Diesel Generator Set

FEATURES

Standby
1000 ekW 1250 kVA
60 Hz 1800 rpm 480 Volts
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Image shown may not reflect actual package

FUEL/EMISSIONS STRATEGY CAT C32 ATAAC DIESEL ENGINE

• Low fuel consumption • Utilizes ACERTTM Technology
• Reliable, rugged, durable design
DESIGN CRITERIA • Four-stroke diesel engine combines consistent
• The generator set accepts 100% rated load in performance and excellent fuel economy with
one step per NFPA 110 and meets ISO 8528-5 minimum weight
transient response.
CAT GENERATOR
UL 2200 • Matched to the performance and output
• UL 2200 packages available. Certain characteristics of Caterpillar engines
restrictions may apply. Consult with your Cat • Single point access to accessory connections
dealer. • UL 1446 Recognized Class H insulation

FULL RANGE OF ATTACHMENTS CAT EMCP 4 CONTROL PANELS

• Wide range of bolt-on system expansion • Simple user friendly interface and navigation
attachments, factory designed and tested • Scalable system to meet a wide range of
• Flexible packaging options for easy and cost customer needs
effective installation • Integrated Control System and Communications
Gateway
SINGLE-SOURCE SUPPLIER
• Fully prototype tested with certified torsional
vibration analysis available

WORLDWIDE PRODUCT SUPPORT

• Cat® dealers provide extensive post
sale support including maintenance and
repair agreements
• Cat dealers have over 1,800 dealer branch
stores operating in 200 countries.
• The Cat® SOSSM program effectively detects
internal engine component condition, even the
presence of unwanted fluids and combustion
by products.

EPD0160-B
STANDBY 1000 ekW 1250 kVA
60 Hz 1800 rpm 480 Volts

Factory Installed Standard & Optional Equipment

System Standard Optional

Air Inlet • Single element canister type air cleaner with service [ ] Dual element air cleaners
indicator

Cooling • Package mounted radiator

Exhaust • Exhaust flange outlet [ ] Mufflers

Fuel • Secondary fuel filters

• Fuel cooler
• Fuel priming pump

Generator • Matched to the performance and output characteristics [ ] Oversize & premium generators
of Cat engines [ ] Permanent magnet excitation (PMG)
[ ] Internal excitation (IE)
[ ] Winding temperature detectors
[ ] Anti-condensation space heaters
Power • Bus bar [ ] Circuit breakers, UL listed
Termination [ ] Circuit breakers, IEC listed
[ ] Bottom cable entry
[ ] Right, left, and/or rear power termination
Governor • ADEM™ A4 [ ] Load share module

Control • EMCP 4 [ ] EMCP 4.2

Panel [ ] EMCP 4.3
[ ] EMCP 4.4
[ ] Local & remote annunciator modules
[ ] Digital I/O Module
[ ] Generator temperature monitoring & protection
Mounting [ ] Rubber vibration isolators
[ ] Spring type vibration isolator
[ ] IBC seismic certification
Starting / • 24 volt starting motor(s) [ ] Battery charger
Charging • Battery disconnect switch [ ] Charging alternator
[ ] Batteries with rack
[ ] Oversize batteries
[ ] Ether starting aids
[ ] Heavy duty starting motors
[ ] Barring device (manual)
[ ] Jacket water heater
General • Paint – Caterpillar Yellow except rails and radiators [ ] UL 2200 listed
gloss black [ ] CSA Certification

EPD0160-B
STANDBY 1000 ekW 1250 kVA
60 Hz 1800 rpm 480 Volts

SPECIFICATIONS
CAT GENERATOR CAT EMCP 4 CONTROL PANELS
EMCP 4 controls including:
Frame ……………………..………………..…….. 1402 - Run / Auto / Stop Control
Excitation ………………………………...………..…PM - Speed & Voltage Adjust
Pitch……………………………………….………0.6667 - Engine Cycle Crank
Number of poles……………..………………………….4 - Emergency stop pushbutton
Number of leads……………………..………………….6 EMCP 4.2 controller features:
Number of bearings ……………..….….Single Bearing - 24-volt DC operation
Insulation ……………………………………….Class H - Environmental sealed front face
IP rating ………………………………..Drip proof IP23 - Text alarm/event descriptions
Over speed capability - % of rated………………125% Digital indication for:
Wave form deviation………………………………...2 % - RPM
Voltage regulator……………………. 3 phase sensing - DC volts
Voltage regulation….Less than ±1/2% (steady state) - Operating hours
Less than ±1/2% (3% speed change) - Oil pressure (psi, kPa or bar)
- Coolant temperature
- Volts (L-L & L-N), frequency (Hz)
- Amps (per phase & average)
- Power Factor (per phase & average)
- kW (per phase, average & percent)
CAT DIESEL ENGINE - kVA (per phase, average & percent)
C32 ATAAC, V-12, 4 stroke, water-cooled diesel - kVAr (per phase, average & percent)
- kW-hr & kVAr-hr (total)
Bore ……………………………….145.00 mm (5.71 in) Warning/shutdown with common LED indication
Stroke ……………………………..162.00 mm (6.38 in) of shutdowns for:
Displacement ………...……………32.10 (1958.86 in3) - Low oil pressure
Compression ratio…………….….……………….15.0:1 - High coolant temperature
Aspiration…………………….….………….……ATAAC - Overspeed
Fuel system………………………………...………MEUI - Emergency stop
Governor Type…….……………………….. ADEM™ A4 - Failure to start (overcrank)
- Low coolant temperature
- Low coolant level
Programmable protective relaying functions:
- Generator phase sequence
- Over/Under voltage (27/59)
- Over/Under Frequency (81 o/u)
- Reverse Power (kW) (32)
- Reverse Reactive Power (kVAr) (32RV)
- Overcurrent (50/51)
Communications
- Customer data link (Modbus RTU)
- Accessory module data link
- Serial annunciator module data link
- 6 programmable digital inputs
- 4 programmable relay outputs (Form A)
- 2 programmable relay outputs (Form C)
- 2 programmable digital outputs
Compatible with the following optional modules:
- Digital I/O module
- Local Annunciator
- Remote annunciator
- RTD module
- Thermocouple module

EPD0160-B
 STANDBY 1000 ekW 1250 kVA
60 Hz 1800 rpm 480 Volts

Technical Data

Open Generator Set - 1800 rpm/60 Hz/480 Volts

Low Fuel Consumption

Generator Set Package Performance

Genset Power rating @ 0.8 pf 1250 kVA
Genset Power Rating with fan 1000 ekW
Fuel Consumption
100% Load with fan 262.7 L/hr 69.4 Gal/hr
75% Load with fan 195.7 L/hr 51.7 Gal/hr
50% Load with fan 135.9 L/hr 35.9 Gal/hr
Cooling System 1
Air flow restriction (system) 0.12 kPa 0.48 in. water
Air flow (max @ rated speed for radiator arrangement) 987.1 m3/min 34855 cfm
Engine coolant capacity with radiator 403.5 L 106.6 gal
Engine coolant capacity 233.2 L 61.6 gal
Radiator coolant capacity 170.3 L 45.0 gal
Inlet Air
3
Combustion air inlet flow rate 82.6 m /min 2915.6 cfm
Exhaust System
Exhaust stack gas temperature (engine out) 473.4 °C 884.2 °F
3
Exhaust gas flow rate 214.7 m /min 7582.8 cfm
Exhaust flange size 203.2 mm 8 in
Exhaust system backpressure (maximum allowable) 10 kPa 40.2 in water
Heat Rejection
Heat rejection to cooolant 358.7 kW 20395 Btu/min
Heat rejection to exhaust (total) 964.8 kW 54857 Btu/min
Heat rejection to aftercooler 249.3 kW 14173 Btu/min
Heat rejection to atmosphere from engine 118.0 kW 6709 Btu/min
Heat rejection to atmosphere from generator 54.9 kW 3125 Btu/min
Alternator2
Motor starting capabiliy @30% voltage dip 2734 skVA
Frame 1402
Temperature Rise 125 °C 225 °F
Lube System
Sump refil with filter 99 L 26.2 gal
Emissions (Nominal)3
NOx g/hp-hr 7.37 g/hp-hr
CO g/hp-hr 0.33 g/hp-hr
HC g/hp-hr 0.02 g/hp-hr
PM g/hp-hr 0.04 g/hp-hr
1 Fo r ambient and altitude capabilities co nsult yo ur Cat dealer. A ir flo w restrictio n (system) is added to existing restrictio n fro m facto ry.
2 Generato r temperature rise is basd o n a 40 degree C ambient per NEM A M G1-32. UL 2200 Listed ppackages may have o versized
generato rs with a different temperature rise and mo to r starting characteristics.
3 Emissio ns data measurement pro cedures are co nsistent with tho se described in EP A CFR 40 P art 89, Subpart D & E and ISO8178-1fo r measuring HC, CO, P M , NOx.
Data sho wn is based o n steady state o perating co nditio ns o f 77°F, 28.42 in HG and number 2 diesel fuel with 35° A P I and LHV o f 18,390 btu/lb. The no minal emissio ns data
sho wn is subject to instrumentatio n, measurement, facility and engine to engine variatio ns. Emissio ns data is based o n 100% lo ad and thus canno t be used to co mpare to EP A
regulatio ns which use values based o n a weighted cycle.

EPD0160-B
STANDBY 1000 ekW 1250 kVA
60 Hz 1800 rpm 480 Volts

RATING DEFINITIONS AND CONDITIONS

Applicable Codes and Standards: Ratings are based on SAE J1349 standard conditions.
AS1359,CSAC22.2 No100-04, UL142,UL489, UL601, These ratings also apply at ISO3046 standard conditions
UL869, UL2200, NFPA37, NFPA70, NFPA99,
NFPA110,IBC, IEC60034-1, ISO3046, ISO8528, NEMA Fuel Rates are based on fuel oil of 35º API [16º C (60º
MG1-22, NEMA MG1-33, 72/23/EEC, 98/37/EC, F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
2004/108/EC when used at 29º C (85º F) and weighing 838.9 g/liter
(7.001 lbs/U.S. gal.).
Standby - Output available with varying load for the
duration of the interruption of the normal source power. Additional ratings may be available for specific customer
Average power output is 70% of the standby power requirements, contact your Cat Dealer for details. For
rating. Typical operation is 200 hours per year, with information regarding Low Sulfur fuel and Biodiesel
maximum expected usage of 500 hours per year. capability, please consult your Cat Dealer.
Standby power in accordance with ISO8528. Fuel stop
power in accordance with ISO3046.

EPD0160-B
STANDBY 1000 ekW 1250 kVA
60 Hz 1800 rpm 480 Volts

DIMENSIONS

Package Dimensions
NOTE: For reference only - do not use for
Length 4234 mm 166.7 in installation design. Please contact your
Width 2010 mm 79.1 in local dealer for exact weight and
dimensions.
Height 2174 mm 85.6 in

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©2013 Caterpillar
Feature Code: C32DR39
All rights reserved.
Gen. Arr. Number: 432-6118
Materials and specifications are subject to change without notice. The
International System of Units (SI) is used in this publication.
Sourced: U.S. Sourced
CAT, CATERPILLAR, SAFETY.CAT.COM their respective logos, "Caterpillar
Yellow," the “Power Edge” trade dress as well as corporate and product
EPD0160-B (10/13)
identity used herein, are trademarks of Caterpillar and may not be used
without permission.