Cerebro Mix Diseño de Tanque Asistido Por Software

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Atmospheric Tank

Project............................................................................................................. Tanque agitado

Vessel Identification ..................................................................................................... tanqu1

Code ........................................................................................................ Atmospheric Vessel

Revision ................................................................................................................ 2003 Edition

1 - Main Characteristics
Tipo....................................................................................................................... Vertical
Operation ...................................................................................................... Atmospheric
Useful Volume ....................................................................................................... 562.51 L
Actual Volume ....................................................................................................... 562.51 L
Total Volume ......................................................................................................... 625.45 L
Top Head ................................................................................... Torispherical Head 10%
Bottom Head ............................................................................. Torispherical Head 10%
Inner Corrosion ...................................................................................................... 0.0000 mm
Outer Corrosion ..................................................................................................... 0.0000 mm
Total Corrosion ...................................................................................................... 0.0000 mm
Fluid Density .......................................................................................................... 1500.0 kg/m3

2 - Geometry
Inside Diameter ..................................................................................................... 860.00 mm
Cylindrical Height .................................................................................................. 860.00 mm
Liquid Level ........................................................................................................... 860.00 mm
D/H ratio ................................................................................................................ 1.0000
Shell Height ........................................................................................................... 847.70 mm
CG - New and Empty : from LTi ............................................................................ 429.78 mm
CG - New and Full : from LTi................................................................................. 478.23 mm

3 - Materials
Top Head ..................................................................................................... SA-240 316L
Shell............................................................................................................. SA-240 316L
Bottom Head ............................................................................................... SA-240 316L

4 - Shell Sections
Number of Shell Sections ............................................................................................... 1
Height of Section #1 .............................................................................................. 847.70 mm

5 - Thickness
Top Head ............................................................................................................... 2.3000 mm
Bottom Head ......................................................................................................... 2.3000 mm
Section #1 ............................................................................................................. 7.9400 mm

6 - Finish
Internal Finish ....................................................................................... Polished Grit 100
External Finish ...................................................................................... Polished Grit 100

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7 - Net Weight
Top Head ............................................................................................................... 14.040 kgf
Shell....................................................................................................................... 146.46 kgf
Bottom Head ......................................................................................................... 13.605 kgf
Empty Vessel ........................................................................................................ 174.10 kgf
Full Vessel ............................................................................................................. 1112.3 kgf

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8 - Vessel (Dimensions)
847.7

847.7
860

Section 1

Ø860

Head Report - Top Head


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9 - Main Data
Head Type ................................................................................. Torispherical Head 10%
Material : Specification ................................................................................ SA-240 316L
Density .................................................................................................. 7980.0 kg/m3
Thicknesses : Nominal .......................................................................................... 2.3000 mm
Thin Out......................................................................................... 2.3000 mm
Minimum Thickness after Forming ................................................ 0.0000 mm

10 - Geometric Data
Inside Diameter(D) ................................................................................................ 860.00 mm
External Diameter(Do) ........................................................................................... 864.60 mm
Crown Section : Radius (L) ................................................................................... 860.00 mm
Semi-Angle () ........................................................................... 26.388 °
Inside Height (hC) ....................................................................... 89.606 mm
Ratio L/D .................................................................................... 1.0000
Ratio L/Do ................................................................................. 0.99468
Knuckle Section : Radius (r) .................................................................................. 86.000 mm
Angle () ................................................................................... 63.612 °
Inside Height (hk) ...................................................................... 77.039 mm
Ratio r/D ................................................................................. 0.10000
Ratio r/Do ................................................................................ 0.09947
Straight Flange Section : Height (hs) ..................................................................... 10.000 mm
Required Plate : Dimensions .................................................................. 986.74 x 986.74 mm
Diameter of Disc (Ds) ................................................................. 986.74 mm
Weight (W P) ................................................................................ 17.877 kgf
Total Volume (VT) .................................................................................................. 68.757 L
Weight (WlH) .......................................................................................................... 14.040 kgf

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CerebroMix 444444444444444444
Torispherical Head 10%
(Thickness:2.3000 mm)

176.65
10
R86

R860

Ø860

Development Plate

986.74
493.37

74
6.
98
Ø

986.74
493.37

493.37 493.37

Head Report - Bottom Head

11 - Main Data
Head Type ................................................................................. Torispherical Head 10%
Material : Specification ................................................................................ SA-240 316L
Density .................................................................................................. 7980.0 kg/m3
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Thicknesses : Nominal .......................................................................................... 2.3000 mm
Thin Out......................................................................................... 2.3000 mm
Minimum Thickness after Forming ................................................ 0.0000 mm

12 - Geometric Data
Inside Diameter(D) ................................................................................................ 860.00 mm
External Diameter(Do) ........................................................................................... 864.60 mm
Crown Section : Radius (L) ................................................................................... 860.00 mm
Semi-Angle () ........................................................................... 26.388 °
Inside Height (hC) ....................................................................... 89.606 mm
Ratio L/D .................................................................................... 1.0000
Ratio L/Do ................................................................................. 0.99468
Knuckle Section : Radius (r) .................................................................................. 86.000 mm
Angle () ................................................................................... 63.612 °
Inside Height (hk) ...................................................................... 77.039 mm
Ratio r/D ................................................................................. 0.10000
Ratio r/Do ................................................................................ 0.09947
Straight Flange Section : Height (hs) ..................................................................... 2.3000 mm
Required Plate : Dimensions .................................................................. 971.34 x 971.34 mm
Diameter of Disc (Ds) ................................................................. 971.34 mm
Weight (W P) ................................................................................ 17.323 kgf
Total Volume (VT) .................................................................................................. 64.284 L
Weight (WlH) .......................................................................................................... 13.605 kgf

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CerebroMix 666666666666666666
Torispherical Head 10%
(Thickness:2.3000 mm)

168.95
2.3
R86

R860

Ø860

Development Plate

971.34
485.67

4
1.3
97
Ø

971.34
485.67

485.67 485.67

13 - Vessel Characteristics
Operation ...................................................................................................... Atmospheric
Useful Volume ....................................................................................................... 562.51 L
Inside Diameter ..................................................................................................... 860.00 mm
Straight-side Height ............................................................................................... 847.70 mm
Bottom Head Depth ............................................................................................... 166.65 mm
Liquid Level ........................................................................................................... 860.00 mm

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14 - Product Main Characteristics
Product Identification ...................................................................................... suspension
Rheology ......................................................................................................... Newtonian
Specific Gravity (relative to water) ........................................................................ 1.2000
Density................................................................................................................... 1200.0 kg/m3
Maximum Temperature ......................................................................................... 80.000 °C
Maximum Viscosity................................................................................................ 300.00 cP
Mixture Type .................................................................................................. Liquid-Solid
Mixing Objectives ....................................................................................... Heat Transfer
............................................................................................................ Solids Suspension

15 - Liquid Characteristics
Product Identification ...................................................................................... suspension
Rheology ......................................................................................................... Newtonian
Specific Gravity (relative to water) ........................................................................ 1.2000
Density................................................................................................................... 1200.0 kg/m3
Maximum Temperature ......................................................................................... 80.000 °C
Maximum Viscosity................................................................................................ 270.00 cP

16 - Solid Characteristics
Product Identification ............................................................................................ Activos
Solids Concentration(Mass %) .............................................................................. 40.000
Specific Gravity (relative to water) ........................................................................ 1.2800
Maximum Density .................................................................................................. 1280.0 kg/m3
Average Particle Size ............................................................................................ 47.000 µm

17 - Baffles Characteristics
Tipo....................................................................................................... 4 Straight Baffles
Height .................................................................................................................... 847.70 mm
Width ..................................................................................................................... 69.000 mm
Thickness .............................................................................................................. 6.0000 mm
Support Number ............................................................................................................. 2
Support Clearence ................................................................................................ 11.500 mm
Material .......................................................................................................... SA-240 304

18 - Agitator Characteristics
Position of Agitator ............................................................................................ Centered
Shaft Support ................................................................................................... Overhung
Number of Impellers ....................................................................................................... 2

19 - Impellers
1st Impeller - Tipo ..................................................................................... Generic Bladed
Diameter ........................................................................................... 344.00 mm
Off-Bottom Clearance ...................................................................... 309.98 mm
2nd Impeller - Tipo .................................................................................... Generic Bladed
Diameter .......................................................................................... 344.00 mm
Off-Bottom Clearance ..................................................................... 739.98 mm

20 - Agitator Operation
Rotation Speed ...................................................................................................... 64.674 rpm
1st Impeller - Reynolds Number (RE) ..................................................................... 510.22
Power Number (NP) .......................................................................... 1.4299
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Calculated Power ........................................................................... 0.01553 kW
Effective Pumping Capacity ........................................................... 0.02376 m3/s
Tip Speed ......................................................................................... 69.894 m/min
2nd Impeller - Reynolds Number (RE) .................................................................... 510.22
Power Number (NP) ......................................................................... 1.4299
Calculated Power .......................................................................... 0.01553 kW
Effective Pumping Capacity .......................................................... 0.02376 m3/s
Tip Speed ........................................................................................ 69.894 m/min
Total Calculated Power ....................................................................................... 0.03105 kW
Total Calculated Torque ........................................................................................ 46.757 kgf.cm
Pumping Number (NQ)......................................................................................... 0.54158
System Pumping Capacity .................................................................................. 0.04753 m3/s
Bulk Velocity .......................................................................................................... 3.6000 m/min
Agitation Level ....................................................................................................... 2.0000
Agitation Intensity ...................................................................................................... Low

Remarks
Maximum solid concentration for this system: 16.72 %

21 - Agitator Details
Distance to Center ................................................................................................. 0.0000 mm
Shaft Material .............................................................................................. SA-240 316L
Impeller Material ............................................................................................ SA-240 304
1st Impeller - Number of Blades ...................................................................................... 4
Blade Angle ...................................................................................... 45.000 °
Blade Width ...................................................................................... 68.800 mm
Blade Thickness ............................................................................... 4.7373 mm
Hub Diameter ................................................................................... 60.475 mm
Hub Height ....................................................................................... 61.473 mm
Hub Thickness ................................................................................. 4.7373 mm
Tipo ............................................................................................ Fabricated
Weight .............................................................................................. 1.6762 kgf
2nd Impeller - Number of Blades ..................................................................................... 4
Blade Angle ..................................................................................... 45.000 °
Blade Width ..................................................................................... 68.800 mm
Blade Thickness .............................................................................. 4.7373 mm
Hub Diameter .................................................................................. 60.475 mm
Hub Height ...................................................................................... 61.473 mm
Hub Thickness ................................................................................ 4.7373 mm
Tipo ........................................................................................... Fabricated
Weight ............................................................................................. 1.6762 kgf
Shaft Length .......................................................................................................... 915.00 mm
Shaft Diameter ...................................................................................................... 51.000 mm
Critical Speed ........................................................................................................ 3628.7 rpm
Axial Thrust ........................................................................................................... 81.376 kgf
Radial Force .......................................................................................................... 145.97 kgf

22 - Geared Motor Characteristics


Manufacturer ..................................................................................................... Farmacia
Model .............................................................................................................................. 1
Power .................................................................................................................... 1.2507 kW
Torque ................................................................................................................... 1883.1 kgf.cm
Rotation Speed ...................................................................................................... 64.674 rpm
Reduction .............................................................................................................. 2.0000
Work Factor ........................................................................................................... 1.0000
Flange Diameter .................................................................................................... 1.0000 mm
Shaft Diameter ...................................................................................................... 51.000 mm
Mounting Position .............................................................................................................
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Weight ................................................................................................................... 1200.0 kgf
Frequency ............................................................................................................. 5.0000 Hz
Voltage .................................................................................................................. 220.00 V
Enclosure .........................................................................................................................

23 - Weights Summary
Baffles.................................................................................................................... 11.225 kgf
Drive ...................................................................................................................... 1200.0 kgf
Shaft ...................................................................................................................... 14.916 kgf
Impellers (2 impellers) ........................................................................................... 3.3523 kgf
Total Weight .......................................................................................................... 1229.5 kgf

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24 - Generic Bladed - Detail

Ø51 mm

68
.8
m
m

°
45
61.473 mm

m
m
73
73
4.
m
m
75
.4
60

Ø344 mm

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25 - Mixing System (Dimensions)

286.67
915

914

860
430

143.33

309.98

344

Ø860

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