ThermOrion Monitor 1811EL Instr D802
ThermOrion Monitor 1811EL Instr D802
Model 1811EL
Low-Level Sodium Monitor
INSTRUCTION MANUAL
test sample
values values
˚C ppm
mV ppb
slope error
E0 stable
enter/
done
begin two
cal. cal pt. cal.
complete
add add
error std. 1 std. 2
PURE WATER ®
MONITORS
1800 series
1-888-pHAX-ION, A+, All in One, Aplus, AQUAsnap, AssuredAccuracy, AUTO-BAR, AUTO-CAL, AUTO DISPENSER, AUTO-LOG, AUTO-READ, AUTO-STIR, Auto-Test, BOD AutoEZ, Cable-Free,
CERTI-CAL, CISA, DataCOLLECT, DataPLUS, digital LogR, DirectCal, DuraProbe, Environmental Product Authority, Extra Easy/Extra Value, FAST QC, GAP, GLPcal, GLPcheck, GLPdoc, ISEasy,
KAP, LabConnect, LogR, Low Maintenance Triode, Minimum Stir Requirement, MSR, NISS, No Cal, One-Touch, One-Touch Calibration, One-Touch Measurement, Optimum Results,
Pentrode, pHuture MMS, pHuture Pentrode, pHuture Quatrode, pHuture Triode, Quatrode, QuiKcheK, rf link, ROSS, ROSS Resolution, SAOB, Smart CheK, Stacked, Stat Face,
The Enhanced Lab, ThermaSense, Triode, TRIUMpH, Unbreakable pH, Universal Access are trademarks of Thermo Orion.
Guaranteed Success and The Technical Edge are service marks of Thermo Orion.
ORION Series A meters and 900A printer are protected by U.S. patents 5,108,578, 5,198,093, D334,208 and D346,753.
ORION 81, 82, 91, and 92 series glass electrodes are protected by U.S. patents 4,661,236 and 4,687,500.
Sure-Flow electrodes are protected by European Patent 278,979 and Canadian Patent 1,286,720.
The specifications, descriptions, drawings, ordering information and part numbers within this document are subject to change without notice.
CONTENTS
General Information 1 Calibration 23
Introduction 1 Rinsing of Flowcell 23
Principles of Operation 1 Double Known addition Calibration 24
Principles of Calibration 2 Calibration at Non-Standard
Sample Requirements 3 Concentrations 26
Description of Model 1811EL Monitor 4 Span Check Procedure 26
Off-Line Calibration Procedure 27
Instrument Preparation 7 Blank Correction Procedure 28
Unpacking Instrument 7
Mounting, Plumbing and Wiring of Monitor 8 Instrument Maintenance 29
Electrical Wiring of Series 1800 Monitor 9 Maintenance Schedule 29
Installation of Reagent & Diffusion Tubing 10 Weekly Maintenance 29
Conditioning & Installation of Monthly Maintenance 29
New Sodium Electrode 11 Bi-Monthly Maintenance 31
Installation of New Reference Electrode 11 Yearly Preventative Maintenance 31
Installation of ATC probe 12
Flow Regulation 12 Troubleshooting 33
Repair and Service 37
Instrument Operation 13 Notice of Compliance 37
Description of Basic Unit Controls 13 Declaration of Conformity 38
Start-up & Normal Instrument Operation 14
Initial Instrument Set-Up 14 Warranty 39
Use of Test Mode 15
Error Mode 15 Ordering Information 41
Shutdown & Start-Up Procedure 16
Flow Off 16 Appendix 43
Resetting Computer 43
Installation & Operation
of Modules 17 Specifications 47
Signal Conditioner Module 17
Removing Installed Module 17 IMPORTANT NOTICE/DANGER: Current
Replacing Installed Module 17 Model 1800 Series Instruments have had duck
Setting Module Output 17 bill valves removed from flow cell manifold to
prolong tubing life. As a result, power must be
Electrical Connections 18
shut off at base of monitor before removal of
Description of Signal Conditioner 18
reagent bottle assembly. Otherwise, the air
Programming Measuring Range 19
pump will spatter caustic reagent outward as
Optional Alarm Module 19 bottle is removed.
Setting Alarm Output 20
Electrical Connections 21
Description of Alarm Module Controls 21
Alarm During Calibration 22
Alarm After Power Failure 22
Setting Alarms 1 and 2 22
Model 1811EL Low-Level Sodium Monitor
restrictor temperature
probe
reference
probe
sensing
probe
flowmeter
calibration
level
flow measuring
valve level
calibration
diverter
pressure valve
reducing
valve
bypass
filter
bypass
valve
inlet
valve
reagent
addition
system
drain
6
5
Legend 4
7
1. inlet valve 8
2. bypass filter 9
36
3. pressure regulator
18
4. flowmeter
3
5. flow restrictor tubing
6. electrolyte reservoir 2
7. reference electrode
8. sensing electrode 11
37
9. temperature probe
11 flow cell manifold
19
14. reagent diffusion bottle
3
18. air pump 14
19. drain
36. flow valve
37. bypass valve Figure 2: Flow Diagram — Normal Operation
Model 1811EL Low-Level Sodium Monitor
GENERAL INFORMATION
Introduction Principles of Operation
This manual covers operation, maintenance and Figure 1 is a block diagram of sample flow
troubleshooting for Model 1811EL which through the monitor. Figure 2 illustrates the
incorporates added software features of off-line sample flow during normal operation.
calibration and blank correction.
As shown in Figure 2 the sample enters the
The Thermo Orion Model 1811EL Low-Level Series 1800 Monitor and passes through inlet
Sodium Monitor is a microprocessor-based valve, 1, bypass filter, 2, pressure regulator, 3,
analyzer designed to measure continuously trace flow meter, 4, and restrictor tubing, 5. The sample
ion levels in relatively pure water. Model 1811EL then passes through the flow cell manifold, 11, into
Monitor measures sodium in the .01 ppb to 1000 a reagent diffusion bottle, 14, where pH
ppb range, and has been specifically designed to adjustment takes place. The pH adjusted sample
operate with steam condensate, feedwater, then flows back into the flow cell manifold, 11,
make-up and demineralization output samples. where air is introduced from the air line, 18, to
ensure proper mixing and fast response. The
A unique system for pH adjustment eliminates the
sample then flows back through the flow cell
need for expensive reagents and frequent
manifold, 11, into an atmospheric drain, 19.
maintenance. Instrument calibration is quick,
simple, highly reliable and accurate using a simple The sensing electrode responds logarithmically to
pipet. A temperature sensor, mounted in the changes in the sodium ion concentration. This
measuring cell, is used for automatic temperature response is described by the Nernst equation:
compensation. The installed signal conditioner
E = E0 + 2.3 (RT/nF) · log (C/Ciso)
offers the choice between linear and logarithmic
concentration output. Where:
E = measured electrode potential, mV
E0 = potential, when C equals C(iso), mV
R = ideal gas constant
T = temperature of sample, degrees K
n = valence of ionic species
(+1 for sodium ion)
F = Faraday’s constant
C = effective sodium ion
concentration (activity)
Ciso = concentration (activity) of sodium
ion where potential E is temperature
independent (isopotential point)
The above equation indicates that the measured
potential varies with both temperature and the
concentration of the ion of the interest. In order to
eliminate error caused by fluctuations in sample
temperature, the Series 1800 Monitor’s
microprocessor constantly updates temperature
corrections from data supplied by the ATC probe.
1
Model 1811EL Low-Level Sodium Monitor
Principles of Calibration
From the Nernst equation, the theoretical Double-Known Addition (DKA)
response of a sodium ion-selective electrode to Numbers refer to Figure 3.
a ten-fold change in concentration at 25 ºC is
Calibration procedures for an analytical instrument
59.16 mV. This is referred to as the electrode
are important and must be performed carefully.
slope(s). Most electrodes, however, do not
The patented calibration procedure used in the
exhibit a theoretical slope. Therefore, the
Model 1811EL is a variation on Double Known
instrument is calibrated to determine its actual
Addition (DKA). This method has distinct
value. Two standards are used to provide
advantages when compared with conventional
information necessary for the microprocessor to
methods of calibration. It is fast, easy, accurate
compute the actual slope and E0 for use during
and uses a readily available pipet for calibration.
sample analysis.
The sample reservoir, as shown in Figure 1, has
In order to eliminate interference from hydrogen
two sample volumes; a normal operation volume
ions which can become significant when
(about 20 mL) and a calibration volume (about
measuring low levels of sodium, the Model 1811EL
100mL). The lower volume results in fast system
Monitor adjusts sample pH to above 11. This pH
response while on-line, and the higher volume
adjustment is accomplished by the patented
ensures accuracy in calibration. The sample
passive diffusion process wherein the sample
diverter valve, 12, is pushed in to fill the sample
passes through a tubing coil present in the
reservoir to 100 mL volume prior to calibration.
reagent bottle containing aqueous amine solution
which diffuses through the tube wall and At this point the actual concentration in the
redissolves, raising sample pH to about 11. sample is unknown but the instrument measures
the potential (Es) and stores this value in the
Flow of sample into reservoir of flow cell is set by
microprocessor. A known amount of Standard
a combination of pressure regulator and flow
Solution 1 is added to the sample reservoir which
restrictor tube. The pressure regulator is adjusted
increases the concentration (Cs) with a
to give a nominal flow of 40 mL/min. The diverter
corresponding known amount (dC1). The new
valve on the flow cell is pulled out during normal
potential (E1) is measured and stored
operation, which maintains a sample reservoir
automatically, when stability is reached. Standard
volume of approximately 20 mL. Therefore, this
2, preferably 10 times more concentrated than
system’s fast response time is a result of both
Standard 1, is added which again increases the
sample volume and flow rate. The air for mixing
concentration (dC2) in the sample reservoir. Again
the sample is recirculated to eliminate potential
the new potential (E2) is measured and stored
sodium contamination from airborne salt.
when stable. Now, we have the following three
unknowns:
Es = E0 + S log (Cs/Ciso)
E1 = E0 + S log [(Cs + dC1)/Ciso]
E2 = E0 + S log [(Cs+ dC1+ dC2)/Ciso]
Es, E1, E2 have been determined during the
calibration procedure. The microprocessor solves
these three equations giving the values of S and
E0. This data is stored for use during on-line
monitoring to convert the measured potential in
the sample into concentration values either in ppm
or ppb.
2
Model 1811EL Low-Level Sodium Monitor
Sample Requirements
When the calibration is complete, diverter valve, Sample inlet connection — 1/4” NPTF. If
12, is pulled out to lower flow cell liquid level particulate matter is present in sample,
(~100 mL), to the sample measurement level prefiltration is necessary. Moderate amounts of
(~20 mL), and flow valve, 36, is reopened. Allow particulates will be removed by the 60 micron
about ten minutes for concentrated calibration stainless steel filter located after inlet valve.
solution to be flushed from system, then the
Flow rate — 40 mL/min. nominal
Series 1800 Monitor can begin sample
measurement. Typically, the calibration procedure Pressure — 8-100 psig. Consult Thermo Orion
takes less than 30 minutes to complete. for details on sample handling if pressure is
outside range.
In addition to Double-Known Addition (DKA),
Model 1811EL also allows the user the ability to Temperature — Temperature must be between
perform either an off-line calibration or a blank 5-40 ˚C.
correction.
Sodium level — Sodium levels are read directly in
ppb or ppm, when calibrated with Thermo Orion
Off-line Calibration Standards 1 and 2 (Thermo Orion Cat. No. 181140).
The off-line calibration feature of Model 1811EL Sample acidity — Sample acidity should not be
allows the user to adjust the monitor to values more than 50 ppm CaCO3 equivalent. For higher
determined by alternate methods used in their sample acidity, contact the Thermo Orion
laboratory, such as atomic absorption, ion Technical Service Department.
chromatography and inductively coupled plasma. CAUTION: Flow to the monitor must be
It is essentially a one-point calibration. To perform turned off during regeneration of the
off-line calibration, a sample is taken from the demineralization systems and left off until
bypass of the instrument; the sample value is most of the regeneration chemicals have
stored in memory; the sample is analyzed by an been flushed out. Failure to turn off the
alternate method of choice; the previously stored flow may lead to a heavily contaminated
reading is adjusted to the lab method result; and flow cell. Do not allow regeneration
the instrument is then returned to the analysis chemicals to enter the flow cell.
mode. The term “off-line calibration” refers only to
the fact that a sample from 1811EL bypass is taken
“off-line” for laboratory analysis; in fact, no
downtime is experienced during the procedure
and the instrument remains on-line throughout.
Blank-Correction
Blank correction feature corrects deviation from a
straight line Nerstian response at very low levels of
sodium. The purpose of the blank correction
feature is to allow adjustment of the reading to
compensate for possible background effects due
to either the reagent or other ions in the sample.
3
Model 1811EL Low-Level Sodium Monitor
4
Model 1811EL Low-Level Sodium Monitor
38
6 test
values
sample
values
˚C ppm
4 mV ppb
slope error
15
7 E0 stable
8 enter/
done
9
10
sample test program
begin two
16
36 cal. cal pt. cal.
complete
add add
error std. 1 std. 2
11
12 PURE WATER ®
MONITORS
2
37
1800 series
13
14
1
release latches to access
17
5
Model 1811EL Low-Level Sodium Monitor
7
7 reference electrode
8
8 sodium electrode
9 temperature probe
9 10 calibration port
10 11 flow cell assembly
18
12 diverter valve
13 bottle adapter
22
14 diffusion bottle
11
18 air line
20 reagent safety drain
23
21 sample drain
21
13 22 siphon tube
12 23 thumbscrew
20
14
6
Model 1811EL Low-Level Sodium Monitor
INSTRUMENT PREPARATION
Unpacking Instrument
Report any obvious damage of shipping container
to carrier and hold for inspection. The carrier (not
Thermo Orion) is responsible for any damage
incurred during shipment.
1. Open outer box. Remove foam corner
support pieces.
2. Open inner box and remove cardboard
retaining shell. Remove accessory boxes
(4 pcs.) and instruction manual.
3. Unbolt the monitor from mounting board.
4. Carefully place the monitor at a convenient
location. Do not pull or lift instrument by its
fluidic components.
7
Model 1811EL Low-Level Sodium Monitor
3. Prepare mounting holes. Carefully lift the NOTE: 1800 Series monitors made prior to
analyzer and bolt into place. Do not lift the 1997 used different wiring connections.
instrument by holding on to any of the Please contact Thermo Orion Service
plumbing or fluid handling components. Department for the correct schematic for
these older models.
4. Connect a waste line to a drain of sufficient
capacity, 0.5 inch (1.27cm) OD is
recommended).
5. Connect sample line to the 0.25 inch (0.635
cm) NPTF stainless steel inlet. It is
recommended that a shut of valve be installed
at the sampling point.
Electrical Connection
Instructions
1. Remove the protective plastic, front panel
inside the cabinet by unscrewing the 4 holding
screws. Remove the protective plastic plug at
the bottom of the cabinet and feed the AC
power line through the hole.
2. Set voltage (from underside of analyzer) to
either 115V or 230V (factory default setting is
115V).
3. Connect AC power according to wiring
diagram. Figure 6.
8
Model 1811EL Low-Level Sodium Monitor
9
Model 1811EL Low-Level Sodium Monitor
10
Model 1811EL Low-Level Sodium Monitor
11
Model 1811EL Low-Level Sodium Monitor
33
Flow Regulation
When the Model 1811EL Monitor is first
34
commissioned, it is advisable to flush out fluidics
system overnight prior to initial calibration and use.
The electronics need not be turned on at this time.
Refer to Figure 3.
31
1. Open sample inlet valve, 1.
2. Pull out the black knob of pressure regulator,
3, then adjust knob so that ball of flow meter
32 reads 40 mL/min. Push in knob to secure
the setting if desired.
30 3. Push in diverter valve, 12. This allows flow cell
to fill to calibration volume. The system will
7
continuously fill and siphon.
4. Open bypass valve, 37. Check for
appropriate sample flow. Readjust pressure
regulator if required.
Figure 8: Reference Electrode Assembly
5. Wait at least one hour before calibrating
6. Invert electrolyte bottle and snap into clip, 35. analyzer.
Use push pin supplied to puncture three air
vents on bottom of bottle.
CAUTION: Failure to vent electrolyte bottle
will lead to noisy and drifty meter readings.
12
Model 1811EL Low-Level Sodium Monitor
INSTRUMENT OPERATION
Description of Basic Unit
Controls
On/off switch – Controls power to all electronics Error – If error LED is lit (soft error), then pressing
and air pump. It is located on electronic chassis key causes LCD to display an error code. Note, in
bottom and includes an integral circuit breaker. the case of “hard error,” LCD would cease to
display normal output but would display error code
LCD display – Displays four-and-one-half digit
only. Refer to Error Code Table.
plus polarity sign used to read concentration,
slope, E0, millivolts, temperature, error messages, Program key – Used to program expected dC1,
and diagnostic information. dC2 calibration concentration increments and flow
cell volume. Also used in conjunction with Cal key
Mode indicating LED – (Located to left of LCD
for off-line calibration and blank correction
display.) Indicates range (ppb or ppm), error
procedures.
codes, and electrode stable in sample mode.
Displays temperature (ºC), millivolts, electrode
slope, and E0 on LCD in test mode.
Prompt indicating LED – Prompts the user
during calibration. Four LED’s located in keypad
test sample
region are used. These are: fill/flow off; add STD1; values values
˚C ppm
add STD 2; drain/flow on. mV ppb
Caution
slope error Removal of front
panel will expose
Attention
into “permanent” memory for later use. Key also begin two
cal. cal. pt. cal.
indicates to microcomputer that a required complete
13
Model 1811EL Low-Level Sodium Monitor
14
Model 1811EL Low-Level Sodium Monitor
To exit test mode press sample or calibrate key E10 After calibration the new slope is outside
as desired. LCD will now display instantaneous expected range
computed concentration.
E20 Calibration due. Last calibration
If sample key is pressed while in the calibration performed 30 days ago. A reminder to
mode, the current calibration will abort with no perform another calibration.
data saved.
E30 Calibration due and slope error. This
indicates that the last calibration was
performed at least 30 days ago and the
Error Mode electrode slope was out of specification
at that time.
The Model 1811EL Monitor diagnoses two types of
errors which are termed “hard” and “soft.” In the E40 Calibration overdue. It has been at least
event of hard error, the analyzer cannot compute 6 weeks since the last calibration. The
any meaningful concentration values, error LED instrument beyond this point could be
will be lit and LCD will display an error code. The out of specification. This is a hard error.
signal conditioner module will indicate zero scale The only way to exit this error is to
and alarms will be deactivated. Hard error must perform a complete DKA or off-line
be corrected prior to resumption of normal calibration. (Blank will not affect this
operation (E40 and E50) by performing a error code.)
complete calibration.
E50 Calibration is overdue and slope error.
If error LED is active but instrument continues to This indicates that it has been at least 6
display concentration, this is termed “soft” error. weeks since the last calibration and the
Soft error can affect accuracy and/or precision of electrode slope was out of specification
displayed concentration but not interfere with at that time. The instrument beyond this
instrument’s ability to compute sample point could be out of specification. This
concentration. To determine cause of soft error, is a hard error. The only way to exit this
press error key and LCD will display error code. error is to perform a complete DKA or
off-line calibration. (Blank correction will
not affect this error code.)
15
Model 1811EL Low-Level Sodium Monitor
Start-up
The most common error codes are combinations 1. Replace the diffusion tubing if sample flow has
of the above codes, but other errors may be been off for more than a few days. Tubing
displayed: becomes brittle with long term exposure to
reagent. Use a fume hood and wear rubber
E12 E10 and E02
gloves and safety goggles for this procedure.
E14 E10 and E04 If age of reagent is not known, replace it and
note in maintenance records. Re-install bottle
E21 E20 and E01
on analyzer.
E22 E20 and E02
2. Etch sodium electrode for one minute with
rinse solution (Cat. No. 181113) per instruction
manual procedure, rinse with deionized water,
Shutdown and Start-up and carefully re-install on analyzer.
Procedure 3. Restore sample flow to analyzer. If necessary,
The following steps should be taken if a loss of adjust pressure and flow rate through analyzer
sample flow is expected for more than one day. to normal ranges.
These procedures will prevent possible build-up of
4. Remove protective end cap from reference
caustic reagent vapors in the analyzer.
electrode. Re-install electrode on analyzer
being careful not to disconnect reservoir
Shutdown tubing from sidearm.
DANGER: Shut off power switch at base of 5. When meter reading stabilizes (about one
monitor before beginning procedure; hour), recalibrate according to Calibration
otherwise, the air pump will spatter caustic section.
reagent outward as bottle is removed.
16
Model 1811EL Low-Level Sodium Monitor
When factory settings are correct for your 2. Voltage output, factory set at 0-5V DC. 0-10V
instrument then proceed to section Electrical DC is obtained when switching S1-1 into “ON”
Connections – Signal Conditioner Module. position.
3. Slide PC Board onto instrument guide rails.
Rear of PC Board should touch backplane and
Removing Installed Module plug should fit securely into its socket. Check
1. Ensure power to the Series 1800 Monitor is that module bracket is against both rails.
turned off at power source.
4. Push plungers in.
2. Unscrew module keypad from the black
5. Make certain flex cable is attached to keypad
brackets using the two screws on the keypad.
and to PC Board. If not, carefully slide header
3. Make certain the black plastic plungers are into socket. Screw module keypad back onto
pulled back so that the grommets are in a frame.
closed position.
4. Slide out module far enough to access DIP Table 3
switches Signal Conditioner Output Modes
S1-1 S1-2 S1-3 S1-4
Replacing Installed Module 0-5 V OFF X* X X
1. Ensure power to the Series 1800 Monitor is 0-10 V ON X X X
turned off at power source. 4-20 mA X ON OFF X
0-20 mA X OFF ON X
2. Open door of electronic assembly. Use No. 2
Phillips screwdriver to remove screws on * X means no effect
decorative panel.
3. Remove module keypad from shipping box.
4. Unscrew module keypad from the black
brackets using the two screws on the keypad. 3 4
1 2
5. Make certain the plungers are pulled back so
that the grommets are in a closed position.
6. Proceed to section Setting Module Output.
17
Model 1811EL Low-Level Sodium Monitor
Table 4
Outputs of Signal Conditioner Panel
Output Terminals
Voltage (+) 1
(-) 2
Current (-) 7
(+) 8
Figure 12: Signal Conditioner Module
1 2 3 4 5 6 7 8
NC NC NC NC
+ – – +
log output
set set full
0 to 5V DC or 0 mA to 20 mA or linear output test zero scale
0 to 10V DC 4 mA to 20 mA Current Output
Output 1K W Load Min.
1K W Load Min.
Figure 13: Signal Conditioner Keypad
18
Model 1811EL Low-Level Sodium Monitor
19
Model 1811EL Low-Level Sodium Monitor
E6 E7
E8
20
Model 1811EL Low-Level Sodium Monitor
1 2 3 4 5 6 7 8
E6
E8
NC NC NC E7
NO NO NO
21
Model 1811EL Low-Level Sodium Monitor
22
Model 1811EL Low-Level Sodium Monitor
CALIBRATION
Maximum system accuracy is ensured through a
fast, easy, and accurate calibration performed in
the expected sample range. This calibration
procedure uses equipment supplied in Equipment
Calibration Kit (Cat. No. 181148). If operator is not
familiar with pipet equipment and technique,
review guide in calibration kit. Proper pipetting
technique is crucial to calibration. See Figure 18
for flow diagram during calibration.
Before performing Double-Known Addition:
1. Perform Monthly Maintenance procedure
including conditioning of electrode. Wait at
least one hour after changing reagent or
etching electrode. Calibration must be
initiated within 2-3 hours of electrode etching
to ensure faster response.
2. Check to ensure calibration concentration
increments (P2, P3) and flow cell volume (P4)
are properly programmed. These three values
will be sequentially displayed with each
successive press of program key.
3. Check that present sample concentration is Figure 18: Flow Diagram During Calibration
equal or less than P2(20 ppb); if not,
calibration can still be performed with a loss in
accuracy as long as background
concentration is not significantly larger.
Accuracy can be attained if alternate
standards are employed but P2 should not be
less than 10 ppb.
4a. If signal conditioner module is attached, output
can be deactivated during calibration
procedure by pressing test key on signal
conditioner keypad.
4b. If optional alarm module is attached it will
automatically go into deactivate mode upon
entering calibration mode. It will not
automatically go into activate mode after
calibration. The sample key must be pressed
to reactivate.
23
Model 1811EL Low-Level Sodium Monitor
24
Model 1811EL Low-Level Sodium Monitor
NOTE: If it is desired to check * If time for electrode stable light is much more than
calibration, a quick span check can five minutes, observe meter response. If reading
be performed. See Span Check drifts steadily upward, re-etch sodium electrode.
Procedure. Wait one hour and repeat calibration within
2-3 hours of etching.
25
Model 1811EL Low-Level Sodium Monitor
The calculations to determine concentrations of 6. The noted value should be within ± 10% of the
STD 1 and 2 to obtain the correct concentration calculated value according to:
changes (P2 and P3) are as follows: Cs = (Ci x Vo + C2 x Va)/Vt
Standard 1 = P2 (Vc + Va)/(Va) Where:
Standard 2 = P3 (Vc + 2Va)/(Va)
Cs = concentration of background with
P2 = concentration change due to first addition added standard
(dC1)
Ci = initial background concentration with
P3 = concentration change due to second full flow cell
addition (dC2)
Vo = actual volume of flow cell in mL
Vc = uncorrected volume of 95 mL (volume
correction for actual flow cell volume done C2 = concentration of STANDARD 1*
automatically) Va = added volume of STANDARD 1 in mL
Va = volume of addition, being 0.1 mL (other Vt = (Vo + Va) in mL
volumes cause incorrect volume corrections)
* C2 should be sodium concentration actually in
Substitution of Vc and Va with their values results the standard bottle. For example, STD 1 of
into: 181140 equals 19.1 ppm.
Standard 1 = 951 P2
Standard 2 = 952 P3
26
Model 1811EL Low-Level Sodium Monitor
7. Press enter/done key. The monitor will remain in program mode with the
correctly adjusted P0 value from step 6 displayed,
while internally the E0 is calculated. When
calculations are completed, the monitor will return
to sample mode.
Once the enter/done key is pressed to accept
the adjusted value for the off-line calibration, P0
and P1 can no longer be edited and if blank
correction was previously used, P1 will display the
last blank value.
27
Model 1811EL Low-Level Sodium Monitor
28
Model 1811EL Low-Level Sodium Monitor
INSTRUMENT MAINTENANCE
29
Model 1811EL Low-Level Sodium Monitor
30
Model 1811EL Low-Level Sodium Monitor
4. Fit ends of new diffusion tubing over bottle NOTE: A light coating of O-ring grease may
adaptor nipples, 25. be used on O-rings to smooth value
operation.
5. In a hood (or outdoors) carefully remove cap
on fresh monoethylamine reagent bottle, 14. Manifold Face O-rings
6. Make sure there is an O-ring, 26, between 1. Remove reagent bottle assembly.
bottle and adaptor. Slide diffusion tubing loops 2. Remove three O-rings from face of flow cell
into reagent and screw adaptor onto full manifold.
reagent bottle.
3. Insert new O-rings.
7. Ensure that three O-rings are in place on flow
Reagent Bottle Assembly O-Ring
cell assembly face, 11.
1. When reagent bottle is removed, replace
8. Reattach bottle adaptor/reagent assembly to
O-ring between bottle and adaptor.
flow cell by sliding onto screw stud and
tightening nut, 23. Adaptor can be rotated on Replace Calibration Standards and
bottle to allow correct positioning on Etch Solution
instrument. 1. Discard old solutions from Cal kit and replace
with new ones from Cat. No. 181140.
31
Model 1811EL Low-Level Sodium Monitor
32
Model 1811EL Low-Level Sodium Monitor
TROUBLESHOOTING
The following section covers troubleshooting that can be performed without special tools or skills. Note
that in most installations, the temperature should read between 5 - 40 ˚C, and a millivolt reading between
– 400 to 0 should be observed. Slopes between 45 - 62 mV, and E0 between – 50 to + 25 mV should
be obtained.
In the US, Thermo Orion Service Personnel can be consulted for troubleshooting advice at 1-800-225-1480
except within Massachusetts, call 978-232-6000. Outside US contact your local Thermo Orion Dealer.
The monitor serial number is located behind the decorative panel. Please have this number available
when calling for assistance along with the Model number and software version which are displayed on
start-up.
33
Model 1811EL Low-Level Sodium Monitor
Excessive Drift Sample concentration varying Perform span check. If checks out,
monitor okay.
Loose ground Check ground wire connection at flow
cell. Tighten if necessary.
Reference electrolyte not draining Make sure electrolyte bottle is vented
properly – check tubing to electrode for
obstruction.
Reference electrode Replace reference electrode.
Sodium electrode Replace electrode.
Temperature probe Engage test key to check temperature
stability. If noisy, replace probe.
Burst diffusion tubing Monitor liquid level in reagent bottle.
If liquid level rises, replace reagent &
diffusion tubing. Tubing connector
may need replacement.
Electronics failure Try resetting computer (see
Appendix), or consult Thermo Orion
34
Model 1811EL Low-Level Sodium Monitor
No Air Bubbles Air line crimped or disconnected Check air line. Repair as required.
Pump failure Replace if necessary.
Does Not Contaminated standards, pipet or Use new standard solutions. Replace
Calibrate Properly pipet tips tip. Refer to pipet manual for proper
pipetting technique.
Reagent diluted or contaminated Replace reagent.
Pipet technique Refer to pipet manual.
Flow cell contaminated Rinse flow cell with DI water. Flush
flowcell overnight with flow at
calibration liquid level.
Temperature probe failure Replace temperature probe.
Electronics failure Try resetting computer (see
Appendix), or consult Thermo Orion
During calibration add STD 1 LED Flow cell contaminated. Rinse flow cell
does not light and concentration with DI water. Flush flow cell overnight
increases at calibration liquid level. Spike system
by adding 0.1 mL of STD 1 while cell is
filling. See Calibration instructions.
35
Model 1811EL Low-Level Sodium Monitor
Reads 1… Electrode cable failure, or not Loosen four screws holding main
connected to computer board keypad. Check that cables are
attached securely.
Electronics failure Try resetting computer (see
Appendix), or consult Thermo Orion.
36
Model 1811EL Low-Level Sodium Monitor
37
Model 1811EL Low-Level Sodium Monitor
John Meserve
Quality Assurance Group Leader
Thomas Paquette
Director, Quality Assurance
38
Model 1811EL Low-Level Sodium Monitor
WARRANTY
Thermo Orion process monitoring products are Process products used at overseas nuclear
warranted to be free from defects in material and facilities are also subject to Thermo Orion
workmanship for a period of 12 months from date nuclear terms and conditions. Contact
of installation or 18 months from date of shipment, Thermo Orion if you do not have a copy.
whichever is earlier, when used under normal
Representations and warranties made by any
operating conditions and in accordance with the
person, including its authorized dealers,
operating limitations and maintenance procedures
distributors, representatives, and employees of
given in the instruction manual, and when not
Thermo Orion, which are inconsistent or in
having been subjected to accident, alteration,
addition to the terms of this warranty shall not be
misuse, or abuse. This warranty is also
binding upon Thermo Orion unless in writing and
conditioned upon expendable and consumable
signed by one of its officers.
items (diffusion tubing, electrodes, and all
solutions) being stored at temperatures between
5˚C and 45˚C (40˚F and 110˚F) in a non-corrosive
atmosphere and within the shelf life printed on the
product.
In the event of failure within the warranty period,
Thermo Orion, or its authorized dealer, will, at
Thermo Orion’s option, repair or replace the
product non-conforming to the above warranty, or
will refund the purchase price of the unit.
THE WARRANTY DESCRIBED IS EXCLUSIVE AND
IN LIEU OF ALL OTHER WARRANTIES WHETHER
STATUTORY, EXPRESS, OR IMPLIED INCLUDING,
BUT NOT LIMITED TO, ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE AND ALL WARRANTIES
ARISING FROM THE COURSE OF DEALING OR
USAGE OF TRADE. THE BUYER’S SOLE AND
EXCLUSIVE REMEDY IS FOR REPAIR OR
REPLACEMENT OF THE NON-CONFORMING
PART THEREOF, OR REFUND OF THE PURCHASE
PRICE, BUT IN NO EVENT SHALL THERMO ORION
(ITS CONTRACTORS AND SUPPLIERS OF ANY
TIER) BE LIABLE TO THE BUYER OR ANY
PERSON FOR ANY SPECIAL INDIRECT,
INCIDENTAL, OR CONSEQUENTIAL DAMAGES
WHETHER THE CLAIMS ARE USED IN
CONTRACT, IN TORT (INCLUDING NEGLIGENCE),
OR OTHERWISE WITH RESPECT TO OR ARISING
OUT OF THE PRODUCT FURNISHED HEREUNDER.
39
Model 1811EL Low-Level Sodium Monitor
ORDERING INFORMATION
Cat. No. Description Cat. No. Description
1811EL Digital Low-Level Sodium Analyzer 181171 Filter gaskets (for use with
complete with sodium electrode 181170), pack of 2
(100048), reference electrode
212732-A01 Shutoff valve, calibration (181172)
(100058), temperature sensor
181173 Air pump assembly
(181127), standard solutions kit
(181140), signal output module 180001 Signal Conditioner
(180001), and Instruction Manual.
4-20 or 0-20 mAmps, isolated
maximum load 1000 ohms, and Consumables
0-5 or 0-10V AC, isolated
minimum load 1000 ohms. Cat. No. Description
Logarithmic mode: minimum 151111 Reagent for one year’s operation,
range 2 decades, lowest range six 1-liter bottles with diffusion tubing
0.01-10 ppb. 150060 Diffusion tubing, one 4-ft.
length 150063 Diffusion tubing, one
Linear mode: lowest range 100-ft. length
0.01-10 ppb.
181140 Sodium standard solutions kit,
Wired for100/115/220/240V AC, contains: two 2-oz. bottles Standard
50/60 Hz. 1-19.1 ppm Na, two 2-oz. bottles
100048 Sodium bulb-type electrode for Standard 2-192 ppm Na, one 2-oz.
use with detachable cable. For bottle etch solution (181113)
use only with 100058 181148 Calibration Equipment Kit in carrying
100058 Reference electrode for use with case contains: one 0.1 mL pipet,
detachable cable. For use only 100 pipet tips, one diffusion bottle
with 100046 adaptor and cap, one 2-oz. bottle
Standard 1, one 2-oz. bottle
150072 Reference electrode internal
Standard 2, one empty vial, one
filling solution, five 2-oz. bottles
60 micron inlet filter, one length
for use only with 100058
diffusion tubing, one wash bottle,
181121 O-ring kits, pack of five sets O-rings for adaptor assembly, and
one bottle etch solution
212861-A01 Diffusion bottle adaptor/cap
assembly (181122) 18LL53 Yearly Consumables Kit contains: six
1-liter bottles reagent with diffusion
181123 Pressure regulator
tubing (151111), one standard
503922-A01 Flow meter assembly (181124) solutions kit (181140), one sodium
electrode (100048), one reference
181125 Restrictor tube assembly
electrode (100058), five 2-oz.
181127 Temperature sensor bottles reference electrode filling
solution (150072), one O-ring kit,
207808-A01 Flow cell assembly, excluding
one check valve, one set pipet tips,
electrodes, temperature probe
one restriction tube assembly
and diffusion bottle (181128)
(181125), two 60 micron inlet filters
181170 Inlet filters, stainless steel, (181170), and one filter gasket.
60 micron filters with gaskets
40
Model 1811EL Low-Level Sodium Monitor
Options
Cat. No. Description
180011 Alarm module: two adjustable
alarms
180029 Electronic Test Kit
216970-A01 Low-Level Verification Kit for use
with Model 1811EL
Spare Parts
215321-A01 PMA Board & E-PROM
210582-A01 Stem valve assembly
703275-A01 Electrode cable
802062-A01 Power board
503951-A01 Keypad with driver board
703278-A01 Power supply to PMA cable
802095-001 Ribbon cable
204743-001 Power switch
41
Model 1811EL Low-Level Sodium Monitor
APPENDIX
Resetting the computer
Resetting the computer will clear any erroneous 3. Reset button is located on the left rear of PMA
values that have been stored in memory. board directly behind keypad. The electrode
Resetting will also set all values back to the default cables connect to this board. Locate position
values, i.e., slope equals 59.2 MV and E0 equals of reset button using flashlight. Turn power on.
–25 mV. The default values can be found in
4. Reset by holding button down for two seconds
Table 5. Reprogram P2, P3 and P4 after
using a non-conductive tool such as the
resetting if required.
eraser end of a pencil.
WARNING: While low voltage is present on
5. Release button, then immediately lift up
the computer board and in computer area,
keypad. Display lights should go through
the following procedure should be
normal power up sequence.
performed by qualified personnel only.
6. Re-install keypad.
Check test values according to the procedure in
Use of Test Mode. Temperature should read By resetting the electronics, any erroneous values
between 5-40 ˚C, millivolts typically are between are replaced by values of +59.2 for slope and
–400 mV and 0 mV, slope should be between –25 mV for E0 and are put into memory. P4, P2
+45 to 62 mV, and E0 should be in the –50 to and P3 values will change to 95 mL, 20 ppb and
+25 mV range. If the reading is 1……, or always 200 ppb and should be reset if necessary. If no
stays at the lowest possible reading, such as other problems exist with the analyzer, recalibrate
0.01 ppb on the 1811EL, it is overrange. according to Calibration.
If the keypad always displays the same reading After calibration, the test values should be in
and/or does not respond to touch commands by proper range and no error lights visible. If not,
the user, the analyzer is “locked up.” check Troubleshooting Guide. Contact Thermo
Orion Service Department if problems persist.
If an overrange reading is noted, or if the analyzer
Problem may be power wiring/grounding related.
is “locked up,” the PMA (main computer) board
should be reset according to the following
procedure.
Sometimes what appears to be an electronics
problem really isn’t; instead the analyzer is merely
“confused.”
This type of problem often shows up during
calibration procedure.
For example, if a calibration is attempted with
incorrect standards or defective electrodes, the
electronics will attempt to determine slope and
E0 and may end up with abnormal values; i.e.,
E0 = +150 and slope = 1.0. Even if standards or
electrodes are replaced with good ones, the
calibration may still be impossible. Reset the PMA
board according to the following steps:
1. Turn power to analyzer OFF.
2. Loosen the four screws holding keypad and let
it hang loose by its ribbon cable.
42
Model 1811EL Low-Level Sodium Monitor
Mounting Dimensions
6.50"
24.75"
22.75" 23.50"
TB2
26.00"
3.00"
10.06"
17.00"
BOTTOM 5.03"
1.25"
180°
2.25"
3/4" NPT-male
1.4375"
3.00"
43
Model 1811EL Low-Level Sodium Monitor
SPECIFICATIONS
Measuring Range Environment:
to 1000 ppb sodium Temperature: 5-45 ˚C
Humidity: 95% relative maximum, non-
Display condensing protection; splash-water
Four and one half LCD digits for concentration, proof IP54
slope, zero-potential, mV, temperature, error
codes and diagnostic information. Dimension
65 x 45 x 27 cm (h.w.d.)
Signal Output 26 x 18 x 11 in (h.w.d.)
Provides selection of 4-20 or 0-20 mAmps,
isolated max. load 1000 ohms, and 0-5 or Weight
0-10 VDC, isolated min. load 1000 ohms. 20.9 kg/46 lbs
Logarithmic mode: min. range 2 decades,
lowest range 0.01-10 ppb. Shipping Weight
Linear mode: lowest range 0.01–1 ppb. 31.4 kg/69 lbs
Precision
Std. Dev. ± 2.5% or 0.01 ppb, greater of the two
(within ± 10 ˚C of calibration temperature)
Blank Correction
Can be adjusted to ± 1.0 ppb
Sample Conditions
Temperature 5-40 ˚C
Total acidity: less than 50 ppm CaCO3
Response Time
50% within 2 minutes function of flow and volume
Sample Inlet
1/4” NPTF tube fitting
Sample Outlet
3/4” NPT-male
Calibration
Double known addition method, off-line calibration,
blank correction
Flow
40 mL/min nominal set by pressure regulator
Pressure
8 psig up to 100 psig
44
Thermo Orion
500 Cummings Center
Beverly, MA 01915-6199 USA
Tel: 978-232-6000
Dom. Fax: 978-232-6015
Int’l. Fax: 978-232-6031
226792-001 rev. C