Explosionproof solenoids

Hazardous Areas
Some history Gas groups
The classification of hazardous areas into Group I: Equipment intended for use in mines susceptible to firedamp.
zones established the level of protection Group II: Equipment intended for use in places with an explosive gas
required for electrical equipment installed atmosphere other than mines susceptible to firedamp.
in explosive gas atmospheres (IEC 60079-
10). Since this approach proved successful, Category
Zone Presence of explosive atmospheres
it was applied to explosive dust atmos- (2014/34/EU)
pheres (IEC-EN 61241-10). The new edition Zone 0 1 G (1) Continuous, frequent or for long periods
of IEC 60079-0 (2007) [EN 60079-0 (2009)] Group II Zone 1 2G Intermittent in normal operation (likely)
progressively replaces IEC-EN 60079-10 Zone 2 3G Occasional or for short periods (never in normal operation)
and IEC-EN 61241-10 by the two following M1 (1) Presence (methane, dust)
Group I
standards: (mines) M2 Risk of presence (methane, dust)
The new edition of IEC 60079-0 (2007) [EN
60079-0 (2009)] progressively replaces
IEC-EN 60079-10 and IEC-EN 61241-10 by Dust groups (according to the fifth edition, IEC 60079-0, 2007 (EN 60079-0, 2009) (2))
the two following standards: Group III : Equipment intended for use in places with an explosive dust atmos-
phere other than mines susceptible to firedamp.
• IEC-EN 60079-10-1: Classification of areas,
explosive gas atmospheres Category
Zone Presence of explosive atmospheres
(2014/34/EU)
• IEC-EN 60079-10-2: Classification of Continuous, frequent or for long periods
Zone 20 1 D (1)
areas, combustible dust atmospheres (air/cloud of combustible dust)
(dust groups/EPL)
Group III Zone 21 2D Intermittent in normal operation
The selection and erection of electrical
installations is defined by standard EN
Zone 22 3D Occasional or for short periods
60079-14.

Definition of a place where a The classification of the installation is the responsibility of the user. He must individually
potentially explosive atmosphere evaluate each installation to determine the differences between them. Separate assess-
may occur ments must be made for places with potentially explosive atmospheres caused by
The classification of an installation into dis- gases or vapours and for those caused by dusts.
tinct zones has two objectives (according
to ATEX 1999/92/EC): Equipment Protection Levels - EPLs
• To define the categories of equipment In normal circumstances the effect of the EPLs will be to retain the normal zone/equip-
used in the zones indicated, provided ment protection relationship. If, however, the risk is considered especially severe, then the
they are suitable for gases, vapours or required EPL for the zone may be increased. Similarly, if the risk is deemed to be especially
mists and/or dusts. small or negligible, the EPL may be reduced from the norm.

• To classify hazardous places into zones The following table shows the normal relationship between EPL and zone/category (with-
to prevent ignition sources and be able out supplementary risk assessment).
to select the correct electrical and
non-electrical equipment accordingly. Equipment Protection Level Category
Normal Applicable Zone(s)
(EPL) (2014/34/EU)
The zones are defined on the basis of the
Ga 0 (and 1 and 2) 1G
occurrence of explosive gaseous or dusty
Gb 1 (and 2) 2G
atmospheres.
Gc 2 3G
Da 20 (and 21 and 22) 1D
Db 21 (and 22) 2D
Dc 22 3D
Ma / Mb Mines M1 / M2
(1) G = gas ; D = dust; M = mines
(2) Including IEC 61241-0 (dusts)
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Examples of a classification into zones

Drawing A of an explosive atmosphere caused by gas:
Zone 0 Zone 1 Zone 2

Zone 2

Zone 0

Zone 1

Zone 2

Zone 0

Zone 1

Fig. A

Drawing B of an explosive atmosphere caused by dust:

Zone 20 Zone 21 Zone 22

Zone 22

Zone 21

Above drawings A and B are an

example only and must not be
Zone 20 Filter bag
used as a model for an actual
plant whose design is, in every
case, the responsibility of the Dust separator
Fig. B
constructor and operator.

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Explosionproof solenoids

Identification
How can ATEX, EN 50014, EN 50281-1-1 or EN 13463-1 approved apparatus
for use in explosive atmospheres be identified?

“d” : Flameproof enclosure EN 50018

Identification number of the Notified Body

ing to a type of protection covered by Europe-

types of protection EN 13463-2, 3, 4, 6 and 7,

- Electrical equipment [EN 50014] correspond-

“e” : Increased safety EN 50019

issuing the EC type-examination certificate.

Epsilon x marking for equipment for use in

- Non-electrical equipment (EN 13463-1) and

“i” : Intrinsic safety “ia””ib” EN 50020

Conformity to the European Directives,

“m” : Encapsulation EN 50028

an Standards EN 50015 to EN 50028.
Specific symbol for explosion-proof:

“n” : Non-incendive EN 50021

“o” : Oil immersion EN 50015
“p” : Pressurisation EN 50016
“q” : Powder filling EN 50017
EN 13463-5, EN 13463-8.
(Example: 0081 = LCIE)

“c” : Constructional safety EN 13463-5

explosive atmospheres.

- : Dusts EN 50281-1-1

TYPES OF EQUIPMENT TEMPERATURE

CE marking.

PROTECTION GROUPS CLASSES

0081 q II 2 G EEx ia IIC T6

0081 q II 2 GD c T 85°C T6

0081 q II 2 D IP65 T 135°C

I: Mines Equipment category Degree of protection for Maximum surface temperature

(G = gas; D = dust) enclosures (EN 60529) at a (Limitation due to presence of
II: Surface industries M1 specified temperature class. clouds of dust).
(see page 14) M2
1 G or 1 D
2 G or 2 D
3 G or 3 D
Dust atmospheres

Marking to ATEX 2014/34/EU

Additional marking of electrical equipment according to EN 50014
Additional marking of non-electrical equipment according to EN 13463-5

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How can ATEX, EN-IEC 60079-0, EN 61241-0 or EN 13463-1 approved apparatus

for use in explosive atmospheres be identified?
Epsilon x marking for equipment for use in explo-

Specific symbol for explosion-proof protection

according to EN / IEC
Categories : 1 (zone 0) - 2 (zone 1) - 3 (zone 2)
Identification number of the Notified Body
issuing the EC type-examination certificate
Conformity to the European Directives,

TYPES OF PROTECTION
Electrical apparatus, gas atmospheres:
“d” : Flameproof enclosure EN 60079-1
“e” : Increased safety EN 60079-7
I : Mines II : Surface industries

“i” : Intrinsic safety EN 60079-11 (ia/ib/ic)

(Example: 0081 = LCIE).

“m” : Encapsulation EN 60079-18 (ma/mb/mc)

“n” : Non-incendive EN 60079-15 (nA/..)
Electrical apparatus, dust atmospheres:
sive atmospheres.

Mines : M1 M2

“tD” : Protection by enclosures EN 61241-1

“mD” : Protection by encapsulation EN 61241-18
CE marking.

(maD/mbD)
Dusts : D

“iD” : Protection by intrinsic safety EN 61241-11

Gas : G

Non-electrical apparatus:
“c” : Protection by constructional safety EN 13463-5

0081 q II 2 G Ex d IIC T4

0081 q II 2 D Ex tD A21 IP67 T135°C

0081 q II 2 D c T85°C T6
Ex d IIB Gb T6
Ex t IIIC Db IP67 T85°C

Marking according to EN 60079-1 ma or ia = for use in

(electrical apparatus / gas atmospheres) zone 0 gas (D = Dusts) Maximum
mb or ib = for use in surface
zone 1 gas (D = Dusts) temperature
Marking according to EN 61241-1
(electrical apparatus / combustible dust)
A= Temperature class
Prefix added to the zone
Marking according to EN 13463-5 (example: 21) to identify
(non-electrical apparatus) the test method “A” Enclosure ingress
(dust-tight enclosure, protection (IP) rating for
IP6X) dust (EN 60529)
Marking according to EN-IEC 60079-0
(2007), including EN 61241-0 ;
EN-IEC 60079-1/EN-IEC 61241-1
Equipment groups
Equipment
(IIA, IIB, IIC,
Protection Level (EPL)
IIIA, IIIB, IIIC)

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Explosionproof solenoids

Types of Protection
What is a type of protection for electrical apparatus for use
in gas atmospheres?
It is the comprehensive range of protective measures applied to an electrical apparatus to prevent possible ignition
of the surrounding atmosphere.

Protection Zones
Description Drawing
symbol 0 1 2
Type of protection in which the parts which can ignite an explosive
atmosphere are placed in an enclosure which can withstand the
"d" ● ● pressure developed during an internal explosion of an explosive
mixture and which prevents the transmission of the explosion to the 
explosive atmospheres surrounding the enclosure.
Type of protection in which measures are applied so as to prevent
with a higher degree of safety the possibility of excessive tempera-
"e" ● ● tures and of the occurrence of arcs or sparks in the interior and on
the external parts of electrical apparatus, which does not produce
them in normal service.

"ia" ● ● ● Type of protection when no spark or any thermal effect in the cir-
cuit, produced in the test conditions prescribed in the standard
R L

"i" (which include normal operation and specific fault conditions), is U C

"ib" ● ● capable of causing ignition.

Type of protection in which the parts which can ignite an explosive

atmosphere are enclosed in a resin sufficiently resistant to the envi-
"m" ● ● ronmental influences in such a way that this explosive atmosphere
cannot be ignited by either sparking or heating which may occur
within the encapsulation.

Method of protection for electrical equipment designed so that

it will not ignite the surrounding explosive atmosphere in normal
operation and under certain fault conditions specified in the stand-
"n" ● ard. There are 5 categories of equipment: nA (non-sparking), nC
(hermetically sealed), nR (restricted breathing), nL (limited energy)
and nP (simplified pressurisation).

Type of protection in which the electrical apparatus is immersed in

"o" ● ● oil.

Type of protection in which the protective inert gas inside the enclo-
"p" ● ● sure is maintained at a higher pressure than that of the surrounding
atmosphere.

Type of protection in which the enclosure is filled with a material in

"q" ● ● a finely granulated state.

Types of protection offered:

- a wide range of certified solenoid valves with “d”, “m”, “em”, “n” or “i” type of protection;
- certified air operated valves, pressure-operated valves, cylinders and air service equipment with “c” type of protection.
Please see our selection of products at: www.asconumatics.eu

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Types of protection for electrical apparatus for use

in the presence of combustible dust (EN 60241-0)
Applicable to electrical apparatus for use in areas where combustible dust may be present in quantities which could lead
to a fire or explosion hazard.
EN 61241-1 = tD ; EN 61241-18 = mD ; EN 61241-11 = iD

Protection Zones
Description Drawing
symbol 20 21 22
Electrical apparatus protected by enclosure and surface
temperature limitation for use in areas where combustible
dust may be present in quantities which could lead to a fire
or explosion hazard.

The ignition protection is based on the limitation of the

maximum surface temperature of the enclosure and other
surfaces which may come into contact with dust and on the
"tD" ● ● restriction of dust ingress into the enclosure by the use of
“dust-tight” or “dust-protected” enclosures.

This standard is not applicable to electrical apparatus

intended for use in underground parts of mines as well as
those parts of surface installations of such mines endan-
gered by firedamp and/or combustible dust; nor does it take
account of any risk due to an emission of flammable or toxic
gas from the dust.

Electrical apparatus protected by encapsulation type of pro-

maD ● ● ● tection ‘mD’ and surface temperature limitation for use in
areas where combustible dust may be present in quantities
which could lead to a fire or explosion hazard.

"mD" Type of protection in which the parts which can ignite an

explosive atmosphere are enclosed in a resin sufficiently
resistant to environmental influences in such a way that a
mbD ● ● dust cloud or layer cannot be ignited during installation or
operation.

Intrinsically safe apparatus intended for use in potentially

explosive dust cloud or dust layer environments and for
associated apparatus that is intended for connection to R L
intrinsically safe circuits which enter such environments.
"iD" ● ● ● U C
Applicable to electrical apparatus in which the electrical cir-
cuits themselves are incapable of causing an explosion in the
surrounding combustible dust environment.

Type of protection for non-electrical apparatus (EN 13463-5 = c)

This standard establishes manufacturing requirements

which have been proven safe, in order to avoid any inflam-
"c" ● ● ● mation sources such as friction or heating sparks.

It applies to apparatus where movement and friction can

occur (clutches, brakes, bearings, springs...).

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Explosionproof solenoids

Equipment Groups
and Temperature Classes
Classification of gases into explosion groups
Group I: Electrical equipment intended for use in the underground parts of mines, and to those parts of sur-
face installations of such mines, likely to become endangered by firedamp and/or combustible dust.
Group II:  Electrical equipment intended for use in other places likely to become endangered by explosive
atmospheres (surface industries).
For the types of protection “d” and “i”, group II is subdivided into IIA, IIB, IIC. Electrical apparatus certified for IIB may be
used in applications requiring apparatus to be certified for group IIA. Electrical apparatus certified for IIC may be used in
applications requiring apparatus to be certified for groups IIA and IIB.

For example the “d” and “i” types of protection are respectively subdivided according to the Maximum Experimental
Safe Gap (MESG) and to the Minimum Igniting Current (MIC).

Electrical apparatus certified for IIB may be certified for use with a gas belonging to group IIC. In this case, the identifica-
tion is supplemented with the chemical symbol or the name of the gas (example: Ex d IIB + H2 according to EN 60079-0
and EN 60079.1).

The table below indicates the groups to which some gas mixtures belong:

Temperature class
Group Gas Ignition temperature (1) (°C)
T1 T2 T3 T4 T5 T6
I methane (firedamp)
acetone 540 ●

acetic acide 485 ●

ammonia 630 ●

ethane 515 ●

methylene chloride 556 ●

methane (CH4) 595 ●

carbon monoxyde 605 ●

A propane 470 ●

n-butane 365 ●

II n-butyl 370 ●

n-hexane 240 ●

acetaldehyde 140 ●

ethyl ether 170 ●

ethyl nitrite 90 ●

ethylene 425 ●

B ethyl oxyde 429-440 ●

hydrogen sulfide 270 ●

acetylene (C2H2) 305 ●

C carbon disulphide (CS2) 102 ●

hydrogen (H2) 560 ●

(1) Temperature of a hot surface able to ignite a gas mixture.

The ignition temperature of the gas mixture must be higher than the maximum surface temperature. In practice, a 10 to 20% safety margin is
observed between the ignition temperature and the rated nameplate temperature.
The ignition temperature of a cloud of dust is generally between 300 and 700°C. At 150 to 350°C, the ignition temperature of a layer of dust is
far below that of a dust cloud. A burning dust layer can initiate a dust explosion if brought in contact with a combustible dust cloud, so these
values must be taken into account to limit the risk.

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Temperature Class
The temperature classification is based on the maximum surface temperature of equipment. That is the highest temperature
any part of or the entire surface of an electrical device can reach under the most unfavourable operating conditions capable of
igniting a surrounding explosive atmosphere.

Group I: Temperature ≤ 150°C or ≤ 450°C according to coal dust accumulation on equipment.

Group II: Equipment must be classified and marked:
• preferably with the temperature class (T classification) defined by the surface temperature or,
• limited to the specified flammable gases or dusts for which it is approved, if necessary
(and marked accordingly).

Temperature class Maximum surface temperature (°C) Ignition temperature (1) (°C)
T1 450 > 450
T2 300 > 300
T3 200 > 200
T4 135 > 135
T5 100 > 100
T6 85 > 85

Classification of dusts into explosion groups

(according to the fifth edition, IEC 60079-0)
Group III: Electrical equipment intended for use in places with an explosive dust atmosphere other than
mines susceptible to firedamp.
Group III is subdivided into IIIA (combustible flyings), IIIB (non-conductive dust) and IIIC (conductive dust)

Combustible dust: Finely divided solid particles, 500 µm or less in nominal size, which may be suspended in air, may settle out
of the atmosphere under their own weight, may burn or glow in air, and may form explosive mixtures with air at atmospheric
pressure and normal temperatures.

Non-conductive dust: Combustible dust with electrical resistivity greater than 103 Ωm

Conductive dust: Combustible dust with electrical resistivity equal to or less than 103 Ωm

Ignition temperature (1) Self-ignition temperature

Combustible dust
(°C) of dust layers (1) (°C)
Aluminium 530 280
Cotton 560 350
Cereals 420 290
Magnesium 610 410
Soybean 500 245
Sulphur 280 280
Starch 440 290
Tobacco 450 300
(1) The maximum surface temperature must be identified and suitable for the specified type of dust present (equipment marked for zone 21).
In order to prevent the ignition of dusty atmospheres, the maximum surface temperature needs to be limited. It must not exceed:
- 2/3 of the auto-ignition temperature of the specified cloud of dust,
- the auto-ignition temperature of a 5 mm layer of dust minus 75°C.

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