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Design of Hydrauli Cylinder Using Matlab Programing: Seminar Report

This seminar report discusses the design of a hydraulic cylinder using MATLAB programming. It describes the components, operation, and classifications of hydraulic cylinders. It then details the design process of a 5 ton capacity cylinder, including determining dimensions, CAD modeling, buckling calculations, and developing a MATLAB program. Material selection of ST52 steel for the tube and SAE 1045 steel for the piston rod is also covered. The report concludes with applications of hydraulic systems.

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Pranav Parikh
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105 views7 pages

Design of Hydrauli Cylinder Using Matlab Programing: Seminar Report

This seminar report discusses the design of a hydraulic cylinder using MATLAB programming. It describes the components, operation, and classifications of hydraulic cylinders. It then details the design process of a 5 ton capacity cylinder, including determining dimensions, CAD modeling, buckling calculations, and developing a MATLAB program. Material selection of ST52 steel for the tube and SAE 1045 steel for the piston rod is also covered. The report concludes with applications of hydraulic systems.

Uploaded by

Pranav Parikh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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A

SEMINAR REPORT

On

DESIGN OF HYDRAULI CYLINDER USING MATLAB


PROGRAMING

Submitted in partial fulfillment towards the degree of


MASTER OF TECHNOLOGY
(CAD/CAM)
In
MECHANICAL ENGINEERING
Prepared By
GHOGHARI PRAJESH P.
MM - 011 (ID: 17MMPOS011)

DEPARTMENT OF MECHANICAL ENGINEERING


FACULTY OF TECHNOLOGY
DHARMSINH DESAI UNIVERSITY, NADIAD
JANUARY, 2017
CERTIFICATE

This is to certify that seminar report titled “DESIGN OF HYDRAULIC


CYLINDER USING MATLAB PROGRAMING” submitted by
GHOGHARI PRAJESH P. ROLL No. - MM 011 is found to warrant its
acceptance towards the partial fulfillment of the requirements for the seminar
course offered in first semester of Master of Technology in Mechanical
Engineering (CAD/CAM) under my guidance and supervision.

Date:
Place:

(Prof. G. D. Bassan) (Prof.R. V. Solanki)


HEAD SUPERVISOR
Mechanical Engineering Department Assistant Professor
Faculty of Technology Mechanical Engineering Department
Dharmsinh Desai University Faculty of Technology
Nadiad – 387 001 Dharmsinh Desai University
Nadiad – 387 001

SEMINAR I M.TECH – CAD/CAM 2017-18 Page I


ACKNOWLEDGEMENT

I would like to express my deep and sincere gratitude to my guide, Prof. R. V.


Solanki, Assistant Professor in Mechanical Engineering for his unflagging
support and continuous encouragement throughout the seminar work. Without
his guidance and persistent help this report would not have been possible.

I must acknowledge the faculties and staffs of mechanical Engineering,I also


heartily thank our Head of Department Prof. G.D.Bassan who greatly helped me
in my work without whom the work would not have been in the shape what it
is.It’s my great pleasure to acknowledge my colleagues for providing help and
guidance.

GHOGHARI PRAJESH P.
M. Tech. (CAD/CAM)
Mechanical Engineering Department,
Roll no. MM - 011
ID no. (17MMPOS011)

SEMINAR I M.TECH – CAD/CAM 2017-18 Page II


PAGE
CONTENT
NUMBER

Certificate i

Acknowledgement ii

Contents iii

List of Figures v

List of Tables vi

Chapter 1 INTRODUCTION OF HYDRAULIC CYLINDER 1

1.1 Operation of a Hydraulic Cylinder 1

1.2 Classification of hydraulic cylinders 3

1.3 Components of hydraulic cylinder 6

1.4 General Specifications to be considered while designing 7


a Hydraulic Cylinder

Chapter 2 LITERATURE VIEW 8

Chapter 3 DESIGN OF HYDRAULIC CYLINDER 10

3.1 Thin cylinder consideration 10

3.2 Thick cylinder consideration 11

3.3 Thickness consideration 12

3.4 Determination of cylinder dimension of 5 TON capacity 13

SEMINAR I M.TECH – CAD/CAM 2017-18 Page III


3.5 CAD Modeling hydraulic cylinder 14

3.6 Bucking calculation of piston rod 18

3.7 Pressure testing 19

3.8 Matlab program 19

Chapter 4 MATERIAL SELECTION IN DESIGNING OF 22


HYDRAULIC CYLINDER TUBE AND PISTON
ROD
4.1 ST52 (For cylinder) 22

4.2 Applications of Steel Grade ST52 – Special Steels 23

4.3 Advantage and Disadvantages of ST52 Material 23

4.4 SAE 1045 (For piston rod) 24

4.5 Application of steel grade SAE 1045 25

4.6 Advantage and Disadvantages of SAE 1045 Material 25

Chapter 5 APPLICATION OF HYDRAULIC SYSTEMS 26

Chapter 6 SUMMARY 31

REFERENCES 32

BIBLIOGRAPHY 33

SEMINAR I M.TECH – CAD/CAM 2017-18 Page IV


LIST OF FIGURES
FIGURE NO. DISCRIPTION PAGE NO.

Figure 1.1 Working of hydraulic cylinder 2

Figure 1.2 Hydraulic cylinders 2

Figure 1.3 Differential 4

Figure 1.4 Telescopic cylinders 4

Figure 1.5 Tie rod cylinder 5

Figure 1.6 Welded body cylinder 6

Figure 1.7 D/T ratios 6

Figure 3.1 Hoop Stress 10

Figure 3.2 Longitudinal stress 11

Figure 3.3 stress distribution in thick cylinder 11

Figure 3.4 Cap eye 14

Figure 3.5 Gland 15

Figure 3.6 Piston rod 15

Figure 3.7 Piston 16

Figure 3.8 Rod nut 16

Figure 3.9 Tube 17

Figure 3.10 Final Assembly 17

SEMINAR I M.TECH – CAD/CAM 2017-18 Page V


LIST OF TABLES
TABLE NO DISCRIPTION PAGE NO.

Table 4.1 Chemical composition of ST52 23

Table 4.2 Mechanical Property of ST52 23

Table 4.3 Chemical composition of SAE 1045 24

Table 4.4 Mechanical Property of SAE 1045 24

Table 5.1 Application of hydraulic cylinders 30

SEMINAR I M.TECH – CAD/CAM 2017-18 Page VI

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