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Title:
Work Instruction
Document No.: DPI-C-WI-2091

DAITOH PRECISIONS, INC.

Process: MILLING Machine : MAKINO Revision NO, : Ø
Customer GENERIC
Part name GENERIC Issue No. 1
Model no. GENERIC
Drawing no. GENERIC Approved by: Checked by: Made by: Originated Date: February 15,2009

Process Step Illustration STANDARD SPINDLE SPEED

I. RECEIVING OF DRAWING ENDMILL ALUMINUM ENDMILL SKD-11 DRILL BIT SKD-11
1.a. Check the drawing from the customer/requesting department Ø SPEED Ø SPEED Ø SPEED
1.b. Analyze and study the drawing Ø.50 6,000 Ø.50 6,000 Ø.50 6,000
II. TOOL PREPARATION Ø1.00 6,000 Ø1.00 5,300 Ø1.00 5,000
2.a Vernier Caliper Ø1.50 6,000 Ø1.50 3,500 Ø1.50 3,300
2.b Dial Gauge Indicator Ø2.00 6,000 Ø2.00 2,600 Ø2.00 2,500
2.c Endmills Ø2.50 6,000 Ø2.50 2,100 Ø2.50 2,000
2.d Drill bits Ø3.00 5,000 Ø3.00 1,700 Ø3.00 1,600
2.e Abrasive Files Ø3.50 4,300 Ø3.50 1,500 Ø3.50 1,400
2.f Accu Center Ø4.00 3,800 Ø4.00 1,300 Ø4.00 1,200
III. POWER UP Ø4.50 3,300 Ø4.50 1,100 Ø4.50 1,100
3.a. Perform Machine Check-up Ø5.00 3,000 Ø5.00 1,000 Ø5.00 1,000
3.a.1 Lubricant Oil Level Ø6.00 2,500 Ø6.00 890 Ø5.50 900
3.a.2 Lubricant pump activation Ø7.00 2,100 Ø7.00 760 Ø6.00 840
IV. MATERIAL PREPARATION Ø8.00 1,900 Ø8.00 660 Ø6.50 780
4.a. Cut the material according to specified dimension Ø9.00 1,600 Ø9.00 590 Ø7.00 720
Ø10.00 1,500 Ø10.00 530 Ø7.50 670
V. MACHINE PREPARATION AND SET UP Ø11.00 1,300 Ø11.00 480 Ø8.00 630
5.a Clean the working table, make sure no uncessary objects Ø12.00 1,200 Ø12.00 420 Ø8.50 590
at place Ø13.00 1,100 Ø13.00 410 Ø9.00 560
5.b Check milling vise alignment using dial gauge its parallelism Ø14.00 1,000 Ø14.00 380 Ø9.50 536
within 0.01mm Ø15.00 1,000 Ø15.00 350 Ø10.00 500
5.c Mount the desire cutter to be used and milling vise Ø16.00 950 Ø16.00 330 Ø10.50 480
5.d Put additional allowance of 0.2mm to 0.3mm Ø17.00 850 Ø17.00 320 Ø11.00 460
VI. WORKPIECE FABRICATION Ø18.00 840 Ø18.00 310 Ø11.50 440
6.a Squaring Ø19.00 800 Ø19.00 280 Ø12.00 420
6.a.1 Remove the cutting burrs in all surface by using abrrasive files Ø20.00 760 Ø20.00 260 Ø12.50 400
6.a.2 Mount the workpiece in the parallel vise in horizontal position Ø21.00 720 Ø21.00 250 Ø13.00 390
6.a.3 Milling first the two sides of the thickness of workpiece followed Ø22.00 690 Ø22.00 240 Ø13.50 370
by the width of the workpiece to set the parallelism Ø23.00 660 Ø23.00 230 Ø14.00 360
6.a.4 Use the square block gauge and fix to the workpiece to get Ø24.00 630 Ø24.00 220 Ø14.50 350
the 45 ° angle, before milling one side of the length portion. Ø25.00 600 Ø25.00 210 Ø15.00 330
Then mill the other side of the workpiece for final squaring Ø26.00 580 Ø26.00 200 Ø15.50 320
6.a.5 Remove all burrs of the workpiece every after milling process Ø27.00 560 Ø27.00 190 Ø16.00 310
to set the perfect squarring Ø28.00 540 Ø28.00 190 Ø16.50 300
6.b Cutting Direction Ø29.00 520 Ø29.00 184 Ø17.00 290
6.b.1 Shoulder cutting - direction of the cutting tool set in clockwise to Ø30.00 500 Ø30.00 170 Ø17.50 290
prevent existing burrs so as to prevent worn-out Ø18.00 280
6.b.2 Slotting - (the same process of shoulder cutting) Ø18.50 270
6.b.3 Inner cutting - direction of cutting tool set in counter clockwise N/A Ø19.00 260
6.c. Forming the workpiece w/in specified drawing dimension Ø19.50 254
6.d. Check/dimension the workpiece Ø20.00 250
6.e. Fixed or Set-up the workpiece to the parallel vise

Safety / Housekeeping Preventive Maintenance = quarterly

1. In case of non-conformance, inform the immediate superior. OIL = "DAPHNE" Hydraulic Oil # 68
2. Perform housekeeping in the entire production area before and after production.
R DATE REVISED ITEM DATE REVISED ITEM IN-CHARGE
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dpi Daitoh Precisions, Inc. Effective : 01-02-07 Rev. no 2 Issue no 1 DFAS no. F-002-07 DCC -041