Cold Planer
Cold Planer
Cold Planer
Cold Planer
2
Operator’s Station Steering Right Rear Track Serviceability
Ergonomic design emphasizes comfort, Compact dimension and steering right The power-assisted engine hood opens
visibility and easy operation. Machine rear track provides optimum machine wide and provides exceptional access to
controls are grouped and conveniently handling, facilitating precise operation the engine, hydraulic pumps and daily
located to enhance operator productivity in confined areas. pg. 10 service points. Hydraulic rotor service
and reduce fatigue. pg. 9 door provides convenient access to the
rotor for easy cutting tool removal and
replacement.
Automatic Grade and Slope Controls The rotor service door also provides
Flush Cutting Feature The optional grade and slope systems easy access to the water spray nozzles
Flush cutting operation with hydraulic provide precise control of rotor to for inspection and replacement without
control allows the PM102 to be used up a preset cutting depth and cross slope. the need for tools. pg. 11
close to a curb, wall or guard rail. pg. 7
pg. 10
3
C7 Engine with ACERT Technology
ACERT Technology maintains engine performance, efficiency and durability while reducing
emissions. Meets US Tier 3 and European EU Stage IIIA emission regulations for off-road
applications.
4
Propel System
Hydrostatic drive with hydraulic flow provided by a variable displacement axial piston
pump. Dual displacement drive motors on each track provides balanced tractive effort.
Load control system (anti-stall).
The electronically controlled system
matches propel speed to load on engine
for maximum production.
Two speed ranges. The machine
operates at either maximum torque
1 throughout the entire milling speed
range or at a faster travel speed for
4 moving around the job site.
Positive traction control (flow divider).
Equal hydraulic oil flow to each drive
motor increases tractive effort in hard
cutting applications. The positive
2 traction control is actuated from the
operator’s console.
3 Polyurethane track pads. Track pads in
polyurethane provide long service life
and positive traction on all pavement
1 Two Speed Drive Motor surfaces.
2 Polyurethane Track Pads
3 Heavy-duty Rollers
4 Planetary w/Secondary Brake
5
Rotor
Designed for high production and long service life. Quick release conical tool holders for
quick and easy tool replacement.
97 carbide-tipped tools. Tools are
mounted in durable three-piece, quick
release patented tool holders and
arranged in a triple wrap flighting
pattern for maximum breakout force.
Quick release conical tool holders. A
tapered fit maintains tightness in holder
base. Fast and effortless tool removal is
provided by the quick release conical
tool holder tool removing system.
Large replaceable carbide faced
loading paddles. Loading paddles
effectively move milled material onto
collecting conveyor resulting in higher
production and less wear on inside of
rotor chamber and cutting tools.
Optimum tool spacing. Triple-tree tool
placement on rotor ends provides
optimum tool spacing to clean up loose
Quick release three-piece tool holder.
material and reduces wear on drum
when maneuvering in the cut.
6
Rotor Drive
Delivers maximum available horsepower to each cutting tool.
7
Primary Collecting Conveyor
The collecting conveyor belt efficiently clears out the cutter box fast. Water spray system
for lubrication, cooling and dust reduction.
Optimum material sizing and gradation.
The hydraulically operated anti-slab
device prevents slabbing of the road
surface, protects the collecting
conveyor and ensures an optimum
discharge opening to the rotor chamber.
550 mm (21.6") wide collecting
conveyor. Driven by a high torque
hydraulic motor for maximum
efficiency. An optional 600 mm (23.6")
wide collecting conveyor is also
available.
Variable belt speed. The collecting
conveyor features variable belt speed
for optimum production in all
applications. Reversible belt rotation
control is also provided.
Optimum dust reduction. Standard
pressurized water spray lubricates and
controls dust on collecting belt. Water
spray nozzles are easily removed for
inspection and replacement without the
need for tools.
8
Operator’s Station
Designed for efficiency, productivity and simple operation. Easy to reach controls minimize
operator fatigue.
Ergonomic operator’s station. The full
width operator’s station provides a view
of the front loading conveyor and side
plates for precise and rapid positioning.
Suspension seat. Durable suspension
seat with armrest provides optimum
operator comfort.
Warning horns and shut down buttons.
Located on the operator’s station and at
ground level control stations.
Hydraulically operated canopy option.
Full width canopy with two extending
side wings and front windshield and
rear window provides optimum
operator comfort and protection.
Canopy can be hydraulically lowered
during transportation.
Operating controls. The distribution and
clear instrumentation layout on the
front and side control consoles have
been designed to ensure minimum
operator effort and maximum
automation. All gauges and displays are
easily visible even in direct sunlight.
Graphic display. A large display, easily
visible in direct sunlight, provides
operating parameters for machine and
engine diagnostics. The display presents
a single interface for service diagnostics
and calibration. Standard display is
black and white; an optional color
display is available.
Computerized monitoring system. The
system constantly monitors system
pressures and engine condition with
multiple modes of operation. Alerts the
operator if a problem does occur with
three levels of event information.
Standby control. A single switch control
allows the operator to engage or
disengage main operating functions
including propel, water spray system,
The large display provides leveling system and conveyor rotation
operating parameters for for maximum automation.
machine and engine diagnostics.
(Optional color display shown
at left.)
9
Flush Cutting Feature
Full flush cutting operation with hydraulic control of the right rear leg allows the
PM102 to be used up close to a curb, wall or guard rail.
Flush cutting. The right rear leg can be
swung in within the machine’s cutting
width for full flush cutting applications.
With the right rear leg swung in, the
machine can cut close to a wall, barrier
Leg in the full-out position. or other vertical obstruction.
Exclusive Caterpillar single-piece
swing-arm design.
The swing-in arm mechanism ensures
increased rigidity eliminating excessive
wear for increased component life.
Automatic control. The rear leg
Leg in the swing-in position. swing-in system is automatic and
controlled from the operator’s station.
The operator is not required to leave the
seat while positioning the right rear leg
within the machine’s cutting width.
10
Reliability and Serviceability
Reliability and serviceability are integrated into every Caterpillar machine. These
important features keep your machine investment profitable.
11
Engine Propel System Rotor Drive System
Six cylinder Caterpillar C7 with Hydrostatic drive with hydraulic flow Operates direct through a hydraulically
ACERT Technology, turbocharged provided by a variable displacement actuated, dry clutch driving a planetary
air-to-air after-cooled diesel engine. piston-type pump. Drive motors with gear reducer.
Meets European EU Stage IIIA planetary gear reduction on each track
emissions control standards.. or wheel provides balanced tractive Features
effort. Machine can be equipped with ■ Heavy-duty dry clutch mounts
Engine Cat® C7 either a track or wheeled undercarriage. directly to the engine. Hydraulically
Gross Power kW hp actuated by a ON/OFF switch on the
SAE J1995 168 225 Features operator’s console.
Net Power kW hp ■ A variable displacement, piston-type ■ Mechanical dry clutch consists of
ISO 9249 156 209 pump with electronic displacement trapezoid pulleys, molded high-
EEC 80/1269 156 209 control supplies pressurized flow. strength belt and a hydraulic-coupling
SAE J1349 151 203 ■ Positive traction control valve dry clutch. The field-proven drive
Specifications provides equal hydraulic oil flow to system delivers reliability and long
Bore 110 mm 4.3" each drive motor to increase tractive service life.
Stroke 127 mm 5.0" effort in hard cutting. ■ A drive train protection device
Displacement 7.2 liters 442 in3 ■ Drive motors have two swashplate protects rotor drive system, rotor and
positions allowing operation at either tools by instantly disengaging rotor
■ The power ratings apply at a rated maximum torque throughout the drive whenever an abrupt drop in
speed of 2200 RPM when tested entire milling speed range or at a rotor rpm occurs.
under the reference conditions for the faster travel speed for moving around ■ Molded six-rib high tensile strength
specific standard. the job site. drive belt drives the rotor through a
■ The net power advertised is the ■ Gear selection controlled electrically drum drive gear reducer located
power available at the flywheel when by a two-position switch on the inside the rotor mandrel.
the engine is equipped with an operator’s console. ■ Hydraulically powered automatic
alternator, air cleaner, muffler and ■ Infinitely variable machine speed and drive belt tensioner prevents rotor
fan. direction of travel controlled by drive belt slippage and reduces
■ Derating is not required up to an propel lever and speed dial. maintenance.
altitude of 3000 m (9850'). ■ Load control system, controlled by ■ Upper and lower sheaves are easily
■ Cold mode starting aid, dual fuel Electronic Control Module (ECM), interchangeable for maximum torque
filters with water separator and air matches propel speed to load on the with the toughest materials and
compressor are standard. engine for maximum production. different material sizing
■ Track undercarriage – tracks are requirements.
720 mm (28.3") long, 225 mm (8.8")
wide and feature replaceable Rotor Speed:
polyurethane track pads. @ 2200 engine rpm 118 rpm
■ Wheel undercarriage – wheels have a
diameter of 660 mm (25.9") and are
260 mm (10.2") wide.
12 PM102 specifications
Rotor Housing Steering Hydraulic System
■ Rotor housing is made with hi-grade Hydraulic power-assist steering with ■ Pumps for propel, collecting and
anti-wear material for long service steering wheel on operator’s console. upper conveyors, auxiliary hydraulics
life. and cooling fan are installed on the
■ Large discharge opening clears out Features engine mounting pad.
the rotor housing fast for increased ■ Double-acting steering cylinders ■ Hydraulic oil cooler located at the
production and reduced tool wear. control the front and right rear tracks. rear of the machine is designed for
■ Side plate contact surfaces features ■ Steering of the right rear track is efficient cooling and easy access for
wear-resistant materials for reduced electronically controlled with angle cleaning.
wear and longer service life. adjusted in relation to the position of ■ Three-micron filtration on pressure
■ Floating moldboard with adjustable the front tracks. side of auxiliary flow and seven-
down pressure is standard. micron filtration on return side.
■ Height control for rotor door located Cutting Radius (to the right): ■ Quick-connect hydraulic test ports
at operator’s station and at two Track undercarriage 3.45 m (11' 3") simplify system diagnostics.
ground level control stations. Wheel undercarriage 2.10 m (6' 8")
PM102 specifications 13
Service Refill Capacities Electrical Frame
Liters Gallons The 24-volt electrical system consists Fabricated from heavy gauge steel
Fuel tank 400 105 of two maintenance-free Cat batteries. plates and structural steel tubing. Track
Cooling system 35 9.3 Electrical wiring is color-coded, assembly features track frame stops to
Engine oil w/filter 31 8.1 numbered and labeled with component limit track angles, improving the
Propel planetary identifiers. The starting system provides machine’s ability to propel out of deep
gear reducer (each) 0.9 0.24 750 cold cranking amps (cca). The cuts. Top of deck and steps feature non-
Hydraulic tank 110 29 system includes a 65-amp alternator. skid treads for sure footing.
Water spray system 1060 280
Optional Equipment
Note: Some options listed may be an option in some areas and standard in others. Consult your dealer for specifics.
Automatic Grade and Slope System. Hydraulically Operated Canopy. Full Water Tank High Capacity Refilling
Automatically controls rotor depth and width canopy with two side extending Pump. A hydraulically driven water
cross slope to a preset cutting depth. wings and front and rear windshields pump provides fast water tank refilling
Contacting wire rope grade sensor provides optimum operator comfort and
measures side plate movement that protection. Canopy can be hydraulically
Roading Light Package. Front and
enables the entire length of the side plate lowered for transportation.
rear-facing headlights with directional
to become a mini averaging ski for
indicators. Light package used for
optimum grade matching. System also High Pressure Washdown System. This
highway transport purposes only.
includes a cross slope sensor to meet system uses water from the water spray
slope applications/requirements in job system tank to help with machine clean-
specifications. up at the end of each day’s operation. 600 mm (23.6") Wide Collecting
System includes a spray wand and hose Conveyor. The extra width of this
Digital Cameras. Two high-definition with a quick-connect coupler. conveyor provides an increase in
digital cameras fitted to the rear of the material removal volume for greater
machine provide a view of the ground Color Graphic Display. A large display, efficiency.
behind the rear door and area behind the easily visible in direct sunlight, provides
machine. operating parameters in color for
machine and engine diagnostics. The
display presents a single interface for
service diagnostics and calibration.
14 PM102 specifications
Dimensions
Operating
A Overall length (conveyor up) 10.7 m 35' 1"
B Overall machine width (right rear leg in)
Track undercarriage 1.98 m 6' 5"
Wheel undercarriage 2.0 m 6' 6"
C Maximum height (canopy raised) 3.4 m 11' 2"
D Minimum height 2.38 m 7' 8"
E Maximum truck clearance 4.8 m 15' 7"
Conveyor swing 41 degrees left or right of center
Collecting conveyor width 550 mm 21.6"
Upper conveyor width 600 mm 23.6"
Inside turning radius
Track undercarriage 3.45 m 11' 3"
Wheel undercarriage 2.10 m 6' 8"
Shipping
F Length of base machine 5.33 m 17' 5"
G Length (conveyor folded) 8.5 m 27' 8"
H Height (conveyor folded) 3.1 m 10' 1"
I Height (canopy folded) 3.1 m 10' 1"
J Maximum width
Track undercarriage 2.5 m 8' 2"
Wheel undercarriage 2.4 m 7' 9"
E
C I
PM102 R
H
D
G
A
B
J
Weights
Operating Weights
Track undercarriage 17 600 kg 38,810 lb
Wheel undercarriage 17 100 kg 37,705 lb
Weights shown are approximate and include coolant, lubricants, full fuel tank, full water tank and a 75 kg (165 lb) operator.
Shipping Weights
Track undercarriage 17 100 kg 37,705 lb
Wheel undercarriage 16 400 kg 36,160 lb
Weights shown are approximate and include coolant, lubricants, 50% fuel level and empty water tank.
PM102 specifications 15
Caterpillar offers a comprehensive line of profilers.
The PM200 and PM201 are designed to have the best productivity, reliability, versatility,
visibility and ease of operation in their class.
Contact your local Caterpillar dealer to learn more about the complete line of Caterpillar Paving Products.
PM102
Operating Weight 17 600 kg 38,810 lb
Gross Power (SAE J1995) 168 kW 225 hp
Cutting Width 1000 mm 40"
Cutting Depth 305 mm 12"
Propel Speeds
Operating 27 mpm 89 fpm
Travel 4.1 km/h 2.5 mph
Rotor Drive Six-rib high tensile belt
Clutch Hydraulic/dry multi-disc
PM200
Operating Weight 30 900 kg 68,135 lb
Gross Power (SAE J1995) 429 kW 575 hp
Cutting Width 2010 mm 79"
Cutting Depth 320 mm 12.6"
Propel Speeds
Operating 38 mpm 125 fpm
Travel 5.9 km/h 3.6 mph
Rotor Drive Two six-rib high tensile belts
Clutch Hydraulic/wet multi-disc
PM201
Operating Weight 39 165 kg 86,360 lb
Gross Power 485 kW 650 hp
Cutting Width 2100 mm 83"
Cutting Depth 305 mm 12"
Propel Speeds
Operating 40 mpm 132 fpm
Travel 6.0 km/h 3.7 mph
Rotor Drive Eleven-rib high tensile belt
Clutch Hydraulic/wet multi-disc
© 2007 Caterpillar
All Rights Reserved.
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Materials and specifications are subject to change without notice. Featured machines in photos may include additional
equipment. See your Caterpillar® dealer for available options.
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(Replaces QEHQ1169) product identity used herein, are trademarks of Caterpillar and may not be used without permission.