.2). and Tracey [33] models and can be used to predict the
28 J.L. Chaboche / Continuum damage mechanics
t
,U.. [12] or fourth order tensors [60]. See also [61] for a more
complete review.
The scalar measure of damage anisotropy is defined
(in the creep range) by considering the grain boundaries
orthogonal to the direction n and the fraction of
boundaries which are cavitated. Then to each direction
n is associated a scalar valued function V(n). In ref.
[59], it is shown that a tensorial decomposition of such
05 ,, elementary damage measure leads to even order tensors.
However, if one considers the damage as produced
by small parallel cracks, it is possible to associate a
vector to each crack direction [22]. Such kind of theory,
-"- Ocq
o i ~' 3 similar to the slip theory of plasticity can be developed
with a similar thermodynamic framework as the one
Fig. 9. Influence of triaxiality on fracture strain: • A 508 steel, presented in sections 3.1 and 3.2, introducing for in-
® H steel, - . . . . . domain covered by Mc-Clintock Rice- stance a vector as the dual variable to the present
Tracey models, - - domain covered by the present model.
damage variable (instead of the scalar Y or of the fourth
order tensor Y defined in [26]). This kind of theory is
attractive to give directly the distinction between active
fracture limits of metal forming [31]. damage (open microcracks) and passive damage (closed
Let us note that the modified thermodynamic frame- microcracks). The main difficulty is the number of
work developed by Rousselier [29] (see section 3.3) independent systems which have to be considered in a
leads to similar results. It fits directly the Rice and general case, but several useful applications have been
Tracey model for a special choice of g'2(fl)- As shown done for concrete under special loading cases [22].
in [29] this theory allows a correct prediction of plastic Two kinds of theories are summarized below, with a
instabilities and can be used to predict ductile fracture little more details. In the first one damage acts as a
by means of local approaches [54,55]. Let us mention second order tensor and its evolution is directed by the
also some works based on homogenization concepts so-called net stress tensor. Influence of damage on the
which, in the case of ductile fracture, allow informa- constitutive behaviour is described by a fourth order
tions about the damage evolution equations [56,57]. transformation. In the second one damage is defined
directly as a fourth order tensor.
5. Damage anisotropy 5.1. The anisotropic theory of Murakarni and Ohno [12,13]
[
neglecting hardening it writes:
o
[ o
]r (49)
slightly different formulations have been developed,
using a second order damage tensor [65].
The creep damage evolution is expressed here as:
4p= K(1-c~2) ' I)= A(1-/2)
b= 0(6)b, (55)
Integrating (49b) between 0 and 1 leads to:
where Q ( 6 ) gives the directionality of damage evolu-
I2 = 1 - (1 - t /_t c ).x/(r+l) . (50) tion, in the principal effective stress system. It is in-
troduced by rotating a fourth order tensor Q* which is
Experiments on perforated plates have shown the fixed for a given material. Its identification is made by
adequacy of the present theory for both the anisotropic linearly superposing the isotropic case and the one
effects on the elastic-plastic behaviour and on the rup- corresponding to planar microcracks, all parallel, devel-
ture conditions [62]. Also experiments on slotted plates oping perpendicular to the direction of maximum prin-
show similar possibilities [63]. The theory is capable to cipal stress:
predict fairly correctly creep rupture for sequence ten-
sion-torsion experiments [12,13], especially longer lives Q* = vl + (1 - y ) G . (56)
when changing the direction of the maximum principal
The anisotropy tensor G is defined from elastic analysis
stress.
results [64].
The scalar damage rate b in relation (55) (D is a
5.2. The theory developed by the author [60,64] scalar measure of damage density) obeys the Rabot-
nov-Kachanov equation. The damage law writes:
k
The damage variable is defined directly through the
effective stress concept, that is by means of an
equivalence made between the damaged and un-
damaged materials in terms of their stress-strain be- where invariants 2 and X are defined properly [34]. Eq.
haviours. In the case of linear elasticity, one writes (57) has to be compared to eq. (47) of the first theory.
o = -4 : c and 6 = A : %, respectively, where A repre- Using the effective stress concept in the thermody-
sents the damaged elasticity tensor. The effective stress namic framework leads to the creep strain rate equa-
follows: tion, applied here under pure tension [28,34]:
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